EP2395296B1 - Heat exchanger - Google Patents

Heat exchanger Download PDF

Info

Publication number
EP2395296B1
EP2395296B1 EP10290319.2A EP10290319A EP2395296B1 EP 2395296 B1 EP2395296 B1 EP 2395296B1 EP 10290319 A EP10290319 A EP 10290319A EP 2395296 B1 EP2395296 B1 EP 2395296B1
Authority
EP
European Patent Office
Prior art keywords
tube
heat exchanger
heat
resistance heating
electrical resistance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP10290319.2A
Other languages
German (de)
French (fr)
Other versions
EP2395296A1 (en
Inventor
Michael Dipl.-Ing. Kohl
Karl-Gerd Dipl.-Ing. Krumbach
Thierry Clauss
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mahle Behr GmbH and Co KG
Mahle Behr France Rouffach SAS
Original Assignee
Mahle Behr GmbH and Co KG
Mahle Behr France Rouffach SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mahle Behr GmbH and Co KG, Mahle Behr France Rouffach SAS filed Critical Mahle Behr GmbH and Co KG
Priority to EP10290319.2A priority Critical patent/EP2395296B1/en
Publication of EP2395296A1 publication Critical patent/EP2395296A1/en
Application granted granted Critical
Publication of EP2395296B1 publication Critical patent/EP2395296B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/02Air heaters with forced circulation
    • F24H3/06Air heaters with forced circulation the air being kept separate from the heating medium, e.g. using forced circulation of air over radiators
    • F24H3/062Air heaters with forced circulation the air being kept separate from the heating medium, e.g. using forced circulation of air over radiators using electric energy supply; the heating medium being the resistive element
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/02Air heaters with forced circulation
    • F24H3/04Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
    • F24H3/0405Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
    • F24H3/0429For vehicles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/18Arrangement or mounting of grates or heating means
    • F24H9/1854Arrangement or mounting of grates or heating means for air heaters
    • F24H9/1863Arrangement or mounting of electric heating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/18Arrangement or mounting of grates or heating means
    • F24H9/1854Arrangement or mounting of grates or heating means for air heaters
    • F24H9/1863Arrangement or mounting of electric heating means
    • F24H9/1872PTC

