EP2360003B1 - Method and device for operating a needle valve nozzle of an injection moulding tool - Google Patents

Method and device for operating a needle valve nozzle of an injection moulding tool Download PDF

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Publication number
EP2360003B1
EP2360003B1 EP11001340.6A EP11001340A EP2360003B1 EP 2360003 B1 EP2360003 B1 EP 2360003B1 EP 11001340 A EP11001340 A EP 11001340A EP 2360003 B1 EP2360003 B1 EP 2360003B1
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EP
European Patent Office
Prior art keywords
needle
shut
conical portion
valve
closed position
Prior art date
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Active
Application number
EP11001340.6A
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German (de)
French (fr)
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EP2360003A1 (en
Inventor
Wolfgang Homes
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Meusburger Deutschland GmbH
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Meusburger Deutschland GmbH
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Publication of EP2360003A1 publication Critical patent/EP2360003A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/28Closure devices therefor
    • B29C45/2806Closure devices therefor consisting of needle valve systems
    • B29C45/281Drive means therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/77Measuring, controlling or regulating of velocity or pressure of moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0025Preventing defects on the moulded article, e.g. weld lines, shrinkage marks
    • B29C2045/0032Preventing defects on the moulded article, e.g. weld lines, shrinkage marks sequential injection from multiple gates, e.g. to avoid weld lines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C2045/0089Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor successive filling of parts of a mould cavity, i.e. one cavity part being filled before another part is filled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/28Closure devices therefor
    • B29C45/2806Closure devices therefor consisting of needle valve systems
    • B29C45/281Drive means therefor
    • B29C2045/2824Needle valves driven by an electric motor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76494Controlled parameter
    • B29C2945/76498Pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76494Controlled parameter
    • B29C2945/76545Flow rate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76494Controlled parameter
    • B29C2945/76595Velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76655Location of control
    • B29C2945/76732Mould
    • B29C2945/76752Mould runners, nozzles
    • B29C2945/76755Mould runners, nozzles nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76655Location of control
    • B29C2945/76765Moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76655Location of control
    • B29C2945/76775Fluids
    • B29C2945/76785Fluids hydraulic fluids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76822Phase or stage of control
    • B29C2945/76859Injection
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76929Controlling method
    • B29C2945/76939Using stored or historical data sets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0025Preventing defects on the moulded article, e.g. weld lines, shrinkage marks

