EP2330932B1 - Lid for tobacco container - Google Patents
Lid for tobacco container Download PDFInfo
- Publication number
- EP2330932B1 EP2330932B1 EP09798393.6A EP09798393A EP2330932B1 EP 2330932 B1 EP2330932 B1 EP 2330932B1 EP 09798393 A EP09798393 A EP 09798393A EP 2330932 B1 EP2330932 B1 EP 2330932B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- lid
- segment
- container
- curl
- sidewall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D15/00—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, sections made of different materials
- B65D15/02—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, sections made of different materials of curved, or partially curved, cross-section, e.g. cans, drums
- B65D15/04—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, sections made of different materials of curved, or partially curved, cross-section, e.g. cans, drums with curved, or partially curved, walls made by winding or bending paper
- B65D15/06—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, sections made of different materials of curved, or partially curved, cross-section, e.g. cans, drums with curved, or partially curved, walls made by winding or bending paper with end walls made of metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/38—Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures
- B21D51/44—Making closures, e.g. caps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/52—Making hollow objects characterised by the use of the objects boxes, cigarette cases, or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D15/00—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, sections made of different materials
- B65D15/02—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, sections made of different materials of curved, or partially curved, cross-section, e.g. cans, drums
- B65D15/16—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, sections made of different materials of curved, or partially curved, cross-section, e.g. cans, drums with curved, or partially curved, walls made of plastics material
- B65D15/18—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, sections made of different materials of curved, or partially curved, cross-section, e.g. cans, drums with curved, or partially curved, walls made of plastics material with end walls made of metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D43/00—Lids or covers for rigid or semi-rigid containers
- B65D43/02—Removable lids or covers
- B65D43/0202—Removable lids or covers without integral tamper element
- B65D43/0204—Removable lids or covers without integral tamper element secured by snapping over beads or projections
- B65D43/0212—Removable lids or covers without integral tamper element secured by snapping over beads or projections only on the outside, or a part turned to the outside, of the mouth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2543/00—Lids or covers essentially for box-like containers
- B65D2543/00009—Details of lids or covers for rigid or semi-rigid containers
- B65D2543/00018—Overall construction of the lid
- B65D2543/00037—Disc closures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2543/00—Lids or covers essentially for box-like containers
- B65D2543/00009—Details of lids or covers for rigid or semi-rigid containers
- B65D2543/00018—Overall construction of the lid
- B65D2543/00064—Shape of the outer periphery
- B65D2543/00074—Shape of the outer periphery curved
- B65D2543/00092—Shape of the outer periphery curved circular
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2543/00—Lids or covers essentially for box-like containers
- B65D2543/00009—Details of lids or covers for rigid or semi-rigid containers
- B65D2543/00018—Overall construction of the lid
- B65D2543/00259—Materials used
- B65D2543/00277—Metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2543/00—Lids or covers essentially for box-like containers
- B65D2543/00009—Details of lids or covers for rigid or semi-rigid containers
- B65D2543/00444—Contact between the container and the lid
- B65D2543/00481—Contact between the container and the lid on the inside or the outside of the container
- B65D2543/0049—Contact between the container and the lid on the inside or the outside of the container on the inside, or a part turned to the inside of the mouth of the container
- B65D2543/00527—NO contact
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2543/00—Lids or covers essentially for box-like containers
- B65D2543/00009—Details of lids or covers for rigid or semi-rigid containers
- B65D2543/00444—Contact between the container and the lid
- B65D2543/00481—Contact between the container and the lid on the inside or the outside of the container
- B65D2543/00537—Contact between the container and the lid on the inside or the outside of the container on the outside, or a part turned to the outside of the mouth of the container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2543/00—Lids or covers essentially for box-like containers
- B65D2543/00009—Details of lids or covers for rigid or semi-rigid containers
- B65D2543/00444—Contact between the container and the lid
- B65D2543/00592—Snapping means
- B65D2543/00601—Snapping means on the container
- B65D2543/00611—Profiles
- B65D2543/00629—Massive bead
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2543/00—Lids or covers essentially for box-like containers
- B65D2543/00009—Details of lids or covers for rigid or semi-rigid containers
- B65D2543/00444—Contact between the container and the lid
- B65D2543/00592—Snapping means
- B65D2543/00601—Snapping means on the container
- B65D2543/00675—Periphery concerned
- B65D2543/00685—Totality
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2543/00—Lids or covers essentially for box-like containers
- B65D2543/00009—Details of lids or covers for rigid or semi-rigid containers
- B65D2543/00444—Contact between the container and the lid
- B65D2543/00592—Snapping means
- B65D2543/00712—Snapping means on the lid
- B65D2543/00722—Profiles
- B65D2543/0075—Rolled edge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2543/00—Lids or covers essentially for box-like containers
- B65D2543/00009—Details of lids or covers for rigid or semi-rigid containers
- B65D2543/00444—Contact between the container and the lid
- B65D2543/00592—Snapping means
- B65D2543/00712—Snapping means on the lid
- B65D2543/00787—Periphery concerned
- B65D2543/00796—Totality
Definitions
- This invention generally relates to lids for containers and, more particularly, to a lid for a tobacco container.
- Loose tobacco and related tobacco products are typically packaged and sold in disc-shaped containers.
- the containers comprise a metal lid seated upon either a metal, plastic or cardboard container bottom.
- a band-type label is adhesively secured over the seam between the lid and container to securely fasten the lid and the container.
- the band type label also typically will positively impact the freshness of the product.
- the label also typically includes print, images, and information regarding the tobacco product for a potential customer.
- the lid includes a relatively flat top cover portion and a surrounding sidewall.
- the sidewall terminates in a cut edge.
- a metal edge has the potential to be relatively sharp. If the sharp edges are not properly made smooth, a purchaser of the container may potentially risk suffering a laceration in one of their fingers when prying the lid from the container using the edges.
- the interface between the container and the lid typically will have a snap fit to facilitate removal and attachment of the lid and the container.
- the interface between the lid and the container affects breathability and therefore freshness of the tobacco product contained therein.
- the interface between the lid and the container includes multiple configurations.
- the lid must be sufficiently strong to prevent flexure that can compromise the connection of the lid to the bottom.
- the strength of the lid is provided by using sheet metal material having a thickness of greater than or equal to 0.1778 millimeters (0.007 inches).
- a known container body is disclosed by US2007110928 and, comprises a single fiber structure molded into the container body having an integral bottom portion and an integral side portion; an open cavity defined by the bottom portion and the side portion; and the side portion being perpendicular to the bottom portion such that a rectangular label is mountable to the side portion without creases.
