EP2379241B1 - Roll stand for rolling a product, in particular made of metal - Google Patents

Roll stand for rolling a product, in particular made of metal Download PDF

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Publication number
EP2379241B1
EP2379241B1 EP09799260.6A EP09799260A EP2379241B1 EP 2379241 B1 EP2379241 B1 EP 2379241B1 EP 09799260 A EP09799260 A EP 09799260A EP 2379241 B1 EP2379241 B1 EP 2379241B1
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European Patent Office
Prior art keywords
rolls
roll
radius
course
coefficients
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EP09799260.6A
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German (de)
French (fr)
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EP2379241A1 (en
Inventor
Jürgen Seidel
Olaf Norman Jepsen
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SMS Siemag AG
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SMS Siemag AG
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B13/00Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
    • B21B13/14Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories having counter-pressure devices acting on rolls to inhibit deflection of same under load; Back-up rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B13/00Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
    • B21B13/14Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories having counter-pressure devices acting on rolls to inhibit deflection of same under load; Back-up rolls
    • B21B13/142Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories having counter-pressure devices acting on rolls to inhibit deflection of same under load; Back-up rolls by axially shifting the rolls, e.g. rolls with tapered ends or with a curved contour for continuously-variable crown CVC
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B27/00Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
    • B21B27/02Shape or construction of rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B27/00Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
    • B21B27/02Shape or construction of rolls
    • B21B27/021Rolls for sheets or strips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B13/00Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
    • B21B13/02Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally
    • B21B2013/025Quarto, four-high stands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B13/00Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
    • B21B13/02Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally
    • B21B2013/028Sixto, six-high stands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/28Control of flatness or profile during rolling of strip, sheets or plates
    • B21B37/40Control of flatness or profile during rolling of strip, sheets or plates using axial shifting of the rolls

Definitions

  • the invention relates to a roll stand for rolling a metal material, in particular, comprising a pair of first rolls contacted by a pair of second rolls supporting the first rolls, the first rolls and the second rolls having a radius profile (CVC) asymmetric with respect to a center plane -Slip), the radius profile of the first rolls being represented by a polynomial of the third or fifth order.
  • CVC radius profile
  • Such a rolling stand is from the EP 1 307 302 B1 known.
  • a polynomial course of the type mentioned is provided as a radius profile to minimize the axial forces of the roller bearings, which can be minimized by appropriate choice of the radius profile in the horizontal direction acting moments without additional effort.
  • the wedge portion of the CVC work roll contour is provided.
  • the design is such that the wedging of the work roll grinding or the work roll contour is optimized to avoid rotational moments or axial forces.
  • the linear part of the polynomial (a 1 ) is used as an optimization parameter. This avoids cross-rolling of the rolls and minimizes the axial forces in the roll bearings.
  • the said solution according to the EP 1 307 302 B1 is based on a profiling of the work rolls, which interact with cylindrical support rollers. This is the optimization of the wedge of the work rolls off. Efforts are underway to extend the CVC system positioning range to further increase the tape profile setting range. In order to avoid high surface pressures between working and support rollers, increasingly CVC backup rollers are used. However, it has turned out that In order to optimize the taper of the CVC contour of the back-up rolls, it is not possible to use the same design as for the work roll, if optimal conditions are desired.
  • the invention is therefore based on the object, a rolling stand of the type mentioned in such a way that the wedging of a first roller supporting second roller (usually, but not exclusively: the wedging of a support roller, which cooperates with a work roll) is designed so that to set optimal operating conditions.
  • the coefficients a 4 and a 5 of the radius profile of the first rolls can be zero.
  • the course of the radius of the first rolls is represented as a third order polynomial, while the course of the radius of the second rolls is shown as a fifth order polynomial.
  • the coefficients s 4 and s 5 of the radius profile of the second rolls are zero. Then, the course of the radius of the first rolls is represented as a fifth order polynomial, while the course of the radius of the second rolls is represented as a third order polynomial.
  • the radius profile of the first rollers is designed such that the tangent, which touch an end diameter and the convex portion of the roller, and the tangent, which touch the other end diameter and the concave portion of the roller, parallel to each other and inclined with respect to the roll axes inclined by a wedge angle.
  • the first rolls are preferably work rolls and the second rolls are preferably back-up rolls.
  • the rolling mill is a Sextogerüst and the first rolls are intermediate rolls and the second rolls are backup rolls.
  • the respective linear component (wedge component), the contact length and the diameter of the corresponding adjacent roller are taken into account.
  • Fig. 1 is a rolling 1 to see in the form of a metal slab, which is rolled by two first rolls 2 in the form of work rolls.
  • the first rollers 2 are supported by second rollers 3, namely back-up rollers.
  • the work rolls 2 and the support rollers 3 have a so-called. CVC ship, ie with respect to a center plane 4, the profile is not symmetrical. Details on this are in the mentioned EP 1 307 302 B1 described. Accordingly, the rollers 2, 3 over the coordinate x in the bale longitudinal direction have a functional course resulting from nth-order polynomials, with third- or fifth-order polynomials being preferred or, for the most part, sufficient.
  • the roll gap can be influenced accordingly.
  • the load between the work rolls 2 and the backup rolls 3 is over the contact area b cont (s. Fig. 2 ) unevenly distributed and changes with the shift position of the work rolls.
  • the resulting from the roll shapes loads and the local positive or negative relative speed lead - as in Fig. 2 is illustrated - to different circumferential forces Q i over the contact width b cont .
  • the distribution of the roller peripheral force Q i creates a moment M around the center of the rolling stand, which can lead to the "rolling" of the rolls and thus to axial forces in the roll bearings. This can be avoided by giving the rolls a corresponding cut. In the present case this is done with a radius course, which is given as a polynomial of the third or fifth order.
  • the radius profile of the work rolls 2 is formed so that the tangent 5, the end diameter 6 and the convex portion of the work roll 2 touch, and the tangent 7, the other end diameter 8 and the concave portion of the Touch roller 2, parallel to each other and inclined relative to the roll axes by a wedge angle ⁇ .
  • the rule for the design of the work roll contour and the definition of the wedge component (linear coefficient of the polynomial function) are obtained according to or very similar to those already known EP 1 307 302 B1 ,
  • the coefficients a 2 , a 3 , a 4 and a 5 result from the desired setting range or effect in the roll gap.
  • the contact length between the working and support rollers or, alternatively, the working roller length for the design of the CVC work rolls and, in particular, for the wedge component (a 1 ) is to be used as the contact width, as in US Pat EP 1 307 302 B1 described. If these rules are adhered to, the work roll contours and, in particular, the a 1 coefficient (wedge component) are optimally designed.
  • wedge component s 1 of the backup roll contour which can also be described by a polynomial function, similar relationships apply (which can be calculated iteratively offline).
  • the values for the wedge component s 1 vary depending on the associated work roll contour and length.
  • the backup roll form must therefore be adapted to the work roll shape.
  • the coefficients s 2 , s 3 , s 4 and s 5 result from the desired adjustment range or adaptation to the work roll S shape.
  • the above-mentioned procedure for the design of the support roller contour applies here.
  • the coefficient s 3 is equal to zero.
  • the procedure can be carried out in the same way.
  • the work roll is designed analogously.
  • the design of the wedging of the intermediate roll is carried out as in the backup roll.
  • the design of the support roll of the Sexto is carried out analogously to the design of the quarto support roll.
  • the respective linear component, the contact length and the diameter of the corresponding adjacent roller are taken into account.

