EP2395296B1 - Heat exchanger - Google Patents
Heat exchanger Download PDFInfo
- Publication number
- EP2395296B1 EP2395296B1 EP10290319.2A EP10290319A EP2395296B1 EP 2395296 B1 EP2395296 B1 EP 2395296B1 EP 10290319 A EP10290319 A EP 10290319A EP 2395296 B1 EP2395296 B1 EP 2395296B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tube
- heat exchanger
- heat
- resistance heating
- electrical resistance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H3/00—Air heaters
- F24H3/02—Air heaters with forced circulation
- F24H3/06—Air heaters with forced circulation the air being kept separate from the heating medium, e.g. using forced circulation of air over radiators
- F24H3/062—Air heaters with forced circulation the air being kept separate from the heating medium, e.g. using forced circulation of air over radiators using electric energy supply; the heating medium being the resistive element
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H3/00—Air heaters
- F24H3/02—Air heaters with forced circulation
- F24H3/04—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
- F24H3/0405—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
- F24H3/0429—For vehicles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1854—Arrangement or mounting of grates or heating means for air heaters
- F24H9/1863—Arrangement or mounting of electric heating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1854—Arrangement or mounting of grates or heating means for air heaters
- F24H9/1863—Arrangement or mounting of electric heating means
- F24H9/1872—PTC
Definitions
- the invention relates to a heat exchanger according to the preamble of claim 1.
- the invention also relates to an automotive air conditioning system with such a heat exchanger.
- Automotive air conditioning systems serve to heat and / or to cool the air to be supplied to the interior of a motor vehicle.
- heat exchangers are used as electrical heaters to heat the air supplied to the interior.
- the electric heater includes PTC elements.
- Positive Temperature Coefficient (PTC) elements are current-carrying materials that have electrical resistance and can conduct electricity better at lower temperatures than at higher temperatures. Their electrical resistance thus increases with increasing temperature.
- the PTC element is generally made of ceramic and is a PTC thermistor. This raises regardless of the boundary conditions - such. For example, applied voltage, nominal resistance, or air quantity at the PTC element has a very uniform surface temperature at the PTC element. Overheating can be prevented as it z. B. could occur with a normal heat-emitting heating wire, since regardless of the boundary conditions always about the same resistance and thus a substantially identical electrical heating power is applied.
- the heat exchanger comprises PTC elements, at least two electrical conductors through which electrical current is passed through the PTC element and heat conducting elements, in particular fins or corrugated fins, by means of which the surface is increased to heat the air.
- PTC elements at least two electrical conductors through which electrical current is passed through the PTC element and heat conducting elements, in particular fins or corrugated fins, by means of which the surface is increased to heat the air.
- Automotive air conditioning systems for these motor vehicles generally no longer have a heat exchanger for heating the air through which cooling fluid flows. The entire heating power of the automotive chimney system must therefore be applied by the electric heater or the PTC elements.
- the PTC elements with high voltage, z. B. in the range of 50 to 600 volts instead of low voltage with 12 volts to operate.
- High voltage in an automotive air conditioning system is a security problem because, for example, by a human touch of high voltage parts of the person from the high voltage health damage can be added.
- the US 4,327,282 shows a heat exchanger with a PTC heating element.
- Current is passed through the PTC heating element by means of contact plates and an insulating layer is arranged on the contact plates.
- the components are held together by means of a U-shaped clip.
- a heat generating element of a heater for air heating comprising at least one PTC element and voltage applied to opposite side surfaces of the PTC element electrical conductor tracks, wherein the two electrical conductors are surrounded on the outside by a non-electrically conductive insulating layer.
- the WO 03/088712 A2 discloses a heat exchanger with PTC elements arranged in a tube.
- the EP 2 211 589 A1 discloses a heat exchanger with electrically heatable PTC elements.
- the EP 2 151 639 A1 discloses a heat exchanger according to the preamble of claim 1.
- the object of the present invention is therefore to provide a heat exchanger and a motor vehicle air conditioning system in which or in which a with electric current under high voltage, for example more than 50 V, operated heat exchanger without endangering the environment, in particular People, can be operated.
- the heat exchanger and the air conditioning should be inexpensive to manufacture and work reliably in operation.
- An exemplary embodiment of the heat exchanger comprises at least one electrical resistance heating element, in particular at least one PTC element, at least two conductors electrically connected to the at least one electrical resistance heating element, in particular printed circuit boards, in order to conduct electrical current through the at least one electrical resistance heating element and thereby the electrical resistance heating element at least one heat conducting element for transmitting heat from the at least one electrical resistance heating element to a fluid to be heated, at least one electrical insulating element electrically isolating the at least two conductors, preferably from the at least one heat conducting element, wherein the at least two conductors and / or the at least one electrical resistance heating element is arranged in at least one cavity bounded by at least one cavity wall and the at least one electrical insulating belt t at least one molded seal is, wherein the at least one cavity wall is formed as at least one closed flat tube without joint in cross-section and the at least one molded seal in the cavity as a tube, in particular shrink tubing is formed.
- the tube is thus easy to manufacture and can only be produced by means of extrusion molding and already has a closed cross-section after production in cross-section. As a result, it is no longer necessary, the walls of the at least one tube to a closed tube with each other subsequently at a joint, z. B- a welding, soldering or splice to connect.
- the at least one flat tube is formed with two broad side walls and two narrow side walls, and the two narrow side walls are braced by means of a compressive force acting on the two wide side walls, in particular the two narrow side walls are braced at a bending edge or a bending circle.
- On the two broad side walls of the at least one tube thus acts a compressive force, so that thereby the two broad side walls are pressed onto a heating composite in a cavity enclosed by the at least one tube cavity, thus the heating system is non-positively, in particular by means of clamping or jamming, with the at least one Tube, in particular the Breit confusewandonne connected.
- the at least one heat-conducting element comprises the at least one tube and / or the at least one heat-conducting element comprises corrugated ribs which are arranged on the outside of the at least one tube, in particular by means of soldering or gluing.
- the at least one heat-conducting element in particular the at least one tube and / or the corrugated ribs, at least partially, in particular completely, of metal, for example aluminum or steel, or plastic
- the at least one molded gasket is disposed between each of a wall of the at least one tube and a conductor, so that the at least two conductors are electrically insulated with respect to the at least one tube.
- the tube in particular as a shrink tube, which forms the molded seal encloses in the invention, the heating unit with the two circuit boards and the PTC elements. As a result, the heating unit is electrically insulated.
- the at least one molded seal is elastic and / or the at least one molded seal consists at least partially of silicone or plastic or rubber and / or the at least one molded seal is positively and / or positively and / or materially connected to the at least one tube and / or the at least one molded seal is a foil.
- a compressive force is applied and the elastic molded seal can deform due to this compressive force.
- the at least one molded seal comprises heat-transmitting or thermally conductive particles, for.
- alumina and / or silicon carbide and / or boron nitride and / or the at least one tube is from a first, z. B. upper, cover plate at a first end, in particular fluid-tight, closed and / or the at least one tube is of a second, z. B. lower, cover plate is closed at a second end, in particular fluid-tight.
- Heat-transferring or heat-conducting particles in the at least one molded seal ensure that the heat generated by the PTC elements can also be conducted outwards to the heat-conducting elements, in particular the at least one tube and / or the corrugated fins, in a sufficiently good thermal conductivity.
- the at least one electrical resistance heating element, the at least two conductors and the at least one molded seal are connected to at least one heating composite, which is or are arranged within the at least one tube, and preferably a plurality of tubes each having a heating composite and arranged between the tubes corrugated fins form the heat exchanger, wherein in particular by means of a clamping frame or a spring on the walls of the at least one tube, in particular the broad side walls of the at least one flat tube, the compressive force is applied.
