EP2379241B1 - Roll stand for rolling a product, in particular made of metal - Google Patents
Roll stand for rolling a product, in particular made of metal Download PDFInfo
- Publication number
- EP2379241B1 EP2379241B1 EP09799260.6A EP09799260A EP2379241B1 EP 2379241 B1 EP2379241 B1 EP 2379241B1 EP 09799260 A EP09799260 A EP 09799260A EP 2379241 B1 EP2379241 B1 EP 2379241B1
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- EP
- European Patent Office
- Prior art keywords
- rolls
- roll
- radius
- course
- coefficients
- Prior art date
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- 238000005096 rolling process Methods 0.000 title claims description 18
- 239000002184 metal Substances 0.000 title claims description 4
- 238000005457 optimization Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 240000006829 Ficus sundaica Species 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/14—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories having counter-pressure devices acting on rolls to inhibit deflection of same under load; Back-up rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/14—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories having counter-pressure devices acting on rolls to inhibit deflection of same under load; Back-up rolls
- B21B13/142—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories having counter-pressure devices acting on rolls to inhibit deflection of same under load; Back-up rolls by axially shifting the rolls, e.g. rolls with tapered ends or with a curved contour for continuously-variable crown CVC
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/02—Shape or construction of rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/02—Shape or construction of rolls
- B21B27/021—Rolls for sheets or strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/02—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally
- B21B2013/025—Quarto, four-high stands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/02—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally
- B21B2013/028—Sixto, six-high stands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/28—Control of flatness or profile during rolling of strip, sheets or plates
- B21B37/40—Control of flatness or profile during rolling of strip, sheets or plates using axial shifting of the rolls
Definitions
- the invention relates to a roll stand for rolling a metal material, in particular, comprising a pair of first rolls contacted by a pair of second rolls supporting the first rolls, the first rolls and the second rolls having a radius profile (CVC) asymmetric with respect to a center plane -Slip), the radius profile of the first rolls being represented by a polynomial of the third or fifth order.
- CVC radius profile
- Such a rolling stand is from the EP 1 307 302 B1 known.
- a polynomial course of the type mentioned is provided as a radius profile to minimize the axial forces of the roller bearings, which can be minimized by appropriate choice of the radius profile in the horizontal direction acting moments without additional effort.
- the wedge portion of the CVC work roll contour is provided.
- the design is such that the wedging of the work roll grinding or the work roll contour is optimized to avoid rotational moments or axial forces.
- the linear part of the polynomial (a 1 ) is used as an optimization parameter. This avoids cross-rolling of the rolls and minimizes the axial forces in the roll bearings.
- the said solution according to the EP 1 307 302 B1 is based on a profiling of the work rolls, which interact with cylindrical support rollers. This is the optimization of the wedge of the work rolls off. Efforts are underway to extend the CVC system positioning range to further increase the tape profile setting range. In order to avoid high surface pressures between working and support rollers, increasingly CVC backup rollers are used. However, it has turned out that In order to optimize the taper of the CVC contour of the back-up rolls, it is not possible to use the same design as for the work roll, if optimal conditions are desired.
- the invention is therefore based on the object, a rolling stand of the type mentioned in such a way that the wedging of a first roller supporting second roller (usually, but not exclusively: the wedging of a support roller, which cooperates with a work roll) is designed so that to set optimal operating conditions.
- the coefficients a 4 and a 5 of the radius profile of the first rolls can be zero.
- the course of the radius of the first rolls is represented as a third order polynomial, while the course of the radius of the second rolls is shown as a fifth order polynomial.
- the coefficients s 4 and s 5 of the radius profile of the second rolls are zero. Then, the course of the radius of the first rolls is represented as a fifth order polynomial, while the course of the radius of the second rolls is represented as a third order polynomial.
- the radius profile of the first rollers is designed such that the tangent, which touch an end diameter and the convex portion of the roller, and the tangent, which touch the other end diameter and the concave portion of the roller, parallel to each other and inclined with respect to the roll axes inclined by a wedge angle.
- the first rolls are preferably work rolls and the second rolls are preferably back-up rolls.
- the rolling mill is a Sextogerüst and the first rolls are intermediate rolls and the second rolls are backup rolls.
- the respective linear component (wedge component), the contact length and the diameter of the corresponding adjacent roller are taken into account.
- Fig. 1 is a rolling 1 to see in the form of a metal slab, which is rolled by two first rolls 2 in the form of work rolls.
