EP2324233A1 - Method and controller for a starter device of an internal combustion engine - Google Patents

Method and controller for a starter device of an internal combustion engine

Info

Publication number
EP2324233A1
EP2324233A1 EP09779767A EP09779767A EP2324233A1 EP 2324233 A1 EP2324233 A1 EP 2324233A1 EP 09779767 A EP09779767 A EP 09779767A EP 09779767 A EP09779767 A EP 09779767A EP 2324233 A1 EP2324233 A1 EP 2324233A1
Authority
EP
European Patent Office
Prior art keywords
starter
controller
meshing
pinion
starter pinion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP09779767A
Other languages
German (de)
French (fr)
Other versions
EP2324233B1 (en
Inventor
Falco Sengebusch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of EP2324233A1 publication Critical patent/EP2324233A1/en
Application granted granted Critical
Publication of EP2324233B1 publication Critical patent/EP2324233B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N11/00Starting of engines by means of electric motors
    • F02N11/08Circuits or control means specially adapted for starting of engines
    • F02N11/0851Circuits or control means specially adapted for starting of engines characterised by means for controlling the engagement or disengagement between engine and starter, e.g. meshing of pinion and engine gear
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N11/00Starting of engines by means of electric motors
    • F02N11/08Circuits or control means specially adapted for starting of engines
    • F02N11/087Details of the switching means in starting circuits, e.g. relays or electronic switches
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N15/00Other power-operated starting apparatus; Component parts, details, or accessories, not provided for in, or of interest apart from groups F02N5/00 - F02N13/00
    • F02N15/02Gearing between starting-engines and started engines; Engagement or disengagement thereof
    • F02N15/04Gearing between starting-engines and started engines; Engagement or disengagement thereof the gearing including disengaging toothed gears
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N15/00Other power-operated starting apparatus; Component parts, details, or accessories, not provided for in, or of interest apart from groups F02N5/00 - F02N13/00
    • F02N15/02Gearing between starting-engines and started engines; Engagement or disengagement thereof
    • F02N15/04Gearing between starting-engines and started engines; Engagement or disengagement thereof the gearing including disengaging toothed gears
    • F02N15/06Gearing between starting-engines and started engines; Engagement or disengagement thereof the gearing including disengaging toothed gears the toothed gears being moved by axial displacement
    • F02N15/067Gearing between starting-engines and started engines; Engagement or disengagement thereof the gearing including disengaging toothed gears the toothed gears being moved by axial displacement the starter comprising an electro-magnetically actuated lever
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/20Output circuits, e.g. for controlling currents in command coils
    • F02D2041/2068Output circuits, e.g. for controlling currents in command coils characterised by the circuit design or special circuit elements
    • F02D2041/2079Output circuits, e.g. for controlling currents in command coils characterised by the circuit design or special circuit elements the circuit having several coils acting on the same anchor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N11/00Starting of engines by means of electric motors
    • F02N11/08Circuits or control means specially adapted for starting of engines
    • F02N11/0814Circuits or control means specially adapted for starting of engines comprising means for controlling automatic idle-start-stop
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N11/00Starting of engines by means of electric motors
    • F02N11/08Circuits or control means specially adapted for starting of engines
    • F02N11/0851Circuits or control means specially adapted for starting of engines characterised by means for controlling the engagement or disengagement between engine and starter, e.g. meshing of pinion and engine gear
    • F02N11/0855Circuits or control means specially adapted for starting of engines characterised by means for controlling the engagement or disengagement between engine and starter, e.g. meshing of pinion and engine gear during engine shutdown or after engine stop before start command, e.g. pre-engagement of pinion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N11/00Starting of engines by means of electric motors
    • F02N11/08Circuits or control means specially adapted for starting of engines
    • F02N11/087Details of the switching means in starting circuits, e.g. relays or electronic switches
    • F02N2011/0874Details of the switching means in starting circuits, e.g. relays or electronic switches characterised by said switch being an electronic switch
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N2200/00Parameters used for control of starting apparatus
    • F02N2200/04Parameters used for control of starting apparatus said parameters being related to the starter motor
    • F02N2200/047Information about pinion position
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N2200/00Parameters used for control of starting apparatus
    • F02N2200/06Parameters used for control of starting apparatus said parameters being related to the power supply or driving circuits for the starter
    • F02N2200/065Relay current
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N2300/00Control related aspects of engine starting
    • F02N2300/20Control related aspects of engine starting characterised by the control method
    • F02N2300/2004Control related aspects of engine starting characterised by the control method using adaptive control

