EP2333351A1 - Electro-hydraulic lifting module - Google Patents
Electro-hydraulic lifting module Download PDFInfo
- Publication number
- EP2333351A1 EP2333351A1 EP09015382A EP09015382A EP2333351A1 EP 2333351 A1 EP2333351 A1 EP 2333351A1 EP 09015382 A EP09015382 A EP 09015382A EP 09015382 A EP09015382 A EP 09015382A EP 2333351 A1 EP2333351 A1 EP 2333351A1
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- EP
- European Patent Office
- Prior art keywords
- line
- pressure
- main line
- lifting module
- control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B20/00—Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
- F15B20/008—Valve failure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/20—Means for actuating or controlling masts, platforms, or forks
- B66F9/22—Hydraulic devices or systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/20507—Type of prime mover
- F15B2211/20515—Electric motor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/2053—Type of pump
- F15B2211/20561—Type of pump reversible
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/405—Flow control characterised by the type of flow control means or valve
- F15B2211/40553—Flow control characterised by the type of flow control means or valve with pressure compensating valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/405—Flow control characterised by the type of flow control means or valve
- F15B2211/40576—Assemblies of multiple valves
- F15B2211/40584—Assemblies of multiple valves the flow control means arranged in parallel with a check valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/705—Output members, e.g. hydraulic motors or cylinders or control therefor characterised by the type of output members or actuators
- F15B2211/7051—Linear output members
- F15B2211/7052—Single-acting output members
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/76—Control of force or torque of the output member
- F15B2211/761—Control of a negative load, i.e. of a load generating hydraulic energy
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/875—Control measures for coping with failures
- F15B2211/8757—Control measures for coping with failures using redundant components or assemblies
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/88—Control measures for saving energy
Definitions
- the invention relates to an electrohydraulic lifting module according to the preamble of patent claim 1.
- electro-hydraulic lifting modules can be despite a high control effort, the control characteristics to be desired, since starting phases when lifting or lowering and the stopping of a load are not sensitive to control. Furthermore, at the beginning of the energy return mode of the pump, a surge occurs, which has an effect on the secondary consumers. Since auxiliary consumers are usually connected via long hydraulic hoses, there is a striking movement and a disturbing noise due to such pressure surges. Although it is also known from practice to isolate the auxiliary consumers in this phase of operation by means of a solenoid valve, however, the precise control of this solenoid valve further increases the control engineering effort. The more solenoid valves are used in the lifting module, the higher the cost price.
- WO 97/28373 A is a lifting module, but known without energy return, in which three solenoid valves are connected in series in the main, one of which is formed with leak-tight dense shut-off.
- the invention has for its object to provide an electro-hydraulic lifting module of the type mentioned above, the control technology is easy to operate, manages with a minimum number of solenoid valves, and is inexpensive to build.
- the further valve assembly of the electrohydraulic lifting module can only pressure-responsive automatically responsive valves or at least include a pressure compensator, which saves costs and allows a significantly improved control characteristics, especially because the start when lifting or lowering or energy return is controlled precisely and smoothly, as well Stopping the load.
- the valve which can be actuated with a proportional solenoid, enables sensitive current and thus speed control during lowering.
- the other operated by a black / white magnet valve is used for lifting control and, where appropriate, in the energy return.
- the at least one pressure balance which is actuated at least from the branch line, is a structurally simple and functionally reliable valve and can be profitably used for a wide variety of control functions in the electrohydraulic lifting module.
- this pressure compensator can also help to isolate secondary consumers from the main line at the beginning of an energy return mode of the pump so that pressure surges do not affect the secondary consumers or their connection hoses.
- the basic concept with the two 2/2-way magnetic seat valves connected in series in the main line and the branch line branching off to at least one pressure balance makes it possible to adapt the electrohydraulic lifting module to a wide variety of user-specific requirements in a universal manner, while always achieving a perfect control characteristic with a cost-effective design To achieve assembly costs.
- the 2/2-way solenoid seat valve is arranged with the black / white switching magnet in the flow direction to the hydraulic motor upstream of a 2/2-way magnetic seat valve with the proportional solenoid.
- the 2/2-way magnetic seat valve with the black / white solenoid and the leakage-tight in both directions sealable shut-off can then be used for redundancy protection, for example, if a 2/2-way magnetic seat valve with the proportional solenoid should have leakage or hang , Alternatively, these two valves may be provided in mutually reversed positions.
- each of the 2/2-way magnetic seat valves with an actuatable by the respective magnet pressure precontrol to get along with a small and inexpensive magnet, even if high pressures or large amounts are to be mastered.
- the branch line can either be only a pilot line, flow in the small pilot quantities, or a working pressure medium line, which is able to control the entire working pressure and additionally fulfills a pilot function.
- the electro-hydraulic lifting module is particularly useful for industrial trucks, cranes, lifting platforms, concrete pumps or the like., Without being limited in use to these examples.
- the electrohydraulic lifting module may have either a two-quadrant pump as the sole pressure source, or a single-quadrant pump, both of which are operable in the energy return mode, and then recover electrical energy, for example, from the amount of pressure fluid displaced by the load, in which normally the pump driving electric motor is driven by the pump and works as a generator.
- a two-quadrant pump it is fed either directly from the main line in the energy return mode, or from an extension line of the branch line fed back into the main line.
- a quadrant pump In the case of a quadrant pump, it is fed in the energy return mode in the same flow direction as when lifting from an extension line of the branch line, wherein the suction side of the pump is isolated from the tank by a check valve closing to the tank.
- the respective pump can be operated at variable speed, wherein the two-quadrant pump may be, for example, a gear pump or an axial pump, while the single-quadrant pump may be of any type.
- the branch line designed as a pilot control line is connected to the closing pilot port of the pressure compensator arranged in the supply line, whose pilot opening control port can be supplied with control pressure from the main line.
- the pressure compensator is placed in the shut-off position by the pressure signal in the branch line, in which the supply line to the secondary consumer is interrupted, so that in the energy return mode (and when lifting) from the main line no pressure surges to secondary consumers. At least when lifting the auxiliary consumer can not be controlled. If, on the other hand, the secondary consumer is to be controlled, then the pressure compensator optionally acts as a feed regulator to the secondary consumer.
- the secondary consumer is associated with a circulation valve, which then the pressure medium in Let the tank flow essentially unthrottled if the pump should be switched on when the hydraulic motor and any auxiliary consumers are not operated.
- the electro-hydraulic lifting module is very inexpensive and reliable.
- a load pressure signal circuit can be incorporated, which is fed from the branch line and possibly by auxiliary consumers.
- the arranged in a connecting line from the supply line to the tank pressure compensator is applied from the load pressure signal circuit also from the branch line forth at the closing pilot port, at the opening pilot port, however, from the supply line.
- the arranged in the supply line pressure compensator isolated at the beginning of an energy return mode, the auxiliary consumers from the main, so that no pressure surges for the auxiliary consumers to effect when the pump is fed directly from the main line in the energy return mode.
- the second pressure compensator acts in the connecting line between the supply line and the tank as required as a circulation valve, the pressure medium can flow with little loss to the tank while the pump is running and without actuation of consumers.
- the two pressure compensators regulate only pressure-dependent without any magnetic actuation and use the pressure signal in the branch line, also to control load-independent.
- This embodiment of the electrohydraulic lifting module can also be operated independently of the load without the pressure compensator in the supply line in order to be able to use only the desirable circulation valve function.
- the supply line in addition to the pressure balance between the branch line and the extension line, via which the working pressure medium is returned to the main line for the energy return mode, the supply line is connected to the main line via a pressure-controlled 3/2-way priority valve in the main line, to feed the secondary consumer, for example, when lifting a load with excess pressure medium, which does not need the hydraulic motor in this phase, or to feed only the one or more auxiliary consumers while the hydraulic motor is stopped and holds the load.
