EP2358597B2 - Method and device for testing objects to be tested in the production and/or packaging of cigarettes - Google Patents

Method and device for testing objects to be tested in the production and/or packaging of cigarettes Download PDF

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Publication number
EP2358597B2
EP2358597B2 EP09801401.2A EP09801401A EP2358597B2 EP 2358597 B2 EP2358597 B2 EP 2358597B2 EP 09801401 A EP09801401 A EP 09801401A EP 2358597 B2 EP2358597 B2 EP 2358597B2
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EP
European Patent Office
Prior art keywords
test object
light
test
illuminating device
image
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
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EP09801401.2A
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German (de)
French (fr)
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EP2358597A1 (en
EP2358597B1 (en
Inventor
Michael Czarnotta
Hermann Mahlmann
Thorsten Rehg
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Focke and Co GmbH and Co KG
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Focke and Co GmbH and Co KG
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Application filed by Focke and Co GmbH and Co KG filed Critical Focke and Co GmbH and Co KG
Publication of EP2358597A1 publication Critical patent/EP2358597A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B65B19/28Control devices for cigarette or cigar packaging machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/26Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages

Definitions

  • the present invention relates to a method for testing objects to be tested in the production and / or packaging of cigarettes - test objects - in particular of imprints and / or print carriers on or for cigarette packs or blanks for cigarette packs, in which at least one test object by means of a suitable light detector , in particular an electro-optical test device, such as an electronic camera, is subjected to an optical test.
  • a suitable light detector in particular an electro-optical test device, such as an electronic camera
  • the invention further relates to a device for carrying out the method.
  • test items can be detected and evaluated as reliably as possible in the production of cigarette packs and / or cigarettes, which have a comparatively low contrast to the test object background. It is another object of the present invention to provide a Specify test apparatus which is suitable for carrying out the method according to the invention.
  • a test method of the type mentioned in the introduction is characterized in that the test object is illuminated with light of a wavelength-changeable illumination device, the wavelength (s) of the light originating from the illumination device being set automatically to improve the contrast between test object and test object background, preferably as a function of the type of pack to be produced and / or as a function of at least one feature of the test object and / or as a function of at least one feature of the test object background.
  • the test object in particular an imprint and / or print carrier on or for cigarette packs or blanks for cigarette packs, and / or the test object background is illuminated in a particular manner during the test procedure.
  • the illumination is effected by means of light of a wavelength matched to the test object and / or the test object background.
  • the wavelength of the light to be irradiated is preferably matched directly to the color of the test object and / or the fürmony inter grounds.
  • at least one or the wavelength value of the light with which the illumination device illuminates the test object and / or the test object background will correspond to at least one or the wavelength value of the color of the test object background or at least one or the wavelength value of the complementary color to the color of the test object background.
  • a particularly high contrast value is achieved with this measure.
  • improved contrast can be done per se known evaluation of the captured image.
  • the captured image is compared with a previously recorded and stored image of a reference test object or reference test object background, and deviations are registered and evaluated. If the deviations exceed a predetermined level, an error signal can be generated. Subsequently, the affected by the deviation Cigarette pack - optionally with other cigarette packs - are discharged from the production process.
  • the contrast between the test object and / or test object background is as large as possible.
  • the contrast is then greater in comparison to other possible illumination colors, i. maximum.
  • the light of the wavelength-changeable illumination device is preferably monochromatic. In principle, however, it can also consist of mixed light of several wavelengths.
  • At least one light wavelength value of the illumination device to be set during the test procedure is stored in a database for different cigarette pack types and / or different test objects and / or different test object backgrounds.
  • the latter is selected by a suitable control device as a function of the type of pack to be produced and / or by the test object to be tested and / or by the test object background and transmitted to the lighting device as the setpoint.
  • control parameters for controlling the illumination device can be stored in the database in an analogous manner, in particular light intensity values and the like.
  • the light wavelength value and possibly the other illumination parameters can be read out of the database depending on the type of pack to be newly produced.
  • the lighting device is then controlled using these (setpoint) values.
  • the database for certain package types and / or test objects and / or test backgrounds does not yet include any illumination parameters or light wavelength values.
  • at least one light wavelength value to be used as basis for the further test procedure must first be determined. This is preferably done by the illumination device irradiating a test object and / or a scholar Meetinghinter ground as a reference successively with light of different wavelengths of light.
  • the light detector detects an image of the reference test object and / or the reference test object background for the respectively irradiated light wavelength.
  • the illumination device irradiates the test object and / or the test object background with light continuously or in discrete steps of changing wavelengths.
  • the illumination device is controlled such that the light spectrum of the illumination device is "driven through”, at least for a part of the light spectrum that can be generated by the illumination device.
  • the illumination device is then set to the said test wavelength value in the subsequent production process for producing and / or packaging the cigarettes, in which the test method according to the invention is used for checking the respectively produced products.
  • the illumination device irradiates the test objects or the test object backgrounds during the actual test method with light of the test wavelength mentioned.
  • the illumination device is controlled in such a way that it irradiates white light or light of at least one predetermined wavelength value-in particular of the previously determined test wavelength value-onto a calibration object or image, in particular to a color reference image, preferably to a color pattern, such as a color shading circle.
  • the light detector acquires an image of the calibration image irradiated in this manner and stores this image as a calibration reference image in the database.
  • the illumination device and / or the light detector is checked for operability, in particular at predetermined time intervals or during each individual checking operation.
  • the calibration image is irradiated again with the white light or with light of the at least one predetermined wavelength value, in particular the test wavelength value.
  • the light detector detects again an image of the thus irradiated calibration image.
  • the controller compares the captured image in the context of an evaluation process with the stored calibration reference image. Depending on the result of the comparison, an error signal can be generated. This may for example be the case if the comparison reveals that the calibration reference image deviates from the newly acquired image or that the deviation reaches or exceeds a predetermined permissible deviation limit.
  • the calibration image is preferably positioned in a stationary manner adjacent to the test object of the test objects within the field of view of the light detector.
  • the evaluation of the light detected by the light detector and originating from the calibration image takes place by means of a suitable definition of one or more evaluation windows, in particular within the scope of the calibration process, within the framework of the determination of the test wavelength value and / or within the framework of the respective verification of the functionality of the light detector and / or lighting device.
  • the invention relates to a method for testing objects to be tested in the manufacture and / or packaging of cigarettes.
  • the following is the examination of a arranged on a cigarette pack 10 test object described, namely the test of an applied on the bottom wall 11 of the cigarette pack 10 imprint 24.
  • This imprint 24 is in this case a coding, in particular an alphanumeric coding.
  • a variety of other types of coding can be used, such as a barcode or a so-called 2D code.
  • the coding may include, for example, information about the place of manufacture, the production time and / or other production characteristics of the respective cigarettes and / or the respective cigarette pack.
  • the invention may also be used to check for correct positioning of print media, such as coupons, banderoles, or the like, that are positioned on the cigarette packs.
  • print media such as coupons, banderoles, or the like
  • the correct orientation of this print carrier can be checked.
  • the cigarette pack 10 is a pack of the folding box type which has, in addition to the bottom wall 11, a front wall 12, a rear wall 13, a lid 14 and side walls 15, 16.
  • Such a cigarette packet 10 is produced with a cyclically operating production unit of a production and / or packaging installation for cigarettes, in the present case a packaging machine 17 (packer).
  • pack blanks 18 are singled out of a magazine 19 by means of a singling device and transported by suitable conveying means in the direction of a folding turret.
  • the respective blank 18 is fed to various folding stations in which complex folding operations are carried out in a manner known per se.
  • cigarette blocks are supplied which are enveloped by blanks originating from stanniolbobins 20.
  • a packing collar is introduced into the folding process there, wherein the respective collar cut originates from collar bobs 21.
  • the cigarette packs 10 are supplied in already largely folded state to a Falt Warsstation in which the individual tabs of the blanks 18 are brought into abutment with each other after they were previously provided with glue.
  • the packs 10 are inserted in the region of a loading station by means of an insertion device 25 in each case in pockets 23 of the revolver 22.
  • the pockets 23 are open on both axial sides.
  • the loading of the pockets 23 is such that the bottom wall 11 of the respective pack 10 faces one of the open sides, the lid 14 to the other open pocket side.
  • the glue which connects the folding flaps of the packs 10 binds off while the cuboidal shape of the packs 10 is stabilized at the same time.
  • a printing device 28 is positioned adjacent to the circumference of the revolver 22.
  • This printing device 28 is connected by means of a control line 29a to the central machine control 30 of the packaging machine 17, by means of a control line 29b with a control unit 33 described below.
  • the printing device 28 serves to print the imprints 24 respectively on the bottom wall 11 of the individual cigarette packs 10, in particular by means of an ink jet printing unit or a laser printing unit.
  • a camera 31 is arranged, with which the respective cigarette packs 10 cyclically moved past the camera 31, namely the bottom walls 11 of the cigarette packs 10 can be checked.
  • the camera 31 captures an image of the bottom wall 11 of the respective pack 10, in each case during cyclic standstill phases of the revolver 22, namely an image of the imprint 24 on the bottom wall 11.
  • the camera 31 is part of a higher-level test apparatus 32
  • Control unit 33 with which the camera 31 and a lighting device 34 described below can be largely controlled autonomously.
  • the camera 31 and the illumination device 34 are each connected to the control unit 33 with control lines 35 and 36, respectively.
  • the control unit 33 is further connected via control lines 63, 64 to the higher-level machine control 30, from which it can receive higher-level control commands or to which it can transmit signals.
  • the main viewing direction of the camera 31 is aligned axially toward the bottom wall 11 of the respective package 10.
  • the illumination device 34 is arranged in front of the camera 31, namely such that its main illumination direction is coaxial with the main direction of the camera 31.
  • illumination device 34 has a visible light intransparent, frame-like base body 37 which includes an inner cutout 38.
  • RGB (red-green-blue) LEDs 39 are positioned in a ring-like manner.
  • the RGB LEDs 39 can be controlled individually.
  • the area 40 of the cutout 38 located between the ring-like positioned LEDs 39 is permeable to visible light.
  • the illumination device 34 radiates its light essentially only in a direction perpendicular to the base body 37, namely in the direction of the bottom wall 11 the cigarette pack 10.
  • the camera 31 is positioned directly behind the frame-like base body 37, namely such that the main viewing direction of the camera 31 extends through the transparent area 40.
  • the test device 32 With the test device 32 according to the invention a particularly reliable testing of the imprints 24 is possible. Because of the illumination device 34 of the test device 32, the contrast between the imprint 24 and the background of the imprint 24, namely the bottom wall 11, be optimized by the wavelength of the illumination light generated by the illumination device 34, for example, to the color of the imprint 24 or to the Color of the background of the imprint, so the color of the bottom wall 11 is adjusted.
  • a particularly good contrast is achieved, for example, in that the illumination device 34 irradiates the imprint 24 and the background surrounding the imprint 24, that is to say the bottom wall 11, with light having a wavelength which corresponds to the color of the bottom wall 11.
  • the complementary color can be irradiated to the bottom wall 11.
  • the light color or the wavelength of the light irradiated by the illumination device 34 on the bottom wall 11 depending on the type of packaging to be produced and / or depending on at least one feature of the imprint, in particular its color, and / or depending on at least one feature of Overprint background, also mainly its color set.
  • At least one light wavelength value to be set during the test procedure is stored for different types of packs and / or test objects, such as imprints 24, and / or test object backgrounds, such as the bottom wall 11.
  • This light wavelength value can then be selected by the machine controller 30 and transmitted to the control unit 33, depending on the type of package to be produced and / or on the test object to be tested and / or on the test object background.
  • the control unit 33 uses this value as a target value for controlling the wavelength of the illumination device 34.
  • test method is performed with the parameters already known in the previous production process.
  • the machine controller 30 requests ( 46 ) from its associated database 41 illumination parameters.
  • these illumination parameters include the wavelength of light to which the illumination device 34 is to be set.
  • the machine controller 30 checks whether illumination parameters have already been stored in the database 41 for the cigarette package type B to be newly produced ( 47 ).
  • the lighting parameters must first be determined. Before the actual determination of the illumination parameters, it is first checked whether the camera 31 and the illumination device 34 are working without errors. For this purpose, first of all a white light adjustment is carried out with a color panel 49 having a color shading circle 49 which is fixedly arranged behind the illumination device 34 and located in the field of vision of the camera 31 ( 50 ).
  • the illumination device 34 namely the individual RGB LEDs 39 of the illumination device 34, is controlled by the control unit 33 in such a way that the illumination device 34 emits white light onto the color plate 49 or the color shading circle.
  • the camera 31 subsequently captures an image of the color panel 49 illuminated in this way.
  • This image is compared in the control unit 33 by means of a suitable evaluation software with a calibration reference image of the color chart 49 previously recorded in the database 41 in an analogous manner ( 51 ).
  • an error signal is generated ( 52, 53 ).
  • the illumination device 34 is then controlled in such a way that the color spectrum that can be generated by it is traversed. In other words, the wavelength of the light emitted by the illumination device 34 is increased in discrete steps from an output value or possibly lowered ( 55 ).
  • the camera 31 For each set wavelength value, the camera 31 acquires an image of a test object applied to a reference package of the package type B to be produced, in the present case an image of the imprint 24. The images are evaluated in the control unit 33 assigned to the camera 31 and the illumination device 34 ( 56 ). , The evaluation then takes place at which set wavelength value the contrast between the imprint 24 and the imprint background, ie the bottom wall 11, is greatest.
  • the illumination device 34 in addition to the optimum wavelength to which the illumination device 34 is to be adjusted, in each case also further illumination parameters, such as the intensity of the incident light, are determined in an analogous manner. Furthermore, with the wavelength value determined for the optimum contrast, the color chart 49 is illuminated again and a further calibration reference image related to this wavelength is generated. Both the determined illumination parameters and the newly determined calibration reference image are stored in the database 41 for the newly produced packaging B ( 57 ).
  • the tested package 10 is ejected (67).
  • clocking continues (71), i. the test is continued until all packs 10 in the turret 22 have been tested.
  • an image of the color chart 49 is acquired at the same time during each inspection process. This image is cyclically compared to the newly created calibration reference image of the color chart 49 for ensuring the operability of the test apparatus 32, namely, at predetermined machine pitches (60). An error signal is generated and the test procedure is aborted if the detected actual color chart image deviates from the calibration reference image ( 61, 62 ).
  • the next step in the process queries whether the end of production has been reached ( 69 ).
  • test procedure is terminated ( 75 ).

