EP2315657A2 - Machine and method for compacting an annular part made of a flexible material - Google Patents

Machine and method for compacting an annular part made of a flexible material

Info

Publication number
EP2315657A2
EP2315657A2 EP09740361A EP09740361A EP2315657A2 EP 2315657 A2 EP2315657 A2 EP 2315657A2 EP 09740361 A EP09740361 A EP 09740361A EP 09740361 A EP09740361 A EP 09740361A EP 2315657 A2 EP2315657 A2 EP 2315657A2
Authority
EP
European Patent Office
Prior art keywords
annular piece
machine
centering
necking
carriage
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP09740361A
Other languages
German (de)
French (fr)
Inventor
Didier André Louis Marrel
Crm
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Centre de Recherches Metallurgiques CRM ASBL
Original Assignee
Centre de Recherches Metallurgiques CRM ASBL
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Centre de Recherches Metallurgiques CRM ASBL filed Critical Centre de Recherches Metallurgiques CRM ASBL
Publication of EP2315657A2 publication Critical patent/EP2315657A2/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/30Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/0026Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting
    • B29B17/0047Compacting complete waste articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/30Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • B30B9/3003Details
    • B30B9/3021Press rams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/30Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • B30B9/3057Fluid-driven presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/30Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • B30B9/3082Presses specially adapted for particular purposes for baling; Compression boxes therefor with compression means other than rams performing a rectilinear movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2030/00Pneumatic or solid tyres or parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00Packaging other articles presenting special problems
    • B65B25/24Packaging annular articles, e.g. tyres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B27/00Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
    • B65B27/06Bundling coils of wire or like annular objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • B65B63/02Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles
    • B65B63/026Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles for compressing by feeding articles through a narrowing space
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Definitions

  • the present invention relates to the general technical field of waste treatment processes, and in particular to methods for reducing the bulk of waste for storage and subsequent processing.
  • the present invention relates more particularly to a machine for compacting an annular piece of flexible material, said machine comprising a necking passage in which the annular piece is intended to pass in force to be folded.
  • the present invention also relates to a method of compacting an annular piece of flexible material, in which the annular piece passes in force in a necking passage to be folded.
  • the invention finally relates to a system comprising a tire folded so as to form two lobes connected by a section restriction, the latter resulting from a local centripetal compression of the tire, said lobes being folded against each other.
  • annular parts by their shape, occupy a very large volume compared to the volume of material that it really represents. Indeed, if they are stacked to store or transport, their annular shape leaves empty the entire central part. In addition to the size they generate, it is difficult, depending on their size, to manipulate them in a simple way.
  • this known method requires the implementation of cutting operations of the tire prior to the actual bending of the latter. These cutting operations require the implementation of specific tools (involving investment and maintenance) and are time consuming and resources, which does not contribute to optimize the cost of the process.
  • the document FR-2 631 563 A1 also provides, once the tire cut into at least four parts, a bending operation according to two perpendicular diameters in a plane orthogonal to the axis of the tire, by force passing the tire between two plates. . More specifically, this passage force is achieved through a cylinder that acts radially on the tire, the right of any of the four notches (or cuts) previously made on the tire.
  • the four notches in question thus play the role of folding hinge for folding the tire according to the desired profile.
  • the plates form a flared entry equipped with two guide rollers with adjustable spacing.
  • the objects assigned to the invention therefore aim to remedy the various disadvantages of the prior art mentioned above, and to propose a new machine and method for compacting an annular piece of flexible material, of the tire type, which are particularly simple, reliable and cheap, which can treat annular parts of all sizes, without requiring the implementation of a prior shear said annular parts.
  • Another object of the invention is to provide a new machine and method for compacting an annular piece of flexible material which allow a particularly fast and effective folding of said annular pieces.
  • Another object of the invention is to provide a novel machine and method for compacting an annular piece of flexible material which implement particularly simple and inexpensive means.
  • Another object of the invention is to provide a novel machine and method for compacting an annular piece of flexible material which operate quickly while limiting unwanted mechanical forces may damage the machine.
  • Another object of the invention is to propose a new system comprising a tire, preferably used, to significantly reduce the size of the tire and to facilitate handling and subsequent processing.
  • a machine for compacting an annular piece of flexible material comprising a necking passage in which the annular piece is intended to pass in force to be folded, said machine characterized in that said necking passage is defined by at least one necking plate rotatably mounted so that under the thrust of said annular member, said necking plate pivots so as to be closed on said annular member to compress it.
  • the objects assigned to the invention are also achieved by means of a method of compacting an annular piece of flexible material, in which the annular piece passes in force in a necking passage to be folded, characterized in that said narrowing passage is delimited by at least one necking plate rotatably mounted and in that under the thrust of said annular piece, said necking plate pivots so as to be closed on said annular piece to compress it.
  • Figure 1 illustrates, in a schematic front view, a compacting machine according to the invention.
  • FIG. 2 illustrates, in a schematic side view, the machine of FIG. 1.
  • FIG. 3 illustrates a step of receiving and centering the tire implemented in the context of the method according to the invention, using the machine of FIGS. 1 and 2.
  • FIG. 4 illustrates a pre-compression step of the method according to the invention, carried out using the machine of FIGS. 1 and 2.
  • FIG. 5 illustrates a folding step of the method according to the invention, carried out using the machine of FIGS. 1 and 2.
  • FIG. 6 illustrates a binding step implemented as part of the process according to the invention, carried out using the machine of FIGS. 1 and 2.
  • FIG. 7 illustrates a step of releasing the method according to the invention, carried out with the help of the machine of FIGS. 1 and 2, and making it possible to obtain a system according to the invention.
  • the invention relates to a machine 1 for compacting an annular piece 2 of flexible material.
  • the annular piece 2 in question thus has a circular shape, and preferably a symmetry of revolution about an axis of symmetry perpendicular to the plane of the sheet bearing the figures 3 to 7.
  • the machine is designed to compact an annular piece made of flexible material having a shape of revolution generated by the rotation of a U-shaped profile around an axis of revolution, the U arms extending substantially perpendicular to said axis of rotation, towards the latter.
  • flexible material is meant here an elastic material, easily deformable, such as rubber.
  • the machine 1 thus makes it possible to shrink the annular piece 2, that is to say to make a reduction of the empty central section 2A circumscribed by the annular piece 2, in order to reduce the 'congestion of the latter.
  • the machine 1 according to the invention can be described as shrinking machine.
  • the reduction in size operated by the machine 1 facilitates handling, storage and transport of the annular piece 2, the size of which can be reduced for example by about 60 to 70% by the machine 1.
  • the machine 1 according to the invention is a tire compacting machine, and more preferably used tires, to reduce the storage volume and transport of the latter.
  • the machine 1 is thus specifically designed to compact an annular part 2 constituted by a tire.
  • a tire conventionally has a tread 3 from the lateral ends of which two blanks 3A extend.
  • reference will be made exclusively, for the sake of simplicity and brevity of description, to a machine 1 for compacting used tires, it being understood however that the invention is absolutely not limited to this preferred application.
  • the machine 1 comprises a necking passage 4 in which the annular piece 2 is intended to pass in force to be folded.
  • the machine 1 comprises means for forcing the annular piece 2 through the necking passage 4, the path of the annular piece 2 in the necking passage 4 operating a folding deformation of the annular piece 2
  • the necking passage 4 is designed to operate on the workpiece annular 2, during its path along the necking passage 4, a compression action which is exerted diametrically, that is to say in the mean plane of the empty section 2A.
  • the narrowing passage 4 is delimited by at least one necking plate 5 rotatably mounted so that under the thrust of the annular piece 2 (caused by the passage of force in the necking passage 4) , said necking plate 5 pivots so as to be closed on the annular piece 2 to compress it.
  • the narrowing passage 4 is of variable conformation, and more precisely of variable passage section, the variation of the conformation of the narrowing passage 4 being controlled by the thrust exerted by the annular piece 2 on the plate. 5 when the annular piece 2 passes in force in the necking passage 4.
  • the necking plate 5 is preferably mounted to free rotation, so as to be naturally set in motion under the effect of the passage of the annular part. 2 in the necking passage 4.
  • the narrowing passage 4 closes gradually and automatically on the annular piece 2 as the latter advances in the necking passage 4. This facilitates the inlet of the annular piece 2 in the necking passage 4, and without the recourse to specific members of the type flared entry or guide rollers is n necessary.
  • the use of a necking plate 5 mounted free rotation automatically optimizes the positioning of the annular part 2 relative to the passage of necking 4, which allows to limit the risks to bend the annular part 2 incorrectly because of a bad positioning of the latter.
  • the implementation of a narrowing passage 4 formed at least in part of a rotating, mobile necking plate 5 makes it possible to compact the annular piece 2 in an extremely fast, simple and efficient manner, making it particularly useless the use of a prior cutting of the annular part 2.
  • the machine 1 is thus devoid of cutting means of the annular part 2, and in particular is devoid of means for cutting the annular piece 2 prior to its passage in force in the necking passage 4.
  • the narrowing passage 4 is delimited by two necking plates 5, 6 each rotatably mounted so that under the thrust of the annular piece 2, caused by the relative displacement of the narrowing passage 4 and the annular piece 2, said necking plates 5, 6 pivot so as to come close on the annular piece 2 to compress it.
  • the plates 5, 6 are substantially identical and mounted vis-à-vis, symmetrically with respect to a median plane, represented by the axis XX 'in FIG. 1.
  • the necking plates 5, 6 are advantageously constituted by steel plates whose width is substantially greater than or equal to the width of the tread 3 of the tire forming the annular piece 2 to be compacted.
