EP2386767B1 - Helico-axial pump and method for bearing a rotor in a helico-axial pump - Google Patents
Helico-axial pump and method for bearing a rotor in a helico-axial pump Download PDFInfo
- Publication number
- EP2386767B1 EP2386767B1 EP11161758.5A EP11161758A EP2386767B1 EP 2386767 B1 EP2386767 B1 EP 2386767B1 EP 11161758 A EP11161758 A EP 11161758A EP 2386767 B1 EP2386767 B1 EP 2386767B1
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- European Patent Office
- Prior art keywords
- stabilization
- rotor
- helico
- gap
- pump
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/661—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
- F04D29/668—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps damping or preventing mechanical vibrations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/04—Shafts or bearings, or assemblies thereof
- F04D29/046—Bearings
- F04D29/047—Bearings hydrostatic; hydrodynamic
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/05—Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
- F04D29/056—Bearings
- F04D29/057—Bearings hydrostatic; hydrodynamic
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/669—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for liquid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D31/00—Pumping liquids and elastic fluids at the same time
Definitions
- the invention relates to a helico-axial pump for pumping multiphase mixtures and a method for mounting a rotor in a helico-axial pump.
- Such pumping or compression devices for multiphase mixtures with an increased gas content are, for example, already from the US 2001/005483 A1 , the GB-A-1 561 454 , the EP 0 486 877 or the U.S. 5,961,282 known.
- the hybrid pump is according to U.S. 5,961,282 a system for compressing a multiphase mixture which, in addition to a liquid phase, can in particular comprise a considerable proportion of gas.
- the pump includes a multi-stage axial flow pump to reduce the relative gas proportion, i.e. the axial flow pump is used to increase the density of the multiphase mixture so that it can finally be pumped from a lower level to a higher level by another conventional centrifugal pump, for example from the bottom of the Marine to an oil rig, ship, or land-based facility.
- document US 2002/0187037 A1 shows a hybrid pump system for conveying a multi-phase mixture consisting of a production pump which can be supplemented with several modularly connectable compression pumps.
- the compression pump includes a multi-stage axial flow pump to reduce the relative gas proportion so that it can then be pumped to a higher level with greater efficiency by a conventional centrifugal pump.
- the helico-axial pump acting as a compressor comprises a rotor with several compression stages, in practice for example with up to sixteen or more stages, so that the multiphase mixture gradually changes from a relatively low density to a high relative Volume fraction of gas can be compressed up to a highly compressed multiphase mixture with such a high density that the highly compressed mixture can be conveyed further with a conventional feed pump.
- FIG. 1a A known compression stage K 'of a rotor 2' of a helico-axial pump 1 'is shown schematically in FIG Figures 1a and 1b shown, where for clarity in Figure 1b a section II of a section according to Fig. 1a is shown parallel to the longitudinal axis A '.
- Each compression stage K ' comprises a rotating impeller 3' with screw 31 ', the rotating impeller 3' resembling a short Archimedean screw, and an adjoining stator 4 'consisting of a plurality of static, i.e. non-rotating blades 41' .
- Impeller 3 'and stator 4' are mounted in relation to a common pump shaft 5 'in such a way that the impeller 3' is set in rotation by the pump shaft 5 'in the operating state, while the stator 4' is caused by the rotary movement of the pump shaft 5 ' is decoupled and therefore does not rotate with respect to the impeller 3 '.
- the pump shaft 5 ' extends along a longitudinal axis A'.
- the majority of the compression stages K ' are arranged in series one behind the other in an essentially tubular pump housing 6'.
- the rotating screw 31 ' conveys the multiphase mixture M' in the direction of the arrow, for example from an in Figures 1a and 1b previous compression stage K ', not shown, in the stator 4', whereby kinetic energy is converted into pressure energy in the stator 4 ', which leads to the compression of the multiphase mixture M'.
- the efficiency of the pumps 1 ' can also be reduced and in the worst case even damage to the pump 1' is to be feared if the rotor 2 'begins to vibrate so strongly and uncontrollably that parts of the rotor 2' such as the impellers 3 'come into contact, for example, with the pump housing as a result of the oscillating movement.
- the type and intensity of the vibrations of the rotor 2 ' depends not only on the special geometry but also on the operating state of the pump 1', the multiphase mixture M 'to be pumped, the speed of the pump 1' and other known and sometimes not exactly known parameters so that it is hardly possible to get the problems with the damaging vibrations of the rotor 2 'under control simply by adapting the geometrical relationships of known pumps 1' or by using new materials.
- the object of the invention is therefore to propose a helico-axial pump for pumping multiphase mixtures, in which the damaging vibrations of the rotor are largely avoided and the vibrations of the rotor are reduced or damped to a predeterminable level, so that on the one hand an improved running of the Rotor can be achieved in the operating state and the pump can be operated on the other hand at speeds or in a field of rotation in which the from the state Helico-axial pumps known from the art cannot be operated due to the damaging vibrations of the rotor described above.
- the new pump should alternatively or simultaneously be equipped with more compression stages than is possible with the pumps previously known in the prior art, in which the length of the pump and thus the maximum number of compression stages are limited by the vibrations of the rotor in the operating state is.
- the invention thus relates to a helico-axial pump for pumping a multiphase mixture according to claim 1, which helico-axial pump comprises a rotor rotatably mounted in a pump housing about a longitudinal axis, with a first partial rotor and a second partial rotor, the first partial rotor and the second partial rotor comprises a compression stage with a helico-axial impeller and a stator for compressing the multiphase mixture.
- a hydrodynamic stabilization bushing with a stabilization surface is provided and configured between the first partial rotor and the second partial rotor in such a way that a stabilization gap is formed in front of the stabilization surface, so that in the operating state a hydrodynamic stabilization layer can be formed from a stabilization medium in the stabilization gap.
- a hydrodynamic stabilization bushing with a stabilization surface is provided in the pump housing, so that a stabilization gap is formed in front of the stabilization surface, in which stabilization gap a hydrodynamic stabilization layer is formed when the pump is in operation.
- the rotor dynamics are therefore decisively improved by the present invention, because the damping and rigidity of the oscillatable rotor system are decisively increased by the stabilization layer.
- the damaging vibrations of the rotor are largely avoided by the formation of the stabilization layer in the stabilization gap in front of the stabilization surface of the stabilization bushing and are reduced or damped at least to a predeterminable tolerable amount, so that the pump can also be operated at one speed or in a specific field of rotation where this has hitherto no longer been possible without using the stabilizing layer according to the invention.
- a higher efficiency of the pump and a smoother, improved run of the rotor in the operating state can possibly even be achieved.
- Another particular advantage is that the invention makes it possible for the first time to design pumps with a much higher number of compression stages than was previously possible.
- the possible number of compression stages was limited by the massively increasing vibrations of the rotor with the increasing number of compression stages.
- the rotor can be safely stabilized practically at any length.
- the stabilization layer in the stabilization gap along the essentially axially extending stabilization surface of the hydrodynamic stabilization bushing forms quasi automatically, so that in a simple embodiment, which, however, is of particular importance in practice, apart from a suitable setting of the Size or the shape of the stabilization gap or the stabilization bushing and / or its stabilization surface, no further structural measures need to be undertaken.
- a pressure difference between the multiphase mixture located in the first partial rotor and the one located in the second partial rotor forms in the operating state across the stabilization gap such that a specifiable flow of multiphase mixture from the second partial rotor via the stabilization gap back to the first partial rotor is automatically established, whereby a stabilization layer for stabilizing or damping the damaging vibrations of the rotor is automatically formed.
- the degree that is to say the strength of the damping, can be adapted in a simple manner depending on the technical requirements or specifications in a helico-axial pump according to the invention. This can be done, for example, by a suitable choice of the geometry, for example the geometric shape or width of the stabilization gap.
- a helico-axial pump according to the invention is designed in the form of a so-called back-to-back arrangement.
- the person skilled in the art understands a back-to-back arrangement to be an arrangement of two pump rotors in series, which thus forms a pump with two pressure stages.
- the medium to be pumped is fed to the first pressure stage via a suction opening of the pump, the medium passing through the first pressure stage in a first axial direction, the pressure of the medium to be pumped being increased to a first intermediate pressure.
- the medium is then fed to the second pressure stage via a channel system in such a way that the medium passes through the second pressure stage in a second axial direction, which is opposite to the first axial direction of the first pressure stage.
- the second pressure stage that becomes The medium is then brought to the desired final pressure and discharged from the pump via a pressure opening for further use.
- the back-to-back arrangement of the pumps known from the prior art It is essential for the back-to-back arrangement of the pumps known from the prior art that the direction of flow of the medium in the first pressure stage is opposite to the direction of flow in the second pressure stage.
- the back-to-back arrangement serves exclusively to at least partially compensate for the enormous thrust forces which act in the axial direction on the bearings of the pump shaft and thus to relieve the bearings.
- the enormous axial thrust forces are due to the fact that in these pumps known from the prior art, very high pressures with very large components are generated in the axial direction.
- Vibrations of the pump rotor play a very subordinate role here because the rotors themselves usually do not have a large axial extension and / or only consist of one compression stage and / or an additional mechanical bearing, for example a mechanical bearing, between the first pressure stage and the second pressure stage Ball bearing is provided that additionally mechanically supports the pump rotor in the middle.
- the essential finding of the invention is therefore that the back-to-back arrangement can be used successfully in the case of helico-axial pumps if a stabilizing bushing according to the invention is provided between the first partial rotor and the second partial rotor so that Due to the pressure gradient between the first partial rotor and the second partial rotor in the stabilization gap, a stabilization layer can form from the stabilization medium, which is particularly preferably the multiphase mixture to be pumped itself, so that the vibrations of the rotor are dampened to a predetermined, harmless level by the stabilization layer.
- the first partial rotor and the second partial rotor are thus provided in a back-to-back arrangement in the pump housing such that the multiphase mixture can be fed to a first input compression stage of the first partial rotor via a suction opening, a first annular space and a second annular space, and via a first output compression stage can be removed again from the first partial rotor into a first cross channel.
- the multiphase mixture can then be fed via a third annular space to a second input compression stage of the second partial rotor and can be discharged again from the second partial rotor via a second output compression stage via a second cross channel, a fourth annular space and a pressure opening from the helico-axial pump.
- the first output compression stage and the second output compression stage are each arranged adjacent to the stabilization bushing.
- the stabilizing bushing is designed and arranged on the rotor in such a way that the stabilizing gap is formed between the stabilizing bushing and the pump housing.
- the stabilizing bushing can be designed and arranged on the rotor in such a way that the stabilizing gap is formed between the stabilizing bushing and the rotor.