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wrapping Of Specific Fragile Articles (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)

Description

Die vorliegende Erfindung betrifft ein Verfahren zur Prüfung von bei der Herstellung und/oder Verpackung von Zigaretten zu prüfenden Objekten - Prüfobjekte -, insbesondere von Aufdrucken und/oder Druckträgern auf oder für Zigarettenpackungen oder Zuschnitte für Zigarettenpackungen, bei dem wenigstens ein Prüfobjekt mittels eines geeigneten Lichtdetektors, insbesondere eines elektrooptischen Prüforgans, wie einer elektronischen Kamera, einer optischen Prüfung unterzogen wird. Die Erfindung betrifft des Weiteren eine Vorrichtung zur Durchführung des Verfahrens.The present invention relates to a method for testing objects to be tested in the production and / or packaging of cigarettes - test objects - in particular of imprints and / or print carriers on or for cigarette packs or blanks for cigarette packs, in which at least one test object by means of a suitable light detector , in particular an electro-optical test device, such as an electronic camera, is subjected to an optical test. The invention further relates to a device for carrying out the method.

Bei der Prüfung bzw. Überwachung von Aufdrucken auf Zigarettenpackungen, wie etwa Barcodes, oder von Druckträgern, wie etwa Banderolen, Coupons etc., die auf die Packungszuschnitte bzw. Packungen aufgebracht werden, ist problematisch, dass sich die zu prüfenden Objekte häufig nicht ausreichend von dem Hintergrund abheben, auf dem sie positioniert sind. Beispielsweise werden Aufdrucke häufig in einer dunklen Farbe, etwa schwarz, auf ebenfalls dunkle Stellen der Zigarettenpackungen aufgebracht. Lichtdetektoren, In der Regel elektronische Kameras mit elektrooptischen Bildsensoren, wie etwa CCD-Sensoren, können diese kontrastarmen Bilder häufig nicht oder nur unzureichend auflösen. Entsprechend bereitet die Auswertung der erfassten Bilder Schwierigkeiten, sodass es zu Auswertefehlem kommt.When inspecting imprints on cigarette packs, such as bar codes, or from print media, such as banderoles, coupons, etc., which are applied to the pack blanks or packages, it is problematic that the objects to be inspected often do not adequately depend on take off the background on which they are positioned. For example, imprints are often applied in a dark color, such as black, on also dark areas of the cigarette packs. Light detectors, usually electronic cameras with electro-optical image sensors, such as CCD sensors, these low-contrast images often do not dissolve or insufficient. Accordingly, the evaluation of the captured images causes difficulties, so it comes to Auswertefehlem.

Ausgehend hiervon ist es Aufgabe der vorliegenden Erfindung, ein Verfahren der eingangs genannten Art anzugeben, mit dem bei der Produktion von Zigarettenpackungen und/oder Zigaretten auch Prüfobjekte möglichst zuverlässig erfasst und ausgewertet werden können, die gegenüber dem Prüfobjekthintergrund einen vergleichsweise geringen Kontrast aufweisen. Weiterhin ist es Aufgabe der vorliegenden Erfindung, eine Prüfvorrichtung anzugeben, die zur Durchführung des erfindungsgemäßen Verfahrens geeignet ist.Proceeding from this, it is an object of the present invention to provide a method of the type mentioned, with the test items can be detected and evaluated as reliably as possible in the production of cigarette packs and / or cigarettes, which have a comparatively low contrast to the test object background. It is another object of the present invention to provide a Specify test apparatus which is suitable for carrying out the method according to the invention.

Diese Aufgabe wird gelöst durch ein Verfahren mit den Merkmalen des Anspruchs 1 sowie durch eine Vorrichtung mit den Merkmalen des Anspruches 7.This object is achieved by a method having the features of claim 1 and by a device having the features of claim 7.