- An automotive air conditioning system according to the invention comprises at least one heat exchanger described in this patent application.
- the at least one molded seal consists of an electrically insulating and thermally conductive material. Due to the geometric arrangement of the at least one molded seal within the heat exchanger, the at least two conductors and the at least one electrical resistance heating element are electrically insulated.
- the molded gasket is in a solid state of aggregation, i. H. not liquid or gaseous, even at high temperatures, eg. 70 ° C or 100 ° C.
- the at least one molded seal is a film or insulating film, for.
- a film or insulating film for.
- a polyimide film (Kapton film), (elastic) ceramic-filled film or a (elastic) ceramic-filled silicone film for.
- the heat exchanger has an IP protection class of 67, so that a sufficient waterproofness and dust tightness is present.
- a closed pipe is a pipe whose walls are completely closed in a cross section.
- the corrugated fins and the at least one tube are connected to each other by means of gluing and / or soldering and / or non-positively under prestress.
- the first and / or second sealing plate has a groove, in which one end of the at least one tube is arranged.
- the at least one tube in the groove with a seal, z. B. a, preferably elastic, seal, or an adhesive, sealed.
- the at least one heat-conducting element and / or the at least one molded seal has a thermal conductivity of at least 1 W / mK, in particular at least 15 W / mK.
- the at least one molded seal has an electrical insulation of at least 1 kV / mm, in particular at least 25 kV / mm.
- the at least one molded seal preferably in cross section, has a dielectric strength of at least 1 kV.
- the at least one molded seal has a thermal conductivity of at least 1 W / mK, in particular at least 15 W / mK.
- the at least one molded seal can thus insulate well electrically and, on the other hand, can sufficiently conduct the heat from the electrical resistance heating element to the heat-conducting element or the heat-conducting elements.
- Fig. 1 shows an automotive air conditioning 24.
- an air conditioning case 26 having a bottom wall 27 and an outlet portion 29, a fan 25, an air filter 30, a refrigerant evaporator 31 and a heat exchanger 1 is arranged as an electric heater.
- the air conditioning housing 26 thus forms a channel 35 for passing the air.
- Housing walls 28 of the air conditioning housing 26 have on the inside a surface 36 which define the channel 35.
- the air for the interior of a motor vehicle is passed by means of the blower 25 through the air filter 30, the refrigerant evaporator 31 and the heat exchanger 1.
- the automotive air conditioning system 24 is thus not provided with a heat exchanger through which coolant flows for heating the air conducted through the motor vehicle installation 24.
- the air conducted by the motor vehicle air conditioning system 24 is electrically heated exclusively by means of the heat exchanger 1.
- the motor vehicle air conditioning system 24 is preferably used in a motor vehicle with exclusively electric drive or with a hybrid drive (not shown).
- the heat exchanger with high voltage eg. B. with more than 50 volts, for example, 60 V or 600 V, operated to not too large Amperages and thus too thick power lines (not shown) to get.
- An aluminum tube 18 designed as a flat tube 13 has two broad side walls 20 and two narrow side walls 21 (FIG. Fig. 8 . 12, 13, 14 and 15 ) on.
- the width and narrow side walls 20, 21 thereby represent cavity walls 17, which enclose a cavity 19 within the tube 18.
- the width and Schmalodorwandept 20, 21 of the tube 18 are thus walls 16 of the tube 18.
- the walls 18 in cross-section no joint, z.
- a welding or soldering on.
- the tube 18 is made in one piece as a closed wall 18 with extrusions, so that no joints are required in cross section on the tube 18.
- two molded seals 23 are arranged as electrical insulating elements 22.
- the two form seals 23 are made of elastic silicone.
- On the two rectangular shaped seals 23 ( Fig. 7, 8 . 13 and 14 ) are two conductors 4, namely a first circuit board 6 and a second circuit board 7, on.
- Between the two circuit boards 6, 7 three PTC elements 3 designed as electrical resistance heating elements 2 are arranged.
- the PTC elements 3 are connected to each other with the two printed circuit boards 6, 7 with adhesive.
- an electrical contact plate 5 is formed in each case ( Fig. 3 and 9 ).
- the cavity 19 enclosed by the cavity walls 17 of the flat tube 13 is a void 32 in the region of the narrow side walls 21, ie in the void 32 only air ( Fig. 8 ).
- the two circuit boards 6, 7 with the interposed three PTC elements 3 due to the electrical insulation of the molded gaskets 23 electrically isolated.
- the electrical contacting of the two circuit boards 6, 7 takes place by means of not shown electrical lines to the contact plates 5.
- the two circuit boards 6, 7 with the three PTC elements 3 thereby constitute a heating unit 10.
- a heating coil 9 or the heat exchanger 1 is present.
- Several heater 9 as shown in FIG Fig. 2 . 10 and 11 can also be connected to a heat exchanger 1 with a larger number of heating registers 9 to each other.
- the net height H N of the heat exchanger 1 as shown in FIG Fig. 3 is about 50 to 300 mm, preferably 100 to 200 mm and the mesh width B N is about 50 to 300 mm, preferably 100 to 200 mm.
- the transverse division Q ie the distance between the flat tubes 13 as shown in FIG Fig. 4 , is in this case between 5 and 30 mm, preferably 9 to 18 mm and the overall depth T N as shown in FIG Fig. 8 is 6 to 50 mm, preferably 10 to 40 mm.
- the overall depth T R is 10 to 50 mm, preferably 10 to 40 mm.
- the thickness D E of the printed circuit boards 6, 7 is 0.2 to 1.5 mm, the thickness D I of the molded seals 23 0.1 to 1.5 mm and the width B R of the tube 18 is 2 to 10 mm.
- the thickness D stone of the PTC elements 3 is in the range between 0.8 to 3 mm.
- corrugated fins 12 are arranged as banksleiticide 11 ( Fig. 2 . 3 . 5 . 10 and 11 ).
- the corrugated fins 12 serve to enlarge the surface of the heat exchanger 1, in order to better release the heat emitted by the PTC elements 3 to the air, which flows through the heat exchanger 1.
- the heating coil 8, consisting of the two printed circuit boards 6, 7, the PTC elements 3 and the molded seal 23 is thereby only after the manufacture of the flat tube 13 in the Flat tube 13 inserted.
- the relevant manufacturing steps are in the Fig. 12 to 14 shown.
- the corrugated fins 12 can be connected to the corrugated fins 12 either before or after the heating composite 8 is introduced into the flat tube 13.
- the corrugated fins 12 can be connected to the flat tubes 13, for example, by gluing, welding or soldering. In addition, it is also possible to frictionally connect the world fins 12 with the flat tubes 13, because a pressure force 33 is applied to a heat exchanger 1 with a plurality of flat tubes 13 or heating coil 9 and due to this pressure force 33 (FIG. 10 and 11 ), the corrugated fins 12 between the flat tubes 13 can be held non-positively.
- Fig. 12 is a flat tube 13 with attached corrugated fins 12 shown in a cross section.
- a liner 38 or inlay 38 Within the cavity 12 enclosed by the flat tube 13 there is a liner 38 or inlay 38.
- the insert 38 is arranged in the cavity 19. The insert 38 is not required if the flat tube 13 has a sufficiently high rigidity in order to be able to counteract these forces during the assembly of the corrugated fins 12 with the flat tube 13, without any deformation occurring on the flat tube 13.
- the corrugated fins 12 to the flat tube 13
- the insert 38 is removed from the flat tube 13 and then the heating composite 8 with the PTC elements 3 the two circuit boards 6, 7 and two molded seals 23 inserted into the flat tube 13 ( Fig. 13 ).
