EP2315217B1 - Set for producing an electric installation - Google Patents
Set for producing an electric installation Download PDFInfo
- Publication number
- EP2315217B1 EP2315217B1 EP10013281.0A EP10013281A EP2315217B1 EP 2315217 B1 EP2315217 B1 EP 2315217B1 EP 10013281 A EP10013281 A EP 10013281A EP 2315217 B1 EP2315217 B1 EP 2315217B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- shielding
- flat cable
- data
- tapping
- conductors
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000009434 installation Methods 0.000 title description 11
- 239000004020 conductor Substances 0.000 claims description 136
- 238000010079 rubber tapping Methods 0.000 claims description 50
- 239000011888 foil Substances 0.000 claims description 21
- 238000009413 insulation Methods 0.000 claims description 16
- 238000010616 electrical installation Methods 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 7
- 238000001125 extrusion Methods 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 230000007935 neutral effect Effects 0.000 claims description 3
- 239000002985 plastic film Substances 0.000 claims description 3
- 229920006255 plastic film Polymers 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 description 8
- 238000011161 development Methods 0.000 description 8
- 230000018109 developmental process Effects 0.000 description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 7
- 230000000295 complement effect Effects 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 5
- 239000010410 layer Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 230000035515 penetration Effects 0.000 description 5
- 238000013461 design Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 230000008054 signal transmission Effects 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 230000005672 electromagnetic field Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000006223 plastic coating Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/08—Flat or ribbon cables
- H01B7/0861—Flat or ribbon cables comprising one or more screens
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
- H01R12/65—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal
- H01R12/67—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B9/00—Power cables
- H01B9/003—Power cables including electrical control or communication wires
Definitions
- the invention relates to a set for producing an electrical installation comprising a continuous flat cable with data lines and at least one connection device for stripping-free Anzapfffy réelle the data lines.
- the data lines are surrounded by a shield which, apart from end seams of the shielding film, has seams or overlaps only on the narrow sides of the flat cable, so that the flat sides to be tapped are free from seams / overlaps.
- connection devices in which a connecting flat cable with a plurality of in-plane data conductors without separation of the wires and without removal of wire and cable insulation and shielding can be tapped with a connection device, are known from the prior art.
- An early related patent document from the Applicant's house is the DE 4402837 C2 .
- the hybrid flat cable with power and data lines described herein can be tapped without insulation by means of connecting devices.
- the connecting device is placed on a flat side of the flat cable and has cutting as a tapping contact, which slit the current and data cores to be tapped in the longitudinal direction and thus brings about a contact. As part of the tapping process of the data lines and their shield is pierced.
- shields of non-twisted data conductors are described, for example, in the European patent specification EP 0 214 276 B1 and the US patent US 5,900,588 described.
- the main focus of the proposed variants of the shield is to ensure good electrical data transmission properties and a robustness against external mechanical effects.
- shields are wrapped in the form of laminated metal foils around the data conductors, with one end of the laminated film being folded back for complete shielding, so that the metal sides of the foil lie on top of each other, are electrically connected to each other, thus forming a complete Faraday cage.
- the set according to the invention for producing an electrical installation has at least one flat cable and at least one connecting device complementary to the flat cable with tapping contacts for the stripping-free tapping of the flat cable.
- the flat cable comprises at least one pair of data conductors which run untwisted in parallel.
- the data conductors are surrounded by a shield which, apart from possibly existing end seams at the shielding end, has seams only on the narrow sides of the flat cable, so that the flat sides to be penetrated by the tapping contacts are free of any shielding seams.
- the tap contacts are insulated from the shield, so that the data conductors can be tapped by penetrating the shield through the tap contacts, without there being a penetration in the region of a shielding seam.
- an electrical installation is proposed in which the flat cable is tapped with the connection device, that is to say that the shield has been pierced by the tapping contacts in the regions of the flat sides which are free of the shielding seam.
- the invention thus aims at a trouble-free penetration of the shield by the tap contacts and thus on a secure tap shielded data conductor.
- the set according to the invention for producing an electrical installation comprises a flat cable with shielded data conductors and at least one connection device suitable for the flat cable for a stripping-free tap connection of the data conductors to basically any longitudinal positions of the flat cable.
- the "fitting" of the connection device to the flat cable on the one hand affects the outer shape of both parts of the sentence. This is such that their geometry is coordinated so that the connection device can be placed on the flat cable for the purpose of tapping. Preferably, it is ensured that there are only certain possibilities of this placement in order to allow a correct tapping.
- the "fit” is also expressed in the position of the data conductor and the tapping contacts provided for tapping on the connection device.
- the longitudinal position of the data conductors in the flat cable is firmly defined in that they run as parallel as possible and untwisted, for example, in a surrounding embedding, at a fixed distance from one another. Due to this defined longitudinal position, a successful stripping-free tapping of the conductors is made possible.
- the tapping contacts of the terminal device correspond to the number of data conductors and are aligned with their known position in the cable. Thus, it is ensured that the data conductors are "hit" after the attachment of the connection device on the flat cable with the tap contacts and the tapping is successful.
- the electrical data transmission in a data conductor is sensitive to external electromagnetic interference (exception are the known optical waveguides, which are not tap taping by Anzapf marchierung but, for example, be connected by plug or splice at the cable end). It therefore makes sense to protect data conductors against such interference.
- a Shielding may even be necessary to ensure a functioning data transfer at all. This is the case, for example, with cables which, in addition to data lines, also accommodate a power supply (so-called hybrid cables).
- the current conductors running in the immediate vicinity of the data lines cause an electromagnetic field which causes interference interference for signal transmission in the adjacent data conductors. Even a pure data cable without a power supply component may experience interference if it is used near a foreign (not your own) power cable or other source of interference.
- Such untwisted data conductors in flat cables which are provided with a shield designed closer, are already basically from the European patent EP 0 214 276 B1 and the US patent US 5,900,588 known.
- the type of shielding the data conductor is there, however, priority from aspects of data transmission (eg, the best possible shielding of interference, low attenuation, little bit offset, etc.) or any mechanical effects (eg good data transmission even when bending the cable or external pressure, eg pedaling on a laid under a carpet flat cable) optimized.
- the present invention focuses on the particular configuration of the data conductor shield in the flat cable, taking into account the stripping-free tap.
- the data conductors should in principle be able to be tapped without stripping at any longitudinal position. Accordingly, in the present case, the shielding is aligned with such a tap, ie puncturing or cutting through the conductor shield at any desired longitudinal positions of the flat cable.
- the piercing of the shield takes place in the context of the tapping operation on one of the two flat sides of the flat cable (see DE 4402837 C2 ). Because the conductors to be tapped run in the flat cable harness substantially in the flat plane next to each other, so that ideally tapped approximately vertically to this plane (the penetration of tapping contacts not necessarily be linear, but as in the type of DE 102007041814 A1 in the cable longitudinal direction movable tapping contacts, for example, elliptical nature may be). In these known electrical Installation systems do not provide for tapping-piercing data conductor shielding. Rather, as already mentioned above, the shielding is designed solely for the purpose of the best possible data transmission, or else its detailed design simply left open.
- seams are understood to mean not only joint-like or plane abutting ends of shielding foils but, for example, also all types of overlaps, including those with simple or deviating from the usual usage repeatedly folded back ends, as they are approximately from the US 5,367,123 or US 5,900,588 are known.
- seams or “seams” are used herein as generic terms of all types of connections of shielding edges.). It has been recognized that such seams may present problems in the area of tap areas where the shield is pierced.
- the shield according to the invention is designed so that it has seams only on the narrow sides of the flat cable, because in these areas naturally no tapping occurs.
- the intended for the tap flat sides are basically free of shielding seams. Exceptions are any seams at the end of the shielding film.
- the pieces of film are, for example, rectangular with a long longitudinal and a short, matched to the cable circumference transverse edge. They are beaten with the short transverse side around the data conductor, so that their long side approximately coincides with the cable longitudinal direction.
- the shielding pieces are only of limited length (for example, 300m) so that the length of the cable may well exceed that of the shielding foil.
- the flat side of the flat cable may have such end seams at the end of the shield (i.e., at the transverse or face side of the foil pieces), there are no other seams not caused by the material end of the shield.
- This type of shielding is achieved, for example, by virtue of the fact that the at least one pair of data conductors will only fold over once with the shielding material in such a way that their longitudinal edges are guided back towards one another on just one of the two narrow sides and only there is a shielding seam produced (more details on the type of production the flat cable follows below).
- the present shield has, for example, only one shielding seam on one of the two narrow sides of the cable.
- a separate shield is provided, for example, in accordance with the principles of paired, symmetrical signal transmission for each data conductor pair, which in turn only have seams only on the narrow sides of the flat cable.
- a shield surrounding all data conductor pairs can be provided, which also follows the sketched structure with seams along the flat cable narrow sides.
- the tap contacts of the connection device are insulated against the shielding to be pierced (partially).
- the data conductors can be tapped with the connecting device by the tapping contacts pierce the shield in the seamless area of the flat side of the flat cable and establish electrical contact with the data conductors.