- the pressure compensator is arranged between the branch line and the extension line. Its port pilot port is pressurized from the branch line with pilot pressure while the closing pilot port of this pressure compensator from the main line can be acted upon with control pressure.
- a further pressure compensator is arranged, whose opening pilot port from the branch line and its closing pilot port from the main line are each acted upon with pilot pressure.
- the further pressure compensator acts as a circulation valve to return the pressure medium to the tank with little loss while the pump is running and no decrease from a hydraulic load, and also to drain the pressure medium after passage through the pump with low loss to the tank in the energy return mode, if no secondary load power decreases.
- This embodiment may also be equipped with the priority valve in the main line, for example, to give priority to the hydraulic motor over secondary consumers, and to provide auxiliary consumers with excess pressure medium, if the hydraulic motor less decreases than the pump promotes.
- the pressure balance is arranged between the branch line and the extension line, which returns the working pressure medium to the main line during lowering and in the energy return mode of the pump, controlled by the pressure compensator arranged between the branch line and the extension line.
- the secondary consumers may be associated with a pressure-responsive recirculation valve that conducts excess pressure fluid into the tank with little loss when the pump is running or in its energy recirculation mode, if no secondary load decreases power.
- the supply line is even connected via a pressure-controlled, arranged in the main line 3/2-way priority valve to the main line. The priority valve gives priority to the hydraulic motor.
- the one or more auxiliary consumers are thus further isolated against pressure surges in the energy return mode of the pump, since at most first flows through the pump pressure medium flows into the supply line.
- the priority valve is a preferred option in this embodiment and may be omitted in a more cost effective and structurally simple variant.
- a further pressure compensator in addition to the pressure balance between the branch line and the extension line in a connecting line from the main line to the tank, a further pressure compensator is arranged.
- Their port pilot port is pressurized with pilot pressure from the branch line while whose closing pilot port with pilot pressure from the main line can be acted upon, so that this additional pressure compensator, if necessary, acts as a circulation valve to the tank.
- the priority valve is provided in the main line, then this should be acted upon at a closing pilot port for isolating the supply line from the main line via a diaphragm with control pressure from the branch line, however, at an opening pilot port for on-demand connection Supply line to the main line with control pressure from the main line are acted upon.
- the opening pilot ports of the arranged between the branch line and the extension line pressure compensator and disposed in the connecting line between the main line and the tank further pressure compensator are each connected directly via a control line to the branch line, while the closing pilot ports of the pressure compensator and the priority valve are each connected via a diaphragm containing a pilot control line to the branch line.
- the diaphragms have the task of ensuring the correct response of the respective pressure compensator depending on the pressure signal in the branch line (sequential control), that the passage from the branch line to the extension line is opened especially in the energy recirculation mode of the single-quadrant pump, and also the passage from the main line to the tank, if no secondary consumer performance decreases. It may be expedient if the set pressure of the further pressure compensator is higher than that of the pressure compensator between the branch line and the extension line.
- All embodiments are characterized in particular by the fact that the two 2/2-way magnetic seat valves are connected in series in the main line between them via the branch line, a pressure signal is derived, either as a pilot pressure or as a load pressure with pilot function, and that on the Branch line at least one pressure compensator, optionally combined with at least one further pressure compensator and / or a priority valve is purely hydraulically controlled in order to achieve overall cost-effective without further Magnetbe Swissung an improved control characteristics of the Hubmoduls.
- Electro-hydraulic lifting modules M each shown as a block diagram, shown, for example, intended for use in industrial trucks, cranes, lifting platforms, concrete pumps, or similar hydraulically controlled systems.
- a hydraulic motor H which is acted upon by a load L, preferably a single-acting lifting cylinder, which is connected via a lowering brake 2 to a main line 1, which is connected to a pump 3.
- the pump 3 is also operable in an energy recirculation mode to drive the electric motor 5 driving the pump 3 as a generator when lowering the load, and to generate electric power.
- the pump 3 is connected via a filter and damping device 6 with a check valve grouping to the main line 1 and assigned to a tank R.
- the main line 1 is secured by a pressure relief valve 7 and a tank line 8.
- two 2/2-way magnetic seat valves V1, V2 are connected in series, between which branches off at a node 17, a branch line Z. Furthermore, branches off between the pump 3 and the 2/2-way solenoid seat valves V1, V2 at a node 9 from a supply line 10 to which at least one auxiliary load N is connected, preferably via valve components, not shown.
- the one 2/2-way magnetic seat valve V1 is actuated by a proportional solenoid 12 against a spring 11, preferably via a pressure pilot 13, and is designed so that it can assume a passage position and a leak-free in the direction of flow to the pump closed shut-off position 14.
- Das Another 2/2-way magnetic seat valve V2 is actuated by a black / white switching magnet 15 against the spring 11, preferably via the pressure pilot control 13, and has a free passage position in both flow directions and a leak-tight in both directions of flow shut-off position 16.
- the other 2/2-way magnetic seat valve V2 upstream of the one 2/2-way magnetic seat valve V1 is arranged in the flow direction to the hydraulic motor H.
- the branch line Z leads to at least one pressure compensator D and / or D1 and / or D2 and / or D3.
- the electric motor 5 is reversible to work as a generator
- the pump 3 is a single-quadrant pump 38 whose electric motor 5 has the same direction of rotation in normal operation and in the energy return mode of the single-quadrant pump 38.
- the two-quadrant pump 4 is a gear pump or a piston pump, possibly even a regulating or variable displacement pump
- the single-quadrant pump 38 may be a piston pump, optionally a regulating or variable displacement pump, of any design.
- the structurally simple and inexpensive embodiment in Fig. 1 is characterized in that the pressure compensator D is arranged in the at least one auxiliary consumer N branching supply line 10 and at a closing pilot port 21 parallel to a control spring 19 with control pressure from the control line 18 formed as branch line Z can be acted upon with pilot pressure, the the node 17 of the main line 1 when lifting and in the energy return mode of the pump 3 is tapped.
- the black / white switching magnet 15 of the other 2/2-way magnetic seat valve is energized.
- the speed of movement when lifting the load L can be generated by a speed control of the electric motor 5 (or a control of the two-quadrant pump 4).
- the two-quadrant pump 4 To lower the load L of the proportional solenoid 12 of a 2/2-way magnetic seat valve V1 is energized, the current setting the lowering speed (pressure or volume control), at the same time the black / white switching magnet 15 is energized, so that the two-quadrant pump 4 is fed in the energy return mode from the main line 1, wherein the pressure compensator D shuts off the supply line 10. In the energy return mode, the two-quadrant pump 4 delivers into the tank R, driving the generator / electric motor 5.
- the pressure compensator D is acted upon at an opening pilot port 22 via a control line 20 from the supply line 10 with control pressure which is lower in the energy return mode than the control pressure from the branch line Z acting parallel to the control spring 19 closing pilot port 21st
- the embodiment of the electro-hydraulic lifting module M in Fig. 2 is different from that of Fig. 1 in that, in addition to the pressure compensator D in the supply line 10, a further pressure compensator D1 is arranged in a connecting line 36 'from the supply line 10 to the tank R or the tank line 8, which acts as a low-loss circulation valve, for example, if the hydromotor is running when the two-quadrant pump 4 is running H and / or secondary consumer N take no or less power than provided by the pump.
- the set pressure of this further pressure compensator D1 should be set differently than the set pressure of the pressure compensator D.
- the further pressure compensator D1 is connected to an opening pilot port via a control line 24 from the connecting line 36 '(or the supply line 10 or the main line 1) with control pressure acted upon, however, at a closing pilot port 25 from an incorporated into the electrohydraulic lifting module M load pressure signal circuit LS, to ensure that the electro-hydraulic lifting module M operates independently of the load.