- the two form seals 23 have a substantially rectangular cross-sectional shape. These are thus two separate molded seals 23.
- the molded seal 23 is in the form of a hose 34 (FIG. Fig. 9 ),
- the hose 34 can In this case, be attached to the heating unit 10 with the two circuit boards 6, 7 and the PTC elements 3 as a shrink tube by shrinking under heating.
- the distance between the two broad side walls 20 of the flat tube 13 is greater than the thickness of the heating composite 8, ie the distance between the two form seals 23. There is thus a distance between the two form seals 23 and the two wide side walls 20 before.
- the heating composite 8 the flat tube 13 can be easily inserted.
- a compressive force 33 is applied to the two wide side walls 20 or to the corrugated fins 12 ( Fig. 14 ), so that the narrow side walls 21 deform or bend substantially at a bending edge 39 and thereby the distance between the two broad side walls 20 is reduced, so that the two wide side walls 20 are pressed onto the two form seals 23 of the heating system 8.
- the 14 illustrated state of the heating register 9 are thus the two narrow side walls 21 braced and the heating system 8 kraftschitzig, in particular by means of clamping, clamped between the two broad side walls 20.
- the pressure force 33 is, for example, by means of a not in Fig. 10 shown tension spring applied to the heat exchanger 1 with a plurality of heating registers 9 or by means of an in Fig. 11 shown tenter 37.
- the flat tube 13 can next to the in the Fig. 12 to 14 illustrated example with the narrow side wall 21 with a bending edge 9 as a flat tube 13 with narrow side walls 21 in the geometric shape of a bending circle as shown in FIG Fig. 14 be educated.
- the manufacturing steps for connecting the heating composite 8 with the flat tube 13 according to Fig. 15 correspond in an analogous manner to the example of the flat tube 13 according to the first example, which in the Fig. 12 to 14 is shown.
- an upper first cover plate 14 is applied to the upper ends of the flat tubes 13 and applied to the lower second ends of the flat tubes 13, a second lower cover plate 15 ( Fig. 5, 6 and 16 ).
- the first and second cover plate 14, 15 in this case has a plurality of substantially rectangular grooves into which the ends of the flat tubes 13 are inserted.
- a cutout 40 ( Fig. 16 ) available.
- an adhesive is introduced as a seal 41.
- the ends of the flat tubes 13 are glued to this adhesive and thereby a liquid and dust-tight connection and sealing between the flat tubes 13 and the first and second cover plate 14, 15 produced.
- a seal 41 for example, silicone can be used in addition to adhesive.
- the first and second cover plate 14, 15 consists of metal or plastic.
- An upper side of the first upper cover plate 14 is connected dust-tight and liquid-tight with the air conditioning housing 26, so that no dust and no liquid can penetrate into the cavity 19 at the upper ends of the flat tubes 13. Notwithstanding this may be on the top of the first upper cover plate 14 also dust and liquid-tight an electronic housing attached (not shown).
- the arranged within the channel 35 of the motor vehicle air conditioner 24 heat exchanger 1 is thus sealed dust and liquid-tight. dust or liquid within the channel 35 can thus not penetrate into the cavity 19 within the flat tubes 13.
- the heating assembly 8 is arranged dust and liquid-tight within the flat tubes 13, so that in the air duct 35 existing dust particles or liquid can cause no damage to the heat exchanger 1.
- the molded seal 23 is a commercially available insulating film and can thus be made available inexpensively in the production.
Description
Die Erfindung betrifft einen Wärmeübertrager gemäß dem Oberbegriff von Anspruch 1. Auch betrifft die Erfindung eine Kraftfahrzeugklimaanlage mit einem solchen Wärmeübertrager.The invention relates to a heat exchanger according to the preamble of
Kraftfahrzeugklimaanlagen dienen dazu, die dem Innenraum eines Kraftfahrzeuges zuzuführende Luft zu erwärmen und/oder zu kühlen. In Kraftfahrzeugklimaanlagen werden Wärmeübertrager als elektrische Heizeinrichtungen eingesetzt, um die Luft zu erwärmen, welche dem Innenraum zugeführt wird. Die elektrische Heizeinrichtung umfasst PTC-Elemente. PTC-Elemente (PTC: Positive Temperature Coefficient) sind Strom leitende Materialien, die einen elektrischen Widerstand aufweisen und bei tieferen Temperaturen den Strom besser leiten können als bei höheren Temperaturen. Ihr elektrischer Widerstand vergrößert sich somit bei steigender Temperatur. Das PTC-Element besteht im Allgemeinen aus Keramik und ist ein Kaltleiter. Dadurch stellt sich unabhängig von den Randbedingungen - wie z. B. angelegte Spannung, Nominalwiderstand oder Luftmenge an dem PTC-Elementeine sehr gleichmäßige Oberflächentemperatur am PTC-Element ein. Eine Überhitzung kann verhindert werden wie sie z. B. mit einem normalen Wärme abgebenden Heizdraht auftreten könnte, da hier unabhängig von den Randbedingungen immer ungefähr der gleiche Widerstand und dadurch eine im Wesentlichen identische elektrische Heizleistung aufgebracht wird.Automotive air conditioning systems serve to heat and / or to cool the air to be supplied to the interior of a motor vehicle. In automotive air conditioning systems, heat exchangers are used as electrical heaters to heat the air supplied to the interior. The electric heater includes PTC elements. Positive Temperature Coefficient (PTC) elements are current-carrying materials that have electrical resistance and can conduct electricity better at lower temperatures than at higher temperatures. Their electrical resistance thus increases with increasing temperature. The PTC element is generally made of ceramic and is a PTC thermistor. This raises regardless of the boundary conditions - such. For example, applied voltage, nominal resistance, or air quantity at the PTC element has a very uniform surface temperature at the PTC element. Overheating can be prevented as it z. B. could occur with a normal heat-emitting heating wire, since regardless of the boundary conditions always about the same resistance and thus a substantially identical electrical heating power is applied.
Der Wärmeübertrager umfasst PTC-Elemente, wenigstens zwei elektrische Leiter mittels denen elektrischer Strom durch das PTC-Element geleitet wird und Wärmeleitelemente, insbesondere Lamellen bzw. Wellrippen, mittels denen die Oberfläche zum Erwärmen der Luft vergrößert wird. In zunehmendem Maße werden Kraftfahrzeuge hergestellt, welche über einen ausschließlichen elektrischen Antrieb oder über einen Hybridantrieb verfügen. Kraftfahrzeugklimaanlagen für diese Kraftfahrzeuge verfügen im Allgemeinen nicht mehr über einen Wärmeaustauscher zum Erwärmen der Luft, der von Kühlflüssigkeit durchströmt wird. Die gesamte Heizleistung der Kraftfahrzeugkümaanlage muss deshalb von der elektrischen Heizeinrichtung bzw. den PTC-Elementen aufgebracht werden. Aus diesem Grund ist es erforderlich, die PTC-Elemente auch mit Hochspannung, z. B. im Bereich von 50 bis 600 Volt anstelle von Niederspannung mit 12 Volt, zu betreiben. Hochspannung in einer Kraftfahrzeugklimaanlage stellt jedoch ein Sicherheitsproblem dar, weil beispielsweise durch eine menschliche Berührung von unter Hochspannung stehenden Teilen dem Menschen von der Hochspannung gesundheitlicher Schaden zugefügt werden kann.The heat exchanger comprises PTC elements, at least two electrical conductors through which electrical current is passed through the PTC element and heat conducting elements, in particular fins or corrugated fins, by means of which the surface is increased to heat the air. Increasingly, motor vehicles are produced which have an exclusive electric drive or a hybrid drive. Automotive air conditioning systems for these motor vehicles generally no longer have a heat exchanger for heating the air through which cooling fluid flows. The entire heating power of the automotive chimney system must therefore be applied by the electric heater or the PTC elements. For this reason, it is necessary, the PTC elements with high voltage, z. B. in the range of 50 to 600 volts instead of low voltage with 12 volts to operate. High voltage in an automotive air conditioning system, however, is a security problem because, for example, by a human touch of high voltage parts of the person from the high voltage health damage can be added.