Definitions

  • the invention relates to a method of a control for a starting device with a starter motor, a Einspurvoriques and a starter pinion for meshing in a ring gear of an internal combustion engine in a motor vehicle, wherein the Einspurvoriques for meshing the starter pinion of the controller, in particular for a start-stop Operating strategy is controlled. Furthermore, the invention relates to a computer program product and a controller for a starting device with a starter motor, a starter relay and a starter pinion for starting an internal combustion engine in a vehicle, wherein the control is formed with a microcomputer, by means of a start-stop operating strategy is executable.
  • DE 10 2006 039 112 A1 describes a method for determining the rotational speed of the starter for a motor vehicle internal combustion engine. It is further described that the starting system includes its own starter controller to calculate the speed of the starter and to accelerate the pinion from the starter motor in a start-stop operation when a self-starting of the engine is no longer possible due to reduced speed , The pinion is engaged at substantially synchronous speed in the ring gear of the expiring internal combustion engine.
  • the starting device has a control unit which controls a starter motor and an actuator for engaging a starter pinion separately. From the control unit, the pinion can be meshed before starting the vehicle in the ring gear before the driver has expressed a new start request.
  • the actuator is already actuated as an engagement relay during an outflow phase of the internal combustion engine.
  • the speed threshold is in this case far below the idle speed of the engine to keep the wear of the Einspurvoriques as low as possible.
  • the controller is a soft start, for example, realized by a clocking of the starter current.
  • the performance of the electrical system is monitored by analyzing the battery condition and accordingly the starter motor is clocked or supplied with power.
  • the invention describes that the crankshaft can be positioned shortly before or after reaching the standstill of the internal combustion engine to shorten the start time.
  • An idea of the invention is to be determined by means of at least one, previously recorded Einspuriness the Einspurzeitdauer a starter pinion precisely to constructivespuren at an ideal time.
  • the ideal time for meshing is a substantially synchronous rotational speed of a starter pinion to be clamped in, up or down, or at a constant speed, into a ring gear of an outgoing internal combustion engine. Due to more accurate values over the Einspurzeitdauer the synchronous speed at which is Lucasspurt be increased significantly, so that can respond to changed operating requirements, such as a restart of the internal combustion engine much faster than known in the art, responded.
  • By achieving a substantially synchronous speed in a smaller speed window and in a defined time window of the mechanical wear and noise of the participating drive components, such as the starter device and the ring gear is reduced to a minimum.
  • the object is achieved by means of the method in that at least one Einspurwert is detected by the Einspurvorutter for a meshing of the starter pinion by means of a detection device is stored as a reference value in the controller and evaluated. Detecting an individual single track value in a vehicle is important to compensate for manufacturing and assembly tolerances that occur in the production of automobiles. These manufacturing and assembly tolerances occur in a different length Ritzelweg to the meshing. The Ritzelweg can for example have tolerances of 1 to 5 mm. This results in different Einspurzeitn due to the manufacturing and assembly tolerances, which can be compensated according to the invention by detecting the at least one single track value.
  • a starter pinion in a start-stop operating strategy, can be driven with high precision with a very high quality of a synchronous chronometer speed are meshed into the ring gear both at low but also at very high speeds.
  • the stored reference value is evaluated in such a way that the start time for meshing by means of the meshing device is shifted as a function of the reference value in order to engage in time.
  • the Einspurwert is stored by the detection device only as a reference value when the starter pinion when meshing with the ring gear occurs a tooth-on-tooth position ,
  • This single-track value differs from vehicle to vehicle and is determined and adjusted individually by the control in order to improve the quality of the single-track quality.
  • a time duration is measured as a single-track value.
  • the reference value is thus the time until the starter pinion is not engageable with the ring gear of the engine because of a tooth-on-tooth position.
  • the period of time varies, especially since the pinion path between the starter pinion and ring gear is slightly different for manufacturing and assembly reasons.
  • the reference value is detected and taken into account for the timed control of the meshing device.
  • a distance of the starter pinion is measured directly as Einspurwert.
  • the reference value is read in as distance from the controller and processed.
  • the control changes the control of the meshing device as a function of the distance and thus compensates for the manufacturing tolerances.
  • the distance can be measured by known detection means.
  • the single-track device is designed as a starter relay, wherein the starter pinion is meshed by means of an energizable winding of the starter relay and a current of the starter relay is detected and evaluated, which is influenced by the movement of the armature in the starter relay.
  • a Einspurwert is obtained from the winding winding, which is used to determine a reference value for timely control of the starter relay.
  • the winding winding of the starter relay thus serves as a sensor and as an actuator in a dual function.
  • the single track device is designed as a starter relay with a first and a second current supply, which acts as Einspurwick- by energizing the first winding for meshing, and measured by the detection device, an induced voltage in the second, not energized winding becomes.
  • a starter relay can be used as an actuator with two separately controllable windings, with a single-track winding and a switching winding for switching the starter current, which also acts as a sensor, multifunctional to compensate for manufacturing tolerances.
  • a simple electromagnetic principle by measuring the induced voltage in the non-energized switching winding a period of time is measured to the tooth-on-tooth position, which differs from vehicle to vehicle due to the manufacturing tolerances. This period corresponds to a pinion path, which serves as a reference value for predetermined operating values of a start-stop operating strategy.
  • the start-stop operating strategy is executed by the controller together with a motor controller.
  • the time duration is measured before the vehicle is put into service.
  • the manufacturing tolerance which differs from vehicle to vehicle, is usually detected only once in vehicle life. Commissioning is thus the time after production of the vehicle but before handover to the vehicle owner to understand. Commissioning also occurs after repair work on the internal combustion engine or the starter motor, if in this case the installation tolerances could have shifted.
  • the control adjusts itself by means of "self-learning" diagnostic functions in accordance with the method according to the invention.
  • the manufacturing tolerances are measured by the duration of the control in predefined cycles, such as for constant distances or constant time periods and the reference value is updated if necessary. This is advantageous to compensate occurring tolerances that occur, for example due to wear on the starter pinion or ring gear to increase the life. Premature wear is thus reduced.
  • the problem is solved by means of a computer program product in that it can be loaded into a program memory with program instructions in order to complete all steps of the program process described above, when the program is executed in a controller.
  • the computer program product requires no additional components in the vehicle, but can be implemented as a module in existing controls in the vehicle.
  • the computer program product may be used, for example, in the engine controller or a controller for the starting device, i. H. a starter control, be provided.
  • the computer program product has the further advantage that it can be easily adapted to individual and specific customer requirements, as well as an improvement of the operating parameters through improved empirical values and a self-learning function can be implemented.
  • the object is moreover achieved by a controller in that the controller has a program memory and a detection device, by means of which current values characteristic of the starter relay when energizing a winding winding are measurable, these current values are evaluated as measured Einspurwert and can be stored in the program memory for processing ,
  • the control in conjunction with a two-stage starter relay with at least one winding a measuring and sensor system created to compensate for installation tolerances, thus high quality for the correct Einspurzeityak the starter pinion in a synchronous speed of the starter motor with the Sprocket to achieve the internal combustion engine.
  • the service life is thus long, the noise is low and in start-stop operating strategies, the availability of the internal combustion engine is faster than previously known from the prior art.
  • the controller is formed with a program memory into which, in particular, a computer program product described above can be loaded in order to carry out the method described above.
  • FIG. 1 shows a schematic circuit diagram of drive components of a vehicle
  • Fig. 2 is a flowchart for a method according to the invention.
  • Fig. 3 is a signal-characteristic diagram of a Einspurvorgangs.
  • Fig. 1 shows a circuit diagram of a starting device 1.
  • the starting device 1 comprises a starter motor 2 with a starter pinion 3, which is axially displaceable by a starter relay 4 as Einspurvorides on a starter axis 5 from the starter motor 2.
  • the starter pinion 3 is engaged by means of the starter relay 4 in a ring gear 6 of an internal combustion engine 7 for starting the internal combustion engine 7.
  • a pinion-sprocket spacing T for example in the order of 1 to 5 mm.
  • the distance T differs from vehicle to vehicle due to manufacturing and assembly tolerances.
  • the starting device 1 shown in FIG. 1 is provided according to the invention in order to carry out a start-stop operating strategy according to which a quick restart of the internal combustion engine 7 is possible.
  • the engine 7 is turned off by the engine controller 8 due to a start-stop operating strategy.
  • the starter speed 3 is accelerated to a synchronous speed with the toothed rim 6.
  • the speed of the ring gear approaches with a decreasing speed of the synchronous speed.
  • a control which is referred to as starter control 9 hereinafter, known in which period of time the starter pinion 3 from the rest position abuts on the ring gear 6.
  • the starting device has in particular the following features and components.
  • the starter relay 4 is formed according to a particularly preferred embodiment with two separately controllable by the starter control 9 windings, a first and a second winding.
  • the first winding is a so-called single-track winding 10 to accommodatespuren the starter pinion 3 separately from an energization of the starter motor 2 in the ring gear 6.
  • a switching winding 11 switches the maximum starter current from the battery 12 to drive the starter motor 2.
  • the Einspurwicklung 10 and the switching winding 11 are connected to the starter control 9 via a special circuit arrangement, which is abstracted and simplified in FIG. It is understood that the circuit arrangement of the starter control 9 with the starter relay 4 and the starter motor 2 may also have other preferred circuit arrangements, wherein the essential components are shown in FIG.
  • the starter control 9 electronic circuit breakers 13, 14, which may also be designed as a relay.
  • the power switches 13, 14 are driven by a built-in in the starter controller 9 microcomputer 15.
  • the microcomputer 15 is in information contact via a bus system 16, such as a CAN bus, to the motor controller to receive information signals for starting the starter motor 2 and the starting relay 4 and to receive pulse signals for executing a start-stop operating strategy. Start-stop operating strategies are stored in a program memory 17 in the microcomputer 15.
  • the microcomputer 15 has a timer 18 for execution.
  • the starter control 9 has a detection device 20, which measures an induced voltage across the switching winding 11 to ground with a voltage measuring device 27 over time and transmits these voltage values to the microcomputer 15.
  • the detection device 20 has a current measuring device 26 which detects the current of Einspurwicklung 10 and transmitted the course of these values over time to the microcomputer 15.
  • the microcomputer 15 evaluates the measured values with the aid of the timer 18 and adjusts accordingly, with respect to the figures described below, the starting pulse for the meshing of the starter pinion 3 by means of the starter relay 4 with respect to time.
  • the engine controller 8 is activated by closing a switch 19, for example on the ignition, which closes a separate relay 21 to energize the starter relay 4 and the starter motor 2.
  • the engine control unit 8 In order for the engine control unit 8 to be able to detect switch-off conditions, it is connected to a second bus system, for example a LIN bus 22.
  • the LIN bus 22 provides sensor values, such as vehicle speed, throttle, clutch, and / or brake pedal position, etc., to infer whether the shutdown conditions exist for a start-stop operating strategy.
  • FIG. 2 shows as a flow chart by way of example the method sequence of a starter control 9 in order to set the installation tolerance of the pinion-gear rim distance T.
  • the procedure is preferred before starting the start-stop
  • step S1 the starter controller 9, in particular the microcomputer 10, receives a signal to execute the procedure loaded into the program memory 17 as a computer program with program instructions, for example after the production of the vehicle when the vehicle is first operated with the ignition key is started and the switch 19 is actuated.
  • step S2 the Einspurwicklung 10 is energized via the power switch 13, so that the starter pinion 3 moves towards the ring gear 6.
  • step S3 detects the detection device 20 with apulsmessein- direction 27 over time, an induced voltage from the switching winding 11 in the starter relay 4 due to the movement of the armature 24, which moves the starter pinion 3 axially on the axis 5 via a fork lever 25.
  • the voltage values obtained over time are transmitted from the detection device 20 to the microcomputer 15.
  • the microcomputer 15 evaluates the voltage values over time according to a characteristic value curve and calculates the duration of the Einspurvorgangs up to a characteristic value curve.
  • the first characteristic value curve corresponds to a non-intermeshed starter pinion 3, i. a tooth-to-tooth position of starter pinion 3 and ring gear 6.
  • the second characteristic Wertwear course indicates a meshed in the ring gear 6 starter pinion 3 at.
  • the detection device 20 is formed with a current measuring device 26, which measures the current 110 of the Einspurwicklung 10.
  • the current 110 is reduced due to the movement of the armature 24 by an induced voltage.
  • the cause of the induced voltage is the inductance change of the coil by the moving armature.
  • the microcomputer 15 either evaluates a value profile from the voltage measuring device 27 or from the current measuring device 26 or both measured value profiles.
  • the first characteristic value curve results from a curve of the current or voltage which is typical for achieving a tooth-tooth position, for example due to local plateaus and / or extreme values on a specific, application-dependent Level.
  • the microcomputer 15 discriminates whether or not the characteristic value profile evaluated in the step S3 is in a predetermined tolerance range or not. H. whether the characteristic value course is the first or second characteristic value course. If the first characteristic value course is within the tolerance range, the microcomputer 15 detects a tooth-on-tooth position of the starter pinion 3 and the toothed rim 6.
  • the detected characteristic value profile is outside the tolerance range, i. H. If the second characteristic value profile is present, then there is no tooth-on-tooth position and the starter pinion 3 has been meshed into the toothed rim 6. Thus, the distance of the installation tolerance T could not be measured yet.
  • the starter pinion 3 is spewed out again, in which the current is turned off by the Einspurwicklung 10. Steps S2, S3 and A1 are repeated.
  • the starter motor 2 can be additionally turned on with a small cranking current via a control which has been omitted for reasons of simplification.
  • step S4 therefore, the starter pinion 3 is rotated relative to the ring gear 6 in order to detect the distance T as a time duration in a renewed passage of step S2 and S3 and query Al.
  • the duration of the tracking is stored as a single-track duration value in step S5.
  • This on-track duration value forms a reference value to derive therefrom the ideal on-track time duration, and hence the ideal, i.e., ideal, one-track duration. best possible starting time to track the starter pinion 3 by execution of a computer program product derived from the microcomputer 15.
  • a counter is installed in a query A2 to repeatedly pass through the distance T through the method with the steps S2 and S3 and thus to confirm the reference value.
  • the reference value is only finally saved if the reference value from step S5 has been confirmed three times or an average is being formed. This happens in step S6.
  • the Einspurvorgang is performed several times. The Einspurvorgang with a tooth-on-tooth position occurs in about 70% of cases. Repetitions are required due to a tooth-gap position in at least about 30% of cases.
  • step S6 the reference value is stored in the program memory at least for the life of the vehicle or until the next reference measurement.
  • step 7 the microcomputer 15 calculates the start time to and shifts the start time to either forward or backward from a target neutral reference value.
  • step S8 the method is completed and the starter control 9 is set for a start-stop operating strategy, in which the pinion 3 is synonymous with a high speed synchronously in the ring gear 6 can be tracked very well.
  • FIG. 3 shows by way of example a time-current-voltage-path diagram with characteristics of the voltage UlO of the single-turn winding 10, the current 110 of the one-turn winding 10, the axial travel R3 of the starter pinion 3, the axial travel A24 of the armature 24 and the induced voltage Uli the switching winding 11 each for a tooth-on-tooth position with a distance of the installation tolerance T of, for example, 1 mm, denoted -1 and a complete meshing operation of the starter pinion 3 in the ring gear 6, hereinafter - max.
  • FIG. 3 illustrates that, as an important idea of the invention, the current 110 of the single-track winding 10 and / or the induced voltage Uli is measured and evaluated over time, ie how the starter relay 4 can be used simultaneously as an actuator and sensor.
  • the magnetic flux changes in the single-track winding 10 and a voltage U is induced, which is directed counter to the voltage UlO applied from the outside and thus reduces the current in accordance with the characteristic curves 14-1 and 14-max.
  • the current profile is detected and evaluated in the starter control 9 or another separate control or, for example, when the starter control 9 is integrated in the engine control 8.
  • a tooth-to-tooth position can also be derived from the characteristic curve HO of the current of the single-track winding 10, since the current continues to increase according to the characteristic 110-1 in the case of a stop, for example after a 1 mm pinion travel, since the induced voltage U decreases. because the movement of the armature 24 is stopped.
  • FIG. 3 shows a time X 2 .
  • the starter control has determined that the measured value, either the current 110 of the tracking winding 10 and / or the induced voltage Uli on the switch winding 11, causes maximum movement of the armature 24, since the starter pinion 3 is due to a tooth gap position completely meshed with the ring gear 6.
  • the time X 2 is therefore outside the tolerance range of the query Al of Fig. 2, so that the starter control 9 detects a complete meshing and optionally repeated measuring operations according to the procedure described in FIG.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Combined Controls Of Internal Combustion Engines (AREA)
  • Control Of Vehicle Engines Or Engines For Specific Uses (AREA)

Abstract

The invention relates to controller for a starter device (1) having a starter motor (2), a meshing device, and a starter pinion (3) for meshing into an annular gear (6) of an internal combustion engine (7) in a motor vehicle, wherein the meshing device for meshing the starter pinion (3) is actuated by the controller, particularly for a starting/ stopping operating strategy. In order to improve driving comfort in that a restarting of the internal combustion engine (16) can be carried out in a significantly quicker manner, at least one meshing value of the meshing device is detected by means of a detection unit (20) for meshing the starter pinion (3), stored in the controller as a reference value, and analyzed.