Definitions

  • the invention relates to a method for controlling a needle valve nozzle of an injection molding tool according to the preamble of claim 1, and a device for carrying out the method according to the preamble of claim 6 and 8.
  • today needle valve nozzles are used to manufacture plastic molded parts with which Injected via a melt material distributor and liquefied by heating plastic is injected into an injection mold, also known as a cavity, from which the molded part can be removed after the plastic has solidified.
  • Methods and devices for operating needle valve nozzles are known from the EP 2 226 173 A1 , of the JP 6 064002 A , of the US 2002/121713 A1 and the JP H11 42683 known.
  • the EP 2 226 173 A1 claims priority from 06.03.2009, was published on 08.09.2010 and represents a state of the art according to Article 54 (3) EPC. It discloses a piston-cylinder drive for needle valve nozzles, the pressure medium outflow from the piston opening when the nozzle is opened. Cylinder drive is throttled. The JP 6 064002 A also discloses throttling the pressure medium outflow when the valve pin is opened.
  • the US 2002/121713 A1 discloses the use of hydraulic servo valves or electric motors for valve needles.
  • the US 2002/121713 and the JP H11 42683 reveal conical sections of the nozzle and valve pin.
  • each needle valve nozzle containing a valve needle, which is moved in the axial direction by an actuating device in the form of a double-acting hydraulic cylinder in order to open or close an opening in the housing of the valve gate nozzle, through which the plastic melt is injected into the cavity close.
  • an actuating device in the form of a double-acting hydraulic cylinder in order to open or close an opening in the housing of the valve gate nozzle, through which the plastic melt is injected into the cavity close.
  • valve gate nozzles If several valve gate nozzles are opened at the same time, the problem arises that when the plastic melt flows introduced through the nozzles flow into the cavity, a weld line can occur between the melt fronts flowing into one another, which usually leads to visual defects and a mechanical weak point in the finished molded part .
  • the weld line is avoided in that the The respective needle valve nozzles can only be actuated one after the other if the melt front is already in front of its opening or has moved past it, whereby the front of the plastic melt is taken over by the melt flow from the subsequently opened needle valve nozzle.
  • an injection molding tool for injecting a plastic melt into a cavity of an injection mold comprises one or more needle valve nozzles, each of which has a nozzle housing in which one Closure needle with a conical section can be moved by an actuating device between a closed position in which the flow of the plastic melt is interrupted by the opening of the needle shut-off nozzle and an open position in which the liquid plastic melt is injected into the cavity.
  • the method according to the invention is characterized in that the size of the volume flow of the plastic melt is controlled during the injection process.
  • the use of the method according to the invention has the advantage that an excessive pressure drop, which arises due to the nozzle openings in the entire supply system for the plastic melt being released too quickly at the beginning of the opening process of the respective needle valve, can be specifically prevented or at least reduced in that the The speed of the respective closure needle at the beginning of the opening movement is preferably reduced compared to the speed at the end of the opening movement.
  • Another advantage of the method according to the invention can be seen in the fact that, by avoiding stagnation of the melt front in the cavity, injection molded products can be produced with a higher quality.
  • the valve pin has an opening angle in the range between 1 ° and 20 ° with respect to the longitudinal axis of the valve pin, and the nozzle housing has an opening angle between 10 ° and 40 °.
  • this leads to a further reduction in pressure fluctuations in the plastic melt and to an increase in the length of the annular gap through which the melt flows at the beginning of the opening process, which in turn has an advantageous effect on maintaining the chemical consistency of the plastic melt affects.
  • the duration of the opening process which in conventional needle valve nozzles is in the range of 0.1 to 0.2 seconds for the full stroke of the valve needle, can be extended to a total duration of several seconds, preferably 2 to 6 seconds, in the method according to the invention, whereas the closing process has a duration of preferably 0.1 to 0.3 seconds.
  • the actuating device comprises a piston which is pressurized with a pressure fluid, in particular hydraulic oil, from an associated pressure fluid source and which is movably received in a corresponding cylinder in a known manner.
  • a pressure fluid in particular hydraulic oil
  • the Pressure fluid arranged a preferably adjustable flow throttle, which flows through the pressure fluid and reduces the volume flow of the pressure fluid when moving the valve pin from the closed position to the open position.
  • the advantage of using a flow restrictor is that it can also be retrofitted comparatively inexpensively to existing plastic injection devices, and in the case of a restrictor with e.g. the movement speed of the shut-off needle during the opening process can be set separately for each needle without great effort by means of an adjusting screw which is adjustable from the outside.
  • the throttle is further preferably assigned a bypass line with a check valve contained therein, via which the pressure fluid is guided when the valve needle moves from the open position to the closed position.
  • the pressure fluid flows over the throttle when the valve pin is opened and over the opened check valve and the bypass line downstream in terms of flow and running parallel to the throttle valve when the valve needle is closed.
  • a proportional valve can also be integrated into the pressure fluid line, through which the pressure fluid flows when the needle valve nozzle is opened and which preferably controls the volume flow of the pressure fluid according to a predetermined profile, which, for example, in the form of a map in an electronic control device controlling the proportional valve can be filed.
  • the throttle or the proportional valve can be adjusted hydraulically, pneumatically, electrically and / or mechanically, as a result of which the opening time of the needle valve nozzle associated with the throttle or the proportional valve can advantageously be adjusted easily and time-saving way.
  • the actuating device comprises a servomotor mechanically coupled to the locking needle, and that an electronic control device is provided which controls the servomotor when the locking needle moves from the closed position into the open position in accordance with a predetermined speed profile.
  • a servo motor is comparatively complex in terms of control technology, the position and speed of the valve pin can be adjusted with high precision in a very short time.
  • a device for carrying out the method according to the invention comprises a nozzle housing, in which a closure needle with a conical section is moved by an actuating device from a closed position, in which the flow of the plastic melt is interrupted, to an open position, in which the liquid plastic material is injected into the cavity, is movable.
  • the actuating device in this case has a double-acting piston which is guided in a cylinder and is charged with a pressure fluid from a pressure fluid source, in particular a hydraulic source.
  • a flow restrictor also referred to below as a throttle, which reduces the volume flow of the pressure fluid when the actuating device moves the closure needle from the closed position into the open position.
  • the preferably adjustable throttle is assigned a bypass line with a check valve arranged therein, via which the pressure fluid is passed when the piston moves the valve pin into the closed position.
  • a check valve and a bypass line a multi-way valve can also be used, which switches the flow paths of the pressure fluid directly.
  • the full line cross-section is available for the flow of the pressure fluid when the valve needle is moved into the closed position without constrictions interfering with the flow of the pressure fluid.
  • the time period in which the closure needle is moved into the closed position can advantageously be shortened given a predetermined size of the piston and a predetermined pressure of the pressure fluid.
  • the throttle is arranged in the line of the pressure fluid, through which the pressure fluid is led out when the valve pin is opened from the corresponding chamber of the double-acting cylinder, for example to an expansion tank.
  • the actuating device can comprise a servo motor mechanically coupled to the locking needle, to which an electronic control device is assigned, which controls the servomotor when the locking needle moves from the closed position into the open position according to a predetermined speed profile.
  • This embodiment advantageously enables a computer-controlled selection of different speed profiles, which can be used in particular in the production of different injection molded parts. For example, after a first injection molding process carried out on a test basis, the duration of the opening process can be adapted for some selected needle valve nozzles be made. It is advantageous here that the setting of the speed profiles with which the servomotors are controlled can, for example, be carried out centrally on a computer, which preferably also contains a database in which a large number of speed profiles for the respective locking needles are stored, which are used for production of different molded parts can be used.
  • the conical inner section of the housing of the needle valve nozzle comprises a first section, which is assigned to the conical section of the valve needle in the closed position and which has an opening angle between 2 ° and 25 ° with respect to the longitudinal axis of the valve needle, whereas the nozzle housing has a relative total angle in Has a range of 10 ° - 40 °.
  • the conical section of the valve pin has an opening angle between 1 ° and 20 °
  • the housing of the needle valve nozzle has an inner cone with an opening angle of 2 ° - 25 in the area of the conical section of the valve pin in the closed position with respect to the axis of the valve pin °.
  • a closure needle with an opening angle that deviates from the conical section of the nozzle housing is used, since this causes the temporal change in the cross-sectional area through which the plastic melt flows in a predetermined time interval when opening and moving the closure needle, which preferably moves at a constant speed the wise is changed that the volume flow of the injected plastic melt increases very slowly at the beginning.
  • the conical section of the closure needle interacts with the conical inner geometry of the nozzle housing when the closure needle is moved at an essentially constant speed in such a way that the volume flow - and thus the pressure drop in the plastic melt - is very low at the beginning of the opening process is and also only increases very slowly, and the volume flow subsequently increases disproportionately to the distance covered in the course of the opening movement of the closure needle.
  • the disproportionate increase in the volume flow of the injected plastic melt can be further increased by the fact that the first conical section of the nozzle housing, which interacts with the conical section of the sealing needle, has an opening angle of, for example, 1 ° to 20 ° larger than the angle of the conical section of the sealing needle , which is advantageously in the range from 2 ° to 25 °.
  • the first conical section of the nozzle housing is followed by a corresponding second conical section of the nozzle housing, which has an opening angle adapted to the opening angle of the first section, so that the two conical sections together have a total opening angle of 10 ° -40 °.
  • a device 100 for injecting a plastic melt into a cavity of an injection mold (not shown in more detail) comprises a needle valve nozzle 1, which has a nozzle housing 22 in which a valve needle 8 is moved by an actuating device 4 along an axis 18 from a closed position into an in Fig. 3 shown open position is movable back and forth to a in Fig. 3 to open or close the injection opening 3 shown.
  • the actuating device 4 comprises a cylinder 11, in which a double-acting piston 12 is received, which is mechanically coupled to the closure needle 8.
  • a pressure fluid 26 such as a hydraulic or pneumatic medium, via its own connection 7a and 7b.
  • a hydraulic medium 26 is assumed below.
  • the hydraulic medium 26 which is provided at high pressure by a hydraulic source, not shown in detail, in particular a hydraulic pump, is provided.
  • a hydraulic source not shown in detail, in particular a hydraulic pump
  • the associated outlet 9a of the multi-way valve 2 is connected directly to the first connection 7a via a corresponding hydraulic line, in order to allow the hydraulic medium 26 to flow as freely as possible.
  • the second port 7b of the cylinder 11 is connected to the second outlet 9b of the multi-way valve 2 via a flow restrictor 5 and a check valve 6 arranged parallel to it in a bypass line 28, the check valve 6 being arranged in the bypass line 28 in such a way that the bypass line 28 is blocked and the hydraulic medium 26 flows from the second chamber 10b via the flow restrictor 5 to the multi-way valve 2 when the first chamber 10a is pressurized to move the valve pin 8 from the closed position to the open position.
  • the flow restrictor 5 can comprise an adjusting screw, not shown in the drawings, with which the line cross section of the line, in which the flow restrictor is accommodated, can preferably be changed continuously, by the volume flow of the hydraulic medium 26 - and thus the movement speed of the piston 12 and to be able to reduce the locking needle 8 coupled to it to a desired value.
  • the hydraulic medium 26 supplied from the hydraulic source via the feed line 14 is directly supplied to the bypass line 28 and the flow restrictor 5 by a corresponding position of the multi-way valve 2, as a result of which the Check valve 6 opens and the hydraulic medium 26 flows past the throttle 5 into the second chamber 10b and the piston 12 together with the locking needle 8 coupled to it in the direction of the in Fig. 3 indicated injection opening 3 to move.
  • the first chamber 10a of the cylinder 11 is connected to the return line 16 via the multi-way valve 2 connected, via which the hydraulic medium 26 flows back, for example, into a reservoir, not shown.
  • Fig. 2 An alternative embodiment of the device according to the invention is shown, in which the throttle 5 is arranged in a line section downstream of the multi-way valve 2 as viewed from the piston 12.
  • the bypass line 28 does not have a check valve 6, but the flow of the hydraulic medium 26 through the bypass line 28, which is connected to the multi-way valve 2 via its own connection, is controlled by the multi-way valve 2 - which here is preferably a 5/2 -Multi-way valve designed, is - released or blocked.
  • the supply line 14 is connected directly to the connection 7a when the needle valve nozzle 1 is opened, and the outlet of the multi-way valve 2 assigned to the bypass line 28 is blocked.
  • the connection 7b of the second chamber 10b of the cylinder 4 is connected in terms of flow to the line section in which the flow restrictor 5 is arranged, so that the hydraulic medium 26 flows through the restrictor 5 into the return line 16 and thereby the volume flow of the hydraulic medium 26 is reduced accordingly. Since this also reduces the speed of movement of the piston 12 and the locking needle 8 coupled to it, the opening cross section of FIG Fig. 3 Injection opening 3 shown correspondingly slower, which leads to a reduction in the pressure drop in the supply system for the liquid plastic melt.
  • shut-off needle 8 and the associated nozzle housing 22 will be described below with reference to FIG Fig. 3 described, which shows a sectional view of the conical section 20 of the valve pin 8 and the nozzle housing 22 at the level of the longitudinal axis 18 of the valve pin 8.
  • the conical section 20 of the closure needle 8 has a relative total angle ⁇ in the range from 1 ° to 20 °.
  • the angle ⁇ is spanned by the longitudinal axis 18 of the closure needle 8 and the dashed straight line running through the two outer corner points A and B of the conical section 20.
  • the nozzle housing 22 has as in FIG Fig. 3 shown a first conical section 24, which has an opening angle ⁇ in the range from 2 ° to 25 ° and with the dotted straight line through the corner points C and E in the drawing of FIG Fig. 3 is shown.
  • This first conical section 24 interacts with the conical section 22 of the shut-off needle 8 in such a way that the injection opening 3 of the needle shut-off nozzle 1 is closed by the shut-off needle 8 in a closed position (not shown) and the opening cross section of the needle shut-off nozzle 1 at the start of the movement of the shut-off needle 8 changes very slowly from the closed to the open position and, from the point at which the closure needle 8 has left the region of the conical section 24, increases more rapidly with the distance traveled by the closure needle 8.
  • the first conical section 24 of the nozzle housing 22 is followed by a second conical section 25 which adjusts the maximum opening cross section of the first conical section 24 to the cylindrical cross section of the nozzle housing 22.
  • the angle of the second conical section 25 of the nozzle housing 22 is selected such that the first and second conical sections 24, 25 together have a total opening angle ⁇ in the range from 10 ° to 40 °. This total opening angle ⁇ is shown in the representation of Fig. 3 between the Axis 18 and the dash-dotted straight line shown by points C and D are defined.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Description

Die Erfindung betrifft ein Verfahren zur Steuerung einer Nadelverschlussdüse eines Spritzgusswerkzeuges gemäß dem Oberbegriff von Anspruch 1, sowie eine Vorrichtung zur Durchführung des Verfahrens gemäß dem Oberbegriff von Anspruch 6 und 8. Auf dem Gebiet der Kunststoffverarbeitung werden zur Herstellung von Kunststoffformteilen heutzutage Nadelverschlussdüsen eingesetzt, mit denen über einen Schmelzgut-Verteiler zugeführter, durch Erhitzen verflüssigter Kunststoff in eine auch als Kavität bezeichnete Spritzgussform injiziert wird, aus der das Formteil nach dem Erstarren des Kunststoffs entnommen werden kann. Verfahren und Vorrichtungen zum Betreiben von Nadelverschlussdüsen sind aus der EP 2 226 173 A1 , der JP 6 064002 A , der US 2002/121713 A1 und der JP H11 42683 bekannt. Die EP 2 226 173 A1 beansprucht eine Priorität vom 06.03.2009, wurde am 08.09.2010 veröffentlicht und stellt einen Stand der Technik nach Artikel 54 (3) EPÜ, dar. Sie offenbart einen Kolben-Zylinderantrieb für Nadelverschlussdüsen, wobei beim Öffnen der Düse der Druckmittelabfluss aus dem Kolben-Zylinderantrieb gedrosselt wird. Die JP 6 064002 A offenbart ebenfalls eine Drosselung des Druckmittelabflusses beim Öffnen der Verschlussnadel. Die US 2002/121713 A1 offenbart die Verwendung von hydraulischen Servo-Ventilen oder Elektromotoren für Verschlussnadeln. Die US 2002/121713 und die JP H11 42683 offenbaren konische Abschnitte der Düse und Verschlussnadel. Üblicherweise werden dabei mehrere Nadelverschlussdüsen eingesetzt, die jeweils eine Verschlussnadel enthalten, welche durch eine Betätigungseinrichtung in Form eines doppelt wirkenden Hydraulikzylinders in axialer Richtung bewegt wird, um eine Öffnung im Gehäuse der Nadelverschlussdüse, durch welche die Kunststoffschmelze in die Kavität injiziert wird, freizugeben oder zu verschließen.The invention relates to a method for controlling a needle valve nozzle of an injection molding tool according to the preamble of claim 1, and a device for carrying out the method according to the preamble of claim 6 and 8. In the field of plastic processing, today needle valve nozzles are used to manufacture plastic molded parts with which Injected via a melt material distributor and liquefied by heating plastic is injected into an injection mold, also known as a cavity, from which the molded part can be removed after the plastic has solidified. Methods and devices for operating needle valve nozzles are known from the EP 2 226 173 A1 , of the JP 6 064002 A , of the US 2002/121713 A1 and the JP H11 42683 known. The EP 2 226 173 A1 claims priority from 06.03.2009, was published on 08.09.2010 and represents a state of the art according to Article 54 (3) EPC. It discloses a piston-cylinder drive for needle valve nozzles, the pressure medium outflow from the piston opening when the nozzle is opened. Cylinder drive is throttled. The JP 6 064002 A also discloses throttling the pressure medium outflow when the valve pin is opened. The US 2002/121713 A1 discloses the use of hydraulic servo valves or electric motors for valve needles. The US 2002/121713 and the JP H11 42683 reveal conical sections of the nozzle and valve pin. Usually, several needle valve nozzles are used, each containing a valve needle, which is moved in the axial direction by an actuating device in the form of a double-acting hydraulic cylinder in order to open or close an opening in the housing of the valve gate nozzle, through which the plastic melt is injected into the cavity close.