Die
Aus der
Die
Die
Die
Die Aufgabe der vorliegenden Erfindung besteht deshalb darin, einen Wärmeübertrager und eine Kraftfahrzeugklimaanlage zur Verfügung zu stellen, bei dem bzw. bei der ein mit elektrischen Strom unter Hochspannung, z- B. mehr als 50 V, betriebener Wärmeübertrager ohne Gefährdung für die Umwelt, insbesondere Menschen, betrieben werden kann. Der Wärmeübertrager und die Klimaanlage sollen in der Herstellung preiswert sein und zuverlässig im Betrieb arbeiten.The object of the present invention is therefore to provide a heat exchanger and a motor vehicle air conditioning system in which or in which a with electric current under high voltage, for example more than 50 V, operated heat exchanger without endangering the environment, in particular People, can be operated. The heat exchanger and the air conditioning should be inexpensive to manufacture and work reliably in operation.
Diese Aufgabe wird gelöst mit einem Wärmeübertrager gemäß Anspruch 1.This object is achieved with a heat exchanger according to
Ein Ausführungsbeispiel des Wärmeübertragers umfasst wenigstens ein elektrisches Widerstandsheizelement, insbesondere wenigstens ein PTC-Element, wenigstens zwei mit dem wenigstens einen, elektrischen Widerstandsheizelement elektrisch leitend verbundene Leiter, insbesondere Leiterplatten, um elektrischen Strom durch das wenigstens eine elektrische Widerstandsheizelement zu leiten und dadurch das elektrische Widerstandsheizelement zu erwärmen, wenigstens ein Wärmeleitelement zur Übertragung von Wärme von dem wenigstens einen elektrischen Widerstandsheizelement auf ein zu erwärmendes Fluid, wenigstens ein elektrisches Isolierelement, welches die wenigstens zwei Leiter elektrisch isoliert, vorzugsweise von dem wenigstens einen Wärmeleitelement, wobei die wenigstens zwei Leiter und/oder das wenigstens eine elektrische Widerstandsheizelement in wenigstens einem von wenigstens einer Hohlraumwandung begrenzten Hohlraum angeordnet sind und das wenigstens eine elektrische Isoliereiement wenigstens eine Formdichtung ist, wobei die wenigstens eine Hohlraumwandung als wenigstens ein geschlossenes Flachrohr ohne Fügestelle im Querschnitt ausgebildet ist und die wenigstens eine Formdichtung in dem Hohlraum als ein Schlauch, insbesondere Schrumpfschlauch, ausgebildet ist. Das Rohr ist damit in der Herstellung einfach und kann lediglich mittels Strangpressen hergestellt werden und weist da bereits nach dem Herstellen im Querschnitt einen geschlossenen Querschnitt auf. Dadurch ist es nicht mehr erforderlich, die Wandungen des wenigstens eines Rohres zu einem geschlossenen Rohr miteinander nachträglich an einer Fügestelle, z. B- eine Schweiß-, Lot- oder Klebestelle, zu verbinden.An exemplary embodiment of the heat exchanger comprises at least one electrical resistance heating element, in particular at least one PTC element, at least two conductors electrically connected to the at least one electrical resistance heating element, in particular printed circuit boards, in order to conduct electrical current through the at least one electrical resistance heating element and thereby the electrical resistance heating element at least one heat conducting element for transmitting heat from the at least one electrical resistance heating element to a fluid to be heated, at least one electrical insulating element electrically isolating the at least two conductors, preferably from the at least one heat conducting element, wherein the at least two conductors and / or the at least one electrical resistance heating element is arranged in at least one cavity bounded by at least one cavity wall and the at least one electrical insulating belt t at least one molded seal is, wherein the at least one cavity wall is formed as at least one closed flat tube without joint in cross-section and the at least one molded seal in the cavity as a tube, in particular shrink tubing is formed. The tube is thus easy to manufacture and can only be produced by means of extrusion molding and already has a closed cross-section after production in cross-section. As a result, it is no longer necessary, the walls of the at least one tube to a closed tube with each other subsequently at a joint, z. B- a welding, soldering or splice to connect.
Insbesondere ist das wenigstens eine Flachrohr mit zwei Breitseitenwandungen und zwei Schmalseitenwandungen ausgebildet und die beiden Schmalseitenwandungen sind mittels einer auf die beiden Breitseitenwandungen wirkenden Druckkraft verspannt, insbesondere sind die zwei Schmalseitenwandungen an einer Biegekante oder einem Biegekreis verspannt. Auf die beiden Breitseitenwandungen des wenigstens einen Rohres wirkt somit eine Druckkraft, so dass dadurch die beiden Breitseitenwandungen auf einen Heizverbund in einem von dem wenigstens einen Rohr eingeschlossenen Hohlraum aufgepresst sind, Dadurch ist der Heizverbund kraftschlüssig, insbesondere mittels Einklemmen oder Verklemmen, mit dem wenigstens einen Rohr, insbesondere den Breitseitenwandungen, verbunden.In particular, the at least one flat tube is formed with two broad side walls and two narrow side walls, and the two narrow side walls are braced by means of a compressive force acting on the two wide side walls, in particular the two narrow side walls are braced at a bending edge or a bending circle. On the two broad side walls of the at least one tube thus acts a compressive force, so that thereby the two broad side walls are pressed onto a heating composite in a cavity enclosed by the at least one tube cavity, thus the heating system is non-positively, in particular by means of clamping or jamming, with the at least one Tube, in particular the Breitseitenwandungen connected.
In einer weiteren Ausgestaltung umfasst das wenigstens eine Wärmeleitelement das wenigstens eine Rohr und/oder das wenigstens eine Wärmeleitelement umfasst Wellrippen, welche außenseitig an dem wenigstens einen Rohr, insbesondere mittels Löten oder Kleben, angeordnet sind.In a further embodiment, the at least one heat-conducting element comprises the at least one tube and / or the at least one heat-conducting element comprises corrugated ribs which are arranged on the outside of the at least one tube, in particular by means of soldering or gluing.
In einer ergänzenden Ausführungsform bestehen das wenigstens eine Wärmeleitelement, insbesondere das wenigstens eine Rohr und/oder die Wellrippen, wenigstens teilweise, insbesondere vollständig, aus Metall, beispielsweise Aluminium oder Stahl, oder KunststoffIn a supplementary embodiment, the at least one heat-conducting element, in particular the at least one tube and / or the corrugated ribs, at least partially, in particular completely, of metal, for example aluminum or steel, or plastic
Vorzugsweise ist die wenigstens eine Formdichtung zwischen je einer Wandung des wenigstens einen Rohres und einem Leiter angeordnet, so dass die wenigstens zwei Leiter bezüglich des wenigstens einen Rohres elektrisch isoliert sind.Preferably, the at least one molded gasket is disposed between each of a wall of the at least one tube and a conductor, so that the at least two conductors are electrically insulated with respect to the at least one tube.