- GB2136775 discloses a tubular body of a container has protruding latching means, around the mouth, with which an inwardly directed curl of the lid co-operates to retain the lid on the body.
- the body is round and the curl is an elliptical hoop so that when a pinching force is applied along the major axis of the elliptical hoop the minor axis is spread to unlatch the lid from the body.
- the principle may be applied to other body shapes such as elliptical, oval and bow sided rectangular.
- the present invention is directed towards improvements over the state of the art.
- the lid includes a strengthening feature that allows for a thin gauge sheet metal to be utilized.
- the strengthening feature may be configured to be used to additionally interlock the lid to the container bottom.
- the metal lid has a sheet metal body having a reduced gauge thickness of less than 0.1778 millimeters (0.007 inches).
- the sheet metal is double reduced sheet steel.
- the sheet metal body is formed into a lid for a tobacco container and has a circular periphery of between about 50.8 and 101.6 millimeters (2 - 4 inches) with a sidewall depending downward therefrom.
- the sidewall has a strengthening feature formed thereon to accommodate the reduced gauge thickness.
- the strengthening feature may be located at any height along the sidewall, from a distal end of the sidewall to any appropriate height to accommodate interlocking the lid to the container bottom.
- the lid has an outer diameter of between about 50.8 and 139.7 millimeters (2 and 5 1/2 inches). In another embodiment, the lid is formed from a single unitary piece of sheet metal
- the invention provides a method for manufacturing a metal lid for a tobacco container comprising the steps of first selecting a sheet metal that is less than sixty five pound double reduced sheet steel material. A lid having a circular periphery is then formed from the sheet steel material, the lid having an upper wall and a sidewall with a distal end. The distal end of the sidewall is then curled radially inward. A further subsidiary step of this method may include folding a portion of the sidewall radially inward thereby displacing the curl therewith.
- Methods further include the step of folding a portion of the sidewall radially inward displacing the curl therewith.
- a further method includes the step of folding a portion of the sidewall radially inward by using a single tool.
- the step of folding a portion of the sidewall radially inward is accomplished by using a plurality of tooling, said plurality progressively decreasing an angle between the folded portion of the sidewall.
- the steps of forming a sheet metal body and forming a curl are done using a single tool.
- a tobacco container comprises a sheet metal body formed into a lid for a tobacco container.
- the lid has an upper wall with a radius of between about 25.4 to about 69.85 millimeters (1 to 2-3/4 inches) and annular sidewall depending downward from the upper wall, and having a terminating end. A curl is formed on the terminating end, a curl is then formed on the terminating end.
- a further subsidiary feature of this embodiment may include a container bottom having a bottom wall and an annular sidewall having a bead located on the sidewall that is adapted to interlock with the lid.
- the curl may be partially flattened to include top and bottom curved segments and a flattened extension segment joining the two, the flattened extension being flatter relative to the top and bottom curved segments.
- the container bottom is formed from a material selected from the group consisting of cardboard, plastic, and metal.
- the curl functions as a strengthening feature allowing for a sheet metal with a gauge thickness of less than 0.1778 millimeters (0.007 inches) to be used.
- the curl also functions as a connecting portion for cooperating with a corresponding connecting feature of the container bottom.
- the strengthening feature is generally hook shaped in cross-section, having an arcuate head portion. More particularly, the hook shape of the illustrated embodiment is a circular hook shape.
- a container 10 is illustrated.
- the container 10 is typically employed to house chewing tobacco or other goods suitable for retail purchase by a consumer.
- the container 10 has an overall size that allows a consumer to comfortably hold the container within the palm of a hand and to store the container within a shirt pocket or in the rear pocket of a pair of blue jeans.
- the size for facilitating these tobacco container functions is approximately 63.5 millimeters (2 1/2 inches) in diameter and approximately 25.4 millimeters (1 inch) in axial thickness.
- the container could be larger or smaller such as between 38.1 millimeters (11/2 inches) in diameter and between 12.7 and 38.1 millimeters (1/2 and 1 1/2 inches) in axial thickness.
- the tobacco container 10 may include features that make the container more aesthetically pleasing such as, for example, color, images or prints, labels, embossing, and the like.
- the container 10 may also be secured together by, for example, a band-type adhesive label (not shown) during a packaging process. After the label has been broken, the container 10 may be repeatedly opened and closed such that the consumer may access, as often as desired, a chosen amount of the contents stored in the container 10.
- the container 10 is formed when a generally cylindrical container bottom 12 receives a generally cylindrical lid 14 (a.k.a., cover).
- the container bottom 12 may be suitably formed from a variety of different materials, or combinations thereof, such as metal, plastic, cardboard, and the like.
- the container bottom 12 is formed from a plastic material.
- the plastic of the container bottom 12 may be either transparent, translucent, or opaque depending on the desired use of the container 10 and whether the contents, or lack of contents, within the container are to be externally viewable.
- the container bottom 12 is illustrated as generally cylindrical, having a bottom 94 and a sidewall 90 generally transverse to the bottom 94.
- the sidewall 90 has an inner and an outer face 91, 92.
- the container bottom 12 is adapted to receive and interlock with the lid 14.
- the lid 14 is formed from a relatively thin piece of metal (e.g., sheet metal).
- the lid is manufactured from a double reduced sheet steel that has a reduced gauge of less than sixty five pounds, thereby allowing the lid 14 to have a thickness of approximately no greater than 0.1778 millimeters (0.007 inches).
- other metals such as, by way of non-limiting example only, aluminum or other steel materials may be used to produce the lid 14.
- the lid 14 includes an upper wall 16 and a skirt in the form of a cylindrical sidewall 20.
- the juncture of the sidewall 20 and the upper wall 16 defines a shoulder 18 that may provide an optional upper annular recessed pocket for receiving an upper end of the container bottom 12.
- the upper wall 16, shoulder 18, and sidewall 20 form a one piece construction, i.e. formed from a continuous single blank of material not from an assembly of parts.
- the upper wall 16 and sidewall 20 may be mechanically joined by welding, brazing, or other similar methods forming shoulder 18 such that the lid is an assembly of parts.
- an enclosed storage cavity 24 is defined within the container 10.
- the storage cavity 24 is where the tobacco products are held until removed by the consumer.
- the lid 14 and the container bottom 12 are both generally circular in shape, they define and share a common center point 26.
- the upper wall 16 of the lid 14 generally extends radially outwardly from the center point 26 between about 12.7 millimeters (1/2 inch) and about 50.8 millimeters (2 inches). Therefore, the lid has a diameter 47 of between about 25.4 millimeters (one inch) and about 101.6 millimeters (4 inches). However, the diameter may be larger or smaller in other embodiments. In the illustrated embodiment of FIG. 2 , the diameter 47 of the lid 14 is about 58.42 millimeters (2.3 inches). Although a generally circular shape is illustrated, in other embodiments, the lid 14 and the container bottom 12 may be provided in other shapes.