Description

Beschreibung description
Titeltitle
Verfahren und Steuerung für eine Startvorrichtung einer BrennkraftmaschineMethod and control for a starting device of an internal combustion engine
Stand der TechnikState of the art
Die Erfindung bezieht sich auf ein Verfahren einer Steuerung für eine Startvorrichtung mit einem Startermotor, einer Einspurvorrichtung und einem Starterritzel zum Einspuren in einen Zahnkranz einer Brennkraftmaschine in einem Kraftfahrzeug, wobei die Einspurvorrichtung zum Einspuren des Starterritzels von der Steuerung, insbesondere für eine Start- Stopp- Betriebsstrategie, angesteuert wird. Ferner bezieht sich die Erfindung auf ein Computerprogrammprodukt und eine Steuerung für eine Startvorrichtung mit einem Startermotor, einem Starterrelais und einem Starterritzel zum Starten einer Brennkraftmaschine in einem Fahrzeug, wobei die Steue- rung mit einem Mikrocomputer ausgebildet ist, mittels dem eine Start- Stopp- Betriebsstrategie ausführbar ist.The invention relates to a method of a control for a starting device with a starter motor, a Einspurvorrichtung and a starter pinion for meshing in a ring gear of an internal combustion engine in a motor vehicle, wherein the Einspurvorrichtung for meshing the starter pinion of the controller, in particular for a start-stop Operating strategy is controlled. Furthermore, the invention relates to a computer program product and a controller for a starting device with a starter motor, a starter relay and a starter pinion for starting an internal combustion engine in a vehicle, wherein the control is formed with a microcomputer, by means of a start-stop operating strategy is executable.
Es ist bekannt, zur Einsparung von Kraftstoff und Emissionen die Brennkraftmaschine in einem Fahrzeug durch eine Motorsteuerung beispielsweise an Ampeln oder wegen Verkehrshindernissen, die zu einem kurzfristigen Stopp zwingen, nach bestimmten Abschaltbedingungen, insbesondere nach einem bestimmten Zeitablauf, auszuschalten. Es ist ferner bekannt, eine Brennkraftmaschine mittels eines Starters, der ein Starterritzel aufweist, das in einen Zahnkranz einer Brennkraftmaschine eingespurt wird, zu starten. Für eine solche Konstruktion einer Brennkraftmaschine, die mit Hilfe eines Starterritzels gestartet wird, gibt es für einen Wiederstart Mindestzeiten, die abgewartet werden müssen, bis die Brennkraftmaschine wieder gestartet werden kann, da das stehende Starterritzel in einen drehenden Zahnkranz nicht eingespurt werden darf.It is known to save the fuel and emissions of the internal combustion engine in a vehicle by an engine control, for example at traffic lights or traffic obstructions that force to a short-term stop, after certain shutdown conditions, especially after a certain time. It is also known to start an internal combustion engine by means of a starter having a starter pinion which is meshed with a ring gear of an internal combustion engine. For such a construction of an internal combustion engine, which is started by means of a starter pinion, there are minimum times for a restart, which have to wait until the internal combustion engine can be restarted, since the stationary starter pinion must not be meshed into a rotating ring gear.
Es gibt Entwicklungen das Starterritzel bereits während des Auslaufens der Brennkraftmaschine in den Zahnkranz einzuspuren. Dazu ist folgender Stand der Technik bekannt.There are developments to einzuspuren the starter pinion already during the expiration of the internal combustion engine in the sprocket. This is the following state of the art known.
Aus der DE 10 2006 011 644 Al ist eine Vorrichtung und ein Verfahren zum Betrieb einer Vorrichtung mit einem Starterritzel und einem Zahnkranz einer Brennkraftma- schine bekannt, wobei die Drehzahl des Zahnkranzes und des Starterritzels ermittelt werden, um das Starterritzel nach dem Ausschalten der Brennkraftmaschine mit im Wesentlichen gleicher Drehzahl beim Auslaufen der Brennkraftmaschine einzuspu- ren. Das Starterritzel bleibt bis zum Andrehen der Brennkraftmaschine in einem ein- gespurten Zustand.From DE 10 2006 011 644 Al a device and a method for operating a device with a starter pinion and a ring gear of an internal combustion engine is known, the rotational speed of the ring gear and the starter pinion are determined to the starter pinion after switching off the internal combustion engine with The starter pinion remains in a one-trailing state until the internal combustion engine is started.
Die DE 10 2006 039 112 Al beschreibt ein Verfahren zum Bestimmen der Drehzahl des Starters für einen Kfz-Verbrennungsmotor. Es wird ferner beschrieben, dass die Startanlage ein eigenes Starter- Steuergerät umfasst, um die Drehzahl des Starters zu berechnen und um in einem Start- Stopp- Betrieb das Ritzel vom Startermotor zu beschleunigen, wenn ein Selbststart des Verbrennungsmotors aufgrund gesunkener Drehzahl nicht mehr möglich ist. Das Ritzel wird mit im Wesentlichen synchroner Drehzahl in den Zahnkranz des auslaufenden Verbrennungsmotors eingerückt.DE 10 2006 039 112 A1 describes a method for determining the rotational speed of the starter for a motor vehicle internal combustion engine. It is further described that the starting system includes its own starter controller to calculate the speed of the starter and to accelerate the pinion from the starter motor in a start-stop operation when a self-starting of the engine is no longer possible due to reduced speed , The pinion is engaged at substantially synchronous speed in the ring gear of the expiring internal combustion engine.
Die DE 10 2005 004 326 Al beschreibt eine Startvorrichtung für einen Verbren- nungsmotor mit einem separaten Einrück- und Startvorgang. Hierfür hat die Startvorrichtung eine Steuereinheit, die einen Startermotor und ein Stellglied zum Einrücken eines Starterritzels separat ansteuert. Von der Steuereinheit kann das Ritzel vor einem Startvorgang des Fahrzeugs in den Zahnkranz eingespurt werden, bevor der Fahrer einen neuen Startwunsch geäußert hat. Dabei wird das Stellglied als Einrück- relais bereits während einer Auslaufphase des Verbrennungsmotors angesteuert. Die Drehzahlschwelle liegt hierbei weit unter der Leerlaufdrehzahl des Motors, um den Verschleiß der Einspurvorrichtung möglichst gering zu halten. Um Spannungseinbrüche im Bordnetz durch einen sehr hohen Anlaufstrom vom Startermotor zu vermeiden, wird durch die Steuerung ein sanfter Anlauf, beispielsweise durch eine Taktung des Starterstroms realisiert. Die Leistungsfähigkeit des Bordnetzes wird durch Analyse des Batteriezustands überwacht und entsprechend wird der Startermotor getaktet bzw. mit Strom versorgt. Ferner beschreibt die Erfindung, dass die Kurbelwelle kurz vor oder nach Erreichen des Stillstands des Verbrennungsmotors positioniert werden kann, um die Startzeit zu verkürzen.DE 10 2005 004 326 A1 describes a starting device for a combustion engine with a separate engagement and starting process. For this purpose, the starting device has a control unit which controls a starter motor and an actuator for engaging a starter pinion separately. From the control unit, the pinion can be meshed before starting the vehicle in the ring gear before the driver has expressed a new start request. In this case, the actuator is already actuated as an engagement relay during an outflow phase of the internal combustion engine. The speed threshold is in this case far below the idle speed of the engine to keep the wear of the Einspurvorrichtung as low as possible. To avoid voltage dips in the vehicle electrical system by a very high starting current from the starter motor, the controller is a soft start, for example, realized by a clocking of the starter current. The performance of the electrical system is monitored by analyzing the battery condition and accordingly the starter motor is clocked or supplied with power. Furthermore, the invention describes that the crankshaft can be positioned shortly before or after reaching the standstill of the internal combustion engine to shorten the start time.
Es ist Aufgabe der vorliegenden Erfindung, ein Verfahren, ein Computerprogramm- Produkt und eine Steuerung der eingangs genannten Art derart weiterzubilden, um einen Fahrzeugkomfort zu verbessern, in dem ein Wiederstart der Brennkraftmaschine deutlich schneller, einfach und mit einer hohen Lebensdauer ausführbar ist.It is an object of the present invention to provide a method, a computer program Product and a control of the type mentioned in such a way to improve vehicle comfort, in which a restart of the engine is much faster, easy and with a long life feasible.
Offenbarung der ErfindungDisclosure of the invention
Erfindungsgemäß wird die Aufgabe durch den Gegenstand der Patentansprüche 1, 9 und 10 gelöst. Vorteilhafte Weiterbildungen ergeben sich aus den abhängigen Ansprüchen.According to the invention the object is achieved by the subject matter of claims 1, 9 and 10. Advantageous developments emerge from the dependent claims.
Ein Erfindungsgedanke ist mittels mindestens eines, vorher erfassten Einspurwertes, die Einspurzeitdauer eines Starterritzels genau zu ermitteln, um zu einem idealen Zeitpunkt einzuspuren. Der ideale Zeitpunkt zum Einspuren ist eine im Wesentlichen synchrone Drehzahl eines einzuspurenden, hoch- oder auslaufenden oder mit kon- stanter Geschwindigkeit gleichlaufenden Starterritzels in einen Zahnkranz einer auslaufenden Brennkraftmaschine. Aufgrund von genaueren Werten über den Einspurzeitdauer kann die synchrone Drehzahl, bei der eingespurt wird, deutlich erhöht werden, so das auf geänderte Betriebswünsche, wie zum Beispiel einen Wiederstart der Brennkraftmaschine deutlich schneller als im Stand der Technik bekannt, reagiert werden kann. Durch ein Erreichen einer im Wesentlichen synchronen Drehzahl in einem kleineren Drehzahlfenster und in einem definierten Zeitfenster ist der mechanische Verschleiß und eine Geräuschentwicklung der beteiligten Antriebskomponenten, wie der Startervorrichtung und dem Zahnkranz, auf ein Minimum reduziert.An idea of the invention is to be determined by means of at least one, previously recorded Einspurwertes the Einspurzeitdauer a starter pinion precisely to einzuspuren at an ideal time. The ideal time for meshing is a substantially synchronous rotational speed of a starter pinion to be clamped in, up or down, or at a constant speed, into a ring gear of an outgoing internal combustion engine. Due to more accurate values over the Einspurzeitdauer the synchronous speed at which is eingespurt be increased significantly, so that can respond to changed operating requirements, such as a restart of the internal combustion engine much faster than known in the art, responded. By achieving a substantially synchronous speed in a smaller speed window and in a defined time window of the mechanical wear and noise of the participating drive components, such as the starter device and the ring gear is reduced to a minimum.