- the load pressure signal circuit LS is fed via a further control line 18 'from the here designed as a control line 18 branch line Z, and also from the respective auxiliary consumer forth via a load pressure control line 18 ", wherein a shuttle valve 23 in the load pressure signal circuit LS each higher control pressure to the closing pilot port 25 of the further pressure balance D1 passes.
- the embodiment of the electro-hydraulic lifting module M in Fig. 3 is similar to the Fig. 2 because in the connecting line 36 'between the supply line 10 and the tank R, the further pressure compensator D1 arranged and also the load pressure signal circuit LS are provided. However, that is in the Fig. 1 and 2 shown pressure balance D omitted here, so that in the energy return mode of the two-quadrant pump 4, a secondary load N from the supply line 10 is fed, or instead of energy recovery mode only the auxiliary consumers is fed, possibly even supplemented by a then lower pump delivery.
- the branch line Z is in Fig. 3 Also formed as a control line 18, and connected to the control line 18 'to the shuttle valve 23 and the closing pilot port 25 of the further pressure balance D1.
- the further pressure compensator D1 is particularly useful when the Zwequadrantenpumpe 4 is a gear pump, for example, when starting up to a speed of about 300 U / min has an extremely poor efficiency and therefore loss in the start-up on the further pressure scale D1 loss in the Tank should promote to exceed this speed limit as quickly as possible.
- the embodiment of the electro-hydraulic lifting module M in Fig. 4 is different from those of Fig. 1 to 3 Mainly in that in the energy return mode of the two-quadrant pump 4, this is not fed directly from the main line 1, but via the branch line Z, which is designed here as Hätikstofftechnisch 26, and via a connecting line 27 to a arranged between the two-quadrant pump 4 and the node 9 node 28th is connected in the main line 1.
- the black / white switching magnet 15 need not necessarily be energized here.
- a further pressure compensator D2 is arranged, the opening pilot port 30th via a control line 29 from the branch line Z can be acted upon with control pressure, while the closing pilot port 31 is acted upon parallel to the control spring via a control line 32 from the main line 1 with control pressure, so that the further pressure compensator D2 the flow in the energy return mode (possibly also when lowering ) controls.
- the supply line 10 is connected to at least one auxiliary consumer via a arranged in the main line 1 3/2-way priority valve P to the main line 1.
- the priority valve P is acted on at a closing pilot port for isolating the supply line 10 from the main line 1 via a diaphragm 34 and a control spring 33 from the control line 29 with a derived from the branch line control pressure, while at the other pilot port via a priority valve between the P and the other 2/2-way magnetic seat valve V2 connected control line 35 from the main line.
- the further pressure compensator D2 is opened, so that the two-quadrant pump 4 runs in the opposite direction of rotation and drives the electric motor / generator 5. If, for example, to lower the load L and the black / white solenoid 15 is energized, then the priority valve P can also feed the supply line 10 when the control pressure in the control line 35 is correspondingly high. On the other hand, during normal operation of the two-quadrant pump 4, the supply line 10 can feed the supply line 10 accordingly both when lifting a load and when the load is stopped.
- auxiliary load N assigned to a circulation valve, not shown, so that when powered Zwequadrantenpumpe 4 and without loss of power from the hydraulic motor H or a secondary consumer N the funded pressure medium is returned to the tank with little loss, outside of the electro-hydraulic lifting module M of Fig. 4 ,
- the electrohydraulic lifting module M in Fig. 5 will be similar to in Fig. 4 the working pressure medium in the energy recirculation mode of the two-quadrant pump 4 via the branch line Z and the extension line 27 at node 28 returned to the main line 1, bypassing the other 2/2-way magnetic seat valve V2, the further pressure compensator D2 between the branch line Z and the Extension line 27 arranged and as in Fig. 4 is pressure controlled.
- a connecting line 36 between the main line 1 and the tank R and the tank line 8 is another pressure compensator D3 arranged, for example, acts as a circulation valve to relieve the two-quadrant pump 4.
- This additional pressure compensator D3 is acted on by an opening pilot port from the control line 29 from the branch line Z forth, however, at a closing pilot port via a control line 37 from the main line. 1
- the pump 3 is a Einquadrantenpumpe 38 which is flowed through in the energy return mode in the same direction as in the working mode, wherein in the energy return mode, the working pressure medium via the branch line Z (working pressure medium line 26), the further pressure compensator D2 between the branch line Z and the extension line 27 at a Node 40 is fed to the suction side of the Einquadrantenpumpe 38 in the main line 1.
- the suction side of the single-quadrant pump 38 is protected from the tank R by a non-return valve 39 which blocks the tank.
- the additional pressure balance D2 will be as in Fig.
- the supply line 10 branches off at the node 9 from the main line 1. In this case, it may be appropriate to associate a secondary valve with a circulation valve, which then returns the pressure medium loss in the tank when there is no power decrease with driven Einquadrantenpumpe 38. To lower the load L, either only the proportional magnet 12 or the switching magnet 15 is energized.
- the further embodiment of the electrohydraulic lifting module M in Fig. 7 is the of Fig. 6 similar to that between the branch line Z (working pressure medium line 26) and the extension line 27, the further pressure compensator D2 is provided, which is at least turned on during the energy recirculation mode of the single-quadrant pump 38.
- a pressure-controlled 3/2-way priority valve P (similar to in Fig. 4 ) in the main line 1, which gives the hydromotor H priority over to the supply line 10 connected auxiliary consumers N, but a supply of secondary consumers N allows, if excess energy compared to the needs of the hydraulic motor H is present.
- the priority valve 8 is acted upon at the provided for isolating the supply line 10 closing pilot port from the control line 29 and the diaphragm 34 with control pressure, however, at the other pilot port via the control line 35 from the main line 1. Also in this embodiment, it may be appropriate to associate a circulation valve with at least one secondary consumer, which relieves the single-quadrant pump 38 when it is driven and no power reduction occurs.
- the supply line 10 branches off the main line 1 directly at the node 9.
- a further pressure compensator D3 is arranged (similar to in Fig. 5 for the two-quadrant pump 4), for the one-quadrant pump 38 in Fig. 8 a pressure relief takes place, if no performance decrease takes place.
- This further pressure compensator D3 is acted upon at the opening pilot side of the control line 29 from the branch line Z ago with control pressure, at the closing pilot side, however, from a control line 37 from the main line 1.
- the supply line 10 through the then Power taken through Einquadrantenpumpe 38 isolated against harmful pressure shocks.
- the embodiment of the electro-hydraulic lifting module M in Fig. 9 is that the Fig. 8 Similarly, because the further pressure compensators D2 and D3 are provided between the branch line Z and the extension line 27 or in the connecting line 36. In addition, however, the supply line 10 for auxiliary consumers N is as in Fig. 7 connected to the main line 1 via the 3/2-way priority valve P, which is controlled from the control lines 29 and 35.
- both pilot ports of the other pressure balance D2 which are applied equally from the branch line Z with control pressure, but the shutter pilot port 31, a diaphragm 41 is assigned, which ensures that at a pressure signal in the branch line Z the further pressure compensator D2 reliably als negligencet to allow a power return mode of the single-quadrant pump 38 or to control the lowering of the load L.
- the priority valve P also makes it possible to supply secondary consumers N in the lifting control of the hydraulic motor H, if more power is provided than the hydraulic motor H consumes.
- the additional pressure compensator D3 fulfills the function of a circulation valve, if no power decrease takes place.
- the pressure compensators D, D1, D2, D3 structurally simple, cost-effective and reliable, purely hydraulically responsive valves that can take at least largely dense blocking positions with low production costs, optionally blocking positions, which are to be regarded as stacker-tight. If at least two pressure compensators are interconnected with equal priority on the pilot control side, it is expedient to design their control springs or set pressures differently or provide appropriate diaphragm combinations to achieve the required sequential control.
