EP2423359A2 - Industrial fabric - Google Patents

Industrial fabric Download PDF

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Publication number
EP2423359A2
EP2423359A2 EP20110179331 EP11179331A EP2423359A2 EP 2423359 A2 EP2423359 A2 EP 2423359A2 EP 20110179331 EP20110179331 EP 20110179331 EP 11179331 A EP11179331 A EP 11179331A EP 2423359 A2 EP2423359 A2 EP 2423359A2
Authority
EP
European Patent Office
Prior art keywords
yarns
warp
industrial fabric
monofilament
weft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP20110179331
Other languages
German (de)
French (fr)
Other versions
EP2423359A3 (en
EP2423359B1 (en
Inventor
Chin-Feng Wang
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gold-Joint Industry Co Ltd
Gold Joint Ind Co Ltd
Original Assignee
Gold-Joint Industry Co Ltd
Gold Joint Ind Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gold-Joint Industry Co Ltd, Gold Joint Ind Co Ltd filed Critical Gold-Joint Industry Co Ltd
Publication of EP2423359A2 publication Critical patent/EP2423359A2/en
Publication of EP2423359A3 publication Critical patent/EP2423359A3/en
Application granted granted Critical
Publication of EP2423359B1 publication Critical patent/EP2423359B1/en
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D11/00—Double or multi-ply fabrics not otherwise provided for
    • D03D11/02—Fabrics formed with pockets, tubes, loops, folds, tucks or flaps
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/06—Load-responsive characteristics
    • D10B2401/063—Load-responsive characteristics high strength
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00—Industrial
    • D10B2505/20—Industrial for civil engineering, e.g. geotextiles
    • D10B2505/204—Geotextiles
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2300/00—Materials
    • E02D2300/0085—Geotextiles
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30—Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3065—Including strand which is of specific structural definition