Die Aufgabe wird mittels des Verfahrens dadurch gelöst, dass mindestens ein Einspurwert von der Einspurvorrichtung für ein Einspuren des Starterritzels mittels einer Erfassungseinrichtung erfasst wird, als Referenzwert in der Steuerung gespeichert und ausgewertet wird. Das Erfassen eines individuellen Einspurwertes in einem Fahrzeug ist wichtig, um Fertigungs- und Montagetoleranzen auszugleichen, die bei der Produktion von Kraftfahrzeugen auftreten. Diese Fertigungs- und Montagetoleranzen treten in einem unterschiedlich langen Ritzelweg bis zum Einspuren auf. Der Ritzelweg kann beispielsweise Toleranzen von 1 bis 5 mm aufweisen. Daraus resultieren unterschiedliche Einspurzeitpunkte bedingt durch die Fertigungs- und Montagetoleranzen, die erfindungsgemäß durch das Erfassen des mindestens einen Ein- spurwerts ausgeglichen werden können. Somit kann bei einer Start- Stopp- Betriebsstrategie ein Starterritzel hoch präzise mit einer sehr hohen Güte einer syn- chronen Drehzahl in den Zahnkranz sowohl bei niedrigen aber auch bei sehr hohen Drehzahlen eingespurt werden. Der gespeicherte Referenzwert wird dahingehend ausgewertet, dass die Startzeit zum Einspuren mittels der Einspurvorrichtung in Abhängigkeit des Referenzwerts verschoben wird, um rechtzeitig einzuspuren.The object is achieved by means of the method in that at least one Einspurwert is detected by the Einspurvorrichtung for a meshing of the starter pinion by means of a detection device is stored as a reference value in the controller and evaluated. Detecting an individual single track value in a vehicle is important to compensate for manufacturing and assembly tolerances that occur in the production of automobiles. These manufacturing and assembly tolerances occur in a different length Ritzelweg to the meshing. The Ritzelweg can for example have tolerances of 1 to 5 mm. This results in different Einspurzeitpunkte due to the manufacturing and assembly tolerances, which can be compensated according to the invention by detecting the at least one single track value. Thus, in a start-stop operating strategy, a starter pinion can be driven with high precision with a very high quality of a synchronous chronometer speed are meshed into the ring gear both at low but also at very high speeds. The stored reference value is evaluated in such a way that the start time for meshing by means of the meshing device is shifted as a function of the reference value in order to engage in time.
Um die Fertigungs- und Montagetoleranzen, die im Wesentlichen zwischen dem Zahnkranz und dem Starterritzel auftreten, zu erfassen, wird von der Erfassungseinrichtung der Einspurwert nur dann als Referenzwert gespeichert, wenn das Startritzel beim Einspuren mit dem Zahnkranz eine Zahn-auf-Zahn-Stellung auftritt. Dieser Ein- spurwert differiert von Fahrzeug zu Fahrzeug und wird individuell von der Steuerung ermittelt und eingestellt, um die Güte der Einspurqualität zu verbessern.In order to detect the manufacturing and assembly tolerances, which occur essentially between the sprocket and the starter pinion, the Einspurwert is stored by the detection device only as a reference value when the starter pinion when meshing with the ring gear occurs a tooth-on-tooth position , This single-track value differs from vehicle to vehicle and is determined and adjusted individually by the control in order to improve the quality of the single-track quality.
Gemäß einer die Erfindung weiterbilden Ausführungsform wird als Einspurwert eine Zeitdauer gemessen. Als Referenzwert dient also die Zeitdauer, bis das Starterritzel wegen einer Zahn-auf-Zahn-Stellung mit dem Zahnkranz der Brennkraftmaschine nicht einrückbar ist. Die Zeitdauer variiert, insbesondere da der Ritzelweg zwischen Starterritzel und Zahnkranz geringfügig aus Fertigungs- und Montagegründen verschieden groß ist. Um diese Einbautoleranz beim Einspuren des Starterritzels während einer Start- Stopp- Betriebsstrategie auszugleichen, wird der Referenzwert er- fasst und für die zeitlich definierte Ansteuerung der Einspurvorrichtung berücksichtigt.According to an embodiment further developing the invention, a time duration is measured as a single-track value. The reference value is thus the time until the starter pinion is not engageable with the ring gear of the engine because of a tooth-on-tooth position. The period of time varies, especially since the pinion path between the starter pinion and ring gear is slightly different for manufacturing and assembly reasons. In order to compensate for this installation tolerance when the starter pinion meshes during a start-stop operating strategy, the reference value is detected and taken into account for the timed control of the meshing device.
Gemäß einer alternativen Ausführungsform wird als Einspurwert eine Wegstrecke des Starterritzels direkt gemessen. Der Referenzwert wird als Wegstrecke von der Steuerung eingelesen und verarbeitet. Die Steuerung verändert die Ansteuerung der Einspurvorrichtung in Abhängigkeit der Wegstrecke und gleicht somit die Fertigungstoleranzen aus. Die Wegstrecke kann über bekannte Erfassungsmittel gemessen werden.According to an alternative embodiment, a distance of the starter pinion is measured directly as Einspurwert. The reference value is read in as distance from the controller and processed. The control changes the control of the meshing device as a function of the distance and thus compensates for the manufacturing tolerances. The distance can be measured by known detection means.
Gemäß einer die Erfindung weiterbildenden Ausführungsform ist die Einspurvorrichtung als Starterrelais ausgebildet, wobei mittels einer bestrombaren Wicklung des Starterrelais das Starterritzel eingespurt wird und ein Strom des Starterrelais detek- tiert und ausgewertet wird, der durch die Bewegung des Ankers im Starterrelais be- einflusst wird. Somit wird ein Einspurwert aus der einspurenden Wicklung erzielt, der zur Ermittlung eines Referenzwerts zur rechtzeitigen Ansteuerung des Starterrelais dient. Die einspurende Wicklung des Starterrelais dient somit als Sensor und als Aktor in einer Doppelfunktion. Gemäß einer besonders bevorzugten Ausführungsform ist die Einspurvorrichtung als Starterrelais mit einer ersten und einer zweiten bestrombaren Wicklung ausgebildet, wobei durch Bestromen der ersten Wicklung zum Einspuren diese als Einspurwick- lung wirkt, und von der Erfassungseinrichtung eine induzierte Spannung in der zweiten, nicht bestromten Wicklung gemessen wird. Somit kann ein Starterrelais als Aktor mit zwei separat ansteuerbaren Wicklungen, mit einer Einspurwicklung und einer Schaltwicklung zum Schalten des Starterstroms, die gleichzeitig als Sensor wirkt, multifunktional eingesetzt werden, um Fertigungstoleranzen auszugleichen. Durch ein einfaches elektromagnetisches Prinzip, durch Messung der induzierten Spannung in der nicht bestromten Schaltwicklung wird eine Zeitdauer bis zur Zahn-auf- Zahn-Stellung gemessen, die von Fahrzeug zu Fahrzeug aufgrund der Fertigungstoleranzen differiert. Diese Zeitdauer entspricht einem Ritzelweg, der als Referenzwert für vorgegebene Betriebswerte einer Start- Stopp- Betriebsstrategie dient. Die Start- Stopp- Betriebsstrategie wird von der Steuerung zusammen mit einer Motorsteuerung ausgeführt.According to an embodiment further developing the invention, the single-track device is designed as a starter relay, wherein the starter pinion is meshed by means of an energizable winding of the starter relay and a current of the starter relay is detected and evaluated, which is influenced by the movement of the armature in the starter relay. Thus, a Einspurwert is obtained from the winding winding, which is used to determine a reference value for timely control of the starter relay. The winding winding of the starter relay thus serves as a sensor and as an actuator in a dual function. According to a particularly preferred embodiment, the single track device is designed as a starter relay with a first and a second current supply, which acts as Einspurwick- by energizing the first winding for meshing, and measured by the detection device, an induced voltage in the second, not energized winding becomes. Thus, a starter relay can be used as an actuator with two separately controllable windings, with a single-track winding and a switching winding for switching the starter current, which also acts as a sensor, multifunctional to compensate for manufacturing tolerances. By a simple electromagnetic principle, by measuring the induced voltage in the non-energized switching winding a period of time is measured to the tooth-on-tooth position, which differs from vehicle to vehicle due to the manufacturing tolerances. This period corresponds to a pinion path, which serves as a reference value for predetermined operating values of a start-stop operating strategy. The start-stop operating strategy is executed by the controller together with a motor controller.
Vorteilhafterweise wird die Zeitdauer vor der Inbetriebnahme des Fahrzeugs gemessen. Die Fertigungstoleranz, die sich von Fahrzeug zu Fahrzeug unterscheidet, wird gewöhnlich nur einmal im Fahrzeugleben festgestellt. Unter Inbetriebnahme ist somit der Zeitpunkt nach Produktion des Fahrzeugs aber vor Übergabe an den Fahrzeugbesitzer zu verstehen. Eine Inbetriebnahme tritt auch nach Reparaturarbeiten an der Brennkraftmaschine oder dem Startermotor auf, wenn sich hierbei die Einbautoleranzen verschoben haben könnten. Vor der Inbetriebnahme des Fahrzeugs stellt sich die Steuerung durch „selbstlernende" Diagnosefunktionen gemäß dem erfindungsgemäßen Verfahren ein.Advantageously, the time duration is measured before the vehicle is put into service. The manufacturing tolerance, which differs from vehicle to vehicle, is usually detected only once in vehicle life. Commissioning is thus the time after production of the vehicle but before handover to the vehicle owner to understand. Commissioning also occurs after repair work on the internal combustion engine or the starter motor, if in this case the installation tolerances could have shifted. Before the vehicle is put into operation, the control adjusts itself by means of "self-learning" diagnostic functions in accordance with the method according to the invention.
Gemäß einer alternativen Ausführungsform werden die Fertigungstoleranzen durch die Zeitdauer von der Steuerung in vordefinierten Zyklen, wie beispielsweise nach konstanten Wegstrecken oder konstanten Zeitdauern gemessen und der Referenzwert gegebenenfalls aktualisiert. Dies ist vorteilhaft, um auftretende Toleranzen, die beispielsweise durch Verschleiß am Starterritzel oder Zahnkranz auftreten, zur Erhöhung der Lebensdauer auszugleichen. Ein vorzeitiger Verschleiß reduziert sich somit.According to an alternative embodiment, the manufacturing tolerances are measured by the duration of the control in predefined cycles, such as for constant distances or constant time periods and the reference value is updated if necessary. This is advantageous to compensate occurring tolerances that occur, for example due to wear on the starter pinion or ring gear to increase the life. Premature wear is thus reduced.
Der Aufgabe wird mittels eines Computerprogrammprodukts dadurch gelöst, dass es in einen Programmspeicher mit Programmbefehlen ladbar ist, um alle Schritte des oben beschriebenen Verfahrens auszuführen, wenn das Programm in einer Steuerung ausgeführt wird.The problem is solved by means of a computer program product in that it can be loaded into a program memory with program instructions in order to complete all steps of the program process described above, when the program is executed in a controller.
Das Computerprogrammprodukt erfordert keine zusätzlichen Bauteile im Fahrzeug, sondern lässt sich als Modul in bereits vorhandenen Steuerungen im Fahrzeug implementieren. Das Computerprogrammprodukt kann beispielsweise in der Motorsteuerung oder einer Steuerung für die Startvorrichtung, d. h. einer Startersteuerung, vorgesehen sein. Das Computerprogrammprodukt hat den weiteren Vorteil, dass es leicht an individuelle und bestimmte Kundenwünsche anpassbar ist, sowie eine Ver- besserung der Betriebsparameter durch verbesserte empirische Werte ermöglicht und eine Selbstlernfunktion implementierbar ist.The computer program product requires no additional components in the vehicle, but can be implemented as a module in existing controls in the vehicle. The computer program product may be used, for example, in the engine controller or a controller for the starting device, i. H. a starter control, be provided. The computer program product has the further advantage that it can be easily adapted to individual and specific customer requirements, as well as an improvement of the operating parameters through improved empirical values and a self-learning function can be implemented.
