EP2341172B1 - Stitch cam device - Google Patents
Stitch cam device Download PDFInfo
- Publication number
- EP2341172B1 EP2341172B1 EP10016142.1A EP10016142A EP2341172B1 EP 2341172 B1 EP2341172 B1 EP 2341172B1 EP 10016142 A EP10016142 A EP 10016142A EP 2341172 B1 EP2341172 B1 EP 2341172B1
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- EP
- European Patent Office
- Prior art keywords
- cam
- stitch
- pull
- rotation
- face
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/32—Cam systems or assemblies for operating knitting instruments
- D04B15/327—Cam systems or assemblies for operating knitting instruments for stitch-length regulation
Definitions
- the present invention relates to a stitch cam device mounted to a carriage of a flatbed knitting machine, which works on butts of knitting needles installed on a needle bed side by side, pulls in knitting needles to a needle bed and forms stitches.
- a cam system including a stitch cam to which a pull-down cam face for pulling a knitting needle from a state where a forefront hook advances to a needle bed gap into a needle bed is attached.
- the stitch cam is allowed to slide moving in an inclined direction of pulling in the knitting needles on the pull-down cam face, the knitting needle pull-in length can be varied and the stitch density value that indicates the size of the stitch can be adjusted (for example, see Patent Literature 1).
- the stitch density value is large, the pull-in length of the knitting yarn increases, and stitches become loose.
- the pull-in length of knitting yarn decreases and stitches become tight.
- Fig. 7(a) shows the stitch cam which is disclosed in the stitch density controller of Patent Literature 1 with reference character 4, but the reference character is changed to 1.
- the stitch cam 1 works on a butt 4b of a knitting needle 4 with a pull-down cam face 1a in such a manner that a hook 4a on the forefront side of the knitting needle 4 reverses from the needle bed gap 3 on the forefront side of the needle bed 2 when a carriage, whose illustration is omitted, runs along the surface of the needle bed 2 in the right and left direction of the figure.
- the knitting needle 4 is pulled into the needle bed 2 and is housed in a needle groove whose illustration is omitted.
- the pull-down cam face 1a changes to a stitch density deciding part 1b that decides the pull-in length of the knitting needle 4 and is terminated.
- the stitch density deciding part 1b is called as a "tread".
- the knitting needle 4 is typically shown and in particular, the hook 4a is shown not in a state as actually viewed from the surface side of the needle bed 2 but in a state with the hook 4a portion only rotated by 90 degrees.
- the knitting needle 4 is a latch needle and in order to open and close the hook 4a, a latch 4c is provided.
- Fig. 7(b) shows a structure in the vicinity of the stitch density deciding part 1b of the stitch cam 1.
- the pull-down cam face 1a inclines by the pull-down angle ⁇ only with respect to the direction 2a where the needle bed 2 side relatively moves with respect to the carriage.
- the pull-down angle ⁇ is held to about 50 degrees.
- a cam face to stabilize a formed stitch called as a "runout” 1c may be formed. Even if the runout 1c is formed, the butt 4b of the knitting needle 4 moves in the direction of the extension line 1d of the stitch density deciding part 1b by inertia. If a knot or the like reaches in the part of the runout 1c, the knitting yarn 5 slacks so as to prevent yarn breakage. In addition, irregularities called as a "flattening" 1e may be provided in order to equalize the pull-in yarn length.
- the stitch density deciding part 1b located at the place where the pull-down cam face 1a changes to a stabilized cam face may have roundness.
- the stitch density deciding part 1b and the stabilized cam face become necessary to form knitted fabrics with uniform stitch sizes as well as to stabilize adjustment results when stitch density is particularly adjusted.
- the position of the pull-down cam face 1a protruding to the needle bed 2 side may be shifted and the stitch 6 may be able to be formed by two types of different stitch density values in accordance with the magnitude of the height of the butt 4b protruded from the needle bed 2 to the carriage side.
- a variable stitch density changing mechanism that makes two types of stitch density values adjustable independently to a certain extent (for example, see Patent Literature 2).
- Patent Literature 2 two cams that correspond to stitch cams are moved to slide at the same pull-down angle and the pull-in length is adjusted.
- the cam face of the lower side of each cam has the same shape at least for the respective portion that corresponds to the tread 1b.
- the optimum pull-down angle ⁇ of the stitch cam 1 is decided according to the relation of the pull-in length of the knitting yarn 5 to the gauge that corresponds to the intervals of knitting needles 4 arranged in a line. Consequently, when the pull-in length of the knitting yarn 5 is changed for stitch density adjustment, it is ideal to change the pull-down angle ⁇ , too.
- a technique to install and rotate axially a casting-off cam that corresponds to the stitch cam is disclosed (for example, see Patent Literature 3).
- a suitable shape of the stitch cam 1 of the flatbed knitting machine is decided by a design including the stitch density deciding part 1b and the stabilized cam face.
- it is assumed to be ideal to vary the pull-down angle ⁇ together with the pull-in length of the knitting yarn 5, too, and for example, to vary the pull-down angle ⁇ variously in accordance with the magnitude of the pull-in length.
- applying the concept of Patent Literature 3 and only varying the pull-down angle ⁇ by rotating the stitch cam 1 simultaneously changes the stitch density deciding part 1b and the angle of the stabilized cam face.
- Forming the stitch density deciding part 1b into a circular arc shape and bringing the circular arc center to coincide with the rotation center of the stitch cam 1 may possibly avoid effect of changes of the pull-down angle ⁇ for deciding the pull-in length by the stitch density deciding part 1b but causes the shape to deviate from the appropriate one.
- the circular arc of the stitch density deciding part 1b in order to provide a shaft for rotation inside the portion that corresponds to the stitch density deciding part 1b, the circular arc of the stitch density deciding part 1b must be made into a large diameter with excess thickness added to the shaft diameter.
- rotation exerts large effect on these actions.
- a stitch cam device that is mounted to a carriage of a flatbed knitting machine and is provided with a pull-down cam face tilted in such a manner as to pull the knitting needle into a direction to exit from a needle bed gap a stitch density deciding part that determines a pull-in length of the knitting needle at the position where the pull-down cam face finishes tilting, and a stabilizing cam face that stabilizes a stitch with the knitting needle pulled in the stitch cam device, comprising:
- said stitch density deciding part and said stabilizing cam face are equipped to the slide cam.