- the first rollers 2 are supported by second rollers 3, namely back-up rollers.
- the work rolls 2 and the support rollers 3 have a so-called. CVC ship, ie with respect to a center plane 4, the profile is not symmetrical. Details on this are in the mentioned EP 1 307 302 B1 described. Accordingly, the rollers 2, 3 over the coordinate x in the bale longitudinal direction have a functional course resulting from nth-order polynomials, with third- or fifth-order polynomials being preferred or, for the most part, sufficient.
- the roll gap can be influenced accordingly.
- the load between the work rolls 2 and the backup rolls 3 is over the contact area b cont (s. Fig. 2 ) unevenly distributed and changes with the shift position of the work rolls.
- the resulting from the roll shapes loads and the local positive or negative relative speed lead - as in Fig. 2 is illustrated - to different circumferential forces Q i over the contact width b cont .
- the distribution of the roller peripheral force Q i creates a moment M around the center of the rolling stand, which can lead to the "rolling" of the rolls and thus to axial forces in the roll bearings. This can be avoided by giving the rolls a corresponding cut. In the present case this is done with a radius course, which is given as a polynomial of the third or fifth order.
- the radius profile of the work rolls 2 is formed so that the tangent 5, the end diameter 6 and the convex portion of the work roll 2 touch, and the tangent 7, the other end diameter 8 and the concave portion of the Touch roller 2, parallel to each other and inclined relative to the roll axes by a wedge angle ⁇ .
- the rule for the design of the work roll contour and the definition of the wedge component (linear coefficient of the polynomial function) are obtained according to or very similar to those already known EP 1 307 302 B1 ,
- the coefficients a 2 , a 3 , a 4 and a 5 result from the desired setting range or effect in the roll gap.
- the contact length between the working and support rollers or, alternatively, the working roller length for the design of the CVC work rolls and, in particular, for the wedge component (a 1 ) is to be used as the contact width, as in US Pat EP 1 307 302 B1 described. If these rules are adhered to, the work roll contours and, in particular, the a 1 coefficient (wedge component) are optimally designed.
- wedge component s 1 of the backup roll contour which can also be described by a polynomial function, similar relationships apply (which can be calculated iteratively offline).
- the values for the wedge component s 1 vary depending on the associated work roll contour and length.
- the backup roll form must therefore be adapted to the work roll shape.
- the coefficients s 2 , s 3 , s 4 and s 5 result from the desired adjustment range or adaptation to the work roll S shape.
- the above-mentioned procedure for the design of the support roller contour applies here.
- the coefficient s 3 is equal to zero.
- the procedure can be carried out in the same way.
- the work roll is designed analogously.
- the design of the wedging of the intermediate roll is carried out as in the backup roll.
- the design of the support roll of the Sexto is carried out analogously to the design of the quarto support roll.
- the respective linear component, the contact length and the diameter of the corresponding adjacent roller are taken into account.
Description
Die Erfindung betrifft ein Walzgerüst zum Walzen eines insbesondere metallischen Guts, das ein Paar erster Walzen aufweist, die von einem Paar die ersten Walzen stützender zweiter Walzen kontaktiert werden, wobei die ersten Walzen sowie die zweiten Walzen mit einem bezüglich einer Mittenebene asymmetrisch ausgeführtem Radiusverlauf (CVC-Schliff) versehen sind, wobei der Radiusverlauf der ersten Walzen mit einem Polynom dritter oder fünfter Ordnung dargestellt wird.The invention relates to a roll stand for rolling a metal material, in particular, comprising a pair of first rolls contacted by a pair of second rolls supporting the first rolls, the first rolls and the second rolls having a radius profile (CVC) asymmetric with respect to a center plane -Slip), the radius profile of the first rolls being represented by a polynomial of the third or fifth order.
Ein solches Walzgerüst ist aus der
Die genannte Lösung gemäß der
Der Erfindung liegt daher die Aufgabe zugrunde, ein Walzgerüst der eingangs genannten Art so fortzubilden, dass die Keiligkeit einer eine erste Walze stützenden zweiten Walze (zumeist, aber nicht ausschließlich: die Keiligkeit einer Stützwalze, die mit einer Arbeitswalze zusammenwirkt) so ausgeführt wird, dass sich optimale Betriebsbedingungen einstellen.The invention is therefore based on the object, a rolling stand of the type mentioned in such a way that the wedging of a first roller supporting second roller (usually, but not exclusively: the wedging of a support roller, which cooperates with a work roll) is designed so that to set optimal operating conditions.