Die Aufgabe wird darüber hinaus auch durch eine Steuerung dadurch gelöst, dass die Steuerung einen Programmspeicher und eine Erfassungseinrichtung aufweist, mittels der am Starterrelais beim Bestromen einer einspurenden Wicklung charakteristische Stromwerte messbar sind, diese Stromwerte als gemessener Einspurwert auswertbar sind und im Programmspeicher zur Verarbeitung abspeicherbar sind. Somit ist durch die Steuerung in Verbindung mit einem zweistufigen Starterrelais mit mindestens einer Wicklung ein Mess- und Sensor- System geschaffen, um Einbau- toleranzen auszugleichen, um somit eine hohe Qualität für den richtigen Einspurzeitpunkt des Starterritzels in eine synchrone Drehzahl von dem Startermotor mit dem Zahnkranz der Brennkraftmaschine zu erzielen. Die Lebensdauer ist somit lang, die Geräuschentwicklung niedrig und bei Start- Stopp- Betriebsstrategien ist die Verfügbarkeit der Brennkraftmaschine schneller als bislang aus dem Stand der Technik bekannt gegeben.The object is moreover achieved by a controller in that the controller has a program memory and a detection device, by means of which current values characteristic of the starter relay when energizing a winding winding are measurable, these current values are evaluated as measured Einspurwert and can be stored in the program memory for processing , Thus, the control in conjunction with a two-stage starter relay with at least one winding a measuring and sensor system created to compensate for installation tolerances, thus high quality for the correct Einspurzeitpunkt the starter pinion in a synchronous speed of the starter motor with the Sprocket to achieve the internal combustion engine. The service life is thus long, the noise is low and in start-stop operating strategies, the availability of the internal combustion engine is faster than previously known from the prior art.
Gemäß einer weiter bevorzugten Ausführungsform ist die Steuerung mit einem Programmspeicher ausgebildet, in den insbesondere ein oben beschriebenes Computerprogrammprodukt ladbar ist, um bevorzugt das obenbeschriebene Verfahren aus- zuführen.According to a further preferred embodiment, the controller is formed with a program memory into which, in particular, a computer program product described above can be loaded in order to carry out the method described above.
Es versteht sich, dass die vorstehend genannten und nachstehend noch zu erläuternden Merkmale nicht nur in der jeweils angegebenen Kombination, sondern auch in anderen Kombinationen verwendbar sind.It goes without saying that the features mentioned above and those yet to be explained below can be used not only in the respectively specified combination but also in other combinations.
Kurze Beschreibung der Zeichnungen Die Erfindung wird im Folgenden anhand eines Ausführungsbeispiels unter Bezugnahme auf Zeichnungen näher erläutert. Es zeigen:Brief description of the drawings The invention will be explained in more detail below with reference to an embodiment with reference to drawings. Show it:
Fig. 1 einen schematischen Schaltplan von Antriebskomponenten eines Fahr- zeugs,1 shows a schematic circuit diagram of drive components of a vehicle,
Fig. 2 ein Flussdiagramm für ein erfindungsgemäßes Verfahren undFig. 2 is a flowchart for a method according to the invention and
Fig. 3 ein Signal-Kennlinien-Diagramm eines Einspurvorgangs.Fig. 3 is a signal-characteristic diagram of a Einspurvorgangs.
Ausführungsformen der ErfindungEmbodiments of the invention
Die Fig. 1 zeigt einen Schaltplan einer Startvorrichtung 1. Die Startvorrichtung 1 um- fasst einen Startermotor 2 mit einem Starterritzel 3, das von einem Starterrelais 4 als Einspurvorrichtung auf einer Starterachse 5 vom Startermotor 2 axial verschiebbar ist. Das Starterritzel 3 wird mittels des Starterrelais 4 in einen Zahnkranz 6 einer Brennkraftmaschine 7 zum Starten der Brennkraftmaschine 7 eingerückt.Fig. 1 shows a circuit diagram of a starting device 1. The starting device 1 comprises a starter motor 2 with a starter pinion 3, which is axially displaceable by a starter relay 4 as Einspurvorrichtung on a starter axis 5 from the starter motor 2. The starter pinion 3 is engaged by means of the starter relay 4 in a ring gear 6 of an internal combustion engine 7 for starting the internal combustion engine 7.
Im ausgerückten Zustand besteht zwischen der zahnkranzseitigen Stirnseite des Starterritzels 3 und der starterritzelseitigen Stirnseite vom Zahnkranz 6 als Einbautoleranz ein Ritzel-Zahnkranz-Abstand T, beispielsweise in einer Größenordnung von 1 bis 5 mm. Der Abstand T differiert aufgrund von Fertigungs- und Montagetoleranzen von Fahrzeug zu Fahrzeug.In the disengaged state between the sprocket-side end face of the starter pinion 3 and the starter pinion-side end face of the ring gear 6 as installation tolerance a pinion-sprocket spacing T, for example in the order of 1 to 5 mm. The distance T differs from vehicle to vehicle due to manufacturing and assembly tolerances.
Die in der Fig. 1 dargestellte Startvorrichtung 1 ist erfindungsgemäß vorgesehen, um eine Start- Stop- Betriebsstrategie auszuführen, gemäß der ein schneller Wiederstart der Brennkraftmaschine 7 möglich ist. Die Brennkraftmaschine 7 wird aufgrund einer Start- Stop- Betriebsstrategie von der Motorsteuerung 8 ausgeschaltet. Um eine schnelle Verfügbarkeit der Brennkraftmaschine zu gewährleisten, wird das Starterrit- zel 3 auf eine synchrone Drehzahl mit dem Zahnkranz 6 beschleunigt. Die Drehzahl des Zahnkranzes nähert sich mit einer abnehmenden Drehzahl der synchronen Drehzahl an. Um eine möglichst gute Synchronisation der beiden auf einander sich zu bewegenden Drehzahlen zu erreichen, ist erfindungsgemäß einer Steuerung, die als Startersteuerung 9 im Folgenden bezeichnet wird, bekannt, in welcher Zeitdauer das Starterritzel 3 aus der Ruhelage auf den Zahnkranz 6 stößt. Zur Bestimmung dieser Zeitdauer zum Einspuren, die von einer variierenden Einbautoleranz mit Ab- stand T abhängt, wird unten beschriebenes Verfahren durchgeführt. Um das erfindungsgemäße Verfahren zur Verbesserung von Start- Stop- Betriebsstrategien, insbesondere mit einer schnellen Änderung des Betriebswunsches von der Brennkraftmaschine, auszuführen, weist die Startvorrichtung insbesondere folgende Merkmale und Komponenten auf.The starting device 1 shown in FIG. 1 is provided according to the invention in order to carry out a start-stop operating strategy according to which a quick restart of the internal combustion engine 7 is possible. The engine 7 is turned off by the engine controller 8 due to a start-stop operating strategy. To ensure rapid availability of the internal combustion engine, the starter speed 3 is accelerated to a synchronous speed with the toothed rim 6. The speed of the ring gear approaches with a decreasing speed of the synchronous speed. In order to achieve the best possible synchronization of the two on each other to be moved speeds, according to the invention a control, which is referred to as starter control 9 hereinafter, known in which period of time the starter pinion 3 from the rest position abuts on the ring gear 6. For the determination of this period of time for meshing, which depends on a varying installation tolerance with deviations If T is dependent, the procedure described below is performed. In order to carry out the method according to the invention for improving start-stop operating strategies, in particular with a rapid change in the desired operation of the internal combustion engine, the starting device has in particular the following features and components.
Das Starterrelais 4 ist gemäß einer besonders bevorzugten Ausführungsform mit zwei von der Startersteuerung 9 separat ansteuerbaren Wicklungen, einer ersten und einer zweiten Wicklung, ausgebildet. Die erste Wicklung ist eine sogenannte Einspurwicklung 10, um das Starterritzel 3 separat von einer Bestromung des Startermotors 2 in den Zahnkranz 6 einzuspuren. Eine Schaltwicklung 11 schaltet den maximalen Starterstrom von der Batterie 12 zur Ansteuerung des Startermotors 2. Die Einspurwicklung 10 und die Schaltwicklung 11 sind mit der Startersteuerung 9 über eine spezielle Schaltungsanordnung verbunden, die in der Fig. 1 abstrahiert und vereinfacht dargestellt ist. Es versteht sich, dass die Schaltungsanordnung der Startersteuerung 9 mit dem Starterrelais 4 und dem Startermotor 2 auch andere bevorzugte Schaltungsanordnungen aufweisen kann, wobei die wesentlichen Komponenten in der Fig. 1 dargestellt sind.The starter relay 4 is formed according to a particularly preferred embodiment with two separately controllable by the starter control 9 windings, a first and a second winding. The first winding is a so-called single-track winding 10 to einzuspuren the starter pinion 3 separately from an energization of the starter motor 2 in the ring gear 6. A switching winding 11 switches the maximum starter current from the battery 12 to drive the starter motor 2. The Einspurwicklung 10 and the switching winding 11 are connected to the starter control 9 via a special circuit arrangement, which is abstracted and simplified in FIG. It is understood that the circuit arrangement of the starter control 9 with the starter relay 4 and the starter motor 2 may also have other preferred circuit arrangements, wherein the essential components are shown in FIG.
Zur Ansteuerung der Einspurwicklung 10 und der Schaltwicklung umfasst die Startersteuerung 9 elektronische Leistungsschalter 13, 14, die auch als Relais ausgebildet sein können. Die Leistungsschalter 13, 14 werden von einem in der Startersteuerung 9 eingebauten Mikrocomputer 15 angesteuert. Der Mikrocomputer 15 steht über ein Bussystem 16, beispielsweise einen CAN- Bus mit der Motorsteuerung in Informationskontakt, um Informationssignale zum Starten des Startermotors 2 und des Startrelais 4 zu empfangen sowie um Impulssignale zum Ausführen einer Start- Stop- Betriebsstrategie aufnehmen zu können. Start- Stop- Betriebsstrategien sind in einem Programmspeicher 17 im Mikrocomputer 15 niedergelegt. Der Mikrocomputer 15 weist zur Ausführung einen Zeitgeber 18 auf.To control the Einspurwicklung 10 and the switching winding, the starter control 9 electronic circuit breakers 13, 14, which may also be designed as a relay. The power switches 13, 14 are driven by a built-in in the starter controller 9 microcomputer 15. The microcomputer 15 is in information contact via a bus system 16, such as a CAN bus, to the motor controller to receive information signals for starting the starter motor 2 and the starting relay 4 and to receive pulse signals for executing a start-stop operating strategy. Start-stop operating strategies are stored in a program memory 17 in the microcomputer 15. The microcomputer 15 has a timer 18 for execution.
Erfindungsgemäß weist die Startersteuerung 9 eine Erfassungseinrichtung 20 auf, die eine induzierte Spannung an der Schaltwicklung 11 gegen Masse mit einer Spannungsmesseinrichtung 27 über die Zeit misst und diese Spannungswerte an den Mikrocomputer 15 übermittelt.According to the invention, the starter control 9 has a detection device 20, which measures an induced voltage across the switching winding 11 to ground with a voltage measuring device 27 over time and transmits these voltage values to the microcomputer 15.
Alternativ weist die Erfassungseinrichtung 20 eine Strommessvorrichtung 26 auf, die den Strom der Einspurwicklung 10 detektiert und den Verlauf dieser Werte über die Zeit an den Mikrocomputer 15 übermittelt.Alternatively, the detection device 20 has a current measuring device 26 which detects the current of Einspurwicklung 10 and transmitted the course of these values over time to the microcomputer 15.