- a hydrodynamic stabilizing element with a stabilizing surface is also provided and configured in such a way that the Stabilization gap is formed so that in the operating state a hydrodynamic stabilization layer can be formed from the stabilization medium in the stabilization gap, the additional stabilization element preferably being a cover ring which surrounds the helico-axial impeller in the circumferential direction so that the stabilization gap is formed between the cover ring and the pump housing .
- the cover ring can be provided on all helico-axial impellers of a rotor, or only on selected individual impellers, which of course makes the manufacture of the rotor significantly less complex and cheaper.
- the additional stabilizing element is provided in the form of a stabilizing sleeve between two adjacent compression stages on the rotor.
- a stabilization sleeve can be provided between all adjacent compression stages of a rotor, whereby particularly good damping of the vibrations of the rotor can be achieved, especially with very high loads, or only between individual selected pairs of compression stages, which of course means that the manufacture of the rotor is significantly less becomes complex and cost-effective.
- the stabilization sleeve can be designed and arranged on the rotor in such a way that the stabilization gap is formed between the stabilization sleeve and the pump housing, and / or the stabilization sleeve can also be designed and arranged on the rotor in such a way that the stabilization gap is formed between the stabilization sleeve and the rotor .
- both variants can be implemented on one and the same rotor, as a result of which particularly smooth running and particularly good damping of the rotor vibrations can be achieved in certain cases.
- a pressure difference between the multiphase mixture, which is at a higher pressure level and that which is at a lower pressure level, forms in the operating state above the stabilization gap is located in such a way that a predeterminable flow of multiphase mixture is automatically set via the stabilization gap from the higher pressure level back to the lower pressure level, which automatically creates a stabilization layer for additional stabilization or damping of the damaging vibrations of the rotor.
- an already more highly compressed multiphase mixture which is taken from a compression stage in which the multiphase mixture is already more compressed than it is compressed in the stage in which it is used to form the stabilization layer.
- a multiphase mixture compressed in the same compression stage can be used to form the hydrodynamic stabilization layer, as can be seen, for example, on the basis of FIG Fig. 4 will be explained in detail.
- special channels or lines can be provided in or on the pump housing, for example, which connect a feed opening for feeding the multiphase mixture into the stabilization gap with the pressure outlet of a prescribable compression stage.
- the stabilization medium for the formation of the stabilization layer can in special cases also be made available from other external sources, for example from a pressure accumulator or from a pump, which the medium for the formation of the stabilization layer under a predeterminable, in particular under provides a controllable and / or adjustable pressure for introduction into the stabilization gap.
- the stabilization medium for forming the stabilization layer does not necessarily have to be the multiphase mixture to be pumped, but can also be a different stabilization medium, e.g. an oil, water or another liquid or gaseous stabilization medium or fluid.
- the pressure of the multiphase mixture introduced into the stabilization gap is controlled and / or regulated by means of a valve known per se. It is also possible, for example, to feed the multiphase mixture simultaneously or alternatively from different compression stages to the stabilization gap, whereby the pressure in the stabilization gap and thus the degree of damping or the stiffness of the oscillating rotor can be adjusted very easily and very flexibly to different requirements and can be adapted to changing operating conditions.
- the stabilization gap can be formed on the additional stabilization element and of course also on the stabilization bushing, for example between the stabilization surface and the pump housing and / or can also be provided between the stabilization surface and the rotor .
- a feed channel can be provided which is designed and arranged in such a way that, in order to form the hydrodynamic stabilization layer in the stabilization gap, a multiphase mixture under a predeterminable pressure and, as a result, a predeterminable amount of multiphase mixture through the feed channel to the stabilization gap can be fed in, the feed channel preferably being provided in a split ring.
- the stabilization element can be designed as a stator with a feed channel, the feed channel being designed and arranged on the stator in such a way that, for the formation of the hydrodynamic stabilization layer in the stabilization gap, a predeterminable amount of a stabilization medium, in particular a multiphase mixture, through the feed channel under a predeterminable pressure Stabilization gap can be fed.
- the feed channel can be arranged and designed on the pump housing in such a way that a predeterminable amount of stabilization medium, in particular a multiphase mixture, can be fed through the feed channel to the stabilization gap in order to form the hydrodynamic stabilization layer in the stabilization gap.
- a feed channel is arranged and designed on the rotor in such a way that a predeterminable amount of stabilization medium, in particular a multiphase mixture, can be fed through the feed channel to the stabilization gap in order to form the hydrodynamic stabilization layer in the stabilization gap.
- the stabilizing medium in particular the multiphase mixture
- the stabilizing medium can particularly preferably be supplied to the supply channel from a compression stage are supplied at which a higher pressure level prevails than at that compression stage to which it is supplied as a stabilizing medium.
- a multiphase mixture compressed in the same compression stage can also be used to form the hydrodynamic stabilization layer.
- the invention also relates to a method for the hydrodynamic mounting of a rotor of a helico-axial pump according to the present invention.
- a hydrodynamic stabilization bushing with a stabilization surface is provided and designed in the pump housing in such a way that a stabilization gap is formed along the essentially axially extending stabilization surface, so that in the operating state a hydrodynamic stabilization layer is formed from a stabilization medium in the stabilization gap for hydrodynamic bearing of the rotor.
- a first embodiment of a helico-axial pump according to the invention in a back-to-back arrangement is to be explained schematically.
- the helico-axial pump 1 for pumping a multiphase mixture M comprises a rotor 2 rotatably mounted in a pump housing 6 about a longitudinal axis A, with a first partial rotor 21 and a second partial rotor 22.
- the rotor 2 is driven by a drive 1000, which is an electric motor 1000, for example.
- the first partial rotor 21 and the second partial rotor 22 for compressing the multiphase mixture M each comprise several compression stages K with a helico-axial impeller 3 and a stator 4.
- a hydrodynamic stabilizing bushing 70 with a stabilizing surface 700 is located between the first partial rotor 21 and the second partial rotor 22 are provided that a stabilization gap 8 is formed in front of the stabilization surface 700, so that a hydrodynamic stabilization layer S can be formed from a stabilization medium in the stabilization gap 8 when the pump 1 is in the operating state.
- the Fig. 3 shows a detailed representation of the back-to-back arrangement according to FIG Fig. 2 in the operating state of the helico-axial pump 1.
- the first partial rotor 21 and the second partial rotor 22 are arranged in a back-to-back arrangement on a common pump shaft 5 in the pump housing 6.
- the first partial rotor 21 and the second partial rotor 22 are separated from one another by the stabilizing bushing 70.
- the multiphase mixture M is fed via a suction opening 101, a first annular space R1 and a second annular space R2 to a first input compression stage K1E of the first partial rotor 21 and discharged again via a first output compression stage K1A from the first partial rotor 21 into a first cross channel KR1 from the first partial rotor 21.
- the multiphase mixture M is then fed via a third annular space R3 to a second input compression stage K2E of the second partial rotor 22 and via a second output compression stage K2A from the second partial rotor 22 via a second cross channel KR2, a fourth annular space R4 and a pressure opening 102 is discharged from the helico-axial pump for further use.
- the first output compression stage K1A and the second output compression stage K2A are each arranged adjacent to the stabilization bushing 70.
- the stabilizing bushing 70 is designed and arranged on the rotor 2 in such a way that the stabilizing gap 8 is formed between the stabilizing bushing 70 and the pump housing 6.
- the stabilizing bushing 70 can alternatively or even simultaneously be designed and arranged on the rotor 2 in such a way that the Stabilization gap 8 is formed between the stabilization bushing 70 and the rotor 2.
- FIG. 4 shows a section with two adjacent compression stages K of a rotor 2 according to the invention in a schematic representation
- an embodiment with an additional hydrodynamic stabilization element in the form of a cover ring will be briefly discussed.
- the rotor 2 of the helico-axial pump 1 is rotatably mounted in the pump housing 6 about a longitudinal axis A.
- the rotor 2 comprises the compression stages K with a helico-axial impeller 3 and a stator 4 in order to compress the multiphase mixture M in a manner known per se.
- Stabilization sleeve 70 has a hydrodynamic stabilization element 7, 71 with a stabilization surface 700 provided in the pump housing 6 and configured in such a way that a stabilization gap 8 is formed in front of the stabilization surface 700 so that in the operating state a hydrodynamic stabilization layer S from the multiphase mixture is also here M is formed in the stabilization gap 8.
- the additional stabilization element 7 is a cover ring 71 which surrounds the helico-axial impeller 3 in the circumferential direction, so that the stabilization gap 8 can be formed between the cover ring 71 and the pump housing 6.
- a helico-axial pump 1 comprises only a single compression stage K
- a helico-axial pump 1 according to the invention ie the first partial rotor 21 and the second partial rotor 22, will in practice comprise a multiplicity of compression stages K , for example up to sixteen compression stages K or even significantly more compression stages K, which are preferably arranged one behind the other in series along the longitudinal axis A, so that a sufficient overall compression of the multiphase mixture M can be generated in a manner known per se, and the multiphase mixture M compressed in this way, for example can be promoted with a downstream pressure pump to a higher level and / or over long distances for further processing.
- the multiphase mixture M is pressed into the stabilization gap 8, whereby the hydrodynamic stabilization layer S is automatically formed between the stabilization surface 700 of the cover ring 7 and the pump housing 6, whereby the oscillations of the rotor 2 or the partial rotors 21, 22 are damped and the running of the rotor 2 is stabilized.
- the cover ring 71 can either be formed on all helico-axial impellers 3 of the rotor, or only on certain selected helico-axial impellers 3. Otherwise, depending on the application or depending on the special Requirements of the cover ring 71 completely cover a helico-axial impeller 3 or a certain predeterminable area of the circumference of the helico-axial impeller 3.
- FIG. 4 Based on Figure 5a is a second embodiment according to Fig. 4 shown schematically, which differs from that of the Fig. 4 differs in that an injection of the stabilization medium M is provided on the cover ring 71 of the helico-axial impeller 3.
- stabilization medium M is additionally introduced through the feed channel 400, 402 into the stabilization gap 8 to form the stabilization layer S.
- a pressure difference .DELTA.P is set over the helico-axial impeller 3 in the operating state, whereby the stabilization layer S is already partially formed.
- stabilization medium can also be injected into the stabilization gap S of the stabilization bushing 70.
- the embodiment of Figure 5b differs from that of the Figure 5a only because the stabilization medium M is injected on the cover ring 71 of the helico-axial impeller 3 under a significantly higher pressure than in the example of FIG Figure 5a .
- the stabilization medium M at Figure 5b According to the illustration, it is pressed out of the stabilization gap 8 both to the left, ie in the direction of a compression stage K with a lower pressure level, and to the right, ie also in the direction of a compression stage with a higher pressure level.