- the upper wall 16 includes both a bottom and a top surface 15, 17 (i.e., interior and exterior surface) facing in opposing directions. As the lid 14 is formed from sheet metal, the bottom and top surfaces 15, 17 are parallel to each other such that the upper wall 16 may be considered generally planar or flat.
- the upper wall 16 may include embossed letters, numbers, images, and the like (collectively "characters"). The embossed characters may project upwardly away from the container or project downwardly into the storage cavity 24. In that regard, the embossed characters either have a height or depth of about 0.381 millimeters (0.015 of an inch) or less.
- any embossed characters formed on the upper wall 16 are situated radially inward of an embossing limit 32 (represented by a dashed line) and within an embossing portion 34 of the upper wall 16.
- the embossing limit 32 generally extends radially outwardly from the center point 26 of the upper wall 16 about 12.7 millimeters (half an inch) to about 25.4 millimeters (one inch). Therefore, a diameter 49 of the embossing limit 32 is about 25.4 millimeters (one inch) to about 50.8 millimeters (two inches). In the illustrated embodiment of FIG. 3 , the diameter 49 of the embossing limit 32 is 46.99 millimeters (1.85 inches).
- annular non-embossed flat portion 36 of the upper wall 16 separates the shoulder 18 and the embossing portion 34.
- the purpose of this flat non-embossed portion 36 is to facilitate proper bending and folding operations (a.k.a. hemming operations) of the lid 14 sidewall 20 within tight tolerances during metal forming operations for proper interface, snap-fit and freshness functions.
- the inside diameter of the annular flat portion 36 is spaced apart from the center point 26 of the upper wall 16 between about 19.05 millimeters (3/4 inch) and about 31.75 millimeters (1 1/4 inches).
- the shoulder 18 is unitarily formed with the upper wall 16 and the sidewall 20.
- the shoulder 18 extends radially between about 1.27 millimeters (0.05 of an inch) and about 7.62 millimeters (0.3 of an inch), and upwardly from the upper wall about 0.254 millimeters (0.01 of an inch) and about 5.08 millimeters (0.2 inches).
- the shoulder will not extend upwardly from the upper wall 16 at all and will merge directly into the upper wall 16.
- the upper wall 16 and sidewall 20 may form a juncture at the radius 100 and not incorporate a ramped portion 102. See for example FIGS. 7 and 8 .
- the upper wall 16 is generally planar from the center of the lid 14 to its circular periphery. Further, as illustrated in FIG. 4 , a flat may be formed between the radius and the ramped portion.
- the shoulder 18 includes the ramped segment 102 and the radius 100 that facilitates the transition from the upper wall 16 to sidewall 20. Extending circumferentially about the center 26 (See FIG. 3 ) and downwardly from the shoulder 18 is the sidewall 20.
- the sidewall 20 includes an outer annular wall segment 54, a fold 40, an inner annular wall segment 52, a transitional segment 112, and a curl 114, all of which also extend circumferentially about the center 26, forming generally annular features.
- annular may encompass more than circular and can include, for example, oblong, oval, elliptical, etc.
- the inner and outer annular wall segments 52, 54 radially overlap and are joined by the fold 40.
- the outer annular wall segment 54 extends axially straight and away from the upper wall 16 and terminates at the fold 40.
- the inner annular wall segment 52 extends axially straight and toward the upper wall 16 starting from the fold 40 and terminating at the transitional segment 112.
- the inner annular wall segment 52 is generally parallel to the outer annular wall segment 54, albeit radially spaced inward therefrom.
- the inner annular wall segment 52 may extend axially upward a distance that may be varied in different embodiments in order to adjust the strength and rigidity of the lid, as well as accommodate interlocking with various configurations of container bottom 12. Further, the inner annular wall segment 52 may be entirely omitted, as will be discussed in more detail below.
- annular gap 110 Interposed between the inner and outer annular wall segments 52, 54 is an annular gap 110, due to the wall segments 52, 54 being generally parallel to one another and radially overlapping.
- the gap 110 could be eliminated such that wall segments 52, 54 radially contact and/or the inner and outer annular wall segments 52, 54 be skewed and not parallel.
- wall segments 52, 54 may extend at slight angles relative to one another.
- lid 14 has an overall height extending from the shoulder 18 to the fold 40 of between about 2.54 millimeters to about 12.7 millimeters (0.1 - 0.5 inches), and more preferably about 6.35 millimeters (0.25 inches).
- Fold 40 provides a periphery that is rounded and smooth. Therefore, because the sidewall 20 incorporates the fold 40, it need not be smoothed, ground, buffed, or otherwise machined to eliminate a sharp edge. The fold 40 may therefore serve as a safety at the bottom of the lid 14. Also, the fold 40 allows the lid 14 to be more quickly, easily, and cost-effectively fabricated since there is no additional machining required to remove a sharp edge.
- the curl 114 is hook shaped and includes a first curl segment 118, a radial apogee 120, a second curl segment 122, and a third curl segment 124.
- the curl 114 is formed by a terminating end of sidewall 20.
- the curl 114 acts as a strengthening feature as well as a connecting feature for connecting the lid 14 to container bottom 12 as will be more fully described.
- the first curl segment 118 is arcuate generally and extends generally radially inward.
- the first curl segment 118 begins at the transitional segment 112 and terminating at the radially inward radial apogee 120.
- the second curl segment 122 is arcuate generally and begins at the radial apogee 120 and extends radially outward to an axial apogee, closest to shoulder 18.
- the third curl segment 124 begins at the axial apogee and bends axially back towards fold 40 and axially away from shoulder 18.
- the third curl segment 124 includes a portion that is generally tangent to an inner surface of the outer annular wall segment 54. In one embodiment, the third curl segment 124 maintains engagement with the inner surface of the outer annular wall segment 54. However, in other embodiments, third curl segment 124 need not contact sidewall 54.
- the first, second, and third curl segments 118, 122, 124 together define an annular channel 116.
- curl 114 generally has a hook shape, it may be formed into a variety of other configurations.
- the radial apogee 120 of the curl 114 is radially inward from the inner surface a distance of about 0.381 millimeters to about 3.81 millimeters (0.015 - 0.15 inches), but is preferably about 0.635 millimeters (0.025 inches).
- the curl 114 is typically interposed between the upper wall 16 and the transitional segment 112.