- the flat cable is produced by first encapsulating the at least one pair of data conductors by means of an extrusion process in a first operation, so that they are surrounded by a data conductor embedding.
- a data conductor embedding can for example be made of foamed dielectric, which allows a low dielectric constant and a stable signal transmission.
- the next step concerns the assembly of the shield.
- the shielding foil is wrapped around the data conductor embedding in such a way that a substantially longitudinally extending shielding seam is formed on one of its two narrow sides.
- two pieces of film can be placed on both flat sides of the leitereinbettung whose longitudinal edges then meet each other on the narrow sides, so that on each of the two narrow sides a shielding seam is formed.
- the detailed design of the shielding seams is irrelevant.
- the ends may be laid flat against each other and adhered to the data conductor embedding, or they may be overlapped, with or without struck back on each other and glued or welded together. It can also be glued to the entire shielding film on the leitereinbettung.
- the film pieces each have a certain length, for example, 300 meters. If the flat cable is longer than the length of the film pieces, the first piece of film wrapped around the data conductor embedding closes or, if appropriate, several further pieces of film. These are struck around the data conductor embedding analogously to the first piece, so that in turn the lateral shielding seam is formed on the narrow side of the data conductor embedding (or possibly seams on both narrow sides). By this juxtaposition also create end seams as a compound of several pieces of film. These end seams each run around the data conductor embedding around, are also on the flat sides in the areas of potential tap. If the cable length is equal to the length of a shielding film piece, or if the cable is even shorter, then the problem of the end seams does not arise. The flat sides are then completely free of any seams.
- the data conductor embedding thus shielded is still surrounded by a protective jacket. This can also be done by an extrusion process.
- the protective jacket is used to isolate the shielding to the outside and the protection against harmful external influences, for example. Mechanical, chemical o.a. Art.
- a film of an aluminum alloy is used as the material for the shielding.
- a wire mesh can be used. The thickness and the specific nature of the alloy or the wire mesh depend on the desired shielding strength.
- the film or the wire mesh are laminated to increase the tear resistance with a plastic film.
- the aluminum side of the shielding foil lies on the side facing the data-conductor embedding, while the plastic-coated side is oriented outwards.
- the shield is formed on a specific length of the flat cable from a single piece of film. Accordingly, there is only one shielding seam on one of the two narrow sides of the flat cable and no end seams on this longitudinal section. By way of example, this could be a longitudinal section of 300 meters.
- the shield is formed of a plurality of juxtaposed pieces of film, which are connected to each other by means of end seams for the purpose of continuous shielding. For example, over a length of about 900 meters three pieces of film could be strung together a 300 meters may be, which overlap in the region of the two end seams between the first and second and the second and third pieces of film by a few millimeters or centimeters.
- the entire shield of the flat cable is in one piece, so that it has only one shielding seam on a narrow side and no end seams.
- the flat cable is designed as a hybrid cable.
- it has current conductors.
- the latter run like the data conductors untwisted and substantially parallel to each other in the flat plane of the flat cable, so that they can be tapped by means of the connecting device.
- the conductors can be low, medium or heavy current conductors.
- the surrounding with the shield data conductor embedding is embedded together with the individual conductors in a common jacket, which determines their position in the flat cable and gives it its outer shape.
- the connection device in turn is adapted to the flat cable. It also has tapping contacts for the current conductors.
- the data conductor shielding is of particular importance, because with the current conductors one of the possible sources of electromagnetic interference runs in the immediate vicinity of the data conductors.
- the hybrid flat cable it has three three-phase conductors, a protective conductor and a neutral conductor and a pair of data conductors.
- the outer geometry of both phrases continue to match each other so that the connection device can be placed without confusion on the flat cable.
- This is for example in the aforementioned flat cables with three three-phase conductors of importance if only one of the three-phase three phases is to be tapped for installation.
- the outer geometry of the flat cable (so-called coding) and the complementary outer shape of the connection device (for example in the form of a flat cable receiver) are, for example, asymmetrically designed such that the connection device for tapping the flat cable only in a defined orientation, but can not be placed in a rotated by 180 ° orientation. Thus, an accidental incorrect placement of the connection device is prevented and ensures proper tapping.
- an electrical installation device In the installed, ie tapped state of the inventive set forms an electrical installation device.
- a typical installation procedure might look like this:
- the flat cable is laid to make the installation in accordance with the particular space conditions.
- cable routes such as the establishment of line routes, shafts, channels or other cavities.
- This also includes, depending on the type of installation, the assembly of distribution and control boxes and / or cans.
- the at least one connection device can be placed at a desired location of the continuous flat cable.
- tapping process is carried out, depending on the specific design of the connecting device, for example by screwing in the tapping contacts in the form of contact screws or a force acting (directly or indirectly) on contacts in the form of tapping mandrels or -.
- the tap contacts of the connection device penetrate the outer protective sheath, the shielding in the region of the selected seamless flat side of the flat cable, the data conductor embedding and the core insulation until they contact the data conductor strands.
- connection devices it is now possible to connect even more connection devices to other positions of the continuous flat cable.
- one or more devices for example sensors or actuators, can be connected to the contacted connection device (s).
- FIG. Fig. 1 to 5 Two exemplary embodiments of the set 1 consisting of a continuous flat cable 3 and a complementary connection device 2 will be described below.
- the two embodiments differ primarily with regard to the configuration of the shield 17 of the data conductors 12.
- the shielding seam 19 has the form of an overlap ( Fig. 6 and 7 ).
- a flat cable 3 with a plurality of shielding film pieces and end seams 20 (FIG. Fig. 8 ) and a flat cable 3 without end seams ( Fig. 9 ).
- the. Set 1 as parts for producing an electrical installation at least one flat cable 3 and at least one connection device 2.
- the flat cable 3 comprises a pair of data conductors 12 embedded in a leitereinbettung 16. This is surrounded by a single-layer shield 17, which in turn of a jacket. 5 is enveloped whose outer shape corresponds to a defined coding 8.
- the connecting device 2 is suitable for this outer shape, that is provided with a coding 8 for the complementary flat cable 3 shaping.
- the coding 8 ensures that both parts 2 and 3 of the sentence 1 can be assembled only in certain predetermined positions. A (unintentional) confusion during the installation process, for example, a twisted by 180 ° placement of the connection device 2, is thereby prevented.
- the coding 8 of the first embodiment is characterized by a cut-off "corner" of the flat cable 3 (FIG. Fig. 1 ).
- the connecting device 2 is complementary thereto. It has a suitable for the flat cable 3 receptacle 7, which has a cut-to-cut "corner” complementary slope.
- the connection device 2 can be placed on the flat cable 3 only in one position ( Fig. 1 ), namely only on the flat side of the flat cable 3 with the cut "corner” (just as well, of course, it is possible to make the flat cable 3 so that either tapping on both flat sides is allowed and still excluded a likelihood of confusion of incorrect attachment of the connection device
- the Fig. 1 This could be done, for example, by "cutting off” the lower right flat cable edge analogously to the upper right edge.).
- the flat cable 3 has only one data bus 13 (ie, no power part) with a pair of data conductors 12, which are untwisted and parallel to each other.
- two tap contacts 6 are provided for tapping the two data conductors 12 ( Fig. 1 ). Not only the number, but also the spatial arrangement of the tap contacts 6 is matched to the data conductor 12.
- the connecting device has a corresponding number of threaded sockets 25, which at the same time serve as a guide and through which the screws can be screwed in the direction of the flat cable.
- the contacts could be 6 knife, spike or needle-like, so that they can be pressed down by force in the direction of flat cable 3.
- the data conductors 12 are of round cross-section, in each case encased by a core insulation 15 and embedded in a data-conductor embedding 16.
- the latter is cuboid shaped and coated with the shield 17, which in turn is surrounded by the outer protective jacket 5.
- the data conductor embedding 16 fulfills the function of spacing and positioning the data conductors 12.
- the shield 17 is wrapped around the data conductor embedding 16 in such a way that its ends reassemble on the narrow side of the flat cable 3 oriented in the direction of the jacket corner come and are placed against each other, so that a shielding seam 19 is formed which extends substantially in the cable longitudinal direction.
- the shielding seam 19 is schematically indicated in the figures of the first embodiment as a small gap between the shielding transverse ends.
- the ends should be completely, ie flush, guided back to one another, so that in fact there is no gap.
- the flat side to be penetrated by the tapping contacts 6 as part of the tapping contact is basically free of any seams, so that the tapping contacts 6 do not penetrate the flat cable 3 in the vicinity of shielding seams 19 in the course of the tapping contact (an exception to this "seam freedom" of the flat side is possibly existing end seams 20 between two in the cable longitudinal direction juxtaposed shielding film pieces, see below).
- the shield 17 is formed on a certain longitudinal portion of the flat cable 3 only of a single aluminum foil. Therefore, the shield has a seam only on one of the two narrow sides of the flat cable 3. Alternatively, it could also be formed on such a cable length piece from two aluminum foil pieces, which are each applied to a flat side and then folded around on both narrow sides, so that two shielding seams 19, respectively along two narrow sides of the flat cable 3, are present.