- said stitch density deciding part has an arc portion with said rotation center used as a center and the stitch density is decided at the arc portion.
- a linear sliding guide groove is formed for guiding said slide cam so as to move sliding along a raising and lowering slide slot;
- said rotation mechanism has a rotating guide groove formed to be generally parallel to the sliding guide groove and includes a portion in which the distance from the sliding guide groove varies; and the rotation cam is operated in linkage to the slide cam by guiding part of the rotation cam in the rotating guide groove.
- the rotation cam can be rotated in such a manner as to be capable of varying a pull-down angle of the pull-down cam face that is part of the outer shape of the rotation cam and tilts in the carriage running direction, and is supported by a support surface of a slide cam that can move to slide along the slope of the pull-down angle of a predetermined criterion.
- the slide cam is moved to slide in response to the stitch density value, the pull-in length of the knitting yarn can be varied.
- the rotation cam is rotated by a rotation mechanism with respect to the slide cam, the pull-down angle of the pull-down cam face can be varied.
- the stitch cam device has an empty space including an inside circular arc face and an outside circular arc face in the contour corresponding at least to each part of the circular arcs of varying diameters having a common rotation center provided inside the stitch density deciding part.
- the stitch cam device has circular arc faces corresponding to the inside circular arc face and the outside circular arc face of a contour of the space, and houses a guide member that guides rotation of the rotation cam while bringing the corresponding circular arcs into contact with each other.
- said stitch density deciding part that decides the pull-in length of the knitting needle and said stabilized cam face that stabilizes the stitch with the knitting needle pulled in are equipped to the slide cam, and therefore, a stitch cam device that does not have any effect on functions of the stitch density deciding part or the stabilized cam face, even when the magnitude of the pull-down angle ⁇ is varied, can be obtained.
- said stitch density deciding part decides the stitch density at an arc portion, the center of which is the rotation center when the rotation cam is rotated, and therefore, even when the pull-down angle of the pull-down cam face is varied by the rotation of the rotation cam, a condition for deciding the stitch density is able to be kept unchanged.
- the slide cam and the rotation cam are able to be geared by such a simple mechanism for providing a sliding guide groove to guide the slide cam as well as a rotating guide groove to guide the rotation cam to the carriage.
- FIG. 1 through Fig. 6 show a construction of a stitch cam device 10 as one example of the present invention.
- the portions that correspond to the matters explained in Fig. 7 are shown with the same reference characters designated.
- a knitting needle 4 shows as a latch needle which opens and closes a hook 4a by a latch 4c, but to a compound needle that opens and closes a hook by a slider, the present invention can be applied in the same manner.
- Fig. 1 shows a construction of a stitch cam device 10, one example of the present invention, with a knitting needle 4 and other portions of a cam system mounted to a carriage 20, too.
- the knitting needle 4 has a transfer function for moving stitches between opposing needle beds with a needle bed gap 3 in-between, and in the vicinity of the area where the needle jack 4f is connected to the needle body 4e, a butt 4g used for transfer action is installed.
- a blade 4h that latches a stitch during stitch transfer is installed, too.
- a select jack 7 is disposed on the back of the needle jack 4f. From the select jack 7, a butt 7a protrudes to the carriage side. On the back of the select jack 7, a selector 8 that performs needle selection for selecting the knitting needle 4 is disposed. The select jack 7 allows the butt 7a to take one of the three positions B, H, A in accordance with the results of needle selection by the selector 8.
- the stitch cam device 10 includes a rotation cam 11, slide cam 12, and guide member 13, and is mounted to the carriage 20 on the surface side facing the needle bed.
- the carriage 20 reciprocates along the arrangement direction of knitting needles 4 and makes the same action in either of the reciprocating directions.
- the carriage 20 therefore has cam systems that are symmetrical with respect to the centerline 20a.
- the stitch cam devices 10, too, are arranged right and left along a chevron slope so that the stitch cam devices 10 are symmetrical with respect to the centerline 20a.
- the cam systems, symmetrical with respect to this kind of centerline 20a include a fixed needle raising cam 21, movable needle raising cam 22, transfer receiving cam 23, dual-purpose transfer cam for sending and receiving 24, and guide cam 25.
- a fixed presser 26 is disposed at the location where the butt 7a of the select jack 7 takes by position B.
- a movable half presser 27a and tuck presser 27b are disposed at the location where the butt 7a of the select jack 7 takes by position B.
- the cam system as described above is mounted to a base plate 30 of the carriage 20.
- the movable needle raising cam 22 is changed over in such a manner that the movable needle raising cam 22 protrudes from the surface of the base plate 30 when a stitch is formed, and sinks into the base plate 30 at the time of stitch transfer.
- a guide groove 31 that guides a slide cam 12 of the stitch cam device 10 in the same manner as Patent Literature 1 is mounted.
- a cam plate 33 having a rotation guide groove 32 that guides rotation of the rotation cam 11 is mounted, too.
- the rotation guide groove 32 may be formed directly to the base plate 30.
- the rotation cam 11 is supported to be rotatable by the guide member 13 mounted to the slide cam 12, and is able to vary pull-down angles ⁇ 1 and ⁇ 2 as tilting angles of the pull-down cam face 11a.
- a stitch density deciding part 12e same as the stitch density deciding part 1b of Fig. 7(b)
- a stabilized cam face 12a including the runout 1c the flattening 1e and so on are installed.
- the guide member 13 guides a rotation cam 11 in such a manner that the rotation cam 11 rotates around the rotation center 11b installed to the inside of the stitch density deciding part 12e.
- the pull-down angle ⁇ 1 of the stitch cam device 10 on the right side with a large pull-down length of the slide cam 12 is larger than the pull-down angle ⁇ 2 of the stitch cam device 10 on the left side with a small pull-down length of the slide cam 12.
- the stitch density deciding part 12e and the stabilized cam face 12a installed to the slide cam 12 do not have their angles varied, and therefore, they can avoid the effect of changes of the pull-down angles ⁇ 1 and ⁇ 2.