Definitions

  • the invention relates to a heat exchanger according to the preamble of claim 1.
  • the invention also relates to an automotive air conditioning system with such a heat exchanger.
  • Automotive air conditioning systems serve to heat and / or to cool the air to be supplied to the interior of a motor vehicle.
  • heat exchangers are used as electrical heaters to heat the air supplied to the interior.
  • the electric heater includes PTC elements.
  • Positive Temperature Coefficient (PTC) elements are current-carrying materials that have electrical resistance and can conduct electricity better at lower temperatures than at higher temperatures. Their electrical resistance thus increases with increasing temperature.
  • the PTC element is generally made of ceramic and is a PTC thermistor. This raises regardless of the boundary conditions - such. For example, applied voltage, nominal resistance, or air quantity at the PTC element has a very uniform surface temperature at the PTC element. Overheating can be prevented as it z. B. could occur with a normal heat-emitting heating wire, since regardless of the boundary conditions always about the same resistance and thus a substantially identical electrical heating power is applied.
  • the heat exchanger comprises PTC elements, at least two electrical conductors through which electrical current is passed through the PTC element and heat conducting elements, in particular fins or corrugated fins, by means of which the surface is increased to heat the air.
  • PTC elements at least two electrical conductors through which electrical current is passed through the PTC element and heat conducting elements, in particular fins or corrugated fins, by means of which the surface is increased to heat the air.
  • Automotive air conditioning systems for these motor vehicles generally no longer have a heat exchanger for heating the air through which cooling fluid flows. The entire heating power of the automotive chimney system must therefore be applied by the electric heater or the PTC elements.
  • the PTC elements with high voltage, z. B. in the range of 50 to 600 volts instead of low voltage with 12 volts to operate.
  • High voltage in an automotive air conditioning system is a security problem because, for example, by a human touch of high voltage parts of the person from the high voltage health damage can be added.
  • the US 4,327,282 shows a heat exchanger with a PTC heating element.
  • Current is passed through the PTC heating element by means of contact plates and an insulating layer is arranged on the contact plates.
  • the components are held together by means of a U-shaped clip.
  • a heat generating element of a heater for air heating comprising at least one PTC element and voltage applied to opposite side surfaces of the PTC element electrical conductor tracks, wherein the two electrical conductors are surrounded on the outside by a non-electrically conductive insulating layer.
  • the WO 03/088712 A2 discloses a heat exchanger with PTC elements arranged in a tube.
  • the EP 2 211 589 A1 discloses a heat exchanger with electrically heatable PTC elements.
  • the EP 2 151 639 A1 discloses a heat exchanger according to the preamble of claim 1.
  • the object of the present invention is therefore to provide a heat exchanger and a motor vehicle air conditioning system in which or in which a with electric current under high voltage, for example more than 50 V, operated heat exchanger without endangering the environment, in particular People, can be operated.
  • the heat exchanger and the air conditioning should be inexpensive to manufacture and work reliably in operation.
  • An exemplary embodiment of the heat exchanger comprises at least one electrical resistance heating element, in particular at least one PTC element, at least two conductors electrically connected to the at least one electrical resistance heating element, in particular printed circuit boards, in order to conduct electrical current through the at least one electrical resistance heating element and thereby the electrical resistance heating element at least one heat conducting element for transmitting heat from the at least one electrical resistance heating element to a fluid to be heated, at least one electrical insulating element electrically isolating the at least two conductors, preferably from the at least one heat conducting element, wherein the at least two conductors and / or the at least one electrical resistance heating element is arranged in at least one cavity bounded by at least one cavity wall and the at least one electrical insulating belt t at least one molded seal is, wherein the at least one cavity wall is formed as at least one closed flat tube without joint in cross-section and the at least one molded seal in the cavity as a tube, in particular shrink tubing is formed.
  • the tube is thus easy to manufacture and can only be produced by means of extrusion molding and already has a closed cross-section after production in cross-section. As a result, it is no longer necessary, the walls of the at least one tube to a closed tube with each other subsequently at a joint, z. B- a welding, soldering or splice to connect.
  • the at least one flat tube is formed with two broad side walls and two narrow side walls, and the two narrow side walls are braced by means of a compressive force acting on the two wide side walls, in particular the two narrow side walls are braced at a bending edge or a bending circle.
  • On the two broad side walls of the at least one tube thus acts a compressive force, so that thereby the two broad side walls are pressed onto a heating composite in a cavity enclosed by the at least one tube cavity, thus the heating system is non-positively, in particular by means of clamping or jamming, with the at least one Tube, in particular the Breit confusewandonne connected.
  • the at least one heat-conducting element comprises the at least one tube and / or the at least one heat-conducting element comprises corrugated ribs which are arranged on the outside of the at least one tube, in particular by means of soldering or gluing.
  • the at least one heat-conducting element in particular the at least one tube and / or the corrugated ribs, at least partially, in particular completely, of metal, for example aluminum or steel, or plastic
  • the at least one molded gasket is disposed between each of a wall of the at least one tube and a conductor, so that the at least two conductors are electrically insulated with respect to the at least one tube.
  • the tube in particular as a shrink tube, which forms the molded seal encloses in the invention, the heating unit with the two circuit boards and the PTC elements. As a result, the heating unit is electrically insulated.
  • the at least one molded seal is elastic and / or the at least one molded seal consists at least partially of silicone or plastic or rubber and / or the at least one molded seal is positively and / or positively and / or materially connected to the at least one tube and / or the at least one molded seal is a foil.
  • a compressive force is applied and the elastic molded seal can deform due to this compressive force.
  • the at least one molded seal comprises heat-transmitting or thermally conductive particles, for.
  • alumina and / or silicon carbide and / or boron nitride and / or the at least one tube is from a first, z. B. upper, cover plate at a first end, in particular fluid-tight, closed and / or the at least one tube is of a second, z. B. lower, cover plate is closed at a second end, in particular fluid-tight.
  • Heat-transferring or heat-conducting particles in the at least one molded seal ensure that the heat generated by the PTC elements can also be conducted outwards to the heat-conducting elements, in particular the at least one tube and / or the corrugated fins, in a sufficiently good thermal conductivity.
  • the at least one electrical resistance heating element, the at least two conductors and the at least one molded seal are connected to at least one heating composite, which is or are arranged within the at least one tube, and preferably a plurality of tubes each having a heating composite and arranged between the tubes corrugated fins form the heat exchanger, wherein in particular by means of a clamping frame or a spring on the walls of the at least one tube, in particular the broad side walls of the at least one flat tube, the compressive force is applied.
  • An automotive air conditioning system according to the invention comprises at least one heat exchanger described in this patent application.
  • the at least one molded seal consists of an electrically insulating and thermally conductive material. Due to the geometric arrangement of the at least one molded seal within the heat exchanger, the at least two conductors and the at least one electrical resistance heating element are electrically insulated.
  • the molded gasket is in a solid state of aggregation, i. H. not liquid or gaseous, even at high temperatures, eg. 70 ° C or 100 ° C.
  • the at least one molded seal is a film or insulating film, for.
  • a film or insulating film for.
  • a polyimide film (Kapton film), (elastic) ceramic-filled film or a (elastic) ceramic-filled silicone film for.
  • the heat exchanger has an IP protection class of 67, so that a sufficient waterproofness and dust tightness is present.
  • a closed pipe is a pipe whose walls are completely closed in a cross section.
  • the corrugated fins and the at least one tube are connected to each other by means of gluing and / or soldering and / or non-positively under prestress.
  • the first and / or second sealing plate has a groove, in which one end of the at least one tube is arranged.
  • the at least one tube in the groove with a seal, z. B. a, preferably elastic, seal, or an adhesive, sealed.
  • the at least one heat-conducting element and / or the at least one molded seal has a thermal conductivity of at least 1 W / mK, in particular at least 15 W / mK.
  • the at least one molded seal has an electrical insulation of at least 1 kV / mm, in particular at least 25 kV / mm.
  • the at least one molded seal preferably in cross section, has a dielectric strength of at least 1 kV.
  • the at least one molded seal has a thermal conductivity of at least 1 W / mK, in particular at least 15 W / mK.
  • the at least one molded seal can thus insulate well electrically and, on the other hand, can sufficiently conduct the heat from the electrical resistance heating element to the heat-conducting element or the heat-conducting elements.
  • Fig. 1 shows an automotive air conditioning 24.
  • an air conditioning case 26 having a bottom wall 27 and an outlet portion 29, a fan 25, an air filter 30, a refrigerant evaporator 31 and a heat exchanger 1 is arranged as an electric heater.
  • the air conditioning housing 26 thus forms a channel 35 for passing the air.
  • Housing walls 28 of the air conditioning housing 26 have on the inside a surface 36 which define the channel 35.
  • the air for the interior of a motor vehicle is passed by means of the blower 25 through the air filter 30, the refrigerant evaporator 31 and the heat exchanger 1.
  • the automotive air conditioning system 24 is thus not provided with a heat exchanger through which coolant flows for heating the air conducted through the motor vehicle installation 24.
  • the air conducted by the motor vehicle air conditioning system 24 is electrically heated exclusively by means of the heat exchanger 1.
  • the motor vehicle air conditioning system 24 is preferably used in a motor vehicle with exclusively electric drive or with a hybrid drive (not shown).
  • the heat exchanger with high voltage eg. B. with more than 50 volts, for example, 60 V or 600 V, operated to not too large Amperages and thus too thick power lines (not shown) to get.
  • An aluminum tube 18 designed as a flat tube 13 has two broad side walls 20 and two narrow side walls 21 (FIG. Fig. 8 . 12, 13, 14 and 15 ) on.
  • the width and narrow side walls 20, 21 thereby represent cavity walls 17, which enclose a cavity 19 within the tube 18.
  • the width and Schmalodorwandept 20, 21 of the tube 18 are thus walls 16 of the tube 18.
  • the walls 18 in cross-section no joint, z.
  • a welding or soldering on.
  • the tube 18 is made in one piece as a closed wall 18 with extrusions, so that no joints are required in cross section on the tube 18.
  • two molded seals 23 are arranged as electrical insulating elements 22.
  • the two form seals 23 are made of elastic silicone.
  • On the two rectangular shaped seals 23 ( Fig. 7, 8 . 13 and 14 ) are two conductors 4, namely a first circuit board 6 and a second circuit board 7, on.
  • Between the two circuit boards 6, 7 three PTC elements 3 designed as electrical resistance heating elements 2 are arranged.
  • the PTC elements 3 are connected to each other with the two printed circuit boards 6, 7 with adhesive.
  • an electrical contact plate 5 is formed in each case ( Fig. 3 and 9 ).
  • the cavity 19 enclosed by the cavity walls 17 of the flat tube 13 is a void 32 in the region of the narrow side walls 21, ie in the void 32 only air ( Fig. 8 ).
  • the two circuit boards 6, 7 with the interposed three PTC elements 3 due to the electrical insulation of the molded gaskets 23 electrically isolated.
  • the electrical contacting of the two circuit boards 6, 7 takes place by means of not shown electrical lines to the contact plates 5.
  • the two circuit boards 6, 7 with the three PTC elements 3 thereby constitute a heating unit 10.
  • a heating coil 9 or the heat exchanger 1 is present.
  • Several heater 9 as shown in FIG Fig. 2 . 10 and 11 can also be connected to a heat exchanger 1 with a larger number of heating registers 9 to each other.
  • the net height H N of the heat exchanger 1 as shown in FIG Fig. 3 is about 50 to 300 mm, preferably 100 to 200 mm and the mesh width B N is about 50 to 300 mm, preferably 100 to 200 mm.
  • the transverse division Q ie the distance between the flat tubes 13 as shown in FIG Fig. 4 , is in this case between 5 and 30 mm, preferably 9 to 18 mm and the overall depth T N as shown in FIG Fig. 8 is 6 to 50 mm, preferably 10 to 40 mm.
  • the overall depth T R is 10 to 50 mm, preferably 10 to 40 mm.
  • the thickness D E of the printed circuit boards 6, 7 is 0.2 to 1.5 mm, the thickness D I of the molded seals 23 0.1 to 1.5 mm and the width B R of the tube 18 is 2 to 10 mm.
  • the thickness D stone of the PTC elements 3 is in the range between 0.8 to 3 mm.
  • corrugated fins 12 are arranged as banksleiticide 11 ( Fig. 2 . 3 . 5 . 10 and 11 ).
  • the corrugated fins 12 serve to enlarge the surface of the heat exchanger 1, in order to better release the heat emitted by the PTC elements 3 to the air, which flows through the heat exchanger 1.
  • the heating coil 8, consisting of the two printed circuit boards 6, 7, the PTC elements 3 and the molded seal 23 is thereby only after the manufacture of the flat tube 13 in the Flat tube 13 inserted.
  • the relevant manufacturing steps are in the Fig. 12 to 14 shown.
  • the corrugated fins 12 can be connected to the corrugated fins 12 either before or after the heating composite 8 is introduced into the flat tube 13.
  • the corrugated fins 12 can be connected to the flat tubes 13, for example, by gluing, welding or soldering. In addition, it is also possible to frictionally connect the world fins 12 with the flat tubes 13, because a pressure force 33 is applied to a heat exchanger 1 with a plurality of flat tubes 13 or heating coil 9 and due to this pressure force 33 (FIG. 10 and 11 ), the corrugated fins 12 between the flat tubes 13 can be held non-positively.
  • Fig. 12 is a flat tube 13 with attached corrugated fins 12 shown in a cross section.
  • a liner 38 or inlay 38 Within the cavity 12 enclosed by the flat tube 13 there is a liner 38 or inlay 38.
  • the insert 38 is arranged in the cavity 19. The insert 38 is not required if the flat tube 13 has a sufficiently high rigidity in order to be able to counteract these forces during the assembly of the corrugated fins 12 with the flat tube 13, without any deformation occurring on the flat tube 13.
  • the corrugated fins 12 to the flat tube 13
  • the insert 38 is removed from the flat tube 13 and then the heating composite 8 with the PTC elements 3 the two circuit boards 6, 7 and two molded seals 23 inserted into the flat tube 13 ( Fig. 13 ).
  • the two form seals 23 have a substantially rectangular cross-sectional shape. These are thus two separate molded seals 23.
  • the molded seal 23 is in the form of a hose 34 (FIG. Fig. 9 ),
  • the hose 34 can In this case, be attached to the heating unit 10 with the two circuit boards 6, 7 and the PTC elements 3 as a shrink tube by shrinking under heating.
  • the distance between the two broad side walls 20 of the flat tube 13 is greater than the thickness of the heating composite 8, ie the distance between the two form seals 23. There is thus a distance between the two form seals 23 and the two wide side walls 20 before.
  • the heating composite 8 the flat tube 13 can be easily inserted.
  • a compressive force 33 is applied to the two wide side walls 20 or to the corrugated fins 12 ( Fig. 14 ), so that the narrow side walls 21 deform or bend substantially at a bending edge 39 and thereby the distance between the two broad side walls 20 is reduced, so that the two wide side walls 20 are pressed onto the two form seals 23 of the heating system 8.
  • the 14 illustrated state of the heating register 9 are thus the two narrow side walls 21 braced and the heating system 8 kraftschitzig, in particular by means of clamping, clamped between the two broad side walls 20.
  • the pressure force 33 is, for example, by means of a not in Fig. 10 shown tension spring applied to the heat exchanger 1 with a plurality of heating registers 9 or by means of an in Fig. 11 shown tenter 37.
  • the flat tube 13 can next to the in the Fig. 12 to 14 illustrated example with the narrow side wall 21 with a bending edge 9 as a flat tube 13 with narrow side walls 21 in the geometric shape of a bending circle as shown in FIG Fig. 14 be educated.
  • the manufacturing steps for connecting the heating composite 8 with the flat tube 13 according to Fig. 15 correspond in an analogous manner to the example of the flat tube 13 according to the first example, which in the Fig. 12 to 14 is shown.
  • an upper first cover plate 14 is applied to the upper ends of the flat tubes 13 and applied to the lower second ends of the flat tubes 13, a second lower cover plate 15 ( Fig. 5, 6 and 16 ).
  • the first and second cover plate 14, 15 in this case has a plurality of substantially rectangular grooves into which the ends of the flat tubes 13 are inserted.
  • a cutout 40 ( Fig. 16 ) available.
  • an adhesive is introduced as a seal 41.
  • the ends of the flat tubes 13 are glued to this adhesive and thereby a liquid and dust-tight connection and sealing between the flat tubes 13 and the first and second cover plate 14, 15 produced.
  • a seal 41 for example, silicone can be used in addition to adhesive.
  • the first and second cover plate 14, 15 consists of metal or plastic.
  • An upper side of the first upper cover plate 14 is connected dust-tight and liquid-tight with the air conditioning housing 26, so that no dust and no liquid can penetrate into the cavity 19 at the upper ends of the flat tubes 13. Notwithstanding this may be on the top of the first upper cover plate 14 also dust and liquid-tight an electronic housing attached (not shown).
  • the arranged within the channel 35 of the motor vehicle air conditioner 24 heat exchanger 1 is thus sealed dust and liquid-tight. dust or liquid within the channel 35 can thus not penetrate into the cavity 19 within the flat tubes 13.
  • the heating assembly 8 is arranged dust and liquid-tight within the flat tubes 13, so that in the air duct 35 existing dust particles or liquid can cause no damage to the heat exchanger 1.
  • the molded seal 23 is a commercially available insulating film and can thus be made available inexpensively in the production.

Description

Die Erfindung betrifft einen Wärmeübertrager gemäß dem Oberbegriff von Anspruch 1. Auch betrifft die Erfindung eine Kraftfahrzeugklimaanlage mit einem solchen Wärmeübertrager.The invention relates to a heat exchanger according to the preamble of claim 1. The invention also relates to an automotive air conditioning system with such a heat exchanger.

Kraftfahrzeugklimaanlagen dienen dazu, die dem Innenraum eines Kraftfahrzeuges zuzuführende Luft zu erwärmen und/oder zu kühlen. In Kraftfahrzeugklimaanlagen werden Wärmeübertrager als elektrische Heizeinrichtungen eingesetzt, um die Luft zu erwärmen, welche dem Innenraum zugeführt wird. Die elektrische Heizeinrichtung umfasst PTC-Elemente. PTC-Elemente (PTC: Positive Temperature Coefficient) sind Strom leitende Materialien, die einen elektrischen Widerstand aufweisen und bei tieferen Temperaturen den Strom besser leiten können als bei höheren Temperaturen. Ihr elektrischer Widerstand vergrößert sich somit bei steigender Temperatur. Das PTC-Element besteht im Allgemeinen aus Keramik und ist ein Kaltleiter. Dadurch stellt sich unabhängig von den Randbedingungen - wie z. B. angelegte Spannung, Nominalwiderstand oder Luftmenge an dem PTC-Elementeine sehr gleichmäßige Oberflächentemperatur am PTC-Element ein. Eine Überhitzung kann verhindert werden wie sie z. B. mit einem normalen Wärme abgebenden Heizdraht auftreten könnte, da hier unabhängig von den Randbedingungen immer ungefähr der gleiche Widerstand und dadurch eine im Wesentlichen identische elektrische Heizleistung aufgebracht wird.Automotive air conditioning systems serve to heat and / or to cool the air to be supplied to the interior of a motor vehicle. In automotive air conditioning systems, heat exchangers are used as electrical heaters to heat the air supplied to the interior. The electric heater includes PTC elements. Positive Temperature Coefficient (PTC) elements are current-carrying materials that have electrical resistance and can conduct electricity better at lower temperatures than at higher temperatures. Their electrical resistance thus increases with increasing temperature. The PTC element is generally made of ceramic and is a PTC thermistor. This raises regardless of the boundary conditions - such. For example, applied voltage, nominal resistance, or air quantity at the PTC element has a very uniform surface temperature at the PTC element. Overheating can be prevented as it z. B. could occur with a normal heat-emitting heating wire, since regardless of the boundary conditions always about the same resistance and thus a substantially identical electrical heating power is applied.