- the hook shape formed by the curl 114 and inner annular wall segment 52 radially inwardly offsets the radially inner apogee 120 of curl 114 inward from an inner surface of the inner annular wall segment 52.
- the hook shape in cross-section, forms a generally "?” profile.
- the sidewall 20 and particularly the inclusion of the strengthening feature in the illustrated form of curl 114 provide a sufficient amount of strength and rigidity to allow the lid 14 to have a reduced wall thickness t than that of typical lids, preferably less than 0.1778 millimeters (0.007 inches) thick.
- the outer annular wall segment 54 has an outer surface that is substantially cylindrical (i.e. excluding the portions of the shoulder 18 and fold 40) with a constant radius at all axial locations along the outer annular wall segment 54.
- the container 10 when assembled, can form a substantially cylindrical container (i.e. excluding the shoulder 18, fold 40 and any gaps formed between the container lid 14 and container bottom 12).
- the lid 14 is typically manufactured by forming the lid 14 in stages using a plurality of progressive tooling, such as progressive dies, rollers and the like. These stages may also be referred to as hemming.
- a first tool is typically used to form the curl 114.
- a second tool may then be used to form fold 40 thereby defining the inner and outer annular wall segments 52, 54 such that they are in an angular relationship and generally transverse and typically perpendicular to one another.
- a third tool may then be used to orient the inner and outer annular wall segments 52, 54 such that they are generally parallel to one another.
- a fourth tool may be used to form the transitional segment 112 and place the inner annular wall segment 52 proximate to the inner surface of the outer annular wall segment 54 and the third curled segment 124 against and in engageable contact with the inner surface.
- a single tool may be used to form the curl 114 and fold the inner and outer annular wall segments 52, 54 such that they are generally transverse and typically perpendicular to one another. Also in other embodiments, and as opposed to using a progressive tooling process for locating the curl 114 in its final position, a single tool may be used to orient the inner and outer annular wall segments 52, 54 such that they are parallel and the third curl segment 124 is located in contact with the inner surface of the outer annular wall segment 54, thus removing the need for the third tool as described above.
- the inner surface 15 of the upper wall 16, interior surface of the outer annular wall segment 54, the inner annular wall segment 52, and the curl 114 are coated with a gold phenolic finish. Even so, in other embodiments other types of coatings or finishes may be applied to, or formed on, these interior surfaces.
- the lid 14 is illustrated installed on the container bottom 12.
- An outer surface 92 of the container bottom 12 contains a circumferential bead 78.
- the curl 114 and the bead 78 are in direct contact and engaged with one another.
- the curl 114 of the illustrated embodiment acts as both a strengthening feature as indicated above as well as a connector (a.k.a. a connecting feature) for securing the lid 14 to the container bottom 12.
- a connector a.k.a. a connecting feature
- the gap 56 aids in guiding the lid 14 onto the container 12.
- the lid 14 and the container bottom 12 may be telescopically coupled together to form the container 10 and hold the product.
- the gap 56 enables the consumer to better grasp or grab the lid 14, particularly the fold 40, with their fingers when separating the lid 14 from the container 12.
- the lid 14 is biased axially downward until the curl 114 slips over the bead 78 forming an axial snap fit and/or interference fit therebetween.
- the lid 14 may also be supplied in a configuration that does not incorporate a shoulder 18 as illustrated. When supplied as such, the bottom surface 15 of the upper wall 16 may be in contact with the distal end 19 when the lid 14 is installed upon the container bottom 12. This contact provides a seal between the container bottom 12 and the lid 14.
- the bead 78 may be defined by a single continuous rib, projection or shoulder extending circumferentially about the container sidewall 90 or alternatively by a plurality of angularly spaced intermittent ribs, shoulders or projections.
- FIGS. 7 and 8 an alternative embodiment of the lid 214 is illustrated.
- a terminating end of the sidewall 220 is curled radially inward at fold 240 forming curl 252.
- the upper wall 216 of lid 214 does not incorporate a recess.
- the upper wall 216 of the lid 214 meet at a junction defined by a shoulder 253.
- curl 252 has been mechanically flattened.
- curl 252 includes fold 240 (a.k.a. a bottom curved segment), a flattened extension segment 258, and a top curved segment 260.
- the flattened extension segment 258 is thereby radially inward of the outer annular wall segment 254 a distance greater than at least the thickness of the sidewall 220.
- top curved segment 260 of the sidewall 220 does not engage the outer annular wall segment 254, thereby creating a radial gap 251 between a distal end of top curved segment 260 and the outer annular wall segment 254.
- the distal end of the top curved segment radially faces the inner surface of outer annular wall segment 254.
- the curl 252 may also be formed such that the top curved segment 260 engages the outer annular wall segment 254.
- the fold 240, the flattened extension segment 258, and the top curved segment 260 together define an annular channel 262 having a width greater than the thickness of the sidewall 20.
- the curl may also remain in an unflattened state, as shown in FIG. 6 , i.e. by not flattening extension segment 258.
- the lid for the tobacco container has an improved strengthening feature, the curl, that allows for the lid to be machined from a sheet metal having wall thickness less then 0.1778 millimeters (0.007 inches), thus reducing overall material cost.
Description
- This invention generally relates to lids for containers and, more particularly, to a lid for a tobacco container.
- Loose tobacco and related tobacco products are typically packaged and sold in disc-shaped containers. In many cases, the containers comprise a metal lid seated upon either a metal, plastic or cardboard container bottom. Often, a band-type label is adhesively secured over the seam between the lid and container to securely fasten the lid and the container. The band type label also typically will positively impact the freshness of the product. The label also typically includes print, images, and information regarding the tobacco product for a potential customer.
- Conventionally, the lid includes a relatively flat top cover portion and a surrounding sidewall. The sidewall terminates in a cut edge. Considering that lids are often formed from metal (plastic lids are also common), a metal edge has the potential to be relatively sharp. If the sharp edges are not properly made smooth, a purchaser of the container may potentially risk suffering a laceration in one of their fingers when prying the lid from the container using the edges.
- The interface between the container and the lid typically will have a snap fit to facilitate removal and attachment of the lid and the container. The interface between the lid and the container affects breathability and therefore freshness of the tobacco product contained therein. Thus, the interface between the lid and the container includes multiple configurations.
- Further, the lid must be sufficiently strong to prevent flexure that can compromise the connection of the lid to the bottom. Typically, the strength of the lid is provided by using sheet metal material having a thickness of greater than or equal to 0.1778 millimeters (0.007 inches).
- A known container body is disclosed by
US2007110928 and, comprises a single fiber structure molded into the container body having an integral bottom portion and an integral side portion; an open cavity defined by the bottom portion and the side portion; and the side portion being perpendicular to the bottom portion such that a rectangular label is mountable to the side portion without creases. Furthermore,GB2136775 - The present invention is directed towards improvements over the state of the art.