Der Schlauch, insbesondere als Schrumpfschlauch, welcher die Formdichtung bildet umschließt dabei in der Erfindung die Heizeinheit mit den beiden Leiterplatten und den PTC-Elementen. Dadurch ist die Heizeinheit elektrisch isoliert.The tube, in particular as a shrink tube, which forms the molded seal encloses in the invention, the heating unit with the two circuit boards and the PTC elements. As a result, the heating unit is electrically insulated.
Zweckmäßig ist die wenigstens eine Formdichtung elastisch und/oder die wenigstens eine Formdichtung besteht wenigstens teilweise aus Silikon oder Kunststoff oder Gummi und/oder die wenigstens eine Formdichtung ist mit dem wenigstens einen Rohr kraft- und/oder form- und/oder stoffschlüssig verbunden und/oder die wenigstens eine Formdichtung ist eine Folie. Auf einem Wärmeübertrager mit mehreren Heizregistern wird eine Druckkraft aufgebracht und die elastische Formdichtung kann sich dabei aufgrund dieser Druckkraft verformen.Suitably, the at least one molded seal is elastic and / or the at least one molded seal consists at least partially of silicone or plastic or rubber and / or the at least one molded seal is positively and / or positively and / or materially connected to the at least one tube and / or the at least one molded seal is a foil. On a heat exchanger with multiple heating registers, a compressive force is applied and the elastic molded seal can deform due to this compressive force.
In einer weiteren Ausführungsform umfasst die wenigstens eine Formdichtung wärmeübertragende oder wärmeleitende Partikel, z. B. Aluminiumoxid und/oder Siliziumkarbid und/oder Bornitrid, und/oder das wenigstens eine Rohr ist von einer ersten, z. B. oberen, Deckelplatte an einem ersten Ende, insbesondere fluiddicht, verschlossen und/oder das wenigstens eine Rohr ist von einer zweiten, z. B. unteren, Deckelplatte ist an einem zweiten Ende, insbesondere fluiddicht, verschlossen. WärmeObertragende oder wärmeleitende Partikel in der wenigstens einen Formdichtung gewährleisten, dass die von den PTC-Elementen erzeugte Wärme auch nach außen zu den Wärmeleitelementen, insbesondere dem wenigstens einen Rohr und/oder den Wellrippen, geleitet werden kann in einer ausreichend guten Wärmeleitfähigkeit.In a further embodiment, the at least one molded seal comprises heat-transmitting or thermally conductive particles, for. For example, alumina and / or silicon carbide and / or boron nitride, and / or the at least one tube is from a first, z. B. upper, cover plate at a first end, in particular fluid-tight, closed and / or the at least one tube is of a second, z. B. lower, cover plate is closed at a second end, in particular fluid-tight. Heat-transferring or heat-conducting particles in the at least one molded seal ensure that the heat generated by the PTC elements can also be conducted outwards to the heat-conducting elements, in particular the at least one tube and / or the corrugated fins, in a sufficiently good thermal conductivity.
Insbesondere sind das wenigstens eine elektrische Widerstandsheizelement, die wenigstens zwei Leiter und die wenigstens eine Formdichtung zu wenigstens einem Heizverbund verbunden, welches oder welche innerhalb des wenigstens einen Rohres angeordnet ist oder sind und vorzugsweise mehrere Rohre mit je einem Heizverbund und mit zwischen den Rohren angeordneten Wellrippen den Wärmeübertrager bilden, wobei insbesondere mittels eines Spannrahmens oder einer Feder auf die Wandungen des wenigstens einen Rohres, insbesondere die Breitseitenwandungen des wenigstens einen Flachrohres, die Druckkraft aufgebracht ist.In particular, the at least one electrical resistance heating element, the at least two conductors and the at least one molded seal are connected to at least one heating composite, which is or are arranged within the at least one tube, and preferably a plurality of tubes each having a heating composite and arranged between the tubes corrugated fins form the heat exchanger, wherein in particular by means of a clamping frame or a spring on the walls of the at least one tube, in particular the broad side walls of the at least one flat tube, the compressive force is applied.
Eine Erfindungsgemäße Kraftfahrzeugklimaanlage umfasst wenigstens einen in dieser Schutzrechtsanmeldung beschriebenen Wärmeübertrager.An automotive air conditioning system according to the invention comprises at least one heat exchanger described in this patent application.
Die wenigstens eine Formdichtung besteht aus einem elektrisch isolierenden und thermisch leitfähigen Material. Aufgrund der geometrischen Anordnung der wenigstens einen Formdichtung innerhalb des Wärmeübertragers sind die wenigstens zwei Leiter und das wenigstens eine elektrische Widerstandsheizelement elektrisch isoliert. Die Formdichtung ist in einem festen Aggregatzustand, d. h. nicht flüssig oder gasförmig, auch bei hohen Temperaturen, z. B. 70°C oder 100°C.The at least one molded seal consists of an electrically insulating and thermally conductive material. Due to the geometric arrangement of the at least one molded seal within the heat exchanger, the at least two conductors and the at least one electrical resistance heating element are electrically insulated. The molded gasket is in a solid state of aggregation, i. H. not liquid or gaseous, even at high temperatures, eg. 70 ° C or 100 ° C.
In einer weiteren Ausgestaltung ist die wenigstens eine Formdichtung eine Folie bzw. Isolationsfolie, z. B. eine Polyimide-Folie (Kapton-Folie), (elastisch) keramisch gefüllte Folie oder eine (elastisch) keramisch gefüllte Silikonfolie.In a further embodiment, the at least one molded seal is a film or insulating film, for. Example, a polyimide film (Kapton film), (elastic) ceramic-filled film or a (elastic) ceramic-filled silicone film.
In einer zusätzlichen Variante weist der Wärmeübertrager eine IP-Schutzklasse von 67 auf, so dass eine ausreichende Wasserdichtheit und Staubdichtheit vorhanden ist.In an additional variant, the heat exchanger has an IP protection class of 67, so that a sufficient waterproofness and dust tightness is present.
Ein geschlossenes Rohr ist ein Rohr, dessen Wandungen in einem Querschnitt vollständig geschlossen sind.A closed pipe is a pipe whose walls are completely closed in a cross section.
In einer weiteren Ausgestaltung sind die Wellrippen und das wenigstens eine Rohr mittels Kleben und/oder Löten und/oder kraftschlüssig unter Vorspannung miteinander verbunden.In a further embodiment, the corrugated fins and the at least one tube are connected to each other by means of gluing and / or soldering and / or non-positively under prestress.
In einer weiteren Ausgestaltung weist die erste und/oder zweite Dichtplatte eine Nut auf, in welche ein Ende des wenigstens einen Rohres angeordnet ist.In a further embodiment, the first and / or second sealing plate has a groove, in which one end of the at least one tube is arranged.
In einer weiteren Variante ist das wenigstens eine Rohr in der Nut mit einer Abdichtung, z. B. einer, vorzugsweise elastischen, Dichtung, oder einem Kleber, abgedichtet.In a further variant, the at least one tube in the groove with a seal, z. B. a, preferably elastic, seal, or an adhesive, sealed.
In einer weiteren Ausgestaltung weist das wenigstens eine Wärmeleitelement und/oder die wenigstens eine Formdichtung eine Wärmeleitfähigkeit von wenigstens 1 W/mK, insbesondere wenigstens 15 W/mK auf.In a further embodiment, the at least one heat-conducting element and / or the at least one molded seal has a thermal conductivity of at least 1 W / mK, in particular at least 15 W / mK.
In einer weiteren Ausführungsform weist die wenigstens eine Formdichtung eine elektrische Isolation von wenigstens 1 kV/mm, insbesondere wenigstens 25 kV/mm auf.In a further embodiment, the at least one molded seal has an electrical insulation of at least 1 kV / mm, in particular at least 25 kV / mm.