Der Mikrocomputer 15 wertet die gemessenen Werte mit Hilfe des Zeitgebers 18 aus und passt entsprechend, zu den im Folgenden beschriebenen Figuren, den Startimpuls zum Einspuren des Starterritzels 3 mittels des Starterrelais 4 bezüglich der Zeit an.The microcomputer 15 evaluates the measured values with the aid of the timer 18 and adjusts accordingly, with respect to the figures described below, the starting pulse for the meshing of the starter pinion 3 by means of the starter relay 4 with respect to time.
Zum Ausführen von Kaltstarts wird die Motorsteuerung 8 durch Schließen eines Schalters 19, beispielsweise am Zündschloss, aktiviert, die ein separates Relais 21 schließt, um das Starterrelais 4 und den Startermotor 2 zu bestromen.To perform cold starts, the engine controller 8 is activated by closing a switch 19, for example on the ignition, which closes a separate relay 21 to energize the starter relay 4 and the starter motor 2.
Damit die Motorsteuerung 8 Abschaltbedingungen detektieren kann, ist sie mit einem zweiten Bussystem, beispielsweise einem LIN-Bus 22, verbunden. Der LIN-Bus 22 liefert Sensorwerte, beispielsweise die Geschwindigkeit des Fahrzeugs, die Gas-, Kupplungs- und/oder Bremspedalstellung usw., um daraus abzuleiten, ob die Abschaltbedingungen für eine Start- Stop- Betriebsstrategie vorliegen.In order for the engine control unit 8 to be able to detect switch-off conditions, it is connected to a second bus system, for example a LIN bus 22. The LIN bus 22 provides sensor values, such as vehicle speed, throttle, clutch, and / or brake pedal position, etc., to infer whether the shutdown conditions exist for a start-stop operating strategy.
Um den Abstand der Einbautoleranz T zu messen, der sich deutlich auf die Zeitdau- er zum Einspuren des Starterritzels 3 in den Zahnkranz 6 auswirkt, wird von der Einspurwicklung 10 die Zeitdauer vom Startimpuls durch Bestromen bis zum Auftreffen des Starterritzels 3 auf den Zahnkranz 6 gemessen. Dies ist wichtig, um daraus die effektive Zeitdauer zum Einspuren abzuleiten und im richtigen Zeitpunkt ein synchrones Einspuren auch bei hohen Drehzahlen des Zahnkranzes 6 und des Starter- ritzeis 3 zu ermöglichen, um somit die Geräuschentwicklung und einen Verschleiß zu minimieren und die Wirksamkeit der Startvorrichtung zu optimieren.In order to measure the distance of the installation tolerance T, which has a significant effect on the time taken for the engagement of the starter pinion 3 in the ring gear 6, is measured by the Einspurwicklung 10, the period from the start pulse by energizing until the impeller 3 on the ring gear 6 , This is important in order to derive the effective time for meshing and to enable a synchronous meshing even at high speeds of the ring gear 6 and the starter ritzeis 3 at the right time, so as to minimize noise and wear and to increase the efficiency of the starting device optimize.
Die Fig. 2 zeigt als Flussdiagramm beispielhaft den Verfahrensablauf einer Startersteuerung 9, um die Einbautoleranz des Ritzel-Zahnkranz-Abstandes T einzustellen. Der Verfahrensablauf wird bevorzugt vor Inbetriebnahme der Start- Stop-2 shows as a flow chart by way of example the method sequence of a starter control 9 in order to set the installation tolerance of the pinion-gear rim distance T. The procedure is preferred before starting the start-stop
Betriebsstrategie durchgeführt. Alternativ ist es möglich, den Verfahrensablauf in bestimmten Zyklen, beispielsweise nach konstanten Wegstrecken, z.B. alle 50.000 oder 100.000 km oder in zeitlichen Abständen, beispielsweise jedes Jahr einmal oder immer vor jedem Kaltstart, zu wiederholen, um den Abstand zu überprüfen, der sich aufgrund von Verschleißerscheinungen verändert haben könnte. Natürlich ist der Verfahrensablauf auch nach einer Reparatur an den beteiligten Fahrzeugkom- ponenten zu wiederholen. Der Verfahrensablauf ist gegebenenfalls bei großen Temperaturunterschieden auch durchführbar, die zu einer veränderbaren Einbautoleranz mit Abstand T führen können.Operating strategy performed. Alternatively, it is possible to repeat the procedure in certain cycles, for example, for constant distances, eg every 50,000 or 100,000 km or at time intervals, for example once or every year before each cold start, to check the distance due to Wear and tear could have changed. Of course, the procedure is also after a repair to the participating vehicle com- repeat components. The process sequence may also be feasible for large temperature differences, which may lead to a variable installation tolerance at a distance T.
Im Schritt Sl erfährt die Startersteuerung 9, insbesondere der Mikrocomputer 10, ein Signal, um das Verfahren, das in den Programmspeicher 17 als Computerprogramm mit Programmbefehlen geladen ist, auszuführen, beispielsweise nach der Produktion des Fahrzeugs, wenn das Fahrzeug das erste Mal mit dem Zündschlüssel gestartet wird und der Schalter 19 betätigt wird.In step S1, the starter controller 9, in particular the microcomputer 10, receives a signal to execute the procedure loaded into the program memory 17 as a computer program with program instructions, for example after the production of the vehicle when the vehicle is first operated with the ignition key is started and the switch 19 is actuated.
Im Schritt S2 wird die Einspurwicklung 10 über den Leistungsschalter 13 bestromt, so dass das Starterritzel 3 sich auf den Zahnkranz 6 zu bewegt.In step S2, the Einspurwicklung 10 is energized via the power switch 13, so that the starter pinion 3 moves towards the ring gear 6.
Im Schritt S3 detektiert die Erfassungseinrichtung 20 mit einer Spannungsmessein- richtung 27 über die Zeit eine induzierte Spannung von der Schaltwicklung 11 im Starterrelais 4 aufgrund der Bewegung des Ankers 24, der über einen Gabelhebel 25 das Starterritzel 3 axial auf der Achse 5 verschiebt. Die über die Zeit gewonnenen Spannungswerte werden von der Erfassungseinrichtung 20 an den Mikrocomputer 15 übermittelt. Der Mikrocomputer 15 wertet die Spannungswerte über die Zeit nach einem charakteristischen Werteverlauf aus und errechnet die Dauer des Einspurvorgangs bis zu einem charakteristischen Werteverlauf. Es gibt zwei charakteristische Werteverläufe, einen ersten und einen zweiten. Der erste charakteristische Werteverlauf entspricht einem nicht eingespurten Starterritzel 3, d.h. einer Zahn-auf- Zahn-Stellung von Startritzel 3 und Zahnkranz 6. Der zweite charakteristische Wer- teverlauf zeigt ein in den Zahnkranz 6 eingespurtes Starterritzel 3 an.In step S3 detects the detection device 20 with a Spannungsmessein- direction 27 over time, an induced voltage from the switching winding 11 in the starter relay 4 due to the movement of the armature 24, which moves the starter pinion 3 axially on the axis 5 via a fork lever 25. The voltage values obtained over time are transmitted from the detection device 20 to the microcomputer 15. The microcomputer 15 evaluates the voltage values over time according to a characteristic value curve and calculates the duration of the Einspurvorgangs up to a characteristic value curve. There are two characteristic values, one first and one second. The first characteristic value curve corresponds to a non-intermeshed starter pinion 3, i. a tooth-to-tooth position of starter pinion 3 and ring gear 6. The second characteristic Wertwear course indicates a meshed in the ring gear 6 starter pinion 3 at.
Alternativ oder zusätzlich ist die Erfassungseinrichtung 20 mit einer Strommessvorrichtung 26 ausgebildet, die den Strom 110 der Einspurwicklung 10 misst. Der Strom 110 wird aufgrund der Bewegung des Ankers 24 durch eine induzierte Spannung reduziert. Die Ursache für die induzierte Spannung ist die Induktivitätsänderung der Spule durch den bewegten Anker. Der Mikrocomputer 15 wertet entweder einen Wertverlauf von der Spannungsmesseinrichtung 27 oder von der Strommesseinrichtung 26 oder beide Messwertverläufe aus. Der erste charakteristische Werteverlauf ergibt sich aus einem Kurvenverlauf von der Strom oder Spannung, der typisch für das Erreichen einer Zahn-Zahn-Stellung ist, beispielsweise aufgrund von lokalen Plateaus und/oder Extremwerten auf einem bestimmten, applikationsabhängigen Niveau.Alternatively or additionally, the detection device 20 is formed with a current measuring device 26, which measures the current 110 of the Einspurwicklung 10. The current 110 is reduced due to the movement of the armature 24 by an induced voltage. The cause of the induced voltage is the inductance change of the coil by the moving armature. The microcomputer 15 either evaluates a value profile from the voltage measuring device 27 or from the current measuring device 26 or both measured value profiles. The first characteristic value curve results from a curve of the current or voltage which is typical for achieving a tooth-tooth position, for example due to local plateaus and / or extreme values on a specific, application-dependent Level.
In einer Abfrage Al unterscheidet der Mikrocomputer 15, ob der im Schritt S3 ausgewertete charakteristische Werteverlauf in einem vorgegebenen Toleranzbereich liegt oder nicht, d. h. ob der charakteristische Wertverlauf der erste oder zweite charakteristische Wertverlauf ist. Liegt der erste charakteristische Werteverlauf innerhalb des Toleranzbereichs so detektiert der Mikrocomputer 15 eine Zahn-auf-Zahn- Stellung vom Starterritzel 3 und dem Zahnkranz 6.In a query Al, the microcomputer 15 discriminates whether or not the characteristic value profile evaluated in the step S3 is in a predetermined tolerance range or not. H. whether the characteristic value course is the first or second characteristic value course. If the first characteristic value course is within the tolerance range, the microcomputer 15 detects a tooth-on-tooth position of the starter pinion 3 and the toothed rim 6.
Liegt der erfasste charakteristische Werteverlauf außerhalb des Toleranzbereichs, d. h. liegt der zweite charakteristische Wertverlauf vor, so liegt keine Zahn-auf-Zahn- Stellung vor und das Starterritzel 3 ist in den Zahnkranz 6 eingespurt worden. Somit konnte der Abstand der Einbautoleranz T noch nicht gemessen werden.If the detected characteristic value profile is outside the tolerance range, i. H. If the second characteristic value profile is present, then there is no tooth-on-tooth position and the starter pinion 3 has been meshed into the toothed rim 6. Thus, the distance of the installation tolerance T could not be measured yet.
Falls keine Zahn-Zahn-Stellung erreicht wurde, wird das Starterritzel 3 wieder ausgespurt, in dem der Strom von der Einspurwicklung 10 ausgeschaltet wird. Die Schritte S2, S3 und Al werden wiederholt. Um eine andere Ausgangslage des Starterritzels 3 zu erreichen, kann der Startermotor 2 zusätzlich mit einem kleinen Andrehstrom über eine Steuerung, die aus Gründen der Vereinfachung weggelassen worden ist, angedreht werden.If no tooth-tooth position has been reached, the starter pinion 3 is spewed out again, in which the current is turned off by the Einspurwicklung 10. Steps S2, S3 and A1 are repeated. In order to achieve a different starting position of the starter pinion 3, the starter motor 2 can be additionally turned on with a small cranking current via a control which has been omitted for reasons of simplification.
Im Schritt S4 wird also das Starterritzel 3 gegenüber dem Zahnkranz 6 verdreht, um in einem erneuten Durchlauf von Schritt S2 und S3 sowie Abfrage Al den Abstand T als Zeitdauer zu detektieren.In step S4, therefore, the starter pinion 3 is rotated relative to the ring gear 6 in order to detect the distance T as a time duration in a renewed passage of step S2 and S3 and query Al.