- the shield 17 is made of an aluminum alloy. To increase its strength against possible tearing the aluminum foil 17 is laminated with a plastic film. Usually, the film 17 with the aluminum side 17a lying inside and the plastic-coated side 17b lying outside about the leitereinbettung 16 around. The manner of attachment of the aluminum foil 17 on the leitereinbettung 16 is of minor importance. It may, for example, be glued to the bedding 16 with the aid of an adhesive which is suitable for an adhesive bond between metal and plastic surfaces. The adhesive bond does not necessarily have to extend equally around the entire outer surface of the data conductor embedding 16. For example, it may also be sufficient to apply the foil 17 only on the narrow side with the shielding seam 19 stick while it rests on the other three sides of the leitereinbettung 16 only under train.
- the flat cable 3 is designed as a hybrid cable and, in addition to the data bus 13, comprises a current part 14 (FIG. Fig. 2 to 4 ).
- a current part 14 (FIG. Fig. 2 to 4 ).
- three three-phase conductor 4, a protective conductor 9 and a neutral conductor 10 are provided.
- the individually insulated conductors 4, 9, 10 again run essentially parallel to one another and are embedded together with the "data conductor package" 13 in the common jacket 5.
- the jacket 5 assumes the function of fixing its relative position, similar to the data conductors 12, the data conductor embedding 16, so that they can be tapped with the connection device 2.
- connection device 2 in the receptacle 7 has a skew connecting device 2 and a round, convex nose on ( Fig. 2 ).
- both parts 2, 3 of the sentence 1 fit in one (or more) defined position (s) ( Fig. 2 ).
- the connecting device 2 After laying the flat cable 3, the connecting device 2 is placed at the desired cable longitudinal point in the defined position (in Fig. 3 on the upper, horizontal flat side). It can be provided that the connection device 2 has a locking device, which allows it to be fastened before the actual tapping of the flat cable 3 at the desired cable longitudinal point. Finally, the tapping takes place in that the contact screws 6 assigned to the to-be-taped conductors 4, 9, 10, 12 are moved successively by turning in the direction of the flat cable 3.
- a screw 6 When tapping a data conductor 12, a screw 6 first penetrates the common jacket 5 until it strikes the shielding film 17. This is then also punctured. In the further course it pierces the leitereinbettung 16 and the wire insulation 15. Finally, it strikes - ideally in the middle - the data conductor strand 12, penetrates into it and splits it ( Fig. 4 ). In order to prevent a complete division of the data conductor 12, the distance that can cover the screws 6 in the context of the pin, structurally limited, for example, by the depth of the screw heads of the contact screws receiving holes in the housing of the connection device. 2
- the penetration of the shield 17 by the tapping contact 6 causes a ridge 26 (see enlarged view in FIG Fig. 5 ).
- a tap contact 6 on the shield 17 Upon impact of a tap contact 6 on the shield 17, the latter is torn open like a hole.
- the shielding film 17 in the region of the ridge 26 is pulled along by this to a certain extent in the direction of the data conductor 12. Due to the fact that a puncture of the shield 17 does not take place in the region of a shielding seam 19, it is ensured that the ridge 26 only reaches a limited size and does not continue to unravel or tear further.
- the shielding film 17 is not drawn in to the data conductor 12.
- the frayed around the ridge 26 film 17 thus remains within the data conductor embedding 16 and outside the wire insulation 15. A short circuit between the shield 17 and the data conductor 12 is thus excluded.
- the data conductors 12 associated tapping contacts 6 are provided against the shield 17 with a partial insulation 21 ( Fig. 5 ).
- a partial insulation 21 for a secure production of the electrical contact with the data conductors 12, at least the contact region of the contact screws 6, speaks the tip, not isolated.
- the insulation 21, for example in the form of a plastic coating, begins above the screw tip and extends along a certain length along the screw shaft, in Fig. 5 completely up to the screw head.
- the shielding seam 19 is again preferably located on the side facing away from the current conductors 4, 9, 10, ie the main interference source.
- the second embodiment differs from the above-described first embodiment in two further aspects.
- the data conductors 12 have no separate individual insulation 15 (see Fig. 7 ), but are directly in the data conductor embedding 16 embedded.
- the data bus 13 of the flat cable 3 is characterized by a simpler structure. Due to the direct embedding, a greater accuracy of the relative position of the data conductors 12 in the data conductor embedding 16 can be achieved since the manufacturing tolerances to which the sheath of the data conductor strands 12 are subjected with a single insulation 15 and lead to deviations in the guidance of the strands 12 within the individual insulation 15, be avoided. The accuracy of the tap is thus increased.
- the isolation of the data conductor 12 to the outside and especially against the shield 17 is taken over by the leitereinbettung 16 with.
- the flat cable 3 in the second embodiment has a different shape.
- the data conductor embedding 16 is now cuboid shaped with rounded edges.
- the outer geometry, ie the coding 8 of the flat cable another, but still a mistakenly incorrect placement of the connection device 2 (in Fig. 7 not shown) is excluded by asymmetry of the coding 8 in the cable transverse direction.
- pieces of shielding film 17 as long as possible are used and wrapped around the data conductor embedding 16 in order to avoid unnecessary seams between a plurality of film sections adjoining one another in the cable longitudinal direction.
- pieces of film are not infinitely long, so that it may well happen that the length of the flat cable 3 exceeds the length of the available film pieces.
- end seams 20 are formed at their respective longitudinal ends ( Fig. 8 ).
- these end seams 20 can extend essentially transversely to the cable longitudinal direction or also obliquely thereto. Similar to the seams 19 on the flat cable narrow sides, they are formed in the form of flush terminations or even overlaps. In the case of overlaps, the above-mentioned folding-back technique can also be used for the purpose of continuous shielding.
- the length of the flat cable 3 corresponds to the length of the film pieces 17 or even shorter, end seams 20 can be avoided.
- the flat sides to be tapped are then completely free of all seams; a marking 27 is therefore also not required ( Fig. 9 ).
- the manufacturing process of such shorter flat cables 3 can, for example, take place in such a way that flat cables 3 are basically produced in their maximum length, which exceeds the length of the film pieces 17, including the above-mentioned end seams 20 and possibly the markings 27. If shorter flat cables 3 are desired, the end seam areas 20 can be easily cut out.
Landscapes
- Insulated Conductors (AREA)
Description
Die Erfindung betrifft einen Satz zur Herstellung einer elektrischen Installation umfassend ein durchlaufendes Flachkabel mit Datenleitungen sowie mindestens eine Anschlussvorrichtung zur abisolierfreien Anzapfkontaktierung der Datenleitungen. Die Datenleitungen sind mit einer Abschirmung umgeben, die abgesehen von Endnähten der Abschirmungsfolie Nähte oder Überlappungen nur an den Schmalseiten des Flachkabels aufweist, so dass die anzuzapfenden Flachseiten frei von Nähten/Überlappungen sind.The invention relates to a set for producing an electrical installation comprising a continuous flat cable with data lines and at least one connection device for stripping-free Anzapfkontaktierung the data lines. The data lines are surrounded by a shield which, apart from end seams of the shielding film, has seams or overlaps only on the narrow sides of the flat cable, so that the flat sides to be tapped are free from seams / overlaps.
Elektrische Installationssysteme, bei denen mit einer Anschlussvorrichtung ein durchlaufendes Flachkabel mit mehreren, in einer Ebene liegenden Datenleitern ohne Auftrennung der Adern und ohne Entfernung von Ader- und Kabelisolierungen sowie Abschirmung angezapft werden kann, sind aus dem Stand der Technik bekannt. Eine frühe diesbezügliche Patentschrift aus dem Hause der Anmelderin ist die
Spätere Weiterentwicklungen widmen sich vorrangig dem Problem der sicheren Anschlusskontaktierung abgeschirmter Datenleiter, indem sie Verbesserungen auf Seiten der Anschlussvorrichtung vorschlagen. Beispielsweise erfährt letztere in der Patentanmeldung
Spezifische Ausgestaltungen von Abschirmungen nicht-verdrillter Datenleiter werden etwa in der Europäischen Patentschrift
Verschiedene Ausbildungen von Abschirmungsnähten und -überlappungen bei Datenkabeln sind beispielsweise in den Patentschriften
Der erfindungsgemäße Satz zum Herstellen einer elektrischen Installation weist wenigstens ein Flachkabel und wenigstens eine zum Flachkabel komplementäre Anschlussvorrichtung mit Anzapfkontakten zum abisolierfreien Anzapfen des Flachkabels auf. Das Flachkabel umfasst mindestens ein Paar von Datenleitern, die unverdrillt parallel zueinander laufen. Die Datenleiter sind von einer Abschirmung umgeben, die abgesehen von ggf. vorhanden Endnähten am Abschirmungsende nur auf den Schmalseiten des Flachkabels Nähte aufweist, so dass die von den Anzapfkontakten zu durchdringenden Flachseiten frei von jeglichen Abschirmungsnähten ist. Die Anzapfkontakte sind gegenüber der Abschirmung isoliert, so dass die Datenleiter unter Durchdringung der Abschirmung durch die Anzapfkontakte anzapfbar sind, ohne dass hierbei eine Durchdringung im Bereich einer Abschirmungsnaht erfolgt.The set according to the invention for producing an electrical installation has at least one flat cable and at least one connecting device complementary to the flat cable with tapping contacts for the stripping-free tapping of the flat cable. The flat cable comprises at least one pair of data conductors which run untwisted in parallel. The data conductors are surrounded by a shield which, apart from possibly existing end seams at the shielding end, has seams only on the narrow sides of the flat cable, so that the flat sides to be penetrated by the tapping contacts are free of any shielding seams. The tap contacts are insulated from the shield, so that the data conductors can be tapped by penetrating the shield through the tap contacts, without there being a penetration in the region of a shielding seam.