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Abstract
Description
Die Erfindung betrifft einen elektrohydraulischen Hubmodul gemäß Oberbegriff des Patentanspruchs 1.The invention relates to an electrohydraulic lifting module according to the preamble of
Bei solchen aus der Praxis bekannten elektrohydraulischen Hubmodulen lässt trotz eines hohen regelungstechnischen Aufwandes die Regelcharakteristik zu wünschen übrig, da Anlaufphasen beim Heben bzw. Senken und das Abstoppen einer Last nicht feinfühlig zu steuern sind. Ferner entsteht am Beginn des Energierückführungsmodus der Pumpe ein Druckstoß, der sich zu den Nebenverbrauchern auswirkt. Da in der Regel Nebenverbraucher über lange Hydraulikschläuche angeschlossen sind, kommt es zu einer Schlagbewegung und zu einem störenden Geräusch aufgrund solcher Druckschläge. Es ist zwar ebenfalls aus der Praxis bekannt, die Nebenverbraucher in dieser Betriebsphase mittels eines Magnetventils zu isolieren, jedoch erhöht die präzise Ansteuerung dieses Magnetventils den regelungstechnischen Aufwand noch weiter. Je mehr Magnetventile in den Hubmodul verwendet werden, desto höher sind die Gestehungskosten.In such known from practice electro-hydraulic lifting modules can be despite a high control effort, the control characteristics to be desired, since starting phases when lifting or lowering and the stopping of a load are not sensitive to control. Furthermore, at the beginning of the energy return mode of the pump, a surge occurs, which has an effect on the secondary consumers. Since auxiliary consumers are usually connected via long hydraulic hoses, there is a striking movement and a disturbing noise due to such pressure surges. Although it is also known from practice to isolate the auxiliary consumers in this phase of operation by means of a solenoid valve, however, the precise control of this solenoid valve further increases the control engineering effort. The more solenoid valves are used in the lifting module, the higher the cost price.
Bei einem aus
Aus
Der Erfindung liegt die Aufgabe zugrunde, einen elektrohydraulischen Hubmodul der eingangs genannten Art anzugeben, der regelungstechnisch einfach betreibbar ist, mit einer minimalen Anzahl Magnetventilen auskommt, und kostengünstig erstellbar ist.The invention has for its object to provide an electro-hydraulic lifting module of the type mentioned above, the control technology is easy to operate, manages with a minimum number of solenoid valves, and is inexpensive to build.
Die gestellte Aufgabe wird mit den Merkmalen des Patentanspruchs 1 gelöst.The stated object is achieved with the features of
Mittels der zwei in Serie in der Hauptleitung angeordneten 2/2-Wege-Magnetsitzventile, die im elektrohydraulischen Hubmodul die einzigen, elektrisch zu steuernden Magneten aufweisen, lassen sich sämtliche Funktionen auf regelungstechnisch einfachem Weg steuern. Der über die Zweigleitung aus der Hauptleitung abgegriffene Druck oder eine entsprechende Druckmittelströmung wird zum ergänzenden Steuern der verschiedenen Funktionen nur auf hydraulischem Weg eingesetzt. Die weitere Ventilbestückung des elektrohydraulischen Hubmoduls kann nur druckabhängig automatisch ansprechende Ventile bzw. zumindest eine Druckwaage umfassen, was Kosten einspart und eine deutlich verbesserte Regelcharakteristik ermöglicht, weil speziell das Anfahren beim Heben oder Senken oder bei der Energierückführung präzise und ruckfrei steuerbar ist, wie auch das Abstoppen der Last. Das mit einem Proportionalmagneten betätigbare Ventil ermöglicht eine feinfühlige Strom- und damit Geschwindigkeitsregelung beim Senken. Das andere, durch einen Schwarz/Weiß-Magneten betätigte Ventil wird zur Hebensteuerung und gegebenenfalls bei der Energierückführung benutzt. Die zumindest eine Druckwaage, die zumindest aus der Zweigleitung angesteuert wird, ist ein baulich einfaches und funktionssicheres Ventil und kann gewinnbringend für verschiedenste Steuerfunktionen im elektrohydraulischen Hubmodul eingesetzt werden. So kann diese Druckwaage beispielsweise auch dazu beitragen, Nebenverbraucher am Beginn eines Energierückführungsmodus der Pumpe von der Hauptleitung zu isolieren, damit sich Druckschläge nicht auf die Nebenverbraucher bzw. deren Anschlussschläuche auswirken. Das Grundkonzept mit den beiden in Reihe in der Hauptleitung geschalteten 2/2-Wege-Magnetsitzventilen und der dazwischen zu zumindest einer Druckwaage abzweigenden Zweigleitung ermöglicht es, den elektrohydraulischen Hubmodul an verschiedenste anwenderspezifische Anforderungen in universeller Weise anzupassen, und dabei stets eine einwandfreie Regelcharakteristik mit kostengünstigem Bestückungsaufwand zu erzielen.By means of the two arranged in series in the main 2/2-way magnetic seat valves, which have the only electrically controlled magnets in the electro-hydraulic lifting module, all functions can be controlled in a simple control technology way. The tapped via the branch line from the main line pressure or a corresponding pressure medium flow is to supplement the control of the various functions only on used hydraulic way. The further valve assembly of the electrohydraulic lifting module can only pressure-responsive automatically responsive valves or at least include a pressure compensator, which saves costs and allows a significantly improved control characteristics, especially because the start when lifting or lowering or energy return is controlled precisely and smoothly, as well Stopping the load. The valve, which can be actuated with a proportional solenoid, enables sensitive current and thus speed control during lowering. The other, operated by a black / white magnet valve is used for lifting control and, where appropriate, in the energy return. The at least one pressure balance, which is actuated at least from the branch line, is a structurally simple and functionally reliable valve and can be profitably used for a wide variety of control functions in the electrohydraulic lifting module. For example, this pressure compensator can also help to isolate secondary consumers from the main line at the beginning of an energy return mode of the pump so that pressure surges do not affect the secondary consumers or their connection hoses. The basic concept with the two 2/2-way magnetic seat valves connected in series in the main line and the branch line branching off to at least one pressure balance makes it possible to adapt the electrohydraulic lifting module to a wide variety of user-specific requirements in a universal manner, while always achieving a perfect control characteristic with a cost-effective design To achieve assembly costs.
Zweckmäßig wird das 2/2-Wege-Magnetsitzventil mit dem Schwarz/Weiß-Schaltmagneten in Strömungsrichtung zum Hydromotor stromauf des einen 2/2-Wege-Magnetsitzventils mit dem Proportionalmagneten angeordnet. Das 2/2-Wege-Magnetsitzventil mit dem Schwarz/Weiß-Schaltmagneten und den in beiden Strömungsrichtungen leckagefrei dichten Absperrstellungen kann dann zur Redundanzabsicherung verwendet werden, falls beispielsweise das eine 2/2-Wege-Magnetsitzventil mit dem Proportionalmagneten Leckage haben sollte oder hängen bleibt. Alternativ können diese beiden Ventile auch in gegenseitig vertauschten Positionen vorgesehen sein.Suitably, the 2/2-way solenoid seat valve is arranged with the black / white switching magnet in the flow direction to the hydraulic motor upstream of a 2/2-way magnetic seat valve with the proportional solenoid. The 2/2-way magnetic seat valve with the black / white solenoid and the leakage-tight in both directions sealable shut-off can then be used for redundancy protection, for example, if a 2/2-way magnetic seat valve with the proportional solenoid should have leakage or hang , Alternatively, these two valves may be provided in mutually reversed positions.