  • Each necking plate 5, 6 is mounted for free rotation along a corresponding axis 5A, 6A which preferably extends substantially parallel to the axis of symmetry of the tire, when the latter is to force into the narrowing passage 4, as illustrated in FIG.
  • Each axis of rotation 5A, 6A is preferably positioned equidistant from an axis XX 'coinciding with a diameter of the tire, so that the necking plates 5, 6 act simultaneously and symmetrically as the pressure increases. tire advancement in the narrowing passage 4.
  • the machine 1 comprises means for receiving and centering the annular piece 2.
  • the receiving and centering means 7 is intended to receive and support the annular piece 2 which will be the object of the invention. compaction.
  • This reception and centering means 7 advantageously comprises a longitudinal centering means 8, on which the annular piece 2 is intended to rest in a predetermined longitudinal position which it preferably adopts naturally under the effect of its own weight.
  • the longitudinal centering means 8 is designed to interact with the annular piece 2 so that this is in a predetermined position (shown in FIG. 3) centered on the median axis XX 'of the necking passage 4.
  • the longitudinal centering means 8 is advantageously designed so that the annular piece 2 rests on on said longitudinal centering means 8 by its edge, that is to say by its tread 3 when the annular piece 2 is constituted by a tire as illustrated.
  • the longitudinal centering means 8 advantageously comprises two longitudinal centering tubes 8A which extend substantially parallel to the axis of symmetry of the annular piece 2 and to the axes of rotation 5A, 6A of the necking plates 5, 6.
  • the receiving and centering means 7 comprises a lateral centering means 9 (shown only in FIG. 2) making it possible to correctly position the annular piece 2 in the lateral direction (represented by the axis YY 'in FIG. 2). perpendicular to the longitudinal direction.
  • the lateral centering means 9 is provided with at least one movable clamping plate 9A, and preferably with two movable clamping plates 9A, 9B providing lateral centering of the annular piece 2.
  • the two clamping plates 9A and 9B are advantageously mounted on a slide, and are displaced, preferably symmetrically, by a crank-handle system 10A advantageously actuated by a jack 10B, as illustrated in FIG.
  • the receiving and centering means 7 comprises a sliding receiving and centering carriage 11.
  • the receiving and centering carriage 11 slides in the vertical direction represented by the axis X-X ', which direction corresponds to the direction of the relative displacement of the annular piece 2 and the necking passage 4.
  • the receiving and centering carriage 11 is slidably mounted on a frame 12 between a low abutment position, illustrated in FIGS. 5 to 7, and an upper abutment position, illustrated in FIGS. 1 to 3.
  • the centering receiving carriage 11 is subjected to the action of one (or two, as illustrated) return spring (s) 110, so as to be permanently recalled in its upper abutment position.
  • the machine 1 further comprises a sliding pre-compression trolley 13 on which is mounted the narrowing passage 4, that is to say that the (or, according to the embodiment) plate (s) of 5, 6 are pivotally mounted on the pre-compression carriage 13.
  • the pre-compression carriage 13 is slidably mounted on the frame 12.
  • the machine 1 comprises an actuating means 14 (visible in FIG. 2) of the pre-compression carriage 13 designed to control the displacement of the pre-compression carriage 13, that is to say preferably to make slide said pre-compression carriage 13 in the direction shown by the axis X-X '.
  • the actuating means 14 comprises a jack 15 which actuates the pre-compression carriage 13 to effect the displacement of the latter between an upper abutment position (illustrated in FIGS. 1 to 3) and a lower abutment position ( illustrated in Figures 5-7).
  • the pre-compression carriage 13 is designed to move the centering receiving carriage 11 as it moves, by means of the annular piece 2 resting on the latter.
  • the pre-compression carriage 13 is positioned above the receiving and centering carriage 11, so that the annular part 2 is interposed between the receiving and centering carriage 11 (and more precisely the tubes 8A). and the pre-compression trolley 13 (and more specifically the necking plates 5, 6).
  • the necking plates 5, 6 abut on the annular piece 2 and exert a downward thrust on the latter, thrust descending vertical which is transmitted through the tubes 8A to the receiving carriage and centering 11.
  • the latter under the effect of this downward thrust, leaves its upper abutment and return position to descend, against the action of the springs 110, to its lower abutment position.
  • This descent sequence of the reception and centering carriage 11 is illustrated in FIGS. 3 and 4.
  • the annular part 2 simultaneously undergoes a gradual deformation, which will be described in more detail below.
  • the machine 1 according to the invention further comprises a thrust member 16, said narrowing passage 4 and push member 16 being movable relative to each other to force the annular piece 2 into the narrowing passage 4.
  • the thrust member 16 and the pre-compression trolley 13 are mounted movable relative to each other, so as to exert on the annular piece 2 an effort tending to passing the latter into the air gap of the necking plates 5, 6 forming the narrowing passage 4.
  • machine 1 is designed to perform the following sequence of operations:
  • the actuating means 14 of the pre-compression carriage 13 slides the pre-compression carriage 13 in the direction X-X '(downwards).
  • the pre-compression carriage 13 in turn pushes the receiving and centering carriage 11 through the annular piece 2 resting on said receiving and centering carriage 11, to bring and hold it in a abutment position, corresponding in this case to the lower abutment position.
  • the movement of the receiving and centering carriage 11 towards said abutment (lower) position presses the annular piece 2 against the thrust member 16, which generates a pre-folding (or pre-compression) of the annular piece 2 as shown in Figure 4.
  • the push member 16 then exerts on the annular part 2 pre-folded, while the receiving carriage and centering 11 is held in its abutment position (low) by the pre-compression trolley 13 and its means 14, a thrust (preferably upward vertical) on the annular piece 2 to force the latter in the necking passage 4.
  • the machine 1 allows a treatment of the annular part 2 according to two main stages:
  • the thrust member 16 exerts a substantially local, punctual, radially directed thrust force, preferably in the vertical direction indicated by the X-X 'axis.
  • the thrust member 16 comprises a push rod 16A actuated by a jack 16B.
  • the push rod 16A is formed directly by the rod of the jack 16B, said rod 16A being guided by a centering flange 17, fixed on the nose of the jack 16B and having a guide ring.
  • the push rod 16A also acts as the release rod of the workpiece 2.
  • the machine 1 is designed to also ensure binding of the compressed annular piece 2 at the outlet of the necking passage 4.
  • the binding of the compressed annular piece 2 ie say, the annular piece 2 folded
  • the binding advantageously consists in encircling (around the axis X-X ') the annular piece 2 folded, by one or more links (for example at least two links) according to any known method.
  • the invention also relates as such to a method of compacting an annular piece 2 made of flexible material, which advantageously constitutes a method of compacting tires to reduce the storage and transport volume of the latter.
  • the method according to the invention is advantageously intended to be implemented using the machine 1 according to the invention.
  • the method according to the invention is a method in which the annular piece 2 passes in force in a narrowing passage 4 to be folded.
  • the narrowing passage 4 is delimited by at least one necking plate 5 rotatably mounted, said necking plate 5 pivoting, under the thrust of the annular piece 2, so as to come close on the annular piece 2 to compress it.
  • the narrowing passage 4 is advantageously delimited by two plates of 5 shrimp, 6 each rotatably mounted so that under the thrust of the annular piece 2, the necking plates 5, 6 pivot so as to come close on the annular piece 2 to compress it.
  • the method according to the invention comprises a step of receiving and centering the annular piece 2, illustrated in FIG. 3.
  • This receiving and centering step corresponds to a loading operation of the compacting machine 1 with a annular piece 2 in flexible material to compact.
  • the said necking plate (s) 5, 6 are pivotally mounted on a sliding pre-compression carriage 13, as explained in the foregoing.
  • the method furthermore advantageously comprises a pre-compression step (illustrated in FIG. 4) in which the pre-compression carriage 13 slides so as to push the reception and centering carriage 11 through the annular part 2 resting on the latter, to bring and maintain the receiving carriage and centering 11 in a stop position (corresponding to the low position mentioned in the foregoing).
  • a pre-compression step illustrated in FIG. 4 in which the pre-compression carriage 13 slides so as to push the reception and centering carriage 11 through the annular part 2 resting on the latter, to bring and maintain the receiving carriage and centering 11 in a stop position (corresponding to the low position mentioned in the foregoing).
  • the movement of the receiving and centering carriage 11 towards said stop position pressing the annular piece 2 against a thrust member 16, which generates a pre-folding of the annular piece 2.
  • the reaction thrust exerted by the annular piece 2 on the necking plates 5, 6 leads the latter to pivot symmetrically along their respective axes 5A, 6A, so that at the end of this pre-compression step, said necking plates 5, 6 form an inverted V-shaped profile, as illustrated in FIG. 4.
  • the thrust member 16 preferably has a vertical reaction force. ascending significantly localized.
  • the annular piece 2 pre-folded has a bilobed shape, that is to say, it forms two lobes (shaped loops) connected by a section restriction corresponding to the place where is exerted the action of the thrust member 16 on the annular piece 2.
  • the method according to the invention comprises a folding step (also referred to as a "shrinking step") during which the thrust member 16 exerts on the annular piece 2 pre-folded (obtained at the end of the pre-compression step), while the centering receiving carriage 11 is held in its abutment position, a thrust (preferably vertical upward) on the annular piece 2 to pass through. force the latter in the necking passage 4.
  • the pre-compression carriage 13 is held stationary and the pre-bent part 2 is pushed between the necking plates 5, 6 by the pushing member 16.
  • the thrust member 16 advantageously has a radial thrust, preferably localized, on the annular piece 2.
  • the method advantageously comprises a step of binding the compressed annular piece 2 at the outlet of the necking passage 4, as explained in the foregoing.
  • the invention also relates as such to a system 20 obtainable by the method according to the invention.
  • This system 20 comprises a tire (preferably used) folded so as to form two lobes 20A, 20B, connected by a section restriction, the latter resulting from a local centripetal compression of the tire, said lobes 20A, 20B being folded down. against the other, as shown in Figures 6 and 7.
  • the tire thus folded is substantially whole, that is to say, it has not been the subject of material removal like cutting or shearing.
  • the system 20 according to the invention comprises a crude tire, substantially devoid of cutting or punching.
  • the system 20 according to the invention comprises a means 21 for holding the tire thus folded.
  • the means 21 for holding the folded tire preferably comprises at least one link 21A surrounding the folded tire, and for example three links as in the example illustrated in the figures.
  • the invention finds its industrial application in the compacting of flexible parts.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Tyre Moulding (AREA)
  • Forging (AREA)
  • Processing Of Solid Wastes (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