Danach ist ein Prüfverfahren der eingangs genannten Art dadurch gekennzeichnet, dass das Prüfobjekt mit Licht einer wellenlängenveränderbaren Beleuchtungseinrichtung beleuchtet wird, wobei zur Verbesserung des Kontrastes zwischen Prüfobjekt und Prüfobjekthintergrund der oder die Wellenlänge(n) des von der Beleuchtungseinrichtung stammenden Lichts automatisch eingestellt wird/werden, bevorzugt abhängig von dem zu produzierenden Packungstyp und/oder abhängig von mindestens einem Merkmal des Prüfobjekts und/oder abhängig von mindestens einem Merkmal des Prüfobjekthintergrunds.Thereafter, a test method of the type mentioned in the introduction is characterized in that the test object is illuminated with light of a wavelength-changeable illumination device, the wavelength (s) of the light originating from the illumination device being set automatically to improve the contrast between test object and test object background, preferably as a function of the type of pack to be produced and / or as a function of at least one feature of the test object and / or as a function of at least one feature of the test object background.

Erfindungsgemäß wird daher das Prüfobjekt, insbesondere ein Aufdruck und/oder Druckträger auf oder für Zigarettenpackungen oder Zuschnitte für Zigarettenpackungen, und/oder der Prüfobjekthintergrund während des Prüfvorgangs in besonderer Weise beleuchtet. Die Beleuchtung erfolgt dabei mittels Licht einer auf das Prüfobjekt und/oder den Prüfobjekthintergrund abgestimmten Wellenlänge.According to the invention, therefore, the test object, in particular an imprint and / or print carrier on or for cigarette packs or blanks for cigarette packs, and / or the test object background is illuminated in a particular manner during the test procedure. The illumination is effected by means of light of a wavelength matched to the test object and / or the test object background.

Dabei wird bevorzugt die Wellenlänge des einzustrahlenden Lichts unmittelbar auf die Farbe des Prüfobjekts und/oder des Prüfobjekthintergrunds abgestimmt. Vorzugsweise wird mindestens ein oder der Wellenlängenwert des Lichts, mit dem die Beleuchtungseinrichtung das Prüfobjekt und/oder den Prüfobjekthintergrund beleuchtet, mindestens einem oder dem Wellenlängenwert der Farbe des Prüfobjekthintergrunds entsprechen oder mindestens einem oder dem Wellenlängenwert der Komplementärfarbe zu der Farbe des Prüfobjekthintergrunds. Mit dieser Maßnahme wird in der Regel ein besonders großer Kontrastwert erzielt.In this case, the wavelength of the light to be irradiated is preferably matched directly to the color of the test object and / or the Prüfobjekthintergrunds. Preferably, at least one or the wavelength value of the light with which the illumination device illuminates the test object and / or the test object background will correspond to at least one or the wavelength value of the color of the test object background or at least one or the wavelength value of the complementary color to the color of the test object background. As a rule, a particularly high contrast value is achieved with this measure.

Nach Erfassung des Bildes des Prüfobjektes und/oder des Prüfobjekthintergrundes bei erfindungsgemäß verbessertem Kontrast kann eine an sich bekannte Auswertung des erfassten Bildes erfolgen. In der Regel wird das erfasste Bild dabei mit einem zuvor aufgenommenen und abgespeicherten Bild eines Referenzprüfobjektes bzw. Referenzprüfobjekthintergrundes verglichen und Abweichungen registriert und bewertet. Sollten die Abweichungen etwa ein vorbestimmtes Maß überschreiten, kann ein Fehlersignal generiert werden. In weiterer Folge kann die von der Abweichung betroffene Zigarettenpackung - gegebenenfalls mit weiteren Zigarettenpackungen - aus dem Produktionsprozess ausgeschleust werden.After acquiring the image of the test object and / or the Prüfobjekthintergrundes in accordance with the invention improved contrast can be done per se known evaluation of the captured image. As a rule, the captured image is compared with a previously recorded and stored image of a reference test object or reference test object background, and deviations are registered and evaluated. If the deviations exceed a predetermined level, an error signal can be generated. Subsequently, the affected by the deviation Cigarette pack - optionally with other cigarette packs - are discharged from the production process.

Was die Farbe bzw. Wellenlänge des von der Beleuchtungseinrichtung stammenden Lichtes betrifft, so wird sie in der Regel derart gewählt, dass der Kontrast zwischen Prüfobjekt und/oder Prüfobjekthintergrund möglichst groß ist. Vorzugsweise ist der Kontrast dann im Vergleich zu anderen möglichen Beleuchtungsfarben größer, d.h. maximal.As far as the color or wavelength of the light originating from the illumination device is concerned, it is generally selected such that the contrast between the test object and / or test object background is as large as possible. Preferably, the contrast is then greater in comparison to other possible illumination colors, i. maximum.

Das Licht der wellenlängenveränderbaren Beleuchtungseinrichtung ist vorzugsweise monochromatisch. Es kann grundsätzlich aber auch als Mischlicht aus mehreren Wellenlängen bestehen.The light of the wavelength-changeable illumination device is preferably monochromatic. In principle, however, it can also consist of mixed light of several wavelengths.

Erfindungsgemäß ist in einer Datenbank für unterschiedliche Zigarettenpackungstypen und/oder unterschiedliche Prüfobjekte und/oder unterschiedliche Prüfobjekthintergründe jeweils mindestens ein während des Prüfvorgangs einzustellender Lichtwellenlängenwert der Beleuchtungseinrichtung abgespeichert. Dieser wird von einer geeigneten Steuerungseinrichtung abhängig von dem zu produzierenden Packungstyp und/oder von dem zu prüfenden Prüfobjekt und/oder von dem Prüfobjekthintergrund ausgewählt und der Beleuchtungseinrichtung als Sollwert übermittelt.According to the invention, in each case at least one light wavelength value of the illumination device to be set during the test procedure is stored in a database for different cigarette pack types and / or different test objects and / or different test object backgrounds. The latter is selected by a suitable control device as a function of the type of pack to be produced and / or by the test object to be tested and / or by the test object background and transmitted to the lighting device as the setpoint.

Gegebenenfalls können in der Datenbank in analoger Weise weitere Steuerungsparameter zur Steuerung der Beleuchtungseinrichtung hinterlegt sein, insbesondere Lichtintensitätswerte und dergleichen.If appropriate, further control parameters for controlling the illumination device can be stored in the database in an analogous manner, in particular light intensity values and the like.

Beispielsweise bei einem Brand-Change, d.h. einem Wechsel des zu produzierenden Packungstyps, können dann der Lichtwellenlängenwert und ggf. die weiteren Beleuchtungsparameter abhängig von dem neu zu produzierenden Packungstyp aus der Datenbank ausgelesen werden. Die Beleuchtungseinrichtung wird dann mithilfe dieser (Soll-)Werte gesteuert.For example, in a fire change, i. a change of the package type to be produced, then the light wavelength value and possibly the other illumination parameters can be read out of the database depending on the type of pack to be newly produced. The lighting device is then controlled using these (setpoint) values.

Es kann allerdings auch vorkommen, dass die Datenbank für bestimmte Packungstypen und/oder Prüfobjekte und/oder Prüfhintergründe noch keine Beleuchtungsparameter bzw. Lichtwellenlängenwerte umfasst. In diesem Fall muss zunächst mindestens ein dem weiteren Prüfverfahren zugrunde zu legender Lichtwellenlängenwert ermittelt werden. Vorzugsweise geschieht dies, indem die Beleuchtungseinrichtung ein Prüfobjekt und/oder einen Prüfobjekthintergrund als Referenz nacheinander mit Licht unterschiedlicher Lichtwellenlänge bestrahlt. Der Lichtdetektor erfasst zu der jeweils eingestrahlten Lichtwellenlänge jeweils ein Bild des Referenzprüfobjekts und/oder des Referenzprüfobjekthintergrunds.However, it may also happen that the database for certain package types and / or test objects and / or test backgrounds does not yet include any illumination parameters or light wavelength values. In this case, at least one light wavelength value to be used as basis for the further test procedure must first be determined. This is preferably done by the illumination device irradiating a test object and / or a Prüfobjekthintergrund as a reference successively with light of different wavelengths of light. In each case, the light detector detects an image of the reference test object and / or the reference test object background for the respectively irradiated light wavelength.

Vorzugsweise bestrahlt dabei die Beleuchtungseinrichtung das Prüfobjekt und/oder den Prüfobjekthintergrund nacheinandermit Lichtsich kontinuierlich oder in diskreten Schritten ändernder Wellenlängen. Mit anderen Worten wird die Beleuchtungseinrichtung derart gesteuert, dass das Lichtspektrum der Beleuchtungseinrichtung "durchgefahren" wird, mindestens für einen Teil des mit der Beleuchtungseinrichtung erzeugbaren Lichtspektrums.Preferably, the illumination device irradiates the test object and / or the test object background with light continuously or in discrete steps of changing wavelengths. In other words, the illumination device is controlled such that the light spectrum of the illumination device is "driven through", at least for a part of the light spectrum that can be generated by the illumination device.