Liegt der ausgewertete, erste charakteristische Werteverlauf innerhalb des Toleranzbereichs, so wird die Dauer des Einspurens als Einspurdauerwert im Schritt S5 abgespeichert. Dieser Einspurdauerwert bildet einen Referenzwert, um daraus die ideale Einspurzeitdauer und somit den idealen, d.h. best möglichen, Startzeitpunkt zum Einspuren des Starterritzels 3 durch Ausführung eines Computerprogrammprodukts von dem Mikrocomputer 15 abzuleiten.If the evaluated, first characteristic value curve lies within the tolerance range, then the duration of the tracking is stored as a single-track duration value in step S5. This on-track duration value forms a reference value to derive therefrom the ideal on-track time duration, and hence the ideal, i.e., ideal, one-track duration. best possible starting time to track the starter pinion 3 by execution of a computer program product derived from the microcomputer 15.
Gemäß einer alternativen Ausführungsform wird in einer Abfrage A2 ein Zähler installiert, um mehrmals den Abstand T durch das Verfahren mit den Schritten S2 und S3 zu durchlaufen und somit den Referenzwert zu bestätigen. Beispielsweise wird der Referenzwert nur endgültig abgespeichert, wenn der Referenzwert aus Schritt S5 dreimal bestätigt wurde oder es wird ein Mittelwert gebildet. Dies geschieht im Schritt S6. Auch um Messfehler auszugleichen wird der Einspurvorgang mehrmals durchgeführt. Der Einspurvorgang mit einer Zahn-auf-Zahn-Stellung tritt in ca. 70% der Fälle auf. Wiederholungen sind aufgrund einer Zahn-Lücke-Stellung in also min- destens ca. 30 % der Fälle erforderlich.According to an alternative embodiment, a counter is installed in a query A2 to repeatedly pass through the distance T through the method with the steps S2 and S3 and thus to confirm the reference value. For example, the reference value is only finally saved if the reference value from step S5 has been confirmed three times or an average is being formed. This happens in step S6. Also to compensate for measurement errors, the Einspurvorgang is performed several times. The Einspurvorgang with a tooth-on-tooth position occurs in about 70% of cases. Repetitions are required due to a tooth-gap position in at least about 30% of cases.
Im Schritt S6 wird der Referenzwert im Programmspeicher zumindest für die Lebensdauer des Fahrzeugs oder bis zur nächsten Referenzmessung abgespeichert.In step S6, the reference value is stored in the program memory at least for the life of the vehicle or until the next reference measurement.
Im Schritt 7 berechnet der Mikrocomputer 15 den Startzeitpunkt to und verschiebt den Startzeitpunkt to entweder nach vorne oder nach hinten von einem neutralen Soll- Bezugswert.In step 7, the microcomputer 15 calculates the start time to and shifts the start time to either forward or backward from a target neutral reference value.
Im Schritt S8 ist das Verfahren beendet und die Startersteuerung 9 ist für eine Start- Stop- Betriebsstrategie eingestellt, bei der das Zahnritzel 3 auch mit einer hohen Drehzahl synchron in den Zahnkranz 6 sehr gut einspurbar ist.In step S8, the method is completed and the starter control 9 is set for a start-stop operating strategy, in which the pinion 3 is synonymous with a high speed synchronously in the ring gear 6 can be tracked very well.
Die Fig. 3 zeigt beispielhaft ein Zeit- Strom-Spannungs-Weg-Diagramm mit Kennlinien der Spannung UlO von der Einspurwicklung 10, des Stroms 110 von der Ein- spurwicklung 10, des axialen Bewegungswegs R3 vom Starterritzel 3, des axialen Bewegungwegs A24 des Ankers 24 und der induzierten Spannung Uli der Schaltwicklung 11 jeweils für eine Zahn-auf-Zahn-Stellung mit einem Abstand der Einbautoleranz T von beispielsweise 1 mm, bezeichnet als -1 und einem vollständigen Einspurvorgang des Starterritzels 3 in den Zahnkranz 6, im Folgenden durch -max be- zeichnet.FIG. 3 shows by way of example a time-current-voltage-path diagram with characteristics of the voltage UlO of the single-turn winding 10, the current 110 of the one-turn winding 10, the axial travel R3 of the starter pinion 3, the axial travel A24 of the armature 24 and the induced voltage Uli the switching winding 11 each for a tooth-on-tooth position with a distance of the installation tolerance T of, for example, 1 mm, denoted -1 and a complete meshing operation of the starter pinion 3 in the ring gear 6, hereinafter - max.
Die Fig. 3 verdeutlicht, das als wichtiger Gedanke der Erfindung der Strom 110 der Einspurwicklung 10 und/oder die induzierte Spannung Uli über die Zeit gemessen und ausgewertet wird, wie also das Starterrelais 4 als Aktor und Sensor gleichzeitig einsetzbar ist.FIG. 3 illustrates that, as an important idea of the invention, the current 110 of the single-track winding 10 and / or the induced voltage Uli is measured and evaluated over time, ie how the starter relay 4 can be used simultaneously as an actuator and sensor.
Durch die Bewegung des Ankers 24 ändert sich in der Einspurwicklung 10 der magnetische Fluss und eine Spannung U wird induziert, die der von außen angelegten Spannung UlO entgegen gerichtet ist und so den Strom gemäß den Kennlinien 14-1 und 14-max reduziert. Der Stromverlauf wird in der Startersteuerung 9 oder einer anderen separaten Steuerung oder beispielsweise, wenn die Startersteuerung 9 in der Motorsteuerung 8 integriert ist, erfasst und ausgewertet.As a result of the movement of the armature 24, the magnetic flux changes in the single-track winding 10 and a voltage U is induced, which is directed counter to the voltage UlO applied from the outside and thus reduces the current in accordance with the characteristic curves 14-1 and 14-max. The current profile is detected and evaluated in the starter control 9 or another separate control or, for example, when the starter control 9 is integrated in the engine control 8.
Bei Bestromen der Einspurwicklung 10 steigt der Strom 110 mit abnehmender Steigung, bedingt durch die Induktivität der Wicklung im Starterrelais 4 an. Entsprechend ist an der Spannungsmesseinrichtung 27 im Strompfad der Schaltwicklung 11 die induzierte Spannung Uli durch die Bewegung des Ankers 24 und der magnetischen Durchflutung durch die Einspurwicklung 10 in der Startersteuerung 9 messbar und gemäß dem zur Fig. 2 beschriebenen Verfahren auswertbar. Ebenso ist mittels der Strommessvorrichtung 26 der Strom HO von der Einspurwicklung messbar und auswertbar.When energizing the Einspurwicklung 10 of the current 110 increases with decreasing slope due to the inductance of the winding in the starter relay 4. Accordingly, at the voltage measuring device 27 in the current path of the switching winding 11, the induced voltage Uli by the movement of the armature 24 and the magnetic flux through the Einspurwicklung 10 in the starter control 9 measurable and evaluated according to the method described for Fig. 2. Likewise, by means of the current measuring device 26, the current HO can be measured and evaluated by the single-track winding.
Stößt die Stirnseite des Starterritzels 3 an den Zahnkranz 6 aufgrund einer Zahn-auf- Zahn-Stellung, beispielsweise nach einem Ritzelweg von 1 mm zu einem bestimmten Zeitpunkt ti, so nimmt die induzierte Spannung gemäß der Kennlinie Ull-1 ab, wohingegen die Kennlinie Ull-max der induzierten Spannung bei einer vollständigen Bewegung des Ankers 24 aufgrund eines Einrückens einer Zahn-auf- Lücke- Stellung stark ansteigt, wie in der Fig. 3 gezeigt ist.If the front side of the starter pinion 3 abuts on the ring gear 6 due to a tooth-to-tooth position, for example after a pinion travel of 1 mm at a specific time ti, then the induced voltage decreases in accordance with the characteristic Ull-1, whereas the characteristic Ull -Max of the induced voltage at a complete movement of the armature 24 due to engagement of a tooth-to-gap position increases sharply, as shown in Fig. 3.
Auch aus der Kennlinie HO des Stroms der Einspurwicklung 10 ist eine Zahn-auf- Zahn-Stellung ableitbar, da der Strom gemäß der Kennlinie 110-1 bei einem Anschlag, beispielsweise nach 1 mm Ritzelweg, weiter ansteigt, da die induzierte Spannung U sinkt, weil die Bewegung des Ankers 24 gestoppt ist.A tooth-to-tooth position can also be derived from the characteristic curve HO of the current of the single-track winding 10, since the current continues to increase according to the characteristic 110-1 in the case of a stop, for example after a 1 mm pinion travel, since the induced voltage U decreases. because the movement of the armature 24 is stopped.
Hingegen bei einer maximalen Bewegung des Ankers 24 steigt die induzierte Spannung U gemäß der Kennlinie Ull-max an, so dass der Strom 110-max wieder etwas reduziert wird.By contrast, with a maximum movement of the armature 24, the induced voltage U increases in accordance with the characteristic curve Ull-max, so that the current 110-max is again reduced somewhat.
Bei einer Einbaulage mit einem geringen Abstand des Starterritzels 3 zum Zahnkranz 6 erfolgt die Verzögerung des Ankers 24 und der erneute Anstieg des Stroms 110-1 früher als zum Zeitpunkt ti. Umgekehrt verschiebt sich bei einer Einbaulage mit einem größeren Abstand vom Starterritzel 3 zum Zahnkranz 6 der Zeitpunkt ti nach hinten. Durch Messung dieser Zeitdauer ti kann auf die Einbaulage bzw. den Ab- stand rückgeschlossen werden und die Einspurdauer entsprechend mit einem Referenzwert korrigiert und abgespeichert werden. Das in der Fig. 2 beschriebene Ver- fahren und durch die Kennlinien in der Fig. 3 dargestellte Verfahren lässt sich entweder am Anfang der Lebensdauer eines Fahrzeugs einstellen oder nach jedem Schlüsselstart oder nach definierten konstanten Abständen eines zurückgelegten Wegs bzw. einer abgelaufenen Zeitdauer.In a mounting position with a small distance of the starter pinion 3 to the ring gear 6, the delay of the armature 24 and the renewed increase of the current 110-1 occurs earlier than at the time ti. Conversely, shifts in a mounting position with a greater distance from the starter pinion 3 to the ring gear 6, the time ti to the rear. By measuring this time duration ti, it is possible to deduce the installation position or the distance and to correct and store the set-in time accordingly with a reference value. The method described in FIG. 2 3 and the procedure represented by the characteristic curves in FIG. 3 can be set either at the beginning of the service life of a vehicle or after each key start or after defined constant distances of a traveled path or an elapsed time duration.
Die Fig. 3 zeigt einen Zeitpunkt X2. Zu diesem Zeitpunkt hat die Startersteuerung festgestellt, dass der gemessene Wert, entweder der Strom 110 der Einspurwicklung 10 und/oder die induzierte Spannung Uli an der Schalterwicklung 11 eine maximale Bewegung des Ankers 24 ausführt, da das Starterritzel 3 aufgrund einer Zahn- Lücke-Stellung vollständig in den Zahnkranz 6 einspurt. Der Zeitpunkt X2 liegt also außerhalb des Toleranzbereiches der Abfrage Al aus Fig. 2, so dass die Startersteuerung 9 ein vollständiges Einspuren detektiert und gegebenenfalls Messvorgänge gemäß dem in Fig. 2 beschriebenen Verfahrensablauf wiederholt.FIG. 3 shows a time X 2 . At this point in time, the starter control has determined that the measured value, either the current 110 of the tracking winding 10 and / or the induced voltage Uli on the switch winding 11, causes maximum movement of the armature 24, since the starter pinion 3 is due to a tooth gap position completely meshed with the ring gear 6. The time X 2 is therefore outside the tolerance range of the query Al of Fig. 2, so that the starter control 9 detects a complete meshing and optionally repeated measuring operations according to the procedure described in FIG.
Alle Figuren zeigen lediglich schematische nicht maßstabsgerechte Darstellungen. Im Übrigen wird insbesondere auf die zeichnerische Darstellungen für die Erfindung als Wesentlich verwiesen. All figures show only schematic not to scale representations. Moreover, reference is made in particular to the drawings for the invention as essential.