- An improved lid for a tobacco container is provided. The lid includes a strengthening feature that allows for a thin gauge sheet metal to be utilized. In an embodiment, the strengthening feature may be configured to be used to additionally interlock the lid to the container bottom.
- In a further preferred embodiment, the metal lid has a sheet metal body having a reduced gauge thickness of less than 0.1778 millimeters (0.007 inches). In a further embodiment, the sheet metal is double reduced sheet steel. The sheet metal body is formed into a lid for a tobacco container and has a circular periphery of between about 50.8 and 101.6 millimeters (2 - 4 inches) with a sidewall depending downward therefrom. The sidewall has a strengthening feature formed thereon to accommodate the reduced gauge thickness. The strengthening feature may be located at any height along the sidewall, from a distal end of the sidewall to any appropriate height to accommodate interlocking the lid to the container bottom.
- In one embodiment, the lid has an outer diameter of between about 50.8 and 139.7 millimeters (2 and 5 1/2 inches). In another embodiment, the lid is formed from a single unitary piece of sheet metal
- In another embodiment, the invention provides a method for manufacturing a metal lid for a tobacco container comprising the steps of first selecting a sheet metal that is less than sixty five pound double reduced sheet steel material. A lid having a circular periphery is then formed from the sheet steel material, the lid having an upper wall and a sidewall with a distal end. The distal end of the sidewall is then curled radially inward. A further subsidiary step of this method may include folding a portion of the sidewall radially inward thereby displacing the curl therewith.
- Methods further include the step of folding a portion of the sidewall radially inward displacing the curl therewith. A further method includes the step of folding a portion of the sidewall radially inward by using a single tool. In yet a further method, the step of folding a portion of the sidewall radially inward is accomplished by using a plurality of tooling, said plurality progressively decreasing an angle between the folded portion of the sidewall In yet a further method, the steps of forming a sheet metal body and forming a curl are done using a single tool.
- In yet another embodiment, a tobacco container is provided. The tobacco container comprises a sheet metal body formed into a lid for a tobacco container. The lid has an upper wall with a radius of between about 25.4 to about 69.85 millimeters (1 to 2-3/4 inches) and annular sidewall depending downward from the upper wall, and having a terminating end. A curl is formed on the terminating end, a curl is then formed on the terminating end. A further subsidiary feature of this embodiment may include a container bottom having a bottom wall and an annular sidewall having a bead located on the sidewall that is adapted to interlock with the lid. The curl may be partially flattened to include top and bottom curved segments and a flattened extension segment joining the two, the flattened extension being flatter relative to the top and bottom curved segments.
- In some embodiments, the container bottom is formed from a material selected from the group consisting of cardboard, plastic, and metal.
- In one implementation, the curl functions as a strengthening feature allowing for a sheet metal with a gauge thickness of less than 0.1778 millimeters (0.007 inches) to be used. In another implementation, the curl also functions as a connecting portion for cooperating with a corresponding connecting feature of the container bottom. In an even more preferred implementation, the strengthening feature is generally hook shaped in cross-section, having an arcuate head portion. More particularly, the hook shape of the illustrated embodiment is a circular hook shape.
- Other aspects, objectives and advantages of the invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.
- The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects of the present invention and, together with the description, serve to explain the principles of the invention. In the drawings:
-
FIG. 1 is a top and front perspective view of an exemplary embodiment of a tobacco container including a lid accordance with the teachings of the present invention; -
FIG. 2 is a cross section view of the container ofFIG. 1 ; -
FIG. 3 is a top plan view of the container ofFIG. 1 ; -
FIG. 4 is a cross-sectional view of the lid ofFIG. 1 ; -
FIG. 5 is an enlarged partial sectional view of the lid ofFIG. 1 ; -
FIG. 6 is an enlarged partial cross-sectional view of the lid of the container ofFIG. 1 further illustrating the lid installed on a container bottom; -
FIG. 7 is a cross-section view of the lid ofFIG. 1 illustrating an alternative embodiment of the lid; and -
FIG. 8 is an enlarged partial cross-sectional view of the lid ofFIG. 7 . - The invention will now be-described in more details
- Referring to
FIG. 1 , acontainer 10 is illustrated. Thecontainer 10 is typically employed to house chewing tobacco or other goods suitable for retail purchase by a consumer. In that regard, thecontainer 10 has an overall size that allows a consumer to comfortably hold the container within the palm of a hand and to store the container within a shirt pocket or in the rear pocket of a pair of blue jeans. Typically the size for facilitating these tobacco container functions is approximately 63.5 millimeters (2 1/2 inches) in diameter and approximately 25.4 millimeters (1 inch) in axial thickness. However, the container could be larger or smaller such as between 38.1 millimeters (11/2 inches) in diameter and between 12.7 and 38.1 millimeters (1/2 and 1 1/2 inches) in axial thickness. - The
tobacco container 10 may include features that make the container more aesthetically pleasing such as, for example, color, images or prints, labels, embossing, and the like. Thecontainer 10 may also be secured together by, for example, a band-type adhesive label (not shown) during a packaging process. After the label has been broken, thecontainer 10 may be repeatedly opened and closed such that the consumer may access, as often as desired, a chosen amount of the contents stored in thecontainer 10. - As shown in
FIG. 1 , thecontainer 10 is formed when a generally cylindrical container bottom 12 receives a generally cylindrical lid 14 (a.k.a., cover). The container bottom 12 may be suitably formed from a variety of different materials, or combinations thereof, such as metal, plastic, cardboard, and the like. In the illustrated embodiment, the container bottom 12 is formed from a plastic material. The plastic of the container bottom 12 may be either transparent, translucent, or opaque depending on the desired use of thecontainer 10 and whether the contents, or lack of contents, within the container are to be externally viewable. - Now referring to
FIG. 2 , the container bottom 12 is illustrated as generally cylindrical, having a bottom 94 and asidewall 90 generally transverse to the bottom 94. Thesidewall 90 has an inner and anouter face lid 14. - Still referring to
FIG. 2 , in the illustrated embodiment thelid 14 is formed from a relatively thin piece of metal (e.g., sheet metal). Preferably, the lid is manufactured from a double reduced sheet steel that has a reduced gauge of less than sixty five pounds, thereby allowing thelid 14 to have a thickness of approximately no greater than 0.1778 millimeters (0.007 inches). However, due to the configuration of features of thelid 14 that are more fully described below, other metals such as, by way of non-limiting example only, aluminum or other steel materials may be used to produce thelid 14. - As illustrated in