Der Wärmeübertrager umfasst PTC-Elemente, wenigstens zwei elektrische Leiter mittels denen elektrischer Strom durch das PTC-Element geleitet wird und Wärmeleitelemente, insbesondere Lamellen bzw. Wellrippen, mittels denen die Oberfläche zum Erwärmen der Luft vergrößert wird. In zunehmendem Maße werden Kraftfahrzeuge hergestellt, welche über einen ausschließlichen elektrischen Antrieb oder über einen Hybridantrieb verfügen. Kraftfahrzeugklimaanlagen für diese Kraftfahrzeuge verfügen im Allgemeinen nicht mehr über einen Wärmeaustauscher zum Erwärmen der Luft, der von Kühlflüssigkeit durchströmt wird. Die gesamte Heizleistung der Kraftfahrzeugkümaanlage muss deshalb von der elektrischen Heizeinrichtung bzw. den PTC-Elementen aufgebracht werden. Aus diesem Grund ist es erforderlich, die PTC-Elemente auch mit Hochspannung, z. B. im Bereich von 50 bis 600 Volt anstelle von Niederspannung mit 12 Volt, zu betreiben. Hochspannung in einer Kraftfahrzeugklimaanlage stellt jedoch ein Sicherheitsproblem dar, weil beispielsweise durch eine menschliche Berührung von unter Hochspannung stehenden Teilen dem Menschen von der Hochspannung gesundheitlicher Schaden zugefügt werden kann.The heat exchanger comprises PTC elements, at least two electrical conductors through which electrical current is passed through the PTC element and heat conducting elements, in particular fins or corrugated fins, by means of which the surface is increased to heat the air. Increasingly, motor vehicles are produced which have an exclusive electric drive or a hybrid drive. Automotive air conditioning systems for these motor vehicles generally no longer have a heat exchanger for heating the air through which cooling fluid flows. The entire heating power of the automotive chimney system must therefore be applied by the electric heater or the PTC elements. For this reason, it is necessary, the PTC elements with high voltage, z. B. in the range of 50 to 600 volts instead of low voltage with 12 volts to operate. High voltage in an automotive air conditioning system, however, is a security problem because, for example, by a human touch of high voltage parts of the person from the high voltage health damage can be added.

Die US 4 327 282 zeigt einen Wärmeübertrager mit einem PTC-Heizelement. Mittels Kontaktplatten wird Strom durch das PTC-Heizelement geleitet und an den Kontaktplatten ist eine Isolierschicht angeordnet. Die Komponenten werden mittels eines U-förmigen Clipses zusammengehalten.The US 4,327,282 shows a heat exchanger with a PTC heating element. Current is passed through the PTC heating element by means of contact plates and an insulating layer is arranged on the contact plates. The components are held together by means of a U-shaped clip.

Aus der EP 1 768 458 A1 ist ein Wärme erzeugendes Element einer Heizvorrichtung zur Lufterwärmung bekannt, umfassend wenigstens ein PTC-Element und an gegenüberliegenden Seitenflächen des PTC-Elementes anliegende elektrische Leiterbahnen, wobei die beiden elektrischen Leiterbahnen außenseitig von einer nicht elektrisch leitenden Isolierschicht umgeben sind.From the EP 1 768 458 A1 a heat generating element of a heater for air heating is known, comprising at least one PTC element and voltage applied to opposite side surfaces of the PTC element electrical conductor tracks, wherein the two electrical conductors are surrounded on the outside by a non-electrically conductive insulating layer.

Die WO 03/088712 A2 offenbart einen Wärmeübertrager mit PTC-Elementen, die in einem Rohr angeordnet sind.The WO 03/088712 A2 discloses a heat exchanger with PTC elements arranged in a tube.

Die EP 2 211 589 A1 offenbart einen Wärmeübertrager mit elektrisch beheizbaren PTC-Elementen.The EP 2 211 589 A1 discloses a heat exchanger with electrically heatable PTC elements.

Die EP 2 151 639 A1 offenbart einen Wärmeübertrager gemäß dem Oberbegriff von Anspruch 1.The EP 2 151 639 A1 discloses a heat exchanger according to the preamble of claim 1.

Die Aufgabe der vorliegenden Erfindung besteht deshalb darin, einen Wärmeübertrager und eine Kraftfahrzeugklimaanlage zur Verfügung zu stellen, bei dem bzw. bei der ein mit elektrischen Strom unter Hochspannung, z- B. mehr als 50 V, betriebener Wärmeübertrager ohne Gefährdung für die Umwelt, insbesondere Menschen, betrieben werden kann. Der Wärmeübertrager und die Klimaanlage sollen in der Herstellung preiswert sein und zuverlässig im Betrieb arbeiten.The object of the present invention is therefore to provide a heat exchanger and a motor vehicle air conditioning system in which or in which a with electric current under high voltage, for example more than 50 V, operated heat exchanger without endangering the environment, in particular People, can be operated. The heat exchanger and the air conditioning should be inexpensive to manufacture and work reliably in operation.

Diese Aufgabe wird gelöst mit einem Wärmeübertrager gemäß Anspruch 1.This object is achieved with a heat exchanger according to claim 1.

Ein Ausführungsbeispiel des Wärmeübertragers umfasst wenigstens ein elektrisches Widerstandsheizelement, insbesondere wenigstens ein PTC-Element, wenigstens zwei mit dem wenigstens einen, elektrischen Widerstandsheizelement elektrisch leitend verbundene Leiter, insbesondere Leiterplatten, um elektrischen Strom durch das wenigstens eine elektrische Widerstandsheizelement zu leiten und dadurch das elektrische Widerstandsheizelement zu erwärmen, wenigstens ein Wärmeleitelement zur Übertragung von Wärme von dem wenigstens einen elektrischen Widerstandsheizelement auf ein zu erwärmendes Fluid, wenigstens ein elektrisches Isolierelement, welches die wenigstens zwei Leiter elektrisch isoliert, vorzugsweise von dem wenigstens einen Wärmeleitelement, wobei die wenigstens zwei Leiter und/oder das wenigstens eine elektrische Widerstandsheizelement in wenigstens einem von wenigstens einer Hohlraumwandung begrenzten Hohlraum angeordnet sind und das wenigstens eine elektrische Isoliereiement wenigstens eine Formdichtung ist, wobei die wenigstens eine Hohlraumwandung als wenigstens ein geschlossenes Flachrohr ohne Fügestelle im Querschnitt ausgebildet ist und die wenigstens eine Formdichtung in dem Hohlraum als ein Schlauch, insbesondere Schrumpfschlauch, ausgebildet ist. Das Rohr ist damit in der Herstellung einfach und kann lediglich mittels Strangpressen hergestellt werden und weist da bereits nach dem Herstellen im Querschnitt einen geschlossenen Querschnitt auf. Dadurch ist es nicht mehr erforderlich, die Wandungen des wenigstens eines Rohres zu einem geschlossenen Rohr miteinander nachträglich an einer Fügestelle, z. B- eine Schweiß-, Lot- oder Klebestelle, zu verbinden.An exemplary embodiment of the heat exchanger comprises at least one electrical resistance heating element, in particular at least one PTC element, at least two conductors electrically connected to the at least one electrical resistance heating element, in particular printed circuit boards, in order to conduct electrical current through the at least one electrical resistance heating element and thereby the electrical resistance heating element at least one heat conducting element for transmitting heat from the at least one electrical resistance heating element to a fluid to be heated, at least one electrical insulating element electrically isolating the at least two conductors, preferably from the at least one heat conducting element, wherein the at least two conductors and / or the at least one electrical resistance heating element is arranged in at least one cavity bounded by at least one cavity wall and the at least one electrical insulating belt t at least one molded seal is, wherein the at least one cavity wall is formed as at least one closed flat tube without joint in cross-section and the at least one molded seal in the cavity as a tube, in particular shrink tubing is formed. The tube is thus easy to manufacture and can only be produced by means of extrusion molding and already has a closed cross-section after production in cross-section. As a result, it is no longer necessary, the walls of the at least one tube to a closed tube with each other subsequently at a joint, z. B- a welding, soldering or splice to connect.

Insbesondere ist das wenigstens eine Flachrohr mit zwei Breitseitenwandungen und zwei Schmalseitenwandungen ausgebildet und die beiden Schmalseitenwandungen sind mittels einer auf die beiden Breitseitenwandungen wirkenden Druckkraft verspannt, insbesondere sind die zwei Schmalseitenwandungen an einer Biegekante oder einem Biegekreis verspannt. Auf die beiden Breitseitenwandungen des wenigstens einen Rohres wirkt somit eine Druckkraft, so dass dadurch die beiden Breitseitenwandungen auf einen Heizverbund in einem von dem wenigstens einen Rohr eingeschlossenen Hohlraum aufgepresst sind, Dadurch ist der Heizverbund kraftschlüssig, insbesondere mittels Einklemmen oder Verklemmen, mit dem wenigstens einen Rohr, insbesondere den Breitseitenwandungen, verbunden.In particular, the at least one flat tube is formed with two broad side walls and two narrow side walls, and the two narrow side walls are braced by means of a compressive force acting on the two wide side walls, in particular the two narrow side walls are braced at a bending edge or a bending circle. On the two broad side walls of the at least one tube thus acts a compressive force, so that thereby the two broad side walls are pressed onto a heating composite in a cavity enclosed by the at least one tube cavity, thus the heating system is non-positively, in particular by means of clamping or jamming, with the at least one Tube, in particular the Breitseitenwandungen connected.