Gemäß einem weiteren Aspekt wird eine elektrische Installation vorgeschlagen, bei der das Flachkabel mit der Anschlussvorrichtung angezapft ist, die Abschirmung in den abschirmungsnahtfreien Bereichen der Flachseiten also durch die Anzapfkontakte durchstochen wurde.According to a further aspect, an electrical installation is proposed in which the flat cable is tapped with the connection device, that is to say that the shield has been pierced by the tapping contacts in the regions of the flat sides which are free of the shielding seam.
Durch die definierte Positionierung der Abschirmungsnähte außerhalb der Anzapfbereiche wird beispielsweise einem ungewollten Aufreißen und/oder Hineinziehen der Abschirmung entgegen gewirkt. Die Erfindung zielt somit auf eine möglichst störungsfreie Durchdringung der Abschirmung durch die Anzapfkontakte und damit auf eine sichere Anzapfung abgeschirmter Datenleiter ab.Due to the defined positioning of the shielding seams outside the tapping areas, for example, unintentional tearing and / or pulling in of the shielding becomes counteracted. The invention thus aims at a trouble-free penetration of the shield by the tap contacts and thus on a secure tap shielded data conductor.
Der erfindungsgemäße Satz zur Herstellung einer elektrischen Installation umfasst ein Flachkabel mit abgeschirmten Datenleitern sowie mindestens eine zum Flachkabel passende Anschlussvorrichtung für eine abisolierfreie Anzapfkontaktierung der Datenleiter an grundsätzlich beliebigen Längspositionen des Flachkabels. Das "Passen" der Anschlussvorrichtung zum Flachkabel betrifft zum Einen die äußere Formgebung beider Teile des Satzes. Diese ist derart, dass ihre Geometrie so aufeinander abgestimmt ist, dass die Anschlussvorrichtung auf das Flachkabel zum Zwecke des Anzapfens aufgesetzt werden kann. Vorzugsweise ist dabei sichergestellt, dass es nur bestimmte Möglichkeiten dieses Aufsetzens gibt, um ein korrektes Anzapfen zu ermöglichen.The set according to the invention for producing an electrical installation comprises a flat cable with shielded data conductors and at least one connection device suitable for the flat cable for a stripping-free tap connection of the data conductors to basically any longitudinal positions of the flat cable. The "fitting" of the connection device to the flat cable on the one hand affects the outer shape of both parts of the sentence. This is such that their geometry is coordinated so that the connection device can be placed on the flat cable for the purpose of tapping. Preferably, it is ensured that there are only certain possibilities of this placement in order to allow a correct tapping.
Zum Anderen äußert sich das "Passen" auch in der Lage der Datenleiter und der für das Anzapfen an der Anschlussvorrichtung vorgesehenen Anzapfkontakte. Die Längsposition der Datenleiter in dem Flachkabel ist fest definiert, indem sie - beispielsweise in eine sie umgebende Einbettung,eingebettet - möglichst parallel und unverdrillt mit einem festgelegten Abstand zueinander verlaufen. Durch diese definierte Längsposition wird ein erfolgreiches abisolierfreies Anzapfen der Leiter erst ermöglicht. Die Anzapfkontakte der Anschlussvorrichtung entsprechen der Anzahl der Datenleiter und sind auf deren bekannte Position im Kabel ausgerichtet. Somit ist sichergestellt, dass die Datenleiter nach dem Aufsetzen der Anschlussvorrichtung auf das Flachkabel mit den Anzapfkontakten "getroffen" werden und das Anzapfen erfolgreich ist.On the other hand, the "fit" is also expressed in the position of the data conductor and the tapping contacts provided for tapping on the connection device. The longitudinal position of the data conductors in the flat cable is firmly defined in that they run as parallel as possible and untwisted, for example, in a surrounding embedding, at a fixed distance from one another. Due to this defined longitudinal position, a successful stripping-free tapping of the conductors is made possible. The tapping contacts of the terminal device correspond to the number of data conductors and are aligned with their known position in the cable. Thus, it is ensured that the data conductors are "hit" after the attachment of the connection device on the flat cable with the tap contacts and the tapping is successful.
Bekanntlich ist die elektrische Datentransmission in einem Datenleiter empfindlich gegen äußere elektromagnetische Störeinflüsse (Ausnahme sind die bekannten Lichtwellenleiter, welche jedoch nicht mittels Anzapfkontaktierung abisolierfrei anzapfbar sind, sondern bspw. durch Steck- oder Spleißverbindung am Kabelende angeschlossen werden). Es ist daher sinnvoll, Datenleiter gegen solche Störeinflüsse abzuschirmen. Bei einem Verlauf von Datenleitungen in der Nähe signifikanter elektromagnetischer Störquellen kann eine Abschirmung sogar notwendig sein, um überhaupt eine funktionierende Datenübertragung zu gewährleisten. Dies ist beispielsweise bei Kabeln der Fall, die neben Datenleitungen auch eine Stromversorgung beherbergen (sog. Hybridkabel). Die in direkter Nähe der Datenleitungen verlaufenden Stromleiter verursachen ein elektromagnetisches Feld, das eine Interferenzstörung für die Signalübertragung in den benachbarten Datenleitern verursacht. Auch ein reines Datenkabel ohne Stromführungskomponente kann eine Interferenzstörung erfahren, wenn es in der Nähe eines fremden (nicht eigenen) Stromversorgungskabels oder einer sonstigen Störungsquelle zum Einsatz kommt.As is known, the electrical data transmission in a data conductor is sensitive to external electromagnetic interference (exception are the known optical waveguides, which are not tap taping by Anzapfkontaktierung but, for example, be connected by plug or splice at the cable end). It therefore makes sense to protect data conductors against such interference. In a course of data lines in the vicinity of significant sources of electromagnetic interference, a Shielding may even be necessary to ensure a functioning data transfer at all. This is the case, for example, with cables which, in addition to data lines, also accommodate a power supply (so-called hybrid cables). The current conductors running in the immediate vicinity of the data lines cause an electromagnetic field which causes interference interference for signal transmission in the adjacent data conductors. Even a pure data cable without a power supply component may experience interference if it is used near a foreign (not your own) power cable or other source of interference.
Solche unverdrillten Datenleiter in Flachkabeln, die mit einer näher ausgestalteten Abschirmung versehen sind, sind bereits grundsätzlich aus der Europäischen Patentschrift
Bekanntlich erfolgt das Durchstechen der Abschirmung im Rahmen des Anzapfvorgangs auf einer der beiden Flachseiten des Flachkabels (siehe
Erfindungsgemäß wird nun ein besonderes Augenmerk auf die Lokalisierung von Nahtstellen der Datenleiterabschirmung gelegt (Unter "Nahtstellen" werden hierin abweichend vom üblichen Sprachgebrauch nicht nur fugenartig oder plan aneinander liegende Enden von Abschirmungsfolien verstanden, sondern beispielsweise auch alle Arten von Überlappungen, inklusive solcher mit einfach oder mehrfach zurück geklappten Enden, wie sie etwa aus der
Um diesen Schwierigkeiten zu begegnen und das Durchstechen der Abschirmung durch die Anzapfkontakte möglichst vorhersagbar zu gestalten, ist die Abschirmung erfindungsgemäß so gestaltet, dass sie Nähte nur an den Schmalseiten des Flachkabels aufweist, denn in diesen Bereichen erfolgt naturgemäß kein Anzapfen. Im Umkehrschluss sind die für die Anzapfung vorgesehenen Flachseiten grundsätzlich frei von Abschirmungsnähten. Eine Ausnahme bilden etwaige Nähte am Ende der Abschirmungsfolie. Die Folienstücke sind beispielsweise rechteckig mit einer langen Längs- und einer kurzen, auf den Kabelumfang abgestimmten Querkante. Sie sind mit der kurzen Querseite um die Datenleiter geschlagen, so dass ihre lange Seite in etwa mit der Kabellängsrichtung übereinstimmt.To meet these difficulties and to make the puncture of the shield by the tap contacts as predictable as possible, the shield according to the invention is designed so that it has seams only on the narrow sides of the flat cable, because in these areas naturally no tapping occurs. Conversely, the intended for the tap flat sides are basically free of shielding seams. Exceptions are any seams at the end of the shielding film. The pieces of film are, for example, rectangular with a long longitudinal and a short, matched to the cable circumference transverse edge. They are beaten with the short transverse side around the data conductor, so that their long side approximately coincides with the cable longitudinal direction.