Ferner ist es zweckmäßig, jedes der 2/2-Wege-Magnetsitzventile mit einer vom jeweiligen Magneten betätigbaren Druckvorsteuerung auszubilden, um mit einem kleinen und kostengünstigen Magneten auszukommen, selbst wenn hohe Drücke oder große Mengen zu beherrschen sind.Further, it is expedient to form each of the 2/2-way magnetic seat valves with an actuatable by the respective magnet pressure precontrol to get along with a small and inexpensive magnet, even if high pressures or large amounts are to be mastered.
Abhängig von der gewünschten Ausbildung des elektrohydraulischen Hubmoduls kann die Zweigleitung entweder nur eine Vorsteuerleitung sein, in der geringe Vorsteuermengen strömen, oder eine Arbeitsdruckmittelleitung, die das gesamte Arbeitsdruckmittel zu beherrschen vermag und dabei zusätzlich eine Vorsteuerfunktion erfüllt.Depending on the desired design of the electrohydraulic lifting module, the branch line can either be only a pilot line, flow in the small pilot quantities, or a working pressure medium line, which is able to control the entire working pressure and additionally fulfills a pilot function.
Der elektrohydraulische Hubmodul ist besonders zweckmäßig für Flurförderfahrzeuge, Kräne, Hubbühnen, Betonpumpen oder dgl., ohne in der Verwendung auf diese Beispiele eingeschränkt zu sein.The electro-hydraulic lifting module is particularly useful for industrial trucks, cranes, lifting platforms, concrete pumps or the like., Without being limited in use to these examples.
Abhängig von anwenderspezifischen oder anwendungsspezifischen Wünschen kann der elektrohydraulische Hubmodul als einzige Druckquelle entweder eine Zweiquadrantenpumpe aufweisen, oder eine Einquadrantenpumpe, wobei diese beiden Pumpenarten jeweils im Energierückführungsmodus betreibbar sind, und dann beispielsweise aus der durch die Last verdrängten Druckmittelmenge elektrische Energie zurückgewinnen, in dem der normalerweise die Pumpe antreibende Elektromotor von der Pumpe angetrieben wird und als Generator arbeitet. Im Falle einer Zweiquadrantenpumpe wird diese im Energierückführungsmodus entweder direkt aus der Hauptleitung gespeist, oder aus einer in die Hauptleitung zurückgeführten Verlängerungsleitung der Zweigleitung. Im Falle einer Einquadrantenpumpe wird diese im Energierückführungsmodus in der gleichen Durchströmrichtung wie beim Heben aus einer Verlängerungsleitung der Zweigleitung gespeist, wobei die Saugseite der Pumpe vom Tank durch ein zum Tank sperrendes Rückschlagventil isoliert ist. Die jeweilige Pumpe kann mit variierbarer Drehzahl betrieben werden, wobei es sich bei der Zweiquadrantenpumpe beispielsweise um eine Zahnradpumpe oder eine Axialpumpe handeln kann, während die Einquadrantenpumpe von beliebiger Bauart sein kann.Depending on user-specific or application-specific requirements, the electrohydraulic lifting module may have either a two-quadrant pump as the sole pressure source, or a single-quadrant pump, both of which are operable in the energy return mode, and then recover electrical energy, for example, from the amount of pressure fluid displaced by the load, in which normally the pump driving electric motor is driven by the pump and works as a generator. In the case of a two-quadrant pump, it is fed either directly from the main line in the energy return mode, or from an extension line of the branch line fed back into the main line. In the case of a quadrant pump, it is fed in the energy return mode in the same flow direction as when lifting from an extension line of the branch line, wherein the suction side of the pump is isolated from the tank by a check valve closing to the tank. The respective pump can be operated at variable speed, wherein the two-quadrant pump may be, for example, a gear pump or an axial pump, while the single-quadrant pump may be of any type.
Bei einer zweckmäßigen Ausführungsform und bei Verwendung einer Zweiquadrantenpumpe ist die als Vorsteuerleitung ausgebildete Zweigleitung an dem Schließ-Vorsteueranschluss der in der Versorgungsleitung angeordneten Druckwaage angeschlossen, deren Öffnungs-Vorsteueranschluss aus der Hauptleitung mit Steuerdruck beaufschlagbar ist. Die Druckwaage wird durch das Drucksignal in der Zweigleitung in die Absperrstellung gestellt, in der die Versorgungsleitung zum Nebenverbraucher unterbrochen ist, so dass sich im Energierückführungsmodus (und beim Heben) aus der Hauptleitung keine Druckschläge zu Nebenverbraucher auswirken. Zumindest beim Heben kann der Nebenverbraucher nicht gesteuert werden. Ist hingegen der Nebenverbraucher zu steuern, dann wirkt die Druckwaage gegebenenfalls als Zulaufregler zum Nebenverbraucher. Gegebenenfalls ist dem Nebenverbraucher ein Umlaufventil zugeordnet, das dann das Druckmittel im Wesentlichen ungedrosselt zum Tank abströmen lässt, falls bei Nichtbetätigung des Hydromotors und jeglicher Nebenverbraucher die Pumpe eingeschaltet sein sollte. In dieser einfachen Ausführungsform ist der elektrohydraulische Hubmodul sehr kostengünstig und funktionssicher.In an expedient embodiment and when using a two-quadrant pump, the branch line designed as a pilot control line is connected to the closing pilot port of the pressure compensator arranged in the supply line, whose pilot opening control port can be supplied with control pressure from the main line. The pressure compensator is placed in the shut-off position by the pressure signal in the branch line, in which the supply line to the secondary consumer is interrupted, so that in the energy return mode (and when lifting) from the main line no pressure surges to secondary consumers. At least when lifting the auxiliary consumer can not be controlled. If, on the other hand, the secondary consumer is to be controlled, then the pressure compensator optionally acts as a feed regulator to the secondary consumer. Optionally, the secondary consumer is associated with a circulation valve, which then the pressure medium in Let the tank flow essentially unthrottled if the pump should be switched on when the hydraulic motor and any auxiliary consumers are not operated. In this simple embodiment of the electro-hydraulic lifting module is very inexpensive and reliable.
Falls anwenderspezifisch ein lastunabhängiges Arbeiten des elektrohydraulischen Hubmoduls gefordert wird, kann in den elektrohydraulischen Hubmodul ein Lastdrucksignalkreis eingegliedert sein, der aus der Zweigleitung und gegebenenfalls von Nebenverbrauchern gespeist wird. Die in einer Verbindungsleitung von der Versorgungsleitung zum Tank angeordnete Druckwaage wird aus dem Lastdrucksignalkreis auch von der Zweigleitung her am Schließ-Vorsteueranschluss beaufschlagt, am Öffnungs-Vorsteueranschluss hingegen aus der Versorgungsleitung. Die in der Versorgungsleitung angeordnete Druckwaage isoliert am Beginn eines Energierückführungsmodus die Nebenverbraucher von der Hauptleitung, so dass keine Druckschläge für die Nebenverbraucher zur Wirkung kommen, wenn die Pumpe im Energierückführungsmodus direkt aus der Hauptleitung gespeist wird. Vorteilhaft wirkt die zweite Druckwaage in der Verbindungsleitung zwischen der Versorgungsleitung und dem Tank bei Bedarf als Umlaufventil, das bei laufender Pumpe und ohne Betätigung von Verbrauchern das Druckmittel verlustarm zum Tank abströmen lässt. Die beiden Druckwaagen regeln nur druckabhängig ohne irgendwelche Magnetbetätigungen und nutzen das Drucksignal in der Zweigleitung, auch um lastunabhängig zu steuern. Diese Ausführungsform des elektrohydraulischen Hubmoduls kann auch ohne die Druckwaage in der Versorgungsleitung lastunabhängig betrieben werden, um nur die wünschenswerte Umlaufventilfunktion nutzen zu können.If user-specific load-independent operation of the electro-hydraulic lifting module is required, in the electro-hydraulic lifting module, a load pressure signal circuit can be incorporated, which is fed from the branch line and possibly by auxiliary consumers. The arranged in a connecting line from the supply line to the tank pressure compensator is applied from the load pressure signal circuit also from the branch line forth at the closing pilot port, at the opening pilot port, however, from the supply line. The arranged in the supply line pressure compensator isolated at the beginning of an energy return mode, the auxiliary consumers from the main, so that no pressure surges for the auxiliary consumers to effect when the pump is fed directly from the main line in the energy return mode. Advantageously, the second pressure compensator acts in the connecting line between the supply line and the tank as required as a circulation valve, the pressure medium can flow with little loss to the tank while the pump is running and without actuation of consumers. The two pressure compensators regulate only pressure-dependent without any magnetic actuation and use the pressure signal in the branch line, also to control load-independent. This embodiment of the electrohydraulic lifting module can also be operated independently of the load without the pressure compensator in the supply line in order to be able to use only the desirable circulation valve function.