Bei einem gleichzeitigen Öffnen mehrerer Nadelverschlussdüsen entsteht hierbei das Problem, dass es beim Zusammenfluss der durch die Düsen eingeleiteten Kunststoffschmelzströme in der Kavität zu einer Bindenaht zwischen den ineinander fließenden Schmelzefronten kommen kann, die in der Regel zu optischen Mängeln und einer mechanischen Schwachstelle im fertigen Formteil führt.If several valve gate nozzles are opened at the same time, the problem arises that when the plastic melt flows introduced through the nozzles flow into the cavity, a weld line can occur between the melt fronts flowing into one another, which usually leads to visual defects and a mechanical weak point in the finished molded part .

Bei einem im Stand der Technik auch als Kaskaden-Spritzgießen oder sequentielles Spritzgießen bekannten Verfahren wird die Bindenaht dadurch vermieden, dass die jeweiligen Nadelverschlussdüsen nacheinander jeweils erst dann betätigt werden, wenn sich die Schmelzefront bereits vor ihrer Öffnung befindet oder sich an dieser vorbei bewegt hat, wodurch die Front der Kunststoffschmelze vom Schmelzefluss aus der nachfolgend geöffneten Nadelverschlussdüse übernommen wird.In a method also known in the prior art as cascade injection molding or sequential injection molding, the weld line is avoided in that the The respective needle valve nozzles can only be actuated one after the other if the melt front is already in front of its opening or has moved past it, whereby the front of the plastic melt is taken over by the melt flow from the subsequently opened needle valve nozzle.

Hierbei ergibt sich das Problem, dass der für das zuverlässige Einspritzen der Kunststoffschmelze erforderliche hohe Einspritzdruck zu Beginn an den offenen Nadelverschlussdüsen aufbaut. Dieser Einspritzdruck steht aber auch an den noch verschlossenen Nadelverschlussdüsen an. Dies führt bei den bekannten Nadelverschlussdüsen, bei denen die Betätigung der Verschlussnadeln schlagartig und innerhalb eines sehr kurzen Zeitraumes von nur wenigen Zehntelsekunden zwischen der geschlossenen Stellung und der geöffneten Stellung ohne messbare Zwischenschritte erfolgt, dazu, dass der an den bereits geöffneten Nadelverschlussdüsen anstehende Druck im Zufuhrsystem der Kunststoffschmelze schlagartig abfällt, wenn eine oder mehrere weitere Nadelverschlussdüsen geöffnet werden.The problem here is that the high injection pressure required for the reliable injection of the plastic melt builds up at the beginning on the open needle valve nozzles. This injection pressure is also present at the still closed valve gate nozzles. In the known needle valve nozzles, in which the actuation of the valve needles occurs suddenly and within a very short period of only a few tenths of a second between the closed position and the open position without measurable intermediate steps, the pressure present at the already opened valve gate nozzles in the delivery system the plastic melt drops suddenly when one or more further needle valve nozzles are opened.

Dieser kurzzeitige schlagartige Druckabfall in der bereits in die Kavität einströmenden Kunststoffschmelze führt wiederum zu einer kurzen Stagnation der Front der Schmelze in der Kavität, was in nachteiliger Weise oftmals optische Mängel und mechanische Schwächungen im fertigen Formteil nach sich zieht.This brief sudden drop in pressure in the plastic melt already flowing into the cavity in turn leads to a brief stagnation of the front of the melt in the cavity, which disadvantageously often results in optical defects and mechanical weakening in the finished molded part.

Demgemäß ist es eine Aufgabe der vorliegenden Erfindung, ein Verfahren zu schaffen, mit welchem sich eine starke Schwankung des Druckes an den Nadelverschlussdüsen vermeiden lässt. Eine weitere Aufgabe der vorliegenden Erfindung besteht darin, eine Vorrichtung zur Durchführung des Verfahrens zu schaffen.Accordingly, it is an object of the present invention to provide a method with which a large fluctuation in the pressure at the valve gate nozzles can be avoided. Another object of the present invention is to provide an apparatus for performing the method.

Diese Aufgabe wird erfindungsgemäß durch ein Verfahren und eine Vorrichtung mit den Merkmalen von Anspruch 1, 6 und 8 gelöst.This object is achieved according to the invention by a method and a device with the features of claims 1, 6 and 8.

Weitere Merkmale der Erfindung sind in den Unteransprüchen enthalten.Further features of the invention are contained in the subclaims.

Gemäß der Erfindung umfasst ein Spritzgusswerkzeug zum Einspritzen einer Kunststoffschmelze in eine Kavität einer Spritzgussform eine oder mehrere Nadelverschlussdüsen, die jeweils ein Düsengehäuse aufweisen, in welchem eine Verschlussnadel mit einem konischen Abschnitt durch eine Betätigungseinrichtung zwischen einer geschlossenen Stellung, in der der Fluss der Kunststoffschmelze durch die Öffnung der Nadelverschlussdüse unterbrochen ist, und einer geöffneten Stellung, in der die flüssige Kunststoffschmelze in die Kavität eingespritzt wird, bewegbar ist.According to the invention, an injection molding tool for injecting a plastic melt into a cavity of an injection mold comprises one or more needle valve nozzles, each of which has a nozzle housing in which one Closure needle with a conical section can be moved by an actuating device between a closed position in which the flow of the plastic melt is interrupted by the opening of the needle shut-off nozzle and an open position in which the liquid plastic melt is injected into the cavity.

Das erfindungsgemäße Verfahren zeichnet sich dadurch aus, dass die Größe des Volumenstroms der Kunststoffschmelze während des Einspritzvorgangs gesteuert wird.The method according to the invention is characterized in that the size of the volume flow of the plastic melt is controlled during the injection process.

Durch den Einsatz des erfindungsgemäßen Verfahrens ergibt sich der Vorteil, dass ein übermäßiger Druckabfall, der durch ein zu Beginn des Öffnungsvorgangs der jeweiligen Nadelverschlussdüse zu schnelles Freigeben der Düsenöffnungen im gesamten Zufuhrsystem für die Kunststoffschmelze entsteht, gezielt verhindert oder zumindest dadurch verringert werden kann, dass die Geschwindigkeit der jeweiligen Verschlussnadel zu Anfang der Öffnungsbewegung gegenüber der Geschwindigkeit am Ende der Öffnungsbewegung bevorzugt reduziert ist.The use of the method according to the invention has the advantage that an excessive pressure drop, which arises due to the nozzle openings in the entire supply system for the plastic melt being released too quickly at the beginning of the opening process of the respective needle valve, can be specifically prevented or at least reduced in that the The speed of the respective closure needle at the beginning of the opening movement is preferably reduced compared to the speed at the end of the opening movement.

Ein weiterer Vorteil des erfindungsgemäßen Verfahrens ist darin zu sehen, dass sich durch die Vermeidung einer Stagnation der Schmelzefront in der Kavität Spritzgusserzeugnisse mit einer höheren Qualität fertigen lassen.Another advantage of the method according to the invention can be seen in the fact that, by avoiding stagnation of the melt front in the cavity, injection molded products can be produced with a higher quality.

Bei dem erfindungsgemäßen Verfahren weist die Verschlussnadel einen Öffnungswinkel im Bereich zwischen 1° und 20° bezogen auf die Längsachse der Verschlussnadel auf, und das Düsengehäuse besitzt einen Öffnungswinkel zwischen 10° und 40°. Dies führt in Verbindung mit einer verringerten und bevorzugt konstanten Bewegungsgeschwindigkeit der Verschlussnadel während des Öffnungsvorgangs zu einer weiteren Reduzierung von Druckschwankungen in der Kunststoffschmelze und zu einer Vergrößerung der Länge des von der Schmelze zu Beginn des Öffnungsvorgangs durchströmten Ringspalts, was sich wiederum vorteilhaft auf die Beibehaltung der chemischen Konsistenz der Kunststoffschmelze auswirkt.In the method according to the invention, the valve pin has an opening angle in the range between 1 ° and 20 ° with respect to the longitudinal axis of the valve pin, and the nozzle housing has an opening angle between 10 ° and 40 °. In conjunction with a reduced and preferably constant speed of movement of the closure needle during the opening process, this leads to a further reduction in pressure fluctuations in the plastic melt and to an increase in the length of the annular gap through which the melt flows at the beginning of the opening process, which in turn has an advantageous effect on maintaining the chemical consistency of the plastic melt affects.