Claims

Ansprüche claims
1. Verfahren einer Steuerung für eine Startvorrichtung (1) mit einem Startermotor (2), einer Einspurvorrichtung und einem Starterritzel (3) zum Einspuren in einen Zahnkranz (6) einer Brennkraftmaschine (7) in einem Kraftfahrzeug, wobei die Einspurvorrichtung zum Einspuren des Starterritzels (3) von der Steuerung, insbesondere für eine Start- Stopp- Betriebsstrategie, angesteuert wird, dadurch gekennzeichnet, dass mindestens ein Einspurwert von der Einspurvorrichtung zum Einspuren des Starterritzels (3) mittels einer Erfassungseinrichtung (20) erfasst wird, als Referenzwert in der Steuerung gespeichert und ausgewertet wird.1. A method of a control for a starting device (1) with a starter motor (2), a Einspurvorrichtung and a starter pinion (3) for meshing in a ring gear (6) of an internal combustion engine (7) in a motor vehicle, wherein the Einspurvorrichtung for meshing the starter pinion (3) by the controller, in particular for a start-stop operating strategy, is driven, characterized in that at least one Einspurwert is detected by the Einspurvorrichtung for meshing the starter pinion (3) by means of a detection device (20), as a reference value in the controller is stored and evaluated.
2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass der Einspurwert von der Erfassungseinrichtung gemessen wird, in der das Starterritzel (3) beim Einspuren mit dem Zahnkranz (6) eine Zahn-auf-Zahn-Stellung ausbildet.2. The method according to claim 1, characterized in that the Einspurwert is measured by the detection device in which the starter pinion (3) when meshing with the ring gear (6) forms a tooth-on-tooth position.
3. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass der Einspurwert als Zeitdauer zum Einspuren des Starterritzels (3) gemessen wird.3. The method according to claim 1 or 2, characterized in that the Einspurwert is measured as a time period for meshing the starter pinion (3).
4. Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass der Einspurwert als Wegstrecke des Starterritzels (3) gemessen wird.4. The method according to any one of claims 1 to 3, characterized in that the Einspurwert is measured as the path of the starter pinion (3).
5. Verfahren nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass die Einspurvorrichtung als Starterrelais (4) ausgebildet ist, wobei mittels einer bestrombaren Wicklung des Starterrelais (4) das Starterritzel (3) einge- spurt wird und ein Strom des Starterrelais (4) detektiert und ausgewertet wird, der durch die Bewegung des Ankers (24) im Starterrelais (4) beeinflusst wird.5. The method according to any one of claims 1 to 4, characterized in that the Einspurvorrichtung is designed as a starter relay (4), by means of a current-carrying winding of the starter relay (4) the starter pinion (3) is sprung and a current of the starter relay ( 4) is detected and evaluated, which is influenced by the movement of the armature (24) in the starter relay (4).
6. Verfahren nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die Einspurvorrichtung als Starterrelais (4) mit zwei separat, bestromba- ren Wicklungen ausgebildet, wobei mindestens eine erste Wicklung als Einspurwicklung (10) ausgebildet ist, und beim Einspuren die Erfassungseinrichtung (20) eine induzierte Spannung (Uli) in der zweiten nicht bestromten Wicklung misst. 6. The method according to any one of claims 1 to 5, characterized in that the single track device as a starter relay (4) formed with two separately, bestromba- ren windings, wherein at least one first winding is formed as Einspurwicklung (10), and when engaging the detection device (20) measures an induced voltage (Uli) in the second non-energized winding.
7. Verfahren nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass die Zeitdauer vor der Inbetriebnahme des Fahrzeugs gemessen wird.7. The method according to any one of claims 1 to 6, characterized in that the time period is measured before the start of the vehicle.
8. Verfahren nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass die Zeitdauer von der Steuerung in vordefinierten Zyklen gemessen wird und der Referenzwert aktualisiert wird.8. The method according to any one of claims 1 to 7, characterized in that the time period is measured by the controller in predefined cycles and the reference value is updated.
9. Computerprogrammprodukt, das in einen Programmspeicher (17) mit Pro- grammbefehlen ladbar ist, um alle Schritte eines Verfahrens nach zumindest einem der Ansprüche 1 bis 4 auszuführen, wenn das Programm in einer Steuerung ausgeführt wird.A computer program product loadable into a program memory (17) with program instructions for carrying out all the steps of a method according to at least one of claims 1 to 4 when the program is executed in a controller.
10. Steuerung für eine Startvorrichtung (1) mit einem Startermotor (2), einem Star- terrelais (4) und einem Starterritzel (3) zum Starten einer Brennkraftmaschine10. Control for a starting device (1) with a starter motor (2), a starter relay (4) and a starter pinion (3) for starting an internal combustion engine
(7) in einem Fahrzeug, wobei die Steuerung mit einem Mikrocomputer (15) ausgebildet ist, mittels dem eine Start- Stopp- Betriebsstrategie ausführbar ist, dadurch gekennzeichnet, dass die Steuerung einen Programmspeicher (17) und eine Erfassungseinrichtung (20) aufweist, mittels der am Starterrelais (4) beim Bestromen einer einspurenden Wicklung charakteristische Stromwerte messbar sind, diese Stromwerte als gemessene Einspurwert auswertbar sind und im Programmspeicher (17) zur Verarbeitung abspeicherbar sind.(7) in a vehicle, wherein the controller is formed with a microcomputer (15), by means of which a start-stop operating strategy is executable, characterized in that the controller comprises a program memory (17) and a detection device (20) the current values characteristic of the starter relay (4) during energization of a winding winding can be measured, these current values can be evaluated as measured single track value and can be stored in the program memory (17) for processing.
11. Steuerung nach Anspruch 10, mit einem Programmspeicher (17), dadurch gekennzeichnet, dass die Steuerung einen Programmspeicher (17) aufweist, in den insbesondere ein Computerprogrammprodukt gemäß Anspruch 8 ladbar ist, um bevorzugt das Verfahren gemäß einem der Ansprüche 1 bis 7 auszuführen. 11. The controller of claim 10, comprising a program memory (17), characterized in that the controller has a program memory (17), in which in particular a computer program product according to claim 8 is loadable, preferably to carry out the method according to one of claims 1 to 7 ,
EP09779767A 2008-08-06 2009-06-16 Method and controller for a starter device of an internal combustion engine Active EP2324233B1 (en)

Applications Claiming Priority (2)

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DE102008041040A DE102008041040A1 (en) 2008-08-06 2008-08-06 Method and control for a starting device of an internal combustion engine
PCT/EP2009/057401 WO2010015450A1 (en) 2008-08-06 2009-06-16 Method and controller for a starter device of an internal combustion engine

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EP2324233A1 true EP2324233A1 (en) 2011-05-25
EP2324233B1 EP2324233B1 (en) 2012-08-15

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US (1) US20110202264A1 (en)
EP (1) EP2324233B1 (en)
JP (1) JP5291797B2 (en)
CN (1) CN102112729A (en)
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WO (1) WO2010015450A1 (en)

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JP5291797B2 (en) 2013-09-18
EP2324233B1 (en) 2012-08-15
WO2010015450A1 (en) 2010-02-11
DE102008041040A1 (en) 2010-02-25
CN102112729A (en) 2011-06-29
US20110202264A1 (en) 2011-08-18
JP2011530037A (en) 2011-12-15

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