Durch Vergleich der in der obigen Weise wellenlängenabhängig erfassten Bilder wird anschließend mindestens ein Wellenlängenwert ausgewählt - Prüfwellenlängenwert -, bei dem der Kontrast zwischen Prüfobjekt und Prüfobjekthintergrund für den Prüfvorgang besonders geeignet ist, vorzugsweise besonders groß oder maximal ist. Die Beleuchtungseinrichtung wird dann in dem nachfolgenden Produktionsverfahren zu Herstellung und/oder Verpackung der Zigaretten, in dem das erfindungsgemäße Prüfverfahren zur Kontrolle der jeweils produzierten Produkte angewandt wird, auf den genannten Prüfwellenlängenwert eingestellt. Mit anderen Worten bestrahlt die Beleuchtungseinrichtung die Prüfobjekte bzw. die Prüfobjekthintergründe während des eigentlichen Prüfverfahrens mit Licht der genannten Prüfwellenlänge.By comparing the wavelength-dependent captured images in the above manner then at least one wavelength value is selected - test wavelength value - in which the contrast between the test object and test object background for the testing process is particularly suitable, preferably particularly large or maximum. The illumination device is then set to the said test wavelength value in the subsequent production process for producing and / or packaging the cigarettes, in which the test method according to the invention is used for checking the respectively produced products. In other words, the illumination device irradiates the test objects or the test object backgrounds during the actual test method with light of the test wavelength mentioned.

In weiterer Ausbildung der Erfindung ist vorgesehen, den Lichtdetektor und/oder die Beleuchtungseinrichtung insbesondere zu Beginn eines Zigarettenverpackungsprozesses oder vor demselben zu kalibrieren. Zu diesem Zweck wird die Beleuchtungseinrichtung derart gesteuert, dass sie weißes Licht oder Licht mindestens eines vorbestimmten Wellenlängenwertes - insbesondere des zuvor ermittelten Prüfwellenlängenwertes - auf ein Kalibrierungsobjekt bzw. - bild einstrahlt, insbesondere auf ein Farbreferenzbild, vorzugsweise auf ein Farbmuster, wie etwa einen Farbschattierungskreis.In a further embodiment of the invention, it is provided to calibrate the light detector and / or the illumination device, in particular at the beginning of a cigarette packaging process or before it. For this purpose, the illumination device is controlled in such a way that it irradiates white light or light of at least one predetermined wavelength value-in particular of the previously determined test wavelength value-onto a calibration object or image, in particular to a color reference image, preferably to a color pattern, such as a color shading circle.

Der Lichtdetektor erfasst anschließend ein Bild des auf diese Weise bestrahlten Kalibrierungsbildes und speichert dieses Bild als Kalibrierungsgsreferenzbild in der Datenbank ab. Während des Produktionsprozesses der Zigaretten/Zigarettenpackungen wird insbesondere in vorbestimmten Zeitabständen oder bei jedem einzelnen Prüfvorgang die Beleuchtungseinrichtung und/oder der Lichtdetektor auf Funktionsfähigkeit überprüft. Zu diesem Zweck wird das Kalibrierungsbild erneut mit dem weißen Licht oder mit Licht des mindestens einen vorbestimmten Wellenlängenwertes - insbesondere des Prüfwellenlängenwertes - bestrahlt. Der Lichtdetektor erfasst dann erneut ein Bild des derart bestrahlten Kalibrierungsbildes. Anschließend vergleicht die Steuerung das erfasste Bild im Rahmen eines Auswertevorgangs mit dem gespeicherten Kalibrierungsreferenzbild. Abhängig von dem Ergebnis des Vergleichs kann ein Fehlersignal erzeugt werden. Dies kann beispielsweise dann der Fall sein, wenn der Vergleich ergibt, dass das Kalibrierungsreferenzbild von dem neu erfassten Bild abweicht oder dass die Abweichung eine vorbestimmte, zulässige Abweichungsgrenze erreicht oder überschreitet.The light detector then acquires an image of the calibration image irradiated in this manner and stores this image as a calibration reference image in the database. During the production process of the cigarette / cigarette packs, the illumination device and / or the light detector is checked for operability, in particular at predetermined time intervals or during each individual checking operation. For this purpose, the calibration image is irradiated again with the white light or with light of the at least one predetermined wavelength value, in particular the test wavelength value. The light detector then detects again an image of the thus irradiated calibration image. Subsequently, the controller compares the captured image in the context of an evaluation process with the stored calibration reference image. Depending on the result of the comparison, an error signal can be generated. This may for example be the case if the comparison reveals that the calibration reference image deviates from the newly acquired image or that the deviation reaches or exceeds a predetermined permissible deviation limit.

In einer weiteren Ausbildung der Erfindung ist das Kalibrierungsbild vorzugsweise ortsfest benachbart zu dem Prüfort der Prüfobjekte innerhalb des Blickfelds des Lichtdetektors positioniert.In a further embodiment of the invention, the calibration image is preferably positioned in a stationary manner adjacent to the test object of the test objects within the field of view of the light detector.

Die Auswertung des von dem Lichtdetektor erfassten, und von dem Kalibrierungsbild stammenden Lichts erfolgt mittels geeigneter Definition eines oder mehrerer Auswertefenster insbesondere im Rahmen des Kalibrierungsvorgangs, im Rahmen der Bestimmung des Prüfwellenlängenwertes und/oder im Rahmen der jeweiligen Überprüfung der Funktionsfähigkeit des Lichtdetektors und/oder der Beleuchtungseinrichtung.The evaluation of the light detected by the light detector and originating from the calibration image takes place by means of a suitable definition of one or more evaluation windows, in particular within the scope of the calibration process, within the framework of the determination of the test wavelength value and / or within the framework of the respective verification of the functionality of the light detector and / or lighting device.

Weitere Merkmale der vorliegenden Erfindung ergeben sich aus den beigefügten Patentansprüchen, aus der nachfolgenden Beschreibung eines bevorzugten Ausführungsbeispiels der Erfindung sowie aus den beigefügten Zeichnungen. Darin zeigen:

Fig. 1
eine mit dem erfindungsgemäßen Verfahren geprüfte Zigarettenpackung in perspektivischer Schrägansicht,
Fig. 2
die Bodenwand derZigarettenpackung aus Fig. 1,
Fig. 3
eine Fertigungsanlage zum Verpacken von Zigaretten in schematischer Seitenansicht,
Fig. 4
einen Schnitt durch die Vorrichtung aus Fig. 3 entlang der Schnittlinie I-I aus Fig. 3,
Fig. 5
einen Schnitt durch die Einzelheit aus Fig. 4 entlang der Schnittlinie II-II,
Fig. 6
einen Schnitt durch die Einzelheit aus Fig. 4 entlang der Schnittlinie III-III,
Fig. 7
einen Schnitt durch die Einzelheit der Fig. 5 entlang der Schnittlinie IV-IV,
Fig. 8
eine schematische Darstellung der funktionalen Zusammenhänge der erfindungsgemäßen Prüfvorrichtung,
Fig. 9
ein Flussdiagramm zur Darstellung des Ablaufs des erfindungsgemäßen Prüfvorgangs.
Further features of the present invention will become apparent from the appended claims, from the following description of a preferred embodiment of the invention and from the accompanying drawings. Show:
Fig. 1
a cigarette pack tested by the method according to the invention in a perspective oblique view,
Fig. 2
the bottom wall of the cigarette pack Fig. 1 .
Fig. 3
a manufacturing plant for packing cigarettes in a schematic side view,
Fig. 4
a section through the device Fig. 3 along the section line II off Fig. 3 .
Fig. 5
a section through the detail Fig. 4 along the section line II-II,
Fig. 6
a section through the detail Fig. 4 along the section line III-III,
Fig. 7
a section through the detail of Fig. 5 along the section line IV-IV,
Fig. 8
a schematic representation of the functional relationships of the test device according to the invention,
Fig. 9
a flowchart illustrating the sequence of the test process according to the invention.

Die Erfindung betrifft ein Verfahren zur Prüfung von bei der Herstellung und/oder Verpackung von Zigaretten zu prüfenden Objekten. Als bevorzugtes Ausführungsbeispiel wird nachfolgend die Prüfung eines auf einer Zigarettenpackung 10 angeordneten Prüfobjektes beschrieben, nämlich die Prüfung eines auf der Bodenwandung 11 der Zigarettenpackung 10 aufgebrachten Aufdruckes 24. Dieser Aufdruck 24 ist im vorliegenden Fall eine Codierung, insbesondere eine alphanumerische Codierung. Alternativ können auch verschiedenste andere Codierungsarten verwendet werden, etwa ein Barcode oder ein sogenannter 2D-Code. Die Codierung kann beispielsweise Angaben zum Herstellungsort, zur Herstellungszeit und/oder zu anderen Produktionsmerkmalen der jeweiligen Zigaretten und/oder der jeweiligen Zigarettenpackung umfassen.The invention relates to a method for testing objects to be tested in the manufacture and / or packaging of cigarettes. As a preferred embodiment, the following is the examination of a arranged on a cigarette pack 10 test object described, namely the test of an applied on the bottom wall 11 of the cigarette pack 10 imprint 24. This imprint 24 is in this case a coding, in particular an alphanumeric coding. Alternatively, a variety of other types of coding can be used, such as a barcode or a so-called 2D code. The coding may include, for example, information about the place of manufacture, the production time and / or other production characteristics of the respective cigarettes and / or the respective cigarette pack.