Die Lösung dieser Aufgabe durch die Erfindung ist gemäß einer ersten Ausführungsform dadurch gekennzeichnet, dass bei einem Walzgerüst der eingangs genannten Art ein Radiusverlauf der ersten Walzen vorgesehen ist, der der Beziehung genügt:
- RAW (x):
- Radiusverlauf der ersten Walze
- x:
- Koordinate in Ballen-Längsrichtung mit dem Ursprung (x = 0) in Ballenmitte
- a0:
- aktueller Radius der ersten Walze
- a1:
- Optimierungsparameter (Keilfaktor)
- a2 ,a3:
- Koeffizienten (Stellbereich des CVC-Systems)
- R AW (x):
- Radius of the first roller
- x:
- Coordinate in bale longitudinal direction with the origin (x = 0) in the center of the bale
- a 0 :
- current radius of the first roller
- a 1 :
- Optimization parameter (wedge factor)
- a 2 , a 3 :
- Coefficients (setting range of the CVC system)
Hierbei ist für den Radiusverlauf der zweiten Walzen die Funktion vorgesehen:
mit:
- RSW(x):
- Radiusverlauf der zweiten Walze
- x:
- Koordinate in Ballen-Längsrichtung mit dem Ursprung (x = 0) in Ballenmitte
- s0:
- aktueller Radius der zweiten Walze
- s1:
- Optimierungsparameter (Keilfaktor)
- s2, s3:
- Koeffizienten (Stellbereich des CVC-Systems)
mit:
- bcontAW:
- Kontaktlänge der beiden ersten Walzen
- bcontSW:
- Kontaktlänge zwischen erster und zweiter Walze oder Länge der zweiten Walze
- f1 =-1/20 bis -6/20
With:
- R SW (x):
- Radius of the second roller
- x:
- Coordinate in bale longitudinal direction with the origin (x = 0) in the center of the bale
- s 0 :
- current radius of the second roller
- s 1 :
- Optimization parameter (wedge factor)
- s 2 , s 3 :
- Coefficients (setting range of the CVC system)
With:
- b contAW :
- Contact length of the first two rolls
- b contSW :
- Contact length between the first and second rolls or length of the second roll
- f 1 = -1 / 20 to -6/20
Zwischen den Koeffizienten des Radiusverlaufs der ersten Walzen gilt vorzugsweise:
mit: f1 = -1/20 bis -6/20Between the coefficients of the radius profile of the first rolls preferably applies:
with: f 1 = -1/20 to -6/20
Eine alternative Lösung sieht bei einem Walzgerüst der eingangs genannten Art ein Radiusverlauf der ersten Walzen vor, der der Beziehung genügt:
mit:
- RAW (x):
- Radiusverlauf der ersten Walze
- x:
- Koordinate in Ballen-Längsrichtung
- a0:
- aktueller Radius der ersten Walze
- a1:
- Optimierungsparameter (Keilfaktor)
- a2 bis a5:
- Koeffizienten (Stellbereich des CVC-Systems)
With:
- R AW (x):
- Radius of the first roller
- x:
- Coordinate in bale longitudinal direction
- a 0 :
- current radius of the first roller
- a 1 :
- Optimization parameter (wedge factor)
- a 2 to a 5 :
- Coefficients (setting range of the CVC system)
Hierbei ist für den Radiusverlauf der zweiten Walzen die Funktion vorgesehen:
mit:
- RSW(x):
- Radiusverlauf der zweiten Walze
- x:
- Koordinate in Ballen-Längsrichtung
- s0:
- aktueller Radius der zweiten Walze
- s1:
- Optimierungsparameter (Keilfaktor)
- s2 bis s5:
- Koeffizienten (Stellbereich des CVC-Systems)
mit:
- bcontAW:
- Kontaktlänge der beiden ersten Walzen
- bcontSW:
- Kontaktlänge zwischen erster und zweiter Walze oder Länge der zweiten Walze
- f1 = -1/20 bis -6/20
- f2 = 0 bis -9/112
With:
- R SW (x):
- Radius of the second roller
- x:
- Coordinate in bale longitudinal direction
- s 0 :
- current radius of the second roller
- s 1 :
- Optimization parameter (wedge factor)
- s 2 to s 5 :
- Coefficients (setting range of the CVC system)
With:
- b contAW :
- Contact length of the first two rolls
- b contSW :
- Contact length between the first and second rolls or length of the second roll
- f 1 = -1/20 to -6/20
- f 2 = 0 to -9/112
In diesem Falle gilt zwischen den Koeffizienten des Radiusverlaufs der ersten Walzen vorzugsweise:
mit:
- f1 = -1/20 bis -6/20
- f2 = 0 bis -9/112
With:
- f 1 = -1/20 to -6/20
- f 2 = 0 to -9/112
Die Koeffizienten a4 und a5 des Radiusverlaufs der ersten Walzen können dabei Null sein. In diesem Falle wird also der Verlauf des Radius der ersten Walzen als Polynom dritter Ordnung dargestellt, während der Verlauf des Radius der zweiten Walzen als Polynom fünfter Ordnung dargestellt ist.The coefficients a 4 and a 5 of the radius profile of the first rolls can be zero. In this case, therefore, the course of the radius of the first rolls is represented as a third order polynomial, while the course of the radius of the second rolls is shown as a fifth order polynomial.