Die Abschirmungsstücke sind jedoch nur von begrenzter Länge (beispielsweise 300m), so dass die Länge des Kabels jene der Abschirmungsfolie durchaus übersteigen kann. Die Flachseite des Flachkabels weist also ggf. zwar solche Endnähte am Ende der Abschirmung (d.h. an der Quer- oder Stirnseite der Folienstücke), jedoch keine weiteren Nähte, die nicht durch das Materialende der Abschirmung bedingt sind, auf. Erreicht wird diese Art der Abschirmung beispielsweise dadurch, dass das wenigstens eine Paar von Datenleitern mit dem Abschirmungsmaterial nur einmal derart umschlagen werden, dass ihre Längsränder an gerade einer der beiden Schmalseiten aufeinander zurück geführt werden und nur dort eine Abschirmungsnaht entsteht (Näheres zur Art der Herstellung des Flachkabels folgt weiter unten). Im Gegensatz zu beispielsweise einer fortlaufend umgewickelten Abschirmung, die eine kontinuierliche, sich um die Datenleiter windende Wicklungsnaht aufweist, hat die vorliegende Abschirmung also beispielsweise nur eine Abschirmungsnaht an einer der beiden Kabelschmalseiten. Weist das Flachkabel mehrere Datenleiterpaare auf, so ist beispielsweise im Einklang mit den Grundsätzen der paarweisen, symmetrischen Signalübertragung für jedes Datenleiterpaar eine eigene Abschirmung vorgesehen, welche wiederum Nähte grundsätzlich nur an den Schmalseiten des Flachkabels aufweisen. Zudem kann eine alle Datenleiterpaare umgebende Abschirmung vorgesehen sein, die ebenfalls dem skizzierten Aufbau mit Nähten entlang den Flachkabelschmalseiten folgt.However, the shielding pieces are only of limited length (for example, 300m) so that the length of the cable may well exceed that of the shielding foil. Thus, although the flat side of the flat cable may have such end seams at the end of the shield (i.e., at the transverse or face side of the foil pieces), there are no other seams not caused by the material end of the shield. This type of shielding is achieved, for example, by virtue of the fact that the at least one pair of data conductors will only fold over once with the shielding material in such a way that their longitudinal edges are guided back towards one another on just one of the two narrow sides and only there is a shielding seam produced (more details on the type of production the flat cable follows below). In contrast to, for example, a continuously wrapped shield having a continuous, winding around the data conductor winding seam, so the present shield has, for example, only one shielding seam on one of the two narrow sides of the cable. If the flat cable has a plurality of data conductor pairs, a separate shield is provided, for example, in accordance with the principles of paired, symmetrical signal transmission for each data conductor pair, which in turn only have seams only on the narrow sides of the flat cable. In addition, a shield surrounding all data conductor pairs can be provided, which also follows the sketched structure with seams along the flat cable narrow sides.
Schließlich sind für eine (kurzschluss-)sichere Anzapfung die Anzapfkontakte der Anschlussvorrichtung gegen die zu durchstechende Abschirmung (partiell) isoliert. Die Datenleiter sind so mit der Anschlussvorrichtung anzapfbar, indem die Anzapfkontakte die Abschirmung im nahtfreien Bereich der Flachseite des Flachkabels durchstechen und den elektrischen Kontakt mit den Datenleitern herstellen.Finally, for a (short-circuit) safe tap, the tap contacts of the connection device are insulated against the shielding to be pierced (partially). The data conductors can be tapped with the connecting device by the tapping contacts pierce the shield in the seamless area of the flat side of the flat cable and establish electrical contact with the data conductors.
Gemäß einer fakultativen Weiterbildung ist das Flachkabel dadurch hergestellt, dass zunächst in einem ersten Arbeitsgang das mindestens eine Paar von Datenleitern mit Hilfe eines Extrusionsverfahrens umspritzt, so dass sie von einer Datenleitereinbettung umgeben sind. Damit ist ihre Relativlage zueinander durch diese Datenleitereinbettung festgelegt. Die Einhaltung eines konstanten Abstandes zwischen den Datenleitern ist nicht nur für die Möglichkeit der abisolierfreien Anzapfung wichtig, sondern beeinflusst auch das Dämpfungsmaß der Signalübertragung. Die Datenleitereinbettung kann beispielsweise aus aufgeschäumtem Dielektrikum gefertigt sein, das eine niedrige Dielektrikumskonstante und eine stabile Signalübertragung ermöglicht.According to an optional further development, the flat cable is produced by first encapsulating the at least one pair of data conductors by means of an extrusion process in a first operation, so that they are surrounded by a data conductor embedding. Thus, their relative position to each other is determined by this Datenleitereinbettung. The maintenance of a constant distance between the data conductors is not only important for the possibility of the stripping-free tap, but also affects the attenuation of the signal transmission. The data conductor embedding can for example be made of foamed dielectric, which allows a low dielectric constant and a stable signal transmission.
Der nächste Arbeitsgang betrifft die Montage der Abschirmung. Die Abschirmungsfolie wird um die Datenleitereinbettung derart herumgeschlagen, dass auf einer ihrer beiden Schmalseiten eine im Wesentlichen in Längsrichtung verlaufende Abschirmungsnaht entsteht. Alternativ können auch jeweils zwei Folienstücke auf beide Flachseiten der Datenleitereinbettung gelegt werden, deren Längskanten sich dann jeweils an den Schmalseiten treffen, so dass auf jeder der beiden Schmalseiten eine Abschirmungsnaht entsteht. Die nähere Ausgestaltung der Abschirmungsnähte ist dabei unerheblich. Beispielsweise können die Enden plan aneinander gelegt und auf die Datenleitereinbettung aufgeklebt werden oder sie werden überlappend mit oder ohne Zurückschlagen aufeinander gelegt und miteinander verklebt oder verschweißt. Es kann auch die gesamte Abschirmungsfolie auf die Datenleitereinbettung aufgeklebt werden. Ebenso ist es möglich, mehrere Lagen von Folie nach- und übereinander aufzubringen, je nach gewünschter Stärke der Abschirmung. Die Nähte können dann bspw. bei jeder Lage auf der gleichen Schmalseite oder etwa immer alternierend von Lage zu Lage angeordnet werden. Vorteilhaft ist jedoch das Vorsehen nur einer Lage, um ein möglichst ordnungsgemäßes Durchstechen der Abschirmung zu gewährleisten. Die Dicke dieser einen Lage kann je nach zu erreichender Abschirmungsstärke variiert werden.The next step concerns the assembly of the shield. The shielding foil is wrapped around the data conductor embedding in such a way that a substantially longitudinally extending shielding seam is formed on one of its two narrow sides. Alternatively, in each case two pieces of film can be placed on both flat sides of the Datenleitereinbettung whose longitudinal edges then meet each other on the narrow sides, so that on each of the two narrow sides a shielding seam is formed. The detailed design of the shielding seams is irrelevant. For example, the ends may be laid flat against each other and adhered to the data conductor embedding, or they may be overlapped, with or without struck back on each other and glued or welded together. It can also be glued to the entire shielding film on the Datenleitereinbettung. It is also possible to apply several layers of film nach- and one above the other, depending on the desired thickness of the shield. The seams can then be arranged, for example, at each position on the same narrow side or approximately always alternately from layer to layer. However, it is advantageous to provide only one layer in order to ensure that the shielding pierces as well as possible. The thickness of this one layer can be varied depending on the shielding strength to be achieved.
Die Folienstücke haben, wie oben bereits angedeutet, jeweils eine bestimmte Länge, beispielsweise 300 Meter. Ist das Flachkabel länger als die Länge der Folienstücke, so schließt sich an das erste um die Datenleitereinbettung umschlagene Folienstück ein oder ggf. mehrere weitere Folienstücke an. Diese werden analog zum ersten Stück um die Datenleitereinbettung herum geschlagen, so dass wiederum die seitliche Abschirmungsnaht auf der Schmalseite der Datenleitereinbettung (oder ggf. Nähte auf beiden Schmalseiten) entsteht. Durch dieses Aneinanderreihen entstehen zudem Endnähte als Verbindung der mehreren Folienstücke. Diese Endnähte verlaufen jeweils um die Datenleitereinbettung herum, liegen also auch auf den Flachseiten in den Bereichen potentieller Anzapfung. Entspricht die Kabellänge der Länge eines Abschirmungsfolienstücks oder ist das Kabel sogar kürzer, so stellt sich das Problem der Endnähte nicht. Die Flachseiten sind dann vollständig frei von jeglichen Nähten.The film pieces, as already indicated above, each have a certain length, for example, 300 meters. If the flat cable is longer than the length of the film pieces, the first piece of film wrapped around the data conductor embedding closes or, if appropriate, several further pieces of film. These are struck around the data conductor embedding analogously to the first piece, so that in turn the lateral shielding seam is formed on the narrow side of the data conductor embedding (or possibly seams on both narrow sides). By this juxtaposition also create end seams as a compound of several pieces of film. These end seams each run around the data conductor embedding around, are also on the flat sides in the areas of potential tap. If the cable length is equal to the length of a shielding film piece, or if the cable is even shorter, then the problem of the end seams does not arise. The flat sides are then completely free of any seams.