Bei einer weiteren, zweckmäßigen Ausführungsform ist zusätzlich zu der Druckwaage zwischen der Zweigleitung und der Verlängerungsleitung, über welche für den Energierückführungsmodus das Arbeitsdruckmittel zur Hauptleitung zurückgeführt wird, die Versorgungsleitung über ein druckvorgesteuertes 3/2-Wege-Prioritätsventil in der Hauptleitung an die Hauptleitung angeschlossen, um den Nebenverbraucher beispielsweise beim Heben einer Last mit überschüssigem Druckmittel zu speisen, das der Hydromotor in dieser Phase nicht braucht, oder nur den oder die Nebenverbraucher zu speisen, während der Hydromotor gestoppt ist und die Last hält.In a further expedient embodiment, in addition to the pressure balance between the branch line and the extension line, via which the working pressure medium is returned to the main line for the energy return mode, the supply line is connected to the main line via a pressure-controlled 3/2-way priority valve in the main line, to feed the secondary consumer, for example, when lifting a load with excess pressure medium, which does not need the hydraulic motor in this phase, or to feed only the one or more auxiliary consumers while the hydraulic motor is stopped and holds the load.
Bei einer weiteren Ausführungsform mit einer Zweiquadrantenpumpe ist die Druckwaage zwischen der Zweigleitung und der Verlängerungsleitung angeordnet. Ihr Öffnungs-Vorsteueranschluss wird aus der Zweigleitung mit Vorsteuerdruck beaufschlagt, während der Schließ-Vorsteueranschluss dieser Druckwaage aus der Hauptleitung mit Steuerdruck beaufschlagbar ist. In einer Verbindungsleitung von der Hauptleitung zum Tank ist eine weitere Druckwaage angeordnet, deren Offnungs-Vorsteueranschluss aus der Zweigleitung und deren Schließ-Vorsteueranschluss aus der Hauptleitung jeweils mit Vorsteuerdruck beaufschlagbar sind. In dieser Ausführungsform fungiert die weitere Druckwaage als Umlaufventil, um bei laufender Pumpe und keiner Abnahme von einem hydraulischen Verbraucher das Druckmittel verlustarm zum Tank zurückzuführen, und auch, um im Energierückführungsmodus das Druckmittel nach Durchgang durch die Pumpe verlustarm zum Tank abzulassen, falls kein Nebenverbraucher Leistung abnimmt. Diese Ausführungsform kann auch mit dem Prioritätsventil in der Hauptleitung bestückt sein, um beispielsweise dem Hydromotor Vorrang gegenüber Nebenverbrauchern zu geben, und Nebenverbraucher mit überschüssigem Druckmittel zu versorgen, falls der Hydromotor weniger abnimmt als die Pumpe fördert.In a further embodiment with a two-quadrant pump, the pressure compensator is arranged between the branch line and the extension line. Its port pilot port is pressurized from the branch line with pilot pressure while the closing pilot port of this pressure compensator from the main line can be acted upon with control pressure. In a connecting line from the main line to the tank, a further pressure compensator is arranged, whose opening pilot port from the branch line and its closing pilot port from the main line are each acted upon with pilot pressure. In this embodiment, the further pressure compensator acts as a circulation valve to return the pressure medium to the tank with little loss while the pump is running and no decrease from a hydraulic load, and also to drain the pressure medium after passage through the pump with low loss to the tank in the energy return mode, if no secondary load power decreases. This embodiment may also be equipped with the priority valve in the main line, for example, to give priority to the hydraulic motor over secondary consumers, and to provide auxiliary consumers with excess pressure medium, if the hydraulic motor less decreases than the pump promotes.
Bei einer weiteren Ausführungsform mit einer Einquadrantenpumpe ist die Druckwaage zwischen der Zweigleitung und der Verlängerungsleitung angeordnet, die beim Senken und im Energierückführungsmodus der Pumpe das Arbeitsdruckmittel zur Hauptleitung zurückführt, gesteuert über die zwischen der Zweigleitung und der Verlängerungsleitung angeordnete Druckwaage. In diesem Fall kann es zweckmäßig sein, den Nebenverbrauchern ein druckabhängig ansprechendes Umlaufventil zuzuordnen, das bei laufender Pumpe oder in deren Energierückführungsmodus überschüssiges Druckmittel verlustarm in den Tank leitet, falls kein Nebenverbraucher Leistung abnimmt. Vorzugsweise ist die Versorgungsleitung sogar über ein druckvorgesteuertes, in der Hauptleitung angeordnetes 3/2-Wege-Prioritätsventil an die Hauptleitung angeschlossen. Das Prioritätsventil sichert dem Hydromotor Vorrang. Der oder die Nebenverbraucher sind so ferner gegen Druckschläge im Energierückführungsmodus der Pumpe isoliert, da allenfalls zuerst durch die Pumpe geführtes Druckmittel in die Versorgungsleitung strömt. Das Prioritätsventil ist in dieser Ausführungsform eine bevorzugte Option und kann bei einer kostengünstigeren und baulich einfachen Variante weggelassen werden.In a further embodiment with a single quadrant pump, the pressure balance is arranged between the branch line and the extension line, which returns the working pressure medium to the main line during lowering and in the energy return mode of the pump, controlled by the pressure compensator arranged between the branch line and the extension line. In this case, it may be appropriate to associate the secondary consumers with a pressure-responsive recirculation valve that conducts excess pressure fluid into the tank with little loss when the pump is running or in its energy recirculation mode, if no secondary load decreases power. Preferably, the supply line is even connected via a pressure-controlled, arranged in the
Bei einer weiteren, zweckmäßigen Ausführungsform ist zusätzlich zur Druckwaage zwischen der Zweigleitung und der Verlängerungsleitung in einer Verbindungsleitung von der Hauptleitung zum Tank eine weitere Druckwaage angeordnet. Deren Öffnungs-Vorsteueranschluss wird mit Vorsteuerdruck aus der Zweigleitung beaufschlagt, während deren Schließ-Vorsteueranschluss mit Vorsteuerdruck aus der Hauptleitung beaufschlagbar ist, so dass diese weitere Druckwaage, falls erforderlich, als Umlaufventil zum Tank fungiert.In a further expedient embodiment, in addition to the pressure balance between the branch line and the extension line in a connecting line from the main line to the tank, a further pressure compensator is arranged. Their port pilot port is pressurized with pilot pressure from the branch line while whose closing pilot port with pilot pressure from the main line can be acted upon, so that this additional pressure compensator, if necessary, acts as a circulation valve to the tank.