In einer weiteren Ausgestaltung umfasst das wenigstens eine Wärmeleitelement das wenigstens eine Rohr und/oder das wenigstens eine Wärmeleitelement umfasst Wellrippen, welche außenseitig an dem wenigstens einen Rohr, insbesondere mittels Löten oder Kleben, angeordnet sind.In a further embodiment, the at least one heat-conducting element comprises the at least one tube and / or the at least one heat-conducting element comprises corrugated ribs which are arranged on the outside of the at least one tube, in particular by means of soldering or gluing.

In einer ergänzenden Ausführungsform bestehen das wenigstens eine Wärmeleitelement, insbesondere das wenigstens eine Rohr und/oder die Wellrippen, wenigstens teilweise, insbesondere vollständig, aus Metall, beispielsweise Aluminium oder Stahl, oder KunststoffIn a supplementary embodiment, the at least one heat-conducting element, in particular the at least one tube and / or the corrugated ribs, at least partially, in particular completely, of metal, for example aluminum or steel, or plastic

Vorzugsweise ist die wenigstens eine Formdichtung zwischen je einer Wandung des wenigstens einen Rohres und einem Leiter angeordnet, so dass die wenigstens zwei Leiter bezüglich des wenigstens einen Rohres elektrisch isoliert sind.Preferably, the at least one molded gasket is disposed between each of a wall of the at least one tube and a conductor, so that the at least two conductors are electrically insulated with respect to the at least one tube.

Der Schlauch, insbesondere als Schrumpfschlauch, welcher die Formdichtung bildet umschließt dabei in der Erfindung die Heizeinheit mit den beiden Leiterplatten und den PTC-Elementen. Dadurch ist die Heizeinheit elektrisch isoliert.The tube, in particular as a shrink tube, which forms the molded seal encloses in the invention, the heating unit with the two circuit boards and the PTC elements. As a result, the heating unit is electrically insulated.

Zweckmäßig ist die wenigstens eine Formdichtung elastisch und/oder die wenigstens eine Formdichtung besteht wenigstens teilweise aus Silikon oder Kunststoff oder Gummi und/oder die wenigstens eine Formdichtung ist mit dem wenigstens einen Rohr kraft- und/oder form- und/oder stoffschlüssig verbunden und/oder die wenigstens eine Formdichtung ist eine Folie. Auf einem Wärmeübertrager mit mehreren Heizregistern wird eine Druckkraft aufgebracht und die elastische Formdichtung kann sich dabei aufgrund dieser Druckkraft verformen.Suitably, the at least one molded seal is elastic and / or the at least one molded seal consists at least partially of silicone or plastic or rubber and / or the at least one molded seal is positively and / or positively and / or materially connected to the at least one tube and / or the at least one molded seal is a foil. On a heat exchanger with multiple heating registers, a compressive force is applied and the elastic molded seal can deform due to this compressive force.

In einer weiteren Ausführungsform umfasst die wenigstens eine Formdichtung wärmeübertragende oder wärmeleitende Partikel, z. B. Aluminiumoxid und/oder Siliziumkarbid und/oder Bornitrid, und/oder das wenigstens eine Rohr ist von einer ersten, z. B. oberen, Deckelplatte an einem ersten Ende, insbesondere fluiddicht, verschlossen und/oder das wenigstens eine Rohr ist von einer zweiten, z. B. unteren, Deckelplatte ist an einem zweiten Ende, insbesondere fluiddicht, verschlossen. WärmeObertragende oder wärmeleitende Partikel in der wenigstens einen Formdichtung gewährleisten, dass die von den PTC-Elementen erzeugte Wärme auch nach außen zu den Wärmeleitelementen, insbesondere dem wenigstens einen Rohr und/oder den Wellrippen, geleitet werden kann in einer ausreichend guten Wärmeleitfähigkeit.In a further embodiment, the at least one molded seal comprises heat-transmitting or thermally conductive particles, for. For example, alumina and / or silicon carbide and / or boron nitride, and / or the at least one tube is from a first, z. B. upper, cover plate at a first end, in particular fluid-tight, closed and / or the at least one tube is of a second, z. B. lower, cover plate is closed at a second end, in particular fluid-tight. Heat-transferring or heat-conducting particles in the at least one molded seal ensure that the heat generated by the PTC elements can also be conducted outwards to the heat-conducting elements, in particular the at least one tube and / or the corrugated fins, in a sufficiently good thermal conductivity.

Insbesondere sind das wenigstens eine elektrische Widerstandsheizelement, die wenigstens zwei Leiter und die wenigstens eine Formdichtung zu wenigstens einem Heizverbund verbunden, welches oder welche innerhalb des wenigstens einen Rohres angeordnet ist oder sind und vorzugsweise mehrere Rohre mit je einem Heizverbund und mit zwischen den Rohren angeordneten Wellrippen den Wärmeübertrager bilden, wobei insbesondere mittels eines Spannrahmens oder einer Feder auf die Wandungen des wenigstens einen Rohres, insbesondere die Breitseitenwandungen des wenigstens einen Flachrohres, die Druckkraft aufgebracht ist.In particular, the at least one electrical resistance heating element, the at least two conductors and the at least one molded seal are connected to at least one heating composite, which is or are arranged within the at least one tube, and preferably a plurality of tubes each having a heating composite and arranged between the tubes corrugated fins form the heat exchanger, wherein in particular by means of a clamping frame or a spring on the walls of the at least one tube, in particular the broad side walls of the at least one flat tube, the compressive force is applied.

Eine Erfindungsgemäße Kraftfahrzeugklimaanlage umfasst wenigstens einen in dieser Schutzrechtsanmeldung beschriebenen Wärmeübertrager.An automotive air conditioning system according to the invention comprises at least one heat exchanger described in this patent application.

Die wenigstens eine Formdichtung besteht aus einem elektrisch isolierenden und thermisch leitfähigen Material. Aufgrund der geometrischen Anordnung der wenigstens einen Formdichtung innerhalb des Wärmeübertragers sind die wenigstens zwei Leiter und das wenigstens eine elektrische Widerstandsheizelement elektrisch isoliert. Die Formdichtung ist in einem festen Aggregatzustand, d. h. nicht flüssig oder gasförmig, auch bei hohen Temperaturen, z. B. 70°C oder 100°C.The at least one molded seal consists of an electrically insulating and thermally conductive material. Due to the geometric arrangement of the at least one molded seal within the heat exchanger, the at least two conductors and the at least one electrical resistance heating element are electrically insulated. The molded gasket is in a solid state of aggregation, i. H. not liquid or gaseous, even at high temperatures, eg. 70 ° C or 100 ° C.

In einer weiteren Ausgestaltung ist die wenigstens eine Formdichtung eine Folie bzw. Isolationsfolie, z. B. eine Polyimide-Folie (Kapton-Folie), (elastisch) keramisch gefüllte Folie oder eine (elastisch) keramisch gefüllte Silikonfolie.In a further embodiment, the at least one molded seal is a film or insulating film, for. Example, a polyimide film (Kapton film), (elastic) ceramic-filled film or a (elastic) ceramic-filled silicone film.

In einer zusätzlichen Variante weist der Wärmeübertrager eine IP-Schutzklasse von 67 auf, so dass eine ausreichende Wasserdichtheit und Staubdichtheit vorhanden ist.In an additional variant, the heat exchanger has an IP protection class of 67, so that a sufficient waterproofness and dust tightness is present.

Ein geschlossenes Rohr ist ein Rohr, dessen Wandungen in einem Querschnitt vollständig geschlossen sind.A closed pipe is a pipe whose walls are completely closed in a cross section.

In einer weiteren Ausgestaltung sind die Wellrippen und das wenigstens eine Rohr mittels Kleben und/oder Löten und/oder kraftschlüssig unter Vorspannung miteinander verbunden.In a further embodiment, the corrugated fins and the at least one tube are connected to each other by means of gluing and / or soldering and / or non-positively under prestress.

In einer weiteren Ausgestaltung weist die erste und/oder zweite Dichtplatte eine Nut auf, in welche ein Ende des wenigstens einen Rohres angeordnet ist.In a further embodiment, the first and / or second sealing plate has a groove, in which one end of the at least one tube is arranged.

In einer weiteren Variante ist das wenigstens eine Rohr in der Nut mit einer Abdichtung, z. B. einer, vorzugsweise elastischen, Dichtung, oder einem Kleber, abgedichtet.In a further variant, the at least one tube in the groove with a seal, z. B. a, preferably elastic, seal, or an adhesive, sealed.

In einer weiteren Ausgestaltung weist das wenigstens eine Wärmeleitelement und/oder die wenigstens eine Formdichtung eine Wärmeleitfähigkeit von wenigstens 1 W/mK, insbesondere wenigstens 15 W/mK auf.In a further embodiment, the at least one heat-conducting element and / or the at least one molded seal has a thermal conductivity of at least 1 W / mK, in particular at least 15 W / mK.

In einer weiteren Ausführungsform weist die wenigstens eine Formdichtung eine elektrische Isolation von wenigstens 1 kV/mm, insbesondere wenigstens 25 kV/mm auf.In a further embodiment, the at least one molded seal has an electrical insulation of at least 1 kV / mm, in particular at least 25 kV / mm.

In einer Variante weist die wenigstens eine Formdichtung, vorzugsweise im Querschnitt, eine Durchschlagfestigkeit von wenigstens 1 kV auf.In a variant, the at least one molded seal, preferably in cross section, has a dielectric strength of at least 1 kV.

In einer weiteren Ausgestaltung weist die wenigstens eine Formdichtung eine Wärmeleitfähigkeit von wenigstens 1 W/mK, insbesondere wenigstens 15 W/mK auf. Die wenigstens eine Formdichtung kann damit einerseits gut elektrisch isolieren und kann andererseits ausreichend gut die Wärme von dem elektrischen Widerstandsheizelement zu dem Wärmeleitelement oder den Wärmeleitelementen leiten.In a further embodiment, the at least one molded seal has a thermal conductivity of at least 1 W / mK, in particular at least 15 W / mK. On the one hand, the at least one molded seal can thus insulate well electrically and, on the other hand, can sufficiently conduct the heat from the electrical resistance heating element to the heat-conducting element or the heat-conducting elements.