Description

Die Erfindung betrifft ein Walzgerüst zum Walzen eines insbesondere metallischen Guts, das ein Paar erster Walzen aufweist, die von einem Paar die ersten Walzen stützender zweiter Walzen kontaktiert werden, wobei die ersten Walzen sowie die zweiten Walzen mit einem bezüglich einer Mittenebene asymmetrisch ausgeführtem Radiusverlauf (CVC-Schliff) versehen sind, wobei der Radiusverlauf der ersten Walzen mit einem Polynom dritter oder fünfter Ordnung dargestellt wird.The invention relates to a roll stand for rolling a metal material, in particular, comprising a pair of first rolls contacted by a pair of second rolls supporting the first rolls, the first rolls and the second rolls having a radius profile (CVC) asymmetric with respect to a center plane -Slip), the radius profile of the first rolls being represented by a polynomial of the third or fifth order.

Ein solches Walzgerüst ist aus der EP 1 307 302 B1 bekannt. Dort wird ein Polynomverlauf der genannten Art als Radiusverlauf vorgesehen, um die Axialkräfte der Walzenlager zu minimieren, wobei durch entsprechende Wahl des Radiusverlaufs in horizontaler Richtung wirkende Momente ohne Zusatzaufwand minimiert werden können. Von besonderer Bedeutung ist der Keilanteil der CVC-Arbeitswalzenkontur. Die Auslegung erfolgt so, dass die Keiligkeit des Arbeitswalzenschliffs bzw. der Arbeitswalzenkontur zur Vermeidung von Rotationsmomenten bzw. Axialkräften optimiert ist. Der lineare Anteil des Polynoms (a1) wird hierfür als Optimierungsparameter verwendet. Dadurch kann ein Verschränken ("Crossen") der Walzen vermieden und die Axialkräfte in den Walzenlagern minimiert werden.Such a rolling stand is from the EP 1 307 302 B1 known. There, a polynomial course of the type mentioned is provided as a radius profile to minimize the axial forces of the roller bearings, which can be minimized by appropriate choice of the radius profile in the horizontal direction acting moments without additional effort. Of particular importance is the wedge portion of the CVC work roll contour. The design is such that the wedging of the work roll grinding or the work roll contour is optimized to avoid rotational moments or axial forces. The linear part of the polynomial (a 1 ) is used as an optimization parameter. This avoids cross-rolling of the rolls and minimizes the axial forces in the roll bearings.