FIG. 2 , thelid 14 includes anupper wall 16 and a skirt in the form of acylindrical sidewall 20. The juncture of thesidewall 20 and theupper wall 16 defines ashoulder 18 that may provide an optional upper annular recessed pocket for receiving an upper end of thecontainer bottom 12. In the illustrated embodiment, theupper wall 16,shoulder 18, andsidewall 20 form a one piece construction, i.e. formed from a continuous single blank of material not from an assembly of parts. However, theupper wall 16 andsidewall 20 may be mechanically joined by welding, brazing, or other similarmethods forming shoulder 18 such that the lid is an assembly of parts. As shown inFIG. 2 , when thelid 14 is positioned or seated upon the container, anenclosed storage cavity 24 is defined within thecontainer 10. Thestorage cavity 24 is where the tobacco products are held until removed by the consumer. - As depicted in
FIG. 3 , because thelid 14 and the container bottom 12 are both generally circular in shape, they define and share acommon center point 26. Theupper wall 16 of thelid 14 generally extends radially outwardly from thecenter point 26 between about 12.7 millimeters (1/2 inch) and about 50.8 millimeters (2 inches). Therefore, the lid has adiameter 47 of between about 25.4 millimeters (one inch) and about 101.6 millimeters (4 inches). However, the diameter may be larger or smaller in other embodiments. In the illustrated embodiment ofFIG. 2 , thediameter 47 of thelid 14 is about 58.42 millimeters (2.3 inches). Although a generally circular shape is illustrated, in other embodiments, thelid 14 and the container bottom 12 may be provided in other shapes. - Referring back to
FIG. 2 , theupper wall 16 includes both a bottom and atop surface 15, 17 (i.e., interior and exterior surface) facing in opposing directions. As thelid 14 is formed from sheet metal, the bottom andtop surfaces upper wall 16 may be considered generally planar or flat. Although not shown, theupper wall 16 may include embossed letters, numbers, images, and the like (collectively "characters"). The embossed characters may project upwardly away from the container or project downwardly into thestorage cavity 24. In that regard, the embossed characters either have a height or depth of about 0.381 millimeters (0.015 of an inch) or less. - In the illustrated embodiment of
FIG. 3 , any embossed characters formed on theupper wall 16 are situated radially inward of an embossing limit 32 (represented by a dashed line) and within anembossing portion 34 of theupper wall 16. As shown, theembossing limit 32 generally extends radially outwardly from thecenter point 26 of theupper wall 16 about 12.7 millimeters (half an inch) to about 25.4 millimeters (one inch). Therefore, adiameter 49 of theembossing limit 32 is about 25.4 millimeters (one inch) to about 50.8 millimeters (two inches). In the illustrated embodiment ofFIG. 3 , thediameter 49 of theembossing limit 32 is 46.99 millimeters (1.85 inches). - Still referring to
FIG. 3 , in the illustrated embodiment, an annular non-embossedflat portion 36 of theupper wall 16 separates theshoulder 18 and theembossing portion 34. The purpose of this flatnon-embossed portion 36 is to facilitate proper bending and folding operations (a.k.a. hemming operations) of thelid 14sidewall 20 within tight tolerances during metal forming operations for proper interface, snap-fit and freshness functions. The inside diameter of the annularflat portion 36 is spaced apart from thecenter point 26 of theupper wall 16 between about 19.05 millimeters (3/4 inch) and about 31.75 millimeters (1 1/4 inches). - Moving to
FIG. 4 , as illustrated, theshoulder 18 is unitarily formed with theupper wall 16 and thesidewall 20. Theshoulder 18 extends radially between about 1.27 millimeters (0.05 of an inch) and about 7.62 millimeters (0.3 of an inch), and upwardly from the upper wall about 0.254 millimeters (0.01 of an inch) and about 5.08 millimeters (0.2 inches). Alternatively, when there is no optional recessed section, the shoulder will not extend upwardly from theupper wall 16 at all and will merge directly into theupper wall 16. - Although illustrated in
FIG. 5 as including theshoulder 18 having aradius 100 and a rampedportion 102 causing a recess to be formed in theupper wall 16, theupper wall 16 andsidewall 20 may form a juncture at theradius 100 and not incorporate a rampedportion 102. See for exampleFIGS. 7 and8 . In such an embodiment, theupper wall 16 is generally planar from the center of thelid 14 to its circular periphery. Further, as illustrated inFIG. 4 , a flat may be formed between the radius and the ramped portion. - Returning to
FIG. 5 , an enlarged, partial cross-section of thelid 14 is illustrated. In the illustrated embodiment, theshoulder 18 includes the rampedsegment 102 and theradius 100 that facilitates the transition from theupper wall 16 tosidewall 20. Extending circumferentially about the center 26 (SeeFIG. 3 ) and downwardly from theshoulder 18 is thesidewall 20. Thesidewall 20 includes an outerannular wall segment 54, afold 40, an innerannular wall segment 52, atransitional segment 112, and acurl 114, all of which also extend circumferentially about thecenter 26, forming generally annular features. As used herein annular may encompass more than circular and can include, for example, oblong, oval, elliptical, etc. - The inner and outer
annular wall segments fold 40. The outerannular wall segment 54 extends axially straight and away from theupper wall 16 and terminates at thefold 40. The innerannular wall segment 52 extends axially straight and toward theupper wall 16 starting from thefold 40 and terminating at thetransitional segment 112. In a preferred embodiment, the innerannular wall segment 52 is generally parallel to the outerannular wall segment 54, albeit radially spaced inward therefrom. The innerannular wall segment 52 may extend axially upward a distance that may be varied in different embodiments in order to adjust the strength and rigidity of the lid, as well as accommodate interlocking with various configurations of container bottom 12. Further, the innerannular wall segment 52 may be entirely omitted, as will be discussed in more detail below. - Interposed between the inner and outer
annular wall segments annular gap 110, due to thewall segments gap 110 could be eliminated such thatwall segments annular wall segments wall segments - The
transitional segment 112 extends radially inward of and away from the innerannular wall segment 52, and terminates at thecurl 114. Once in its folded configuration described above,lid 14 has an overall height extending from theshoulder 18 to thefold 40 of between about 2.54 millimeters to about 12.7 millimeters (0.1 - 0.5 inches), and more preferably about 6.35 millimeters (0.25 inches). -
Fold 40 provides a periphery that is rounded and smooth. Therefore, because thesidewall 20 incorporates thefold 40, it need not be smoothed, ground, buffed, or otherwise machined to eliminate a sharp edge. Thefold 40 may therefore serve as a safety at the bottom of thelid 14. Also, thefold 40 allows thelid 14 to be more quickly, easily, and cost-effectively fabricated since there is no additional machining required to remove a sharp edge. - Still referring to
FIG. 5 , thecurl 114, as illustrated, is hook shaped and includes afirst curl segment 118, aradial apogee 120, asecond curl segment 122, and athird curl segment 124. In the illustrated embodiment, thecurl 114 is formed by a terminating end ofsidewall 20. Thecurl 114 acts as a strengthening feature as well as a connecting feature for connecting thelid 14 to container bottom 12 as will be more fully described. - The
first curl segment 118 is arcuate generally and extends generally radially inward. Thefirst curl segment 118 begins at thetransitional segment 112 and terminating at the radially inwardradial apogee 120. Thesecond curl segment 122 is arcuate generally and begins at theradial apogee 120 and extends radially outward to an axial apogee, closest toshoulder 18. - The