The invention relates to a machine (1) for compacting an annular part (2) made of flexible material, said machine (1) including a swage channel (4) through which the annular part (2) is intended to pass forcibly so as to be folded, said machine (1) being characterized in that said swage channel (4) is defined by at least one swage plate (5) rotatably mounted such that, under the pressure of said annular part (2), said swage plate (5) pivots so as to close on said annular part (2) to compress the latter. The invention further relates to swage machines.

Description

MACHINE ET PROCEDE POUR COMPACTER UNE PIECE ANNULAIRE EN MACHINE AND METHOD FOR COMPACTING AN ANNULAR WORKPIECE
MATIERE SOUPLESOFT MATERIAL
DOMAINE TECHNIQUETECHNICAL AREA
La présente invention est relative au domaine technique général des procédés de traitement des déchets, et en particulier des procédés visant à réduire l'encombrement des déchets en vue de leur stockage et de leur traitement ultérieur.The present invention relates to the general technical field of waste treatment processes, and in particular to methods for reducing the bulk of waste for storage and subsequent processing.
La présente invention concerne plus particulièrement une machine pour compacter une pièce annulaire en matière souple, ladite machine comprenant un passage de rétreint dans lequel la pièce annulaire est destinée à passer en force pour être pliée.The present invention relates more particularly to a machine for compacting an annular piece of flexible material, said machine comprising a necking passage in which the annular piece is intended to pass in force to be folded.
La présente invention concerne également un procédé de compactage d'une pièce annulaire en matière souple, dans lequel la pièce annulaire passe en force dans un passage de rétreint pour être pliée.The present invention also relates to a method of compacting an annular piece of flexible material, in which the annular piece passes in force in a necking passage to be folded.
L'invention concerne enfin, un système comprenant un pneu plié de façon à former deux lobes reliés par une restriction de section, cette dernière résultant d'une compression centripète locale du pneu, lesdits lobes étant rabattus l'un contre l'autre.The invention finally relates to a system comprising a tire folded so as to form two lobes connected by a section restriction, the latter resulting from a local centripetal compression of the tire, said lobes being folded against each other.
TECHNIQUE ANTERIEUREPRIOR ART
Les pièces annulaires, de par leur forme, occupent un volume très important par rapport au volume de matière qu'elle représente réellement. En effet, si on les empile pour les stocker ou les transporter, leur forme annulaire laisse vide toute la partie centrale. Outre l'encombrement qu'elles génèrent, il est difficile, selon leur taille, de les manipuler de façon simple.The annular parts, by their shape, occupy a very large volume compared to the volume of material that it really represents. Indeed, if they are stacked to store or transport, their annular shape leaves empty the entire central part. In addition to the size they generate, it is difficult, depending on their size, to manipulate them in a simple way.
Cet encombrement important des pièces annulaires s'avère poser des problèmes considérables en ce qui concerne notamment le traitement des pneus usagés. II s'avère donc extrêmement judicieux (en particulier d'un point de vue économique) de compacter les pneus usagés préalablement à leur stockage et à leur transport ultérieur.This large size of the annular parts is proving to be considerable problems especially with regard to the treatment of used tires. It is therefore extremely wise (especially from an economic point of view) to compact the used tires prior to their storage and subsequent transport.
A cet effet, il est connu du document FR-2 631 563 A1 de plier les pneus usagés suivant deux diamètres perpendiculaires dans un plan orthogonal à l'axe du pneu, le pneu ainsi plié étant ligaturé pour être maintenu sous sa forme pliée.For this purpose, it is known from FR-2 631 563 A1 to fold the used tires in two perpendicular diameters in a plane orthogonal to the tire axis, the tire thus folded being ligated to be maintained in its folded form.
Le procédé décrit dans le document FR-2 631 563 permet ainsi de diminuer de façon significative l'encombrement du pneu.The method described in document FR-2 631 563 thus makes it possible to significantly reduce the size of the tire.
Il n'en présente pas moins un certain nombre d'inconvénients.Nevertheless, it presents a number of disadvantages.
En premier lieu, ce procédé connu nécessite la mise en œuvre d'opérations de découpe du pneu préalablement au pliage proprement dit de ce dernier. Ces opérations de découpe nécessitent la mise en œuvre d'un outillage spécifique (impliquant un investissement et de la maintenance) et sont consommatrices de temps et de ressources, ce qui ne contribue pas à optimiser le coût de revient du procédé.In the first place, this known method requires the implementation of cutting operations of the tire prior to the actual bending of the latter. These cutting operations require the implementation of specific tools (involving investment and maintenance) and are time consuming and resources, which does not contribute to optimize the cost of the process.
De surcroît, ces opérations de découpe génèrent au moins quatre chutes de pneu par pneu, ces chutes constituant autant de déchets supplémentaires à traiter, ce qui ne va bien entendu là encore pas dans le sens d'une réduction de la complexité et des coûts de traitement.In addition, these cutting operations generate at least four tire falls per tire, these falls constituting as much additional waste to be treated, which is of course again not in the sense of reducing the complexity and cost of treatment.
Le document FR-2 631 563 A1 prévoit également, une fois le pneu découpé en au moins quatre parties, une opération de pliage selon deux diamètres perpendiculaires dans un plan orthogonal à l'axe du pneu, par passage en force du pneu entre deux plaques. Plus précisément, ce passage en force est réalisé grâce à un vérin qui agit radialement sur le pneu, au droit de l'une quelconque des quatre entailles (ou découpes) réalisées auparavant sur le pneu. Les quatre entailles en question jouent ainsi le rôle de charnière de pliage permettant un pliage du pneu selon le profil souhaité. Afin de faciliter l'opération de pliage, les plaques forment une entrée évasée équipée de deux galets de guidage à entraxe réglable. La présence de ces composants mécaniques contribue bien entendu à accroître la complexité de conception de la machine et en augmente le risque de défaillance (par exemple par grippage de l'un ou l'autre des galets). Enfin, le seul passage en force du pneu entre les plaques ne suffit pas nécessairement pour obtenir un pliage suffisamment serré. Par conséquent, l'une des plaques entre lesquelles le pneu passe en force pour être plié est montée à translation par l'intermédiaire d'un vérin qui permet d'effectuer un serrage final du pneu. Cette opération de serrage final à l'aide d'un vérin vient bien entendu accroître elle aussi la complexité de conception de la machine, et consomme du temps de cycle et de l'énergie.The document FR-2 631 563 A1 also provides, once the tire cut into at least four parts, a bending operation according to two perpendicular diameters in a plane orthogonal to the axis of the tire, by force passing the tire between two plates. . More specifically, this passage force is achieved through a cylinder that acts radially on the tire, the right of any of the four notches (or cuts) previously made on the tire. The four notches in question thus play the role of folding hinge for folding the tire according to the desired profile. In order to facilitate the folding operation, the plates form a flared entry equipped with two guide rollers with adjustable spacing. The presence of these mechanical components contributes, of course, to increasing the complexity of design of the machine and increases the risk of failure (for example by seizing one or other of the rollers). Finally, the only force passage of the tire between the plates is not necessarily sufficient to obtain a sufficiently tight bend. Therefore, one of the plates between which the tire passes force to be bent is mounted in translation by means of a jack which allows a final tightening of the tire. This final tightening operation with a jack of course also increases the complexity of design of the machine, and consumes cycle time and energy.
EXPOSE DE L'INVENTIONSUMMARY OF THE INVENTION
Les objets assignés à l'invention visent en conséquence à porter remède aux différents inconvénients de l'art antérieur mentionnés précédemment, et à proposer de nouveaux machine et procédé pour compacter une pièce annulaire en matière souple, du genre pneu, qui soient particulièrement simples, fiables et bon marché, qui puissent traiter des pièces annulaires de toutes tailles, et ce sans exiger la mise en œuvre d'un cisaillage préalable desdites pièces annulaires.The objects assigned to the invention therefore aim to remedy the various disadvantages of the prior art mentioned above, and to propose a new machine and method for compacting an annular piece of flexible material, of the tire type, which are particularly simple, reliable and cheap, which can treat annular parts of all sizes, without requiring the implementation of a prior shear said annular parts.
Un autre objet de l'invention vise à proposer de nouveaux machine et procédé pour compacter une pièce annulaire en matière souple qui permettent un pliage particulièrement rapide et efficace desdites pièces annulaires.Another object of the invention is to provide a new machine and method for compacting an annular piece of flexible material which allow a particularly fast and effective folding of said annular pieces.
Un autre objet de l'invention vise à proposer de nouveaux machine et procédé pour compacter une pièce annulaire en matière souple qui mettent en œuvre des moyens particulièrement simples et bon marché.Another object of the invention is to provide a novel machine and method for compacting an annular piece of flexible material which implement particularly simple and inexpensive means.
Un autre objet de l'invention vise à proposer de nouveaux machine et procédé pour compacter une pièce annulaire en matière souple qui opèrent de façon rapide tout en limitant les efforts mécaniques intempestifs susceptibles d'endommager la machine.Another object of the invention is to provide a novel machine and method for compacting an annular piece of flexible material which operate quickly while limiting unwanted mechanical forces may damage the machine.
Un autre objet de l'invention vise à proposer de nouveaux machine et procédé pour compacter une pièce annulaire en matière souple qui soient facilement automatisables et permettent des cadences rapides. Un autre objet de l'invention vise à proposer de nouveaux machine et procédé pour compacter une pièce annulaire en matière souple qui permettent de réduire de façon significative, par exemple jusqu'à environ 70%, l'encombrement de ladite pièce annulaire.Another object of the invention is to provide a novel machine and method for compacting an annular piece made of flexible material that are easily automated and allow fast rates. Another object of the invention is to provide a novel machine and method for compacting an annular piece of flexible material which can significantly reduce, for example up to about 70%, the size of said annular piece.
Un autre objet de l'invention vise à proposer un nouveau système comprenant un pneu, de préférence usagé, permettant de réduire de façon extrêmement significative l'encombrement du pneu et d'en faciliter la manutention et le traitement ultérieur.Another object of the invention is to propose a new system comprising a tire, preferably used, to significantly reduce the size of the tire and to facilitate handling and subsequent processing.