Die genannte Lösung gemäß der EP 1 307 302 B1 geht dabei von einer Profilierung der Arbeitswalzen aus, die mit zylindrischen Stützwalzen zusammenwirken. Hierauf stellt die Optimierung der Keiligkeit der Arbeitswalzen ab. Es bestehen Bestrebungen, den Stellbereich des CVC-Systems zu erweitern, um den Bandprofileinstellbereich weiter zu steigern. Dabei werden, um hohe Flächenpressungen zwischen Arbeits- und Stützwalzen zu vermeiden, zunehmend auch CVC-Stützwalzen eingesetzt. Allerdings hat es sich herausgestellt, dass zur Optimierung der Keiligkeit der CVC-Kontur der Stützwalzen nicht dieselbe Auslegung wie bei der Arbeitswalze eingesetzt werden kann, wenn optimale Bedingungen angestrebt werden.The said solution according to the EP 1 307 302 B1 is based on a profiling of the work rolls, which interact with cylindrical support rollers. This is the optimization of the wedge of the work rolls off. Efforts are underway to extend the CVC system positioning range to further increase the tape profile setting range. In order to avoid high surface pressures between working and support rollers, increasingly CVC backup rollers are used. However, it has turned out that In order to optimize the taper of the CVC contour of the back-up rolls, it is not possible to use the same design as for the work roll, if optimal conditions are desired.

Der Erfindung liegt daher die Aufgabe zugrunde, ein Walzgerüst der eingangs genannten Art so fortzubilden, dass die Keiligkeit einer eine erste Walze stützenden zweiten Walze (zumeist, aber nicht ausschließlich: die Keiligkeit einer Stützwalze, die mit einer Arbeitswalze zusammenwirkt) so ausgeführt wird, dass sich optimale Betriebsbedingungen einstellen.The invention is therefore based on the object, a rolling stand of the type mentioned in such a way that the wedging of a first roller supporting second roller (usually, but not exclusively: the wedging of a support roller, which cooperates with a work roll) is designed so that to set optimal operating conditions.

Die Lösung dieser Aufgabe durch die Erfindung ist gemäß einer ersten Ausführungsform dadurch gekennzeichnet, dass bei einem Walzgerüst der eingangs genannten Art ein Radiusverlauf der ersten Walzen vorgesehen ist, der der Beziehung genügt: R AW x = a 0 + a 1 x + a 2 x 2 + a 3 x 3

Figure imgb0001
mit:

RAW (x):
Radiusverlauf der ersten Walze
x:
Koordinate in Ballen-Längsrichtung mit dem Ursprung (x = 0) in Ballenmitte
a0:
aktueller Radius der ersten Walze
a1:
Optimierungsparameter (Keilfaktor)
a2 ,a3:
Koeffizienten (Stellbereich des CVC-Systems)
The solution of this problem by the invention according to a first embodiment is characterized in that in a rolling stand of the type mentioned a radius profile of the first rolls is provided, which satisfies the relationship: R AW x = a 0 + a 1 x + a 2 x 2 + a 3 x 3
Figure imgb0001
With:
R AW (x):
Radius of the first roller
x:
Coordinate in bale longitudinal direction with the origin (x = 0) in the center of the bale
a 0 :
current radius of the first roller
a 1 :
Optimization parameter (wedge factor)
a 2 , a 3 :
Coefficients (setting range of the CVC system)

Hierbei ist für den Radiusverlauf der zweiten Walzen die Funktion vorgesehen: R SW x = s 0 + s 1 x + s 2 x 2 + s 3 x 3

Figure imgb0002

mit:

RSW(x):
Radiusverlauf der zweiten Walze
x:
Koordinate in Ballen-Längsrichtung mit dem Ursprung (x = 0) in Ballenmitte
s0:
aktueller Radius der zweiten Walze
s1:
Optimierungsparameter (Keilfaktor)
s2, s3:
Koeffizienten (Stellbereich des CVC-Systems)
wobei folgende Beziehung zwischen den genannten Größen besteht: s 1 = f 1 R SW / R AW b 2 contAW - b 2 contSW a 3 + b 2 contSW s 3
Figure imgb0003

mit:
bcontAW:
Kontaktlänge der beiden ersten Walzen
bcontSW:
Kontaktlänge zwischen erster und zweiter Walze oder Länge der zweiten Walze
  • f1 =-1/20 bis -6/20
Here, the function is provided for the radius profile of the second rolls: R SW x = s 0 + s 1 x + s 2 x 2 + s 3 x 3
Figure imgb0002

With:
R SW (x):
Radius of the second roller
x:
Coordinate in bale longitudinal direction with the origin (x = 0) in the center of the bale
s 0 :
current radius of the second roller
s 1 :
Optimization parameter (wedge factor)
s 2 , s 3 :
Coefficients (setting range of the CVC system)
the following relationship exists between the mentioned quantities: s 1 = f 1 R SW / R AW b 2 contAW - b 2 contSW a 3 + b 2 contSW s 3
Figure imgb0003

With:
b contAW :
Contact length of the first two rolls
b contSW :
Contact length between the first and second rolls or length of the second roll
  • f 1 = -1 / 20 to -6/20

Zwischen den Koeffizienten des Radiusverlaufs der ersten Walzen gilt vorzugsweise: a 1 = f 1 a 3 b 2 contAW