- the example is Figure 5a the pressure with which the stabilization medium M is introduced through the supply channel 400, 402 into the stabilization gap 8 to form the stabilization layer S. becomes significantly smaller than in Fig. 3a .
- the stabilization medium M at Fig. 3 According to the illustration, it can enter the stabilization gap 8 from the right, ie from a compression stage with a higher pressure level.
- the stabilization medium M can be made available by an external pressure accumulator or an external pump; however, it is preferably made available by another compression stage K, which has a higher pressure level.
- a feed channel 400, 401 in the form of a bore is provided on the stator 4, for example on a blade of the stator 4, or a separate feed channel 400, 401 can also be provided, which is as in Figure 6a shown, extends through the pump housing 6 to the stabilization gap 8, so that between the rotor 2 and the stabilization surface 700 of the stator 4 formed as a stabilization element 73, a stabilization layer S made of stabilization medium M, which in the specific example of Figure 6a Multiphase mixture M is from a different compression stage, can be formed.
- Figure 6b is another embodiment according to Figure 6a shown, which differs from that of the Figure 6a differs only in that no cover ring 71 is provided on the helico-axial impeller 3.
- Such a simplified construction can, for example, always be used successfully when the stabilization of the rotor 2 by the stabilization layer S on the stator 4 is already sufficient.
- Figure 6c shows a further variant of the embodiment according to Figure 6b .
- the stabilization medium M is not supplied via a supply channel 400, 401 through the pump housing 6, but rather by injection of the stabilization medium M takes place through a supply channel 400, 403 which is formed in the rotor 2.
- the rotor 2 can, for example, have a hollow rotor shaft or suitable channels or lines can be formed in the rotor shaft through which the stabilization medium M, for example multiphase mixture M, can be fed from a compression stage K at a higher pressure level.
- the Figure 7a shows a fourth, different embodiment according to FIG Fig. 4 , in which an additional stabilization sleeve 72 is provided between two adjacent compression stages K, the stabilization medium M being injected into the stabilization gap 8 through a feed channel 400, 402 guided through the pump housing 6.
- an additional stabilization sleeve 72 is provided between two adjacent compression stages K, the stabilization medium M being injected into the stabilization gap 8 through a feed channel 400, 402 guided through the pump housing 6.
- the injection into the stabilization gap 8 can in principle also be analogous to Figure 6c take place through the rotor shaft of the rotor 2.
- the cover ring can be dispensed with on all or on various helico-axial impellers 3.
- a stabilizing sleeve 72 can also be provided within a compression stage K between the helico-axial impeller 3 and the stator 4.
- a stabilizing sleeve 72 does not have to be provided at each or between each pair of compression stages K.
Description
Die Erfindung betrifft eine helico-axiale Pumpe zur Förderung von Mehrphasengemischen sowie ein Verfahren zur Lagerung eines Rotors in einer helico-axialen Pumpe.The invention relates to a helico-axial pump for pumping multiphase mixtures and a method for mounting a rotor in a helico-axial pump.
Bei der Förderung von Mehrphasengemischen, wie beispielsweise Rohöl, das neben Erdöl auch Erdgas und häufig auch Wasser und Feststoffanteile wie z.B. Sand enthält, stellt sich das Problem, dass mit steigendem Gasanteil im Mehrphasengemisch der Wirkungsgrad der verwendeten Pumpvorrichtungen abnimmt. Beispielsweise ist bei niedrigen Gasdichten der Einsatz von Pumpvorrichtungen mit radialen Laufrädern bereits ab einem volumetrischen Gas/Flüssigkeitsverhältnis von grösser als 0.04 bis 0.06 nicht mehr möglich bzw. nicht mehr wirtschaftlich. In herkömmlichen Förderanlagen wird deshalb bei einem höheren Gasanteil die gasförmige Phase der Mehrphasengemische von der flüssigen zunächst abgetrennt und die beiden Phasen dann getrennt unter jeweils unterschiedlichen Förderbedingungen gefördert. Eine derartige Trennung der flüssigen und gasförmigen Phase der Mehrphasengemische ist abhängig von den speziellen Einsatzbedingungen am Ort der Förderung und nicht immer möglich oder wirtschaftlich. Es wurden deshalb spezielle Pump- oder Kompressionsvorrichtungen entwickelt, um das volumetrische Gas/Flüssigkeitsverhältnis der zu fördernden Mehrphasengemische soweit zu verringern, dass anschliessend eine herkömmliche Pumpvorrichtung für die weitere Förderung eingesetzt werden kann, beispielsweise eine Verdrängerpumpe, eine Rotationspumpe oder eine Strahlpumpe.When pumping multiphase mixtures, such as crude oil, which contains natural gas as well as oil and often also water and solids such as sand, the problem arises that the efficiency of the pump devices used decreases with increasing gas content in the multiphase mixture. For example, in the case of low gas densities, the use of pump devices with radial impellers is no longer possible or no longer economical from a volumetric gas / liquid ratio of greater than 0.04 to 0.06. In conventional conveying systems, when the gas content is higher, the gaseous phase of the multiphase mixture is first separated from the liquid and the two phases are then conveyed separately under different conveying conditions. Such a separation of the liquid and gaseous phase of the multiphase mixtures is dependent on the special conditions of use at the location of the promotion and not always possible or economical. Special pumping or compression devices have therefore been developed to reduce the volumetric gas / liquid ratio of the multiphase mixtures to be conveyed to such an extent that a conventional pumping device can then be used for further conveying, for example a displacement pump, a rotary pump or a jet pump.
Derartige Pump- oder Kompressionsvorrichtung für Mehrphasengemische mit erhöhtem Gasanteil sind beispielsweise bereits aus der
Beispielsweise ist die Hybridpumpe gemäss
Dokument
Wie bereits erwähnt, umfasst die als Verdichter wirkende helico-axiale Pumpe einen Rotor mit mehreren Kompressionsstufen, in der Praxis zum Beispiel mit bis zu sechzehn oder mehr Stufen, so dass das Mehrphasengemisch schrittweise von einer relativ niedrigen Dichte mit einem hohen relativen Volumenanteil an Gas bis zu einem hoch verdichteten Mehrphasengemisch mit einer so hohen Dichte komprimierbar ist, dass das hoch komprimierte Gemisch mit einer gewöhnlichen Förderpumpe weitergefördert werden kann.As already mentioned, the helico-axial pump acting as a compressor comprises a rotor with several compression stages, in practice for example with up to sixteen or more stages, so that the multiphase mixture gradually changes from a relatively low density to a high relative Volume fraction of gas can be compressed up to a highly compressed multiphase mixture with such a high density that the highly compressed mixture can be conveyed further with a conventional feed pump.
Eine an sich bekannte Kompressionsstufe K' eines Rotors 2' einer helico-axialen Pumpe 1' ist schematisch in
Jede Kompressionsstufe K' umfasst dabei ein rotierendes Laufrad 3' mit Schraube 31', wobei das rotierende Laufrad 3' einer kurzen archimedischen Schraube ähnelt, und einen daran anschliessenden Stator 4', der aus einer Mehrzahl von statischen, also nicht rotierenden Schaufeln 41' besteht. Laufrad 3' und Stator 4' sind dabei derart in Bezug auf eine gemeinsame Pumpenwelle 5', montiert, dass das Laufrad 3' im Betriebszustand von der Pumpenwelle 5' in Rotation versetzt wird, während der Stator 4' von der Drehbewegung der Pumpenwelle 5' entkoppelt ist und daher in Bezug auf das Laufrad 3' nicht rotiert. Die Pumpenwelle 5' erstreckt sich dabei entlang einer Längsangsachse A'. Die Mehrzahl der Kompressionsstufen K' sind dabei in einem im wesentlichen rohrartigen Pumpengehäuse 6' in Serie hintereinander angeordnet.Each compression stage K 'comprises a rotating impeller 3' with screw 31 ', the rotating impeller 3' resembling a short Archimedean screw, and an adjoining stator 4 'consisting of a plurality of static, i.e. non-rotating blades 41' . Impeller 3 'and stator 4' are mounted in relation to a common pump shaft 5 'in such a way that the impeller 3' is set in rotation by the pump shaft 5 'in the operating state, while the stator 4' is caused by the rotary movement of the pump shaft 5 ' is decoupled and therefore does not rotate with respect to the impeller 3 '. The pump shaft 5 'extends along a longitudinal axis A'. The majority of the compression stages K 'are arranged in series one behind the other in an essentially tubular pump housing 6'.
Die rotierende Schraube 31' fördert das Mehrphasengemisch M' in Pfeilrichtung z.B. aus einer in
Um eine ausreichend hohe Kompression des Mehrphasengemischs M' zu erhalten, müssen in der Praxis, wie bereits erwähnt, eine grössere Anzahl von zum Beispiel bis zu sechzehn oder noch mehr Kompressionsstufen K', jeweils bestehend aus einem Laufrad 3' und einem Stator 4' in Serie vorgesehen werden, was zwangläufig zu einer beträchtlichen Baulänge der helico-axialen Pumpe 1' führt.In order to obtain a sufficiently high compression of the multiphase mixture M ', in practice, as already mentioned, a larger number of for example up to sixteen or even more compression stages K', each consisting of an impeller 3 'and a stator 4' in Series are provided, which inevitably leads to a considerable length of the helico-axial pump 1 '.