Die Erfindung kann aber natürlich auch eingesetzt werden zur Prüfung korrekter Positionierungen von Druckträgern, wie etwa Coupons, Banderolen oder dergleichen, die auf den Zigarettenpackungen positioniert werden. Dabei kann insbesondere die korrekte Ausrichtung dieser Druckträger überprüft werden.Of course, the invention may also be used to check for correct positioning of print media, such as coupons, banderoles, or the like, that are positioned on the cigarette packs. In particular, the correct orientation of this print carrier can be checked.

Wie aus Fig. 2 ersichtlich ist, handelt es sich bei derZigarettenpackung 10 um eine Packung des Typs Klappschachtel, die neben der Bodenwand 11 eine Vorderwand 12 aufweist, eine Rückwand 13, einen Deckel 14 sowie Seitenwände 15, 16.How out Fig. 2 it can be seen that the cigarette pack 10 is a pack of the folding box type which has, in addition to the bottom wall 11, a front wall 12, a rear wall 13, a lid 14 and side walls 15, 16.

Eine derartige Zigarettenpackung 10 wird mit einer taktweise arbeitenden Fertigungseinheit einer Fertigungs- und/oder Verpackungsanlage für Zigaretten hergestellt, im vorliegenden Fall einer Verpackungsmaschine 17 (Packer). In der Verpackungsmaschine 17 werden Packungszuschnitte 18 aus einem Magazin 19 mittels einer Vereinzelungseinrichtung vereinzelt und durch geeignete Fördermittel in Richtung eines Faltrevolvers transportiert. Während taktweiser Rotation des Faltrevolvers wird derjeweilige Zuschnitt 18 zu verschiedenen Faltstationen geführt, in denen komplexe Faltvorgänge in an sich bekannter Weise durchgeführt werden. Insbesondere werden dabei Zigarettenblöcke zugeführt, die von von Stanniolbobinen 20 stammenden Zuschnitten umhüllt sind. Weiter wird dort ein Packungskragen in den Faltprozess eingeführt, wobei der jeweilige Kragenzuschnitt von Kragenbobinen 21 stammt.Such a cigarette packet 10 is produced with a cyclically operating production unit of a production and / or packaging installation for cigarettes, in the present case a packaging machine 17 (packer). In the packaging machine 17, pack blanks 18 are singled out of a magazine 19 by means of a singling device and transported by suitable conveying means in the direction of a folding turret. During intermittent rotation of the folding turret, the respective blank 18 is fed to various folding stations in which complex folding operations are carried out in a manner known per se. In particular, cigarette blocks are supplied which are enveloped by blanks originating from stanniolbobins 20. Furthermore, a packing collar is introduced into the folding process there, wherein the respective collar cut originates from collar bobs 21.

Nach Verlassen des Faltrevolvers werden die Zigarettenpackungen 10 in bereits weitgehend endgefaltetem Zustand einer Faltweichenstation zugeführt, in der die einzelnen Lappen der Zuschnitte 18 miteinander in Anlage gebracht werden, nachdem sie zuvor mit Leim versehen wurden.After leaving the folding turret, the cigarette packs 10 are supplied in already largely folded state to a Faltweichenstation in which the individual tabs of the blanks 18 are brought into abutment with each other after they were previously provided with glue.

Zur Trocknung der verleimten Zigarettenpakkungen 10 werden diese anschließend einem in der Vertikalebene rotierenden Revolver zugeführt, nämlich einem Trockenrevolver 22.For drying the glued cigarette packets 10, these are then fed to a revolving in the vertical plane turret, namely a drying turret 22nd

Zu diesem Zweck werden die Packungen 10 im Bereich einer Beschickungsstation mittels einer Einschubeinrichtung 25 jeweils in Taschen 23 des Revolvers 22 eingeschoben. Die Taschen 23 sind an beiden axialen Seiten offen. Die Beschickung der Taschen 23 erfolgt derart, dass die Bodenwand 11 der jeweiligen Packung 10 zu einer der offenen Seiten zeigt, der Deckel 14 zu der anderen offenen Taschenseite.For this purpose, the packs 10 are inserted in the region of a loading station by means of an insertion device 25 in each case in pockets 23 of the revolver 22. The pockets 23 are open on both axial sides. The loading of the pockets 23 is such that the bottom wall 11 of the respective pack 10 faces one of the open sides, the lid 14 to the other open pocket side.

Während mehrerer Umdrehungen des Revolvers 22 bindet der die Faltlappen der Packungen 10 verbindende Leim ab bei gleichzeitiger Stabilisierung der quaderförmigen Gestalt der Packungen 10.During several revolutions of the revolver 22, the glue which connects the folding flaps of the packs 10 binds off while the cuboidal shape of the packs 10 is stabilized at the same time.

Im Bereich einer Ausschubsstation werden die getrockneten Packungen 10 später mittels einer einen Ausschieber 26 umfassenden Ausschubeinrichtung 27 aus den Taschen 23 ausgeschoben und weiterverarbeitet.In the area of a Ausschubsstation the dried packages 10 are later ejected by means of a Ausschiebereinrichtung 26 comprising a pusher 26 from the pockets 23 and further processed.

Zum Aufbringen des Aufdruckes 24 auf die Bodenwand 11 der Packung 10 ist benachbart zum Umfang des Revolvers 22 eine Druckeinrichtung 28 positioniert. Diese Druckeinrichtung 28 ist mittels einer Steuerleitung 29a mit der zentralen Maschinensteuerung 30 der Verpackungsmaschine 17 verbunden, mittels einer Steuerleitung 29b mit einer nachfolgend beschriebenen Steuereinheit 33. Die Druckeinrichtung 28 dient dazu, die Aufdrucke 24 jeweils auf die Bodenwand 11 der einzelnen Zigarettenpackungen 10 aufzudrucken, insbesondere mittels einer Tintenstrahl-Druckeinheit oder einer Laser-Druckeinheit.For applying the imprint 24 on the bottom wall 11 of the pack 10, a printing device 28 is positioned adjacent to the circumference of the revolver 22. This printing device 28 is connected by means of a control line 29a to the central machine control 30 of the packaging machine 17, by means of a control line 29b with a control unit 33 described below. The printing device 28 serves to print the imprints 24 respectively on the bottom wall 11 of the individual cigarette packs 10, in particular by means of an ink jet printing unit or a laser printing unit.

In Umfangsrichtung des Revolvers 22 versetzt zur Druckeinrichtung 28, und zwar bezogen auf die Drehrichtung des Revolvers 22 stromab der Druckeinrichtung 28, ist eine Kamera 31 angeordnet, mit der die jeweils taktweise an der Kamera 31 vorbeibewegten Zigarettenpackungen 10, nämlich die Bodenwände 11 der Zigarettenpackungen 10 überprüft werden können.Offset in the circumferential direction of the turret 22 to the printing device 28, and relative to the direction of rotation of the revolver 22 downstream of the printing device 28, a camera 31 is arranged, with which the respective cigarette packs 10 cyclically moved past the camera 31, namely the bottom walls 11 of the cigarette packs 10 can be checked.

Die Kamera 31 erfasst dabei jeweils während taktweisen Stillstandsphasen des Revolvers 22 ein Bild der Bodenwandung 11 der jeweiligen Packung 10, nämlich ein Bild des Aufdruckes 24 auf der Bodenwandung 11. Die Kamera 31 ist Teil einer übergeordneten Prüfvorrichtung 32. Die Prüfvorrichtung 32 umfasst des Weiteren die Steuereinheit 33, mit der die Kamera 31 sowie eine nachfolgend beschriebene Beleuchtungseinrichtung 34 weitgehend autark gesteuert werden können. Die Kamera 31 sowie die Beleuchtungseinrichtung 34 sind jeweils mit Steuerleitungen 35 bzw. 36 mit der Steuereinheit 33 verbunden. Die Steuereinheit 33 ist des Weiteren über Steuerleitungen 63, 64 mit der übergeordneten Maschinensteuerung 30 verbunden, von dersie übergeordnete Steuerungsbefehle erhält bzw. an die sie Signale übergeben kann.In this case, the camera 31 captures an image of the bottom wall 11 of the respective pack 10, in each case during cyclic standstill phases of the revolver 22, namely an image of the imprint 24 on the bottom wall 11. The camera 31 is part of a higher-level test apparatus 32 Control unit 33, with which the camera 31 and a lighting device 34 described below can be largely controlled autonomously. The camera 31 and the illumination device 34 are each connected to the control unit 33 with control lines 35 and 36, respectively. The control unit 33 is further connected via control lines 63, 64 to the higher-level machine control 30, from which it can receive higher-level control commands or to which it can transmit signals.

Die Hauptblickrichtung der Kamera 31 ist axial in Richtung auf die Bodenwand 11 der jeweiligen Pakkung 10 ausgerichtet. In Richtung der Packung 10 ist die Beleuchtungseinrichtung 34 vor der Kamera 31 angeordnet, nämlich derart, dass deren Hauptbeleuchtungsrichtung koaxial zur Hauptblickrichtung der Kamera 31 verläuft.The main viewing direction of the camera 31 is aligned axially toward the bottom wall 11 of the respective package 10. In the direction of the package 10, the illumination device 34 is arranged in front of the camera 31, namely such that its main illumination direction is coaxial with the main direction of the camera 31.