Figure imgb0004

mit: f1 = -1/20 bis -6/20Between the coefficients of the radius profile of the first rolls preferably applies: a 1 = f 1 a 3 b 2 contAW
Figure imgb0004

with: f 1 = -1/20 to -6/20

Eine alternative Lösung sieht bei einem Walzgerüst der eingangs genannten Art ein Radiusverlauf der ersten Walzen vor, der der Beziehung genügt: R AW x = a 0 + a 1 x + a 2 x 2 + a 3 x 3 + a 4 x 4 + a 5 x 5

Figure imgb0005

mit:

RAW (x):
Radiusverlauf der ersten Walze
x:
Koordinate in Ballen-Längsrichtung
a0:
aktueller Radius der ersten Walze
a1:
Optimierungsparameter (Keilfaktor)
a2 bis a5:
Koeffizienten (Stellbereich des CVC-Systems)
An alternative solution provides for a rolling mill of the type mentioned a radius profile of the first rolls, which satisfies the relationship: R AW x = a 0 + a 1 x + a 2 x 2 + a 3 x 3 + a 4 x 4 + a 5 x 5
Figure imgb0005

With:
R AW (x):
Radius of the first roller
x:
Coordinate in bale longitudinal direction
a 0 :
current radius of the first roller
a 1 :
Optimization parameter (wedge factor)
a 2 to a 5 :
Coefficients (setting range of the CVC system)

Hierbei ist für den Radiusverlauf der zweiten Walzen die Funktion vorgesehen: R SW x = s 0 + s 1 x + s 2 x 2 + s 3 x 3 + s 4 x 4 + s 5 x 5

Figure imgb0006

mit:

RSW(x):
Radiusverlauf der zweiten Walze
x:
Koordinate in Ballen-Längsrichtung
s0:
aktueller Radius der zweiten Walze
s1:
Optimierungsparameter (Keilfaktor)
s2 bis s5:
Koeffizienten (Stellbereich des CVC-Systems)
wobei folgende Beziehung zwischen den genannten Größen besteht: s 1 = f 1 R SW / R AW b 2 contAW - b 2 contSW a 3 + b 2 contSW s 3 + f 2 R SW / R AW b 4 contAW - b 4 contSW a 5 + b 4 contSW s 5
Figure imgb0007

mit:
bcontAW:
Kontaktlänge der beiden ersten Walzen
bcontSW:
Kontaktlänge zwischen erster und zweiter Walze oder Länge der zweiten Walze
  • f1 = -1/20 bis -6/20
  • f2 = 0 bis -9/112
Here, the function is provided for the radius profile of the second rolls: R SW x = s 0 + s 1 x + s 2 x 2 + s 3 x 3 + s 4 x 4 + s 5 x 5
Figure imgb0006

With:
R SW (x):
Radius of the second roller
x:
Coordinate in bale longitudinal direction
s 0 :
current radius of the second roller
s 1 :
Optimization parameter (wedge factor)
s 2 to s 5 :
Coefficients (setting range of the CVC system)
the following relationship exists between the mentioned quantities: s 1 = f 1 R SW / R AW b 2 contAW - b 2 contSW a 3 + b 2 contSW s 3 + f 2 R SW / R AW b 4 contAW - b 4 contSW a 5 + b 4 contSW s 5
Figure imgb0007

With:
b contAW :
Contact length of the first two rolls
b contSW :
Contact length between the first and second rolls or length of the second roll
  • f 1 = -1/20 to -6/20
  • f 2 = 0 to -9/112

In diesem Falle gilt zwischen den Koeffizienten des Radiusverlaufs der ersten Walzen vorzugsweise: a 1 = f 1 a 3 b 2 contAW + f 2 a 5 b 4 contAW

Figure imgb0008

mit:

  • f1 = -1/20 bis -6/20
  • f2 = 0 bis -9/112
In this case, between the coefficients of the radius profile of the first rolls preferably applies: a 1 = f 1 a 3 b 2 contAW + f 2 a 5 b 4 contAW
Figure imgb0008

With:
  • f 1 = -1/20 to -6/20
  • f 2 = 0 to -9/112

Die Koeffizienten a4 und a5 des Radiusverlaufs der ersten Walzen können dabei Null sein. In diesem Falle wird also der Verlauf des Radius der ersten Walzen als Polynom dritter Ordnung dargestellt, während der Verlauf des Radius der zweiten Walzen als Polynom fünfter Ordnung dargestellt ist.The coefficients a 4 and a 5 of the radius profile of the first rolls can be zero. In this case, therefore, the course of the radius of the first rolls is represented as a third order polynomial, while the course of the radius of the second rolls is shown as a fifth order polynomial.

Umgekehrt ist es auch möglich, dass die Koeffizienten s4 und s5 des Radiusverlaufs der zweiten Walzen Null sind. Dann wird der Verlauf des Radius der ersten Walzen als Polynom fünfter Ordnung dargestellt, während der Verlauf des Radius der zweiten Walzen als Polynom dritter Ordnung dargestellt ist.Conversely, it is also possible that the coefficients s 4 and s 5 of the radius profile of the second rolls are zero. Then, the course of the radius of the first rolls is represented as a fifth order polynomial, while the course of the radius of the second rolls is represented as a third order polynomial.