Der entscheidende Nachteil solch langer Rotoren 2' gebildet aus einer Vielzahl von Kompressionsstufen K' ist daher, dass sie schwingungsmässig nur sehr schwer zu beherrschen sind. Diese langen Rotoren 2' bilden im Inneren des rohrförmigen Pumpengehäuses 6' nämlich ein schwingungsfähiges System, das insbesondere verschiedene transversale Schwingungsmoden ausbilden kann, die so intensiv sein können, dass die Pumpe bei einer vorgegebenen Umdrehungszahl bzw. in einem bestimmten Umdrehungsfeld nicht mehr betrieben werden kann. Darüber hinaus kann auch der Wirkungsgrad der Pumpen 1' reduziert sein und im schlimmsten Fall sogar Beschädigungen der Pumpe 1' zu befürchten sind, wenn der Rotor 2' zum Beispiel so stark und unkontrolliert zu schwingen beginnt, dass Teile des Rotors 2', wie etwa die Laufräder 3' durch die Schwingungsbewegung beispielsweise mit dem Pumpengehäuse in Kontakt kommen. Dabei hängt die Art und Intensität der Schwingungen des Rotors 2' nicht nur von der speziellen Geometrie sondern auch vom Betriebszustand der Pumpe 1', des zu pumpenden Mehrphasengemischs M', der Drehzahl der Pumpe 1' und weiteren bekannten und zum Teil nicht genau bekannten Parametern ab, so dass es kaum möglich ist, allein durch eine Anpassung der geometrischen Verhältnisse bekannter Pumpen 1' oder durch Verwendung neuer Materialien die Probleme mit den schädlichen Schwingungen des Rotors 2' in den Griff zu bekommen.The decisive disadvantage of such long rotors 2 'formed from a multiplicity of compression stages K' is therefore that they are very difficult to control in terms of vibration. In the interior of the tubular pump housing 6 ', these long rotors 2' form an oscillatable system which can in particular form various transverse oscillation modes which can be so intense that the Pump can no longer be operated at a specified number of revolutions or in a certain field of rotation. In addition, the efficiency of the pumps 1 'can also be reduced and in the worst case even damage to the pump 1' is to be feared if the rotor 2 'begins to vibrate so strongly and uncontrollably that parts of the rotor 2' such as the impellers 3 'come into contact, for example, with the pump housing as a result of the oscillating movement. The type and intensity of the vibrations of the rotor 2 'depends not only on the special geometry but also on the operating state of the pump 1', the multiphase mixture M 'to be pumped, the speed of the pump 1' and other known and sometimes not exactly known parameters so that it is hardly possible to get the problems with the damaging vibrations of the rotor 2 'under control simply by adapting the geometrical relationships of known pumps 1' or by using new materials.
Dabei besteht der deutliche Wunsch nach Pumpen mit einer immer höheren Anzahl von Kompressionsstufen, damit Mehrphasengemische mit immer höherem Gasanteil immer besser, das heisst zu immer höheren Drücken komprimiert werden können, so dass das so komprimierte Mehrphasengemisch zuverlässiger und über immer noch grössere Druck- bzw. Höhendifferenzen weiter gepumpt werden kann.There is a clear desire for pumps with an ever increasing number of compression stages so that multiphase mixtures with an ever higher proportion of gas can be compressed better and better, i.e. to ever higher pressures, so that the multiphase mixture compressed in this way is more reliable and over ever greater pressure or pressure levels. Height differences can be pumped further.
Aufgabe der Erfindung ist es daher, eine helico-axiale Pumpe zur Förderung von Mehrphasengemischen vorzuschlagen, bei welcher die schädlichen Schwingungen des Rotors weitgehend vermieden werden und die Schwingungen des Rotors auf ein vorgebbares Mass reduziert bzw. gedämpft sind, so dass einerseits ein verbesserter Lauf des Rotors im Betriebszustand erreicht werden kann und die Pumpe andererseits bei Drehzahlen bzw. in einem Um drehungsfeld betrieben werden kann, in dem die aus dem Stand der Technik bekannten Helico-axialen Pumpen aufgrund der oben beschriebenen schädlichen Schwingungen des Rotors nicht betrieben werden können. Daneben soll die neue Pumpe alternativ oder gleichzeitig mit mehr Kompressionsstufen ausgestattet werden können, als das bei den bisher im Stand der Technik bekannten Pumpen möglich ist, bei welchen die Länge der Pumpe und damit die maximale Zahl der Kompressionsstufen durch die Schwingungen des Rotors im Betriebszustand begrenzt ist.The object of the invention is therefore to propose a helico-axial pump for pumping multiphase mixtures, in which the damaging vibrations of the rotor are largely avoided and the vibrations of the rotor are reduced or damped to a predeterminable level, so that on the one hand an improved running of the Rotor can be achieved in the operating state and the pump can be operated on the other hand at speeds or in a field of rotation in which the from the state Helico-axial pumps known from the art cannot be operated due to the damaging vibrations of the rotor described above. In addition, the new pump should alternatively or simultaneously be equipped with more compression stages than is possible with the pumps previously known in the prior art, in which the length of the pump and thus the maximum number of compression stages are limited by the vibrations of the rotor in the operating state is.
Die diese Aufgabe lösenden Gegenstände der Erfindung sind durch die Merkmale der unabhängigen Ansprüche der jeweiligen Kategorie gekennzeichnet.The subjects of the invention that achieve this object are characterized by the features of the independent claims of the respective category.
Die abhängigen Ansprüche beziehen sich auf besonders vorteilhafte Ausführungsformen der Erfindung.The dependent claims relate to particularly advantageous embodiments of the invention.
Die Erfindung betrifft somit eine helico-axiale Pumpe zur Förderung eines Mehrphasengemischs gemäß Anspruch 1, welche helico-axiale Pumpe einen in einem Pumpengehäuse um eine Längsachse drehbar gelagerten Rotor mit einem ersten Teilrotor und einen zweiten Teilrotor umfasst, wobei der erste Teilrotor und der zweite Teilrotor zur Kompression des Mehrphasengemischs eine Kompressionsstufe mit einem helico-axialen Laufrad und einem Stator umfasst. Erfindungsgemäss ist eine hydrodynamische Stabilisierungsbuchse mit einer Stabilisierungsfläche derart zwischen dem ersten Teilrotor und dem zweiten Teilrotor vorgesehen und ausgestaltet, dass vor der Stabilisierungsfläche ein Stabilisierungsspalt ausgebildet ist, so dass im Betriebszustand eine hydrodynamische Stabilisierungsschicht aus einem Stabilisierungsmedium im Stabilisierungsspalt bildbar ist.The invention thus relates to a helico-axial pump for pumping a multiphase mixture according to
Wesentlich für die Erfindung ist es somit, dass ein hydrodynamische Stabilisierungsbuchse mit einer Stabilisierungsfläche im Pumpengehäuse vorgesehen ist, so dass vor der Stabilisierungsfläche ein Stabilisierungsspalt ausgebildet ist, in welchem Stabilisierungsspalt im Betriebszustand der Pumpe eine hydrodynamische Stabilisierungsschicht gebildet wird.It is therefore essential for the invention that a hydrodynamic stabilization bushing with a stabilization surface is provided in the pump housing, so that a stabilization gap is formed in front of the stabilization surface, in which stabilization gap a hydrodynamic stabilization layer is formed when the pump is in operation.
Durch die vorliegende Erfindung wird somit die Rotordynamik entscheidend verbessert, weil durch die Stabilisierungsschicht die Dämpfung und Steifigkeit des schwingungsfähigen Rotorsystems entscheidend erhöht wird.The rotor dynamics are therefore decisively improved by the present invention, because the damping and rigidity of the oscillatable rotor system are decisively increased by the stabilization layer.
Die schädlichen Schwingungen des Rotors werden durch die Ausbildung der Stabilisierungsschicht im Stabilisierungsspalt vor der Stabilisierungsfläche der Stabilisierungsbuchse weitgehend vermieden und werden zumindest auf ein vorgebbares tolerierbares Mass reduziert bzw. gedämpft, so dass die Pumpe auch bei einer Umdrehungszahl bzw. in einem bestimmten Umdrehungsfeld betrieben werden kann, wo das ohne Verwendung der erfindungsgemässen Stabilisierungsschicht bisher nicht mehr möglich ist. Darüber hinaus kann eventuell sogar ein höherer Wirkungsgrad der Pumpe und ein ruhigerer verbesserter Lauf des Rotors im Betriebszustand erreicht werden. Was letztlich natürlich dazu führt, dass nicht nur Energie für den Betrieb der Pumpe eingespart werden kann, sondern auch die Wartungsintervalle verlängert werden können, wodurch die damit verbundenen Kosten drastisch gesenkt werden können und gleichzeitig auch die Lebensdauer der Pumpe wesentlich erhöht wird.The damaging vibrations of the rotor are largely avoided by the formation of the stabilization layer in the stabilization gap in front of the stabilization surface of the stabilization bushing and are reduced or damped at least to a predeterminable tolerable amount, so that the pump can also be operated at one speed or in a specific field of rotation where this has hitherto no longer been possible without using the stabilizing layer according to the invention. In addition, a higher efficiency of the pump and a smoother, improved run of the rotor in the operating state can possibly even be achieved. Of course, this ultimately means that not only can energy be saved for operating the pump, but also the maintenance intervals can be extended, which means that the associated costs can be drastically reduced and, at the same time, the service life of the pump is significantly increased.
Ein weiterer besonderer Vorteil besteht darin, dass es durch die Erfindung erstmals möglich ist, Pumpen mit einer viel höheren Anzahl von Kompressionsstufen zu konstruieren, als das bisher möglich war. Bisher war die mögliche Anzahl der Kompressionsstufen allein schon durch die mit steigender Zahl der Kompressionsstufen massiv ansteigenden Schwingungen des Rotors eingeschränkt. Durch die Erfindung ist der Rotor praktisch auf einer beliebigen Länge sicher stabilisierbar.Another particular advantage is that the invention makes it possible for the first time to design pumps with a much higher number of compression stages than was previously possible. Up to now, the possible number of compression stages was limited by the massively increasing vibrations of the rotor with the increasing number of compression stages. With the invention, the rotor can be safely stabilized practically at any length.
Dabei bildet sich bei einer erfindungsgemässen helico-axialen Pumpe die Stabilisierungsschicht im Stabilisierungsspalt entlang der im Wesentlichen axial verlaufenden Stabilisierungsfläche der hydrodynamischen Stabilisierungsbuchse quasi automatisch aus, so dass in einem einfachen Ausführungsbeispiel, das jedoch in der Praxis von besonderer Bedeutung ist, ausser einer geeigneten Einstellung der Grösse oder Form des Stabilisierungsspaltes bzw. der Stabilisierungsbuchse und/ oder deren Stabilisierungsfläche keine weiteren baulichen Massnahmen vorgenommen werden müssen.In the case of a helico-axial pump according to the invention, the stabilization layer in the stabilization gap along the essentially axially extending stabilization surface of the hydrodynamic stabilization bushing forms quasi automatically, so that in a simple embodiment, which, however, is of particular importance in practice, apart from a suitable setting of the Size or the shape of the stabilization gap or the stabilization bushing and / or its stabilization surface, no further structural measures need to be undertaken.