- a receiving cam 12b that restricts the butt 4b of the knitting needle 4 which is pulled in along the pull-down cam face 11a from being excessively pulled in by inertia, too.
- Fig. 2 shows a state in which the stitch cam device 10 of Fig. 1 is used to gear the change of the pull-in length to the change of the pull-down angle.
- Fig. 2(a) shows a state with a little pull-in length.
- Fig. 2(b) shows a state with a large pull-in length.
- Fig. 2(c) shows a construction of a cross section as viewed from a cutting surface line C-C.
- the rotation cam 11 has an outer shape of almost parallelogram and has an aperture whose top and bottom contours are formed by circular arc faces 11c, 11d, inside of the outer shape.
- the guide member 13 is housed and is mounted to a support face 12c of the slide cam 12 by a fixing bolt 13a.
- retaining portions 13b and circular arc faces 13c,13d that are fitted to the circular arc faces 11c,11d of the rotation cam 11 and guide rotation of the rotation cam 11 are provided, respectively.
- Each of circular arc faces 11c,11d;13c,13d have the rotation center 11b as the common center.
- stitch density deciding part 12e and the stabilized cam face 12a of the slide cam 12 are formed as a stitch density deciding part 11h and stabilized cam face 11i in the lower part of the rotation cam 11, too.
- the stitch density deciding parts 11h, 12e include an arc portion of the same radius around the rotation center 11b.
- the stitch density deciding part 12e and the stabilized cam face 12a of the non-rotating slide cam 12 are located lower than the stitch density deciding part 11h and the stabilized cam face 11i of the rotation cam 11, and perform action to the butt 4b of the knitting needle 4.
- the stitch density deciding parts 11h, 12e as well as stabilized cam faces 11i, 12a of the rotation cam 11 and the slide cam 12 coincide and work on equally to the butt 4b of the knitting needle 4.
- the slope of the pull-down cam face 11a of the rotation cam 11 is varied by guiding the protrusion 11e in the rotation guide groove 32.
- the rotation guide groove 32 is formed in such a manner as to be nearly parallel to the guide groove 31. However, on the side with a small stitch density value in the rotation guide groove 32, a getting near portion 32a having small spacing with the guide groove 31 is formed, whereas on the side with a large stitch density value, a getting away portion 32b with large spacing is formed.
- the rotation guide groove 32 having this kind of the getting near portion 32a and the getting away portion 32b guide the protrusion 11e along a guiding line 32c.
- the rotation cam 11, to which the protrusion 11e is installed, is mounted to be able to rotate on the support face 12c of the slide cam 12.
- the rotation cam 11, the slide cam 12, and the guide member 13 are installed on the surface side with which the base plate 30 of the carriage faces the needle bed.
- a drive member 40 to drive the slide cam 12 for stitch density adjustment is installed on the rear surface side of the base plate 30 .
- a guide member 41 that fits to the guide groove 31 is installed between the drive member 40 and the slide cam 12.
- Fig. 3 shows the rotation cam 11 used for the stitch cam device 10 of Fig. 1 and a combination of the slide cam 12 with the guide member 13.
- the rotation cam 11 of Fig. 3(a) has an aperture including a through-hole 11g having circular arc faces 11c, 11d at its top and bottom, which have radii Rc, Rd from the rotation center 11b, as well as an concaved portion 11j on the pull-down cam face 11a side and an concaved portion 11k on the protrusion 11e side.
- the slide cam 12 and the guide member 13 are shown combined, but when the rotation cam 11 is mounted to the support face 12c of the slide cam 12 as in the case of Fig.
- the guide member 13 is removed from the slide cam 12. Inserting the guide member 13 into the through hole 11g with the rotation cam 11 placed on the support face 12c of the slide cam 12 allows the rotation cam 11 to be supported by the support face 12c of the slide cam 12 under the rotatable condition.
- the concaved portions 11j, 11k shown in Fig. 3(a) are held down by right and left retaining portions 13b shown in Fig. 3(b) .
- the portion of the rotation cam 11 to which the rotation center 11b is installed covers the surface of the portion, where the stabilized cam face 12a is formed on the lower side, of the slide cam 12.
- the stabilized cam face 12a which serves as the rear side of this portion coincides with the stabilized cam face 11i of the rotation cam 11 or is exposed further downwards, and works on the butt 4b of the knitting needle 4 pulled in by the pull-down cam face 11a of the rotation cam 11 and can stabilize the stitch.
- Fig. 4 shows a left side view, a plan view, and a front view of the slide cam 12 used for the stitch cam device 10 of Fig. 1 .
- a protrusion 11f as shown in Fig. 2 is provided for the rotation cam 11, it is needed to provide a guide groove 12d.
- a bolt hole 12e and pin holes 12f are provided to connect the drive member 40 and guide member 41.
- Fig. 5 shows a plan view and a front view of the rotation cam 11 and the guide member 13 used for the stitch cam device 10 of Fig. 1 .
- Fig. 5(a) shows a construction of the rotation cam 11.
- a roller or the like may be installed in place of installing protrusions 11e, 11f.
- Fig. 5(b) shows a construction of the guide member 13.
- Fig. 6 shows part of a mechanism for driving the stitch cam device 10 of Fig. 1 .
- the combination of the rotation cam 11, the slide cam 12, and the guide member 13 are installed on the surface side of the base plate 30 as shown in Fig. 2(c) .
- the drive member 40 is installed on the rear surface side of the base plate 30, and the guide member 41 is housed in the guide groove 31which is formed on the base plate 30.
- the guide member 41 is biased to the side where the stitch density is minimized, that is, to the side in which the pull-in length is minimized by a spring 42.
- a roller 43 installed to the edge of the drive member 40 is guided by a spiral cam whose illustration is omitted, and the roller 43 is driven in such a manner as to the guide member 41 is displaced along the guide groove 31 and the stitch density value is varied.
- the drive mechanism that rotates the spiral cam is disclosed in Patent Literature 1.
- the stitch density value and the pull-down angle ⁇ can be geared as follows: [Table 1] Stitch density value Pull-down angle ⁇ 0 to 30 52° 35 52.21° 40 52.74° 45 53.38° 50 53.85° 55 to 90 54°
- the relation between the stitch density value and the pull-down angle ⁇ shown in Table 1 is one example which can be variously set by the shapes of the rotating guide groove 32.