Umgekehrt ist es auch möglich, dass die Koeffizienten s4 und s5 des Radiusverlaufs der zweiten Walzen Null sind. Dann wird der Verlauf des Radius der ersten Walzen als Polynom fünfter Ordnung dargestellt, während der Verlauf des Radius der zweiten Walzen als Polynom dritter Ordnung dargestellt ist.Conversely, it is also possible that the coefficients s 4 and s 5 of the radius profile of the second rolls are zero. Then, the course of the radius of the first rolls is represented as a fifth order polynomial, while the course of the radius of the second rolls is represented as a third order polynomial.
Wie als solches vorbekannt, ist bevorzugt vorgesehen, dass der Radiusverlauf der ersten Walzen so ausgebildet ist, dass die Tangente, die einen Enddurchmesser und die konvexe Partie der Walze berühren, und die Tangente, die den anderen Enddurchmesser und die konkave Partie der Walze berühren, zueinander parallel und gegenüber den Walzenachsen um einen Keilwinkel geneigt verlaufen. Analoges gilt für den Radiusverlauf RSW (x) der zweiten Walze.As previously known as such, it is preferably provided that the radius profile of the first rollers is designed such that the tangent, which touch an end diameter and the convex portion of the roller, and the tangent, which touch the other end diameter and the concave portion of the roller, parallel to each other and inclined with respect to the roll axes inclined by a wedge angle. The same applies to the radius profile R SW (x) of the second roller.
Die ersten Walzen sind bevorzugt Arbeitswalzen und die zweiten Walzen sind bevorzugt Stützwalzen.The first rolls are preferably work rolls and the second rolls are preferably back-up rolls.
Es ist aber auch möglich, dass das Walzgerüst ein Sextogerüst ist und die ersten Walzen Zwischenwalzen sind und die zweiten Walzen Stützwalzen sind.But it is also possible that the rolling mill is a Sextogerüst and the first rolls are intermediate rolls and the second rolls are backup rolls.
Generell gilt, dass der jeweilige Linearanteil (Keilanteil), die Kontaktlänge und der Durchmesser der entsprechenden Nachbarwalze berücksichtigt werden.In general, the respective linear component (wedge component), the contact length and the diameter of the corresponding adjacent roller are taken into account.
In der Zeichnung ist ein Ausführungsbeispiel der Erfindung dargestellt. Es zeigen:
- Fig. 1
- schematisch ein Walzgerüst, in dem ein Walzgut von Zwei Arbeitswalzen gewalzt werden, die von zwei Stützwalzen abgestützt werden,
- Fig. 2
- in perspektivischer Ansicht eine Arbeitswalze, die von einer Stützwalze gestützt wird und
- Fig. 3
- die Arbeitswalzen samt Walzgut in Walzrichtung betrachtet.
- Fig. 1
- schematically a rolling mill in which a rolling of two work rolls are rolled, which are supported by two support rollers,
- Fig. 2
- in perspective view of a work roll, which is supported by a support roller and
- Fig. 3
- the work rolls including rolling considered in the rolling direction.