Ist die Geometrie des Stabilisierungsspalt bei einer erfindungsgemässen helico-axialen Pumpe entsprechend den Anforderungen eingestellt, bildet sich im Betriebszustand über dem Stabilisierungsspalt eine Druckdifferenz zwischen dem Mehrphasengemisch, das sich im ersten Teilrotor befindet und demjenigen, das sich im zweiten Teilrotor befindet, derart aus, dass sich ein vorgebbarer Fluss von Mehrphasengemisch vom zweiten Teilrotor über den Stabilisierungsspalt zurück zum ersten Teilrotor automatisch einstellt, wodurch sich automatisch eine Stabilisierungsschicht zur Stabilisierung bzw. Dämpfung der schädlichen Schwingungen des Rotor ausbildet.If the geometry of the stabilization gap in a helico-axial pump according to the invention is set according to the requirements, a pressure difference between the multiphase mixture located in the first partial rotor and the one located in the second partial rotor forms in the operating state across the stabilization gap such that a specifiable flow of multiphase mixture from the second partial rotor via the stabilization gap back to the first partial rotor is automatically established, whereby a stabilization layer for stabilizing or damping the damaging vibrations of the rotor is automatically formed.
Dabei ist der Grad, also die Stärke der Dämpfung je nach technischen Anforderungen oder Spezifikationen bei einer erfindungsgemässen helico-axialen Pumpe auf einfache Weise anpassbar. Dies kann zum Beispiel durch geeignete Wahl der Geometrie, beispielsweise der geometrische Form oder Breite des Stabilisierungsspalts geschehen.The degree, that is to say the strength of the damping, can be adapted in a simple manner depending on the technical requirements or specifications in a helico-axial pump according to the invention. This can be done, for example, by a suitable choice of the geometry, for example the geometric shape or width of the stabilization gap.
Eine erfindungsgemässe helico-axiale Pumpe ist dabei in Form einer sogenannten Back-to-Back Anordnung ausgestaltet. Unter einer Back-to-Back Anordnung versteht der Fachmann eine Anordnung von zwei Pumpenrotoren in Serie, die so eine Pumpe mit zwei Druckstufen ausbildet. Das zu pumpende Medium wird dabei über eine Saugöffnung der Pumpe der ersten Druckstufe zugeführt, wobei das Medium die erste Druckstufe in einer ersten axialen Richtung durchläuft, wobei dabei der Druck des zu pumpenden Mediums auf einen ersten Zwischendruck erhöht wird. Aus der ersten Druckstufe wird das Medium dann über ein Kanalsystem der zweiten Druckstufe derart zugeführt, dass das Medium die zweite Druckstufe in einer zweiten axialen Richtung durchläuft, die der ersten axialen Richtung der ersten Druckstufe entgegen gesetzt ist. In der zweiten Druckstufe wird das Medium dann auf den gewünschten Enddruck gebracht und über eine Drucköffnung zur weiteren Verwendung aus der Pumpe abgeführt.A helico-axial pump according to the invention is designed in the form of a so-called back-to-back arrangement. The person skilled in the art understands a back-to-back arrangement to be an arrangement of two pump rotors in series, which thus forms a pump with two pressure stages. The medium to be pumped is fed to the first pressure stage via a suction opening of the pump, the medium passing through the first pressure stage in a first axial direction, the pressure of the medium to be pumped being increased to a first intermediate pressure. From the first pressure stage, the medium is then fed to the second pressure stage via a channel system in such a way that the medium passes through the second pressure stage in a second axial direction, which is opposite to the first axial direction of the first pressure stage. In the second pressure stage that becomes The medium is then brought to the desired final pressure and discharged from the pump via a pressure opening for further use.
Wesentlich für die Back-to-Back Anordnung der aus dem Stand der Technik bekannten Pumpen ist dabei, dass die Flussrichtung des Medium in der ersten Druckstufe entgegengesetzt zur Flussrichtung in der zweiten Druckstufe ist. Bei den bekannten Pumpen dient die Back-to-Back Anordnung nämlich ausschliesslich dazu, die enormen Schubkräfte, die in axialer Richtung auf die Lager der Pumpenwelle wirken, zumindest teilweise zu kompensieren und damit die Lager zu entlasten. Die enormen axialen Schubkräfte sind dabei darauf zurückzuführen, dass in diesen aus dem Stand der Technik bekannten Pumpen sehr hohe Drücke mit sehr grossen Komponenten in axialer Richtung erzeugt werden.It is essential for the back-to-back arrangement of the pumps known from the prior art that the direction of flow of the medium in the first pressure stage is opposite to the direction of flow in the second pressure stage. In the known pumps, the back-to-back arrangement serves exclusively to at least partially compensate for the enormous thrust forces which act in the axial direction on the bearings of the pump shaft and thus to relieve the bearings. The enormous axial thrust forces are due to the fact that in these pumps known from the prior art, very high pressures with very large components are generated in the axial direction.
Schwingungen des Pumpenrotors spielen hier eine sehr untergeordnete Rolle, weil die Rotoren selbst in der Regel keine grosse axiale Ausdehnung haben und / oder nur aus je einer Kompressionsstufe bestehen und / oder zwischen der ersten Druckstufe und der zweiten Druckstufe ein zusätzliches mechanisches Lager, zum Beispiel ein Kugellager vorgesehen ist, das den Pumpenrotor in der Mitte zusätzlich mechanisch lagert.Vibrations of the pump rotor play a very subordinate role here because the rotors themselves usually do not have a large axial extension and / or only consist of one compression stage and / or an additional mechanical bearing, for example a mechanical bearing, between the first pressure stage and the second pressure stage Ball bearing is provided that additionally mechanically supports the pump rotor in the middle.
Da bei helico-axialen Pumpen die axialen Druckkomponenten im Vergleich zu anderen konventionellen Pumpen eher klein sind, spielen hier die Schubkräfte, die in axialer Richtung auf die Lager der helico-axialen Pumpe wirken, keine entscheidende Rolle. Daher wurde eine Back-to-Back Anordnung für helico-axiale Pumpen bisher kaum in Betracht gezogen, weil bei helico-axialen Pumpen der bekannte Vorteil der Back-to-Back Anordnung eigentlich nicht ausgenutzt werden kann.Since the axial pressure components of helico-axial pumps are rather small compared to other conventional pumps, the thrust forces that act in the axial direction on the bearings of the helico-axial pump do not play a decisive role. For this reason, a back-to-back arrangement for helico-axial pumps has so far hardly been considered, because the known advantage of the back-to-back arrangement cannot actually be used with helico-axial pumps.
Die wesentliche Erkenntnis der Erfindung ist es daher, dass die Back-to-Back Anordnung im Falle von helico-axialen Pumpen dann erfolgreich eingesetzt werden kann, wenn zwischen dem ersten Teilrotor und dem zweiten Teilrotor eine erfindungsgemässe Stabilisierungsbuchse vorgesehen wird, so dass sich aufgrund des Druckgefälles zwischen dem ersten Teilrotor und dem zweiten Teilrotor im Stabilisierungsspalt eine Stabilisierungsschicht aus dem Stabilisierungsmedium ausbilden kann, das besonders bevorzugt das zu pumpende Mehrphasengemisch selbst ist, so dass durch die Stabilisierungsschicht die Schwingungen des Rotors auf ein vorgebbares, unschädliches Mass gedämpft werden.The essential finding of the invention is therefore that the back-to-back arrangement can be used successfully in the case of helico-axial pumps if a stabilizing bushing according to the invention is provided between the first partial rotor and the second partial rotor so that Due to the pressure gradient between the first partial rotor and the second partial rotor in the stabilization gap, a stabilization layer can form from the stabilization medium, which is particularly preferably the multiphase mixture to be pumped itself, so that the vibrations of the rotor are dampened to a predetermined, harmless level by the stabilization layer.
Erfindungsgemäß ist somit der erste Teilrotor und der zweite Teilrotor derart in einer Back-to-Back Anordnung im Pumpengehäuse vorgesehen, dass das Mehrphasengemisch über eine Saugöffnung, einen ersten Ringraum und einen zweiten Ringraum einer ersten Eingangskompressionsstufe des ersten Teilrotors zuführbar ist und über eine erste Ausgangskompressionsstufe aus dem ersten Teilrotor in einen ersten Kreuzkanal wieder abführbar ist. Aus dem ersten Kreuzkanal ist das Mehrphasengemisch dann über einen dritten Ringraum einer zweiten Eingangskompressionsstufe des zweiten Teilrotors zuführbar und über eine zweite Ausgangskompressionsstufe aus dem zweiten Teilrotor über einen zweiten Kreuzkanal, einen vierten Ringraum und eine Drucköffnung aus der helico-axialen Pumpe wieder abführbar. Dabei sind die erste Ausgangskompressionsstufe und die zweite Ausgangskompressionsstufe jeweils benachbart zur Stabilisierungsbuchse angeordnet.According to the invention, the first partial rotor and the second partial rotor are thus provided in a back-to-back arrangement in the pump housing such that the multiphase mixture can be fed to a first input compression stage of the first partial rotor via a suction opening, a first annular space and a second annular space, and via a first output compression stage can be removed again from the first partial rotor into a first cross channel. From the first cross channel, the multiphase mixture can then be fed via a third annular space to a second input compression stage of the second partial rotor and can be discharged again from the second partial rotor via a second output compression stage via a second cross channel, a fourth annular space and a pressure opening from the helico-axial pump. The first output compression stage and the second output compression stage are each arranged adjacent to the stabilization bushing.
Wie in den Zeichnungen später noch genauer erläutert werden wird, ist die Stabilisierungsbuchse dabei derart ausgestaltet und am Rotor angeordnet, dass der Stabilisierungsspalt zwischen der Stabilisierungsbuchse und dem Pumpengehäuse ausgebildet ist. Gleichzeitig oder alternativ kann die Stabilisierungsbuchse jedoch derart ausgestaltet und am Rotor angeordnet sein, dass der Stabilisierungsspalt zwischen der Stabilisierungsbuchse und dem Rotor ausgebildet ist.As will be explained in more detail later in the drawings, the stabilizing bushing is designed and arranged on the rotor in such a way that the stabilizing gap is formed between the stabilizing bushing and the pump housing. Simultaneously or alternatively, however, the stabilizing bushing can be designed and arranged on the rotor in such a way that the stabilizing gap is formed between the stabilizing bushing and the rotor.
Bei einem für die Praxis ebenfalls wichtigen Ausführungsbeispiel ist zusätzlich ein hydrodynamisches Stabilisierungselement mit einer Stabilisierungsfläche derart vorgesehen und ausgestaltet, dass vor der Stabilisierungsfläche der Stabilisierungsspalt ausgebildet ist, so dass im Betriebszustand eine hydrodynamische Stabilisierungsschicht aus dem Stabilisierungsmedium im Stabilisierungsspalt bildbar ist, wobei das zusätzliche Stabilisierungselement bevorzugt ein Deckring ist, der das helico-axiale Laufrad in Umfangsrichtung umschliesst, so dass der Stabilisierungsspalt zwischen dem Deckring und dem Pumpengehäuse ausgebildet ist. Dabei kann ein solcher Deckring an allen helico-axialen Laufrädern eines Rotors vorgesehen sein, oder nur an ausgewählten einzelnen Laufrädern, wodurch die Herstellung des Rotors natürlich deutlich weniger aufwändig und kostengünstiger wird.In an exemplary embodiment that is also important in practice, a hydrodynamic stabilizing element with a stabilizing surface is also provided and configured in such a way that the Stabilization gap is formed so that in the operating state a hydrodynamic stabilization layer can be formed from the stabilization medium in the stabilization gap, the additional stabilization element preferably being a cover ring which surrounds the helico-axial impeller in the circumferential direction so that the stabilization gap is formed between the cover ring and the pump housing . Such a cover ring can be provided on all helico-axial impellers of a rotor, or only on selected individual impellers, which of course makes the manufacture of the rotor significantly less complex and cheaper.
