EP2425492A1 - Electrical plug-and-socket device - Google Patents
Electrical plug-and-socket deviceInfo
- Publication number
- EP2425492A1 EP2425492A1 EP10720374A EP10720374A EP2425492A1 EP 2425492 A1 EP2425492 A1 EP 2425492A1 EP 10720374 A EP10720374 A EP 10720374A EP 10720374 A EP10720374 A EP 10720374A EP 2425492 A1 EP2425492 A1 EP 2425492A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plug
- electrical
- housing
- contact element
- mating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000013011 mating Effects 0.000 claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 23
- 230000000694 effects Effects 0.000 claims abstract description 7
- 230000005489 elastic deformation Effects 0.000 claims abstract description 3
- 238000003780 insertion Methods 0.000 claims description 6
- 230000037431 insertion Effects 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 229910000906 Bronze Inorganic materials 0.000 claims description 3
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000005538 encapsulation Methods 0.000 claims description 3
- 229910000952 Be alloy Inorganic materials 0.000 claims description 2
- 239000004020 conductor Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 238000003860 storage Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 241000022563 Rema Species 0.000 description 1
- 229910052790 beryllium Inorganic materials 0.000 description 1
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/22—Contacts for co-operating by abutting
- H01R13/24—Contacts for co-operating by abutting resilient; resiliently-mounted
Definitions
- the invention relates to an electrical plug-in device for effecting an electrical connection by plugging with a mating plug device, with a housing, with at least one electrical contact element having a first end connected to an electrical lead, which comprises an insulating jacket, and a second end leading in the plug-in direction which is mounted in the housing and perpendicular to the insertion direction under the action of the system of an electrical counter-contact element of the mating plug device is displaced.
- Such a plug-in device is known from the REMA Lipprandt GmbH & Co. KG, Bonn and is referred to as "plug-in device with flat contacts.” So that the connection and disconnection with the mating plug device is possible, the contacts are movably mounted within the housing each contact a leaf spring anchored in the housing, against the spring force, the contacts are moved in the direction perpendicular to the plugging direction during the plugging operation and thus cause a spring-loaded interaction of the contacts and mating contacts.
- the mobility of the contacts in the housing is chosen so large that the contacts on Such elevations are provided in particular in order to avoid a defined contact resistance in order to avoid electrical contact resistance. to create a tactile surface. Assign contact and mating contact respectively facing each other surveys, this is additionally achieved by a locking force that must be overcome when disconnecting plug and mating device.
- the movement of the electrical contact elements in the housing leads to wear of the bearing seats and to an increase of the game with increasing duration and magnitude of the stress.
- the invention is therefore an object of the invention to provide an electrical connector, which is improved in terms of the aforementioned disadvantages.
- the at least one electrical contact element is made of a material which permits the displacement approximately perpendicularly to the plugging direction under the effect of the electrical mating plug element with elastic deformation.
- the housing in the particularly preferred embodiment, a storage area in which the electrical contact element is mounted rigidly in the region of the first end.
- the manufacturability of the electrical plug-in device according to the invention is facilitated and the contact reliability between the electrical contact element and the lead connected to it is improved - if, as is particularly preferred - the electrical lead is welded to the first end of the contact element. As a result of this measure, only lower processing tolerances are produced in comparison to pressing.
- the storage area is produced by encapsulating the first end area connected to the electrical supply line with housing material, thus completely eliminating the formation of a storage area in the housing and thus reducing the production outlay.
- a particularly tight fit of the contacts and the welded with these electrical see leads is achieved during encapsulation, when the housing material and the material of the insulating jacket are coordinated with each other, that arises during encapsulation of a material connection of the materials. It is thereby achieved an extremely effective strain relief, which is also a separation of a plug connection caused by means of this plug-in device by pulling on the cable without damaging the connector allowed.
- the plug device housing thus formed is particularly resistant to breakage and even suitable to complete the connection region between the electrical supply line and the electrical contact element gas-tight.
- the plug device according to the invention preferably has a mating face, which is formed by an attachable to the housing essay. It can then be used for different mating connectors always the same arrangement comprising the electrical contact elements with welded electrical leads and the housing, which is then provided with the appropriate attachment.