In einem letzten Arbeitsgang wird die so abgeschirmte Datenleitereinbettung noch mit einem Schutzmantel umgeben. Diese kann gleichfalls durch eine Extrusionsverfahren geschehen. Der Schutzmantel dient der Isolation der Abschirmung nach außen sowie dem Schutz vor schädlichen äußeren Einflüssen bspw. mechanischer, chemischer o.a. Art.In a final operation, the data conductor embedding thus shielded is still surrounded by a protective jacket. This can also be done by an extrusion process. The protective jacket is used to isolate the shielding to the outside and the protection against harmful external influences, for example. Mechanical, chemical o.a. Art.
Bei einer weiteren fakultativen Ausgestaltung wird als Material für die Abschirmung eine Folie aus einer Aluminiumlegierung verwendet. Alternativ kann auch ein Drahtgeflecht verwendet werden. Die Dicke und die konkrete Art der Legierung bzw. des Drahtgeflechts hängen von der gewünschten Abschirmungsstärke ab. Die Folie bzw. das Drahtgeflecht sind zur Erhöhung der Reißfestigkeit mit einer Kunststofffolie kaschiert. Dabei liegt die Aluminium-Seite der Abschirmungsfolie auf der zur Datenleitereinbettung hingewandten Seite, während die kunststoffbeschichtete Seite nach außen orientiert ist. Um die beiden Enden im Bereich der Abschirmungsnaht auf der Schmalseite des Flachkabels elektrisch miteinander zu verbinden, kann bei der Fertigung ein Ende um eine bestimmte Länge zurückgeklappt werden, so dass bei diesem zurückgeschlagene Teil die metallene Seite nach außen zeigt. Das andere Ende kann dann überlappend auf das zurückgeschlagene Ende gelegt werden.In a further optional embodiment, a film of an aluminum alloy is used as the material for the shielding. Alternatively, a wire mesh can be used. The thickness and the specific nature of the alloy or the wire mesh depend on the desired shielding strength. The film or the wire mesh are laminated to increase the tear resistance with a plastic film. The aluminum side of the shielding foil lies on the side facing the data-conductor embedding, while the plastic-coated side is oriented outwards. In order to connect the two ends in the region of the shielding seam on the narrow side of the flat cable with each other electrically, one end can be folded back by a certain length during manufacture, so that in this folded-back part shows the metal side to the outside. The other end can then be overlapped on the struck end.
Gemäß einer optionalen Weiterbildung ist die Abschirmung auf einer bestimmten Länge des Flachkabels aus einem einzigen Folienstück gebildet. Dementsprechend gibt es auf diesem Längsabschnitt nur eine Abschirmungsnaht auf einer der beiden Schmalseiten des Flachkabels und keine Endnähte. Beispielhaft könnte es sich hierbei um einen Längsabschnitt von 300 Metern handeln. Bei einer anderen optionalen Weiterbildung ist die Abschirmung aus mehreren aneinandergereihten Folienstücken gebildet, welche zum Zwecke einer kontinuierlichen Abschirmung mittels Endnähten miteinander verbunden sind. Zum Beispiel könnten auf einer Länge von ca. 900 Metern drei Folienstücke a 300 Meter aneinandergereiht sein, welche sich im Bereich der beiden Endnähte zwischen dem ersten und zweiten und dem zweiten und dritten Folienstück um wenige Millimeter oder Zentimeter überlappen. Auf dem äußeren Mantel kann eine Markierung dieser Endnähte vorgesehen sein, so dass der Installateur die Möglichkeit erhält, das Flachkabel nicht gerade im Bereich dieser Endnähte anzuzapfen. Schließlich ist bei einer weiteren optionalen Weiterbildung die gesamte Abschirmung des Flachkabels einstückig, so dass sie nur eine Abschirmungsnaht an einer Schmalseite und keine Endnähte aufweist.According to an optional further development, the shield is formed on a specific length of the flat cable from a single piece of film. Accordingly, there is only one shielding seam on one of the two narrow sides of the flat cable and no end seams on this longitudinal section. By way of example, this could be a longitudinal section of 300 meters. In another optional development, the shield is formed of a plurality of juxtaposed pieces of film, which are connected to each other by means of end seams for the purpose of continuous shielding. For example, over a length of about 900 meters three pieces of film could be strung together a 300 meters may be, which overlap in the region of the two end seams between the first and second and the second and third pieces of film by a few millimeters or centimeters. On the outer jacket, a marking of these end seams may be provided, so that the installer is given the opportunity not to tap the flat cable in the region of these end seams. Finally, in a further optional development, the entire shield of the flat cable is in one piece, so that it has only one shielding seam on a narrow side and no end seams.
Bei einer fakultativen Weiterbildung des Satzes ist das Flachkabel als Hybridkabel ausgebildet. Neben dem mindestens einen Datenleiterpaar weist es Stromleiter auf. Letztere verlaufen wie die Datenleiter unverdrillt und im Wesentlichen parallel nebeneinander in der Flachebene des Flachkabels, so dass die mit Hilfe der Anschlussvorrichtung angezapft werden können. Die Stromleiter können Nieder-, Mittel- oder Starkstromleiter sein. Die mit der Abschirmung umgebende Datenleitereinbettung ist zusammen mit den einzelnen Stromleitern in einen gemeinsamen Mantel eingebettet, welche deren Position im Flachkabel festlegt und ihm seine äußere Form gibt. Die Anschlussvorrichtung wiederum ist auf das Flachkabel angepasst. Sie weist zusätzlich Anzapfkontakte für die Stromleiter auf. Bei einem solchen Hybridkabel kommt der Datenleiterabschirmung eine besondere Bedeutung zu, denn mit den Stromleitern verläuft eine der möglichen elektromagnetischen Störquellen in unmittelbarer Nähe der Datenleiter. Bei einer speziellen optionalen Weiterbildung des Hybridflachkabels weist es drei Drehstromleiter, einen Schutzleiter und einen Nullleiter sowie ein Datenleiterpaar auf.In an optional development of the sentence, the flat cable is designed as a hybrid cable. In addition to the at least one data conductor pair, it has current conductors. The latter run like the data conductors untwisted and substantially parallel to each other in the flat plane of the flat cable, so that they can be tapped by means of the connecting device. The conductors can be low, medium or heavy current conductors. The surrounding with the shield data conductor embedding is embedded together with the individual conductors in a common jacket, which determines their position in the flat cable and gives it its outer shape. The connection device in turn is adapted to the flat cable. It also has tapping contacts for the current conductors. In such a hybrid cable the data conductor shielding is of particular importance, because with the current conductors one of the possible sources of electromagnetic interference runs in the immediate vicinity of the data conductors. In a special optional development of the hybrid flat cable, it has three three-phase conductors, a protective conductor and a neutral conductor and a pair of data conductors.
Um eine sichere Installation zu gewährleisten, ist bei manchen optionalen Weiterbildungen die Außengeometrie beider Satzteile weiterhin derart aufeinander abgestimmt, dass die Anschlussvorrichtung verwechslungsfrei auf das Flachkabel aufgesetzt werden kann. Dies ist beispielsweise bei den genannten Flachkabeln mit drei Drehstrom-Phasenleitern von Bedeutung, wenn zur Installation nur eine der drei Drehstrom-Phasen angezapft werden soll. Die Außengeometrie des Flachkabels (sog. Kodierung) und die komplementäre äußere Form der Anschlussvorrichtung (beispielsweise in Form einer Flachkabelaufnahme) sind beispielsweise derart asymmetrisch gestaltet, so dass die Anschlussvorrichtung zum Anzapfen der Flachleitung nur in einer definierten Orientierung, nicht jedoch in einer um 180° verdrehten Orientierung aufgesetzt werden kann. Somit wird ein versehentliches falsches Aufsetzen der Anschlussvorrichtung verhindert und ein ordnungsgemäßes Anzapfen gewährleistet.In order to ensure a safe installation, in some optional developments, the outer geometry of both phrases continue to match each other so that the connection device can be placed without confusion on the flat cable. This is for example in the aforementioned flat cables with three three-phase conductors of importance if only one of the three-phase three phases is to be tapped for installation. The outer geometry of the flat cable (so-called coding) and the complementary outer shape of the connection device (for example in the form of a flat cable receiver) are, for example, asymmetrically designed such that the connection device for tapping the flat cable only in a defined orientation, but can not be placed in a rotated by 180 ° orientation. Thus, an accidental incorrect placement of the connection device is prevented and ensures proper tapping.