Bei einem anderen wichtigen Ausführungsbeispiel der vorliegenden Erfindung ist das zusätzliche Stabilisierungselement in Form einer Stabilisierungshülse zwischen zwei benachbarten Kompressionsstufen am Rotor vorgesehen. Wobei eine Stabilisierungshülse zwischen allen benachbarten Kompressionsstufen eines Rotors vorgesehen sein kann, wodurch vor allem bei sehr hohen Belastungen eine besonders gute Dämpfung der Schwingungen des Rotors erreichbar ist, oder aber auch nur zwischen einzelnen ausgewählten Paaren von Kompressionsstufen, wodurch die Herstellung des Rotors natürlich deutlich weniger aufwändig und kostengünstiger wird.In another important embodiment of the present invention, the additional stabilizing element is provided in the form of a stabilizing sleeve between two adjacent compression stages on the rotor. A stabilization sleeve can be provided between all adjacent compression stages of a rotor, whereby particularly good damping of the vibrations of the rotor can be achieved, especially with very high loads, or only between individual selected pairs of compression stages, which of course means that the manufacture of the rotor is significantly less becomes complex and cost-effective.
Die Stabilisierungshülse kann dabei derart ausgestaltet und am Rotor angeordnet sein, dass der Stabilisierungsspalt zwischen der Stabilisierungshülse und dem Pumpengehäuse ausgebildet ist, und / oder die Stabilisierungshülse kann auch derart ausgestaltet und am Rotor angeordnet sein, dass der Stabilisierungsspalt zwischen der Stabilisierungshülse und dem Rotor ausgebildet ist. Im Speziellen können an ein und demselben Rotor beide Varianten verwirklicht sein, wodurch sich in bestimmten Fällen eine besondere hohe Laufruhe und besonders gute Dämpfung der Rotorschwingungen erreichen lässt.The stabilization sleeve can be designed and arranged on the rotor in such a way that the stabilization gap is formed between the stabilization sleeve and the pump housing, and / or the stabilization sleeve can also be designed and arranged on the rotor in such a way that the stabilization gap is formed between the stabilization sleeve and the rotor . In particular, both variants can be implemented on one and the same rotor, as a result of which particularly smooth running and particularly good damping of the rotor vibrations can be achieved in certain cases.
Ist die Geometrie des Stabilisierungsspalts des zusätzlichen hydrodynamischen Stabilisierungselements bei einer erfindungsgemässen helico-axialen Pumpe entsprechend den Anforderungen eingestellt, bildet sich im Betriebszustand über dem Stabilisierungsspalt eine Druckdifferenz zwischen dem Mehrphasengemisch, das sich auf einem höheren Druckniveau befindet und demjenigen, das sich auf einem niedrigeren Druckniveau befindet, derart aus, dass sich ein vorgebbarer Fluss von Mehrphasengemisch über den Stabilisierungsspalt vom höheren Druckniveau zurück zum niedrigeren Druckniveau automatisch einstellt, wodurch sich automatisch eine Stabilisierungsschicht zur zusätzlichen Stabilisierung bzw. Dämpfung der schädlichen Schwingungen des Rotor ausbildet.If the geometry of the stabilization gap of the additional hydrodynamic stabilization element in a helico-axial pump according to the invention is set according to the requirements, a pressure difference between the multiphase mixture, which is at a higher pressure level and that which is at a lower pressure level, forms in the operating state above the stabilization gap is located in such a way that a predeterminable flow of multiphase mixture is automatically set via the stabilization gap from the higher pressure level back to the lower pressure level, which automatically creates a stabilization layer for additional stabilization or damping of the damaging vibrations of the rotor.
Zur Ausbildung der hydrodynamischen Stabilisierungsschicht können jedoch auch zusätzliche Massnahmen ergriffen werden, insbesondere wenn die auftretenden Schwingungen sehr stark sind bzw. wenn die Dämpfung in Abhängigkeit von bestimmten Betriebsparametern, wie zum Beispiel der Last, unter der die Pumpe betrieben wird, oder in Abhängigkeit von der Umdrehungszahl eingestellt werden soll.To form the hydrodynamic stabilization layer, however, additional measures can also be taken, especially if the vibrations that occur are very strong or if the damping is dependent on certain operating parameters, such as the load under which the pump is operated, or depending on the Speed should be set.
So kann besonders bevorzugt ein bereits höher komprimiertes Mehrphasengemisch benutzt werden, das einer Kompressionsstufe entnommen wird, in der das Mehrphasengemisch bereits stärker komprimiert ist, als es in der Stufe komprimiert wird, in der es für die Bildung der Stabilisierungsschicht benutzt wird. Alternativ oder gleichzeitig kann jedoch zur Ausbildung der hydrodynamischen Stabilisierungsschicht ein in derselben Kompressionsstufe komprimiertes Mehrphasengemisch verwendet werden, was zum Beispiel noch anhand der
Es versteht sich dabei, dass das Stabilisierungsmedium zur Bildung der Stabilisierungsschicht in speziellen Fällen auch von anderen externen Quellen zur Verfügung gestellt werden kann, zum Beispiel von einem Druckspeicher oder von einer Pumpe, die das Medium zur Bildung der Stabilisierungsschicht unter einem vorgebbaren, im Speziellen unter einem steuer- und / oder regelbaren Druck zur Einleitung in den Stabilisierungsspalt zur Verfügung stellt. Auch muss das Stabilisierungsmedium zur Bildung der Stabilisierungsschicht nicht zwingend das zu pumpende Mehrphasengemisch sein, sondern kann auch ein anderes Stabilisierungsmedium, z.B. ein Öl, Wasser oder ein anderes flüssiges oder gasförmiges Stabilisierungsmedium bzw. Fluid sein.It goes without saying that the stabilization medium for the formation of the stabilization layer can in special cases also be made available from other external sources, for example from a pressure accumulator or from a pump, which the medium for the formation of the stabilization layer under a predeterminable, in particular under provides a controllable and / or adjustable pressure for introduction into the stabilization gap. Also, the stabilization medium for forming the stabilization layer does not necessarily have to be the multiphase mixture to be pumped, but can also be a different stabilization medium, e.g. an oil, water or another liquid or gaseous stabilization medium or fluid.
Weiter ist es zum Beispiel möglich, dass mittels eines an sich bekannten Ventils der Druck des in den Stabilisierungsspalt eingeleiteten Mehrphasengemischs gesteuert und / oder geregelt wird. Auch ist es beispielsweise möglich, das Mehrphasengemisch gleichzeitig oder alternativ aus verschiedenen Kompressionsstufen dem Stabilisierungsspalt zuzuführen, wodurch ebenfalls der Druck im Stabilisierungsspalt und damit der Grad der Dämpfung bzw. der Steifigkeit des schwingungsfähigen Rotors auf sehr einfach Weise eingestellt werden kann und sehr flexibel auf unterschiedliche Anforderungen und wechselnde Betriebsbedingungen anpassbar ist.It is also possible, for example, for the pressure of the multiphase mixture introduced into the stabilization gap to be controlled and / or regulated by means of a valve known per se. It is also possible, for example, to feed the multiphase mixture simultaneously or alternatively from different compression stages to the stabilization gap, whereby the pressure in the stabilization gap and thus the degree of damping or the stiffness of the oscillating rotor can be adjusted very easily and very flexibly to different requirements and can be adapted to changing operating conditions.
Wie später noch anhand der Zeichnungen exemplarisch an besonders bevorzugten Ausführungsbeispielen erläutert werden wird, kann der Stabilisierungsspalt am zusätzlichen Stabilisierungselement und selbstverständlich auch an der Stabilisierungsbuchse, zum Beispiel zwischen der Stabilisierungsfläche und dem Pumpengehäuse ausgebildet sind und/ oder auch zwischen der Stabilisierungsfläche und dem Rotor vorgesehen werden.As will be explained later using the drawings using particularly preferred exemplary embodiments, the stabilization gap can be formed on the additional stabilization element and of course also on the stabilization bushing, for example between the stabilization surface and the pump housing and / or can also be provided between the stabilization surface and the rotor .
Dabei kann in einer besonders bevorzugten Ausführungsvariante der vorliegenden Erfindung ein Zuführkanal vorgesehen sein, der so ausgebildet und angeordnet ist, dass zur Ausbildung der hydrodynamischen Stabilisierungsschicht im Stabilisierungsspalt ein unter einem vorgebbaren Druck stehendes Mehrphasengemisch und daraus resultierend eine vorgebbare Menge an Mehrphasengemisch durch den Zuführkanal dem Stabilisierungsspalt zuführbar ist, wobei der Zuführkanal bevorzugt in einem Spaltring vorgesehen ist.In a particularly preferred embodiment of the present invention, a feed channel can be provided which is designed and arranged in such a way that, in order to form the hydrodynamic stabilization layer in the stabilization gap, a multiphase mixture under a predeterminable pressure and, as a result, a predeterminable amount of multiphase mixture through the feed channel to the stabilization gap can be fed in, the feed channel preferably being provided in a split ring.
So kann das Stabilisierungselement zum Beispiel als Stator mit einem Zuführkanal ausgestaltet sein, wobei der Zuführkanal so am Stator ausgebildet und angeordnet ist, dass zur Ausbildung der hydrodynamischen Stabilisierungsschicht im Stabilisierungsspalt unter einem vorgebbaren Druck eine vorgebbare Menge eines Stabilisierungsmediums, insbesondere an Mehrphasengemisch durch den Zuführkanal dem Stabilisierungsspalt zuführbar ist.For example, the stabilization element can be designed as a stator with a feed channel, the feed channel being designed and arranged on the stator in such a way that, for the formation of the hydrodynamic stabilization layer in the stabilization gap, a predeterminable amount of a stabilization medium, in particular a multiphase mixture, through the feed channel under a predeterminable pressure Stabilization gap can be fed.