Definitions

  • the invention relates to an industrial fabric, more particularly, to an industrial fabric for use in construction spots.
  • Geotextile clothes are usually used in construction and irrigation fields, especially for repairing constructions after natural disasters, and are very much appreciated in the engineering sector. Since the environment for using the geotextile clothes is usually encountered in tough conditions, such as, in many occasions, soil with very big humidity is involved. As such, it is often required that the geotextile clothes must have characteristics of excellent capability of anti-hydrolysis, good mechanical adaptability for humidity, good water permeability, etc.
  • a conventional geotextile cloth 1 includes a plurality of warp yarns 11 and a plurality of weft yarns 12. During plain weaving the geotextile cloth 1, each weft yarn 12 crosses the warp yarns 11 by going over one, then under the next and so on.
  • the plain weaving method provides a high strength and firm structure for the geotextile cloth 1, and is the most commonly used weaving method.
  • the geotextile cloth 1 since the geotextile cloth 1 must fulfill the requirement of high strength and good water permeability, the number of monofilaments for each yarn, or the strength or air holes in each yarn is a key factor that determines whether the geotextile cloth 1 is sufficient to permeate water and to block soil and other debris. Due to the restriction of the weaving method implemented by orthogonal weaving of the warp yarns 11 and the weft yarns 12, the density of the plain weave of the geotextile cloth 1 can be too high to permeate water, or too low to achieve a sufficient strength.
  • another conventional geotextile cloth 2 includes a plurality of split film yarns 21 woven along warp and weft directions by plain weaving or twill weaving.
  • Each of the split film yarns 21 is made by splitting a film into a plurality of interconnected monofilaments 211, which are then subjected to a twisting process.
  • the split film monofilaments 211 are flat and the strength thereof is lower than that of the monofilaments shown in Figure 1 .
  • the split film yarn geotextile cloth 2 is heavier, and requires more material for fabrication and more labor for installation.
  • An object of the present invention is to provide an industrial fabric that has good strength and good water permeability.
  • the invention provides an industrial fabric which includes a plurality of yarns extending in warp and weft directions and woven into a twill weave structure, which includes 200 - 2000 monofilament fibers per inch in either one of the warp and weft directions.
  • a degree of fineness of each of the monofilament fibers ranges from 50 deniers to 500 deniers.
  • an industrial fabric 3 made from multiple yarns that include a plurality of multifilament yarns 31 and a plurality of monofilament yarns 32.
  • the multifilament yarns 31 and the monofilament yarns 32 in this embodiment are made of polymers, such as polypropylene (PP), polyethylene terephthalate (PET), polythene (PE), etc.
  • PP polypropylene
  • PET polyethylene terephthalate
  • PE polythene
  • Each multifilament yarn 31 is made from a plurality of monofilament fibers 311, each of which has a degree of fineness ranging from 50 deniers to 500 deniers.
  • Each monofilament yarn 32 has a single monofilament, and has a degree of fineness ranging from 501 deniers to 2000 deniers.
  • the multifilament yarns 31 and the monofilament yarns 32 are arranged along warp and weft directions by twill weaving.
  • a twill weave structure of the yarns 31, 32 may either be a left twill or right twill, and a pattern of one n/1 twill - n/7 twill, where n ranges from 2 and 7, such as, 2/2, 3/2, 4/2, 5/1, 6/1, 3/7,..., etc.
  • n ranges from 2 and 7, such as, 2/2, 3/2, 4/2, 5/1, 6/1, 3/7,..., etc.
  • 2/1 twill for example, two warp yarns (multifilament yarn 31 or monofilament yarn 32) cross over one weft yarn (multifilament yarn 31 or monofilament yarn 32) .
  • the twill weave structure of the industrial fabric 3 include 200 - 2000 monofilament fibers 311 per inch in either one of the warp and weft directions, and/or 5 - 60 monofilament yarns 32 per inch in either one of the warp and weft directions.
  • the face side strength of the industrial fabric 3 can reach a strength of 50 kN/m, and the water permeability thereof can amount to 900 litres/m 2 .
  • the industrial fabric 3 can increase the water permeability up to 330% - 800%.
  • the second preferred embodiment is generally identical to the first preferred embodiment, but differs in that the industrial fabric 3 (2/1 twill) includes a plurality of the multifilament yarns 31 along the warp and weft directions.
  • Each of the multifilament yarns 31 includes a plurality of monofilament fibers 311.
  • Each monofilament fiber 311 has a degree of fineness ranging between 50 deniers and 500 deniers.
  • the industrial fabric 3 includes 200 - 2000 monofilament fibers 311 per inch in either one of the warp and weft directions.
  • the industrial fabric 3 is a 3/1 twill weave which includes a plurality of the multifilament yarns 31 along the warp and weft directions.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)

Abstract

An industrial fabric (3) includes a plurality of yarns (31, 32) extending in warp and weft directions and woven into a twill weave structure, which includes 200 ~ 2000 monofilament fibers (311) per inch in either one of the warp and weft directions. A degree of fineness of each monofilament fiber ranges from 50 deniers to 500 deniers. The industrial fabric (3) not only has good strength but also provides excellent water permeability.