Wie als solches vorbekannt, ist bevorzugt vorgesehen, dass der Radiusverlauf der ersten Walzen so ausgebildet ist, dass die Tangente, die einen Enddurchmesser und die konvexe Partie der Walze berühren, und die Tangente, die den anderen Enddurchmesser und die konkave Partie der Walze berühren, zueinander parallel und gegenüber den Walzenachsen um einen Keilwinkel geneigt verlaufen. Analoges gilt für den Radiusverlauf RSW (x) der zweiten Walze.As previously known as such, it is preferably provided that the radius profile of the first rollers is designed such that the tangent, which touch an end diameter and the convex portion of the roller, and the tangent, which touch the other end diameter and the concave portion of the roller, parallel to each other and inclined with respect to the roll axes inclined by a wedge angle. The same applies to the radius profile R SW (x) of the second roller.

Die ersten Walzen sind bevorzugt Arbeitswalzen und die zweiten Walzen sind bevorzugt Stützwalzen.The first rolls are preferably work rolls and the second rolls are preferably back-up rolls.

Es ist aber auch möglich, dass das Walzgerüst ein Sextogerüst ist und die ersten Walzen Zwischenwalzen sind und die zweiten Walzen Stützwalzen sind.But it is also possible that the rolling mill is a Sextogerüst and the first rolls are intermediate rolls and the second rolls are backup rolls.

Generell gilt, dass der jeweilige Linearanteil (Keilanteil), die Kontaktlänge und der Durchmesser der entsprechenden Nachbarwalze berücksichtigt werden.In general, the respective linear component (wedge component), the contact length and the diameter of the corresponding adjacent roller are taken into account.

In der Zeichnung ist ein Ausführungsbeispiel der Erfindung dargestellt. Es zeigen:

Fig. 1
schematisch ein Walzgerüst, in dem ein Walzgut von Zwei Arbeitswalzen gewalzt werden, die von zwei Stützwalzen abgestützt werden,
Fig. 2
in perspektivischer Ansicht eine Arbeitswalze, die von einer Stützwalze gestützt wird und
Fig. 3
die Arbeitswalzen samt Walzgut in Walzrichtung betrachtet.
In the drawing, an embodiment of the invention is shown. Show it:
Fig. 1
schematically a rolling mill in which a rolling of two work rolls are rolled, which are supported by two support rollers,
Fig. 2
in perspective view of a work roll, which is supported by a support roller and
Fig. 3
the work rolls including rolling considered in the rolling direction.

In den Figuren sind die Verhältnisse dargestellt, die bereits aus der EP 1 307 302 B2 bekannt sind, auf die insoweit ausdrücklich Bezug genommen wird. In Fig. 1 ist ein Walzgut 1 in Form einer Metallbramme zu sehen, die von zwei ersten Walzen 2 in Form von Arbeitswalzen gewalzt wird. Die ersten Walzen 2 werden von zweiten Walzen 3, nämlich von Stützwalzen, abgestützt.In the figures, the conditions are shown, already from the EP 1 307 302 B2 are known, to which extent expressly made reference. In Fig. 1 is a rolling 1 to see in the form of a metal slab, which is rolled by two first rolls 2 in the form of work rolls. The first rollers 2 are supported by second rollers 3, namely back-up rollers.

Die Arbeitswalzen 2 und auch die Stützwalzen 3 weisen einen sog. CVC-Schiff auf, d. h. bezüglich einer Mittenebene 4 ist das Profil nicht symmetrisch. Details hierzu sind in der genannten EP 1 307 302 B1 beschrieben. Demgemäß haben die Walzen 2, 3 über der Koordinate x in Ballen-Längsrichtung einen funktionalen Verlauf, der sich aus Polynomen n-ter Ordnung ergeben, wobei Polynome dritter oder fünfter Ordnung bevorzugt sind bzw. zumeist ausreichen.The work rolls 2 and the support rollers 3 have a so-called. CVC ship, ie with respect to a center plane 4, the profile is not symmetrical. Details on this are in the mentioned EP 1 307 302 B1 described. Accordingly, the rollers 2, 3 over the coordinate x in the bale longitudinal direction have a functional course resulting from nth-order polynomials, with third- or fifth-order polynomials being preferred or, for the most part, sufficient.

Werden die Arbeitswalzen 2 relativ zueinander axial verschoben, kann der Walzspalt entsprechend beeinflusst werden. Die Last zwischen den Arbeitswalzen 2 und den Stützwalzen 3 ist über den Kontaktbereich bcont (s. Fig. 2) ungleich verteilt und ändert sich mit der Verschiebeposition der Arbeitswalzen.If the work rolls 2 are displaced axially relative to one another, the roll gap can be influenced accordingly. The load between the work rolls 2 and the backup rolls 3 is over the contact area b cont (s. Fig. 2 ) unevenly distributed and changes with the shift position of the work rolls.