Les objets assignés à l'invention sont atteints à l'aide d'une machine pour compacter une pièce annulaire en matière souple, ladite machine comprenant un passage de rétreint dans lequel la pièce annulaire est destinée à passer en force pour être pliée, ladite machine étant caractérisée en ce que ledit passage de rétreint est délimité par au moins une plaque de rétreint montée à rotation pour que sous la poussée de ladite pièce annulaire, ladite plaque de rétreint pivote de façon à venir se refermer sur ladite pièce annulaire pour la comprimer.The objects assigned to the invention are achieved by means of a machine for compacting an annular piece of flexible material, said machine comprising a necking passage in which the annular piece is intended to pass in force to be folded, said machine characterized in that said necking passage is defined by at least one necking plate rotatably mounted so that under the thrust of said annular member, said necking plate pivots so as to be closed on said annular member to compress it.
Les objets assignés à l'invention sont également atteints à l'aide d'un procédé de compactage d'une pièce annulaire en matière souple, dans lequel la pièce annulaire passe en force dans un passage de rétreint pour être pliée, caractérisé en ce que ledit passage de rétreint est délimité par au moins une plaque de rétreint montée à rotation et en ce que sous la poussée de ladite pièce annulaire, ladite plaque de rétreint pivote de façon à venir se refermer sur ladite pièce annulaire pour la comprimer.The objects assigned to the invention are also achieved by means of a method of compacting an annular piece of flexible material, in which the annular piece passes in force in a necking passage to be folded, characterized in that said narrowing passage is delimited by at least one necking plate rotatably mounted and in that under the thrust of said annular piece, said necking plate pivots so as to be closed on said annular piece to compress it.
Les objets assignés à l'invention sont enfin également atteints à l'aide d'un système comprenant un pneu plié de façon à former deux lobes reliés par une restriction de section, cette dernière résultant d'une compression centripète locale du pneu, lesdits lobes étant rabattus l'un contre l'autre, caractérisé en ce que ledit pneu est sensiblement entier. DESCRIPTIF SOMMAIRE DES DESSINSThe objects assigned to the invention are finally also achieved by means of a system comprising a tire folded so as to form two lobes connected by a section restriction, the latter resulting from a local centripetal compression of the tire, said lobes being folded against each other, characterized in that said tire is substantially whole. SUMMARY DESCRIPTION OF THE DRAWINGS
D'autres particularités et avantages de l'invention apparaîtront et ressortiront plus en détails à la lecture de la description faite ci-après, en référence aux dessins annexés, donnés à titre purement illustratif et non limitatif, dans lesquels :Other features and advantages of the invention will appear and will appear in more detail on reading the description given below, with reference to the accompanying drawings, given for purely illustrative and non-limiting purposes, in which:
La figure 1 illustre, selon une vue schématique de face, une machine de compactage conforme à l'invention.Figure 1 illustrates, in a schematic front view, a compacting machine according to the invention.
La figure 2 illustre, selon une vue schématique de côté, la machine de la figure 1.FIG. 2 illustrates, in a schematic side view, the machine of FIG. 1.
La figure 3 illustre une étape de réception et de centrage du pneu mis en œuvre dans le cadre du procédé conforme à l'invention, à l'aide de la machine des figures 1 et 2.FIG. 3 illustrates a step of receiving and centering the tire implemented in the context of the method according to the invention, using the machine of FIGS. 1 and 2.
La figure 4 illustre une étape de pré-compression du procédé conforme à l'invention, réalisée à l'aide de la machine des figures 1 et 2.FIG. 4 illustrates a pre-compression step of the method according to the invention, carried out using the machine of FIGS. 1 and 2.
La figure 5 illustre une étape de pliage du procédé conforme à l'invention, réalisée à l'aide de la machine des figures 1 et 2.FIG. 5 illustrates a folding step of the method according to the invention, carried out using the machine of FIGS. 1 and 2.
La figure 6 illustre une étape de liage mise en œuvre dans le cadre du procédé conforme à l'invention, réalisée à l'aide de la machine des figures 1 et 2.FIG. 6 illustrates a binding step implemented as part of the process according to the invention, carried out using the machine of FIGS. 1 and 2.
La figure 7 illustre une étape de libération du procédé conforme à l'invention, réalisée à l'aide de la machine des figures 1 et 2, et permettant d'obtenir un système conforme à l'invention.FIG. 7 illustrates a step of releasing the method according to the invention, carried out with the help of the machine of FIGS. 1 and 2, and making it possible to obtain a system according to the invention.
MEILLEURE MANIERE DE REALISER L'INVENTIONBEST MODE OF REALIZING THE INVENTION
Selon un premier aspect, l'invention concerne une machine 1 pour compacter une pièce annulaire 2 en matière souple. La pièce annulaire 2 en question présente ainsi une forme circulaire, et de préférence une symétrie de révolution autour d'un axe de symétrie perpendiculaire au plan de la feuille portant les figures 3 à 7. De préférence, la machine est conçue pour compacter une pièce annulaire en matière souple présentant une forme de révolution engendrée par la rotation d'un profil en U autour d'un axe de révolution, les bras du U s'étendant sensiblement perpendiculairement audit axe de rotation, en direction de ce dernier. Par « matière souple », on désigne ici une matière élastique, aisément déformable, tel que le caoutchouc. Dans l'exemple illustré aux figures, la machine 1 permet ainsi de rétreindre la pièce annulaire 2, c'est- à-dire d'opérer une réduction de la section centrale vide 2A circonscrite par la pièce annulaire 2, en vue de réduire l'encombrement de cette dernière. La machine 1 conforme à l'invention peut être ainsi qualifiée de machine de rétreint. La réduction d'encombrement opérée par la machine 1 permet de faciliter la manipulation, le stockage et le transport de la pièce annulaire 2, dont l'encombrement peut être réduit par exemple d'environ 60 à 70 % par la machine 1.According to a first aspect, the invention relates to a machine 1 for compacting an annular piece 2 of flexible material. The annular piece 2 in question thus has a circular shape, and preferably a symmetry of revolution about an axis of symmetry perpendicular to the plane of the sheet bearing the figures 3 to 7. Preferably, the machine is designed to compact an annular piece made of flexible material having a shape of revolution generated by the rotation of a U-shaped profile around an axis of revolution, the U arms extending substantially perpendicular to said axis of rotation, towards the latter. By "flexible material" is meant here an elastic material, easily deformable, such as rubber. In the example illustrated in the figures, the machine 1 thus makes it possible to shrink the annular piece 2, that is to say to make a reduction of the empty central section 2A circumscribed by the annular piece 2, in order to reduce the 'congestion of the latter. The machine 1 according to the invention can be described as shrinking machine. The reduction in size operated by the machine 1 facilitates handling, storage and transport of the annular piece 2, the size of which can be reduced for example by about 60 to 70% by the machine 1.
De préférence, la machine 1 conforme à l'invention constitue une machine de compactage de pneus, et plus préférentiellement de pneus usagés, pour réduire le volume de stockage et de transport de ces derniers.Preferably, the machine 1 according to the invention is a tire compacting machine, and more preferably used tires, to reduce the storage volume and transport of the latter.
Dans ce cas de figure préférentiel, qui correspond à l'exemple illustré, la machine 1 est ainsi spécifiquement conçue pour compacter une pièce annulaire 2 constituée par un pneu. Un tel pneu présente classiquement une bande de roulement 3 à partir des extrémités latérales de laquelle s'étendent deux flans 3A. Dans ce qui suit, il sera exclusivement fait référence, pour des raisons de simplicité et de concision de description, à une machine 1 pour compacter des pneus usagés, étant entendu cependant que l'invention n'est absolument pas limitée à cette application préférentielle.In this preferred embodiment, which corresponds to the illustrated example, the machine 1 is thus specifically designed to compact an annular part 2 constituted by a tire. Such a tire conventionally has a tread 3 from the lateral ends of which two blanks 3A extend. In the following, reference will be made exclusively, for the sake of simplicity and brevity of description, to a machine 1 for compacting used tires, it being understood however that the invention is absolutely not limited to this preferred application.
Conformément à l'invention, la machine 1 comprend un passage de rétreint 4 dans lequel la pièce annulaire 2 est destinée à passer en force pour être pliée. En d'autres termes, la machine 1 comprend des moyens permettant de forcer la pièce annulaire 2 à travers le passage de rétreint 4, le trajet de la pièce annulaire 2 dans le passage de rétreint 4 opérant une déformation de pliage de la pièce annulaire 2. De préférence, comme illustré aux figures, le passage de rétreint 4 est conçu pour opérer sur la pièce annulaire 2, lors de son trajet le long du passage de rétreint 4, une action de compression qui s'exerce de façon diamétrale, c'est-à-dire dans le plan moyen de la section vide 2A. Selon l'invention, le passage de rétreint 4 est délimité par au moins une plaque de rétreint 5 montée à rotation pour que sous la poussée de la pièce annulaire 2 (occasionnée par le passage en force de cette dernière dans le passage de rétreint 4), ladite plaque de rétreint 5 pivote de façon à venir se refermer sur la pièce annulaire 2 pour la comprimer. En d'autres termes, le passage de rétreint 4 est à conformation variable, et plus précisément à section de passage variable, la variation de la conformation du passage de rétreint 4 étant commandée par la poussée exercée par la pièce annulaire 2 sur la plaque de rétreint 5 lorsque la pièce annulaire 2 passe en force dans le passage de rétreint 4. La plaque de rétreint 5 est ainsi de préférence montée à rotation libre, de façon à pouvoir être naturellement mise en mouvement sous l'effet du passage de la pièce annulaire 2 dans le passage de rétreint 4. Grâce à cette caractéristique technique, le passage de rétreint 4 se referme progressivement et automatiquement sur la pièce annulaire 2 au fur et à mesure de l'avancée de cette dernière dans le passage de rétreint 4. Cela facilite l'entrée de la pièce annulaire 2 dans le passage de rétreint 4, et ce sans que le recours à des organes spécifiques du genre entrée évasée ou galets de guidage ne soit nécessaire.According to the invention, the machine 1 comprises a necking passage 4 in which the annular piece 2 is intended to pass in force to be folded. In other words, the machine 1 comprises means for forcing the annular piece 2 through the necking passage 4, the path of the annular piece 2 in the necking passage 4 operating a folding deformation of the annular piece 2 Preferably, as illustrated in the figures, the necking passage 4 is designed to operate on the workpiece annular 2, during its path along the necking passage 4, a compression action which is exerted diametrically, that is to say in the mean plane of the empty section 2A. According to the invention, the narrowing passage 4 is delimited by at least one necking plate 5 rotatably mounted so that under the thrust of the annular piece 2 (caused by the passage of force in the necking passage 4) , said necking plate 5 pivots so as to be closed on the annular piece 2 to compress it. In other words, the narrowing passage 4 is of variable conformation, and more precisely of variable passage section, the variation of the conformation of the narrowing passage 4 being controlled by the thrust exerted by the annular piece 2 on the plate. 5 when the annular piece 2 passes in force in the necking passage 4. The necking plate 5 is preferably mounted to free rotation, so as to be naturally set in motion under the effect of the passage of the annular part. 2 in the necking passage 4. With this technical feature, the narrowing passage 4 closes gradually and automatically on the annular piece 2 as the latter advances in the necking passage 4. This facilitates the inlet of the annular piece 2 in the necking passage 4, and without the recourse to specific members of the type flared entry or guide rollers is n necessary.