In einer Variante weist die wenigstens eine Formdichtung, vorzugsweise im Querschnitt, eine Durchschlagfestigkeit von wenigstens 1 kV auf.In a variant, the at least one molded seal, preferably in cross section, has a dielectric strength of at least 1 kV.
In einer weiteren Ausgestaltung weist die wenigstens eine Formdichtung eine Wärmeleitfähigkeit von wenigstens 1 W/mK, insbesondere wenigstens 15 W/mK auf. Die wenigstens eine Formdichtung kann damit einerseits gut elektrisch isolieren und kann andererseits ausreichend gut die Wärme von dem elektrischen Widerstandsheizelement zu dem Wärmeleitelement oder den Wärmeleitelementen leiten.In a further embodiment, the at least one molded seal has a thermal conductivity of at least 1 W / mK, in particular at least 15 W / mK. On the one hand, the at least one molded seal can thus insulate well electrically and, on the other hand, can sufficiently conduct the heat from the electrical resistance heating element to the heat-conducting element or the heat-conducting elements.
Im Nachfolgenden werden Beispiele, die nicht unter den Schutzbereich der Anspruche fallen, sowie ein Ausführungsbeispiel (siehe
- Fig. 1
- einen Querschnitt einer Kraftfahrzeugklimaanlage,
- Fig. 2
- eine perspektivische Ansicht eines Wärmeübertragers ohne Deckplatten,
- Fig. 3
- eine Seitenansicht des Wärmeübertragers gemäß
Fig. 2 , - Fig. 4
- eine Draufsicht des Wärmeübertragers gemäß
Fig. 2 . - Fig. 5
- eine perspektivische Ansicht des Wärmeübertragers gemäß
Fig. 2 mit Deckplatten ohne Heizverbund, - Fig. 6
- eine Explosionsdarstellung des Wärmeübertragers gemäß
Fig. 5 , - Fig. 7
- einen Querschnitt eines Heizregisters in einem ersten Beispiel gemäß
Fig. 2 , - Fig. 8
- einen weiteren Querschnitt des Heizregisters gemäß
Fig. 7 , - Fig. 9
- eine Explosionsdarstellung des Wärmeübertagers der Erfindung,
- Fig. 10
- eine perspektivische Ansicht des Wärmeübertragers ohne Deckplatten in einem ersten Beispiel,
- Fig. 11
- eine perspektivische Ansicht des Wärmeübertragers ohne Deckplatten in einem zweiten Beispiel,
- Fig. 12
- einen Querschnitt eines Rohres mit einer Einlage,
- Fig. 13
- einen Querschnitt des Rohres gemäß
Fig. 12 mit dem Heizverbund, - Fig. 14
- einen Querschnitt des Rohres gemäß
Fig. 12 nach einem Zusammendrücken von Breitseitenwandungen, - Fig. 15
- einen Querschnitt des Rohres ohne der Einlage in einem weiteren Beispiel und
- Fig. 16
- einen Längsschnitt des Heizregisters.
- Fig. 1
- a cross section of an automotive air conditioning system,
- Fig. 2
- a perspective view of a heat exchanger without cover plates,
- Fig. 3
- a side view of the heat exchanger according to
Fig. 2 . - Fig. 4
- a plan view of the heat exchanger according to
Fig. 2 , - Fig. 5
- a perspective view of the heat exchanger according to
Fig. 2 with cover plates without heating compound, - Fig. 6
- an exploded view of the heat exchanger according to
Fig. 5 . - Fig. 7
- a cross section of a heater in a first example according to
Fig. 2 . - Fig. 8
- a further cross section of the heater according to
Fig. 7 . - Fig. 9
- an exploded view of the heat exchanger of the invention,
- Fig. 10
- a perspective view of the heat exchanger without cover plates in a first example,
- Fig. 11
- a perspective view of the heat exchanger without cover plates in a second example,
- Fig. 12
- a cross section of a pipe with an insert,
- Fig. 13
- a cross-section of the pipe according to
Fig. 12 with the Heizverbund, - Fig. 14
- a cross-section of the pipe according to
Fig. 12 after compression of broad side walls, - Fig. 15
- a cross section of the tube without the insert in another example and
- Fig. 16
- a longitudinal section of the heater.
Die Kraftfahrzeugklimaanlage 24 ist somit nicht mit einem von Kühlmittel durchströmten Wärmeaustauscher versehen zum Erwärmen der durch die Kraftfahrzeuganlage 24 geleiteten Luft. Die durch die Kraftfahrzeugklimaanlage 24 geleitete Luft wird ausschließlich mittels des Wärmeübertrager 1 elektrisch erwärmt. Die Kraftfahrzeugklimaanlage 24 wird vorzugsweise in einem Kraftfahrzeug mit ausschließlich elektrischem Antrieb oder mit einem Hybridantrieb eingesetzt (nicht dargestellt). Um mittels des Wärmeübertragers 1 die notwendige elektrische Heizleistung zu erreichen, muss der Wärmeübertrager mit Hochspannung, z. B. mit mehr als 50 Volt, beispielsweise mit 60 V oder 600 V, betrieben werden, um keine zu großen Stromstärken und damit zu dicke Stromleitungen (nicht dargestellt) zu erhalten.The automotive
In den
Innerhalb des Flachrohres 13 sind zwei Formdichtungen 23 als elektrische Isolierelemente 22 angeordnet. Die beiden Formdichtungen 23 bestehen dabei aus elastischem Silikon. Auf den beiden rechteckförmigen Formdichtungen 23 (
Dadurch sind die beiden Leiterplatten 6, 7 mit den dazwischen angeordneten drei PTC-Elementen 3 aufgrund der elektrischen Isolation der Formdichtungen 23 elektrisch isoliert. Die elektrische Kontaktierung der beiden Leiterplatten 6, 7 erfolgt mittels nicht dargestellter elektrischer Leitungen an den Kontaktplatten 5. Die beiden Leiterplatten 6, 7 mit den drei PTC-Elementen 3 stellen dabei eine Heizeinheit 10 dar. Nach dem Anordnen der beiden Formdichtungen 23 an der Heizeinheit 10 bilden diese einen Heizverbund 8. Nach dem Einbringen des Heizverbundes 8 in die Flachrohre 13 mit den Wellrippen 12 liegt ein Heizregister 9 bzw. der Wärmeübertrager 1 vor. Mehrere Heizregister 9 gemäß der Darstellung in
Die Netzhöhe HN des Wärmeübertragers 1 gemäß der Darstellung in
Zwischen den Flachrohren 13 sind Wellrippen 12 als Wärmeleitelemente 11 angeordnet (
In
Das Flachrohr 13 kann neben dem in den
Nach dem Einschieben der Heizverbünde 8 in die Flachrohre 13 und dem Aufbringen der Druckkraft 33 auf den Wärmeübertrager 1 wird auf die oberen Enden der Flachrohre 13 eine obere erste Deckplatte 14 aufgebracht und auf die unteren, zweiten Enden der Flachrohre 13 eine zweite untere Deckplatte 15 aufgebracht (
Eine Oberseite der ersten oberen Deckplatte 14 wird dabei mit dem Klimaanlagengehäuse 26 staub- und flüssigkeitsdicht verbunden, so dass dadurch auch an den oberen Enden der Flachrohre 13 kein Staub und keine Flüssigkeit in den Hohlraum 19 eindringen kann. Abweichend hiervon kann auf der Oberseite der ersten oberen Deckplatte 14 auch staub- und flüssigkeitsdicht ein elektronisches Gehäuse befestigt werden (nicht dargestellt).An upper side of the first
Der innerhalb des Kanales 35 der Kraftfahrzeugklimaanlage 24 angeordnete Wärmeübertrager 1 ist somit staub- und flüssigkeitsdicht abgedichtet. Staub oder Flüssigkeit innerhalb des Kanales 35 kann somit nicht in den Hohlraum 19 innerhalb der Flachrohre 13 eindringen.The arranged within the