- a rotation mechanism which mechanically gears the stitch density value to the pull-down angle ⁇ is provided, but the stitch density value and pull-down angle ⁇ may be independently varied, too.
- the rotation guide groove 32 in the present example is installed to the cam plate 33 different from the base plate 30, and therefore, moving the cam plate 33 can adjust the pull-down angle ⁇ independently from the stitch density value. It is also possible to directly change the pull-down angle ⁇ of the rotation cam 11 by using not this kind of cam but a rotation actuator or the like.
- Allowing the stitch density value and the pull-down angle ⁇ to be independently varied not by the use of this kind of cam but by the use of a rotation actuator, etc. can knit fabric by changing the setting to the combination of appropriate stitch density value with the pull-down angle ⁇ according to the characteristic or the like of the knitting yarn 5.
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- Knitting Machines (AREA)
Description
- The present invention relates to a stitch cam device mounted to a carriage of a flatbed knitting machine, which works on butts of knitting needles installed on a needle bed side by side, pulls in knitting needles to a needle bed and forms stitches.
- Hitherto, to a carriage of a flatbed knitting machine, there is mounted a cam system including a stitch cam to which a pull-down cam face for pulling a knitting needle from a state where a forefront hook advances to a needle bed gap into a needle bed is attached. In the event that the stitch cam is allowed to slide moving in an inclined direction of pulling in the knitting needles on the pull-down cam face, the knitting needle pull-in length can be varied and the stitch density value that indicates the size of the stitch can be adjusted (for example, see Patent Literature 1). When the stitch density value is large, the pull-in length of the knitting yarn increases, and stitches become loose. When the stitch density value is small, the pull-in length of knitting yarn decreases and stitches become tight.
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Fig. 7(a) shows the stitch cam which is disclosed in the stitch density controller ofPatent Literature 1 withreference character 4, but the reference character is changed to 1. Thestitch cam 1 works on a butt 4b of a knittingneedle 4 with a pull-down cam face 1a in such a manner that a hook 4a on the forefront side of the knittingneedle 4 reverses from theneedle bed gap 3 on the forefront side of theneedle bed 2 when a carriage, whose illustration is omitted, runs along the surface of theneedle bed 2 in the right and left direction of the figure. The knittingneedle 4 is pulled into theneedle bed 2 and is housed in a needle groove whose illustration is omitted. The pull-down cam face 1a changes to a stitch density deciding part 1b that decides the pull-in length of the knittingneedle 4 and is terminated. The stitch density deciding part 1b is called as a "tread". In addition, the knittingneedle 4 is typically shown and in particular, the hook 4a is shown not in a state as actually viewed from the surface side of theneedle bed 2 but in a state with the hook 4a portion only rotated by 90 degrees. Furthermore, the knittingneedle 4 is a latch needle and in order to open and close the hook 4a, a latch 4c is provided. - Let us assume a state in which a formed stitch is held in the hook 4a and the latch 4c is closed. When the hook 4a is allowed to advance into the
needle bed gap 3, the stitch inside the hook 4a remains in the vicinity of the forefront of theneedle bed 2, and the stitch opens the latch 4c and moves relatively to a needle shank 4d side. To the hook 4a of the knittingneedle 4 that advances into theneedle bed gap 3, aknitting yarn 5 is supplied in theneedle bed gap 3. When the knittingneedle 4 is pulled into theneedle bed 2 side by thestitch cam 1, the stitch moved to the needle shank 4d side moves relatively to the hook 4a side, closes the latch 4c on the way, does not enter the hook 4a inside but knocks over the hook 4a, and breaks away to theneedle bed gap 3 side. The old loop formed in this way has the illustration omitted and as thestitch 6, a new loop formed by the hook 4a only is shown. -
Fig. 7(b) shows a structure in the vicinity of the stitch density deciding part 1b of thestitch cam 1. The pull-down cam face 1a inclines by the pull-down angle θ only with respect to the direction 2a where theneedle bed 2 side relatively moves with respect to the carriage. The pull-down angle θ is held to about 50 degrees. When the width of the stitch density deciding part 1b is large, theknitting yarn 5 might break. When the width of the stitch density deciding part 1b is small, thestitch 6 might be reduced by pull-in of the next knittingneedle 4, after thestitch 6 is formed by pull-in of the knittingneedle 4.
On the lower side of thestitch cam 1, following the stitch density deciding part 1b, a cam face to stabilize a formed stitch, called as a "runout" 1c may be formed. Even if the runout 1c is formed, the butt 4b of the knittingneedle 4 moves in the direction of the extension line 1d of the stitch density deciding part 1b by inertia. If a knot or the like reaches in the part of the runout 1c, theknitting yarn 5 slacks so as to prevent yarn breakage. In addition, irregularities called as a "flattening" 1e may be provided in order to equalize the pull-in yarn length. Furthermore, the stitch density deciding part 1b located at the place where the pull-down cam face 1a changes to a stabilized cam face may have roundness. The stitch density deciding part 1b and the stabilized cam face become necessary to form knitted fabrics with uniform stitch sizes as well as to stabilize adjustment results when stitch density is particularly adjusted. - In the
stitch cam 1, the position of the pull-down cam face 1a protruding to theneedle bed 2 side may be shifted and thestitch 6 may be able to be formed by two types of different stitch density values in accordance with the magnitude of the height of the butt 4b protruded from theneedle bed 2 to the carriage side. Furthermore, there disclosed is a variable stitch density changing mechanism that makes two types of stitch density values adjustable independently to a certain extent (for example, see Patent Literature 2). InPatent Literature 2, two cams that correspond to stitch cams are moved to slide at the same pull-down angle and the pull-in length is adjusted. The cam face of the lower side of each cam has the same shape at least for the respective portion that corresponds to the tread 1b. - Incidentally, it is known that the optimum pull-down angle θ of the
stitch cam 1 is decided according to the relation of the pull-in length of theknitting yarn 5 to the gauge that corresponds to the intervals of knittingneedles 4 arranged in a line. Consequently, when the pull-in length of theknitting yarn 5 is changed for stitch density adjustment, it is ideal to change the pull-down angle θ, too. With respect to a circular knitting machine, a technique to install and rotate axially a casting-off cam that corresponds to the stitch cam is disclosed (for example, see Patent Literature 3). -
- [Patent Literature 1] Japanese Patent No.