La progressivité de l'effort de compression exercé par le passage de rétreint 4, grâce au pivotement naturel de la plaque de rétreint 5, permet en outre de réaliser une compression importante de la pièce annulaire 2, en réduisant le risque de mettre en œuvre des efforts mécaniques susceptibles de détériorer la machine 1. De plus, le recours à une plaque de rétreint 5 montée à rotation libre permet d'optimiser automatiquement le positionnement de la pièce annulaire 2 relativement au passage de rétreint 4, ce qui permet de limiter les risques de plier incorrectement la pièce annulaire 2 du fait d'un mauvais positionnement de cette dernière.The progressivity of the compression force exerted by the narrowing passage 4, thanks to the natural pivoting of the necking plate 5, also makes it possible to significantly compress the annular piece 2, reducing the risk of implementing mechanical stresses likely to damage the machine 1. In addition, the use of a necking plate 5 mounted free rotation automatically optimizes the positioning of the annular part 2 relative to the passage of necking 4, which allows to limit the risks to bend the annular part 2 incorrectly because of a bad positioning of the latter.
En définitive, la mise en œuvre d'un passage de rétreint 4 formé au moins en partie d'une plaque de rétreint 5 mobile, rotative, permet de compacter la pièce annulaire 2 de façon extrêmement rapide, simple et efficace, rendant en particulier inutile le recours à un découpage préalable de la pièce annulaire 2. De préférence, la machine 1 est ainsi dépourvue de moyens de découpe de la pièce annulaire 2, et en particulier est dépourvue de moyens pour découper la pièce annulaire 2 préalablement à son passage en force dans le passage de rétreint 4.Ultimately, the implementation of a narrowing passage 4 formed at least in part of a rotating, mobile necking plate 5 makes it possible to compact the annular piece 2 in an extremely fast, simple and efficient manner, making it particularly useless the use of a prior cutting of the annular part 2. Preferably, the machine 1 is thus devoid of cutting means of the annular part 2, and in particular is devoid of means for cutting the annular piece 2 prior to its passage in force in the necking passage 4.
De préférence, comme illustré aux figures, le passage de rétreint 4 est délimité par deux plaques de rétreint 5, 6 montées chacune à rotation pour que sous la poussée de la pièce annulaire 2, occasionnée par le déplacement relatif du passage de rétreint 4 et de la pièce annulaire 2, lesdites plaques de rétreint 5, 6 pivotent de façon à venir se refermer sur la pièce annulaire 2 pour la comprimer. Avantageusement, comme illustré aux figures, les plaques 5, 6 sont sensiblement identiques et montées en vis-à-vis, de façon symétrique par rapport à un plan médian, matérialisé par l'axe X-X' sur la figure 1. Dans l'exemple illustré aux figures, les plaques de rétreint 5, 6 sont avantageusement constituées par des plaques en acier dont la largeur est sensiblement supérieure ou égale à la largeur de la bande de roulement 3 du pneu formant la pièce annulaire 2 à compacter.Preferably, as illustrated in the figures, the narrowing passage 4 is delimited by two necking plates 5, 6 each rotatably mounted so that under the thrust of the annular piece 2, caused by the relative displacement of the narrowing passage 4 and the annular piece 2, said necking plates 5, 6 pivot so as to come close on the annular piece 2 to compress it. Advantageously, as illustrated in the figures, the plates 5, 6 are substantially identical and mounted vis-à-vis, symmetrically with respect to a median plane, represented by the axis XX 'in FIG. 1. In the example illustrated in the figures, the necking plates 5, 6 are advantageously constituted by steel plates whose width is substantially greater than or equal to the width of the tread 3 of the tire forming the annular piece 2 to be compacted.
Chaque plaque de rétreint 5, 6 est montée à rotation libre selon un axe correspondant 5A, 6A qui s'étend de préférence sensiblement parallèlement à l'axe de symétrie du pneu, lorsque ce dernier se présente pour passer en force dans le passage de rétreint 4, comme illustré à la figure 3.Each necking plate 5, 6 is mounted for free rotation along a corresponding axis 5A, 6A which preferably extends substantially parallel to the axis of symmetry of the tire, when the latter is to force into the narrowing passage 4, as illustrated in FIG.
Chaque axe de rotation 5A, 6A est positionné de préférence à équidistance d'un axe X-X' confondu avec un diamètre du pneu, de telle sorte que les plaques de rétreint 5, 6 agissent de façon simultanée et symétrique au fur et à mesure de l'avancement du pneu dans le passage de rétreint 4.Each axis of rotation 5A, 6A is preferably positioned equidistant from an axis XX 'coinciding with a diameter of the tire, so that the necking plates 5, 6 act simultaneously and symmetrically as the pressure increases. tire advancement in the narrowing passage 4.
Avantageusement, la machine 1 conforme à l'invention comprend un moyen de réception et de centrage 7 de la pièce annulaire 2. Le moyen de réception et de centrage 7 est destiné à recevoir et supporter la pièce annulaire 2 qui va faire l'objet du compactage. Ce moyen de réception et de centrage 7 comporte avantageusement un moyen de centrage longitudinal 8, sur lequel la pièce annulaire 2 est destinée à reposer dans une position longitudinale prédéterminée qu'elle adopte de préférence naturellement sous l'effet de son propre poids. A cette fin, le moyen de centrage longitudinal 8 est conçu pour interagir avec la pièce annulaire 2 de façon à ce que celle-ci se trouve dans une position prédéterminée (illustrée à la figure 3) centrée sur l'axe médian X-X' du passage de rétreint 4. A cette fin, le moyen de centrage longitudinal 8 est avantageusement conçu pour que la pièce annulaire 2 repose sur ledit moyen de centrage longitudinal 8 par sa tranche, c'est-à-dire par sa bande de roulement 3 lorsque la pièce annulaire 2 est constituée par un pneu comme illustré. Pour cela, le moyen de centrage longitudinal 8 comprend avantageusement deux tubes de centrage longitudinal 8A qui s'étendent sensiblement parallèlement à l'axe de symétrie de la pièce annulaire 2 et aux axes de rotation 5A, 6A des plaques de rétreint 5, 6.Advantageously, the machine 1 according to the invention comprises means for receiving and centering the annular piece 2. The receiving and centering means 7 is intended to receive and support the annular piece 2 which will be the object of the invention. compaction. This reception and centering means 7 advantageously comprises a longitudinal centering means 8, on which the annular piece 2 is intended to rest in a predetermined longitudinal position which it preferably adopts naturally under the effect of its own weight. For this purpose, the longitudinal centering means 8 is designed to interact with the annular piece 2 so that this is in a predetermined position (shown in FIG. 3) centered on the median axis XX 'of the necking passage 4. For this purpose, the longitudinal centering means 8 is advantageously designed so that the annular piece 2 rests on on said longitudinal centering means 8 by its edge, that is to say by its tread 3 when the annular piece 2 is constituted by a tire as illustrated. For this, the longitudinal centering means 8 advantageously comprises two longitudinal centering tubes 8A which extend substantially parallel to the axis of symmetry of the annular piece 2 and to the axes of rotation 5A, 6A of the necking plates 5, 6.
Avantageusement, le moyen de réception et de centrage 7 comporte un moyen de centrage latéral 9 (représenté uniquement sur la figure 2) permettant de positionner correctement la pièce annulaire 2 selon la direction latérale (matérialisée par l'axe Y-Y' sur la figure 2) perpendiculaire à la direction longitudinale. De préférence, le moyen de centrage latéral 9 est pourvu d'au moins une plaque mobile de serrage 9A, et de préférence de deux plaques mobiles de serrage 9A, 9B assurant le centrage latéral de la pièce annulaire 2. Les deux plaques de serrage 9A et 9B sont avantageusement montées sur glissière, et sont déplacées, de préférence symétriquement, par un système bielles-manivelle 10A avantageusement actionné par un vérin 10B, comme illustré à la figure 2.Advantageously, the receiving and centering means 7 comprises a lateral centering means 9 (shown only in FIG. 2) making it possible to correctly position the annular piece 2 in the lateral direction (represented by the axis YY 'in FIG. 2). perpendicular to the longitudinal direction. Preferably, the lateral centering means 9 is provided with at least one movable clamping plate 9A, and preferably with two movable clamping plates 9A, 9B providing lateral centering of the annular piece 2. The two clamping plates 9A and 9B are advantageously mounted on a slide, and are displaced, preferably symmetrically, by a crank-handle system 10A advantageously actuated by a jack 10B, as illustrated in FIG.
Avantageusement, le moyen de réception et de centrage 7 comprend un chariot de réception et de centrage 11 coulissant. De préférence, le chariot de réception et de centrage 11 coulisse selon la direction verticale matérialisée par l'axe X-X', direction qui correspond à la direction du déplacement relatif de la pièce annulaire 2 et du passage de rétreint 4.Advantageously, the receiving and centering means 7 comprises a sliding receiving and centering carriage 11. Preferably, the receiving and centering carriage 11 slides in the vertical direction represented by the axis X-X ', which direction corresponds to the direction of the relative displacement of the annular piece 2 and the necking passage 4.
Avantageusement, le chariot de réception et de centrage 11 est monté à coulissement sur un bâti 12 entre une position basse de butée, illustrée aux figures 5 à 7, et une position haute de butée, illustrée aux figures 1 à 3. De préférence, le chariot de réception de centrage 11 est soumis à l'action d'un (ou de deux, comme illustré) ressort(s) de rappel 110, de façon à être rappelé en permanence dans sa position haute de butée. Avantageusement, la machine 1 comprend en outre un chariot de pré-compression 13 coulissant sur lequel est monté le passage de rétreint 4, c'est-à-dire que la (ou les, selon le mode de réalisation) plaque(s) de rétreint 5, 6 sont montés à pivotement sur le chariot de pré-compression 13. De préférence, le chariot de pré-compression 13 est monté à coulissement sur le bâti 12. Il coulisse de préférence verticalement, c'est-à- dire selon la direction matérialisée par l'axe X-X' sur la figure 1. Ainsi, le chariot de réception de centrage 11 et le chariot de pré-compression 13 coulissent selon la même direction, et de préférence selon exactement le même axe de coulissement (matérialisé par l'axe X-X'), comme illustré aux figures. De préférence, la machine 1 comprend un moyen d'actionnement 14 (visible sur la figure 2) du chariot de pré-compression 13 conçu pour commander le déplacement du chariot de pré-compression 13, c'est-à-dire de préférence faire coulisser ledit chariot de pré-compression 13 selon la direction matérialisée par l'axe X-X'. De préférence, le moyen d'actionnement 14 comprend un vérin 15 qui actionne le chariot de pré-compression 13 pour opérer le déplacement de ce dernier entre une position haute de butée (illustrée aux figures 1 à 3) et une position basse de butée (illustrée aux figures 5 à 7).Advantageously, the receiving and centering carriage 11 is slidably mounted on a frame 12 between a low abutment position, illustrated in FIGS. 5 to 7, and an upper abutment position, illustrated in FIGS. 1 to 3. Preferably, the centering receiving carriage 11 is subjected to the action of one (or two, as illustrated) return spring (s) 110, so as to be permanently recalled in its upper abutment position. Advantageously, the machine 1 further comprises a sliding pre-compression trolley 13 on which is mounted the narrowing passage 4, that is to say that the (or, according to the embodiment) plate (s) of 5, 6 are pivotally mounted on the pre-compression carriage 13. Preferably, the pre-compression carriage 13 is slidably mounted on the frame 12. It preferably slides vertically, that is to say according to the direction represented by the axis XX 'in FIG. 1. Thus, the centering receiving carriage 11 and the pre-compression carriage 13 slide in the same direction, and preferably according to exactly the same sliding axis (materialized by the axis X-X '), as illustrated in the figures. Preferably, the machine 1 comprises an actuating means 14 (visible in FIG. 2) of the pre-compression carriage 13 designed to control the displacement of the pre-compression carriage 13, that is to say preferably to make slide said pre-compression carriage 13 in the direction shown by the axis X-X '. Preferably, the actuating means 14 comprises a jack 15 which actuates the pre-compression carriage 13 to effect the displacement of the latter between an upper abutment position (illustrated in FIGS. 1 to 3) and a lower abutment position ( illustrated in Figures 5-7).