In den Figuren sind die Verhältnisse dargestellt, die bereits aus der
Die Arbeitswalzen 2 und auch die Stützwalzen 3 weisen einen sog. CVC-Schiff auf, d. h. bezüglich einer Mittenebene 4 ist das Profil nicht symmetrisch. Details hierzu sind in der genannten
Werden die Arbeitswalzen 2 relativ zueinander axial verschoben, kann der Walzspalt entsprechend beeinflusst werden. Die Last zwischen den Arbeitswalzen 2 und den Stützwalzen 3 ist über den Kontaktbereich bcont (s.
Die sich aus den Walzenformen ergebenen Lasten und die lokale positive oder negative Relativgeschwindigkeit führen - wie es in
Aus der
Wie in
Demgemäß kann das vorliegende Konzept nochmals so zusammengefasst werden:Accordingly, the present concept can be summarized again as follows:
Die Regel für die Auslegung der Arbeitswalzenkontur und die Festlegung des Keilanteils (linearer Koeffizient der Polynomfunktion) ergeben sich gemäß oder sehr ähnlich der bereits vorbekannten
Für den Keilanteil s1 der Stützwalzenkontur, die ebenfalls durch eine Polynomfunktion beschrieben werden kann, gelten ähnliche Beziehungen (die iterativ offline errechnet werden können). Die Werte für den Keilanteil s1 variieren abhängig von der dazugehörigen Arbeitswalzenkontur und -länge. Die Stützwalzenform muss also an die Arbeitswalzenform angepasst werden. Die Koeffizienten s2, s3, s4 und s5 (im Falle einer Darstellung der Stützwalzenkontur durch ein Polynom fünfter Ordnung) ergeben sich aus dem gewünschten Stellbereich bzw. der Anpassung an die Arbeitswalzen-S-Form. Für den Linearanteil gilt hier die oben genannte Vorgehensweise für die Auslegung der Stützwalzenkontur.For the wedge component s 1 of the backup roll contour, which can also be described by a polynomial function, similar relationships apply (which can be calculated iteratively offline). The values for the wedge component s 1 vary depending on the associated work roll contour and length. The backup roll form must therefore be adapted to the work roll shape. The coefficients s 2 , s 3 , s 4 and s 5 (in the case of a representation of the back-up roll contour by a fifth-order polynomial) result from the desired adjustment range or adaptation to the work roll S shape. For the linear component, the above-mentioned procedure for the design of the support roller contour applies here.
Für den Sonderfall, dass - bei einer Darstellung des Radiusverlaufs als Polynom dritter Ordnung - die Stützwalze keine CVC-Kontur aufweist, ist der Koeffizient s3 gleich Null.For the special case that - in a representation of the radius profile as a third-order polynomial - the backup roller has no CVC contour, the coefficient s 3 is equal to zero.
Die oben genannten Beziehungen gelten auch für Konturen, die einer S-förmigen Kontur ähnlich sind, z. B. für eine sog. "SmartCrown"-Funktion (Sinusfunktion) oder für Konturen, die durch eine Punktfolge vorgegeben werden und mit einer der oben genannten Polynomfunktionen approximierbar sind.The above relationships also apply to contours similar to an S-shaped contour, e.g. B. for a so-called. "SmartCrown" function (sine function) or for contours that are specified by a point sequence and are approximated with one of the above polynomial functions.
Bei einem Sexto-Gerüst kann die Vorgehensweise in gleichere Weise durchgeführt werden. Hier wird analog die Arbeitswalze ausgelegt. Die Auslegung der Keiligkeit der Zwischenwalze erfolgt wie bei der Stützwalze. Nachdem die Zwischenwalze festliegt, führt man die Auslegung der Stützwalze des Sextos analog zur Auslegung der Stützwalze des Quartos durch. Allgemein ausgedrückt, werden dabei der jeweilige Linearanteil, die Kontaktlänge und der Durchmesser der entsprechenden Nachbarwalze- berücksichtigt.For a sexto framework, the procedure can be carried out in the same way. Here, the work roll is designed analogously. The design of the wedging of the intermediate roll is carried out as in the backup roll. After the intermediate roll has been fixed, the design of the support roll of the Sexto is carried out analogously to the design of the quarto support roll. Generally speaking, the respective linear component, the contact length and the diameter of the corresponding adjacent roller are taken into account.