- the housing and attachment may include compatible latching devices.
- the housing and the attachment with mutually cooperating abutment surfaces, which allow a cohesive connection, for example by gluing or welding.
- an embodiment of the electrical plug-in device according to the invention in which two copies of the same, rotated in the insertion direction by 180 °, can be plugged.
- This electrical plug-in device can thus act as a counter-plug device, in other words at the same time form plug and socket part.
- an embodiment of the plug-in device according to the invention is shown schematically. It shows:
- Fig. 1 is a vertical longitudinal section of this connector according to section line l-l in Fig. 2 and
- the plug-in device designated as a whole by 100, comprises two electrical contact elements 1, 2, which are produced by cutting to length and bending from a flat strand of material.
- first ends 7, 8 of the electrical contact elements 1, 2 are each electrically and mechanically connected to an electrical conductor 5, 6 of an electrical supply line 3, 4 by welding.
- the electrical leads 3, 4 have insulating shells 9, 10, which has been removed for the purpose of welding over a length L of the electrical conductors 5, 6.
- the first ends 7, 8 of the electrical contact elements 1, 2, the stripped length L and in the direction of the electrical leads 3, 4 subsequent length I of the insulating shells 9, 10 are molded with an insulating plastic material form fit to a housing 11.
- This plastic material forming the housing 11 and the material of the insulating sheaths 9, 10 are matched to one another in such a way that the insulating sheaths 9, 10 additionally enter into a cohesive connection with the housing 11 over the length I.
- ends 7, 8 of the electrical contact elements 1, 2 are substantially flat areas 12, 13, which in each case a directed to a Jacobit- element not shown in the drawing elevation 14, 15th pass.
- downwardly directed sections adjoin the elevations 14, 15, which form contact surfaces with the countercontact elements, not shown in the drawing, which form second, free ends 16, 17 of the electrical contact elements 1, 2.
- the electrical contact elements 1, 2 are electrically well made of such a springy property made of conductive material, which allows a resilient displacement of the elevations 14, 15 over the length F.
- copper alloys such as bronze, copper beryllium or electrolytic copper having a Brinell hardness of> HRW 130 may be considered as materials having these properties.
- the electrical plug-in device 100 further comprises an attachment 18, which completely encloses the electrical contact elements 1, 2 with the exception of the side leading in the direction of insertion, which is shown on the left in the drawing, which forms the mating face of the electrical plug-in device.
- the attachment 18 On the side facing the housing 11, the attachment 18 has a collar 19 whose contour is adapted to a provided on the housing 1 1 flange 20 such that the collar 19 sits at least substantially free of play on the flange 20.
- the housing 11 and the attachment 18 have compatible locking devices 21 which secure the attachment 18 against removal from the housing 11.
- the mutually facing surfaces of the collar 19 and the flange 20 can be materially connected to each other, for example by gluing, so as to accomplish a more reliable connection of the attachment 18 and the housing 11.
- the attachment 18 has a projection 22 directed to the respective electrical contact element 1, 2, to which the respective electrical contact element element 1, 2 bears with its counter contact element facing side under spring tension.