Description

  • The invention relates to an industrial fabric, more particularly, to an industrial fabric for use in construction spots.
  • Geotextile clothes are usually used in construction and irrigation fields, especially for repairing constructions after natural disasters, and are very much appreciated in the engineering sector. Since the environment for using the geotextile clothes is usually encountered in tough conditions, such as, in many occasions, soil with very big humidity is involved. As such, it is often required that the geotextile clothes must have characteristics of excellent capability of anti-hydrolysis, good mechanical adaptability for humidity, good water permeability, etc.
  • Referring to Figures 1 and 2, a conventional geotextile cloth 1 includes a plurality of warp yarns 11 and a plurality of weft yarns 12. During plain weaving the geotextile cloth 1, each weft yarn 12 crosses the warp yarns 11 by going over one, then under the next and so on. The plain weaving method provides a high strength and firm structure for the geotextile cloth 1, and is the most commonly used weaving method.
  • However, since the geotextile cloth 1 must fulfill the requirement of high strength and good water permeability, the number of monofilaments for each yarn, or the strength or air holes in each yarn is a key factor that determines whether the geotextile cloth 1 is sufficient to permeate water and to block soil and other debris. Due to the restriction of the weaving method implemented by orthogonal weaving of the warp yarns 11 and the weft yarns 12, the density of the plain weave of the geotextile cloth 1 can be too high to permeate water, or too low to achieve a sufficient strength.
  • Referring to Figures 3 and 4, another conventional geotextile cloth 2 includes a plurality of split film yarns 21 woven along warp and weft directions by plain weaving or twill weaving. Each of the split film yarns 21 is made by splitting a film into a plurality of interconnected monofilaments 211, which are then subjected to a twisting process.
  • However, the split film monofilaments 211 are flat and the strength thereof is lower than that of the monofilaments shown in Figure 1. Compared to the geotextile cloth 1 with the same strength, the split film yarn geotextile cloth 2 is heavier, and requires more material for fabrication and more labor for installation.
  • An object of the present invention is to provide an industrial fabric that has good strength and good water permeability.
  • Accordingly, the invention provides an industrial fabric which includes a plurality of yarns extending in warp and weft directions and woven into a twill weave structure, which includes 200 - 2000 monofilament fibers per inch in either one of the warp and weft directions. A degree of fineness of each of the monofilament fibers ranges from 50 deniers to 500 deniers.
  • Other features and advantages of the present invention will become apparent in the following detailed description of the preferred embodiment with reference to the accompanying drawings, of which:
    • Fig. 1 is a plan view of a conventional geotextile cloth;
    • Fig. 2 is a side sectional view of the conventional geotextile cloth in Figure 1;
    • Fig. 3 is a plan view of another conventional geotextile cloth;
    • Fig. 4 is a side sectional view of the conventional geotextile cloth in Figure 3;
    • Fig. 5 is a plan view illustrating a first example in the first preferred embodiment of an industrial fabric according to the present invention;
    • Fig. 6 is a side sectional view of Figure 5 along line 6-6;
    • Fig. 7 is a side sectional view of Figure 5 along line 7-7;
    • Fig. 8 is a plan view illustrating a second example of the first preferred embodiment;
    • Fig. 9 is a side sectional view of Figure 8 taken along line 9-9;
    • Fig. 10 is a side sectional view of Figure 8 taken along line 10-10;
    • Fig. 11 is a plan view illustrating a third example of the first preferred embodiment;
    • Fig. 12 is a side sectional view of Figure 11 taken along line 12-12;
    • Fig. 13 is a side sectional view of Figure 11 taken along line 13-13;
    • Fig. 14 is a plan view illustrating a fourth example of the first preferred embodiment;
    • Fig. 15 is a side sectional view of Figure 14 taken along line 15-15;
    • Fig. 16 is a side sectional view of Figure 14 a taken long line 16-16;
    • Fig. 17 is a plan view illustrating a fifth example of the first preferred embodiment;
    • Fig. 18 is a side sectional view of Figure 17 taken along line 18-18;
    • Fig. 19 is a side sectional view of Figure 17 taken along line 19-19;
    • Fig. 20 is a plan view illustrating a sixth example of the first preferred embodiment;
    • Fig. 21 is a side sectional view of Figure 20 along line 21-21;
    • Fig. 22 is a side sectional view of Figure 20 along line 22-22;
    • Fig. 23 is a plan view illustrating a seventh example of the first preferred embodiment;
    • Fig. 24 is a side sectional view of Figure 23 taken along line 24-24;
    • Fig. 25 is a side sectional view of Figure 23 taken along line 25-25;
    • Fig. 26 is a plan view illustrating a first example of the second preferred embodiment;