Im Nachfolgenden werden Beispiele, die nicht unter den Schutzbereich der Anspruche fallen, sowie ein Ausführungsbeispiel (siehe Fig.9) der Erfindung unter Bezugnahme auf die beigefügten Zeichnungen näher beschrieben. Es zeigt:

Fig. 1
einen Querschnitt einer Kraftfahrzeugklimaanlage,
Fig. 2
eine perspektivische Ansicht eines Wärmeübertragers ohne Deckplatten,
Fig. 3
eine Seitenansicht des Wärmeübertragers gemäß Fig. 2,
Fig. 4
eine Draufsicht des Wärmeübertragers gemäß Fig. 2.
Fig. 5
eine perspektivische Ansicht des Wärmeübertragers gemäß Fig. 2 mit Deckplatten ohne Heizverbund,
Fig. 6
eine Explosionsdarstellung des Wärmeübertragers gemäß Fig. 5,
Fig. 7
einen Querschnitt eines Heizregisters in einem ersten Beispiel gemäß Fig. 2,
Fig. 8
einen weiteren Querschnitt des Heizregisters gemäß Fig. 7,
Fig. 9
eine Explosionsdarstellung des Wärmeübertagers der Erfindung,
Fig. 10
eine perspektivische Ansicht des Wärmeübertragers ohne Deckplatten in einem ersten Beispiel,
Fig. 11
eine perspektivische Ansicht des Wärmeübertragers ohne Deckplatten in einem zweiten Beispiel,
Fig. 12
einen Querschnitt eines Rohres mit einer Einlage,
Fig. 13
einen Querschnitt des Rohres gemäß Fig. 12 mit dem Heizverbund,
Fig. 14
einen Querschnitt des Rohres gemäß Fig. 12 nach einem Zusammendrücken von Breitseitenwandungen,
Fig. 15
einen Querschnitt des Rohres ohne der Einlage in einem weiteren Beispiel und
Fig. 16
einen Längsschnitt des Heizregisters.
Hereinafter, examples that do not fall under the scope of the claims, as well as an embodiment (see Figure 9 ) of the invention with reference to the accompanying drawings. It shows:
Fig. 1
a cross section of an automotive air conditioning system,
Fig. 2
a perspective view of a heat exchanger without cover plates,
Fig. 3
a side view of the heat exchanger according to Fig. 2 .
Fig. 4
a plan view of the heat exchanger according to Fig. 2 ,
Fig. 5
a perspective view of the heat exchanger according to Fig. 2 with cover plates without heating compound,
Fig. 6
an exploded view of the heat exchanger according to Fig. 5 .
Fig. 7
a cross section of a heater in a first example according to Fig. 2 .
Fig. 8
a further cross section of the heater according to Fig. 7 .
Fig. 9
an exploded view of the heat exchanger of the invention,
Fig. 10
a perspective view of the heat exchanger without cover plates in a first example,
Fig. 11
a perspective view of the heat exchanger without cover plates in a second example,
Fig. 12
a cross section of a pipe with an insert,
Fig. 13
a cross-section of the pipe according to Fig. 12 with the Heizverbund,
Fig. 14
a cross-section of the pipe according to Fig. 12 after compression of broad side walls,
Fig. 15
a cross section of the tube without the insert in another example and
Fig. 16
a longitudinal section of the heater.

Fig. 1 zeigt eine Kraftfahrzeugklimaanlage 24. In einem Klimaanlagengehäuse 26 mit einer Bodenwandung 27 und einem Austrittsabschnitt 29 ist ein Gebläse 25, ein Luftfilter 30, ein Kältemittelverdampfer 31 und ein Wärmeübertrager 1 als eine elektrische Heizeinrichtung angeordnet. Das Klimaanlagengehäuse 26 bildet somit einen Kanal 35 zum Durchleiten der Luft. Gehäusewandungen 28 des Klimaanlagengehäuses 26 weisen an der Innenseite eine Oberfläche 36 auf, welche den Kanal 35 begrenzen. Die Luft für den Innenraum eines Kraftfahrzeuges wird mittels des Gebläses 25 durch den Luftfilter 30, den Kältemittelverdampfer 31 sowie den Wärmeübertrager 1 geleitet. Fig. 1 shows an automotive air conditioning 24. In an air conditioning case 26 having a bottom wall 27 and an outlet portion 29, a fan 25, an air filter 30, a refrigerant evaporator 31 and a heat exchanger 1 is arranged as an electric heater. The air conditioning housing 26 thus forms a channel 35 for passing the air. Housing walls 28 of the air conditioning housing 26 have on the inside a surface 36 which define the channel 35. The air for the interior of a motor vehicle is passed by means of the blower 25 through the air filter 30, the refrigerant evaporator 31 and the heat exchanger 1.

Die Kraftfahrzeugklimaanlage 24 ist somit nicht mit einem von Kühlmittel durchströmten Wärmeaustauscher versehen zum Erwärmen der durch die Kraftfahrzeuganlage 24 geleiteten Luft. Die durch die Kraftfahrzeugklimaanlage 24 geleitete Luft wird ausschließlich mittels des Wärmeübertrager 1 elektrisch erwärmt. Die Kraftfahrzeugklimaanlage 24 wird vorzugsweise in einem Kraftfahrzeug mit ausschließlich elektrischem Antrieb oder mit einem Hybridantrieb eingesetzt (nicht dargestellt). Um mittels des Wärmeübertragers 1 die notwendige elektrische Heizleistung zu erreichen, muss der Wärmeübertrager mit Hochspannung, z. B. mit mehr als 50 Volt, beispielsweise mit 60 V oder 600 V, betrieben werden, um keine zu großen Stromstärken und damit zu dicke Stromleitungen (nicht dargestellt) zu erhalten.The automotive air conditioning system 24 is thus not provided with a heat exchanger through which coolant flows for heating the air conducted through the motor vehicle installation 24. The air conducted by the motor vehicle air conditioning system 24 is electrically heated exclusively by means of the heat exchanger 1. The motor vehicle air conditioning system 24 is preferably used in a motor vehicle with exclusively electric drive or with a hybrid drive (not shown). In order to achieve the necessary electrical heating power by means of the heat exchanger 1, the heat exchanger with high voltage, eg. B. with more than 50 volts, for example, 60 V or 600 V, operated to not too large Amperages and thus too thick power lines (not shown) to get.

In den Fig. 2 bis 16 sind Beispiele des Wärmeübertragers 1 für die Kraftfahrzeugklimaanlage 24 dargestellt. Ein als Flachrohr 13 ausgebildetes Rohr 18 aus Aluminium weist zwei Breitseitenwandungen 20 und zwei Schmalseitenwandungen 21 (Fig. 8, 12, 13, 14 und 15) auf. Die Breiten- und Schmalseitenwandungen 20, 21 stellen dabei Hohlraumwandungen 17 dar, welche einen Hohlraum 19 innerhalb des Rohres 18 einschließen. Die Breiten- und Schmalseitenwandungen 20, 21 des Rohres 18 sind somit Wandungen 16 des Rohres 18. Dabei weisen die Wandungen 18 im Querschnitt keine Fügestelle, z. B. eine Nut-Feder-Verbindung, eine Schweißoder Lötstelle, auf. Das Rohr 18 ist einteilig als geschlossene Wandung 18 mit Strangpressen hergestellt, so dass im Querschnitt an dem Rohr 18 keine Fügestellen erforderlich sind.In the Fig. 2 to 16 Examples of the heat exchanger 1 for the motor vehicle air conditioning system 24 are shown. An aluminum tube 18 designed as a flat tube 13 has two broad side walls 20 and two narrow side walls 21 (FIG. Fig. 8 . 12, 13, 14 and 15 ) on. The width and narrow side walls 20, 21 thereby represent cavity walls 17, which enclose a cavity 19 within the tube 18. The width and Schmalseitenwandungen 20, 21 of the tube 18 are thus walls 16 of the tube 18. In this case, the walls 18 in cross-section no joint, z. As a tongue and groove connection, a welding or soldering, on. The tube 18 is made in one piece as a closed wall 18 with extrusions, so that no joints are required in cross section on the tube 18.

Innerhalb des Flachrohres 13 sind zwei Formdichtungen 23 als elektrische Isolierelemente 22 angeordnet. Die beiden Formdichtungen 23 bestehen dabei aus elastischem Silikon. Auf den beiden rechteckförmigen Formdichtungen 23 (Fig. 7, 8, 13 und 14) liegen zwei Leiter 4, nämlich eine erste Leiterplatte 6 und eine zweite Leiterplatte 7, auf. Zwischen den beiden Leiterplatten 6, 7 sind drei als PTC-Elemente 3 ausgebildete elektrische Widerstandsheizelemente 2 angeordnet. Die PTC-Elemente 3 sind dabei mit den beiden Leiterplatten 6, 7 mit Klebstoff miteinander verbunden. An den beiden Leitern 4 ist jeweils eine elektrische Kontaktplatte 5 ausgebildet (Fig. 3 und 9). Der von den Hohlraumwandungen 17 des Flachrohres 13 eingeschlossenen Hohlraum 19 ist im Bereich der Schmalseitenwandungen 21 ein Leerraum 32, d. h. in dem Leerraum 32 ist lediglich Luft (Fig. 8).Within the flat tube 13, two molded seals 23 are arranged as electrical insulating elements 22. The two form seals 23 are made of elastic silicone. On the two rectangular shaped seals 23 ( Fig. 7, 8 . 13 and 14 ) are two conductors 4, namely a first circuit board 6 and a second circuit board 7, on. Between the two circuit boards 6, 7 three PTC elements 3 designed as electrical resistance heating elements 2 are arranged. The PTC elements 3 are connected to each other with the two printed circuit boards 6, 7 with adhesive. At the two conductors 4, an electrical contact plate 5 is formed in each case ( Fig. 3 and 9 ). The cavity 19 enclosed by the cavity walls 17 of the flat tube 13 is a void 32 in the region of the narrow side walls 21, ie in the void 32 only air ( Fig. 8 ).

Dadurch sind die beiden Leiterplatten 6, 7 mit den dazwischen angeordneten drei PTC-Elementen 3 aufgrund der elektrischen Isolation der Formdichtungen 23 elektrisch isoliert. Die elektrische Kontaktierung der beiden Leiterplatten 6, 7 erfolgt mittels nicht dargestellter elektrischer Leitungen an den Kontaktplatten 5. Die beiden Leiterplatten 6, 7 mit den drei PTC-Elementen 3 stellen dabei eine Heizeinheit 10 dar. Nach dem Anordnen der beiden Formdichtungen 23 an der Heizeinheit 10 bilden diese einen Heizverbund 8. Nach dem Einbringen des Heizverbundes 8 in die Flachrohre 13 mit den Wellrippen 12 liegt ein Heizregister 9 bzw. der Wärmeübertrager 1 vor. Mehrere Heizregister 9 gemäß der Darstellung in Fig. 2, 10 und 11 können auch zu einem Wärmeübertrager 1 mit einer größeren Anzahl von Heizregistern 9 zueinander verbunden werden.As a result, the two circuit boards 6, 7 with the interposed three PTC elements 3 due to the electrical insulation of the molded gaskets 23 electrically isolated. The electrical contacting of the two circuit boards 6, 7 takes place by means of not shown electrical lines to the contact plates 5. The two circuit boards 6, 7 with the three PTC elements 3 thereby constitute a heating unit 10. After arranging the two form seals 23 on the heating unit After forming the heating system 8 into the flat tubes 13 with the corrugated fins 12, a heating coil 9 or the heat exchanger 1 is present. Several heater 9 as shown in FIG Fig. 2 . 10 and 11 can also be connected to a heat exchanger 1 with a larger number of heating registers 9 to each other.