Avantageusement, le chariot de pré-compression 13 est conçu pour, lorsqu'il se déplace, venir déplacer le chariot de réception de centrage 11 , par l'intermédiaire de la pièce annulaire 2 reposant sur ce dernier.Advantageously, the pre-compression carriage 13 is designed to move the centering receiving carriage 11 as it moves, by means of the annular piece 2 resting on the latter.
De préférence, le chariot de pré-compression 13 est positionné au-dessus du chariot de réception et de centrage 11 , de façon que la pièce annulaire 2 soit interposée entre le chariot de réception et de centrage 11 (et plus précisément les tubes 8A) et le chariot de pré-compression 13 (et plus précisément les plaques de rétreint 5, 6). Ainsi, lorsque le chariot de pré-compression 13 descend verticalement sous l'effet de l'action du vérin 15, les plaques de rétreint 5, 6 viennent en butée sur la pièce annulaire 2 et exercent une poussée verticale descendante sur cette dernière, poussée verticale descendante qui est transmise, par l'intermédiaire des tubes 8A, au chariot de réception et de centrage 11. Ce dernier, sous l'effet de cette poussée descendante, quitte sa position haute de butée et de rappel pour descendre, à rencontre de l'action des ressorts 110, jusqu'à sa position basse de butée. Cette séquence de descente du chariot de réception et de centrage 11 est illustrée aux figures 3 et 4. Au cours de la descente du chariot de réception et de centrage 11 , la pièce annulaire 2 subit concomitamment une déformation progressive, qui fera l'objet d'une description plus précise ci-après.Preferably, the pre-compression carriage 13 is positioned above the receiving and centering carriage 11, so that the annular part 2 is interposed between the receiving and centering carriage 11 (and more precisely the tubes 8A). and the pre-compression trolley 13 (and more specifically the necking plates 5, 6). Thus, when the pre-compression carriage 13 descends vertically under the effect of the action of the jack 15, the necking plates 5, 6 abut on the annular piece 2 and exert a downward thrust on the latter, thrust descending vertical which is transmitted through the tubes 8A to the receiving carriage and centering 11. The latter, under the effect of this downward thrust, leaves its upper abutment and return position to descend, against the action of the springs 110, to its lower abutment position. This descent sequence of the reception and centering carriage 11 is illustrated in FIGS. 3 and 4. During the down the receiving carriage and centering 11, the annular part 2 simultaneously undergoes a gradual deformation, which will be described in more detail below.
Le recours à un tel système à deux chariots coulissants permet notamment de générer un pré-pliage de la pièce annulaire 2 (comme illustré à la figure 4) qui facilitera l'opération ultérieure de pliage proprement dite.The use of such a system with two sliding carriages makes it possible in particular to generate a pre-folding of the annular piece 2 (as illustrated in FIG. 4) which will facilitate the subsequent operation of folding itself.
Avantageusement, la machine 1 conforme à l'invention comprend en outre un organe de poussée 16, lesdits passage de rétreint 4 et organe de poussée 16 étant mobiles l'un relativement à l'autre pour faire passer en force la pièce annulaire 2 dans le passage de rétreint 4.Advantageously, the machine 1 according to the invention further comprises a thrust member 16, said narrowing passage 4 and push member 16 being movable relative to each other to force the annular piece 2 into the narrowing passage 4.
Ainsi, dans le mode de réalisation illustré aux figures, l'organe de poussée 16 et le chariot de pré-compression 13 sont montés mobiles l'un relativement à l'autre, de façon à exercer sur la pièce annulaire 2 un effort tendant à faire passer cette dernière dans l'entrefer des plaques de rétreint 5, 6 formant le passage de rétreint 4.Thus, in the embodiment illustrated in the figures, the thrust member 16 and the pre-compression trolley 13 are mounted movable relative to each other, so as to exert on the annular piece 2 an effort tending to passing the latter into the air gap of the necking plates 5, 6 forming the narrowing passage 4.
Avantageusement, la machine 1 est conçue pour assurer la séquence d'opérations suivantes :Advantageously, the machine 1 is designed to perform the following sequence of operations:
- Le moyen d'actionnement 14 du chariot de pré-compression 13 fait coulisser le chariot de pré-compression 13 selon la direction X-X' (vers le bas). Le chariot de pré-compression 13 vient à son tour pousser le chariot de réception et de centrage 11 par l'intermédiaire de la pièce annulaire 2 reposant sur ledit chariot de réception et de centrage 11 , jusqu'à amener et maintenir ce dernier dans une position de butée, correspondant en l'espèce à la position basse de butée. Le déplacement du chariot de réception et de centrage 11 vers ladite position (basse) de butée presse la pièce annulaire 2 contre l'organe de poussée 16, ce qui génère un pré-pliage (ou une pré-compression) de la pièce annulaire 2 comme illustré à la figure 4.- The actuating means 14 of the pre-compression carriage 13 slides the pre-compression carriage 13 in the direction X-X '(downwards). The pre-compression carriage 13 in turn pushes the receiving and centering carriage 11 through the annular piece 2 resting on said receiving and centering carriage 11, to bring and hold it in a abutment position, corresponding in this case to the lower abutment position. The movement of the receiving and centering carriage 11 towards said abutment (lower) position presses the annular piece 2 against the thrust member 16, which generates a pre-folding (or pre-compression) of the annular piece 2 as shown in Figure 4.
- L'organe de poussée 16 exerce alors sur la pièce annulaire 2 pré-pliée, alors que le chariot de réception et de centrage 11 est maintenu dans sa position de butée (basse) par le chariot de pré-compression 13 et son moyen d'actionnement 14, une poussée (de préférence verticale ascendante) sur la pièce annulaire 2 pour faire passer en force cette dernière dans le passage de rétreint 4.- The push member 16 then exerts on the annular part 2 pre-folded, while the receiving carriage and centering 11 is held in its abutment position (low) by the pre-compression trolley 13 and its means 14, a thrust (preferably upward vertical) on the annular piece 2 to force the latter in the necking passage 4.
Ainsi, comme illustré aux figures, la machine 1 permet un traitement de la pièce annulaire 2 selon deux étapes principales :Thus, as illustrated in the figures, the machine 1 allows a treatment of the annular part 2 according to two main stages:
- Une étape de pré-compression dans laquelle l'organe de poussée 16 se comporte comme un support passif contre lequel est écrasée la pièce annulaire 2 par la descente des plaques de rétreint 5, 6. Sous l'effet de cette descente, les plaques de rétreint 5, 6 viennent se plaquer contre la tranche de la pièce annulaire 2 (c'est-à- dire la bande de roulement 3 lorsque la pièce annulaire 2 est constituée par un pneu) et pivotent de façon à adopter un profil en V renversé, comme illustré aux figures 3 et 4. Le chariot de pré-compression 13, actionné par le vérin 15, vient ainsi écraser la pièce annulaire 2 sur l'organe de poussée 16.- A pre-compression step in which the thrust member 16 behaves as a passive support against which the annular piece 2 is squeezed by the descent of the necking plates 5, 6. Under the effect of this descent, the plates necking 5, 6 are pressed against the edge of the annular piece 2 (that is to say the tread 3 when the annular piece 2 is constituted by a tire) and pivot to adopt a V-shaped profile reversed, as illustrated in Figures 3 and 4. The pre-compression carriage 13, actuated by the cylinder 15, thus crushes the annular part 2 on the thrust member 16.
- Une fois la course descendante du chariot de pré-compression 13 achevée, commence alors une étape de pliage proprement dit (illustrée aux figures 5 à 7) dans laquelle l'organe de poussé 16 joue un rôle actif et exerce une poussée verticale ascendante qui fait passer en force la pièce annulaire 2 pré-pliée dans l'entrefer des plaques de rétreint 5, 6, ce qui a pour effet de faire pivoter ces dernières de telle sorte qu'elles se referment sur la pièce annulaire 2 pour la comprimer et la plier. Les plaques de rétreint 5, 6 passent ainsi d'une configuration en V renversée à une configuration où elles sont parallèles l'une relativement à l'autre, comme illustré aux figures 5 à 7.- Once the downward stroke of the pre-compression trolley 13 completed, then begins a folding step itself (illustrated in Figures 5 to 7) in which the thrust member 16 plays an active role and exerts an upward thrust that forces the annular piece 2 pre-folded into the air gap of the necking plates 5, 6, which has the effect of rotating the latter so that they are closed on the annular piece 2 to compress and fold it. The shrink plates 5, 6 thus change from an inverted V configuration to a configuration where they are parallel to each other as shown in FIGS. 5 to 7.
Avantageusement, l'organe de poussée 16 exerce un effort de poussée sensiblement local, ponctuel, dirigé radialement, de préférence selon la direction verticale matérialisée par l'axe X-X'. Avantageusement, l'organe de poussée 16 comprend une tige de poussée 16A actionnée par un vérin 16B. De préférence, la tige de poussée 16A est constituée directement par la tige du vérin 16B, ladite tige 16A étant guidée par un flasque de centrage 17, fixée sur le nez du vérin 16B et comportant une bague de guidage. Une telle construction s'avère extrêmement compacte, simple, fiable et bon marché. De préférence, comme cela sera exposé plus en détails dans ce qui suit, la tige de poussée 16A joue également le rôle tige de dégagement de la pièce 2.Advantageously, the thrust member 16 exerts a substantially local, punctual, radially directed thrust force, preferably in the vertical direction indicated by the X-X 'axis. Advantageously, the thrust member 16 comprises a push rod 16A actuated by a jack 16B. Preferably, the push rod 16A is formed directly by the rod of the jack 16B, said rod 16A being guided by a centering flange 17, fixed on the nose of the jack 16B and having a guide ring. Such a construction is extremely compact, simple, reliable and cheap. Preferably, as will be explained in more detail in the following, the push rod 16A also acts as the release rod of the workpiece 2.
Sous l'effet de la poussée radiale exercée par la tige de poussée 16A, la pièce annulaire 2 est propulsée dans et le long du passage de rétreint 4, ce qui fait pivoter les plaques de rétreint 5, 6 selon leurs axes respectifs 5A, 6A, lesdites plaques de rétreint 5, 6 formant alors une pince assurant le rétreint de la pièce annulaire 2, comme illustré à la figure 5.Under the effect of the radial thrust exerted by the push rod 16A, the annular piece 2 is propelled into and along the necking passage 4, which pivots the necking plates 5, 6 along their respective axes 5A, 6A , said necking plates 5, 6 then forming a clamp ensuring the necking of the annular piece 2, as shown in Figure 5.