JP 3899315 B2 - [Patent Literature 2] Japanese Patent No.
JP 4016031 B2 JP 2001-159055 - [Patent Literature 4]
EP 1 231 309 A1 - A suitable shape of the
stitch cam 1 of the flatbed knitting machine is decided by a design including the stitch density deciding part 1b and the stabilized cam face. In the event of adjusting the stitch density, it is assumed to be ideal to vary the pull-down angle θ together with the pull-in length of theknitting yarn 5, too, and for example, to vary the pull-down angle θ variously in accordance with the magnitude of the pull-in length. In this regard, however, applying the concept ofPatent Literature 3 and only varying the pull-down angle θ by rotating thestitch cam 1 simultaneously changes the stitch density deciding part 1b and the angle of the stabilized cam face. - Forming the stitch density deciding part 1b into a circular arc shape and bringing the circular arc center to coincide with the rotation center of the
stitch cam 1 may possibly avoid effect of changes of the pull-down angle θ for deciding the pull-in length by the stitch density deciding part 1b but causes the shape to deviate from the appropriate one. In this regard, however, as in the case ofPatent Literature - It is an object of the present invention to provide a stitch cam device that has hardly any effect on the function of a stitch density deciding part or a stabilized cam face even when the magnitude of the pull-down angle θ is varied.
- A stitch cam device that is mounted to a carriage of a flatbed knitting machine and is provided with a pull-down cam face tilted in such a manner as to pull the knitting needle into a direction to exit from a needle bed gap a stitch density deciding part that determines a pull-in length of the knitting needle at the position where the pull-down cam face finishes tilting,
and
a stabilizing cam face that stabilizes a stitch with the knitting needle pulled in the stitch cam device, comprising: - a slide cam being movable to slide along a raising and lowering slide slot to adjust a stitch density value; characterized by
- a rotation cam, being able to rotate and having the pull-down cam face, as part of its outer edge, an aperture including a top circular arc face, and a bottom circular face, in the aperture outline, the circular arcs thereof having varying diameters and a rotation center, provided inside the stitch density deciding part as a common center, and capable for varying a pull-down angle of the pull-down cam face, that tilts in the carriage running direction;
- the slide cam having a support surface, that supports the rotation cam;
- a guide member housed in the aperture of the rotation cam supported by the support surface, of the slide cam, having circular arc faces corresponding to the top circular arc face of the contour of the aperture and the bottom circular arc face, of the contour of the aperture, and guiding rotation of the rotation cam while bringing the corresponding circular arcs into contact with each other; and
- a rotating mechanism, supported by the support surface, of the slide cam, rotates the rotation cam guided by the guide member.
- In addition, in the present invention, said stitch density deciding part and said stabilizing cam face are equipped to the slide cam.
- In the present invention, said stitch density deciding part has an arc portion with said rotation center used as a center and the stitch density is decided at the arc portion.
- In addition, in the present invention, on said carriage, a linear sliding guide groove is formed for guiding said slide cam so as to move sliding along a raising and lowering slide slot;
said rotation mechanism has a rotating guide groove formed to be generally parallel to the sliding guide groove and includes a portion in which the distance from the sliding guide groove varies; and
the rotation cam is operated in linkage to the slide cam by guiding part of the rotation cam in the rotating guide groove. - According to the present invention, the rotation cam can be rotated in such a manner as to be capable of varying a pull-down angle of the pull-down cam face that is part of the outer shape of the rotation cam and tilts in the carriage running direction, and is supported by a support surface of a slide cam that can move to slide along the slope of the pull-down angle of a predetermined criterion. When the slide cam is moved to slide in response to the stitch density value, the pull-in length of the knitting yarn can be varied. When the rotation cam is rotated by a rotation mechanism with respect to the slide cam, the pull-down angle of the pull-down cam face can be varied. Inside the rotation cam, the stitch cam device has an empty space including an inside circular arc face and an outside circular arc face in the contour corresponding at least to each part of the circular arcs of varying diameters having a common rotation center provided inside the stitch density deciding part. In the empty space of the rotation cam, the stitch cam device has circular arc faces corresponding to the inside circular arc face and the outside circular arc face of a contour of the space, and houses a guide member that guides rotation of the rotation cam while bringing the corresponding circular arcs into contact with each other. There is no need to install a shaft at the rotation center, and the diameter of the stitch density deciding part can be reduced, and therefore, even when the magnitude of the pull-down angle θ is varied, it is possible to make it difficult to effect on the function of the stitch density deciding part or the stabilized cam face.
- In addition, according to the present invention, said stitch density deciding part that decides the pull-in length of the knitting needle and said stabilized cam face that stabilizes the stitch with the knitting needle pulled in are equipped to the slide cam, and therefore, a stitch cam device that does not have any effect on functions of the stitch density deciding part or the stabilized cam face, even when the magnitude of the pull-down angle θ is varied, can be obtained.
- Furthermore, according to the present invention, said stitch density deciding part decides the stitch density at an arc portion, the center of which is the rotation center when the rotation cam is rotated, and therefore, even when the pull-down angle of the pull-down cam face is varied by the rotation of the rotation cam, a condition for deciding the stitch density is able to be kept unchanged.
- Furthermore, according to the present invention, the slide cam and the rotation cam are able to be geared by such a simple mechanism for providing a sliding guide groove to guide the slide cam as well as a rotating guide groove to guide the rotation cam to the carriage.