Hierbei kann die Dauer des Öffnungsvorgangs, die bei herkömmlichen Nadelverschlussdüsen im Bereich von 0,1 bis 0,2 Sekunden für den vollen Hub der Verschlussnadel liegt, beim erfindungsgemäßen Verfahren auf eine Gesamtdauer von mehreren Sekunden, bevorzugt 2 bis 6 Sekunden, verlängert sein, wohingegen der Schließvorgang lediglich eine Dauer von bevorzugt 0,1 bis 0.3 Sekunden besitzt.Here, the duration of the opening process, which in conventional needle valve nozzles is in the range of 0.1 to 0.2 seconds for the full stroke of the valve needle, can be extended to a total duration of several seconds, preferably 2 to 6 seconds, in the method according to the invention, whereas the closing process has a duration of preferably 0.1 to 0.3 seconds.

Hierdurch ergibt sich der Vorteil, dass sich der Querschnitt der von der Verschlussnadel freigegebenen Öffnung beim Bewegen der Verschlussnadel aus der geschlossenen Stellung in die geöffnete Stellung zu Beginn des Einspritzvorgangs vergleichsweise langsam und gleichmäßig vergrößert, wodurch in Folge auch der Volumenstrom der Kunststoffschmelze in der sich öffnenden Nadelverschlussdüse nur langsam zunimmt. Anders ausgedrückt entfernen sich die konischen Wandabschnitte der Verschlussnadel und des Düsengehäuses beim Bewegen der Verschlussnadel aus der geschlossenen Stellung in die geöffnete Stellung zu Anfang der Bewegung über die gesamte Länge des konischen Abschnitts hinweg gleichmäßig voneinander, was bewirkt, dass sich die durchströmte freigegebene Öffnung über eine im Vergleich zu bekannten Nadelverschlussdüsen größere Länge der Verschlussnadel hinweg erstreckt. Hierdurch wird eine bei den bekannten Nadelverschlussdüsen zu Anfang des Öffnungsvorgangs entstehende schlitzförmige scharfkantige Öffnung, deren Ausdehnung in Längsrichtung der Verschlussnadel betrachtet lediglich durch die Ausdehnung der ringförmigen Kante des Düsengehäuses im Bereich der Einspritzöffnung begrenzt wird, in vorteilhafter Weise vermieden. Eine solche scharfkantige Querschnittsöffhung führt in Verbindung mit dem vergleichsweise hohen Einspritzdruck der Kunststoffschmelze leicht zu einer nachteiligen chemischen Veränderung der Kunststoffschmelze, die wiederum Schwachstellen oder optische Fehlstellen im Formteil nach sich ziehen kann.This has the advantage that the cross section of the opening released by the closure needle increases comparatively slowly and uniformly when the closure needle is moved from the closed position into the open position at the beginning of the injection process, as a result of which the volume flow of the plastic melt in the opening Needle valve nozzle increases slowly. In other words, the conical wall sections of the shut-off needle and the nozzle housing move apart evenly when the shut-off needle is moved from the closed position into the open position at the beginning of the movement over the entire length of the conical section, which has the effect that the air flow through the released opening extends over one compared to known needle valve nozzles extends longer length of the valve needle. This advantageously avoids a slit-shaped, sharp-edged opening which occurs in the known needle valve nozzles at the beginning of the opening process and whose expansion, viewed in the longitudinal direction of the valve needle, is limited only by the expansion of the annular edge of the nozzle housing in the region of the injection opening. Such a sharp-edged cross-sectional opening, in conjunction with the comparatively high injection pressure of the plastic melt, easily leads to a disadvantageous chemical change in the plastic melt, which in turn can lead to weak points or visual defects in the molded part.

Bei der bevorzugten Ausführungsform des erfindungsgemäßen Verfahrens umfasst die Betätigungseinrichtung einen mit einem Druckfluid, insbesondere Hydrauliköl, aus einer zugehörigen Druckfluidquelle beaufschlagten Kolben, der in bekannter Weise in einem entsprechenden Zylinder bewegbar aufgenommen ist. Um die Bewegungsgeschwindigkeit des Kolbens beim Öffnen der Verschlussnadel zu reduzieren, ist im Kreislauf des Druckfluids eine bevorzugt einstellbare Strömungsdrossel angeordnet, welche vom Druckfluid durchströmt wird und den Volumenstrom des Druckfluids beim Bewegen der Verschlussnadel aus der geschlossenen Stellung in die geöffnete Stellung verringert.In the preferred embodiment of the method according to the invention, the actuating device comprises a piston which is pressurized with a pressure fluid, in particular hydraulic oil, from an associated pressure fluid source and which is movably received in a corresponding cylinder in a known manner. In order to reduce the speed of movement of the piston when opening the valve pin, the Pressure fluid arranged a preferably adjustable flow throttle, which flows through the pressure fluid and reduces the volume flow of the pressure fluid when moving the valve pin from the closed position to the open position.

Der Vorteil des Einsatzes einer Strömungsdrossel besteht darin, dass diese auch nachträglich vergleichsweise kostengünstig bei bestehenden Kunststoffspritzeinrichtungen nachgerüstet werden kann, und im Falle einer Drossel mit einem z.B. durch eine Stellschraube von außen her verstellbaren Strömungsquerschnitt die Bewegungsgeschwindigkeit der Verschlussnadel beim Öffnungsvorgang ohne großen Aufwand für jede Nadel separat eingestellt werden kann.The advantage of using a flow restrictor is that it can also be retrofitted comparatively inexpensively to existing plastic injection devices, and in the case of a restrictor with e.g. the movement speed of the shut-off needle during the opening process can be set separately for each needle without great effort by means of an adjusting screw which is adjustable from the outside.

Der Drossel ist weiterhin bevorzugt eine Bypassleitung mit einem darin enthaltenen Rückschlagventil zugeordnet, über welche das Druckfluid beim Bewegen der Verschlussnadel aus der geöffneten Stellung in die geschlossene Stellung geleitet wird. Bei dieser Ausführungsform der Erfindung strömt das Druckfluid beim Öffnen der Verschlussnadel über die Drossel und beim Schließen der Verschlussnadel über das geöffnete Rückschlagventil und die strömungsmäßig nachgeordnete, parallel zur Drossel verlaufende Bypassleitung.The throttle is further preferably assigned a bypass line with a check valve contained therein, via which the pressure fluid is guided when the valve needle moves from the open position to the closed position. In this embodiment of the invention, the pressure fluid flows over the throttle when the valve pin is opened and over the opened check valve and the bypass line downstream in terms of flow and running parallel to the throttle valve when the valve needle is closed.

Dies ermöglicht es in vorteilhafter Weise, dass durch den Einsatz einer vergleichsweise kostengünstigen einstellbaren Strömungsdrossel, z.B. eine sich in den Kanal der Zu- oder Rückleitung hineinerstreckende Stellschraube, mit welcher sich der Strömungsquerschnitt des Kanals verändern lässt, sowohl ein verlangsamtes Öffnen der Nadelverschlussdüse als auch gleichzeitig ein beschleunigtes Schließen der Nadelverschlussdüse ermöglicht wird.This advantageously enables the use of a comparatively inexpensive adjustable flow restrictor, e.g. an adjusting screw extending into the channel of the supply or return line, with which the flow cross-section of the channel can be changed, both slowing the opening of the needle valve and simultaneously accelerating the closing of the valve valve.

Als Alternative zum Einsatz einer Strömungsdrossel kann ebenfalls ein Proportionalventil in die Druckfluidleitung integriert sein, welches vom Druckfluid beim Öffnen der Nadelverschlussdüse durchströmt wird und den Volumenstrom des Druckfluids bevorzugt entsprechend einem vorgegebenen Profil steuert, welches z.B. in Form eines Kennfeldes in einer das Proportionalventil steuernden elektronischen Steuerungseinrichtung abgelegt sein kann.As an alternative to the use of a flow restrictor, a proportional valve can also be integrated into the pressure fluid line, through which the pressure fluid flows when the needle valve nozzle is opened and which preferably controls the volume flow of the pressure fluid according to a predetermined profile, which, for example, in the form of a map in an electronic control device controlling the proportional valve can be filed.

Nach einem weiteren der Erfindung zugrunde liegenden Gedanken kann es hierbei vorgesehen sein, dass die Drossel oder das Proportionalventil hydraulisch, pneumatisch, elektrisch und/oder mechanisch verstellbar sind, wodurch sich die Öffnungszeit der der Drossel oder dem Proportionalventil zugeordneten Nadelverschlussdüse in vorteilhafter Weise auf einfache und zeitsparende Weise verändern lässt.According to a further concept on which the invention is based, it can be provided here that the throttle or the proportional valve can be adjusted hydraulically, pneumatically, electrically and / or mechanically, as a result of which the opening time of the needle valve nozzle associated with the throttle or the proportional valve can advantageously be adjusted easily and time-saving way.

Alternativ kann es vorgesehen sein, dass die Betätigungseinrichtung einen mit der Verschlussnadel mechanisch gekoppelten Servomotor umfasst, und dass eine elektronische Steuerungseinrichtung vorgesehen ist, welche den Servomotor bei der Bewegung der Verschlussnadel aus der geschlossenen Stellung in die geöffnete Stellung gemäß einem vorgegebenen Geschwindigkeitsprofil steuert. Obgleich der Einsatz eines Servomotors in steuerungstechnischer Hinsicht vergleichsweise aufwändig ist, lässt sich hierdurch die Position und Geschwindigkeit der Verschlussnadel in sehr kurzer Zeit mit hoher Präzision einstellen.Alternatively, it can be provided that the actuating device comprises a servomotor mechanically coupled to the locking needle, and that an electronic control device is provided which controls the servomotor when the locking needle moves from the closed position into the open position in accordance with a predetermined speed profile. Although the use of a servo motor is comparatively complex in terms of control technology, the position and speed of the valve pin can be adjusted with high precision in a very short time.