Avantageusement, la machine 1 est conçue pour assurer également un liage de la pièce annulaire 2 compressée en sortie du passage de rétreint 4. De préférence, comme illustré à la figure 6, le liage de la pièce annulaire 2 compressée (c'est-à-dire de la pièce annulaire 2 pliée) débute avant que la pièce annulaire 2 ne soit complètement sortie du passage de rétreint 4, ceci afin d'éviter un dépliage intempestif de la pièce annulaire 2 par retour élastique. Le liage consiste avantageusement à encercler (autour de l'axe X-X') la pièce annulaire 2 pliée, par un ou plusieurs liens (par exemple au moins deux liens) selon toute méthode connue. Une fois le liage effectué, la machine est conçue pour que l'organe de poussée 16 dégage la pièce 2 hors de l'emprise du passage de rétreint 4, la pièce 2 pliée et liée pouvant ainsi être récupérée et poursuivre son cycle de traitement en présentant un encombrement significativement réduit.Advantageously, the machine 1 is designed to also ensure binding of the compressed annular piece 2 at the outlet of the necking passage 4. Preferably, as shown in FIG. 6, the binding of the compressed annular piece 2 (ie say, the annular piece 2 folded) begins before the annular piece 2 is completely out of the necking passage 4, this to prevent inadvertent unfolding of the annular piece 2 by springback. The binding advantageously consists in encircling (around the axis X-X ') the annular piece 2 folded, by one or more links (for example at least two links) according to any known method. Once the binding is done, the machine is designed so that the thrust member 16 releases the workpiece 2 out of the grip of the necking passage 4, the folded and bound piece 2 can thus be recovered and continue its treatment cycle. having a significantly reduced bulk.
L'invention concerne également en tant que tel un procédé de compactage d'une pièce annulaire 2 en matière souple, qui constitue avantageusement un procédé de compactage de pneus pour réduire le volume de stockage et de transport de ces derniers. Le procédé selon l'invention est avantageusement destiné à être mis en œuvre à l'aide de la machine 1 conforme à l'invention. Le procédé selon l'invention est un procédé dans lequel la pièce annulaire 2 passe en force dans un passage de rétreint 4 pour être plié. Le passage de rétreint 4 est délimité par au moins une plaque de rétreint 5 montée à rotation, ladite plaque de rétreint 5 pivotant, sous la poussée de la pièce annulaire 2, de façon à venir se refermer sur la pièce annulaire 2 pour la comprimer. Comme illustré aux figures, et comme exposé plus en détails dans ce qui précède, le passage de rétreint 4 est avantageusement délimité par deux plaques de rétreint 5, 6 montées chacune à rotation pour que sous la poussée de la pièce annulaire 2, les plaques de rétreint 5, 6 pivotent de façon à venir se refermer sur la pièce annulaire 2 pour la comprimer.The invention also relates as such to a method of compacting an annular piece 2 made of flexible material, which advantageously constitutes a method of compacting tires to reduce the storage and transport volume of the latter. The method according to the invention is advantageously intended to be implemented using the machine 1 according to the invention. The method according to the invention is a method in which the annular piece 2 passes in force in a narrowing passage 4 to be folded. The narrowing passage 4 is delimited by at least one necking plate 5 rotatably mounted, said necking plate 5 pivoting, under the thrust of the annular piece 2, so as to come close on the annular piece 2 to compress it. As illustrated in the figures, and as explained in more detail in the foregoing, the narrowing passage 4 is advantageously delimited by two plates of 5 shrimp, 6 each rotatably mounted so that under the thrust of the annular piece 2, the necking plates 5, 6 pivot so as to come close on the annular piece 2 to compress it.
Avantageusement, le procédé conforme à l'invention comprend une étape de réception et de centrage de la pièce annulaire 2, illustré à la figure 3. Cette étape de réception et de centrage correspond à une opération de chargement de la machine 1 de compactage avec une pièce annulaire 2 en matière souple à compacter.Advantageously, the method according to the invention comprises a step of receiving and centering the annular piece 2, illustrated in FIG. 3. This receiving and centering step corresponds to a loading operation of the compacting machine 1 with a annular piece 2 in flexible material to compact.
Avantageusement, au cours de ladite étape de réception et de centrage de la pièce annulaire 2, cette dernière est déposée sur un chariot de réception et de centrage 11 coulissant, comme exposé dans ce qui précède et comme illustré à la figure 3.De préférence, la ou lesdites plaque(s) de rétreint 5, 6 sont montées à pivotement sur un chariot de pré-compression 13 coulissant, comme exposé dans ce qui précède.Advantageously, during said step of receiving and centering the annular piece 2, the latter is deposited on a sliding receiving and centering carriage 11, as explained in the foregoing and as illustrated in FIG. the said necking plate (s) 5, 6 are pivotally mounted on a sliding pre-compression carriage 13, as explained in the foregoing.
Le procédé comprend en outre avantageusement une étape de pré-compression (illustrée à la figure 4) dans laquelle le chariot de pré-compression 13 coulisse de façon à pousser le chariot de réception et de centrage 11 par l'intermédiaire de la pièce annulaire 2 reposant sur ce dernier, jusqu'à amener et maintenir le chariot de réception et de centrage 11 dans une position de butée (correspondant à la position basse évoquée dans ce qui précède). Le déplacement du chariot de réception et de centrage 11 vers ladite position de butée pressant la pièce annulaire 2 contre un organe de poussée 16, ce qui génère un pré-pliage de la pièce annulaire 2.The method furthermore advantageously comprises a pre-compression step (illustrated in FIG. 4) in which the pre-compression carriage 13 slides so as to push the reception and centering carriage 11 through the annular part 2 resting on the latter, to bring and maintain the receiving carriage and centering 11 in a stop position (corresponding to the low position mentioned in the foregoing). The movement of the receiving and centering carriage 11 towards said stop position pressing the annular piece 2 against a thrust member 16, which generates a pre-folding of the annular piece 2.
Au cours de l'étape de pré-compression, la poussée de réaction exercée par la pièce annulaire 2 sur les plaques de rétreint 5, 6 conduit ces dernières à pivoter de façon symétrique selon leurs axes 5A, 6A respectifs, de telle sorte qu'à l'issue de cette étape de pré-compression, lesdites plaques de rétreint 5, 6 forment un profil en V renversé, comme illustré à la figure 4. L'organe de poussée 16 exerce quant à lui de préférence une force de réaction verticale ascendante sensiblement localisée.During the pre-compression step, the reaction thrust exerted by the annular piece 2 on the necking plates 5, 6 leads the latter to pivot symmetrically along their respective axes 5A, 6A, so that at the end of this pre-compression step, said necking plates 5, 6 form an inverted V-shaped profile, as illustrated in FIG. 4. The thrust member 16 preferably has a vertical reaction force. ascending significantly localized.
De cette façon, la pièce annulaire 2 pré-pliée présente une forme bilobée, c'est-à-dire qu'elle forme deux lobes (en forme de boucles) reliés par une restriction de section correspondant à l'endroit où s'exerce l'action de l'organe de poussée 16 sur la pièce annulaire 2.In this way, the annular piece 2 pre-folded has a bilobed shape, that is to say, it forms two lobes (shaped loops) connected by a section restriction corresponding to the place where is exerted the action of the thrust member 16 on the annular piece 2.
Avantageusement, et comme illustré à la figure 5, le procédé selon l'invention comprend une étape de pliage (également désignée par « étape de rétreint ») au cours de laquelle l'organe de poussée 16 exerce sur la pièce annulaire 2 pré-pliée (obtenue à l'issue de l'étape de pré-compression), alors que le chariot de réception de centrage 11 est maintenu dans sa position de butée, une poussée (de préférence verticale ascendante) sur la pièce annulaire 2 pour faire passer en force cette dernière dans le passage de rétreint 4. Ainsi, dans l'étape de pliage illustrée à la figure 5, le chariot de pré-compression 13 est maintenu immobile et la pièce 2 pré-pliée est poussée entre les plaques de rétreint 5, 6 par l'organe de poussée 16. Cela a pour effet de faire pivoter les plaques de rétreint 5, 6 l'une vers l'autre, jusqu'à ce que lesdites plaques de rétreint 5, 6 se positionnent naturellement parallèlement l'une à l'autre et forment alors une pince assurant le rétreint de la pièce 2 qui est propulsé entre elles. L'organe de poussée 16 exerce, au cours de l'étape de pliage, avantageusement une poussée radiale, de préférence localisée, sur la pièce annulaire 2.Advantageously, and as illustrated in FIG. 5, the method according to the invention comprises a folding step (also referred to as a "shrinking step") during which the thrust member 16 exerts on the annular piece 2 pre-folded (obtained at the end of the pre-compression step), while the centering receiving carriage 11 is held in its abutment position, a thrust (preferably vertical upward) on the annular piece 2 to pass through. force the latter in the necking passage 4. Thus, in the folding step illustrated in Figure 5, the pre-compression carriage 13 is held stationary and the pre-bent part 2 is pushed between the necking plates 5, 6 by the pushing member 16. This has the effect of pivoting the necking plates 5, 6 towards each other, until said necking plates 5, 6 are naturally positioned parallel to one another. to the other and then form a clip ssurant the narrowing of the part 2 which is propelled between them. In the course of the folding step, the thrust member 16 advantageously has a radial thrust, preferably localized, on the annular piece 2.
Enfin, le procédé comprend avantageusement une étape de liage de la pièce annulaire 2 compressée en sortie du passage de rétreint 4, comme exposé dans ce qui précède.Finally, the method advantageously comprises a step of binding the compressed annular piece 2 at the outlet of the necking passage 4, as explained in the foregoing.
L'invention concerne également en tant que tel un système 20 susceptible d'être obtenu par le procédé conforme à l'invention.The invention also relates as such to a system 20 obtainable by the method according to the invention.
Ce système 20 comprend un pneu (de préférence usagé) plié de façon à former deux lobes 2OA, 2OB, reliés par une restriction de section, cette dernière résultant d'une compression centripète locale du pneu, lesdits lobes 2OA, 2OB étant rabattus l'un contre l'autre, comme illustré aux figures 6 et 7. Conformément à l'invention, le pneu ainsi plié est sensiblement entier, c'est-à-dire qu'il n'a pas fait l'objet de prélèvement de matière du genre découpe ou cisaillement. En d'autres termes, le système 20 conforme à l'invention comprend un pneu brut, sensiblement dépourvu de découpe ou poinçonnage. Avantageusement, le système 20 conforme à l'invention comprend un moyen 21 pour maintenir le pneu ainsi plié. Le moyen 21 pour maintenir le pneu plié comprend de préférence au moins un lien 21A entourant le pneu plié, et par exemple trois liens comme dans l'exemple illustré aux figures.This system 20 comprises a tire (preferably used) folded so as to form two lobes 20A, 20B, connected by a section restriction, the latter resulting from a local centripetal compression of the tire, said lobes 20A, 20B being folded down. against the other, as shown in Figures 6 and 7. According to the invention, the tire thus folded is substantially whole, that is to say, it has not been the subject of material removal like cutting or shearing. In other words, the system 20 according to the invention comprises a crude tire, substantially devoid of cutting or punching. Advantageously, the system 20 according to the invention comprises a means 21 for holding the tire thus folded. The means 21 for holding the folded tire preferably comprises at least one link 21A surrounding the folded tire, and for example three links as in the example illustrated in the figures.
POSSIBILITE D'APPLICATION INDUSTRIELLEPOSSIBILITY OF INDUSTRIAL APPLICATION
L'invention trouve son application industrielle dans le compactage de pièces souples. The invention finds its industrial application in the compacting of flexible parts.