Im installierten, sprich angezapften Zustand bildet der erfindungsgemäße Satz eine elektrische Installationsvorrichtung. Ein typischer Installationsvorgang kann beispielsweise folgendermaßen aussehen: Das Flachkabel wird zur Herstellung der Installation gemäß den jeweils vorliegenden räumlichen Bedingungen verlegt. Vor dieser eigentlichen Verlegung wird regelmäßig die Montage von Leitungswegen durchzuführen sein, beispielsweise die Einrichtung von Leitungstrassen, -schächten, -kanälen oder sonstigen Hohlräumen. Hierzu gehört ebenfalls je nach Art der Installation die Montage von Verteiler- und Steuerungskästen und/oder Dosen. Nach dem Verlegen des Flachkabels, z.B. im Rahmen einer Gebäudeinstallation zwischen einem zentralen Verteilerkasten und einer Zugangsdose o.ä., kann dann die mindestens eine Anschlussvorrichtung an einer gewünschten Stelle des durchlaufenden Flachkabels aufgesetzt werden. Dann wird der Anzapfvorgang durchgeführt, abhängig von der konkreten Bauart der Anschlussvorrichtung beispielsweise durch ein Hineindrehen der Anzapfkontakte in Form von Kontaktschrauben oder eine Kraftbeaufschlagung, die (direkt oder indirekt) auf Kontakte in Form von Anzapfdornen oder - messer wirkt. Die Anzapfkontakten der Anschlussvorrichtung durchdringen dabei den äußeren Schutzmantel, die Abschirmung im Bereich der gewählten nahtfreien Flachseite des Flachkabels, die Datenleitereinbettung sowie die Aderisolation, bis sie die Datenleiterlitzen kontaktieren.In the installed, ie tapped state of the inventive set forms an electrical installation device. For example, a typical installation procedure might look like this: The flat cable is laid to make the installation in accordance with the particular space conditions. Before this actual installation will be regularly perform the installation of cable routes, such as the establishment of line routes, shafts, channels or other cavities. This also includes, depending on the type of installation, the assembly of distribution and control boxes and / or cans. After laying the flat cable, e.g. As part of a building installation between a central distribution box and an access box or the like, then the at least one connection device can be placed at a desired location of the continuous flat cable. Then the tapping process is carried out, depending on the specific design of the connecting device, for example by screwing in the tapping contacts in the form of contact screws or a force acting (directly or indirectly) on contacts in the form of tapping mandrels or -. The tap contacts of the connection device penetrate the outer protective sheath, the shielding in the region of the selected seamless flat side of the flat cable, the data conductor embedding and the core insulation until they contact the data conductor strands.
Es ist nun möglich, noch weitere Anschlussvorrichtungen an anderen Positionen des durchlaufenden Flachkabels anzuschließen. Des Weiteren kann an die kontaktierte(n) Anschlussvorrichtung(en) ein (oder mehrere) Geräte, beispielsweise Sensoren oder Aktoren angeschlossen werden.It is now possible to connect even more connection devices to other positions of the continuous flat cable. Furthermore, one or more devices, for example sensors or actuators, can be connected to the contacted connection device (s).
Verschiedene Ausführungsformen der Erfindung werden nun beispielhaft unter Bezugnahme auf die angefügte Zeichnung beschrieben. Darin zeigen:
- Fig. 1
- einen schematischen Querschnitt des Satzes aus Anschlussvorrichtung und Flachkabel mit einer Datenleiterabschirmung gemäß einem ersten Ausführungsbeispiel,
- Fig. 2
- einen Querschnitt des Satzes aus
Fig. 1 , wobei das Flachkabel zusätzlich Stromleiter umfasst, - Fig. 3
- einen Querschnitt des Satzes aus
Fig. 2 mit auf das Flachkabel aufgesetzter Anschlussvorrichtung, - Fig. 4
- einen Querschnitt des Satzes aus
Fig. 3 im angezapften Zustand, d.h. der einsatzbereiten Installationsvorrichtung, - Fig. 5
- einen vergrößerten Querschnitt der Installationsvorrichtung aus
Fig. 4 mit durchstochener Abschirmung, - Fig. 6
- eine Querschnittsansicht einer Abschirmung gemäß einem zweiten Ausführungsbeispiel,
- Fig. 7
- eine perspektische Ansicht des Flachkabels gemäß dem zweiten Ausführungsbeispiel,
- Fig. 8
- eine Draufsicht auf die Abschirmung auf einer Flachseite eines Längsabschnittes des Flachkabels, in dessen Bereich die Abschirmung eine Endnaht aufweist,
- Fig. 9
- eine Draufsicht auf die Abschirmung auf einer Flachseite des Flachkabels ohne Endnaht.
- Fig. 1
- a schematic cross section of the set of connecting device and flat cable with a data conductor shield according to a first embodiment,
- Fig. 2
- a cross-section of the sentence
Fig. 1 in which the flat cable additionally comprises current conductors, - Fig. 3
- a cross-section of the sentence
Fig. 2 with attached to the flat cable connection device, - Fig. 4
- a cross-section of the sentence
Fig. 3 in the tapped state, ie the ready-to-use installation device, - Fig. 5
- an enlarged cross-section of the installation device
Fig. 4 with pierced shield, - Fig. 6
- a cross-sectional view of a shield according to a second embodiment,
- Fig. 7
- a perspective view of the flat cable according to the second embodiment,
- Fig. 8
- a plan view of the shield on a flat side of a longitudinal portion of the flat cable, in the region of the shield has an end seam,
- Fig. 9
- a plan view of the shield on a flat side of the flat cable without Endnaht.
Es werden nachfolgend zwei beispielhafte Ausführungsformen des Satzes 1 aus einem durchlaufenden Flachkabel 3 und einer komplementären Anschlussvorrichtung 2 beschrieben. Die beiden Ausführungsbeispiele unterscheiden sich vorrangig hinsichtlich der Ausgestaltung der Abschirmung 17 der Datenleiter 12. So sind beim ersten Ausführungsbeispiel (
Bei beiden Ausführungsformen umfasst der. Satz 1 als Teile zum Herstellen einer elektrischen Installation wenigstens ein Flachkabel 3 und wenigstens eine Anschlussvorrichtung 2. Das Flachkabel 3 umfasst ein Paar von Datenleitern 12, eingebettet in eine Datenleitereinbettung 16. Diese ist von einer einlagigen Abschirmung 17 umgeben, welche wiederum von einen Mantel 5 umhüllt ist, dessen äußere Form einer definierten Kodierung 8 entspricht. Die Anschlussvorrichtung 2 ist zu dieser äußeren Form passend, d.h. mit einer zur Kodierung 8 des Flachkabels 3 komplementären Formgebung versehen. Die Kodierung 8 trägt Sorge dafür, dass beide Teile 2 und 3 des Satzes 1 nur in bestimmten, vorgegebenen Positionen zusammengefügt werden können. Eine (unabsichtliche) Verwechslung beim Installationsvorgang, beispielsweise ein um 180° verdrehtes Aufsetzen der Anschlussvorrichtung 2, wird dadurch verhindert.In both embodiments, the.