Nach einem weiteren der Erfindung zu Grunde liegenden Gedanken umfasst eine Vorrichtung zur Durchführung des erfindungsgemäßen Verfahrens ein Düsengehäuse, in welchem eine Verschlussnadel mit einem konischen Abschnitt durch eine Betätigungseinrichtung aus einer geschlossenen Stellung, in der der Fluss der Kunststoffschmelze unterbrochen ist, in eine geöffnete Stellung, in der das flüssige Kunststoffmaterial in die Kavität eingespritzt wird, bewegbar ist. Die Betätigungseinrichtung weist hierbei einen in einem Zylinder geführten doppelt-wirkenden Kolben auf, der mit einem Druckfluid aus einer Druckfluidquelle, insbesondere einer Hydraulikquelle, beauftragt wird. Im Kreislauf des Druckfluids ist eine nachfolgend auch als Drossel bezeichnete Strömungsdrossel angeordnet, die den Volumenstrom des Druckfluids verringert, wenn die Betätigungseinrichtung die Verschlussnadel aus der geschlossenen Stellung in die geöffnete Stellung bewegt.According to a further concept on which the invention is based, a device for carrying out the method according to the invention comprises a nozzle housing, in which a closure needle with a conical section is moved by an actuating device from a closed position, in which the flow of the plastic melt is interrupted, to an open position, in which the liquid plastic material is injected into the cavity, is movable. The actuating device in this case has a double-acting piston which is guided in a cylinder and is charged with a pressure fluid from a pressure fluid source, in particular a hydraulic source. Arranged in the circuit of the pressure fluid is a flow restrictor, also referred to below as a throttle, which reduces the volume flow of the pressure fluid when the actuating device moves the closure needle from the closed position into the open position.

Bei der bevorzugten Ausführungsform der Erfindung ist der vorzugsweise einstellbaren Drossel eine Bypassleitung mit einem darin angeordneten Rückschlagventil zugeordnet, über welche das Druckfluid geleitet wird, wenn der Kolben die Verschlussnadel in die geschlossene Position bewegt. Alternativ kann anstelle eines Rückschlagventils und einer Bypassleitung auch ein Mehrwegeventil zum Einsatz gelangen, welches die Strömungswege des Druckfluids direkt umschaltet.In the preferred embodiment of the invention, the preferably adjustable throttle is assigned a bypass line with a check valve arranged therein, via which the pressure fluid is passed when the piston moves the valve pin into the closed position. Alternatively, instead of a check valve and a bypass line, a multi-way valve can also be used, which switches the flow paths of the pressure fluid directly.

Durch den Einsatz einer Bypassleitung steht der volle Leitungsquerschnitt für den Fluss des Druckfluids beim Bewegen der Verschlussnadel in die geschlossene Stellung zur Verfügung, ohne dass Engstellen den Strom des Druckfluids stören. Hierdurch lässt sich die Zeitdauer, in der die Verschlussnadel in die geschlossene Position bewegt wird, bei einer vorgegebenen Größe des Kolbens und einem vorgegebenen Druck des Druckfluids in vorteilhafter Weise verkürzen.By using a bypass line, the full line cross-section is available for the flow of the pressure fluid when the valve needle is moved into the closed position without constrictions interfering with the flow of the pressure fluid. As a result, the time period in which the closure needle is moved into the closed position can advantageously be shortened given a predetermined size of the piston and a predetermined pressure of the pressure fluid.

Nach einem weiteren der Erfindung zu Grunde liegenden Gedanken ist die Drossel in der Leitung des Druckfluids angeordnet, durch die hindurch das Druckfluid beim Öffnen der Verschlussnadel aus der entsprechenden Kammer des doppelt-wirkenden Zylinders herausgeleitet wird, beispielsweise zu einem Ausgleichsbehälter. Hierdurch ergibt sich der Vorteil, dass die zweite Kammer des doppelt-wirkenden Zylinders, in die das Druckfluid zum Öffnen der Nadelverschlussdüse eingeleitet wird, von Anfang an mit dem maximalen, von der Druckfluidquelle bereit gestellten Arbeitsdruck beaufschlagt wird.According to a further idea on which the invention is based, the throttle is arranged in the line of the pressure fluid, through which the pressure fluid is led out when the valve pin is opened from the corresponding chamber of the double-acting cylinder, for example to an expansion tank. This has the advantage that the second chamber of the double-acting cylinder, into which the pressure fluid is introduced to open the needle valve, is acted upon from the start with the maximum working pressure provided by the pressure fluid source.

Gemäß einer alternativen Ausführungsform der Erfindung kann die Betätigungseinrichtung einen mit der Verschlussnadel mechanisch gekoppelten Servomotor umfassen, dem eine elektronische Steuerungseinrichtung zugeordnet ist, die den Servomotor bei der Bewegung der Verschlussnadel aus der geschlossenen Stellung in die geöffnete Stellung gemäß einem vorgegebenen Geschwindigkeitsprofil steuert.According to an alternative embodiment of the invention, the actuating device can comprise a servo motor mechanically coupled to the locking needle, to which an electronic control device is assigned, which controls the servomotor when the locking needle moves from the closed position into the open position according to a predetermined speed profile.

Diese Ausführungsform ermöglicht in vorteilhafter Weise eine rechnergesteuerte Auswahl unterschiedlicher Geschwindigkeitsprofile, die insbesondere bei der Fertigung von unterschiedlichen Spritzgussformteilen zum Einsatz gelangen können. Beispielsweise kann hierbei nach einem ersten testweise durchgeführten Spritzgussvorgang eine Anpassung der Dauer des Öffnungsvorgangs für einige ausgewählte Nadelverschlussdüsen vorgenommen werden. Hierbei ist es von Vorteil, dass die Einstellung der Geschwindigkeitsprofile mit denen die Servomotoren angesteuert werden, beispielsweise zentral an einem Rechner vorgenommen werden kann, der bevorzugt ebenfalls eine Datenbank enthält, in der eine Vielzahl von Geschwindigkeitsprofilen für die jeweiligen Verschlussnadeln hinterlegt sind, die zur Herstellung von unterschiedlichen Formteilen eingesetzt werden.This embodiment advantageously enables a computer-controlled selection of different speed profiles, which can be used in particular in the production of different injection molded parts. For example, after a first injection molding process carried out on a test basis, the duration of the opening process can be adapted for some selected needle valve nozzles be made. It is advantageous here that the setting of the speed profiles with which the servomotors are controlled can, for example, be carried out centrally on a computer, which preferably also contains a database in which a large number of speed profiles for the respective locking needles are stored, which are used for production of different molded parts can be used.

Der konische Innenabschnitt des Gehäuses der Nadelverschlussdüse umfasst bei der erfindungsgemäßen Vorrichtung einen ersten, dem konischen Abschnitt der Verschlussnadel in der geschlossenen Stellung zugeordneten Teilabschnitt, der bezüglich der Längsachse der Verschlussnadel einen Öffnungswinkel zwischen 2° - 25° aufweist, wohingegen das Düsengehäuse einen relativen Gesamtwinkel im Bereich von 10° - 40° besitzt.In the device according to the invention, the conical inner section of the housing of the needle valve nozzle comprises a first section, which is assigned to the conical section of the valve needle in the closed position and which has an opening angle between 2 ° and 25 ° with respect to the longitudinal axis of the valve needle, whereas the nozzle housing has a relative total angle in Has a range of 10 ° - 40 °.

Hierbei weist der konische Abschnitt der Verschlussnadel einen Öffnungswinkel zwischen 1° und 20° auf, und das Gehäuse der Nadelverschlussdüse besitzt im Bereich des konischen Abschnitts der Verschlussnadel in der geschlossenen Stellung bezogen auf die Achse der Verschlussnadel einen Innenkonus mit einem Öffnungswinkel von 2° - 25°.Here, the conical section of the valve pin has an opening angle between 1 ° and 20 °, and the housing of the needle valve nozzle has an inner cone with an opening angle of 2 ° - 25 in the area of the conical section of the valve pin in the closed position with respect to the axis of the valve pin °.

Hierdurch wird insbesondere in Verbindung mit einer zuvor beschriebenen, bevorzugt mechanisch einstellbaren Strömungsdrossel in der Rücklaufleitung eine Vorrichtung geschaffen, mit der sich der Volumenstrom zu Beginn des Öffnungsvorgangs der Nadelverschlussdüse vergleichsweise langsam erhöht und das Auftreten von scharfen Kanten in dem von der Kunststoffschmelze durchströmten, freigegebenen Bereich der Einspritzöffnung vermieden wird.In this way, in particular in connection with a previously described, preferably mechanically adjustable flow restrictor in the return line, a device is created with which the volume flow increases comparatively slowly at the beginning of the opening process of the needle valve nozzle and the occurrence of sharp edges in the released area through which the plastic melt flows the injection opening is avoided.

Hierbei kann es weiterhin von Vorteil sein, wenn eine Verschlussnadel mit einem vom konischen Abschnitt des Düsengehäuses abweichenden Öffnungswinkel verwendet wird, da hierdurch die zeitliche Änderung der von der Kunststoffschmelze in einem vorgegebenen Zeitintervall durchströmten Querschnittsfläche beim Öffnen und Verfahren der bevorzugt mit konstanter Geschwindigkeit bewegten Verschlussnadel in der Weise verändert wird, dass sich der Volumenstrom der eingespritzten Kunststoffschmelze zu Anfang nur sehr langsam erhöht.It can also be advantageous here if a closure needle with an opening angle that deviates from the conical section of the nozzle housing is used, since this causes the temporal change in the cross-sectional area through which the plastic melt flows in a predetermined time interval when opening and moving the closure needle, which preferably moves at a constant speed the wise is changed that the volume flow of the injected plastic melt increases very slowly at the beginning.