Die sich aus den Walzenformen ergebenen Lasten und die lokale positive oder negative Relativgeschwindigkeit führen - wie es in Fig. 2 illustriert ist - zu unterschiedlichen Umfangskräften Qi über der Kontaktbreite bcont. Die Verteilung der Walzenumfangskraft Qi erzeugt ein Moment M um die Mitte des Walzgerüsts, was zum Schränken ("Crossen") der Walzen und damit zu Axialkräften in den Walzenlagern führen kann. Dies kann vermieden werden, indem den Walzen ein entsprechender Schliff verliehen wird. Vorliegend erfolgt dies mit einem Radiusverlauf, der als Polynom dritter oder fünfter Ordnung vorgegeben ist.The resulting from the roll shapes loads and the local positive or negative relative speed lead - as in Fig. 2 is illustrated - to different circumferential forces Q i over the contact width b cont . The distribution of the roller peripheral force Q i creates a moment M around the center of the rolling stand, which can lead to the "rolling" of the rolls and thus to axial forces in the roll bearings. This can be avoided by giving the rolls a corresponding cut. In the present case this is done with a radius course, which is given as a polynomial of the third or fifth order.

Aus der EP 1 307 302 B2 ist es bekannt, den sog. Keilfakor, d. h. der Koeffizient vor dem linearen Polynomanteil, zu optimieren, wofür entsprechende Beziehungen vorgeschlagen werden.From the EP 1 307 302 B2 It is known to optimize the so-called wedge factor, ie the coefficient before the linear polynomial part, for which corresponding relationships are proposed.

Wie in Fig. 3 gesehen werden kann, ist vorgesehen, dass der Radiusverlauf der Arbeitswalzen 2 so ausgebildet ist, dass die Tangente 5, die einen Enddurchmesser 6 und die konvexe Partie der Arbeitswalze 2 berühren, und die Tangente 7, die den anderen Enddurchmesser 8 und die konkave Partie der Walze 2 berühren, zueinander parallel und gegenüber den Walzenachsen um einen Keilwinkel α geneigt verlaufen. Analoges gilt für den Radusverlauf der Stützwalzen 3.As in Fig. 3 can be seen, it is provided that the radius profile of the work rolls 2 is formed so that the tangent 5, the end diameter 6 and the convex portion of the work roll 2 touch, and the tangent 7, the other end diameter 8 and the concave portion of the Touch roller 2, parallel to each other and inclined relative to the roll axes by a wedge angle α. The same applies to the Radusverlauf the support rollers. 3

Demgemäß kann das vorliegende Konzept nochmals so zusammengefasst werden:Accordingly, the present concept can be summarized again as follows:

Die Regel für die Auslegung der Arbeitswalzenkontur und die Festlegung des Keilanteils (linearer Koeffizient der Polynomfunktion) ergeben sich gemäß oder sehr ähnlich der bereits vorbekannten EP 1 307 302 B1 . Die Koeffizienten a2, a3, a4 und a5 (im Falle eines Polynoms fünfter Ordnung) ergeben sich aus dem gewünschten Stellbereich oder Effekt im Walzspalt. Als Kontaktbreite ist die Kontaktlänge zwischen Arbeits- und Stützwalze oder alternativ die Arbeitswalzenlänge für die Auslegung der CVC-Arbeitswalzen und namentlich für den Keilanteil (a1) anzusetzen, wie in der EP 1 307 302 B1 beschrieben. Werden diese Regeln eingehalten, sind die Arbeitswalzenkonturen und insbesondere der a1-Koeffizient (Keilanteil) optimal ausgelegt.The rule for the design of the work roll contour and the definition of the wedge component (linear coefficient of the polynomial function) are obtained according to or very similar to those already known EP 1 307 302 B1 , The coefficients a 2 , a 3 , a 4 and a 5 (in the case of a fifth-order polynomial) result from the desired setting range or effect in the roll gap. The contact length between the working and support rollers or, alternatively, the working roller length for the design of the CVC work rolls and, in particular, for the wedge component (a 1 ), is to be used as the contact width, as in US Pat EP 1 307 302 B1 described. If these rules are adhered to, the work roll contours and, in particular, the a 1 coefficient (wedge component) are optimally designed.

Für den Keilanteil s1 der Stützwalzenkontur, die ebenfalls durch eine Polynomfunktion beschrieben werden kann, gelten ähnliche Beziehungen (die iterativ offline errechnet werden können). Die Werte für den Keilanteil s1 variieren abhängig von der dazugehörigen Arbeitswalzenkontur und -länge. Die Stützwalzenform muss also an die Arbeitswalzenform angepasst werden. Die Koeffizienten s2, s3, s4 und s5 (im Falle einer Darstellung der Stützwalzenkontur durch ein Polynom fünfter Ordnung) ergeben sich aus dem gewünschten Stellbereich bzw. der Anpassung an die Arbeitswalzen-S-Form. Für den Linearanteil gilt hier die oben genannte Vorgehensweise für die Auslegung der Stützwalzenkontur.For the wedge component s 1 of the backup roll contour, which can also be described by a polynomial function, similar relationships apply (which can be calculated iteratively offline). The values for the wedge component s 1 vary depending on the associated work roll contour and length. The backup roll form must therefore be adapted to the work roll shape. The coefficients s 2 , s 3 , s 4 and s 5 (in the case of a representation of the back-up roll contour by a fifth-order polynomial) result from the desired adjustment range or adaptation to the work roll S shape. For the linear component, the above-mentioned procedure for the design of the support roller contour applies here.