Claims

REVENDICATIONS
- Machine (1 ) pour compacter une pièce annulaire (2) en matière souple, ladite machine (1 ) comprenant un passage de rétreint (4) dans lequel la pièce annulaire (2) est destinée à passer en force pour être pliée, ladite machine (1 ) étant caractérisée en ce que ledit passage de rétreint (4) est délimité par au moins une plaque de rétreint (5) montée à rotation pour que sous la poussée de ladite pièce annulaire (2), ladite plaque de rétreint (5) pivote de façon à venir se refermer sur ladite pièce annulaire (2) pour la comprimer. - Machine (1 ) selon la revendication 1 caractérisée en ce que le passage de rétreint (4) est délimité par deux plaques de rétreint (5, 6) montées chacune à rotation pour que sous la poussée de ladite pièce annulaire (2), lesdites plaques de rétreint pivotent de façon à venir se refermer sur ladite pièce annulaire (2) pour la comprimer.- Machine (1) for compacting an annular piece (2) of flexible material, said machine (1) comprising a necking passage (4) in which the annular piece (2) is intended to pass in force to be folded, said machine (1) being characterized in that said narrowing passage (4) is delimited by at least one necking plate (5) rotatably mounted so that under the pressure of said annular piece (2), said necking plate (5) pivots so as to close on said annular piece (2) to compress it. - Machine (1) according to claim 1 characterized in that the necking passage (4) is delimited by two necking plates (5, 6) each rotatably mounted so that under the thrust of said annular piece (2), said necking plates pivot to close on said annular piece (2) to compress it.
- Machine selon la revendication 1 ou 2 caractérisée en ce qu'elle comprend un moyen de réception et de centrage de la pièce annulaire. - Machine (1 ) selon la revendication 3 caractérisée en ce que ledit moyen de réception et de centrage (7) comporte un moyen de centrage longitudinal (8) sur lequel ladite pièce annulaire (2) est destinée à reposer dans une position longitudinale prédéterminée qu'elle adopte naturellement sous l'effet de son propre poids. - Machine (1 ) selon la revendication 4 caractérisée en ce que ledit moyen de centrage longitudinal (8) est conçu pour que ladite pièce annulaire (2) repose sur ledit moyen de centrage longitudinal par sa tranche. - Machine (1 ) selon la revendication 5 caractérisée en ce que ledit moyen de centrage longitudinal (8) comprend deux tubes de centrage longitudinal (8A). 7 - Machine (1 ) selon l'une des revendications 3 à 6 caractérisée en ce que le moyen de réception et de centrage (7) comporte un moyen de centrage latéral (9) pourvu d'au moins une plaque mobile de serrage (9A, 9B).- Machine according to claim 1 or 2 characterized in that it comprises means for receiving and centering the annular piece. - Machine (1) according to claim 3 characterized in that said receiving and centering means (7) comprises a longitudinal centering means (8) on which said annular piece (2) is intended to rest in a predetermined longitudinal position that it adopts naturally under the effect of its own weight. - Machine (1) according to claim 4 characterized in that said longitudinal centering means (8) is designed so that said annular piece (2) rests on said longitudinal centering means by its edge. - Machine (1) according to claim 5 characterized in that said longitudinal centering means (8) comprises two longitudinal centering tubes (8A). 7 - Machine (1) according to one of claims 3 to 6 characterized in that the receiving and centering means (7) comprises a lateral centering means (9) provided with at least one movable clamping plate (9A , 9B).
8 - Machine (1 ) selon l'une des revendications 3 à 7 caractérisée en ce que ledit moyen de réception et de centrage (8) comprend un chariot de réception et de centrage (11 ) coulissant.8 - Machine (1) according to one of claims 3 to 7 characterized in that said receiving and centering means (8) comprises a sliding receiving and centering carriage (11).
9 - Machine (1 ) selon l'une des revendications 1 à 8 caractérisée en ce qu'elle comprend un chariot de pré-compression (13) coulissant sur lequel sont montées à pivotement ladite ou lesdites plaque(s) de rétreint (5, 6).9 - Machine (1) according to one of claims 1 to 8 characterized in that it comprises a sliding pre-compression trolley (13) on which are mounted pivotally said necking plate (s) (5, 6).
10 - Machine selon les revendications 8 et 9 caractérisée en ce que ledit chariot de pré-compression est conçu pour coulisser selon la même direction que le chariot de réception et de centrage.10 - Machine according to claims 8 and 9 characterized in that said pre-compression carriage is designed to slide in the same direction as the carriage receiving and centering.
11 - Machine (1 ) selon la revendication 10 caractérisé en ce qu'il comprend un moyen d'actionnement (14) du chariot de pré-compression (13) conçu pour faire coulisser ledit chariot de pré-compression (13), ce dernier étant conçu pour, lorsqu'il se déplace, venir déplacer le chariot de réception et de centrage (11 ) par l'intermédiaire de la pièce annulaire (2) reposant sur ce dernier.11 - Machine (1) according to claim 10 characterized in that it comprises an actuating means (14) of the pre-compression carriage (13) designed to slide said pre-compression carriage (13), the latter being designed to move the receiving and centering carriage (11) as it moves, via the annular piece (2) resting on the latter.
12 - Machine (1 ) selon l'une des revendications 1 à 1 1 caractérisée en ce qu'elle comprend un organe de poussée (16), lesdits passage de rétreint (4) et organe de poussée (15) étant mobiles l'un relativement à l'autre pour faire passer en force la pièce annulaire (2) dans le passage de rétreint (4).12 - Machine (1) according to one of claims 1 to 1 1 characterized in that it comprises a thrust member (16), said narrowing passage (4) and push member (15) being movable one relative to the other for forcing the annular piece (2) into the narrowing passage (4).
13 - Machine (1 ) selon les revendications 11 et 12 caractérisée en ce qu'elle est conçue pour assurer la séquence d'opérations suivante :13 - Machine (1) according to claims 11 and 12 characterized in that it is designed to provide the following sequence of operations:
- le moyen d'actionnement (14) du chariot de pré-compression (13) fait coulisser le chariot de pré-compression qui à son tour vient pousser le chariot de réception et de centrage (11 ) par l'intermédiaire de la pièce annulaire (2) reposant sur ce dernier, jusqu'à amener et maintenir le chariot de réception et de centrage (11 ) dans une position de butée, le déplacement du chariot de réception et de centrage (11 ) vers ladite position de butée pressant la pièce annulaire (2) contre l'organe de poussée (16) ce qui génère un pré-pliage de la pièce annulaire (2); - l'organe de poussée (16) exerce sur la pièce annulaire (2) pré-pliée, alors que le chariot de réception et de centrage (11 ) est maintenu dans sa position de butée, une poussée sur la pièce annulaire (2) pour faire passer en force la pièce annulaire (2) dans le passage de rétreint (4).- The actuating means (14) of the pre-compression trolley (13) slides the pre-compression trolley which in turn pushes the receiving and centering trolley (11) through the annular part (2) resting on the latter, to bring and maintain the carriage receiving and centering (11) in a stop position, the movement of the receiving and centering carriage (11) towards said stop position pressing the annular piece (2) against the thrust member (16) which generates a pre-folding of the annular piece (2); - The thrust member (16) exerts on the annular piece (2) pre-folded, while the receiving carriage and centering (11) is held in its abutment position, a thrust on the annular piece (2) for forcing the annular piece (2) into the narrowing passage (4).
14 - Machine (1 ) selon la revendication 12 ou 13 caractérisée en ce que l'organe de poussée (16) comprend une tige de poussée (16A) actionnée par un vérin (16B).14 - Machine (1) according to claim 12 or 13 characterized in that the thrust member (16) comprises a push rod (16A) actuated by a jack (16B).
15 - Machine (1 ) selon l'une des revendications 12 à 14 caractérisée en ce que ledit organe de poussée (16) est conçu pour exercer une poussée radiale sur la pièce annulaire (2).15 - Machine (1) according to one of claims 12 to 14 characterized in that said thrust member (16) is designed to exert a radial thrust on the annular piece (2).
16 - Machine (1 ) selon l'une des revendications 1 à 15 caractérisée en ce qu'elle est conçue pour assurer un liage de la pièce annulaire (2) compressée en sortie du passage de rétreint (4).16 - Machine (1) according to one of claims 1 to 15 characterized in that it is designed to ensure a binding of the annular piece (2) compressed at the outlet of the necking passage (4).
17 - Machine (1 ) selon l'une des revendications 1 à 16 caractérisée en ce qu'elle constitue une machine de compactage de pneus pour réduire le volume de stockage et de transport de ces derniers.17 - Machine (1) according to one of claims 1 to 16 characterized in that it constitutes a tire compacting machine to reduce the storage volume and transport of the latter.
18 - Procédé de compactage d'une pièce annulaire (2) en matière souple, dans lequel la pièce annulaire (2) passe en force dans un passage de rétreint (4) pour être pliée, caractérisé en ce que ledit passage de rétreint est délimité par au moins une plaque de rétreint (5) montée à rotation et en ce que sous la poussée de ladite pièce annulaire (2), ladite plaque de rétreint (5) pivote de façon à venir se refermer sur ladite pièce annulaire (2) pour la comprimer.18 - A method of compacting an annular piece (2) of flexible material, wherein the annular piece (2) passes in force in a narrowing passage (4) to be folded, characterized in that said narrowing passage is delimited by at least one necking plate (5) mounted for rotation and in that under the thrust of said annular piece (2), said necking plate (5) pivots so as to close on said annular piece (2) to compress it.
19 - Procédé selon la revendication 18 caractérisé en ce que le passage de rétreint est délimité par deux plaques de rétreint (5, 6) montées chacune à rotation pour que sous la poussée de ladite pièce annulaire, lesdites plaques de rétreint (5, 6) pivotent de façon à venir se refermer sur ladite pièce annulaire (2) pour la comprimer.19 - Process according to claim 18 characterized in that the necking passage is defined by two necking plates (5, 6) each rotatably mounted so that under the pressure of said annular piece, said necking plates (5, 6) pivot so as to be closed on said annular piece (2) to compress it.
- Procédé selon la revendication 18 ou 19 caractérisé en ce qu'il comprend une étape de réception et de centrage de la pièce annulaire.- Method according to claim 18 or 19 characterized in that it comprises a step of receiving and centering the annular piece.
- Procédé selon la revendication 20 caractérisé en ce qu'au cours de ladite étape de réception et de centrage de la pièce annulaire (2), cette dernière est déposée sur un chariot de réception et de centrage (11 ) coulissant.- Method according to claim 20 characterized in that during said step of receiving and centering the annular piece (2), the latter is deposited on a carriage receiving and centering (11) sliding.
- Procédé selon la revendication 21 caractérisé en ce que ladite ou lesdites plaque(s) de rétreint (5, 6) sont montées à pivotement sur un chariot de précompression (13) coulissant, ledit procédé comprenant en outre une étape de précompression (13) dans laquelle le chariot de pré-compression (13) coulisse de façon à pousser le chariot de réception et de centrage (11 ) par l'intermédiaire de la pièce annulaire (2) reposant sur ce dernier, jusqu'à amener et maintenir le chariot de réception et de centrage (11 ) dans une position de butée, le déplacement du chariot de réception et de centrage (11 ) vers ladite position de butée pressant la pièce annulaire (2) contre un organe de poussée (16) ce qui génère un pré-pliage de la pièce annulaire (2).- Method according to claim 21 characterized in that said one or more necking plate (s) (5, 6) are pivotally mounted on a slide precompression carriage (13), said method further comprising a precompression step (13) in which the pre-compression carriage (13) slides so as to push the receiving and centering carriage (11) through the annular piece (2) resting on the latter, to bring and maintain the carriage receiving and centering (11) in a stop position, the movement of the receiving and centering carriage (11) towards said stop position pressing the annular piece (2) against a pushing member (16) which generates a pre-folding the annular piece (2).
-Procédé selon la revendication 22 caractérisé en ce qu'il comprend une étape de pliage au cours de laquelle l'organe de poussée (16) exerce sur la pièce annulaire (2) pré-pliée, alors que le chariot de réception et de centrage (11 ) est maintenu dans sa position de butée, une poussée sur la pièce annulaire (2) pour faire passer en force cette dernière dans le passage de rétreint (4).-Procédé according to claim 22 characterized in that it comprises a folding step during which the thrust member (16) exerts on the annular piece (2) pre-folded, while the carriage receiving and centering (11) is held in its abutment position, a thrust on the annular piece (2) to force it into the necking passage (4).
- Procédé selon la revendication 23 caractérisée en ce que ledit organe de poussée (16) exerce, au cours de l'étape de pliage, une poussée radiale sur la pièce annulaire (2). - Procédé selon la revendication 23 ou 24 caractérisé en ce qu'il comprend une étape de liage de la pièce annulaire (2) compressée en sortie du passage de rétreint (4).- Method according to claim 23 characterized in that said thrust member (16) exerts, during the folding step, a radial thrust on the annular piece (2). - Method according to claim 23 or 24 characterized in that it comprises a step of bonding the annular piece (2) compressed at the outlet of the necking passage (4).
- Procédé selon l'une des revendications 18 à 25 caractérisée en ce qu'il constitue un procédé de compactage de pneus pour réduire le volume de stockage et de transport de ces derniers.- Method according to one of claims 18 to 25 characterized in that it constitutes a tire compacting method for reducing the storage volume and transport of the latter.
- Système (20) comprenant un pneu plié de façon à former deux lobes (2OA, 20B) reliés par une restriction de section, cette dernière résultant d'une compression centripète locale du pneu, lesdits lobes (2OA, 20B) étant rabattus l'un contre l'autre, caractérisé en ce que ledit pneu est sensiblement entier.- System (20) comprising a tire folded to form two lobes (20A, 20B) connected by a section restriction, the latter resulting from a local centripetal compression of the tire, said lobes (20A, 20B) being folded the against each other, characterized in that said tire is substantially whole.
-Système (20) selon la revendication 27 caractérisé en ce qu'il comprend un moyen (21 ) pour maintenir le pneu ainsi plié.-System (20) according to claim 27 characterized in that it comprises means (21) for holding the tire thus folded.
- Système (20) selon la revendication 28 caractérisé en ce que ledit moyen (21 ) pour maintenir le pneu plié comprend au moins un lien entourant le pneu plié. - System (20) according to claim 28 characterized in that said means (21) for holding the folded tire comprises at least one link surrounding the folded tire.
EP09740361A 2008-07-22 2009-07-22 Machine and method for compacting an annular part made of a flexible material Withdrawn EP2315657A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0804156A FR2934197B1 (en) 2008-07-22 2008-07-22 RETRACTABLE MACHINE FOR ANNULAR FLEXIBLE PARTS
PCT/FR2009/051473 WO2010010300A2 (en) 2008-07-22 2009-07-22 Machine and method for compacting an annular part made of a flexible material

Publications (1)

Publication Number Publication Date
EP2315657A2 true EP2315657A2 (en) 2011-05-04

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EP09740361A Withdrawn EP2315657A2 (en) 2008-07-22 2009-07-22 Machine and method for compacting an annular part made of a flexible material

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US (1) US20110192292A1 (en)
EP (1) EP2315657A2 (en)
JP (1) JP2011528994A (en)
CN (1) CN102245375A (en)
FR (1) FR2934197B1 (en)
WO (1) WO2010010300A2 (en)

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EP3291953B1 (en) * 2015-05-06 2019-10-02 Cartasegna, Stefano Method and apparatus for making substantially parallelepiped formwork modules for constructing buildings, restraining walls, embankments, dykes, anti-erosion and anti-seismic foundations starting from out-of-use tires, and related formwork module
CN108750240B (en) * 2018-07-13 2023-12-19 深圳市博视科技有限公司 Tyre nesting device and nesting method thereof
CN110281262B (en) * 2019-07-17 2021-06-29 武汉喧越智能装备有限公司 Full-automatic piston ring assembly and detection equipment

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Publication number Publication date
US20110192292A1 (en) 2011-08-11
WO2010010300A2 (en) 2010-01-28
JP2011528994A (en) 2011-12-01
CN102245375A (en) 2011-11-16
WO2010010300A3 (en) 2010-05-27
FR2934197A1 (en) 2010-01-29
FR2934197B1 (en) 2011-06-24

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