Anders ausgedrückt wirkt bei der Erfindung der konische Abschnitt der Verschlussnadel mit der konischen Innengeometrie des Düsengehäuses beim Verfahren der Verschlussnadel mit im Wesentlichen konstanter Geschwindigkeit in der Weise zusammen, dass der Volumenstrom - und damit der Druckabfall in der Kunststoffschmelze - zu Beginn des Öffnungsvorgang nur sehr gering ist und auch nur sehr langsam ansteigt, und der Volumenstrom im Verlauf der Öffnungsbewegung der Verschlussnadel anschließend überproportional zum zurückgelegten Weg zunimmt.In other words, in the case of the invention, the conical section of the closure needle interacts with the conical inner geometry of the nozzle housing when the closure needle is moved at an essentially constant speed in such a way that the volume flow - and thus the pressure drop in the plastic melt - is very low at the beginning of the opening process is and also only increases very slowly, and the volume flow subsequently increases disproportionately to the distance covered in the course of the opening movement of the closure needle.

Die überproportionale Zunahme des Volumenstroms der eingespritzten Kunststoffschmelze kann weiterhin dadurch gesteigert werden, dass der erste konische Abschnitt des Düsengehäuses, der mit dem konischen Abschnitt der Verschlussnadel zusammenwirkt, einen gegenüber dem Winkel des konischen Abschnitts der Verschlussnadel von beispielsweise 1° - 20° vergrößerten Öffnungswinkel aufweist, der in vorteilhafter Weise im Bereich von 2° bis 25° liegt.The disproportionate increase in the volume flow of the injected plastic melt can be further increased by the fact that the first conical section of the nozzle housing, which interacts with the conical section of the sealing needle, has an opening angle of, for example, 1 ° to 20 ° larger than the angle of the conical section of the sealing needle , which is advantageously in the range from 2 ° to 25 °.

In entsprechender Weise schließt sich an den ersten konischen Teilabschnitt des Düsengehäuses ein entsprechender zweiter konischer Teilabschnitt des Düsengehäuses an, der einen dem Öffnungswinkel des ersten Teilabschnitts angepassten Öffnungswinkel besitzt, so dass die beiden konischen Teilabschnitte zusammen einen Gesamtöffnungswinkel von 10° - 40° besitzen.In a corresponding manner, the first conical section of the nozzle housing is followed by a corresponding second conical section of the nozzle housing, which has an opening angle adapted to the opening angle of the first section, so that the two conical sections together have a total opening angle of 10 ° -40 °.

Die Erfindung wird nachfolgend mit Bezug auf die Zeichnungen anhand einer bevorzugten Ausführungsform der Vorrichtung beschrieben.The invention is described below with reference to the drawings based on a preferred embodiment of the device.

In den Zeichnungen zeigt:

Fig. 1
eine schematische Darstellung der bevorzugten Ausführungsform der erfindungsgemäßen Vorrichtung,
Fig. 2
eine schematische Darstellung einer weiteren Ausführungsform der erfindungsgemäßen Vorrichtung, und
Fig. 3
eine schematische Schnittflächendarstellung des konischen Abschnitts der Verschlussnadel und des Düsengehäuses in geöffnetem Zustand.
In the drawings:
Fig. 1
2 shows a schematic representation of the preferred embodiment of the device according to the invention,
Fig. 2
a schematic representation of a further embodiment of the device according to the invention, and
Fig. 3
is a schematic sectional view of the conical section of the valve pin and the nozzle housing in the open state.

Wie in Fig. 1 gezeigt ist, umfasst eine erfindungsgemäße Vorrichtung 100 zum Einspritzen einer Kunststoffschmelze in eine Kavität einer nicht näher gezeigten Spritzgussform eine Nadelverschlussdüse 1, die ein Düsengehäuse 22 aufweist, in welchem eine Verschlussnadel 8 durch eine Betätigungseinrichtung 4 entlang einer Achse 18 aus einer geschlossenen Stellung in eine in Fig. 3 gezeigte geöffnete Stellung vor- und zurückbewegbar ist, um eine in Fig. 3 gezeigte Einspritzöffnung 3 zu öffnen oder zu verschließen. Die Betätigungseinrichtung 4 umfasst einen Zylinder 11, in dem ein doppelt-wirkender Kolben 12 aufgenommen ist, der mechanisch mit der Verschlussnadel 8 gekoppelt ist.As in Fig. 1 A device 100 according to the invention for injecting a plastic melt into a cavity of an injection mold (not shown in more detail) comprises a needle valve nozzle 1, which has a nozzle housing 22 in which a valve needle 8 is moved by an actuating device 4 along an axis 18 from a closed position into an in Fig. 3 shown open position is movable back and forth to a in Fig. 3 to open or close the injection opening 3 shown. The actuating device 4 comprises a cylinder 11, in which a double-acting piston 12 is received, which is mechanically coupled to the closure needle 8.

Gemäß der Darstellung von Fig. 1 wird der Innenraum des Zylinders 11 durch den Kolben 12 in eine erste verschlussnadelseitige Kammer 10a und eine zweite Kammer 10b unterteilt, die jeweils über einen eigenen Anschluss 7a und 7b mit einem Druckfluid 26, wie beispielsweise einem hydraulischen oder pneumatischen Medium, beaufschlagbar sind. Der Einfachheit halber wird im Folgenden von einem hydraulischen Medium 26 ausgegangen.According to the representation of Fig. 1 the interior of the cylinder 11 is divided by the piston 12 into a first chamber 10a on the needle side and a second chamber 10b, each of which can be pressurized with a pressure fluid 26, such as a hydraulic or pneumatic medium, via its own connection 7a and 7b. For the sake of simplicity, a hydraulic medium 26 is assumed below.

Zum Bewegen der Verschlussnadel 8 aus der geschlossenen Stellung in die geöffnete Stellung wird das hydraulische Medium 26, das mit hohem Druck von einer nicht näher gezeigten Hydraulikquelle, insbesondere einer Hydraulikpumpe, bereitgestellt wird, über eine Zuleitung 14 und ein Mehrwegeventil 2 dem verschlussnadelseitigen ersten Anschluss 7a zugeführt, über den es in die verschlussnadelseitige erste Kammer 10a einströmt. Hierbei ist der zugehörige Ausgang 9a des Mehrwegeventils 2 über eine entsprechende Hydraulikleitung direkt mit dem ersten Anschluss 7a verbunden, um einen möglichst ungehinderten Fluss des Hydraulikmediums 26 zu ermöglichen.To move the valve pin 8 from the closed position into the open position, the hydraulic medium 26, which is provided at high pressure by a hydraulic source, not shown in detail, in particular a hydraulic pump, is provided. Via a feed line 14 and a multi-way valve 2 fed to the first needle 7a on the needle side, via which it flows into the first chamber 10a on the needle side. In this case, the associated outlet 9a of the multi-way valve 2 is connected directly to the first connection 7a via a corresponding hydraulic line, in order to allow the hydraulic medium 26 to flow as freely as possible.

Demgegenüber ist der zweite Anschluss 7b des Zylinders 11 mit dem zweiten Ausgang 9b des Mehrwegeventils 2 über eine Strömungsdrossel 5 und ein parallel zu dieser in einer Bypassleitung 28 angeordnetes Rückschlagventil 6 verbunden, wobei das Rückschlagventil 6 in der Weise in der Bypassleitung 28 angeordnet ist, dass die Bypassleitung 28 gesperrt wird und das Hydraulikmedium 26 aus der zweiten Kammer 10b über die Strömungsdrossel 5 zum Mehrwegeventil 2 strömt, wenn die erste Kammer 10a mit Druck beaufschlagt wird, um die Verschlussnadel 8 aus der geschlossenen Stellung in die geöffnete Stellung zu bewegen. Hierbei kann die Strömungsdrossel 5 eine in den Zeichnungen nicht näher gezeigte Einstellschraube umfassen, mit der sich der Leitungsquerschnitt der Leitung, in welchem die Strömungsdrossel aufgenommen ist, vorzugsweise stufenlos verändern lässt, um den Volumenstrom des Hydraulikmediums 26 - und damit die die Bewegungsgeschwindigkeit des Kolbens 12 und der damit gekoppelten Verschlussnadel 8 auf einen gewünschten Wert reduzieren zu können.In contrast, the second port 7b of the cylinder 11 is connected to the second outlet 9b of the multi-way valve 2 via a flow restrictor 5 and a check valve 6 arranged parallel to it in a bypass line 28, the check valve 6 being arranged in the bypass line 28 in such a way that the bypass line 28 is blocked and the hydraulic medium 26 flows from the second chamber 10b via the flow restrictor 5 to the multi-way valve 2 when the first chamber 10a is pressurized to move the valve pin 8 from the closed position to the open position. Here, the flow restrictor 5 can comprise an adjusting screw, not shown in the drawings, with which the line cross section of the line, in which the flow restrictor is accommodated, can preferably be changed continuously, by the volume flow of the hydraulic medium 26 - and thus the movement speed of the piston 12 and to be able to reduce the locking needle 8 coupled to it to a desired value.