Diese Anordnung von Beleuchtungseinrichtung 34 und Kamera 31, nämlich koaxial hintereinander, ist möglich, da die Beleuchtungseinrichtung 34 in besonderer Weise ausgebildet ist: Sie verfügt über einen für sichtbares Licht intransparenten, rahmenartigen Grundkörper 37, der einen innenliegenden Ausschnitt 38 umfasst. Am äußeren Rand des Ausschnittes 38 sind umlaufend RGB (Rot-Grün-Blau) - LEDs 39 ringartig positioniert. Die RGB - LEDs 39 sind einzeln ansteuerbar. Durch additive Farbmischung des Lichtes der einzelnen RGB-LEDs 39 kann die Beleuchtungseinrichtung 34 Mischlicht verschiedenster Wellenlänge erzeugen. Der zwischen den ringartig positionierten LEDs 39 befindliche Bereich 40 des Ausschnitts 38 ist für sichtbares Licht durchlässig. Durch geeignete, insbesondere plattenförmige optische Bauteile, die in der Beleuchtungseinrichtung 34 verbaut sind, wird in hier nicht näher beschriebener Weise erreicht, dass die Beleuchtungseinrichtung 34 ihr Licht im Wesentlichen nur in eine zurLängserstrekkung des Grundkörpers 37 senkrechte Richtung abstrahlt, nämlich in Richtung der Bodenwand 11 der Zigarettenpackung 10.This arrangement of illumination device 34 and camera 31, namely coaxially one behind the other, is possible because the illumination device 34 is designed in a special way: it has a visible light intransparent, frame-like base body 37 which includes an inner cutout 38. At the outer edge of the cutout 38, RGB (red-green-blue) LEDs 39 are positioned in a ring-like manner. The RGB LEDs 39 can be controlled individually. By additive color mixing of the light of the individual RGB LEDs 39, the illumination device 34 can generate mixed light of very different wavelengths. The area 40 of the cutout 38 located between the ring-like positioned LEDs 39 is permeable to visible light. By suitable, in particular plate-shaped optical components which are installed in the illumination device 34, it is achieved in a manner not further described here that the illumination device 34 radiates its light essentially only in a direction perpendicular to the base body 37, namely in the direction of the bottom wall 11 the cigarette pack 10.

Die Kamera 31 ist direkt hinter dem rahmenartigen Grundkörper 37 positioniert, nämlich derart, dass sich die Hauptblickrichtung der Kamera 31 durch den transparenten Bereich 40 hindurch erstreckt.The camera 31 is positioned directly behind the frame-like base body 37, namely such that the main viewing direction of the camera 31 extends through the transparent area 40.

Mit der erfindungsgemäßen Prüfvorrichtung 32 ist eine besonders zuverlässige Prüfung der Aufdrucke 24 möglich. Denn mittels der Beleuchtungseinrichtung 34 der Prüfvorrichtung 32 kann der Kontrast zwischen dem Aufdruck 24 und dem Hintergrund des Aufdrucks 24, nämlich der Bodenwand 11, optimiert werden, indem die Wellenlänge des von der Beleuchtungseinrichtung 34 erzeugten Beleuchtungslichtes beispielsweise an die Farbe des Aufdrucks 24 oder an die Farbe des Hintergrundes des Aufdrucks, also die Farbe der Bodenwand 11 angepasst wird.With the test device 32 according to the invention a particularly reliable testing of the imprints 24 is possible. Because of the illumination device 34 of the test device 32, the contrast between the imprint 24 and the background of the imprint 24, namely the bottom wall 11, be optimized by the wavelength of the illumination light generated by the illumination device 34, for example, to the color of the imprint 24 or to the Color of the background of the imprint, so the color of the bottom wall 11 is adjusted.

Ein besonders guter Kontrast wird beispielsweise erzielt, indem die Beleuchtungseinrichtung 34 den Aufdruck 24 und den den Aufdruck 24 umgebenden Hintergrund, also die Bodenwand 11, mit Licht einer Wellenlänge bestrahlt, die der Farbe der Bodenwand 11 entspricht. Alternativ kann auch die Komplementärfarbe zu der Bodenwand 11 eingestrahlt werden. Allgemein dargestellt wird die Lichtfarbe bzw. die Wellenlänge des von der Beleuchtungseinrichtung 34 auf die Bodenwand 11 eingestrahlten Lichts abhängig von dem zu produzierenden Packungstyp und/oder abhängig von mindestens einem Merkmal des Aufdrucks, insbesondere dessen Farbe, und/oder abhängig von mindestens einem Merkmal des Aufdruckhintergrundes, ebenfalls vornehmlich dessen Farbe, eingestellt.A particularly good contrast is achieved, for example, in that the illumination device 34 irradiates the imprint 24 and the background surrounding the imprint 24, that is to say the bottom wall 11, with light having a wavelength which corresponds to the color of the bottom wall 11. Alternatively, the complementary color can be irradiated to the bottom wall 11. In general, the light color or the wavelength of the light irradiated by the illumination device 34 on the bottom wall 11 depending on the type of packaging to be produced and / or depending on at least one feature of the imprint, in particular its color, and / or depending on at least one feature of Overprint background, also mainly its color set.

In einer der Maschinensteuerung 30 zugeordneten Datenbank 41 ist für unterschiedliche Packungstypen und/oder Prüfobjekte, wie Aufdrucke 24, und/oder Prüfobjekthintergründe, wie etwa die Bodenwandung 11, jeweils mindestens ein während des Prüfvorgangs einzustellender Lichtwellenlängenwert abgespeichert. Dieser Lichtwellenlängenwert kann dann von der Maschinensteuerung 30 abhängig von dem zu produzierenden Packungstyp und/oder von dem zu prüfenden Prüfobjekt und/oder von dem Prüfobjekthintergrund ausgewählt und der Steuereinheit 33 übergeben werden. Die Steuereinheit 33 verwendet diesen Wert als Sollwert zur Steuerung der Wellenlänge der Beleuchtungseinrichtung 34.In a database 41 assigned to the machine controller 30, at least one light wavelength value to be set during the test procedure is stored for different types of packs and / or test objects, such as imprints 24, and / or test object backgrounds, such as the bottom wall 11. This light wavelength value can then be selected by the machine controller 30 and transmitted to the control unit 33, depending on the type of package to be produced and / or on the test object to be tested and / or on the test object background. The control unit 33 uses this value as a target value for controlling the wavelength of the illumination device 34.

Weitere Einzelheiten einer Ausführungsform des erfindungsgemäßen Prüfverfahrens und der erfindungsgemäßen Prüfvorrichtung werden nachfolgend anhand des Flussdiagrammes in Fig. 9 erläutert:

  • Zu Beginn eines Produktionsvorgangs überprüft die Maschinensteuerung 30, ob ein Bediener durch entsprechende Eingaben in ein der Maschinensteuerung zugeordnetes Bediengerät einen Markenwechsel initiiert hat, also einen Wechsel der von der Verpackungsmaschine 17 zu produzierenden Verpakkungen von einem ersten Zigarettenpackungstyp A zu einem zweiten Zigarettenpackungstyp B (Symbol 43 in Fig. 9).
Further details of an embodiment of the test method according to the invention and of the test device according to the invention will be described below with reference to the flowchart in FIG Fig. 9 explains:
  • At the beginning of a production process, the machine controller 30 checks whether an operator has initiated a change of brand by corresponding inputs to an operator control device associated with the machine control, ie a change of the packaging to be produced by the packaging machine 17 from a first cigarette pack type A to a second cigarette pack type B (symbol 43) in Fig. 9 ).

Falls dies nicht der Fall ist (44), wird das Prüfverfahren mit den bereits in dem vorhergehenden Produktionsprozess bekannten Parametern durchgeführt.If this is not the case ( 44 ), the test method is performed with the parameters already known in the previous production process.

Falls allerdings ein Markenwechsel initiiert worden ist (45), fordert die Maschinensteuerung 30 aus der ihrzugeordneten Datenbank41 Beleuchtungsparameter an (46). Diese Beleuchtungsparameter umfassen insbesondere die Lichtwellenlänge, auf die die Beleuchtungseinrichtung 34 eingestellt werden soll.If, however, a brand change has been initiated ( 45 ), the machine controller 30 requests ( 46 ) from its associated database 41 illumination parameters. In particular, these illumination parameters include the wavelength of light to which the illumination device 34 is to be set.

Die Maschinensteuerung 30 überprüft in diesem Zusammenhang, ob in der Datenbank 41 zu dem neu zu produzierenden Zigarettenpackungstyp B überhaupt schon Beleuchtungsparameter hinterlegt sind (47).In this connection, the machine controller 30 checks whether illumination parameters have already been stored in the database 41 for the cigarette package type B to be newly produced ( 47 ).