Falls bei einer weiteren zweckmäßigen Ausführungsform das Prioritätsventil in der Hauptleitung vorgesehen ist, dann sollte dieses an einem Schließ-Vorsteueranschluss zum Isolieren der Versorgungsleitung von der Hauptleitung über eine Blende mit Steuerdruck aus der Zweigleitung beaufschlagt werden, hingegen an einem Öffnungs-Vorsteueranschluss zum bedarfsabhängigen Verbinden der Versorgungsleitung mit der Hauptleitung mit Steuerdruck aus der Hauptleitung beaufschlagt werden.If in a further advantageous embodiment, the priority valve is provided in the main line, then this should be acted upon at a closing pilot port for isolating the supply line from the main line via a diaphragm with control pressure from the branch line, however, at an opening pilot port for on-demand connection Supply line to the main line with control pressure from the main line are acted upon.
Bei einer weiteren Ausführungsform sind die Öffnungs-Vorsteueranschlüsse der zwischen der Zweigleitung und der Verlängerungsleitung angeordneten Druckwaage und der in der Verbindungsleitung zwischen der Hauptleitung und dem Tank angeordneten weiteren Druckwaage jeweils direkt über eine Steuerleitung an die Zweigleitung angeschlossen, während die Schließ-Vorsteueranschlüsse der Druckwaage und des Prioritätsventils jeweils über eine eine Blende enthaltende Vorsteuerleitung an die Zweigleitung angeschlossen sind. Die Blenden haben die Aufgabe, das korrekte Ansprechen der jeweiligen Druckwaage abhängig vom Drucksignal in der Zweigleitung so sicherzustellen (Folgesteuerung), dass speziell im Energierückführungsmodus der Einquadrantenpumpe der Durchgang von der Zweigleitung zur Verlängerungsleitung aufgesteuert wird, und auch der Durchgang von der Hauptleitung zum Tank, falls kein Nebenverbraucher Leistung abnimmt. Dabei kann es zweckmäßig sein, wenn der Ansprechdruck der weiteren Druckwaage höher ist als der der Druckwaage zwischen der Zweigleitung und der Verlängerungsleitung.In a further embodiment, the opening pilot ports of the arranged between the branch line and the extension line pressure compensator and disposed in the connecting line between the main line and the tank further pressure compensator are each connected directly via a control line to the branch line, while the closing pilot ports of the pressure compensator and the priority valve are each connected via a diaphragm containing a pilot control line to the branch line. The diaphragms have the task of ensuring the correct response of the respective pressure compensator depending on the pressure signal in the branch line (sequential control), that the passage from the branch line to the extension line is opened especially in the energy recirculation mode of the single-quadrant pump, and also the passage from the main line to the tank, if no secondary consumer performance decreases. It may be expedient if the set pressure of the further pressure compensator is higher than that of the pressure compensator between the branch line and the extension line.
Sämtliche Ausführungsformen zeichnen sich vor allem dadurch aus, dass die zwei 2/2-Wege-Magnetsitzventile in der Hauptleitung in Reihe geschaltet sind, zwischen diesen über die Zweigleitung ein Drucksignal ableitbar ist, entweder als Vorsteuerdruck oder als Lastdruck mit Vorsteuerfunktion, und dass über die Zweigleitung zumindest eine Druckwaage, gegebenenfalls kombiniert mit zumindest einer weiteren Druckwaage und/oder einem Prioritätsventil rein hydraulisch gesteuert wird, um insgesamt kostengünstig ohne weitere Magnetbestückung eine verbesserte Regelcharakteristik des Hubmoduls zu erzielen.All embodiments are characterized in particular by the fact that the two 2/2-way magnetic seat valves are connected in series in the main line between them via the branch line, a pressure signal is derived, either as a pilot pressure or as a load pressure with pilot function, and that on the Branch line at least one pressure compensator, optionally combined with at least one further pressure compensator and / or a priority valve is purely hydraulically controlled in order to achieve overall cost-effective without further Magnetbestückung an improved control characteristics of the Hubmoduls.
Anhand der Zeichnungen werden Ausführungsformen des Erfindungsgegenstandes erläutert. Es zeigen:
- Fig. 1
- ein Blockschaltbild einer ersten Ausführungsform eines elektrohydraulischen Hubmoduls, in drucklosem, nicht bestromten Zustand,
- Fig. 2
- eine gegenüber
Fig. 1 um eine weitere Druckwaage erweiterte Ausführungs- form, - Fig. 3
- eine weitere Ausführungsform mit einem Lastdrucksignalkreis,
- Fig. 4
- eine weitere Ausführungsform mit einer anders verschalteten Druckwaage und ergänzt durch ein Prioritätsventil,
- Fig. 5
- eine weitere Ausführungsform,
- Fig. 6
- eine weitere Ausführungsform mit einer Einquadrantenpumpe,
- Fig. 7
- eine weitere Ausführungsform, ähnlich der von
Fig. 6 , jedoch ergänzt mit ei- nem Prioritätsventil, - Fig. 8
- eine weitere Ausführungsform, ähnlich der von
Fig. 6 , ergänzt mit einer weite- ren Druckwaage, und - Fig. 9
- eine weitere Ausführungsform, ähnlich der von
Fig. 8 , ergänzt mit einem Prio- ritätsventil.
- Fig. 1
- 1 is a block diagram of a first embodiment of an electrohydraulic lifting module, in a pressureless, non-energized state,
- Fig. 2
- one opposite
Fig. 1 extended by another pressure compensator, - Fig. 3
- another embodiment with a load pressure signal circuit,
- Fig. 4
- a further embodiment with a differently connected pressure compensator and supplemented by a priority valve,
- Fig. 5
- another embodiment,
- Fig. 6
- a further embodiment with a single-quadrant pump,
- Fig. 7
- another embodiment, similar to that of
Fig. 6 , but with a priority valve, - Fig. 8
- another embodiment, similar to that of
Fig. 6 , supplemented with another pressure compensator, and - Fig. 9
- another embodiment, similar to that of
Fig. 8 , supplemented with a priority valve.