Während des Schließvorgangs der Nadelverschlussdüse 1, der durch eine entsprechende Umschaltung des Mehrwegeventils 2 eingeleitet wird, wird das von der Hydraulikquelle über die Zuleitung 14 zugeführte Hydraulikmedium 26 durch eine entsprechende Stellung des Mehrwegeventils 2 unmittelbar der Bypassleitung 28 und der Strömungsdrossel 5 zugeleitet, wodurch sich das Rückschlagventil 6 öffnet und das Hydraulikmedium 26 an der Drossel 5 vorbei in die zweite Kammer 10b einströmen und den Kolben 12 zusammen mit der damit gekoppelten Verschlussnadel 8 in Richtung auf die in Fig. 3 angedeutete Einspritzöffnung 3 zu bewegt. Gleichzeitig wird die erste Kammer 10a des Zylinders 11 über das Mehrwegeventil 2 mit der Rücklaufleitung 16 verbunden, über die das Hydraulikmedium 26 z.B. in einen nicht näher gezeigten Vorratsbehälter zurückströmt.During the closing process of the needle valve nozzle 1, which is initiated by a corresponding switchover of the multi-way valve 2, the hydraulic medium 26 supplied from the hydraulic source via the feed line 14 is directly supplied to the bypass line 28 and the flow restrictor 5 by a corresponding position of the multi-way valve 2, as a result of which the Check valve 6 opens and the hydraulic medium 26 flows past the throttle 5 into the second chamber 10b and the piston 12 together with the locking needle 8 coupled to it in the direction of the in Fig. 3 indicated injection opening 3 to move. At the same time, the first chamber 10a of the cylinder 11 is connected to the return line 16 via the multi-way valve 2 connected, via which the hydraulic medium 26 flows back, for example, into a reservoir, not shown.

Somit wird sichergestellt, dass beim Schließen der Nadelverschlussdüse 1 der gesamte in der Zuleitung 14 anstehende Druck des hydraulischen Mediums 26 genutzt wird und die Bewegungsgeschwindigkeit des Kolbens 12 und der damit gekoppelten Verschlussnadel 8 ausschließlich beim Öffnen der Nadelverschlussdüse durch die Strömungsdrossel 5 verringert wird.This ensures that when the needle valve nozzle 1 is closed, the entire pressure of the hydraulic medium 26 present in the feed line 14 is used and the speed of movement of the piston 12 and the valve needle 8 coupled therewith is reduced only when the valve valve nozzle is opened by the flow restrictor 5.

In Fig. 2 ist eine alternative Ausführungsform der erfindungsgemäßen Vorrichtung dargestellt, bei der die Drossel 5 in einem vom Kolben 12 aus betrachtet dem Mehrwegeventil 2 strömungsmäßig nachgeordneten Leitungsabschnitt angeordnet ist. Bei dieser Ausführungsform weist die Bypassleitung 28 kein Rückschlagventil 6 auf, sondern der Fluss des hydraulischen Mediums 26 durch die Bypassleitung 28, die über einen eigenen Anschluss mit dem Mehrwegeventil 2 verbundene ist, wird von dem Mehrwegeventil 2 - welches hier bevorzugt als ein 5/2-Mehrwegeventil ausgestaltet, ist - freigegeben oder gesperrt.In Fig. 2 An alternative embodiment of the device according to the invention is shown, in which the throttle 5 is arranged in a line section downstream of the multi-way valve 2 as viewed from the piston 12. In this embodiment, the bypass line 28 does not have a check valve 6, but the flow of the hydraulic medium 26 through the bypass line 28, which is connected to the multi-way valve 2 via its own connection, is controlled by the multi-way valve 2 - which here is preferably a 5/2 -Multi-way valve designed, is - released or blocked.

Gemäß der Darstellung von Fig. 2 wird bei dieser Ausführungsform der Erfindung die Zuleitung 14 beim Öffnen der Nadelverschlussdüse 1 unmittelbar mit dem Anschluss 7a verbunden und der der Bypassleitung 28 zugeordnete Ausgang des Mehrwegeventils 2 gesperrt. Gleichzeitig wird der Anschluss 7b der zweiten Kammer 10b des Zylinders 4 strömungsmäßig mit dem Leitungsabschnitt verbunden, in dem die Strömungsdrossel 5 angeordnet ist, so dass das hydraulische Medium 26 durch die Drossel 5 hindurch in die Rücklaufleitung 16 strömt und dadurch der Volumenstrom des hydraulischen Mediums 26 entsprechend verringert wird. Da sich hierdurch entsprechend auch die Bewegungsgeschwindigkeit des Kolbens 12 und der damit gekoppelten Verschlussnadel 8 verringert, nimmt der Öffnungsquerschnitt der in Fig. 3 gezeigten Einspritzöffnung 3 entsprechend langsamer zu, was zu einer Reduzierung des Druckabfalls im Zuleitungssystem für die flüssige Kunststoffschmelze führt.According to the representation of Fig. 2 In this embodiment of the invention, the supply line 14 is connected directly to the connection 7a when the needle valve nozzle 1 is opened, and the outlet of the multi-way valve 2 assigned to the bypass line 28 is blocked. At the same time, the connection 7b of the second chamber 10b of the cylinder 4 is connected in terms of flow to the line section in which the flow restrictor 5 is arranged, so that the hydraulic medium 26 flows through the restrictor 5 into the return line 16 and thereby the volume flow of the hydraulic medium 26 is reduced accordingly. Since this also reduces the speed of movement of the piston 12 and the locking needle 8 coupled to it, the opening cross section of FIG Fig. 3 Injection opening 3 shown correspondingly slower, which leads to a reduction in the pressure drop in the supply system for the liquid plastic melt.

Die Form der Verschlussnadel 8 sowie des zugehörigen Düsengehäuses 22 wird nachfolgend mit Bezugnahme auf Fig. 3 beschrieben, die eine Schnittdarstellung des konischen Abschnitts 20 der Verschlussnadel 8 und des Düsengehäuses 22 in Höhe der Längsachse 18 der Verschlussnadel 8 zeigt.The shape of the shut-off needle 8 and the associated nozzle housing 22 will be described below with reference to FIG Fig. 3 described, which shows a sectional view of the conical section 20 of the valve pin 8 and the nozzle housing 22 at the level of the longitudinal axis 18 of the valve pin 8.

Wie der Darstellung von Fig. 3 dabei im Detail zu entnehmen ist, weist der konische Abschnitt 20 der Verschlussnadel 8 einen relativen Gesamtwinkel α im Bereich von 1° - 20° auf. Der Winkel α wird dabei durch die Längsachse 18 der Verschlussnadel 8 und die durch die beiden äußeren Eckpunkte A und B des konischen Abschnitts 20 verlaufende gestrichelte Gerade aufgespannt.Like the representation of Fig. 3 It can be seen in detail here that the conical section 20 of the closure needle 8 has a relative total angle α in the range from 1 ° to 20 °. The angle α is spanned by the longitudinal axis 18 of the closure needle 8 and the dashed straight line running through the two outer corner points A and B of the conical section 20.

Das Düsengehäuse 22 weist wie in Fig. 3 dargestellt einen ersten konischen Abschnitt 24 auf, der einen Öffnungswinkel β im Bereich von 2° bis 25° aufweist und mit der gepunkteten Gerade durch die Eckpunkte C und E in der Zeichnung von Fig. 3 dargestellt ist. Dieser erste konische Abschnitt 24 wirkt mit dem konischen Abschnitt 22 der Verschlussnadel 8 derart zusammen, dass die Einspritzöffnung 3 der Nadelverschlussdüse 1 durch die Verschlussnadel 8 in einer nicht dargestellten geschlossenen Stellung verschlossen wird und sich der Öffnungsquerschnitt der Nadelverschlussdüse 1 zu Beginn der Bewegung der Verschlussnadel 8 aus der geschlossenen in die geöffnete Stellung sehr langsam ändert und ab dem Punkt an dem die Verschlussnadel 8 den Bereich des konischen Abschnitts 24 verlassen hat, stärker mit dem zurückgelegten Weg der Verschlussnadel 8 zunimmt.The nozzle housing 22 has as in FIG Fig. 3 shown a first conical section 24, which has an opening angle β in the range from 2 ° to 25 ° and with the dotted straight line through the corner points C and E in the drawing of FIG Fig. 3 is shown. This first conical section 24 interacts with the conical section 22 of the shut-off needle 8 in such a way that the injection opening 3 of the needle shut-off nozzle 1 is closed by the shut-off needle 8 in a closed position (not shown) and the opening cross section of the needle shut-off nozzle 1 at the start of the movement of the shut-off needle 8 changes very slowly from the closed to the open position and, from the point at which the closure needle 8 has left the region of the conical section 24, increases more rapidly with the distance traveled by the closure needle 8.

Dem ersten konischen Abschnitt 24 des Düsengehäuses 22 ist einer zweiter konischer Abschnitt 25 nachgeordnet, der den maximalen Öffnungsquerschnitt des ersten konischen Abschnitts 24 an den zylindrischen Querschnitt des Düsengehäuses 22 angleicht. Der Winkel des zweiten konischen Abschnitts 25 des Düsengehäuses 22 ist hierbei so gewählt, dass der erste und zweite konische Abschnitt 24, 25 zusammen einen Gesamtöffnungswinkel γ im Bereich von 10° - 40° besitzen. Dieser Gesamtöffnungswinkel γ wird in der Darstellung von Fig. 3 zwischen der Achse 18 und der eingezeichneten strichpunktierten Geraden durch die Punkte C und D definiert.The first conical section 24 of the nozzle housing 22 is followed by a second conical section 25 which adjusts the maximum opening cross section of the first conical section 24 to the cylindrical cross section of the nozzle housing 22. The angle of the second conical section 25 of the nozzle housing 22 is selected such that the first and second conical sections 24, 25 together have a total opening angle γ in the range from 10 ° to 40 °. This total opening angle γ is shown in the representation of Fig. 3 between the Axis 18 and the dash-dotted straight line shown by points C and D are defined.