Im Sonderfall kann z. B. die Arbeitswalzenkontur durch eine Polynomfunktion fünfter Ordnung und die Stützwalze oder Zwischenwalze durch eine Polynomfunktion dritter Ordnung oder umgekehrt ausgeführt sein. Hier gelten für die Arbeitswalzen die obigen Gesetzmäßigkeiten. Für die Stütz- und Zwischenwalzenkonturen werden die Keiligkeiten ebenfalls nach obiger Vorgehensweise optimiert.In a special case z. B. the work roll contour by a polynomial function fifth order and the backup roll or intermediate roll by a polynomial function third order or vice versa be executed. Here, the above laws apply to the work rolls. For the support and intermediate roll contours, the wedges are also optimized according to the above procedure.
Die obigen Ausführungen gelten einmal für die Approximation des Radiusprofils durch ein Polynom dritter Ordnung und einmal für ein Polynom fünfter Ordnung. Grundsätzlich ist es aber natürlich auch möglich, Polynome noch höherer Ordnung vorzusehen. Zumeist werden indes seiten Polynome höherer Ordnung als fünf angewendet.The above statements apply once to the approximation of the radius profile by a third order polynomial and once to a fifth order polynomial. In principle, however, it is also possible to provide polynomials of even higher order. In most cases, however, higher-order polynomials than five are used.
- 11
- Walzgutrolling
- 22
- erste Walze (Arbeitswalze)first roller (work roll)
- 33
- zweite Walze (Stützwalze)second roller (back-up roller)
- 44
- Mittenebenemidplane
- 55
- Tangentetangent
- 66
- Enddurchmesserfinal diameter
- 77
- Tangentetangent
- 88th
- Enddurchmesserfinal diameter
- αα
- Keilwinkelwedge angle
Claims (10)
- A roll stand for rolling a product (1), particularly a metal product, which comprises a pair of first rolls (2) in contact with a pair of second rolls (3) which support the first rolls, wherein the first rolls (2) and the second rolls (3) are provided with a radius course, a so-termed CVC grind, which is asymmetrical relative to a centre plane (4), wherein the radius course of the first rolls (2) satisfies the equation:
whereinRSW(x): radius course of the second rollx: co-ordinate in the longitudinal direction of the barrel with the origin x = 0 in the barrel centres0: actual radius of the second rolls1: optimisation parameter, wedge factors2, s3: coefficients, adjustment range of the CVC systemRAW(x): radius course of the first rollx: co-ordinate in longitudinal direction of the barrel with the origin x = 0 in the barrel centrea0: actual radius of the first rolla1: optimisation parameter, wedge factora2, a3: coefficients, adjustment range of the CVC systemcharacterised in that
the radius course of the second roll (3) satisfies the equation:
wherein
wherein the following relation exists between the said variables:
whereinb2 contAW: contact length of the two first rollsb2 contSW: contact length between the first and second rolls or length of the second rollf1 = -1/20 to -6/20. - Roll stand for rolling a product (1), particularly a metal product, which comprises a pair of first rolls (2) in contact with a pair of second rolls (3) which support the first rolls, wherein the first rolls (2) and the second rolls (3) are provided with a radius course, a so-termed CVC cut, which is asymmetrical relative to a centre plane (4), wherein the radius course of the first rolls (2) satisfies the equation:
whereinRAW(x): radius course of the first rollx: co-ordinate in the longitudinal direction of the barrela0: actual radius of the first rolla1: optimisation parameter, wedge factora2 to a5: coefficients, adjustment range of the CVC systemcharacterised in that
the radius course of the second rolls (3) satisfies the equation:
whereinRSW(x): radius course of the second rollx: co-ordinate in the longitudinal direction of the barrels0: actual radius of the second rolls1: optimisation parameter, wedge factors2 to s5: coefficients, adjustment range of the CVC systemwherein the following relation exists between the said variables:
whereinbcontAW: contract length of the two first rollsbcontSW: contact length between first and second rolls or length of the second rollf1 = -1/20 to -6/20f2 = 0 to -9/112. - Roll stand according to claim 3, characterised in that the coefficients a4 and a5 of the radius course of the second rolls (2) are zero.
- Roll stand according to claim 3, characterised in that the coefficients s4 and s5 of the radius course of the second rolls (2) are zero.
- Roll stand according to any one of claims 1 to 6, characterised in that the radius course RAW(x) of the first rolls (2) and/or the radius course RSW(x) of the second rolls (3) is so designed that the tangents (5) that touch one end diameter (6) and the convex part of the work roll (2) and the tangents (7) that touch the other end diameter (8) and the concave part of the work roll (2) are parallel to each other and are inclined relative to the roll axes by a wedge angle α.