third curl segment 124 begins at the axial apogee and bends axially back towardsfold 40 and axially away fromshoulder 18. Thethird curl segment 124 includes a portion that is generally tangent to an inner surface of the outerannular wall segment 54. In one embodiment, thethird curl segment 124 maintains engagement with the inner surface of the outerannular wall segment 54. However, in other embodiments,third curl segment 124 need not contactsidewall 54. The first, second, andthird curl segments annular channel 116. - While, as illustrated, curl 114 generally has a hook shape, it may be formed into a variety of other configurations. Typically, the
radial apogee 120 of thecurl 114 is radially inward from the inner surface a distance of about 0.381 millimeters to about 3.81 millimeters (0.015 - 0.15 inches), but is preferably about 0.635 millimeters (0.025 inches). Thecurl 114 is typically interposed between theupper wall 16 and thetransitional segment 112. - Further, the hook shape formed by the
curl 114 and innerannular wall segment 52 radially inwardly offsets the radiallyinner apogee 120 ofcurl 114 inward from an inner surface of the innerannular wall segment 52. Thus, the hook shape, in cross-section, forms a generally "?" profile. These hook shapes are only when viewed in cross-section, and are actually annular structures. - The
sidewall 20 and particularly the inclusion of the strengthening feature in the illustrated form ofcurl 114 provide a sufficient amount of strength and rigidity to allow thelid 14 to have a reduced wall thickness t than that of typical lids, preferably less than 0.1778 millimeters (0.007 inches) thick. - Further, as the
curl 114 is formed from a distal end portion of the innerannular wall segment 52, rather than a bead formed in the outerannular wall segment 54, the outerannular wall segment 54 has an outer surface that is substantially cylindrical (i.e. excluding the portions of theshoulder 18 and fold 40) with a constant radius at all axial locations along the outerannular wall segment 54. Thus, thecontainer 10, when assembled, can form a substantially cylindrical container (i.e. excluding theshoulder 18, fold 40 and any gaps formed between thecontainer lid 14 and container bottom 12). - The
lid 14 is typically manufactured by forming thelid 14 in stages using a plurality of progressive tooling, such as progressive dies, rollers and the like. These stages may also be referred to as hemming. - After forming a generally cup-shaped member, a first tool is typically used to form the
curl 114. A second tool may then be used to formfold 40 thereby defining the inner and outerannular wall segments annular wall segments transitional segment 112 and place the innerannular wall segment 52 proximate to the inner surface of the outerannular wall segment 54 and the third curledsegment 124 against and in engageable contact with the inner surface. - In other embodiments, a single tool may be used to form the
curl 114 and fold the inner and outerannular wall segments curl 114 in its final position, a single tool may be used to orient the inner and outerannular wall segments third curl segment 124 is located in contact with the inner surface of the outerannular wall segment 54, thus removing the need for the third tool as described above. - In the illustrated embodiment of
FIG. 2 , theinner surface 15 of theupper wall 16, interior surface of the outerannular wall segment 54, the innerannular wall segment 52, and thecurl 114 are coated with a gold phenolic finish. Even so, in other embodiments other types of coatings or finishes may be applied to, or formed on, these interior surfaces. - Referring now to
FIG. 6 , thelid 14 is illustrated installed on thecontainer bottom 12. Anouter surface 92 of the container bottom 12 contains acircumferential bead 78. As such, when thelid 14 is installed and interlocked on thecontainer 12, thecurl 114 and thebead 78 are in direct contact and engaged with one another. As such, thecurl 114 of the illustrated embodiment acts as both a strengthening feature as indicated above as well as a connector (a.k.a. a connecting feature) for securing thelid 14 to thecontainer bottom 12. Once installed, there is anannular gap 56 radially between the inner annular wall segment and theouter surface 92 of thecontainer 12. Theannular gap 56 is typically between about 0.127 and about 1.27 millimeters (0.005 - 0.050 inches). - The
gap 56 aids in guiding thelid 14 onto thecontainer 12. As illustrated, thelid 14 and the container bottom 12 may be telescopically coupled together to form thecontainer 10 and hold the product. In addition, thegap 56 enables the consumer to better grasp or grab thelid 14, particularly thefold 40, with their fingers when separating thelid 14 from thecontainer 12. To secure thelid 14 to the container, thelid 14 is biased axially downward until thecurl 114 slips over thebead 78 forming an axial snap fit and/or interference fit therebetween. - An
inner surface 93 of theshoulder 18 is in contact with adistal end 19 of thecontainer sidewall 90, preventing thelid 14 from further downward axial movement. However, as described above, thelid 14 may also be supplied in a configuration that does not incorporate ashoulder 18 as illustrated. When supplied as such, thebottom surface 15 of theupper wall 16 may be in contact with thedistal end 19 when thelid 14 is installed upon thecontainer bottom 12. This contact provides a seal between the container bottom 12 and thelid 14. - To separate the
lid 14 from the container bottom 12, the lid is biased axially upward until thecurl 114 again slips over thebead 78. Once thecurl 114 is vertically above thebead 78, thelid 14 may be freely lifted clearly of the container bottom 12 without further interference. The process of securing and removing thelid 14 to and from thecontainer 12 may be repeated as often as access to the contents of thestorage cavity 24 is desired. Thebead 78 may be defined by a single continuous rib, projection or shoulder extending circumferentially about thecontainer sidewall 90 or alternatively by a plurality of angularly spaced intermittent ribs, shoulders or projections. - Turning now to
FIGS. 7 and8 , an alternative embodiment of thelid 214 is illustrated. A terminating end of thesidewall 220 is curled radially inward atfold 240 formingcurl 252. In this embodiment, theupper wall 216 oflid 214 does not incorporate a recess. In this embodiment as illustrated, theupper wall 216 of thelid 214 meet at a junction defined by ashoulder 253. - Referring particularly to
FIG. 8 , a more detailed view of thecurl 252 is illustrated. In the illustrated embodiment, thecurl 252 has been mechanically flattened. As such,curl 252 includes fold 240 (a.k.a. a bottom curved segment), a flattenedextension segment 258, and a topcurved segment 260. The flattenedextension segment 258 is thereby radially inward of the outer annular wall segment 254 a distance greater than at least the thickness of thesidewall 220. As illustrated, topcurved segment 260 of thesidewall 220 does not engage the outerannular wall segment 254, thereby creating aradial gap 251 between a distal end of topcurved segment 260 and the outerannular wall segment 254. The distal end of the top curved segment radially faces the inner surface of outerannular wall segment 254. However, thecurl 252 may also be formed such that the topcurved segment 260 engages the outerannular wall segment 254. Thefold 240, the flattenedextension segment 258, and the topcurved segment 260 together define anannular channel 262 having a width greater than the thickness of thesidewall 20. - Still referring to
FIG. 8 , although illustrated as a flattenedcurl 252, the curl may also remain in an unflattened state, as shown inFIG. 6 , i.e. by not flatteningextension segment 258. - From the foregoing, those skilled in the art will recognize that the lid for the tobacco container has an improved strengthening feature, the curl, that allows for the lid to be machined from a sheet metal having wall thickness less then 0.1778 millimeters (0.007 inches), thus reducing overall material cost.