Falls nicht (48), müssen die Beleuchtungsparameter zunächst ermittelt werden. Vor der eigentlichen Ermittlung der Beleuchtungsparameter wird zunächst überprüft, ob die Kamera 31 und die Beleuchtungseinrichtung 34 fehlerfrei arbeiten. Zu diesem Zweck wird zunächst ein Weißlichtabgleich mit einer hinter der Beleuchtungseinrichtung 34 ortsfest angeordneten, im Blickfeld der Kamera 31 befindlichen, einen Farbschattierungskreis aufweisenden Farbtafel 49 vorgenommen (50). Die Beleuchtungseinrichtung 34, nämlich die einzelnen RGB-LEDs 39 der Beleuchtungseinrichtung 34, wird von der Steuereinheit 33 derart angesteuert, dass die Beleuchtungseinrichtung 34 weißes Licht auf die Farbtafel 49 bzw. den Farbschattierungskreis strahlt.If not ( 48 ), the lighting parameters must first be determined. Before the actual determination of the illumination parameters, it is first checked whether the camera 31 and the illumination device 34 are working without errors. For this purpose, first of all a white light adjustment is carried out with a color panel 49 having a color shading circle 49 which is fixedly arranged behind the illumination device 34 and located in the field of vision of the camera 31 ( 50 ). The illumination device 34, namely the individual RGB LEDs 39 of the illumination device 34, is controlled by the control unit 33 in such a way that the illumination device 34 emits white light onto the color plate 49 or the color shading circle.

Die Kamera 31 erfasst anschließend ein Bild der so beleuchteten Farbtafel 49. Dieses Bild wird in der Steuereinheit 33 mittels einer geeigneten Auswertesoftware mit einem in der Datenbank 41 zuvor in analoger Weise erfassten Kalibrierungsreferenzbild der Farbtafel 49 verglichen (51). Bei Abweichungen wird ein Fehlersignal generiert (52, 53).The camera 31 subsequently captures an image of the color panel 49 illuminated in this way. This image is compared in the control unit 33 by means of a suitable evaluation software with a calibration reference image of the color chart 49 previously recorded in the database 41 in an analogous manner ( 51 ). In case of deviations, an error signal is generated ( 52, 53 ).

Falls die Auswertung ergibt, dass das Kalibrierungsreferenzbild nicht von dem aktuell aufgenommenen Bild der Farbtafel 49 abweicht, kann fortgefahren werden (54). Im nächsten Schritt wird die Beleuchtungseinrichtung 34 dann derart gesteuert, dass das durch diese erzeugbare Farbspektrum durchlaufen wird. Mit anderen Worten wird die Wellenlänge des von der Beleuchtungseinrichtung 34 abgegebenen Lichtes in diskreten Schritten von einem Ausgangswert aus erhöht bzw. ggf. erniedrigt (55).If the evaluation reveals that the calibration reference image does not deviate from the currently acquired image of the color chart 49, it can proceed ( 54 ). In the next step, the illumination device 34 is then controlled in such a way that the color spectrum that can be generated by it is traversed. In other words, the wavelength of the light emitted by the illumination device 34 is increased in discrete steps from an output value or possibly lowered ( 55 ).

Für jeden eingestellten Wellenlängenwert erfasst die Kamera 31 ein Abbild eines auf einer Referenzpackung des zu produzierenden Packungstyps B aufgebrachten Prüfobjektes, im vorliegenden Fall ein Bild des Aufdruckes 24. Die Bilder werden in der der Kamera 31 sowie der Beleuchtungseinrichtung 34 zugeordneten Steuerungseinheit 33 ausgewertet (56). Die Auswertung erfolgt daraufhin, bei welchem eingestellten Wellenlängenwert der Kontrast zwischen dem Aufdruck 24 und dem Aufdruckhintergrund, d.h. der Bodenwand 11, am größten ist.For each set wavelength value, the camera 31 acquires an image of a test object applied to a reference package of the package type B to be produced, in the present case an image of the imprint 24. The images are evaluated in the control unit 33 assigned to the camera 31 and the illumination device 34 ( 56 ). , The evaluation then takes place at which set wavelength value the contrast between the imprint 24 and the imprint background, ie the bottom wall 11, is greatest.

Gegebenenfalls werden neben der optimalen Wellenlänge, auf die die Beleuchtungseinrichtung 34 einzustellen ist, jeweils zudem noch weitere Beleuchtungsparameter, wie die Intensität des eingestrahlten Lichtes, in analoger Weise ermittelt. Des Weiteren wird mit dem für den optimalen Kontrast ermittelten Wellenlängenwert erneut die Farbtafel 49 beleuchtet und ein auf diese Wellenlänge bezogenes, weiteres Kalibrierungsreferenzbild erzeugt. Sowohl die ermittelten Beleuchtungsparameter als auch das neu ermittelte Kalibrierungsreferenzbild werden in der Datenbank 41 zu der neu zu produzierenden Verpackung B gespeichert (57).Optionally, in addition to the optimum wavelength to which the illumination device 34 is to be adjusted, in each case also further illumination parameters, such as the intensity of the incident light, are determined in an analogous manner. Furthermore, with the wavelength value determined for the optimum contrast, the color chart 49 is illuminated again and a further calibration reference image related to this wavelength is generated. Both the determined illumination parameters and the newly determined calibration reference image are stored in the database 41 for the newly produced packaging B ( 57 ).

Wenn allerdings der neu zu produzierende Pakkungstyp B bereits in der Vergangenheit produziert worden ist, sind die genannten Beleuchtungsparameter und Farbtafelwerte bereits in der Datenbank enthalten, sodass die Abzweigung (48) nicht durchlaufen werden muss, sondern diese Parameter und Farbtafelwerte unmittelbar in die Steuereinheit 33 eingelesen werden können. Zudem werden Referenzbilder der zu prüfenden Packung 10 bzw. des zu prüfenden Aufdrucks 24 eingelesen (58, 59).However, if the package type B to be newly produced has already been produced in the past, the aforementioned lighting parameters and color chart values are already contained in the database, so that the branch ( 48 ) need not be traversed, but these parameters and color chart values are read directly into the control unit 33 can be. In addition, reference images of the pack 10 to be tested or of the imprint 24 to be checked are read in ( 58, 59 ).

Im nächsten Schritt werden nacheinander und taktweise die einzelnen produzierten Zigarettenpackungen 10 geprüft:

  • Zu diesem Zweck werden jeweils mit der Kamera 31 Bilder der Packungen 10 erfasst, nämlich Bilder des Aufdrucks 24 auf der Bodenwand 11. Die erfassten Ist-Bilder der Packungen 10 werden analysiert, indem sie mit den zuvor in die Steuereinheit 33 eingelesenen Referenzbildem der Packung 10 verglichen werden (65).
In the next step, the individual produced cigarette packs 10 are tested successively and intermittently:
  • For this purpose, images of the packs 10, namely images of the imprint 24 on the bottom wall 11, are captured with the camera 31, respectively. The acquired actual images of the packs 10 are analyzed by comparing them with the reference images of the pack 10 previously read into the control unit 33 be compared ( 65 ).

Bei unzulässigen Abweichungen (66) der von dem Aufdruck erfassten Ist-Bilder von den erwarteten Referenzbildern wird die geprüfte Packung 10 ausgeworfen (67).In the case of impermissible deviations ( 66 ) of the actual images captured by the imprint from the expected reference images, the tested package 10 is ejected (67).

Falls der Aufdruck fehlerfrei ist (76), wird im nächsten Ablaufschritt überprüft, ob bereits sämtliche in dem Revolver 22 befindlichen Packungen 10 geprüft worden sind (68).If the imprint is error-free ( 76 ), it is checked in the next sequence step whether all packs 10 located in the revolver 22 have already been checked ( 68 ).

Falls dies nicht der Fall ist (70), wird weitergetaktet (71), d.h. die Prüfung wird solange fortgeführt, bis sämtliche in dem Revolver 22 befindlichen Packungen 10 geprüft sind.If this is not the case (70), clocking continues (71), i. the test is continued until all packs 10 in the turret 22 have been tested.

Des Weiteren wird bei jedem Prüfvorgang zugleich ein Bild der Farbtafel 49 erfasst. Dieses Bild wird zur Sicherstellung der Funktionsfähigkeit der Prüfvorrichtung 32 zyklisch, nämlich in vorbestimmten Maschinentaktabständen, mit dem neu erstellten Kalibrierungsreferenzbild der Farbtafel 49 verglichen (60). Es wird ein Fehlersignal erzeugt und der Prüfvorgang abgebrochen, falls das erfasste Ist-Farbtafelbild von dem Kalibrierungsreferenzbild abweicht (61, 62).Furthermore, an image of the color chart 49 is acquired at the same time during each inspection process. This image is cyclically compared to the newly created calibration reference image of the color chart 49 for ensuring the operability of the test apparatus 32, namely, at predetermined machine pitches (60). An error signal is generated and the test procedure is aborted if the detected actual color chart image deviates from the calibration reference image ( 61, 62 ).

Sobald sämtliche in dem Revolver 22 befindlichen Packungen 10 geprüft sind, wird im nächsten Verfahrensschritt abgefragt, ob das Produktionsende erreicht ist (69).As soon as all packs 10 located in the revolver 22 have been checked, the next step in the process queries whether the end of production has been reached ( 69 ).

Falls dies nicht der Fall ist (72), wird weitergetaktet (73) und das Prüfverfahren weitergeführt.If this is not the case ( 72 ), the system continues to be indexed ( 73 ) and the test procedure continues.

Andernfalls (74) wird das Prüfverfahren beendet (75).Otherwise ( 74 ) the test procedure is terminated ( 75 ).