Die Netzhöhe HN des Wärmeübertragers 1 gemäß der Darstellung in Fig. 3 beträgt ca. 50 bis 300 mm, vorzugsweise 100 bis 200 mm und die Netzbreite BN beträgt ca. 50 bis 300 mm, vorzugsweise 100 bis 200 mm. Die Querteilung Q, d. h. der Abstand zwischen den Flachrohren 13 gemäß der Darstellung in Fig. 4, beträgt dabei zwischen 5 und 30 mm, vorzugsweise 9 bis 18 mm und die Bautiefe TN gemäß der Darstellung in Fig. 8 beträgt 6 bis 50 mm, vorzugsweise 10 bis 40 mm. Die Bautiefe TR beträgt 10 bis 50 mm, vorzugsweise 10 bis 40 mm. Die Dicke DE der Leiterplatten 6, 7 beträgt 0,2 bis 1,5 mm, die Dicke DI der Formdichtungen 23 0,1 bis 1,5 mm und die Breite BR des Rohres 18 beträgt 2 bis 10 mm. Die Dicke DStein der PTC-Elemente 3 liegt im Bereich zwischen 0,8 bis 3 mm.The net height H N of the heat exchanger 1 as shown in FIG Fig. 3 is about 50 to 300 mm, preferably 100 to 200 mm and the mesh width B N is about 50 to 300 mm, preferably 100 to 200 mm. The transverse division Q, ie the distance between the flat tubes 13 as shown in FIG Fig. 4 , is in this case between 5 and 30 mm, preferably 9 to 18 mm and the overall depth T N as shown in FIG Fig. 8 is 6 to 50 mm, preferably 10 to 40 mm. The overall depth T R is 10 to 50 mm, preferably 10 to 40 mm. The thickness D E of the printed circuit boards 6, 7 is 0.2 to 1.5 mm, the thickness D I of the molded seals 23 0.1 to 1.5 mm and the width B R of the tube 18 is 2 to 10 mm. The thickness D stone of the PTC elements 3 is in the range between 0.8 to 3 mm.

Zwischen den Flachrohren 13 sind Wellrippen 12 als Wärmeleitelemente 11 angeordnet (Fig. 2, 3, 5, 10 und 11). Die Wellrippen 12 dienen dabei dazu, die Oberfläche des Wärmeübertragers 1 zu vergrößern, um die von den PTC-Elementen 3 abgegebene Wärme besser an die Luft abgeben zu können, welche durch den Wärmeübertrager 1 strömt. Dabei stellen auch die Flachrohre 13 Wärmeleitelemente 11 dar. Der Heizverbund 8, bestehend aus den beiden Leiterplatten 6, 7, den PTC-Elementen 3 und der Formdichtung 23 wird dabei erst nach der Herstellung des Flachrohres 13 in das Flachrohr 13 eingeschoben. Die diesbezüglichen Herstellungsschritte sind in den Fig. 12 bis 14 dargestellt. Die Wellrippen 12 können dabei entweder vor oder nach dem Einführen des Heizverbundes 8 in das Flachrohr 13 mit den Wellrippen 12 verbunden werden. Die Wellrippen 12 können dabei beispielsweise mit Kleben, Schweißen oder Löten mit den Flachrohren 13 verbunden werden. Darüber hinaus ist es auch möglich, die Weltrippen 12 kraftschlüssig mit den Flachrohren 13 zu verbinden, weil auf einen Wärmeübertrager 1 mit mehreren Flachrohren 13 bzw. Heizregistem 9 eine Druckkraft 33 aufgebracht ist und aufgrund dieser Druckkraft 33 (Fig. 10 und 11) die Well-rippen 12 zwischen den Flachrohren 13 kraftschlüssig gehalten werden können.Between the flat tubes 13 corrugated fins 12 are arranged as Wärmeleitelemente 11 ( Fig. 2 . 3 . 5 . 10 and 11 ). The corrugated fins 12 serve to enlarge the surface of the heat exchanger 1, in order to better release the heat emitted by the PTC elements 3 to the air, which flows through the heat exchanger 1. The heating coil 8, consisting of the two printed circuit boards 6, 7, the PTC elements 3 and the molded seal 23 is thereby only after the manufacture of the flat tube 13 in the Flat tube 13 inserted. The relevant manufacturing steps are in the Fig. 12 to 14 shown. The corrugated fins 12 can be connected to the corrugated fins 12 either before or after the heating composite 8 is introduced into the flat tube 13. The corrugated fins 12 can be connected to the flat tubes 13, for example, by gluing, welding or soldering. In addition, it is also possible to frictionally connect the world fins 12 with the flat tubes 13, because a pressure force 33 is applied to a heat exchanger 1 with a plurality of flat tubes 13 or heating coil 9 and due to this pressure force 33 (FIG. 10 and 11 ), the corrugated fins 12 between the flat tubes 13 can be held non-positively.

In Fig. 12 ist ein Flachrohr 13 mit daran befestigten Wellrippen 12 in einem Querschnitt dargestellt. Innerhalb des von dem Flachrohr 13 eingeschlossenen Hohlraumes 12 ist eine Einlage 38 oder ein lnlay 38 vorhanden. Während des Verbindens der Wellrippen 12 mit den Flachrohren 13, können geringe Druckkräfte im Bereich der Breitseitenwandungen 20 des Flachrohres 13 auftreten. Um dadurch resultierende Verformungen und einer Verkleinerung des Hohlraumes 19 zu verhindern, wird in dem Hohlraum 19 die Einlage 38 angeordnet. Die Einlage 38 ist dabei nicht erforderlich, sofern das Flachrohr 13 eine ausreichend hohe Steifigkeit aufweist, um diesen Kräften während des Zusammenfügens der Wellrippen 12 mit dem Flachrohr 13 entgegentreten zu können, ohne dass eine Verformung an dem Flachrohr 13 auftritt. Nach dem Fügen, z. B. mittels Löten, der Wellrippen 12 an das Flachrohr 13 wird die Einlage 38 aus dem Flachrohr 13 entfernt und anschließend der Heizverbund 8 mit den PTC-Elementen 3 den beiden Leiterplatten 6, 7 und beiden Formdichtungen 23 in das Flachrohr 13 eingeschoben (Fig. 13). Die beiden Formdichtungen 23 weisen dabei eine im Wesentlichen rechteckförmige Querschnittsform auf. Es handelt sich somit um zwei separate Formdichtungen 23. Laut des Erfindung ist die Formdichtung 23 als Schlauch 34 (Fig. 9) ausgebildet, Der Schlauch 34 kann hierbei auf die Heizeinheit 10 mit den beiden Leiterplatten 6, 7 und den PTC-Elementen 3 als Schrumpfschlauch mittels Aufschrumpfen unter Erwärmen befestigt werden. Während des Einschiebens des Heizverbundes 8 in das Flachrohr 13 (Fig. 13) ist der Abstand zwischen den beiden Breitseitenwandungen 20 des Flachrohres 13 größer als die Dicke des Heizverbundes 8, d. h. des Abstandes zwischen den beiden Formdichtungen 23. Es liegt somit ein Abstand zwischen den beiden Formdichtungen 23 und den beiden Breitseitenwandungen 20 vor. Dadurch kann der Heizverbund 8 leicht das Flachrohr 13 eingeschoben werden. Nach dem Einschieben des Heizverbundes 8 in das Flachrohr 13 wird auf die beiden Breitseitenwandungen 20 bzw. auf die Wellrippen 12 eine Druckkraft 33 aufgebracht (Fig. 14), so dass sich die Schmalseitenwandungen 21 im Wesentlichen an einer Biegekante 39 verformen bzw. verbiegen und dadurch der Abstand zwischen den beiden Breitseitenwandungen 20 verringert wird, so dass die beiden Breitseitenwandungen 20 auf die beiden Formdichtungen 23 des Heizverbundes 8 gepresst werden. In diesem in Fig. 14 dargestellten Zustand des Heizregisters 9 sind somit die beiden Schmalseitenwandungen 21 verspannt und der Heizverbund 8 kraftschlossig, insbesondere mittels Verklemmen, zwischen den beiden Breitseitenwandungen 20 eingeklemmt. Die Druckkraft 33 wird dabei beispielsweise mittels einer nicht in Fig. 10 dargestellten Spannfeder auf den Wärmeübertrager 1 mit mehreren Heizregistern 9 aufgebracht oder mittels eines in Fig. 11 dargestellten Spannrahmens 37.In Fig. 12 is a flat tube 13 with attached corrugated fins 12 shown in a cross section. Within the cavity 12 enclosed by the flat tube 13 there is a liner 38 or inlay 38. During the joining of the corrugated fins 12 with the flat tubes 13, low pressure forces in the region of the broad side walls 20 of the flat tube 13 may occur. In order to prevent resulting deformations and a reduction of the cavity 19, the insert 38 is arranged in the cavity 19. The insert 38 is not required if the flat tube 13 has a sufficiently high rigidity in order to be able to counteract these forces during the assembly of the corrugated fins 12 with the flat tube 13, without any deformation occurring on the flat tube 13. After joining, z. B. by means of soldering, the corrugated fins 12 to the flat tube 13, the insert 38 is removed from the flat tube 13 and then the heating composite 8 with the PTC elements 3 the two circuit boards 6, 7 and two molded seals 23 inserted into the flat tube 13 ( Fig. 13 ). The two form seals 23 have a substantially rectangular cross-sectional shape. These are thus two separate molded seals 23. According to the invention, the molded seal 23 is in the form of a hose 34 (FIG. Fig. 9 ), The hose 34 can In this case, be attached to the heating unit 10 with the two circuit boards 6, 7 and the PTC elements 3 as a shrink tube by shrinking under heating. During the insertion of the heating system 8 in the flat tube 13 ( Fig. 13 ), the distance between the two broad side walls 20 of the flat tube 13 is greater than the thickness of the heating composite 8, ie the distance between the two form seals 23. There is thus a distance between the two form seals 23 and the two wide side walls 20 before. As a result, the heating composite 8, the flat tube 13 can be easily inserted. After inserting the heating composite 8 into the flat tube 13, a compressive force 33 is applied to the two wide side walls 20 or to the corrugated fins 12 ( Fig. 14 ), so that the narrow side walls 21 deform or bend substantially at a bending edge 39 and thereby the distance between the two broad side walls 20 is reduced, so that the two wide side walls 20 are pressed onto the two form seals 23 of the heating system 8. In this in Fig. 14 illustrated state of the heating register 9 are thus the two narrow side walls 21 braced and the heating system 8 kraftschloßig, in particular by means of clamping, clamped between the two broad side walls 20. The pressure force 33 is, for example, by means of a not in Fig. 10 shown tension spring applied to the heat exchanger 1 with a plurality of heating registers 9 or by means of an in Fig. 11 shown tenter 37.