In den
Alle in den
Das eine 2/2-Wege-Magnetsitzventil V1 wird durch einen Proportionalmagneten 12 gegen eine Feder 11 betätigt, vorzugsweise über eine Druckvorsteuerung 13, und ist so ausgebildet, dass es eine Durchgangsstellung einnehmen kann und eine in Strömungsrichtung zur Pumpe leckagefrei dichte Absperrstellung 14. Das andere 2/2-Wege-Magnetsitzventil V2 wird durch einen Schwarz/Weiß-Schaltmagneten 15 gegen die Feder 11 betätigt, vorzugsweise über die Druckvorsteuerung 13, und weist eine in beiden Strömungsrichtungen freie Durchgangsstellung sowie eine in beiden Strömungsrichtungen leckagefrei dichte Absperrstellung 16 auf. In allen gezeigten Ausführungsformen ist das andere 2/2-Wege-Magnetsitzventil V2 in Strömungsrichtung zum Hydromotor H stromauf des einen 2/2-Wege-Magnetsitzventils V1 angeordnet. Dies hat den Vorteil, dass das andere 2/2-Wege-Magnetsitzventil V2 im Falle einer Störung des einen 2/2-Wege-Magnetsitzventils V1 (bei Leckage und/oder Hängenbleiben) als Redundanzabsicherung betätigbar ist, um sicherzustellen, dass die Last L gehalten wird. Die Anordnung der beiden 2/2-Wege-Magnetsitzventile V1, V2 kann jedoch auch umgekehrt sein. In sämtlichen Ausführungsformen führt die Zweigleitung Z zu zumindest einer Druckwaage D und/oder D1 und/oder D2 und/oder D3.The one 2/2-way magnetic seat valve V1 is actuated by a
In den Ausführungsformen in den
Die baulich einfache und kostengünstige Ausführungsform in
Zumindest beim Heben einer Last L mittels des Hydromotors H kann kein Nebenverbraucher N gespeist werden. Bei nicht bestromtem Schwarz/Weiß-Schaltmagneten 15 steuert hingegen der Steuerdruck in der Steuerleitung 20 die Druckwaage D gegen die Regelfeder 19 auf, so dass zumindest ein Nebenverbraucher N mit Druckmittel gespeist wird. Bei der Ausführungsform in
Die Ausführungsform des elektrohydraulischen Hubmoduls M in
Die Ausführungsform des elektrohydraulischen Hubmoduls M in
Die Ausführungsform des elektrohydraulischen Hubmoduls M in
Zusätzlich ist die Versorgungsleitung 10 zu wenigstens einem Nebenverbraucher über ein in der Hauptleitung 1 angeordnetes 3/2-Wege-Prioritätsventil P an die Hauptleitung 1 angeschlossen. Das Prioritätsventil P wird an einem Schließ-Vorsteueranschluss zum Isolieren der Versorgungsleitung 10 von der Hauptleitung 1 über eine Blende 34 und eine Regelfeder 33 aus der Steuerleitung 29 mit einem von der Zweigleitung Z abgeleiteten Steuerdruck beaufschlagt, hingegen am anderen Vorsteueranschluss über eine zwischen dem Prioritätsventil P und dem anderen 2/2-Wege-Magnetsitzventil V2 angeschlossene Steuerleitung 35 aus der Hauptleitung 1.In addition, the
Zumindest im Energierückführungsmodus wird die weitere Druckwaage D2 aufgesteuert, so dass die Zweiquadrantenpumpe 4 in entgegengesetzter Drehrichtung läuft und den Elektromotor/Generator 5 antreibt. Das Prioritätsventil P isoliert die Versorgungsleitung 10. Wird hingegen z.B. zum Senken der Last L auch der Schwarz/Weiß-Schaltmagnet 15 bestromt, dann kann das Prioritätsventil P auch die Versorgungsleitung 10 speisen, wenn der Steuerdruck in der Steuerleitung 35 entsprechend hoch ist. Andererseits kann im Normalbetrieb der Zweiquadrantenpumpe 4 diese die Versorgungsleitung 10 sowohl beim Heben einer Last als auch bei angehaltener Last die Versorgungsleitung 10 entsprechend speisen. In dieser Ausführungsform kann es zweckmäßig sein, dem Nebenverbraucher N ein nicht gezeigtes Umlaufventil zuzuordnen, damit bei angetriebener Zweiquadrantenpumpe 4 und ohne Leistungsabnahme vom Hydromotor H oder einem Nebenverbraucher N das geförderte Druckmittel verlustarm zum Tank zurückgeführt wird, und zwar außerhalb des elektrohydraulischen Hubmoduls M der
In der Ausführungsform des elektrohydraulischen Hubmoduls M in
In den Ausführungsformen der elektrohydraulischen Hubmodulen in den
Die weitere Ausführungsform des elektrohydraulischen Hubmoduls M in
In der Ausführungsform des elektrohydraulischen Hubmoduls M in
Die Ausführungsform des elektrohydraulischen Hubmoduls M in
In allen Ausführungsformen sind die Druckwaagen D, D1, D2, D3 baulich einfache, kostengünstige und zuverlässige, rein hydraulisch ansprechende Ventile, die mit geringem Herstellungsaufwand sogar zumindest weitestgehend dichte Sperrstellungen einnehmen können, gegebenenfalls Sperrstellungen, die als staplerdicht anzusehen sind. Falls jeweils zumindest zwei Druckwaagen vorsteuerseitig miteinander gleichrangig verschaltet sind, ist es zweckmäßig, deren Regelfedern oder Ansprechdrücke unterschiedlich auszulegen oder entsprechende Blendenkombinationen vorzusehen, um die jeweils erforderliche Folgesteuerung zu erzielen.In all embodiments, the pressure compensators D, D1, D2, D3 structurally simple, cost-effective and reliable, purely hydraulically responsive valves that can take at least largely dense blocking positions with low production costs, optionally blocking positions, which are to be regarded as stacker-tight. If at least two pressure compensators are interconnected with equal priority on the pilot control side, it is expedient to design their control springs or set pressures differently or provide appropriate diaphragm combinations to achieve the required sequential control.
Claims (14)
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EP20090015382 EP2333351B1 (en) | 2009-12-11 | 2009-12-11 | Electro-hydraulic lifting module |
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EP20090015382 EP2333351B1 (en) | 2009-12-11 | 2009-12-11 | Electro-hydraulic lifting module |
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EP2333351A1 true EP2333351A1 (en) | 2011-06-15 |
EP2333351B1 EP2333351B1 (en) | 2013-03-20 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2778113A1 (en) * | 2013-03-14 | 2014-09-17 | The Raymond Corporation | Hydraulic regeneration system and method for a material handling vehicle |
EP3171039A1 (en) * | 2015-11-18 | 2017-05-24 | HAWE Hydraulik SE | Hydraulic lifting module having a lifting and lowering function |
DE102011056069B4 (en) | 2011-12-06 | 2022-08-04 | Still Gesellschaft Mit Beschränkter Haftung | Method for operating a hydraulic system of a mobile working machine |
DE102011056068B4 (en) | 2011-12-06 | 2022-08-11 | Still Gesellschaft Mit Beschränkter Haftung | Hydraulic system of a mobile working machine |
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WO1997028373A1 (en) | 1996-01-30 | 1997-08-07 | Mannesmann Rexroth Ag | Hydraulic device for controlling a hydraulic-fluid flow |
EP1898104A1 (en) | 2005-06-06 | 2008-03-12 | Shin Caterpillar Mitsubishi Ltd. | Fluid pressure circuit, energy recovery device, and fluid pressure recovery circuit for working machine |
DE102006060351B3 (en) | 2006-12-20 | 2008-04-10 | Sauer-Danfoss Gmbh & Co Ohg | Hydraulic circuit arrangement for battery-driven industrial truck, has priority valve arranged to distribute volume flow flowing from pump to cylinder and load, and motor and pumps designed as motor-dual pump assembly |
EP2058270A1 (en) | 2007-11-06 | 2009-05-13 | HAWE Hydraulik SE | Electrohydraulic lifting device |
-
2009
- 2009-12-11 EP EP20090015382 patent/EP2333351B1/en not_active Not-in-force
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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WO1997028373A1 (en) | 1996-01-30 | 1997-08-07 | Mannesmann Rexroth Ag | Hydraulic device for controlling a hydraulic-fluid flow |
EP1898104A1 (en) | 2005-06-06 | 2008-03-12 | Shin Caterpillar Mitsubishi Ltd. | Fluid pressure circuit, energy recovery device, and fluid pressure recovery circuit for working machine |
DE102006060351B3 (en) | 2006-12-20 | 2008-04-10 | Sauer-Danfoss Gmbh & Co Ohg | Hydraulic circuit arrangement for battery-driven industrial truck, has priority valve arranged to distribute volume flow flowing from pump to cylinder and load, and motor and pumps designed as motor-dual pump assembly |
EP2058270A1 (en) | 2007-11-06 | 2009-05-13 | HAWE Hydraulik SE | Electrohydraulic lifting device |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011056069B4 (en) | 2011-12-06 | 2022-08-04 | Still Gesellschaft Mit Beschränkter Haftung | Method for operating a hydraulic system of a mobile working machine |
DE102011056068B4 (en) | 2011-12-06 | 2022-08-11 | Still Gesellschaft Mit Beschränkter Haftung | Hydraulic system of a mobile working machine |
EP2778113A1 (en) * | 2013-03-14 | 2014-09-17 | The Raymond Corporation | Hydraulic regeneration system and method for a material handling vehicle |
US9360023B2 (en) | 2013-03-14 | 2016-06-07 | The Raymond Corporation | Hydraulic regeneration system and method for a material handling vehicle |
EP3171039A1 (en) * | 2015-11-18 | 2017-05-24 | HAWE Hydraulik SE | Hydraulic lifting module having a lifting and lowering function |
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