In einer weiteren Ausführungsvariante kann der Zuführkanal derart am Pumpengehäuse angeordnet und ausgebildet sein, dass zur Ausbildung der hydrodynamischen Stabilisierungsschicht im Stabilisierungsspalt eine vorgebbare Menge an Stabilisierungsmedium, insbesondere Mehrphasengemisch durch den Zuführkanal dem Stabilisierungsspalt zuführbar ist.In a further embodiment, the feed channel can be arranged and designed on the pump housing in such a way that a predeterminable amount of stabilization medium, in particular a multiphase mixture, can be fed through the feed channel to the stabilization gap in order to form the hydrodynamic stabilization layer in the stabilization gap.
Oder aber ein Zuführkanal ist derart am Rotor angeordnet und ausgebildet, dass zur Ausbildung der hydrodynamischen Stabilisierungsschicht im Stabilisierungsspalt eine vorgebbare Menge an Stabilisierungsmedium, insbesondere Mehrphasengemisch durch den Zuführkanal dem Stabilisierungsspalt zuführbar ist.Or a feed channel is arranged and designed on the rotor in such a way that a predeterminable amount of stabilization medium, in particular a multiphase mixture, can be fed through the feed channel to the stabilization gap in order to form the hydrodynamic stabilization layer in the stabilization gap.
Wie bereits erwähnt, kann bei einer erfindungsgemässen helico-axialen Pumpe das Stabilisierungsmedium, insbesondere das Mehrphasengemisch dem Zuführkanal besonders bevorzugt von einer Kompressionsstufe zugeführt werden, an der ein höheres Druckniveau herrscht, als an derjenigen Kompressionsstufen, der es als Stabilisierungsmedium zugeführt wird. Alternativ oder gleichzeitig kann jedoch zur Ausbildung der hydrodynamischen Stabilisierungsschicht auch ein in derselben Kompressionsstufe komprimiertes Mehrphasengemisch verwendet werden.As already mentioned, in a helico-axial pump according to the invention, the stabilizing medium, in particular the multiphase mixture, can particularly preferably be supplied to the supply channel from a compression stage are supplied at which a higher pressure level prevails than at that compression stage to which it is supplied as a stabilizing medium. Alternatively or simultaneously, however, a multiphase mixture compressed in the same compression stage can also be used to form the hydrodynamic stabilization layer.
Schliesslich betrifft die Erfindung auch ein Verfahren zur hydrodynamischen Lagerung eines Rotors einer helico-axialen Pumpe gemäss der vorliegenden Erfindung. Erfindungsgemäss wird eine hydrodynamische Stabilisierungsbuchse mit einer Stabilisierungsfläche derart im Pumpengehäuse vorgesehen und ausgestaltet, dass entlang der im Wesentlichen axial verlaufenden Stabilisierungsfläche ein Stabilisierungsspalt ausgebildet wird, so dass im Betriebszustand eine hydrodynamische Stabilisierungsschicht aus einem Stabilisierungsmedium im Stabilisierungsspalt zur hydrodynamischen Lagerung des Rotors gebildet wird.Finally, the invention also relates to a method for the hydrodynamic mounting of a rotor of a helico-axial pump according to the present invention. According to the invention, a hydrodynamic stabilization bushing with a stabilization surface is provided and designed in the pump housing in such a way that a stabilization gap is formed along the essentially axially extending stabilization surface, so that in the operating state a hydrodynamic stabilization layer is formed from a stabilization medium in the stabilization gap for hydrodynamic bearing of the rotor.
Im Folgenden wird die Erfindung an Hand der Zeichnung näher erläutert. Es zeigen in schematischer Darstellung:
- Fig. 1a
- eine Kompressionsstufe einer aus dem Stand der Technik bekannten helico-axialen Pumpe;
- Fig. 1b
- eine Pumpe gemäss
Fig. 1a teilweise im Schnitt; - Fig. 2
- ein Ausführungsbeispiel einer erfindungsgemässen helico-axialen Pumpe in Back-to-Back Anordnung;
- Fig. 3
- eine Detaildarstellung der Back-to-Back Anordnung gemäss
Fig. 2 im Betriebszustand; - Fig. 4
- ein Ausführungsbeispiel mit einem zusätzlichen hydrodynamischen Stabilisierungselement in Form eines Deckrings;
- Fig. 5a
- ein Ausführungsbeispiel der
Fig. 4 mit zusätzlicher Einspritzung am Deckring; - Fig. 5b
- das Ausführungsbeispiel der
Fig. 5a mit Einspritzung unter höherem Druck; - Fig. 6a
- ein drittes Ausführungsbeispiel gemäss
Fig. 4 mit Einspritzung am Stator; - Fig. 6b
- ein anderes Ausführungsbeispiel gemäss
Fig. 6a ohne Deckring am helico-axialen Laufrad; - Fig. 6c
- ein weiteres Ausführungsbeispiel gemäss
Fig. 6b mit Einspritzung aus dem Rotor; - Fig. 7a
- ein viertes Ausführungsbeispiel gemäss
Fig. 4 mit Stabilisierungshülse und Einspritzung; - Fig. 7b
- ein anderes Ausführungsbeispiel gemäss
Fig. 7a ohne Deckring am helico-axialen Laufrad.
- Fig. 1a
- a compression stage of a helico-axial pump known from the prior art;
- Figure 1b
- a pump according to
Fig. 1a partly in section; - Fig. 2
- an embodiment of a helico-axial pump according to the invention in a back-to-back arrangement;
- Fig. 3
- a detailed representation of the back-to-back arrangement according to
Fig. 2 in operating condition; - Fig. 4
- an embodiment with an additional hydrodynamic stabilization element in the form of a cover ring;
- Figure 5a
- an embodiment of the
Fig. 4 with additional injection on the cover ring; - Figure 5b
- the embodiment of
Figure 5a with injection under higher pressure; - Figure 6a
- a third embodiment according to
Fig. 4 with injection on the stator; - Figure 6b
- another embodiment according to
Figure 6a without cover ring on the helico-axial impeller; - Figure 6c
- another embodiment according to
Figure 6b with injection from the rotor; - Figure 7a
- a fourth embodiment according to
Fig. 4 with stabilizing sleeve and injection; - Figure 7b
- another embodiment according to
Figure 7a without cover ring on the helico-axial impeller.
Der anhand der
An dieser Stelle sei im Übrigen darauf hingewiesen, dass zur besseren Unterscheidung der Erfindung vom Stand der Technik in den Zeichnungen diejenigen Bezugszeichen, die sich auf Merkmale bzw. Ausführungsformen aus dem Stand der Technik beziehen, mit einem Hochkomma versehen sind, während Bezugszeichen zu Merkmalen erfindungsgemässer Ausführungsbeispiele kein Hochkomma tragen.At this point, it should also be pointed out that, in order to better differentiate the invention from the prior art, those reference symbols in the drawings which relate to features or embodiments from the prior art are provided with an apostrophe, while reference symbols to features according to the invention Embodiments do not have an apostrophe.
Anhand der
Die helico-axiale Pumpe 1 zur Förderung eines Mehrphasengemischs M gemäss
Die
Beim Beispiel der
Anhand der
Der Rotor 2 der helico-axiale Pumpe 1 ist im Pumpengehäuse 6 um eine Längsachse A drehbar gelagert. Der Rotor 2 umfasst dabei zur Kompression des Mehrphasengemischs M in an sich bekannter Weise die Kompressionsstufen K mit einem helico-axialen Laufrad 3 und einem Stator 4.The
Zusätzlich zu der in
Aus Gründen der Übersichtlichkeit sind dabei in allen folgenden Figuren jeweils nur eine oder zwei Kompressionsstufen K dargestellt. Auch wenn es im Prinzip möglich ist, dass eine helico-axiale Pumpe 1 nur eine einzige Kompressionsstufe K umfasst, wird eine erfindungsgemässe helico-axiale Pumpe 1, d.h. der erste Teilrotor 21 und der zweite Teilrotor 22 in der Praxis eine Vielzahl von Kompressionsstufen K umfassen, zum Beispiel bis zu sechzehn Kompressionsstufen K oder sogar noch deutlich mehr Kompressionsstufen K, die bevorzugt hintereinander in Serie entlang der Längsachse A angeordnet sind, so dass in an sich bekannter Weise eine ausreichende Gesamtkompression des Mehrphasengemischs M erzeugt werden kann und das so komprimierte Mehrphasengemisch M dann zum Beispiel mit einer nach geschalteten Druckpumpe auf ein höheres Niveau und / oder über weite Strecken zur Weiterverarbeitung gefördert werden kann. Beim Ausführungsbeispiel gemäss
Aufgrund der Druckdifferenz ΔP wird, wie durch die kleinen gebogenen Pfeile M angedeutet, vom darstellungsgemäss rechts gelegen höheren Druckniveau Mehrphasengemisch M in den Stabilisierungsspalt 8 gepresst, wodurch sich automatisch die hydrodynamische Stabilisierungsschicht S zwischen der Stabilisierungsfläche 700 des Deckrings 7 und dem Pumpengehäuse 6 ausbildet, wodurch die Schwingen des Rotors 2 bzw. der Teilrotoren 21, 22 gedämpft werden und der Lauf des Rotors 2 stabilisiert wird.Due to the pressure difference ΔP, as indicated by the small curved arrows M, from the higher pressure level on the right in the illustration, the multiphase mixture M is pressed into the
Es versteht sich dabei, dass bei einem Rotor 2 der Deckring 71 entweder an allen helico-axialen Laufrädern 3 des Rotors ausgebildet sein kann, oder nur an bestimmten ausgewählten Helico-axialen Laufrädern 3. Im übrigen kann je nach Anwendung bzw. je nach den speziellen Erfordernissen der Deckring 71 ein helico-axiales Laufrad 3 vollständig abdecken oder einen eine bestimmten vorgebbaren Bereich des Umfangs des helico-axialen Laufrads 3.It goes without saying that in a
Anhand der
Im Prinzip kann eine zusätzliche Einspritzung von Stabilisierungsmedium auch in den Stabilisierungsspalt S der Stabilisierungsbuchse 70 erfolgen.In principle, stabilization medium can also be injected into the stabilization gap S of the
Das Ausführungsbeispiel der
Dagegen ist beim Beispiel der
Das Stabilisierungsmedium M kann dabei wie bereits beschrieben von einem externen Druckspeicher oder einer externen Pumpe zur Verfügung gestellt werden; wird jedoch bevorzugt von einer anderen Kompressionsstufe K, die ein höheres Druckniveau hat, zur Verfügung gestellt.As already described, the stabilization medium M can be made available by an external pressure accumulator or an external pump; however, it is preferably made available by another compression stage K, which has a higher pressure level.