Das Flachrohr 13 kann neben dem in den Fig. 12 bis 14 dargestellten Beispiel mit der Schmalseitenwandung 21 mit einer Biegekante 9 auch als Flachrohr 13 mit Schmalseitenwandungen 21 in der geometrischen Form eines Biegekreises gemäß der Darstellung in Fig. 14 ausgebildet sein. Die Herstellungsschritte zur Verbindung des Heizverbundes 8 mit dem Flachrohr 13 gemäß Fig. 15 entsprechen dabei in analoger Weise dem Beispiel des Flachrohres 13 gemäß dem ersten Beispiel, welches in den Fig. 12 bis 14 dargestellt ist.The flat tube 13 can next to the in the Fig. 12 to 14 illustrated example with the narrow side wall 21 with a bending edge 9 as a flat tube 13 with narrow side walls 21 in the geometric shape of a bending circle as shown in FIG Fig. 14 be educated. The manufacturing steps for connecting the heating composite 8 with the flat tube 13 according to Fig. 15 correspond in an analogous manner to the example of the flat tube 13 according to the first example, which in the Fig. 12 to 14 is shown.

Nach dem Einschieben der Heizverbünde 8 in die Flachrohre 13 und dem Aufbringen der Druckkraft 33 auf den Wärmeübertrager 1 wird auf die oberen Enden der Flachrohre 13 eine obere erste Deckplatte 14 aufgebracht und auf die unteren, zweiten Enden der Flachrohre 13 eine zweite untere Deckplatte 15 aufgebracht (Fig. 5, 6 und 16). Die erste und zweite Deckplatte 14, 15 weist dabei mehrere im Wesentlichen rechteckförmige Nuten auf, in welche die Enden der Flachrohre 13 eingeschoben werden. In den Nuten ist am unteren Ende der Nuten jeweils eine Freisparung 40 (Fig. 16) vorhanden. In die Freisparung 40 ist beispielsweise ein Klebstoff als Abdichtung 41 eingebracht. Nach dem Einschieben der Flachrohre 13 in die Nuten der ersten und zweiten Deckplatte 14, 15, werden die Enden der Flachrohre 13 mit diesem Klebstoff verklebt und dadurch eine flüssigkeits- und staubdichte Verbindung sowie Abdichtung zwischen den Flachrohren 13 und der ersten und zweiten Deckplatte 14, 15 hergestellt. Als Abdichtung 41 können außer Klebstoff auch beispielsweise Silikon verwendet werden. Die erste und zweite Deckplatte 14, 15 besteht dabei aus Metall oder Kunststoff. Dadurch sind sämtliche Flachrohre 13 des Wärmeübertragers 1 staub- und flüssigkeitsdicht gegenüber der Umgebung des Wärmeübertragers 1 abgedichtet. Somit kann zu den Leiterplatten 6, 7 oder den PTC-Elementen 3 innerhalb des Hohlraumes 19 keine Flüssigkeit und kein Staub eindringen.After inserting the Heizverbünde 8 in the flat tubes 13 and the application of the compressive force 33 to the heat exchanger 1, an upper first cover plate 14 is applied to the upper ends of the flat tubes 13 and applied to the lower second ends of the flat tubes 13, a second lower cover plate 15 ( Fig. 5, 6 and 16 ). The first and second cover plate 14, 15 in this case has a plurality of substantially rectangular grooves into which the ends of the flat tubes 13 are inserted. In the grooves at the lower end of the grooves in each case a cutout 40 ( Fig. 16 ) available. In the cutout 40, for example, an adhesive is introduced as a seal 41. After insertion of the flat tubes 13 in the grooves of the first and second cover plate 14, 15, the ends of the flat tubes 13 are glued to this adhesive and thereby a liquid and dust-tight connection and sealing between the flat tubes 13 and the first and second cover plate 14, 15 produced. As a seal 41, for example, silicone can be used in addition to adhesive. The first and second cover plate 14, 15 consists of metal or plastic. As a result, all the flat tubes 13 of the heat exchanger 1 are dust-tight and sealed against the environment of the heat exchanger 1. Thus, to the circuit boards 6, 7 or the PTC elements 3 within the cavity 19 no liquid and no dust penetrate.

Eine Oberseite der ersten oberen Deckplatte 14 wird dabei mit dem Klimaanlagengehäuse 26 staub- und flüssigkeitsdicht verbunden, so dass dadurch auch an den oberen Enden der Flachrohre 13 kein Staub und keine Flüssigkeit in den Hohlraum 19 eindringen kann. Abweichend hiervon kann auf der Oberseite der ersten oberen Deckplatte 14 auch staub- und flüssigkeitsdicht ein elektronisches Gehäuse befestigt werden (nicht dargestellt).An upper side of the first upper cover plate 14 is connected dust-tight and liquid-tight with the air conditioning housing 26, so that no dust and no liquid can penetrate into the cavity 19 at the upper ends of the flat tubes 13. Notwithstanding this may be on the top of the first upper cover plate 14 also dust and liquid-tight an electronic housing attached (not shown).

Der innerhalb des Kanales 35 der Kraftfahrzeugklimaanlage 24 angeordnete Wärmeübertrager 1 ist somit staub- und flüssigkeitsdicht abgedichtet. Staub oder Flüssigkeit innerhalb des Kanales 35 kann somit nicht in den Hohlraum 19 innerhalb der Flachrohre 13 eindringen.The arranged within the channel 35 of the motor vehicle air conditioner 24 heat exchanger 1 is thus sealed dust and liquid-tight. dust or liquid within the channel 35 can thus not penetrate into the cavity 19 within the flat tubes 13.

Insgesamt betrachtet sind mit dem Wärmeübertrager 1 und der Kraftfahrzeugklimaanlage 24 wesentliche Vorteile verbunden. Der Heizverbund 8 ist staub- und flüssigkeitsdicht innerhalb der Flachrohre 13 angeordnet, so dass in dem Luftkanal 35 vorhandene Staubpartikel oder Flüssigkeit keinen Schaden an dem Wärmeübertrager 1 verursachen können. Die Formdichtung 23 ist eine handelsübliche Isolationsfolie und kann somit in der Herstellung preiswert zur Verfügung gestellt werden.Overall, significant benefits are associated with the heat exchanger 1 and the automotive air conditioning system 24. The heating assembly 8 is arranged dust and liquid-tight within the flat tubes 13, so that in the air duct 35 existing dust particles or liquid can cause no damage to the heat exchanger 1. The molded seal 23 is a commercially available insulating film and can thus be made available inexpensively in the production.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
WärmeübertragerHeat exchanger
22
Elektrisches WiderstandsheizelementElectric resistance heating element
33
PTC-ElementPTC element
44
Leiterladder
55
Elektrische KontaktplatteElectric contact plate
66
Erste LeiterplatteFirst circuit board
77
Zweite LeiterplatteSecond circuit board
88th
HeizverbundHeizverbund
99
Heizregisterheater
1010
Heizeinheitheating unit
1111
Wärmeleitelementthermally conductive element
1212
Wellrippencorrugated fins
1313
Flachrohrflat tube
1414
Erste DeckplatteFirst cover plate
1515
Zweite DeckplatteSecond cover plate
1616
Wandungen des RohresWalls of the pipe
1717
Hohlraumwandungcavity wall
1818
Rohrpipe
1919
Hohlraumcavity
2020
BreitseitenwandungBreitseitenwandung
2121
Schmalseitenwandungnarrow side
2222
Elektrisches IsolierelementElectrical insulating element
2323
Formdichtungshaped seal
2424
KraftfahrzeugklimaanlageAutomotive air conditioning system
2525
Gebläsefan
2626
KlimaanlagengehäuseAir conditioning case
2727
Bodenwandungbottom wall
2828
Gehäusewandunghousing
2929
Austrittsabschnittexit section
3030
Filterfilter
3131
KältemittelverdampferRefrigerant evaporator
3232
Leerraum innerhalb des FlachrohresWhite space within the flat tube
3333
Druckkraftthrust
3434
Schlauchtube
3535
Kanalchannel
3636
Oberflächesurface
3737
Spannrahmententer
3838
Einlageinlay
3939
Biegekantebending edge
4040
Freisparungcutout
4141
Abdichtungseal
HN H N
Netzhöhenet height
BN B N
Netzbreitenet width
QQ
Querteilungtransverse pitch
TN T N
Bautiefeoverall depth
TR T R
Bautiefeoverall depth
DE D E
Dicke der LeiterplatteThickness of the printed circuit board
DI D I
Dicke der FormdichtungThickness of the molded gasket
BR B R
Breite des FlachrohresWidth of the flat tube
DStain D Stain
Dicke des PTC-SteinesThickness of the PTC stone

Claims (9)