    • Fig. 27 is a side sectional view of Figure 26 cut along line 27-27;
    • Fig. 28 is a side sectional view of Figure 26 cut along line 28-28;
    • Fig. 29 is a perspective view illustrating a second example of the second preferred embodiment; and Fig. 30 is a side sectional view of Figure 29.
  • Before the present invention is described in greater detail with reference to the accompanying preferred embodiment, it should be noted herein that like elements are denoted by the same reference numerals throughout the disclosure.
  • Referring to Figures 5 to 7, an industrial fabric 3 according to the preferred embodiment the present invention made from multiple yarns that include a plurality of multifilament yarns 31 and a plurality of monofilament yarns 32.
  • The multifilament yarns 31 and the monofilament yarns 32 in this embodiment are made of polymers, such as polypropylene (PP), polyethylene terephthalate (PET), polythene (PE), etc. Each multifilament yarn 31 is made from a plurality of monofilament fibers 311, each of which has a degree of fineness ranging from 50 deniers to 500 deniers. Each monofilament yarn 32 has a single monofilament, and has a degree of fineness ranging from 501 deniers to 2000 deniers.
  • To weave the industrial fabric 3, the multifilament yarns 31 and the monofilament yarns 32 are arranged along warp and weft directions by twill weaving. A twill weave structure of the yarns 31, 32 may either be a left twill or right twill, and a pattern of one n/1 twill - n/7 twill, where n ranges from 2 and 7, such as, 2/2, 3/2, 4/2, 5/1, 6/1, 3/7,..., etc. Taking the 2/1 twill for example, two warp yarns (multifilament yarn 31 or monofilament yarn 32) cross over one weft yarn (multifilament yarn 31 or monofilament yarn 32) . The twill weave structure of the industrial fabric 3 include 200 - 2000 monofilament fibers 311 per inch in either one of the warp and weft directions, and/or 5 - 60 monofilament yarns 32 per inch in either one of the warp and weft directions.
  • There are seven combinations of the monofilament yarns 32 and the multifilament yarns 31:
    1. 1. Referring once again to Figures 5 to 7, the industrial fabric 3 is a 2/1 twill weave, and includes the monofilament yarns 32 along the warp direction and the multifilament yarns 31 along the weft direction.
    2. 2. Referring to Figures 8 to 10, the industrial fabric 3 is a 2/1 twill weave, which includes the monofilament yarns 32 along the warp and weft directions and the multifilament yarns 31 along the weft direction.
    3. 3. Referring to Figures 11 to 13, the industrial fabric 3 is a 2/1 twill weave, which includes the monofilament yarns 32 along the weft direction and the multifilament yarns 31 along the warp direction.
    4. 4. Referring Figures 14 to 16, the industrial fabric 3 is a 2/1 twill weave, which includes the monofilament yarns 32 along the warp and weft directions and the multifilament yarns 31 along the warp direction.
    5. 5. Referring to Figures 17 to 19, the industrial fabric 3 is a 2/1 twill weave, which includes the monofilament yarns 32 along the weft direction and the multifilament yarns 31 along the warp and weft directions.
    6. 6. As shown again in Figures 20 to 22, the industrial fabric 3 is a 2/1 twill weave, which includes the monofilament yarns 32 along the warp direction and the multifilament yarns 31 along the warp and weft directions.
    7. 7. Referring to Figures 23 to 25, the industrial fabric 3 is a 2/1 twill weave, which includes the monofilament yarns 32 along the warp and weft directions and the multifilament yarns 31 along the warp and weft directions.
  • Due to the twill weaving used to fabricate the industrial fabric 3, and due to the use of a large amount of the monofilament yarns 32 and/or multifilament yarns 31 and the use of the multifilament yarns 31 including a large number of monofilament fibers 311 to compensate the insufficient strength resulting from the twill weaving, the face side strength of the industrial fabric 3 can reach a strength of 50 kN/m, and the water permeability thereof can amount to 900 litres/m2. In comparison with a conventional 25 kN industrial fabric with a water permeability of 111 litres/m2, or a conventional 45kN industrial fabric with 270 litres/m2, the industrial fabric 3 can increase the water permeability up to 330% - 800%.
  • Referring to Figures 26 to 28, the second preferred embodiment is generally identical to the first preferred embodiment, but differs in that the industrial fabric 3 (2/1 twill) includes a plurality of the multifilament yarns 31 along the warp and weft directions. Each of the multifilament yarns 31 includes a plurality of monofilament fibers 311. Each monofilament fiber 311 has a degree of fineness ranging between 50 deniers and 500 deniers. The industrial fabric 3 includes 200 - 2000 monofilament fibers 311 per inch in either one of the warp and weft directions.
  • Referring to Figures 29 and 30, the industrial fabric 3 according to a third preferred embodiment is a 3/1 twill weave which includes a plurality of the multifilament yarns 31 along the warp and weft directions.