Insgesamt betrachtet sind mit dem Wärmeübertrager 1 und der Kraftfahrzeugklimaanlage 24 wesentliche Vorteile verbunden. Der Heizverbund 8 ist staub- und flüssigkeitsdicht innerhalb der Flachrohre 13 angeordnet, so dass in dem Luftkanal 35 vorhandene Staubpartikel oder Flüssigkeit keinen Schaden an dem Wärmeübertrager 1 verursachen können. Die Formdichtung 23 ist eine handelsübliche Isolationsfolie und kann somit in der Herstellung preiswert zur Verfügung gestellt werden.Overall, significant benefits are associated with the
- 11
- WärmeübertragerHeat exchanger
- 22
- Elektrisches WiderstandsheizelementElectric resistance heating element
- 33
- PTC-ElementPTC element
- 44
- Leiterladder
- 55
- Elektrische KontaktplatteElectric contact plate
- 66
- Erste LeiterplatteFirst circuit board
- 77
- Zweite LeiterplatteSecond circuit board
- 88th
- HeizverbundHeizverbund
- 99
- Heizregisterheater
- 1010
- Heizeinheitheating unit
- 1111
- Wärmeleitelementthermally conductive element
- 1212
- Wellrippencorrugated fins
- 1313
- Flachrohrflat tube
- 1414
- Erste DeckplatteFirst cover plate
- 1515
- Zweite DeckplatteSecond cover plate
- 1616
- Wandungen des RohresWalls of the pipe
- 1717
- Hohlraumwandungcavity wall
- 1818
- Rohrpipe
- 1919
- Hohlraumcavity
- 2020
- BreitseitenwandungBreitseitenwandung
- 2121
- Schmalseitenwandungnarrow side
- 2222
- Elektrisches IsolierelementElectrical insulating element
- 2323
- Formdichtungshaped seal
- 2424
- KraftfahrzeugklimaanlageAutomotive air conditioning system
- 2525
- Gebläsefan
- 2626
- KlimaanlagengehäuseAir conditioning case
- 2727
- Bodenwandungbottom wall
- 2828
- Gehäusewandunghousing
- 2929
- Austrittsabschnittexit section
- 3030
- Filterfilter
- 3131
- KältemittelverdampferRefrigerant evaporator
- 3232
- Leerraum innerhalb des FlachrohresWhite space within the flat tube
- 3333
- Druckkraftthrust
- 3434
- Schlauchtube
- 3535
- Kanalchannel
- 3636
- Oberflächesurface
- 3737
- Spannrahmententer
- 3838
- Einlageinlay
- 3939
- Biegekantebending edge
- 4040
- Freisparungcutout
- 4141
- Abdichtungseal
- HN H N
- Netzhöhenet height
- BN B N
- Netzbreitenet width
- Querteilungtransverse pitch
- TN T N
- Bautiefeoverall depth
- TR T R
- Bautiefeoverall depth
- DE D E
- Dicke der LeiterplatteThickness of the printed circuit board
- DI D I
- Dicke der FormdichtungThickness of the molded gasket
- BR B R
- Breite des FlachrohresWidth of the flat tube
- DStain D Stain
- Dicke des PTC-SteinesThickness of the PTC stone
Claims (9)
- A heat exchanger (1), comprising- at least one electrical resistance heating element (2), in particular at least one PTC element (3),- at least two flat conductors (4) which are connected to the at least one electrical resistance heating element (2) in an electrically conductive manner, in particular conductor plates (6, 7), wherein the conductors are arranged on both sides of the resistance heating elements in order to guide electric current through the at least one electrical resistance heating element (2) and thereby heat the electrical resistance heating element (2),- at least one heat-conducting element (11) for the transfer of heat from the at least one electrical resistance heating element (2) to a fluid to be heated,- at least one electrically insulating element (22) which electrically insulates the at least two conductors (4), preferably from the at least one heat-conducting element (11), wherein- the at least two conductors (4) and the at least one electrical resistance heating element (2) are arranged in at least one hollow space (19) limited by at least one wall of the hollow space (17) and the at least one electrically insulating element (22) is at least one moulded seal (23), whereinthe at least one wall of the hollow space (17) is formed as at least one closed flat tube (18), characterised in that the closed flat tube (18) is formed without a joint in the cross section and the at least one moulded seal (23) in the hollow space (19) is formed as a hose (34), in particular a shrinking hose (34).
- The heat exchanger according to claim 1, characterised in that the at least one flat tube (13) is formed with two broadside walls (20) and two narrow side walls (21) and the two narrow side walls (21) are braced by means of a compressive force acting on the two broadside walls (20), in particular that the two narrow side walls (21) are braced on a bending edge (39) or a bending circle.
- The heat exchanger according to claim 1 or 2, characterised in that the at least one heat-conducting element (11) comprises the at least one tube (18) and/or the at least one heat-conducting element (11) comprises corrugated ribs (12) which are arranged on the outside of the at least one tube (18), in particular by means of soldering or bonding.
- The heat exchanger according to one or more of the preceding claims, characterised in that the at least one heat-conducting element (11), in particular the at least one tube (18) and/or the corrugated ribs (12), consist at least partially, in particular completely, of metal, for example aluminium or steel, or of plastic material.
- The heat exchanger according to one or more of the preceding claims, characterised in that the at least one moulded seal (23) is arranged between one wall (16, 17) each of the at least one tube (18) and a conductor (4), so that the at least two conductors (4) are electrically insulated with regard to the at least one tube (18).
- The heat exchanger according to one or more of the preceding claims, characterised in that the at least one moulded seal (23) is elastic and/or the at least one moulded seal (23) consists at least partially of silicon or plastic material or rubber and/or the at least one moulded seal (23) is connected to the at least one tube (18) in a non-positive and/or positive and/or firmly bonded manner and/or the at least one moulded seal (23) is a film.
- The heat exchanger according to one or more of the preceding claims, characterised in that the at least one moulded seal (23) comprises heat exchanging or heat conducting particles, e.g. aluminium oxide and/or silicon carbide and/or boron nitride and/or the at least one tube (18) is closed, in particular in a fluid-tight manner, by a first, e.g. upper, cover plate (14) on a first end and/or the at least one tube (18) is closed, in particular in a fluid-tight manner, by a second, e.g. lower, cover plate (15) on a second end.
- The heat exchanger according to one or more of the preceding claims, characterised in that the at least one electrical resistance heating element (2), the at least two conductors (4) and the at least one moulded seal (23) are connected to form at least one heating combination (8) which is or are arranged within the at least one tube (18) and preferably several tubes (18) having one heating combination (8) each and having corrugated ribs (12) arranged between the tubes (18) form the heat exchanger (1), wherein the compressive force is applied to the walls (16, 17) of the at least one tube (18), in particular the broadside walls (20) of the at least one flat tube (13), in particular by means of a tenter frame (37) or a spring.