Liste der BezugszeichenList of reference numbers

11
NadelverschlussdüseValve gate
22nd
MehrwegeventilMulti-way valve
33rd
EinspritzöffnungInjection port
44th
BetätigungseinrichtungActuator
55
Drosselthrottle
66
Rückschlagventilcheck valve
7a7a
erster Anschlussfirst connection
7b7b
zweiter Anschlusssecond connection
88th
VerschlussnadelValve pin
9a9a
erster Ausgang des Mehrwegeventilsfirst outlet of the multi-way valve
9b9b
zweiter Ausgang des Mehrwegeventilssecond outlet of the multi-way valve
10a10a
erste Kammerfirst chamber
10b10b
zweite Kammersecond chamber
1111
Zylindercylinder
1212th
Kolbenpiston
1414
ZuleitungSupply
1616
RücklaufleitungReturn line
1818th
Achse der VerschlussnadelAxis of the valve pin
2020th
konischer Abschnitt der Verschlussnadelconical section of the valve pin
2222
DüsengehäuseNozzle housing
2424th
erster konischer Abschnitt des Düsengehäusesfirst conical section of the nozzle housing
2525th
zweiter konischer Abschnitt des Düsengehäusessecond conical section of the nozzle housing
2626
Druckfluid / hydraulisches MediumPressurized fluid / hydraulic medium
2828
BypassleitungBypass line
100100
erfindungsgemäße Vorrichtungdevice according to the invention
αα
Winkelangle
ββ
Winkelangle
γγ
Winkelangle
AA
Punkt/ EckpunktPoint / corner point
BB
Punkt / EckpunktPoint / corner point
CC.
Punkt / EckpunktPoint / corner point
DD
Punkt / EckpunktPoint / corner point
EE
Punkt / EckpunktPoint / corner point

Claims (8)

  1. Method for injecting a molten plastic into a cavity of an injection mould, with a needle valve nozzle (1), which has a nozzle casing (22), in which a shut-off needle (8) with a conical portion (20) can be moved by an actuating device (4) between a closed position, in which the flow of the molten plastic is interrupted, and an opened position, in which the liquid molten plastic is injected into the cavity, wherein the volumetric flow of the molten plastic is controlled during the injection process,
    characterized
    in that the speed of movement of the shut-off needle (8) is lower during the opening operation than during the closing operation and
    in that the nozzle casing (22) has a conical inner portion, which comprises a first conical portion (24), which is assigned to the conical portion (20) of the shut-off needle (8) and interacts with the latter in the closed position and which has with respect to the longitudinal axis (18) of the shut-off needle (8) an opening angle of between 2° and 25° and is adjoined by a second conical portion (25), wherein
    the conical portion (20) of the shut-off needle (8) has a relative total angle (α), defined by the longitudinal axis (18) of the shut-off needle (8) and a straight line running through the two outer corner points (A, B) of the conical portion (20), of between 1° and 20°, and the first and second conical inner portions (24, 25) of the nozzle casing (22) together have with respect to the longitudinal axis (18) a total opening angle (γ) in the range of 10° - 40°.
  2. Method according to Claim 1,
    characterized
    in that the actuating device (4) comprises a piston (12) acted upon by a pressure fluid (26) from a pressure fluid source, and in that the circuit of the pressure fluid (26) is assigned a throttle (5) or a proportional valve, which reduces the volumetric flow of the pressure fluid (26) during the movement of the shut-off needle (8) from the closed position into the opened position.
  3. Method according to Claim 2,
    characterized
    in that the throttle (5) is assigned a bypass line (28) with a nonreturn valve (6) contained therein, by way of which the pressure fluid (26) is passed during the movement of the shut-off needle (8) from the opened position into the closed position.
  4. Method according to Claim 2 or 3,
    characterized in that the throttle (5) or the proportional valve is hydraulically, pneumatically, electrically and/or mechanically adjustable.
  5. Method according to Claim 1,
    characterized in that the actuating device (4) comprises a servomotor mechanically connected to the shut-off needle (8), and in that an electronic control device is provided, which controls the servomotor during the movement of the shut-off needle (8) from the closed position into the opened position according to a predetermined speed profile.
  6. Device for carrying out the method according to Claim 1, with a needle valve nozzle (1), which has a nozzle casing (22), in which a shut-off needle (8) with a conical portion (20) can be moved by an actuating device (4) between a closed position, in which the flow of the molten plastic is interrupted, and an opened position, in which the liquid molten plastic is injected into the cavity, wherein the actuating device (4) comprises a double-acting piston (12) acted upon by a pressure fluid (26) from a pressure fluid source,
    wherein a throttle (5) is assigned to the circuit of the pressure fluid (26), which reduces the volumetric flow of the pressure fluid (26) during the movement of the shut-off needle (8) from the closed position into the opened position, characterized
    in that the nozzle casing (22) has a conical inner portion, which comprises a first conical portion (24), which is assigned to the conical portion (20) of the shut-off needle (8) and interacts with the latter in the closed position and which has with respect to the longitudinal axis (18) of the shut-off needle (8) an opening angle of between 2° and 25° and is adjoined by a second conical portion (25), wherein
    the conical portion (20) of the shut-off needle (8) has a relative total angle (α), defined by the longitudinal axis (18) of the shut-off needle (8) and a straight line running through the two outer corner points (A, B) of the conical portion (20), of between 1° and 20°, and the first and second conical inner portions (24, 25) of the nozzle casing (22) together have with respect to the longitudinal axis (18) a total opening angle in the range of 10° - 40°.
  7. Device according to Claim 6,
    characterized
    in that a bypass line (28) is assigned to the throttle (5) which is opened up by way of a nonreturn valve or a multi-way valve (2).
  8. Device for carrying out the method according to Claim 1, with a needle valve nozzle (1), which has a nozzle casing (22), in which a shut-off needle (8) with a conical portion (20) can be moved by an actuating device (4) between a closed position, in which the flow of the molten plastic is interrupted, and an opened position, in which the liquid molten plastic is injected into the cavity, characterized
    in that the actuating device (4) comprises a servomotor mechanically connected to the shut-off needle (8), and in that an electronic control device is provided, by which the servomotor can be controlled during the movement of the shut-off needle (8) from the closed position into the opened position according to a predetermined speed profile in such a way that the speed of the movement of the shut-off needle (8) is lower during the opening operation than during the closing operation, and
    in that the nozzle casing (22) has a conical inner portion, which comprises a first conical portion (24), which is assigned to the conical portion (20) of the shut-off needle (8) and interacts with the latter in the closed position and which has with respect to the longitudinal axis (18) of the shut-off needle (8) an opening angle of between 2° and 25° and is adjoined by a second conical portion (25), wherein
    the conical portion (20) of the shut-off needle (8) has a relative total angle (α), defined by the longitudinal axis (18) of the shut-off needle (8) and a straight line running through the two outer corner points (A, B) of the conical portion (20), of between 1° and 20°, and the first and second conical inner portions (24, 25) of the nozzle casing (22) together have with respect to the longitudinal axis (18) a total opening angle in the range of 10° - 40°.
EP11001340.6A 2010-02-18 2011-02-18 Method and device for operating a needle valve nozzle of an injection moulding tool Active EP2360003B1 (en)

Applications Claiming Priority (1)

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DE102010008510A DE102010008510A1 (en) 2010-02-18 2010-02-18 Method and device for controlling a needle valve nozzle of an injection molding tool

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EP2360003A1 EP2360003A1 (en) 2011-08-24
EP2360003B1 true EP2360003B1 (en) 2020-04-22

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EP2504145B1 (en) * 2010-11-23 2013-06-12 Synventive Molding Solutions, Inc. Injection molding flow control apparatus and method
WO2015183332A1 (en) 2013-05-29 2015-12-03 Synventive Molding Solutions, Inc. Actuator cooling apparatus and method
US10899056B2 (en) 2011-11-23 2021-01-26 Synventive Molding Solutions, Inc. Non-coaxially mounted electric actuator and transmission
FR2987576B1 (en) * 2012-03-05 2014-04-11 Faurecia Interieur Ind TOOL AND METHOD FOR PRODUCING BY INJECTION AN ELEMENT HAVING REDUCED THICKNESS
WO2014031826A2 (en) * 2012-08-24 2014-02-27 Synventive Molding Solutions, Inc. Injection molding flow control apparatus and method
DE102014114874A1 (en) * 2013-11-22 2015-05-28 Christopherus Bader Method for regulating the filling of at least one cavity
DE102014210333A1 (en) * 2014-06-02 2015-12-03 AWETIS Engineering + Manufacturing GmbH Injection mold for sprayed material
CN106715076B (en) * 2014-08-11 2020-03-13 圣万提注塑工业(苏州)有限公司 Actuating device and method capable of achieving multiple piston speeds
US9993953B2 (en) 2014-12-11 2018-06-12 Syneventive Molding Solutions, Inc. Actuator apparatus and method enabling multiple piston velocities
WO2017027192A1 (en) * 2015-08-10 2017-02-16 Synventive Molding Solutions, Inc. Actuator apparatus and method enabling multiple piston velocities
US11718005B2 (en) * 2019-06-18 2023-08-08 Incoe Corporation Flow control of an injection molding system
DE102020124782A1 (en) 2020-09-23 2022-03-24 Kraussmaffei Technologies Gmbh Method and device for the additive manufacturing of a product
CN114701112A (en) * 2022-06-06 2022-07-05 佛山伊之密精密橡胶机械有限公司 Rubber injection machine

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