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Fig. 1] Fig. 1 is a plan view and a side view showing a construction of astitch cam device 10 as one example of the present invention together with aknitting needle 4 and other portions of the cam system mounted to acarriage 20. - [
Fig. 2] Fig. 2 is a partial plan view and a cross-sectional side view of thestitch cam device 10 ofFig. 1 , showing a state in which changes of the pull-in length and changes of the pull-down angle are geared. - [
Fig. 3] Fig. 3 is a plan view showing arotation cam 11,slide cam 12, and guidemember 13 used for thestitch cam device 10 ofFig. 1 . - [
Fig. 4] Fig. 4 is a left side view, plan view, and front view of theslide cam 12 used for thestitch cam device 10 ofFig. 1 . - [
Fig. 5] Fig. 5 is a plan view and a front view showing therotation cam 11 and theguide member 13 used for thestitch cam device 10 ofFig. 1 . - [
Fig. 6] Fig. 6 is a plan view showing part of a mechanism for driving thestitch cam device 10 ofFig. 1 . - [
Fig. 7] Fig. 7 is a simplified plan view showing a shape of conventionalstitch cam device 1 and its function. - Hereinafter,
Fig. 1 through Fig. 6 show a construction of astitch cam device 10 as one example of the present invention. The portions that correspond to the matters explained inFig. 7 are shown with the same reference characters designated. Aknitting needle 4 shows as a latch needle which opens and closes a hook 4a by a latch 4c, but to a compound needle that opens and closes a hook by a slider, the present invention can be applied in the same manner. -
Fig. 1 shows a construction of astitch cam device 10, one example of the present invention, with aknitting needle 4 and other portions of a cam system mounted to acarriage 20, too. Theknitting needle 4 housed in a needle groove of a needle bed, whose illustration is omitted, has a hook 4a at forefront of a needle body 4e and a butt 4b, which is subjected to action of thestitch cam device 10, is installed to a needle jack 4f, separate from the needle body 4e. Theknitting needle 4 has a transfer function for moving stitches between opposing needle beds with aneedle bed gap 3 in-between, and in the vicinity of the area where the needle jack 4f is connected to the needle body 4e, a butt 4g used for transfer action is installed. In addition, to the needle body 4e, a blade 4h that latches a stitch during stitch transfer is installed, too. On the back of the needle jack 4f, aselect jack 7 is disposed. From theselect jack 7, a butt 7a protrudes to the carriage side. On the back of theselect jack 7, aselector 8 that performs needle selection for selecting theknitting needle 4 is disposed. Theselect jack 7 allows the butt 7a to take one of the three positions B, H, A in accordance with the results of needle selection by theselector 8. - The
stitch cam device 10 includes arotation cam 11,slide cam 12, and guidemember 13, and is mounted to thecarriage 20 on the surface side facing the needle bed. Thecarriage 20 reciprocates along the arrangement direction ofknitting needles 4 and makes the same action in either of the reciprocating directions. Thecarriage 20 therefore has cam systems that are symmetrical with respect to the centerline 20a. Thestitch cam devices 10, too, are arranged right and left along a chevron slope so that thestitch cam devices 10 are symmetrical with respect to the centerline 20a. The cam systems, symmetrical with respect to this kind of centerline 20a, include a fixedneedle raising cam 21, movableneedle raising cam 22,transfer receiving cam 23, dual-purpose transfer cam for sending and receiving 24, and guidecam 25. In addition, at the location where the butt 7a of theselect jack 7 takes by position B, a fixedpresser 26 is disposed. The location where the butt 7a takes by position H, a movable half presser 27a and tuck presser 27b are disposed. - The cam system as described above is mounted to a
base plate 30 of thecarriage 20. The movableneedle raising cam 22 is changed over in such a manner that the movableneedle raising cam 22 protrudes from the surface of thebase plate 30 when a stitch is formed, and sinks into thebase plate 30 at the time of stitch transfer. To thebase plate 30, aguide groove 31 that guides aslide cam 12 of thestitch cam device 10 in the same manner asPatent Literature 1 is mounted. In addition, to thebase plate 30, acam plate 33 having arotation guide groove 32 that guides rotation of therotation cam 11 is mounted, too. Therotation guide groove 32 may be formed directly to thebase plate 30. Therotation cam 11 is supported to be rotatable by theguide member 13 mounted to theslide cam 12, and is able to vary pull-down angles θ1 and θ2 as tilting angles of the pull-down cam face 11a. To the lower part of theslide cam 12, a stitch density deciding part 12e same as the stitch density deciding part 1b ofFig. 7(b) , and a stabilized cam face 12a including the runout 1c, the flattening 1e and so on are installed. Theguide member 13 guides arotation cam 11 in such a manner that therotation cam 11 rotates around the rotation center 11b installed to the inside of the stitch density deciding part 12e. - In
Fig. 1 , the pull-down angle θ1 of thestitch cam device 10 on the right side with a large pull-down length of theslide cam 12 is larger than the pull-down angle θ2 of thestitch cam device 10 on the left side with a small pull-down length of theslide cam 12. In this regard, however, even when the pull-down angles θ1 and θ2 vary, the stitch density deciding part 12e and the stabilized cam face 12a installed to theslide cam 12 do not have their angles varied, and therefore, they can avoid the effect of changes of the pull-down angles θ1 and θ2. Incidentally, to theslide cam 12, there is installed a receiving cam 12b that restricts the butt 4b of theknitting needle 4 which is pulled in along the pull-down cam face 11a from being excessively pulled in by inertia, too. -
Fig. 2 shows a state in which thestitch cam device 10 ofFig. 1 is used to gear the change of the pull-in length to the change of the pull-down angle.Fig. 2(a) shows a state with a little pull-in length.Fig. 2(b) shows a state with a large pull-in length.Fig. 2(c) shows a construction of a cross section as viewed from a cutting surface line C-C. Therotation cam 11 has an outer shape of almost parallelogram and has an aperture whose top and bottom contours are formed by circular arc faces 11c, 11d, inside of the outer shape. From the top and the bottom of the side opposed to the pull-down cam face 11a in therotation cam 11, almost columnar shaped protrusions 11e,11f protrude to the rear surface side. In the aperture of therotation cam 11, theguide member 13 is housed and is mounted to a support face 12c of theslide cam 12 by a fixing bolt 13a. To theguide member 13, retaining portions 13b and circular arc faces 13c,13d that are fitted to the circular arc faces 11c,11d of therotation cam 11 and guide rotation of therotation cam 11 are provided, respectively. Each of circular arc faces 11c,11d;13c,13d have the rotation center 11b as the common center. - Portions similar to the stitch density deciding part 12e and the stabilized cam face 12a of the