BezugszeichenlisteLIST OF REFERENCE NUMBERS

1010
Zigarettenpackungcigarette pack
1111
Bodenwandungbottom wall
1212
Vorderwandfront wall
1313
Rückwandrear wall
1414
Deckelcover
1515
SeitenwandSide wall
1616
SeitenwandSide wall
1717
Verpackungsmaschinepackaging machine
1818
Zuschnittcut
1919
Magazinmagazine
2020
StanniolbobineStanniolbobine
2121
KragenboblneKragenboblne
2222
Revolverrevolver
2323
Taschebag
2424
Aufdruckimprint
2525
Einschubeinrichtunginsertion device
2626
Ausschieberejector
2727
Ausschubeinrichtungejector device
2828
Druckeinrichtungprint Setup
29a29a
Steuerleitungcontrol line
29b29b
Steuerleitungcontrol line
3030
Maschinensteuerungmachine control
3131
Kameracamera
3232
PrüfvorrichtungTester
3333
Steuereinheitcontrol unit
3434
Beleuchtungseinrichtunglighting device
3535
Steuerleitungcontrol line
3636
Steuerleitungcontrol line
3737
Grundkörperbody
3838
Ausschnittneckline
3939
RGB-LEDsRGB LEDs
4040
Transparenter BereichTransparent area
4141
DatenbankDatabase
42-4842-48
Verfahrensschrittesteps
4949
Farbtafelcolor chart
50-6250-62
Verfahrensschrittesteps
6363
Steuerleitungcontrol line
6464
Steuerleitungcontrol line
65-7665-76
Verfahrensschrittesteps

Claims (12)

  1. A method for testing objects (24), test objects, to be tested in the production and/or packaging of cigarettes, in particular prints and/or printing media on or for cigarette packs or blanks for cigarette packs, in which method at least one test object (24) is subjected to an optical test by means of a suitable light detector (31), in particular an optoelectronic test element such as a camera, characterized in that the test object (24) and/or the test object background (11) are/is illuminated with light from a variable-wavelength illuminating device (34), the wavelength or wavelengths of the light which comes from the illuminating device (34) being set automatically to improve the contrast between the test object (24) and the test object background (11), preferably as a function of the pack type (10) to be produced and/or as a function of at least one feature of the test object (24) and/or as a function of at least one feature of the test object background (11), wherein in each case at least one light wavelength value, to be set during the test operation, of the illuminating device (34) is stored, optionally together with further parameters of the illuminating device (34), in a data bank (41) for different pack types (10) and/or test objects (24) and/or test object backgrounds (11), which light wavelength value is selected as a function of the pack type (10) to be produced and/or of the test object (24) to be tested and/or of the test object background (11), and is transmitted to the illuminating device (34) as setpoint value.
  2. The method as claimed in claim 1, characterized in that, if a cigarette pack type (10) and/or a test object (24) and/or test background (11) is tested, for which no light wavelength value is stored in the data bank (41), at least one light wavelength value on which the testing is based is determined, by the illuminating device (34) irradiating the test object (24) and/or the test object background (11) one after another with light of different light wavelength, by the light detector (31) sensing an image of the test object (24) and/or of the test object background (11) with respect to the respectively irradiated light wavelength, and by at least one wavelength value - test wavelength value - being determined by a comparison of the images, at which wavelength value the contrast between the test object (24) and the test object background (11) is particularly suitable for the test operation, said contrast preferably being particularly great or at a maximum in comparison with the other images.
  3. The method as claimed in claim 2, characterized in that the illuminating device (34) irradiates the test object (24) and/or the test object background (11) with light of continuously changing wavelengths during the determination of the test wavelength value one after another.
  4. The method as claimed in one or more of the preceding claims, characterized in that, in order to calibrate the light detector (31) and/or the illuminating device (34), the illuminating device (34) irradiates white light or light of at least one predefined wavelength value - in particular the test wavelength value - onto a calibration image (49), in particular a colour sample image, preferably a colour shade wheel, in that the light detector (31) detects an image of the calibration image (49) which is irradiated in this way, and in that the detected image is stored in the data bank (41) as calibration reference image and/or that, during the production and/or packaging process of the cigarettes, the illuminating device (34) and/or the light detector (31) are/is checked, in particular at predefined time intervals, by the calibration image being irradiated again with the white light or with light of the at least one predefined wavelength value - in particular of the test wavelength value - of the illuminating device (34), by the light detector (31) again detecting an image of the calibration image which is irradiated in this way, and by the image which is detected in this way being compared with the calibration reference image which is stored in the data bank (41).
  5. The method as claimed in claim 4, characterized in that the calibration image (49) is preferably positioned in a stationary manner adjacent to the test location of the test objects (24) within the field of vision of the light detector, the evaluation of the light which is detected by the light detector (31) and comes from the colour reference image taking place by means of suitable definition of one or more evaluation windows within the detected image.
  6. The method as claimed in one or more of the preceding claims, characterized in that at least one wavelength value of the light, with which the illuminating device (34) illuminates the test object (24) and/or the test object background (11), corresponds to at least one or the wavelength value of the colour of the test object background (11) or to at least one or the wavelength value of the complementary colour to the colour of the test object background (11).
  7. A device for testing objects (24) - test objects - to be tested in the production and/or packaging of cigarettes, in particular prints and/or printing media on or for cigarette packs or blanks for cigarette packs, having a suitable light detector (31), in particular an optoelectronic test element such as a camera, and having an illuminating device (34) for illuminating the test object (24), characterized in that the illuminating device (34) is configured with variable wavelengths, with the result that the test object (24) can be illuminated with light of different wavelength values in order to improve the contrast between the test object (24) and the background (11) of the test object, preferably as a function of the pack type (10) to be produced and/or as a function of at least one feature of the test object (24) and/or as a function of at least one feature of the background (11) of the test object (24), wherein a control device (33) is provided by way of which at least one wavelength value of the light which comes from the variable-wavelength illuminating device (34) can be set in an automated manner, by way of which light wavelength values which are stored in a data bank (41) can be selected for the illuminating device (34) as a function of the pack type (10) to be produced and/or of the test object (24) to be tested and/or of the test object background (11), and by way of which control device (30) at least one selected light wavelength value of the illuminating device (34) can be transmitted as setpoint value, in each case at least one light wavelength value, to be set during the test operation, of the illuminating device (34) being stored - optionally together with further parameters of the illuminating device (34) - in the data bank (41) for different pack types (10) and/or test objects (24) and/or test object backgrounds (11).
  8. The device as claimed in claim 7, characterized in that the illuminating device (34) has a plurality of controllable RGB light sources (39), in particular RGB LEDs, the (mixed) light which comes from the illuminating device (34) being formed by suitable superimposition of the light which comes in each case from the individual RGB light sources (39).
  9. The device as claimed in one or more of preceding claims 7 to 8, characterized by a calibration image (49) which is, in particular, stationary and is arranged in such a way that said calibration image (49) can be detected by the preferably stationary light detector (31), in particular by the calibration image (49) being arranged at least in regions in the edge region of the viewing angle of the light detector (41).
  10. The device as claimed in one or more of preceding claims 7 to 9, characterized in that the main viewing direction of the light detector (31) and the main illuminating direction of the illuminating device (34) extend coaxially, in particular by the illuminating device (34) having annularly arranged LEDs (39) and an LED-free inner region (40) which is enclosed by said LEDs (39), the LEDs (39) and the inner region (40) being arranged between the test object (24) or the test object background (11) and the light detector (31), and the LED-free inner region (40) being configured to be at least partially permeable for visible light, with the result that light which comes from the test object (24) and/or the test object background (11) can pass to the light detector (31) and can be detected by the latter.
  11. A manufacturing unit for producing and/or packaging cigarettes, having a testing device as claimed in one or more of preceding claims 7 to 10.
  12. The manufacturing unit as claimed in claim 11, characterized in that the light detector (31) and the illuminating device (34) of the testing device are arranged adjacent to a rotationally rotatable conveyor (22) of the manufacturing unit (27), in particular are arranged adjacent to laterally open pockets (23) of the turret (22) in such a way that at least one of the walls (11) of cigarette packs (10) which are arranged in the pockets (23) can be tested by way of the testing device.
EP09801401.2A 2008-12-17 2009-12-10 Method and device for testing objects to be tested in the production and/or packaging of cigarettes Not-in-force EP2358597B2 (en)

Applications Claiming Priority (2)

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DE102008062370A DE102008062370A1 (en) 2008-12-17 2008-12-17 Method and device for testing objects to be tested in the manufacture and / or packaging of cigarettes
PCT/EP2009/008828 WO2010069509A1 (en) 2008-12-17 2009-12-10 Method and device for testing objects to be tested in the production and/or packaging of cigarettes

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EP2358597A1 EP2358597A1 (en) 2011-08-24
EP2358597B1 EP2358597B1 (en) 2012-09-05
EP2358597B2 true EP2358597B2 (en) 2016-09-14

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JP (1) JP5717648B2 (en)
CN (1) CN102256876B (en)
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JP2012512401A (en) 2012-05-31
WO2010069509A1 (en) 2010-06-24
EP2358597A1 (en) 2011-08-24
CN102256876A (en) 2011-11-23
CN102256876B (en) 2013-09-25
JP5717648B2 (en) 2015-05-13
EP2358597B1 (en) 2012-09-05
WO2010069509A8 (en) 2010-09-10
DE102008062370A1 (en) 2010-06-24

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