Für den Sonderfall, dass - bei einer Darstellung des Radiusverlaufs als Polynom dritter Ordnung - die Stützwalze keine CVC-Kontur aufweist, ist der Koeffizient s3 gleich Null.For the special case that - in a representation of the radius profile as a third-order polynomial - the backup roller has no CVC contour, the coefficient s 3 is equal to zero.

Die oben genannten Beziehungen gelten auch für Konturen, die einer S-förmigen Kontur ähnlich sind, z. B. für eine sog. "SmartCrown"-Funktion (Sinusfunktion) oder für Konturen, die durch eine Punktfolge vorgegeben werden und mit einer der oben genannten Polynomfunktionen approximierbar sind.The above relationships also apply to contours similar to an S-shaped contour, e.g. B. for a so-called. "SmartCrown" function (sine function) or for contours that are specified by a point sequence and are approximated with one of the above polynomial functions.

Bei einem Sexto-Gerüst kann die Vorgehensweise in gleichere Weise durchgeführt werden. Hier wird analog die Arbeitswalze ausgelegt. Die Auslegung der Keiligkeit der Zwischenwalze erfolgt wie bei der Stützwalze. Nachdem die Zwischenwalze festliegt, führt man die Auslegung der Stützwalze des Sextos analog zur Auslegung der Stützwalze des Quartos durch. Allgemein ausgedrückt, werden dabei der jeweilige Linearanteil, die Kontaktlänge und der Durchmesser der entsprechenden Nachbarwalze- berücksichtigt.For a sexto framework, the procedure can be carried out in the same way. Here, the work roll is designed analogously. The design of the wedging of the intermediate roll is carried out as in the backup roll. After the intermediate roll has been fixed, the design of the support roll of the Sexto is carried out analogously to the design of the quarto support roll. Generally speaking, the respective linear component, the contact length and the diameter of the corresponding adjacent roller are taken into account.

Im Sonderfall kann z. B. die Arbeitswalzenkontur durch eine Polynomfunktion fünfter Ordnung und die Stützwalze oder Zwischenwalze durch eine Polynomfunktion dritter Ordnung oder umgekehrt ausgeführt sein. Hier gelten für die Arbeitswalzen die obigen Gesetzmäßigkeiten. Für die Stütz- und Zwischenwalzenkonturen werden die Keiligkeiten ebenfalls nach obiger Vorgehensweise optimiert.In a special case z. B. the work roll contour by a polynomial function fifth order and the backup roll or intermediate roll by a polynomial function third order or vice versa be executed. Here, the above laws apply to the work rolls. For the support and intermediate roll contours, the wedges are also optimized according to the above procedure.

Die obigen Ausführungen gelten einmal für die Approximation des Radiusprofils durch ein Polynom dritter Ordnung und einmal für ein Polynom fünfter Ordnung. Grundsätzlich ist es aber natürlich auch möglich, Polynome noch höherer Ordnung vorzusehen. Zumeist werden indes seiten Polynome höherer Ordnung als fünf angewendet.The above statements apply once to the approximation of the radius profile by a third order polynomial and once to a fifth order polynomial. In principle, however, it is also possible to provide polynomials of even higher order. In most cases, however, higher-order polynomials than five are used.

Bezugszeichenliste:LIST OF REFERENCE NUMBERS

11
Walzgutrolling
22
erste Walze (Arbeitswalze)first roller (work roll)
33
zweite Walze (Stützwalze)second roller (back-up roller)
44
Mittenebenemidplane
55
Tangentetangent
66
Enddurchmesserfinal diameter
77
Tangentetangent
88th
Enddurchmesserfinal diameter
αα
Keilwinkelwedge angle

Claims (10)

  1. A roll stand for rolling a product (1), particularly a metal product, which comprises a pair of first rolls (2) in contact with a pair of second rolls (3) which support the first rolls, wherein the first rolls (2) and the second rolls (3) are provided with a radius course, a so-termed CVC grind, which is asymmetrical relative to a centre plane (4), wherein the radius course of the first rolls (2) satisfies the equation: R AW x = a 0 + a 1 x + a 2 x 2 + a 3 x 3
    Figure imgb0017

    wherein
    RSW(x): radius course of the second roll
    x: co-ordinate in the longitudinal direction of the barrel with the origin x = 0 in the barrel centre
    s0: actual radius of the second roll
    s1: optimisation parameter, wedge factor
    s2, s3: coefficients, adjustment range of the CVC system
    RAW(x): radius course of the first roll
    x: co-ordinate in longitudinal direction of the barrel with the origin x = 0 in the barrel centre
    a0: actual radius of the first roll
    a1: optimisation parameter, wedge factor
    a2, a3: coefficients, adjustment range of the CVC system
    characterised in that
    the radius course of the second roll (3) satisfies the equation: R SW x = s 0 + s 1 x + s 2 x 2 + s 3 x 3
    Figure imgb0018