Claims (11)

  1. An industrial fabric (3) comprising:
    a plurality of yarns (31, 32) extending in warp and weft directions and woven into a twill weave structure, which includes 200 - 2000 monofilament fibers (311) per inch measured in either one of the warp and weft directions, a degree of fineness of each of said monofilament fibers ranging from 50 deniers to 500 deniers.
  2. The industrial fabric (3) as claimed in Claim 1, wherein said twill weave structure includes 5 ~ 60 monofilament yarns (32) per inch measured in either one of the warp and weft directions, a degree of fineness of each of saidmonofilament yarns (32) ranging from 501 deniers to 2000 deniers.
  3. The industrial fabric (3) as claimed in Claim 1, wherein said yarns includes a plurality of multifilament yarns (31) and a plurality of monofilament yarns (32), each of said multifilament yarns (31) having a plurality of said monofilament fibers (311), each of said monofilament yarns (32) having a single monofilament.
  4. The industrial fabric as claimed in Claim 3, wherein said multifilament yarns (31) are arranged along the warp direction, and said monofilament yarns (32) are arranged in one of, or both of the weft and warp directions.
  5. The industrial fabric as claimed in Claim 3, wherein said multifilament yarns (31) are arranged along the weft direction, and said monofilament yarns (32) are arranged along one of, or both of the weft and warp directions.
  6. The industrial fabric as claimed in Claim 3, wherein said monofilament yarns (32) are arranged along the warp direction, and said multifilament yarns (31) are arranged along both of the weft and warp directions.
  7. The industrial fabric as claimed in Claim 3, wherein said monofilament yarns (32) are arranged along the weft direction, and said multifilament yarns (31) are arranged along both of the weft and warp directions.
  8. The industrial fabric as claimed in Claim 3, wherein said monofilament yarns (32) are arranged along both of the weft and warp directions, and said multifilament yarns (31) are arranged along both of the weft and warp directions.
  9. The industrial fabric as claimed in Claim 1, wherein said yarns include a plurality of multifilament yarn (31), each of which includes a plurality of said monofilament fibers (311).
  10. The industrial fabric as claimed in Claim 1, wherein said twill weave structure has a pattern of one of n/1 twill - n/7 twill, where n ranges from 2 to 7.
  11. The industrial fabric as claimed in Claim 1, wherein said yarns (31, 32) are made of polymers.
EP11179331.1A 2010-08-31 2011-08-30 Industrial fabric Not-in-force EP2423359B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW99129249 2010-08-31

Publications (3)

Publication Number Publication Date
EP2423359A2 true EP2423359A2 (en) 2012-02-29
EP2423359A3 EP2423359A3 (en) 2013-09-18
EP2423359B1 EP2423359B1 (en) 2015-10-07

Family

ID=44509053

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11179331.1A Not-in-force EP2423359B1 (en) 2010-08-31 2011-08-30 Industrial fabric

Country Status (8)

Country Link
US (1) US20120052759A1 (en)
EP (1) EP2423359B1 (en)
KR (1) KR200472361Y1 (en)
HU (1) HUE025834T2 (en)
MX (1) MX339199B (en)
MY (1) MY175197A (en)
PT (1) PT2423359E (en)
TW (1) TW201209238A (en)

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CN107366273A (en) * 2017-07-19 2017-11-21 纤科工业（珠海）有限公司 A kind of durable reinforcement filter screen and preparation method thereof
EP3385419A4 (en) * 2015-12-03 2019-05-22 Toray Industries, Inc. Woven fabric

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EP3385419A4 (en) * 2015-12-03 2019-05-22 Toray Industries, Inc. Woven fabric
CN107366273A (en) * 2017-07-19 2017-11-21 纤科工业（珠海）有限公司 A kind of durable reinforcement filter screen and preparation method thereof

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Publication number Publication date
PT2423359E (en) 2015-11-26
KR20120001719U (en) 2012-03-08
EP2423359A3 (en) 2013-09-18
AU2011216272A1 (en) 2012-03-15
US20120052759A1 (en) 2012-03-01
MY175197A (en) 2020-06-15
TWI463050B (en) 2014-12-01
KR200472361Y1 (en) 2014-04-21
EP2423359B1 (en) 2015-10-07
MX2011009088A (en) 2012-09-04
TW201209238A (en) 2012-03-01
MX339199B (en) 2016-05-13
HUE025834T2 (en) 2016-05-30

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