Landscapes
- Connector Housings Or Holding Contact Members (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL10720374T PL2425492T3 (en) | 2009-04-30 | 2010-04-29 | Electrical plug-and-socket device |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202009004763U DE202009004763U1 (en) | 2009-04-30 | 2009-04-30 | Electrical plug device |
PCT/EP2010/055779 WO2010125132A1 (en) | 2009-04-30 | 2010-04-29 | Electrical plug-and-socket device |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2425492A1 true EP2425492A1 (en) | 2012-03-07 |
EP2425492B1 EP2425492B1 (en) | 2018-06-13 |
Family
ID=42372341
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10720374.7A Active EP2425492B1 (en) | 2009-04-30 | 2010-04-29 | Electrical plug-and-socket device |
Country Status (8)
Country | Link |
---|---|
US (1) | US20120045944A1 (en) |
EP (1) | EP2425492B1 (en) |
CN (1) | CN102428610B (en) |
DE (1) | DE202009004763U1 (en) |
ES (1) | ES2683878T3 (en) |
HK (1) | HK1169519A1 (en) |
PL (1) | PL2425492T3 (en) |
WO (1) | WO2010125132A1 (en) |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB8908120D0 (en) * | 1989-04-11 | 1989-05-24 | Contactum Ltd | Pre-wired lamp holder |
US5873752A (en) * | 1997-12-08 | 1999-02-23 | Joseph Pollak Corporation | Tow socket connector having sealant |
AT410177B (en) * | 1999-01-04 | 2003-02-25 | Roessler Elfriede | ELECTRICALLY CONDUCTIVE CLUTCH DEVICE FOR MODEL TRAIN VEHICLES |
EP1152495A1 (en) * | 2000-05-05 | 2001-11-07 | Silicomp SPA | Fast-coupling connector for acoustic headsets |
DE10034502C2 (en) * | 2000-07-15 | 2002-10-31 | Lumberg Karl Gmbh & Co | Electrical connector |
DE20107989U1 (en) * | 2001-05-08 | 2001-07-26 | Rema Lipprandt Gmbh Co Kg | Strain relief for an l-pin connector with a flat contact |
TW557006U (en) * | 2002-11-15 | 2003-10-01 | Hon Hai Prec Ind Co Ltd | Cable connector assembly |
DE20319254U1 (en) * | 2003-12-10 | 2005-04-21 | Lumberg Connect Gmbh & Co. Kg | Electrical connector for input-output interfaces to mobile telephone, small computer etc., has clamping parts arranged in different planes and contact arms having contact zones in same plane |
US6824426B1 (en) * | 2004-02-10 | 2004-11-30 | Hon Hai Precision Ind. Co., Ltd. | High speed electrical cable assembly |
US6971923B1 (en) * | 2004-06-16 | 2005-12-06 | Hon Hai Precision Ind. Co., Ltd. | Cable end connector assembly with improved organizer |
US6910914B1 (en) * | 2004-08-11 | 2005-06-28 | Hon Hai Precision Ind. Co., Ltd. | Shielded cable end connector assembly |
EP1862560A4 (en) * | 2005-03-02 | 2013-09-18 | Furukawa Electric Co Ltd | Copper alloy and method for production thereof |
CN101118998B (en) * | 2006-08-01 | 2011-04-13 | 富士康(昆山)电脑接插件有限公司 | Cable component and manufacturing method therefor |
TWI334672B (en) * | 2007-07-06 | 2010-12-11 | Ks Terminals Inc | Electrical connector and conducting terminal and fabrication method thereof |
DE202007011829U1 (en) * | 2007-08-24 | 2007-10-31 | Harting Electronics Gmbh & Co. Kg | contact element |
TWI352463B (en) * | 2008-01-23 | 2011-11-11 | Waterproof connector and method for the same |
-
2009
- 2009-04-30 DE DE202009004763U patent/DE202009004763U1/en not_active Expired - Lifetime
-
2010
- 2010-04-29 ES ES10720374.7T patent/ES2683878T3/en active Active
- 2010-04-29 US US13/266,457 patent/US20120045944A1/en not_active Abandoned
- 2010-04-29 CN CN201080018701.8A patent/CN102428610B/en active Active
- 2010-04-29 EP EP10720374.7A patent/EP2425492B1/en active Active
- 2010-04-29 WO PCT/EP2010/055779 patent/WO2010125132A1/en active Application Filing
- 2010-04-29 PL PL10720374T patent/PL2425492T3/en unknown
-
2012
- 2012-10-12 HK HK12110115.5A patent/HK1169519A1/en unknown
Non-Patent Citations (1)
Title |
---|
See references of WO2010125132A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE202009004763U1 (en) | 2010-09-16 |
CN102428610B (en) | 2014-11-26 |
PL2425492T3 (en) | 2019-02-28 |
ES2683878T3 (en) | 2018-09-28 |
CN102428610A (en) | 2012-04-25 |
HK1169519A1 (en) | 2013-01-25 |
EP2425492B1 (en) | 2018-06-13 |
US20120045944A1 (en) | 2012-02-23 |
WO2010125132A1 (en) | 2010-11-04 |
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