Anhand der schematischen
In
Die
Dabei ist es in speziellen Fällen selbstverständlich auch möglich, dass alternativ oder zusätzlich zu der Stabilisierungshülse 72 zwischen jeweils zwei benachbarten Kompressionsstufen K, eine Stabilisierungshülse 72 auch innerhalb einer Kompressionsstufe K zwischen dem helico-axialen Laufrad 3 und dem Stator 4 vorgesehen sein kann. Dabei versteht der Fachmann sofort, dass nicht an jeder bzw. nicht zwischen jedem Paar von Kompressionsstufen K eine Stabilisierungshülse 72 vorgesehen sein muss.In special cases, it is of course also possible that, as an alternative or in addition to the stabilizing sleeve 72 between two adjacent compression stages K, a stabilizing sleeve 72 can also be provided within a compression stage K between the helico-
Es versteht sich, dass alle oben beschriebenen Ausführungsbeispiele der Erfindung nur beispielhaft bzw. exemplarisch zu verstehen sind und die Erfindung ausschließlich durch die nachfolgenden Ansprüche bestimmt ist.It goes without saying that all of the above-described exemplary embodiments of the invention are only to be understood as exemplary or exemplary and the invention is determined exclusively by the following claims.
Claims (10)
- A helico-axial pump for conveying a multiphase mixture (M), which helico-axial pump includes a rotor (2) rotatably journalled about a longitudinal axis (A) in a pump housing (6) and having a first part rotor (21) and a second part rotor (22), wherein the first part rotor (21) and the second part rotor (22) includes a compression stage (K, K1E, K1A, K2E, K2A) having a helico-axial impeller (3) and a stator (4) for the compression of the multiphase mixture (M), wherein a hydrodynamic stabilization bush (70) having a stabilization surface (700) is provided and arranged between the first part rotor (21) and the second part rotor (22) such that a stabilization gap (8) is formed along the substantially axially extending stabilization surface (700) so that in the operating state a hydrodynamic stabilization layer (S) can be formed from a stabilization medium in the stabilization gap (8), wherein a first output compression stage (K1A) of the first part rotor (21) and a second output compression stage (K2A) of the second part rotor (22) are each arranged adjacent to the stabilization bush (70), wherein the first part rotor (21) and the second part rotor (22) are provided in a back-to-back arrangement in the pump housing (6), characterized in that the multiphase mixture (M) can be supplied via an intake opening (101) to a first annular space (R1) and a second annular space (R2) of a first input compression stage (K1E) of the first part rotor (21) and can be discharged again via a first output compression stage (K1A) from the first part rotor (21) into a first cross-passage (KR1), and the multiphase mixture (M) can be supplied from the first cross-passage (KR1) via a third annular space (R3) to a second input compression stage (K2E) of the second part rotor (22) and can be discharged again via a second output compression stage (K2A) from the second part rotor (22) via a second cross-passage (KR2), a fourth annular space (R4), and a pressure opening (102) from the helico-axial pump.
- A helico-axial pump in accordance with one of the claims 1, wherein the stabilization bush (70) is provided and arranged at the rotor (2) such that the stabilization gap (8) is formed between the stabilization bush (70) and the pump housing (6); and/or wherein the stabilization bush (70) is provided and arranged at the rotor (2) such that the stabilization gap (8) is formed between the stabilization bush (70) and the rotor (2).
- A helico-axial pump in accordance with any one of the preceding claims, wherein a hydrodynamic stabilization element (7, 71, 72, 73) having a stabilization surface (700) is provided and is arranged such that the stabilization gap (8) is formed along the substantially axially extending stabilization surface (700) so that in the operating state a hydrodynamic stabilization layer (S) can be formed from the stabilization medium in the stabilization gap (8).
- A helico-axial pump in accordance with claim 3, wherein the hydrodynamic stabilization element (7, 71, 72, 73) is a cover ring (71) which surrounds the helico-axial impeller (3) in the peripheral direction so that the stabilization gap (8) is formed between the cover ring (71) and the pump housing (6); and/or wherein the hydrodynamic stabilization element (7, 71, 72, 73) is a stabilization sleeve (72) so that the stabilization gap (8) is formed between the stabilization sleeve (72) and the pump housing (6).
- A helico-axial pump in accordance with any one of the preceding claims, wherein a supply passage (400, 401, 402, 403) is provided which is provided and arranged so that a pre-definable quantity of stabilization medium (M), in particular multiphase mixture (M), is supplyable through the supply passage (400, 401, 402, 403) to the stabilization gap (8) for the formation of the hydrodynamic stabilization layer (S) in the stabilization gap (8), wherein the supply passage (400, 401, 402, 403) is preferably provided in a gap ring (9).
- A helico-axial pump in accordance with any one of the claims 3 to 5, wherein the stabilization element (7, 71, 72, 73) is the stator (4) having a supply passage (401) which is provided and arranged at the stator (4) such that a pre-definable quantity of stabilization medium (M) can be supplied through the supply passage (401) to the stabilization gap (8) for the formation of the hydrodynamic stabilization layer (S) in the stabilization gap (8).
- A helico-axial pump in accordance with any one of the preceding claims, wherein a supply passage (402) is provided and arranged at the pump housing such that a pre-definable quantity of stabilization medium (M) can be supplied through the supply passage (402) to the stabilization gap (8) for the formation of the hydrodynamic stabilization layer (S) in the stabilization gap (8).
- A helico-axial pump in accordance with any one of the preceding claims, wherein a supply passage (403) is provided and arranged at the rotor (2) such that a pre-definable quantity of stabilization medium (M) can be supplied through the supply passage (403) to the stabilization gap (8) for the formation of the hydrodynamic stabilization layer (S) in the stabilization gap (8).
- A helico-axial pump in accordance with any one of the claims 5 to 8, wherein the stabilization medium (M) is supplied to the supply passage (400, 401, 402, 403) from a compression stage (K) at which a higher-pressure level is present.
- A method for the hydrodynamic journalling of a rotor (2) a helico-axial pump (1) in accordance with any one of the claims 1 to 9, characterized in that the hydrodynamic stabilization bush (70) having the stabilization surface (700) is provided and arranged in the pump housing (6) such that a stabilization gap (8) is formed along the substantially axially extending stabilization surface (700) so that the hydrodynamic stabilization layer (S) is formed from the stabilization medium in the stabilization gap (8) for the hydrodynamic journalling of the rotor (2).
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US20190277302A1 (en) * | 2018-03-07 | 2019-09-12 | Onesubsea Ip Uk Limited | System and methodology to facilitate pumping of fluid |
US20200158135A1 (en) | 2018-11-21 | 2020-05-21 | Sulzer Management Ag | Multiphase pump |
US11326607B2 (en) | 2019-02-05 | 2022-05-10 | Saudi Arabian Oil Company | Balancing axial thrust in submersible well pumps |
US10844701B2 (en) | 2019-02-05 | 2020-11-24 | Saudi Arabian Oil Company | Balancing axial thrust in submersible well pumps |
EP3812595A1 (en) * | 2019-10-25 | 2021-04-28 | Sulzer Management AG | Multiphase pump with bearing squeeze film damper |
EP3913226A1 (en) | 2020-05-18 | 2021-11-24 | Sulzer Management AG | Multiphase pump |
US11371326B2 (en) | 2020-06-01 | 2022-06-28 | Saudi Arabian Oil Company | Downhole pump with switched reluctance motor |
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US20010005483A1 (en) * | 1997-11-19 | 2001-06-28 | Yves Charron | Device and process intended for two-phase compression of a gas soluble in a solvent |
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GB1561454A (en) | 1976-12-20 | 1980-02-20 | Inst Francais Du Petrole | Devices for pumping a fluid comprising at least a liquid |
US4606700A (en) * | 1979-10-15 | 1986-08-19 | Vsesojuzny Naucho-Issledovatelsky Institut Burovoi Tekhniki | Turbodrill multistage turbine |
DE4036915A1 (en) | 1990-11-20 | 1992-05-21 | Chiron Werke Gmbh | MACHINE TOOL AND METHOD FOR OPENING AND CLOSING A GRIPPER |
FR2670539B1 (en) * | 1990-12-14 | 1994-09-02 | Technicatome | MULTI-STAGE PUMP PARTICULARLY FOR PUMPING A MULTIPHASIC FLUID. |
US5445494A (en) * | 1993-11-08 | 1995-08-29 | Bw/Ip International, Inc. | Multi-stage centrifugal pump with canned magnetic bearing |
FR2748533B1 (en) | 1996-05-07 | 1999-07-23 | Inst Francais Du Petrole | POLYPHASIC AND CENTRIFUGAL PUMPING SYSTEM |
GB2312929B (en) * | 1996-05-07 | 2000-08-23 | Inst Francais Du Petrole | Axial-flow and centrifugal pump system |
US5961301A (en) * | 1997-07-31 | 1999-10-05 | Ansimag Incorporated | Magnetic-drive assembly for a multistage centrifugal pump |
GB9724899D0 (en) * | 1997-11-26 | 1998-01-28 | Triangle Engineering Consultan | Downhole pump/motor assembly |
CA2299606C (en) * | 2000-02-25 | 2007-08-21 | Cn & Lt Consulting Ltd. | Bearing assembly for wellbore drilling |
US6547514B2 (en) * | 2001-06-08 | 2003-04-15 | Schlumberger Technology Corporation | Technique for producing a high gas-to-liquid ratio fluid |
EP1452688A1 (en) * | 2003-02-05 | 2004-09-01 | Siemens Aktiengesellschaft | Steam turbine rotor, method and use of actively cooling such a rotor |
US20040258518A1 (en) * | 2003-06-18 | 2004-12-23 | Steven Buchanan | Self-lubricating ceramic downhole bearings |
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2011
- 2011-04-08 EP EP11161758.5A patent/EP2386767B1/en active Active
- 2011-04-20 US US13/090,704 patent/US9234529B2/en active Active
- 2011-05-06 BR BRPI1102495-0A patent/BRPI1102495B1/en active IP Right Grant
Patent Citations (1)
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US20010005483A1 (en) * | 1997-11-19 | 2001-06-28 | Yves Charron | Device and process intended for two-phase compression of a gas soluble in a solvent |
Also Published As
Publication number | Publication date |
---|---|
EP2386767A3 (en) | 2017-11-01 |
BRPI1102495B1 (en) | 2021-07-20 |
US20110280741A1 (en) | 2011-11-17 |
BRPI1102495A2 (en) | 2012-11-06 |
EP2386767A2 (en) | 2011-11-16 |
US9234529B2 (en) | 2016-01-12 |
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