- Roll stand according to claim 1 or 3, characterised in that the first rolls are work rolls (2) and the second rolls are backing rolls (3).
- Roll stand according to claim 1 or 3, characterised in that the roll stand is a six-high stand and the first rolls are intermediate rolls and the second rolls are backing rolls.
- Roll stand according to claims 1 to 9, consisting of a plurality of rolls, characterised in that in general the respective linear component, the contact length and the diameter of the corresponding adjacent roll are taken into consideration in the determination of the coefficients.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008062402 | 2008-12-17 | ||
DE102009021414A DE102009021414A1 (en) | 2008-12-17 | 2009-05-15 | Roll stand for rolling a particular metallic Guts |
PCT/EP2009/008989 WO2010075961A1 (en) | 2008-12-17 | 2009-12-15 | Roll stand for rolling a product, in particular made of metal |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2379241A1 EP2379241A1 (en) | 2011-10-26 |
EP2379241B1 true EP2379241B1 (en) | 2014-02-12 |
Family
ID=42220980
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09799260.6A Active EP2379241B1 (en) | 2008-12-17 | 2009-12-15 | Roll stand for rolling a product, in particular made of metal |
Country Status (11)
Country | Link |
---|---|
US (1) | US9180503B2 (en) |
EP (1) | EP2379241B1 (en) |
JP (1) | JP5506815B2 (en) |
KR (1) | KR101312453B1 (en) |
CN (1) | CN102256715B (en) |
BR (1) | BRPI0923000A2 (en) |
CA (1) | CA2745945C (en) |
DE (1) | DE102009021414A1 (en) |
ES (1) | ES2449867T3 (en) |
UA (1) | UA100613C2 (en) |
WO (1) | WO2010075961A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009030792A1 (en) * | 2008-12-18 | 2010-06-24 | Sms Siemag Ag | Method for calibrating two cooperating work rolls in a rolling stand |
CN104722585A (en) * | 2015-03-13 | 2015-06-24 | 李慧峰 | Strip rolling mill asymmetric strip shape compensation method |
EP3124130A1 (en) * | 2015-07-28 | 2017-02-01 | Primetals Technologies Austria GmbH | Roller grinder for targeted prevention of quarter waves |
CN105436215B (en) * | 2015-12-08 | 2018-10-30 | 北京首钢冷轧薄板有限公司 | A kind of CVC roll shiftings attachment device operating position detection method |
CN106955891B (en) * | 2016-01-08 | 2018-07-06 | 宝山钢铁股份有限公司 | The working roll for being suitable for tandem mills matches roller method |
CN111957746A (en) * | 2020-09-02 | 2020-11-20 | 苏州市职业大学 | Roller for controlling strip plate shape and roller shape design method |
CN112296098B (en) * | 2020-09-18 | 2022-08-02 | 江苏沙钢集团有限公司 | Method for improving surface quality of hot-rolled thin strip steel |
CN113198842B (en) * | 2021-04-15 | 2022-12-16 | 首钢集团有限公司 | Working roll and rolling control method |
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JPS61296904A (en) * | 1985-06-26 | 1986-12-27 | Nippon Steel Corp | Rolling mill |
US4680978A (en) | 1985-09-20 | 1987-07-21 | Wean United Rolling Mills, Inc. | Rolling mill strip tension monitoring and shapemeter assembly |
DE3620197A1 (en) * | 1986-06-16 | 1987-12-17 | Schloemann Siemag Ag | ROLLING MILL FOR PRODUCING A ROLLING GOOD, ESPECIALLY A ROLLING STRIP |
JPS6336912A (en) * | 1986-08-01 | 1988-02-17 | Nippon Steel Corp | Rolling method for steel plate and rolling mill |
DE3712043C2 (en) * | 1987-04-09 | 1995-04-13 | Schloemann Siemag Ag | Roll stand with axially displaceable rolls |
DE3721746A1 (en) | 1987-07-01 | 1989-01-19 | Schloemann Siemag Ag | Method and device for measuring the flatness of rolling strip in wide hot strip trains |