slide cam 12 are formed as a stitchdensity deciding part 11h and stabilized cam face 11i in the lower part of therotation cam 11, too. The stitchdensity deciding parts 11h, 12e include an arc portion of the same radius around the rotation center 11b. InFig. 2(a) , the stitch density deciding part 12e and the stabilized cam face 12a of thenon-rotating slide cam 12 are located lower than the stitchdensity deciding part 11h and the stabilized cam face 11i of therotation cam 11, and perform action to the butt 4b of theknitting needle 4. InFig. 2(b) , the stitchdensity deciding parts 11h, 12e as well as stabilized cam faces 11i, 12a of therotation cam 11 and theslide cam 12 coincide and work on equally to the butt 4b of theknitting needle 4. - The slope of the pull-down cam face 11a of the
rotation cam 11 is varied by guiding the protrusion 11e in therotation guide groove 32. Therotation guide groove 32 is formed in such a manner as to be nearly parallel to theguide groove 31. However, on the side with a small stitch density value in therotation guide groove 32, a getting near portion 32a having small spacing with theguide groove 31 is formed, whereas on the side with a large stitch density value, a getting away portion 32b with large spacing is formed. Therotation guide groove 32 having this kind of the getting near portion 32a and the getting away portion 32b guide the protrusion 11e along a guiding line 32c. Therotation cam 11, to which the protrusion 11e is installed, is mounted to be able to rotate on the support face 12c of theslide cam 12. When theslide cam 12 moves to slide along the guiding line 31a of theguide groove 31, therotation cam 11 moves to slide along with a rotation that varies the slope of the pull-down cam face 11a. Incidentally, on the lower side of the protrusion 11e, providing a protrusion 11f to be guided by a guide groove 12d of theslide cam 12 allows rotation to be performed still more stably. - As shown as a cross-sectional construction in
Fig. 2(c) , therotation cam 11, theslide cam 12, and theguide member 13 are installed on the surface side with which thebase plate 30 of the carriage faces the needle bed. On the rear surface side of thebase plate 30, adrive member 40 to drive theslide cam 12 for stitch density adjustment is installed. Between thedrive member 40 and theslide cam 12, a guide member 41 that fits to theguide groove 31 is installed. -
Fig. 3 shows therotation cam 11 used for thestitch cam device 10 ofFig. 1 and a combination of theslide cam 12 with theguide member 13. Therotation cam 11 ofFig. 3(a) has an aperture including a through-hole 11g having circular arc faces 11c, 11d at its top and bottom, which have radii Rc, Rd from the rotation center 11b, as well as an concaved portion 11j on the pull-down cam face 11a side and an concaved portion 11k on the protrusion 11e side. InFig. 3(b) , theslide cam 12 and theguide member 13 are shown combined, but when therotation cam 11 is mounted to the support face 12c of theslide cam 12 as in the case ofFig. 2(a),(b) , theguide member 13 is removed from theslide cam 12. Inserting theguide member 13 into the through hole 11g with therotation cam 11 placed on the support face 12c of theslide cam 12 allows therotation cam 11 to be supported by the support face 12c of theslide cam 12 under the rotatable condition. When theguide member 13 is inserted, the concaved portions 11j, 11k shown inFig. 3(a) are held down by right and left retaining portions 13b shown inFig. 3(b) .
The portion of therotation cam 11 to which the rotation center 11b is installed covers the surface of the portion, where the stabilized cam face 12a is formed on the lower side, of theslide cam 12. The stabilized cam face 12a which serves as the rear side of this portion coincides with the stabilized cam face 11i of therotation cam 11 or is exposed further downwards, and works on the butt 4b of theknitting needle 4 pulled in by the pull-down cam face 11a of therotation cam 11 and can stabilize the stitch. -
Fig. 4 shows a left side view, a plan view, and a front view of theslide cam 12 used for thestitch cam device 10 ofFig. 1 . When a protrusion 11f as shown inFig. 2 is provided for therotation cam 11, it is needed to provide a guide groove 12d. To the support face 12c, a bolt hole 12e and pin holes 12f are provided to connect thedrive member 40 and guide member 41. -
Fig. 5 shows a plan view and a front view of therotation cam 11 and theguide member 13 used for thestitch cam device 10 ofFig. 1 .Fig. 5(a) shows a construction of therotation cam 11. On the rear side of therotation cam 11, a roller or the like may be installed in place of installing protrusions 11e, 11f.Fig. 5(b) shows a construction of theguide member 13. To theguide member 13, a bolt hole 13e and pin holes 13f are formed, respectively, at the locations corresponding to the bolt hole 12e and the pin holes 12f of theslide cam 12 shown inFig. 4 . -
Fig. 6 shows part of a mechanism for driving thestitch cam device 10 ofFig. 1 . The combination of therotation cam 11, theslide cam 12, and theguide member 13 are installed on the surface side of thebase plate 30 as shown inFig. 2(c) . Thedrive member 40 is installed on the rear surface side of thebase plate 30, and the guide member 41 is housed in the guide groove 31which is formed on thebase plate 30. The guide member 41 is biased to the side where the stitch density is minimized, that is, to the side in which the pull-in length is minimized by a spring 42. A roller 43 installed to the edge of thedrive member 40 is guided by a spiral cam whose illustration is omitted, and the roller 43 is driven in such a manner as to the guide member 41 is displaced along theguide groove 31 and the stitch density value is varied. Incidentally, the drive mechanism that rotates the spiral cam is disclosed inPatent Literature 1. - By the use of this kind of the drive mechanism, for example, the stitch density value and the pull-down angle θ can be geared as follows:
[Table 1] Stitch density value Pull- down angle θ 0 to 30 52° 35 52.21° 40 52.74° 45 53.38° 50 53.85° 55 to 90 54° - The relation between the stitch density value and the pull-down angle θ shown in Table 1 is one example which can be variously set by the shapes of the
rotating guide groove 32. In this example, a rotation mechanism which mechanically gears the stitch density value to the pull-down angle θ is provided, but the stitch density value and pull-down angle θ may be independently varied, too. Therotation guide groove 32 in the present example is installed to thecam plate 33 different from thebase plate 30, and therefore, moving thecam plate 33 can adjust the pull-down angle θ independently from the stitch density value. It is also possible to directly change the pull-down angle θ of therotation cam 11 by using not this kind of cam but a rotation actuator or the like. Allowing the stitch density value and the pull-down angle θ to be independently varied not by the use of this kind of cam but by the use of a rotation actuator, etc. can knit fabric by changing the setting to the combination of appropriate stitch density value with the pull-down angle θ according to the characteristic or the like of theknitting yarn 5.