    wherein
    wherein the following relation exists between the said variables: s 1 = f 1 R SW / R AW b 2 contAW - b 2 contSW a 3 + b 2 contSW s 3
    Figure imgb0019

    wherein
    b2 contAW: contact length of the two first rolls
    b2 contSW: contact length between the first and second rolls or length of the second roll
    f1 = -1/20 to -6/20.
  2. Roll stand according to claim 1, characterised in that the following relation exists between the coefficients of the radius course of the first rolls (2): a 1 = f 1 a 3 b 2 contAW
    Figure imgb0020

    wherein
    f1 = -1/20 to -6/20.
  3. Roll stand for rolling a product (1), particularly a metal product, which comprises a pair of first rolls (2) in contact with a pair of second rolls (3) which support the first rolls, wherein the first rolls (2) and the second rolls (3) are provided with a radius course, a so-termed CVC cut, which is asymmetrical relative to a centre plane (4), wherein the radius course of the first rolls (2) satisfies the equation: R AW x = a 0 + a 1 x + a 2 x 2 + a 3 x 3 = a 4 x 4 + a 5 x 5
    Figure imgb0021

    wherein
    RAW(x): radius course of the first roll
    x: co-ordinate in the longitudinal direction of the barrel
    a0: actual radius of the first roll
    a1: optimisation parameter, wedge factor
    a2 to a5: coefficients, adjustment range of the CVC system
    characterised in that
    the radius course of the second rolls (3) satisfies the equation: R SW x = s 0 + s 1 x + s 2 x 2 = s 3 x 3 + s 4 x 4 + s 5 x 5
    Figure imgb0022

    wherein
    RSW(x): radius course of the second roll
    x: co-ordinate in the longitudinal direction of the barrel
    s0: actual radius of the second roll
    s1: optimisation parameter, wedge factor
    s2 to s5: coefficients, adjustment range of the CVC system
    wherein the following relation exists between the said variables: s 1 = f 1 R SW / R AW b 2 contAW - b 2 contSW a 3 + b 2 contSW s 3 + f 2 R SW / R AW b 4 contAW - b 4 contSW a 5 + b 4 contSW s 5
    Figure imgb0023

    wherein
    bcontAW: contract length of the two first rolls
    bcontSW: contact length between first and second rolls or length of the second roll
    f1 = -1/20 to -6/20
    f2 = 0 to -9/112.
  4. Roll stand according to claim 3, characterised in that the following relation exists between the coefficients of the radius course of the first rolls (2): a 1 = f 1 a 3 b 2 contAW + f 2 a 5 b 4 contAW :
    Figure imgb0024

    wherein
    f1 = -1/20 to -6/20
    f2 = 0 to -9/112.
  5. Roll stand according to claim 3, characterised in that the coefficients a4 and a5 of the radius course of the second rolls (2) are zero.
  6. Roll stand according to claim 3, characterised in that the coefficients s4 and s5 of the radius course of the second rolls (2) are zero.
  7. Roll stand according to any one of claims 1 to 6, characterised in that the radius course RAW(x) of the first rolls (2) and/or the radius course RSW(x) of the second rolls (3) is so designed that the tangents (5) that touch one end diameter (6) and the convex part of the work roll (2) and the tangents (7) that touch the other end diameter (8) and the concave part of the work roll (2) are parallel to each other and are inclined relative to the roll axes by a wedge angle α.
  8. Roll stand according to claim 1 or 3, characterised in that the first rolls are work rolls (2) and the second rolls are backing rolls (3).
  9. Roll stand according to claim 1 or 3, characterised in that the roll stand is a six-high stand and the first rolls are intermediate rolls and the second rolls are backing rolls.
  10. Roll stand according to claims 1 to 9, consisting of a plurality of rolls, characterised in that in general the respective linear component, the contact length and the diameter of the corresponding adjacent roll are taken into consideration in the determination of the coefficients.
EP09799260.6A 2008-12-17 2009-12-15 Roll stand for rolling a product, in particular made of metal Active EP2379241B1 (en)

Applications Claiming Priority (3)

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DE102008062402 2008-12-17
DE102009021414A DE102009021414A1 (en) 2008-12-17 2009-05-15 Roll stand for rolling a particular metallic Guts
PCT/EP2009/008989 WO2010075961A1 (en) 2008-12-17 2009-12-15 Roll stand for rolling a product, in particular made of metal

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WO2010075961A1 (en) 2010-07-08
UA100613C2 (en) 2013-01-10
ES2449867T3 (en) 2014-03-21
CA2745945A1 (en) 2010-07-08
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CN102256715A (en) 2011-11-23
BRPI0923000A2 (en) 2015-12-15
US9180503B2 (en) 2015-11-10
KR101312453B1 (en) 2013-09-27
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CA2745945C (en) 2014-02-04

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