  1. A heat exchanger (1), comprising
    - at least one electrical resistance heating element (2), in particular at least one PTC element (3),
    - at least two flat conductors (4) which are connected to the at least one electrical resistance heating element (2) in an electrically conductive manner, in particular conductor plates (6, 7), wherein the conductors are arranged on both sides of the resistance heating elements in order to guide electric current through the at least one electrical resistance heating element (2) and thereby heat the electrical resistance heating element (2),
    - at least one heat-conducting element (11) for the transfer of heat from the at least one electrical resistance heating element (2) to a fluid to be heated,
    - at least one electrically insulating element (22) which electrically insulates the at least two conductors (4), preferably from the at least one heat-conducting element (11), wherein
    - the at least two conductors (4) and the at least one electrical resistance heating element (2) are arranged in at least one hollow space (19) limited by at least one wall of the hollow space (17) and the at least one electrically insulating element (22) is at least one moulded seal (23), wherein
    the at least one wall of the hollow space (17) is formed as at least one closed flat tube (18), characterised in that the closed flat tube (18) is formed without a joint in the cross section and the at least one moulded seal (23) in the hollow space (19) is formed as a hose (34), in particular a shrinking hose (34).
  2. The heat exchanger according to claim 1, characterised in that the at least one flat tube (13) is formed with two broadside walls (20) and two narrow side walls (21) and the two narrow side walls (21) are braced by means of a compressive force acting on the two broadside walls (20), in particular that the two narrow side walls (21) are braced on a bending edge (39) or a bending circle.
  3. The heat exchanger according to claim 1 or 2, characterised in that the at least one heat-conducting element (11) comprises the at least one tube (18) and/or the at least one heat-conducting element (11) comprises corrugated ribs (12) which are arranged on the outside of the at least one tube (18), in particular by means of soldering or bonding.
  4. The heat exchanger according to one or more of the preceding claims, characterised in that the at least one heat-conducting element (11), in particular the at least one tube (18) and/or the corrugated ribs (12), consist at least partially, in particular completely, of metal, for example aluminium or steel, or of plastic material.
  5. The heat exchanger according to one or more of the preceding claims, characterised in that the at least one moulded seal (23) is arranged between one wall (16, 17) each of the at least one tube (18) and a conductor (4), so that the at least two conductors (4) are electrically insulated with regard to the at least one tube (18).
  6. The heat exchanger according to one or more of the preceding claims, characterised in that the at least one moulded seal (23) is elastic and/or the at least one moulded seal (23) consists at least partially of silicon or plastic material or rubber and/or the at least one moulded seal (23) is connected to the at least one tube (18) in a non-positive and/or positive and/or firmly bonded manner and/or the at least one moulded seal (23) is a film.
  7. The heat exchanger according to one or more of the preceding claims, characterised in that the at least one moulded seal (23) comprises heat exchanging or heat conducting particles, e.g. aluminium oxide and/or silicon carbide and/or boron nitride and/or the at least one tube (18) is closed, in particular in a fluid-tight manner, by a first, e.g. upper, cover plate (14) on a first end and/or the at least one tube (18) is closed, in particular in a fluid-tight manner, by a second, e.g. lower, cover plate (15) on a second end.
  8. The heat exchanger according to one or more of the preceding claims, characterised in that the at least one electrical resistance heating element (2), the at least two conductors (4) and the at least one moulded seal (23) are connected to form at least one heating combination (8) which is or are arranged within the at least one tube (18) and preferably several tubes (18) having one heating combination (8) each and having corrugated ribs (12) arranged between the tubes (18) form the heat exchanger (1), wherein the compressive force is applied to the walls (16, 17) of the at least one tube (18), in particular the broadside walls (20) of the at least one flat tube (13), in particular by means of a tenter frame (37) or a spring.
  9. A motor vehicle air conditioning system (24), characterised in that the motor vehicle air conditioning system (24) comprises at least one heat exchanger (1) according to one or more of the preceding claims.
EP10290319.2A 2010-06-11 2010-06-11 Heat exchanger Active EP2395296B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP10290319.2A EP2395296B1 (en) 2010-06-11 2010-06-11 Heat exchanger

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP10290319.2A EP2395296B1 (en) 2010-06-11 2010-06-11 Heat exchanger

Publications (2)

Publication Number Publication Date
EP2395296A1 EP2395296A1 (en) 2011-12-14
EP2395296B1 true EP2395296B1 (en) 2016-04-27

Family

ID=43302435

Family Applications (1)

Application Number Title Priority Date Filing Date
EP10290319.2A Active EP2395296B1 (en) 2010-06-11 2010-06-11 Heat exchanger

Country Status (1)

Country Link
EP (1) EP2395296B1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10524310B2 (en) 2015-06-02 2019-12-31 Eberspächer Catem Gmbh & Co. Kg PTC heating element and electric heating device for an automotive vehicle comprising such a PTC heating element

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102017208086A1 (en) * 2017-05-12 2018-11-15 Mahle International Gmbh Electric heater
EP3401617A1 (en) * 2017-05-12 2018-11-14 Mahle International GmbH Electric heater
DE102018217030A1 (en) * 2018-10-04 2020-04-09 Mahle International Gmbh Electric heater

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA1100560A (en) * 1976-03-18 1981-05-05 Walter R. Crandell Ceramic band heater and method for making the same
DE2845965C2 (en) 1978-10-21 1983-01-20 Fritz Eichenauer GmbH & Co KG, 6744 Kandel Electric resistance heating element
DE3942266C2 (en) * 1989-12-21 1997-01-30 Tuerk & Hillinger Gmbh PTC radiator
DE10216157A1 (en) * 2002-04-12 2003-10-23 Behr Gmbh & Co Heat exchanger for heating purposes, especially for motor vehicle, has electrical heating device(s) with two separately controlled heating legs on either side of heating device facing adjacent pipes
DE502005010598D1 (en) 2005-09-23 2011-01-05 Eberspaecher Catem Gmbh & Co Heat generating element of a heating device
EP2151639B1 (en) * 2008-08-07 2019-01-09 MAHLE Behr GmbH & Co. KG Heat exchanger
EP2211589A1 (en) * 2009-01-23 2010-07-28 Behr GmbH & Co. KG Heat exchanger

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10524310B2 (en) 2015-06-02 2019-12-31 Eberspächer Catem Gmbh & Co. Kg PTC heating element and electric heating device for an automotive vehicle comprising such a PTC heating element

Also Published As

Publication number Publication date
EP2395296A1 (en) 2011-12-14

Similar Documents

Publication Publication Date Title
EP2724086B1 (en) Heat exchanger
EP2395295B1 (en) Heat exchanger
EP2428746B1 (en) Heat exchanger
EP2428747B1 (en) Heat exchanger
EP2190256B2 (en) Heat exchanger
EP2211590B1 (en) Heat exchanger
EP2668450B1 (en) Heat exchanger
EP2109345B1 (en) Heating element and heating device containing a heating element
DE4433814B4 (en) motor vehicle
EP3273177A1 (en) Electric heating device
EP2346304B1 (en) Heat exchanger
EP2395296B1 (en) Heat exchanger
DE202011110647U1 (en) Electric vehicle heater
EP2131117B1 (en) Motor vehicle air conditioning with PTC heating device
EP2276321B1 (en) Heat exchanger
DE102010048593B4 (en) Modular heater
EP2474793B1 (en) Heat exchanger
EP2296432B1 (en) Heat exchanger
DE102018008511A1 (en) Electric heater and method of making a heater
EP2190257A1 (en) Heat exchanger
EP2506660B1 (en) Heat exchanger
EP2505396B1 (en) Motor vehicle air conditioning
EP1696181A1 (en) Radiator with an external electric heating element
DE102010061550B4 (en) Electric Vehicle Heater

Legal Events

Date Code Title Description
AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO SE SI SK SM TR

AX Request for extension of the european patent

Extension state: BA ME RS

PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 20120614

17Q First examination report despatched

Effective date: 20120716

RAP1 Party data changed (applicant data changed or rights of an application transferred)

Owner name: BEHR FRANCE ROUFFACH SAS

Owner name: MAHLE BEHR GMBH & CO. KG

RAP1 Party data changed (applicant data changed or rights of an application transferred)

Owner name: MAHLE BEHR FRANCE ROUFFACH S.A.S

Owner name: MAHLE BEHR GMBH & CO. KG

REG Reference to a national code

Ref country code: DE

Ref legal event code: R079

Ref document number: 502010011547

Country of ref document: DE

Free format text: PREVIOUS MAIN CLASS: F24H0003060000

Ipc: F24H0003040000

GRAP Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOSNIGR1

RIC1 Information provided on ipc code assigned before grant

Ipc: F24H 3/06 20060101ALI20151015BHEP

Ipc: F24H 9/18 20060101ALI20151015BHEP

Ipc: F24H 3/04 20060101AFI20151015BHEP

INTG Intention to grant announced

Effective date: 20151111

GRAS Grant fee paid

Free format text: ORIGINAL CODE: EPIDOSNIGR3

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

RIN1 Information on inventor provided before grant (corrected)

Inventor name: KOHL, MICHAEL, DIPL.-ING.

Inventor name: CLAUSS, THIERRY

Inventor name: KRUMBACH, KARL-GERD, DIPL.-ING.

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO SE SI SK SM TR

REG Reference to a national code

Ref country code: GB

Ref legal event code: FG4D

Free format text: NOT ENGLISH

REG Reference to a national code

Ref country code: CH

Ref legal event code: EP

REG Reference to a national code

Ref country code: AT

Ref legal event code: REF

Ref document number: 795262

Country of ref document: AT

Kind code of ref document: T

Effective date: 20160515

REG Reference to a national code

Ref country code: IE

Ref legal event code: FG4D

Free format text: LANGUAGE OF EP DOCUMENT: GERMAN

REG Reference to a national code

Ref country code: DE

Ref legal event code: R096

Ref document number: 502010011547

Country of ref document: DE

REG Reference to a national code

Ref country code: FR

Ref legal event code: PLFP

Year of fee payment: 7

REG Reference to a national code

Ref country code: LT

Ref legal event code: MG4D

REG Reference to a national code

Ref country code: NL

Ref legal event code: MP

Effective date: 20160427

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: NL

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: LT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

Ref country code: PL

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

Ref country code: FI

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

Ref country code: NO

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160727

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: PT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160829

Ref country code: GR

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160728

Ref country code: SE

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

Ref country code: LV

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

Ref country code: ES

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

Ref country code: HR

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: BE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20160630

Ref country code: IT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

REG Reference to a national code

Ref country code: DE

Ref legal event code: R097

Ref document number: 502010011547

Country of ref document: DE

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: EE

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

Ref country code: CZ

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

Ref country code: RO

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

Ref country code: DK

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

Ref country code: MC

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

Ref country code: SK

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

REG Reference to a national code

Ref country code: CH

Ref legal event code: PL

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: SM

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

GBPC Gb: european patent ceased through non-payment of renewal fee

Effective date: 20160727

REG Reference to a national code

Ref country code: IE

Ref legal event code: MM4A

26N No opposition filed

Effective date: 20170130

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: CH

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20160630

Ref country code: LI

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20160630

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: SI

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

Ref country code: GB

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20160727

Ref country code: IE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20160611

REG Reference to a national code

Ref country code: FR

Ref legal event code: PLFP

Year of fee payment: 8

REG Reference to a national code

Ref country code: AT

Ref legal event code: MM01

Ref document number: 795262

Country of ref document: AT

Kind code of ref document: T

Effective date: 20160611

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: AT

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20160611

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: CY

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

Ref country code: HU

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT; INVALID AB INITIO

Effective date: 20100611

REG Reference to a national code

Ref country code: FR

Ref legal event code: PLFP

Year of fee payment: 9

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: MT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

Ref country code: TR

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

Ref country code: IS

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

Ref country code: MK

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

Ref country code: LU

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20160611

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: BG

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: FR

Payment date: 20180622

Year of fee payment: 9

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: AL

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20160427

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: FR

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20190630

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 20230620

Year of fee payment: 14