Claims (4)
- A stitch cam device (10) that is mounted to a carriage (20) of a flatbed knitting machine and is provided with a pull-down cam face (11a) tilted in such a manner as to pull the knitting needle (4) into a direction to exit from a needle bed gap (3), a stitch density deciding part (11h, 12e) that determines a pull-in length of the knitting needle (4) at the position where the pull-down cam face finishes tilting,
and
a stabilizing cam face (12a, 11i) that stabilizes a stitch with the knitting needle (4) pulled in the stitch cam device (10), comprising:a slide cam (12) being movable to slide along a raising and lowering slide slot to adjust a stitch density value;characterized bya rotation cam (11), being able to rotate and having the pull-down cam face (11a) as part of its outer edge, an aperture including a top circular arc face (11c) and a bottom circular face (11d) in the aperture outline, the circular arcs (11c, 11 d) thereof having varying diameters (Rc, Rd), and a rotation center (11b) provided inside the stitch density deciding part (11h, 12e) as a common center, and capable for varying a pull-down angle (θ) of the pull-down cam face (11a) that tilts in the carriage running direction;the slide cam (12) having a support surface (12c) that supports the rotation cam (11);a guide member (13) housed in the aperture of the rotation cam (11) supported by the support surface (12c) of the slide cam (12), having circular arc faces (13c, 13d) corresponding to the top circular arc face (11c) of the contour of the aperture and the bottom circular arc face (11d) of the contour of the aperture, and guiding rotation of the rotation cam (11) while bringing the corresponding circular arcs (11c, 13c; 11d, 13d) into contact with each other; anda rotating mechanism, supported by the support surface (12c) of the slide cam (12), that rotates the rotation cam (11) guided by the guide member (13). - The stitch cam device (10) according to claim 1, wherein said stitch density deciding part (11h, 12e) and said stabilizing cam face (11i, 12a) are equipped to the slide cam (12).
- The stitch cam device (10) according to claim 1 or 2, wherein said stitch density deciding part (11h, 12e) has an arc portion with said rotation center (11 b) used as a center and the stitch density is determined at the arc portion.
- The stitch cam device (10) according to any of claims 1 through 3,
wherein on said carriage (20), a linear sliding guide groove (31) is formed for guiding said slide cam (12) so as to move sliding along a raising and lowering slide slot;
said rotating mechanism has a rotating guide groove (32) formed to be generally parallel to the sliding guide groove (31) and includes a portion in which the distance from the sliding guide groove (31) varies; and the rotation cam (11) is operated in linkage to the slide cam (12) by guiding part of the rotation cam (11) in the rotating guide groove (32).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009299269A JP5286249B2 (en) | 2009-12-29 | 2009-12-29 | Deshan cam device |
Publications (2)
Publication Number | Publication Date |
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EP2341172A1 EP2341172A1 (en) | 2011-07-06 |
EP2341172B1 true EP2341172B1 (en) | 2014-06-25 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10016142.1A Not-in-force EP2341172B1 (en) | 2009-12-29 | 2010-12-28 | Stitch cam device |
Country Status (3)
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EP (1) | EP2341172B1 (en) |
JP (1) | JP5286249B2 (en) |
CN (1) | CN102108594B (en) |
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CN104562413B (en) * | 2013-10-21 | 2017-02-22 | 中山市西区山海机械加工厂 | Computerized flat knitting machine with triangular baseplate capable of weaving woolen yarn prone to breaking |
CN104928835A (en) * | 2015-07-07 | 2015-09-23 | 苏州利宏原精密零件有限公司 | Loop transfer raising cam |
CN106958075B (en) * | 2016-12-15 | 2019-02-12 | 飞虎科技有限公司 | A kind of two sections of degree mesh triangles of Computerized flat knitting machine |
CN107541852B (en) * | 2017-10-15 | 2023-04-14 | 中山龙族自动化科技有限公司 | Density stabilizing device of computerized flat knitting machine |
JP7307580B2 (en) * | 2019-04-05 | 2023-07-12 | 株式会社島精機製作所 | flat knitting machine |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS59219979A (en) | 1983-05-30 | 1984-12-11 | Hitachi Ltd | Laser light source device |
JPH02251645A (en) * | 1989-03-25 | 1990-10-09 | Shima Seiki Seisakusho:Kk | Controller for knitted fabric density of weft knitting machine |
JP3306763B2 (en) * | 1994-08-24 | 2002-07-24 | 株式会社島精機製作所 | Knitting cam and cam device |
DE19914080A1 (en) * | 1999-03-27 | 2000-09-28 | Stoll & Co H | Flat knitting machine |
JP2001159055A (en) * | 1999-12-01 | 2001-06-12 | Matec Spa | Apparatus for operating needle for knitting machine for hosiery or the like |
US6802192B2 (en) * | 2001-01-30 | 2004-10-12 | Shima Seiki Mfg., Ltd. | Stitch control device in flat knitting machine |
ITMI20010241A1 (en) * | 2001-02-07 | 2002-08-07 | Matec Spa | NEEDLE DRIVE DEVICE MACHINES FOR KNITWEAR FOOTWEAR OR SIMILAR |
WO2004016842A1 (en) * | 2002-08-06 | 2004-02-26 | Shima Seiki Mfg., Ltd. | Knitting machine having variable rate-changing mechanism |
-
2009
- 2009-12-29 JP JP2009299269A patent/JP5286249B2/en not_active Expired - Fee Related
-
2010
- 2010-12-28 EP EP10016142.1A patent/EP2341172B1/en not_active Not-in-force
- 2010-12-29 CN CN201010610725.4A patent/CN102108594B/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
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EP2341172A1 (en) | 2011-07-06 |
JP5286249B2 (en) | 2013-09-11 |
JP2011137270A (en) | 2011-07-14 |
CN102108594A (en) | 2011-06-29 |
CN102108594B (en) | 2014-07-09 |
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