- The use of the terms "a" and "an" and "the" and similar referents in the context of describing the invention (especially in the context of the following claims) is to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms "comprising," "having," "including," and "containing" are to be construed as open-ended terms (i.e., meaning "including, but not limited to,") unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein container be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., "such as") provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
- Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.
Claims (8)
- A tobacco container (10) comprising:a sheet metal body formed into a lid (14) for the tobacco container (10), said lid (14) having an upper wall (16) with a radius of between about 25.4 mm to about 69.85 mm (about 1 to about 2.75 inches), an annular sidewall (20) depending downward from the upper wall (16 and having a terminating end, wherein a radially inward extending curl (114) is formed by the terminating end, characterized in thatthe annular sidewall (20) includes an outer annular sidewall segment (54) and an inner annular sidewall segment (52) coupled with outer annular sidewall segment (54) by a fold (40) distal from the upper wall (16), and in that the outer annular sidewall segment (54) and the inner annular sidewall segment (52) are parallel and define an annular gap (110) therebetween, the curl (114) being arranged between the upper wall (16) and the annular gap (110).
- The tobacco container (10) of claim 1 wherein the curl (114) has a first curved section (118) extending radially inward from an outer annular wall segment (54) of the sidewall (20) to a radially innermost radial apogee (120) of the curl (114), the radial apogee (120) is radially inward of the outer annular wall segment (54) a distance greater than a thickness of the annular sheet metal body, a second curved section (122) beginning at the radial apogee (120) and extending to an axial apogee (120), and a third curved section (124) extending radially inward from the axial apogee (120) and
terminating proximate the outer annular wall segment (54), wherein the first, second and third curved sections (118, 122, 124) define an annular channel (116) such that the radial apogee (120) is radially inward of the outer annular wall segment (54) a distance greater than a thickness of the sheet metal body. - The tobacco container (10) of claim 1 wherein the curl (114) is partially flattened and includes top and bottom curved segments (240, 260) and a flattened extension segment (258) joining the two, the flattened extension (258) being generally parallel to and radially inward of an outer wall segment (54) of the sidewall (20), the bottom curved segment (240) connects the curl (114) to an outer wall segment (54) of the annular sidewall (20).
- The tobacco container (10) of claim 2 wherein the third curved section (124) of the curl (114) contacts an inner surface (126) of the outer annular wall segment (54).
- The tobacco container (10) of claim 1 further comprising a container bottom (12) comprising:a bottom wall (94) ;an annular sidewall (90) depending axially upward from the bottom wall (94); anda bead (78) located on the annular sidewall (90) of the container bottom (94) and adapted to interlock with the curl (114) to secure the lid (14) to the container bottom (12).
- The tobacco container (10) of claim 5 wherein the curl (114) releasably interlocks with the bead (78).
- The tobacco container (10) of claim 6 wherein the lid sidewall (20) forms a cylindrical outer surface when the lid (14) is interlocked with container bottom (12).
- The tobacco container (10) of claim 1 wherein the lid (14) has an outer diameter of between about 50.8 mm and 63.5 mm (about 2 and 2 1/2 inches).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US8192508P | 2008-07-18 | 2008-07-18 | |
US12/476,405 US20100012534A1 (en) | 2008-07-18 | 2009-06-02 | Lid for tobacco container |
PCT/US2009/046345 WO2010008699A2 (en) | 2008-07-18 | 2009-06-05 | Lid for tobacco container |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2330932A2 EP2330932A2 (en) | 2011-06-15 |
EP2330932A4 EP2330932A4 (en) | 2012-01-25 |
EP2330932B1 true EP2330932B1 (en) | 2014-04-02 |
Family
ID=41529343
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09798393.6A Not-in-force EP2330932B1 (en) | 2008-07-18 | 2009-06-05 | Lid for tobacco container |
Country Status (6)
Country | Link |
---|---|
US (1) | US20100012534A1 (en) |
EP (1) | EP2330932B1 (en) |
CN (1) | CN102123618B (en) |
CA (1) | CA2730974A1 (en) |
MX (1) | MX2011000700A (en) |
WO (1) | WO2010008699A2 (en) |
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-
2009
- 2009-06-02 US US12/476,405 patent/US20100012534A1/en not_active Abandoned
- 2009-06-05 MX MX2011000700A patent/MX2011000700A/en not_active Application Discontinuation
- 2009-06-05 WO PCT/US2009/046345 patent/WO2010008699A2/en active Application Filing
- 2009-06-05 CA CA2730974A patent/CA2730974A1/en not_active Abandoned
- 2009-06-05 EP EP09798393.6A patent/EP2330932B1/en not_active Not-in-force
- 2009-06-05 CN CN200980132324.8A patent/CN102123618B/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
EP2330932A4 (en) | 2012-01-25 |
CA2730974A1 (en) | 2010-01-21 |
MX2011000700A (en) | 2011-04-11 |
US20100012534A1 (en) | 2010-01-21 |
CN102123618B (en) | 2013-06-19 |
CN102123618A (en) | 2011-07-13 |
WO2010008699A2 (en) | 2010-01-21 |
EP2330932A2 (en) | 2011-06-15 |
WO2010008699A3 (en) | 2010-03-11 |
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