- A motor vehicle air conditioning system (24), characterised in that the motor vehicle air conditioning system (24) comprises at least one heat exchanger (1) according to one or more of the preceding claims.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP10290319.2A EP2395296B1 (en) | 2010-06-11 | 2010-06-11 | Heat exchanger |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP10290319.2A EP2395296B1 (en) | 2010-06-11 | 2010-06-11 | Heat exchanger |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2395296A1 EP2395296A1 (en) | 2011-12-14 |
EP2395296B1 true EP2395296B1 (en) | 2016-04-27 |
Family
ID=43302435
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10290319.2A Active EP2395296B1 (en) | 2010-06-11 | 2010-06-11 | Heat exchanger |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP2395296B1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10524310B2 (en) | 2015-06-02 | 2019-12-31 | Eberspächer Catem Gmbh & Co. Kg | PTC heating element and electric heating device for an automotive vehicle comprising such a PTC heating element |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017208086A1 (en) * | 2017-05-12 | 2018-11-15 | Mahle International Gmbh | Electric heater |
EP3401617A1 (en) * | 2017-05-12 | 2018-11-14 | Mahle International GmbH | Electric heater |
DE102018217030A1 (en) * | 2018-10-04 | 2020-04-09 | Mahle International Gmbh | Electric heater |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA1100560A (en) * | 1976-03-18 | 1981-05-05 | Walter R. Crandell | Ceramic band heater and method for making the same |
DE2845965C2 (en) | 1978-10-21 | 1983-01-20 | Fritz Eichenauer GmbH & Co KG, 6744 Kandel | Electric resistance heating element |
DE3942266C2 (en) * | 1989-12-21 | 1997-01-30 | Tuerk & Hillinger Gmbh | PTC radiator |
DE10216157A1 (en) * | 2002-04-12 | 2003-10-23 | Behr Gmbh & Co | Heat exchanger for heating purposes, especially for motor vehicle, has electrical heating device(s) with two separately controlled heating legs on either side of heating device facing adjacent pipes |
DE502005010598D1 (en) | 2005-09-23 | 2011-01-05 | Eberspaecher Catem Gmbh & Co | Heat generating element of a heating device |
EP2151639B1 (en) * | 2008-08-07 | 2019-01-09 | MAHLE Behr GmbH & Co. KG | Heat exchanger |
EP2211589A1 (en) * | 2009-01-23 | 2010-07-28 | Behr GmbH & Co. KG | Heat exchanger |
-
2010
- 2010-06-11 EP EP10290319.2A patent/EP2395296B1/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10524310B2 (en) | 2015-06-02 | 2019-12-31 | Eberspächer Catem Gmbh & Co. Kg | PTC heating element and electric heating device for an automotive vehicle comprising such a PTC heating element |
Also Published As
Publication number | Publication date |
---|---|
EP2395296A1 (en) | 2011-12-14 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP2724086B1 (en) | Heat exchanger | |
EP2395295B1 (en) | Heat exchanger | |
EP2428746B1 (en) | Heat exchanger | |
EP2428747B1 (en) | Heat exchanger | |
EP2190256B2 (en) | Heat exchanger | |
EP2211590B1 (en) | Heat exchanger | |
EP2668450B1 (en) | Heat exchanger | |
EP2109345B1 (en) | Heating element and heating device containing a heating element | |
DE4433814B4 (en) | motor vehicle | |
EP3273177A1 (en) | Electric heating device | |
EP2346304B1 (en) | Heat exchanger | |
EP2395296B1 (en) | Heat exchanger | |
DE202011110647U1 (en) | Electric vehicle heater | |
EP2131117B1 (en) | Motor vehicle air conditioning with PTC heating device | |
EP2276321B1 (en) | Heat exchanger | |
DE102010048593B4 (en) | Modular heater | |
EP2474793B1 (en) | Heat exchanger | |
EP2296432B1 (en) | Heat exchanger | |
DE102018008511A1 (en) | Electric heater and method of making a heater | |
EP2190257A1 (en) | Heat exchanger | |
EP2506660B1 (en) | Heat exchanger | |
EP2505396B1 (en) | Motor vehicle air conditioning | |
EP1696181A1 (en) | Radiator with an external electric heating element | |
DE102010061550B4 (en) | Electric Vehicle Heater |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO SE SI SK SM TR |
|
AX | Request for extension of the european patent |
Extension state: BA ME RS |
|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
17P | Request for examination filed |
Effective date: 20120614 |
|
17Q | First examination report despatched |
Effective date: 20120716 |
|
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: BEHR FRANCE ROUFFACH SAS Owner name: MAHLE BEHR GMBH & CO. KG |
|
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: MAHLE BEHR FRANCE ROUFFACH S.A.S Owner name: MAHLE BEHR GMBH & CO. KG |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R079 Ref document number: 502010011547 Country of ref document: DE Free format text: PREVIOUS MAIN CLASS: F24H0003060000 Ipc: F24H0003040000 |
|
GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
RIC1 | Information provided on ipc code assigned before grant |
Ipc: F24H 3/06 20060101ALI20151015BHEP Ipc: F24H 9/18 20060101ALI20151015BHEP Ipc: F24H 3/04 20060101AFI20151015BHEP |
|
INTG | Intention to grant announced |
Effective date: 20151111 |
|
GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: KOHL, MICHAEL, DIPL.-ING. Inventor name: CLAUSS, THIERRY Inventor name: KRUMBACH, KARL-GERD, DIPL.-ING. |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO SE SI SK SM TR |
|
REG | Reference to a national code |
Ref country code: GB Ref legal event code: FG4D Free format text: NOT ENGLISH |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: EP |
|
REG | Reference to a national code |
Ref country code: AT Ref legal event code: REF Ref document number: 795262 Country of ref document: AT Kind code of ref document: T Effective date: 20160515 |
|
REG | Reference to a national code |
Ref country code: IE Ref legal event code: FG4D Free format text: LANGUAGE OF EP DOCUMENT: GERMAN |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R096 Ref document number: 502010011547 Country of ref document: DE |
|
REG | Reference to a national code |
Ref country code: FR Ref legal event code: PLFP Year of fee payment: 7 |
|
REG | Reference to a national code |
Ref country code: LT Ref legal event code: MG4D |
|
REG | Reference to a national code |
Ref country code: NL Ref legal event code: MP Effective date: 20160427 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: NL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: LT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 Ref country code: PL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 Ref country code: FI Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 Ref country code: NO Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160727 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: PT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160829 Ref country code: GR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160728 Ref country code: SE Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 Ref country code: LV Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 Ref country code: ES Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 Ref country code: HR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: BE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20160630 Ref country code: IT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R097 Ref document number: 502010011547 Country of ref document: DE |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: EE Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 Ref country code: CZ Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 Ref country code: RO Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 Ref country code: DK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 Ref country code: MC Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 Ref country code: SK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: PL |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SM Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 |
|
PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
GBPC | Gb: european patent ceased through non-payment of renewal fee |
Effective date: 20160727 |
|
REG | Reference to a national code |
Ref country code: IE Ref legal event code: MM4A |
|
26N | No opposition filed |
Effective date: 20170130 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: CH Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20160630 Ref country code: LI Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20160630 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SI Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 Ref country code: GB Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20160727 Ref country code: IE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20160611 |
|
REG | Reference to a national code |
Ref country code: FR Ref legal event code: PLFP Year of fee payment: 8 |
|
REG | Reference to a national code |
Ref country code: AT Ref legal event code: MM01 Ref document number: 795262 Country of ref document: AT Kind code of ref document: T Effective date: 20160611 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: AT Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20160611 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: CY Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 Ref country code: HU Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT; INVALID AB INITIO Effective date: 20100611 |
|
REG | Reference to a national code |
Ref country code: FR Ref legal event code: PLFP Year of fee payment: 9 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: MT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 Ref country code: TR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 Ref country code: IS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 Ref country code: MK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 Ref country code: LU Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20160611 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: BG Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: FR Payment date: 20180622 Year of fee payment: 9 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: AL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20160427 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: FR Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20190630 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: DE Payment date: 20230620 Year of fee payment: 14 |