DE4042705C2 (en) | 1989-10-05 | 2001-02-15 | Masch Und Werkzeugbau Gmbh | Regulating device for controlling tension in rolled strip |
JP3053313B2 (en) | 1993-04-07 | 2000-06-19 | 株式会社神戸製鋼所 | Rolling mill |
CN1082851C (en) * | 1994-07-08 | 2002-04-17 | 石川岛播磨重工业株式会社 | Rolling method using both displacement and bending of roller, rolling machine and roller used for same |
RU2085313C1 (en) | 1995-05-10 | 1997-07-27 | Липецкий государственный технический университет | Apparatus for controlling and measuring non-planeness of rolled sheets |
DE19715523A1 (en) | 1997-04-14 | 1998-10-15 | Schloemann Siemag Ag | Flatness measuring roller |
DE19732862C2 (en) | 1997-07-30 | 2002-11-14 | Masch Und Werkzeugbau Gmbh | Device for measuring the flatness of a metal strip under tension |
US6119500A (en) * | 1999-05-20 | 2000-09-19 | Danieli Corporation | Inverse symmetrical variable crown roll and associated method |
IT1310776B1 (en) * | 1999-09-14 | 2002-02-22 | Danieli Off Mecc | PROCEDURE FOR CHECKING THE PROFILE OF THE TAPE IN A LAMINATION CAGE FOR TAPES AND / OR SHEETS |
DE10039035A1 (en) | 2000-08-10 | 2002-02-21 | Sms Demag Ag | Roll stand with a pair of CVC rolls |
DE10102821A1 (en) * | 2001-01-23 | 2002-07-25 | Sms Demag Ag | Rolling mill used for producing planar strips comprises working rollers and support rollers axially arranged in a roll stand |
DE10359402A1 (en) * | 2003-12-18 | 2005-07-14 | Sms Demag Ag | Optimized shift strategies as a function of bandwidth |
ATE413237T1 (en) * | 2004-09-14 | 2008-11-15 | Sms Demag Ag | CONVEX ROLLER TO INFLUENCE THE PROFILE AND FLATNESS OF A ROLLED STRIP |
CN100463735C (en) * | 2005-03-25 | 2009-02-25 | 鞍钢股份有限公司 | Worker roller sweep both paying attention to board type control and free regulation rolling |
JP4960009B2 (en) * | 2006-05-09 | 2012-06-27 | スチールプランテック株式会社 | Rolling roll, rolling mill and rolling method |
RU2428268C2 (en) * | 2006-06-14 | 2011-09-10 | Сименс Фаи Металз Текнолоджиз Гмбх | Roll stand for producing rolled strip or sheet |
-
2009
- 2009-05-15 DE DE102009021414A patent/DE102009021414A1/en not_active Withdrawn
- 2009-12-15 KR KR1020117013065A patent/KR101312453B1/en active IP Right Grant
- 2009-12-15 EP EP09799260.6A patent/EP2379241B1/en active Active
- 2009-12-15 BR BRPI0923000A patent/BRPI0923000A2/en active Search and Examination
- 2009-12-15 ES ES09799260.6T patent/ES2449867T3/en active Active
- 2009-12-15 UA UAA201108821A patent/UA100613C2/en unknown
- 2009-12-15 WO PCT/EP2009/008989 patent/WO2010075961A1/en active Application Filing
- 2009-12-15 JP JP2011539964A patent/JP5506815B2/en active Active
- 2009-12-15 CA CA2745945A patent/CA2745945C/en not_active Expired - Fee Related
- 2009-12-15 CN CN200980151893.7A patent/CN102256715B/en active Active
- 2009-12-15 US US13/140,124 patent/US9180503B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
JP5506815B2 (en) | 2014-05-28 |
RU2011129608A (en) | 2013-01-27 |
DE102009021414A1 (en) | 2010-07-01 |
KR20110083721A (en) | 2011-07-20 |
WO2010075961A1 (en) | 2010-07-08 |
UA100613C2 (en) | 2013-01-10 |
ES2449867T3 (en) | 2014-03-21 |
CA2745945A1 (en) | 2010-07-08 |
EP2379241A1 (en) | 2011-10-26 |
CN102256715A (en) | 2011-11-23 |
BRPI0923000A2 (en) | 2015-12-15 |
US9180503B2 (en) | 2015-11-10 |
KR101312453B1 (en) | 2013-09-27 |
US20110289996A1 (en) | 2011-12-01 |
JP2012511432A (en) | 2012-05-24 |
CN102256715B (en) | 2014-02-05 |
CA2745945C (en) | 2014-02-04 |
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