Die Kodierung 8 der ersten Ausführungsform ist durch eine abgeschnittene "Ecke" des Flachkabels 3 (
Bei einer ersten (Unter-)Variante des ersten Ausführungsbeispiels weist das Flachkabel 3 lediglich einen Datenbus 13 (d.h. keinen Stromteil) mit einem Paar von Datenleitern 12 auf, die unverdrillt und parallel zueinander verlaufen. An der Anschlussvorrichtung 2 sind zwei Anzapfkontakte 6 zum Anzapfen der beiden Datenleiter 12 vorgesehen (
Die Datenleiter 12 sind beim ersten Ausführungsbeispiel runden Querschnitts, jeweils von einer Aderisolierung 15 ummantelt und in eine Datenleitereinbettung 16 eingebettet. Letztere ist quaderförmig gestaltet und mit der Abschirmung 17 überzogen, welche wiederum mit dem äußeren Schutzmantel 5 umgeben ist. Die Datenleitereinbettung 16 erfüllt die Funktion der Beabstandung und Positionierung der Datenleiter 12. Die Abschirmung 17 ist derart um die Datenleitereinbettung 16 herumgeschlagen, dass ihre Enden auf der in Richtung der Mantelecke orientierten Schmalseite des Flachkabels 3 wieder zusammen kommen und derart aneinander gelegt sind, so dass eine Abschirmungsnaht 19 entsteht, die im Wesentlichen in Kabellängsrichtung verläuft. Die Abschirmungsnaht 19 ist in den Figuren des ersten Ausführungsbeispiels schematisch als eine kleine Lücke zwischen den Abschirmungsquerenden angedeutet. Zum Zwecke einer vollständigen Abschirmung sollten die Enden allerdings vollständig, d.h. bündig aufeinander zurück geführt sein, so dass tatsächlich keine Lücke vorliegt. Die von den Anzapfkontakten 6 im Rahmen der Anzapfkontaktierung zu durchdringende Flachseite ist grundsätzlich frei von jeglichen Nähten, so dass die Anzapfkontakte 6 im Zuge der Anzapfkontaktierung das Flachkabel 3 nicht im Bereich von Abschirmungsnähten 19 durchdringen (eine Ausnahme von dieser "Nahtfreiheit" der Flachseite sind ggf. vorhandene Endnähte 20 zwischen zwei in Kabellängsrichtung aneinander gereihten Abschirmungsfolienstücken, siehe hierzu weiter unten).In the first exemplary embodiment, the
In den Ausführungsbeispielen ist die Abschirmung 17 auf einem bestimmten Längsabschnitt des Flachkabels 3 nur aus einer einzigen Aluminiumfolie gebildet. Daher weist die Abschirmung eine Naht nur an einer der beiden Schmalseiten des Flachkabels 3 auf. Alternativ könnte sie auf einem solchen Kabellängsstück auch aus zwei Aluminiumfolienstücken gebildet sein, die jeweils auf einer Flachseite aufgebracht und dann auf beide Schmalseiten herumgeschlagen sind, so dass zwei Abschirmungsnnähte 19, jeweils entlang beiden Schmalseiten des Flachkabels 3, vorliegen.In the embodiments, the
Wie die Bezeichnung - Aluminiumfolie - deutlich macht, ist die Abschirmung 17 aus einer Aluminiumlegierung beschaffen. Zur Steigerung ihrer Festigkeit gegen mögliches Reißen ist die Aluminiumfolie 17 mit einer Kunststofffolie kaschiert. Üblicherweise ist die Folie 17 mit der Aluminiumseite 17a innen liegend und der kunststoffbeschichteten Seite 17b außen liegend um die Datenleitereinbettung 16 herumgeschlagen. Die Art und Weise der Befestigung der Aluminiumfolie 17 auf der Datenleitereinbettung 16 ist von untergeordneter Bedeutung. Sie mag beispielsweise mit Hilfe eines Klebstoffes, der für eine Klebeverbindung zwischen Metall- und Kunststoffoberflächen geeignet ist, auf die Einbettung 16 aufgeklebt sein. Die Klebeverbindung muss sich dabei nicht zwangsläufig gleichermaßen um die gesamte Außenfläche der Datenleitereinbettung 16 erstrecken. Beispielsweise kann es auch genügen, die Folie 17 nur auf der Schmalseite mit der Abschirmungsnaht 19 aufzukleben, während sie auf den anderen drei Seiten der Datenleitereinbettung 16 nur unter Zug aufliegt.As the name - aluminum foil - makes clear, the
Bei einer zweiten (Unter-)Variante des ersten Ausführungsbeispiels ist das Flachkabel 3 als Hybridkabel ausgebildet und umfasst zusätzlich zu dem Datenbus 13 einen Stromteil 14 (
Die Kodierung 8 des Flachkabels 3 ist wiederum durch die abgeschnittene "Ecke" und zudem durch eine rundliche, konkave Aussparung auf einer Flachseite zwischen Datenleiterteil 13 und Stromteil 14 gegeben. Wiederum komplementär hierzu weist die Anschlussvorrichtung 2 in der Aufnahme 7 eine Schrägung Anschlussvorrichtung 2 und eine rundliche, konvexe Nase auf (
Ein Installationsvorgang (anhand der zweiten (Unter-)Variante der ersten Ausführungsform exemplarisch in den
Die Durchdringung der Abschirmung 17 durch den Anzapfkontakt 6 verursacht einen Grat 26 (siehe vergrößerte Darstellung in
Als zusätzliche Maßnahme sind die den Datenleitern 12 zugeordneten Anzapfkontakte 6 gegen die Abschirmung 17 mit einer partiellen Isolation 21 versehen (
Das Kontaktieren der Leiter 4, 9, 10 durch die entsprechenden Kontaktschrauben 6 erfolgt in analoger Weise. Da hier keine Abschirmung 17 vorgesehen ist, kann auch die partielle Isolation 21 für diese Kontaktschrauben 6 entfallen. Nach Auswahl der zu kontaktierenden Stromleiter 4 (bei der in den
Bei der zweiten Ausführungsform des Satzes 1 (
Das zweite Ausführungsbeispiel unterscheidet sich noch in zwei weiteren Punkten von der oben beschriebenen ersten Ausführungsform. Einerseits weisen die Datenleiter 12 keine gesonderte Einzelisolation 15 auf (siehe
Vorzugsweise werden möglichst lange Stücke von Abschirmungsfolie 17 verwendet und um die Datenleitereinbettung 16 herumgeschlagen, um unnötige Nähte zwischen mehreren sich in Kabellängsrichtung aneinander anschließenden Folienabschnitten zu vermeiden. Jedoch sind solche Folienstücke nicht unendlich lang, so dass es durchaus vorkommen kann, dass die Länge des Flachkabels 3 die Länge der zur Verfügung stehenden Folienstücke übersteigt. In diesem Fall ist es unvermeidbar, in Kabellängsrichtung mehrere Folienstücke aneinander zu reihen, so dass sich an deren jeweiligen Längsenden Endnähte 20 bilden (
Auch wenn sich solche Endnähte 20 bei langer Kabellänge nicht vermeiden lassen, so ist es doch wünschenswert, dass in diesen Endnahtbereichen 20 keine Anzapfung stattfindet bzw. dass der Monteur zumindest über die Lage der Endnahtstellen 20 informiert ist und selbst entscheiden kann, ob er in diesen Bereichen das Flachkabel 3 mit einer Anschlussvorrichtung 2 anzapfen möchte oder nicht. Um dies zu ermöglichen, wird der Mantel 5 an den Stellen der Endnähte 20 mit einer Kabelmarkierung 27 gekennzeichnet. Diese kann etwa durch einen Aufdruck, einen Aufkleber o.ä. gebildet sein. Somit besteht nun die Möglichkeit, gegebenenfalls eine in Kabellängsrichtung versetzte Montage der Anschlussvorrichtung 2 auf dem Flachkabel 3 vorzunehmen.Even if such end seams 20 can not be avoided with long cable lengths, it is nevertheless desirable that no tapping takes place in these
Sofern die Länge des Flachkabels 3 der Länge der Folienstücke 17 entspricht oder sogar kürzer ist, können Endnähte 20 vermieden werden. Die anzuzapfenden Flachseiten sind dann vollkommen frei von sämtlichen Nähten; einer Markierung 27 bedarf es somit ebenfalls nicht (
Claims (11)
- Set (1) of parts for producing an electrical installation, comprising- at least one flat cable (3) and at least one connection apparatus (2) which complements the flat cable (3) and has tapping contacts (6) for tapping the flat cable (3) without stripping the insulation,- wherein the flat cable (3) comprises at least one pair of data conductors (12),- wherein the data conductors (12) run parallel to one another in an untwisted manner,- wherein the data conductors (12) are surrounded by a shielding (17),- wherein the tapping contacts (6) are insulated from the shielding (17),characterized in that the shielding (17) has seams (19) only on the narrow sides of the flat cable (3), so that no seam (19) runs across the flat sides, apart from an end seam (20), which may be present, at the end of the shielding (17), so that the data conductors (12) can be tapped with piercing of the shielding (17) by the tapping contacts (6), without piercing taking place in the region of a shielding seam (19) in the process.
- Set (1) according to Claim 1, wherein the flat cable (3) is produced by the at least one pair of data conductors (12) being encapsulated by extrusion with a data conductor embedding (16), and the data conductor embedding (16) is wrapped by the shielding (17) in such a way that a shielding seam (19) is produced on a narrow side of the flat cable (3), and the data conductor embedding which is shielded in this way is encapsulated by extrusion with a jacket (5).
- Set (1) according to Claim 1 or 2, wherein the shielding (17) comprises a foil which is composed of an aluminium alloy and is laminated with a plastic film.
- Set (1) according to one of the preceding claims, wherein the shielding (17) is formed from a single piece of foil on a longitudinal section of specific length of the flat cable (3).
- Set (1) according to one of the preceding claims, wherein the shielding (17) is formed from a plurality of pieces of foil over a specific length of the flat cable (3), the pieces of foil being connected to one another by means of end seams (20) for the purpose of continuous shielding in the longitudinal direction of the cable.
- Set (1) according to one of Claims 1 to 4, wherein the shielding (17) is formed from one piece of foil over the entire length of the flat cable (3), so that the shielding (17) does not have any end seams (20).
- Set (1) according to one of the preceding claims, wherein the flat cable (3) is a hybrid cable which, in addition to the data conductors (12), has current conductors (4) which run in an untwisted manner and parallel to one another, wherein the current conductors (4) and the data conductors (12) are jointly surrounded by a jacket (5).
- Set (1) according to Claim 7, wherein the flat cable (3) has three three-phase current conductors (4), a protective conductor (9) and a neutral conductor (10) and two data conductors (12).
- Set (1) according to one of the preceding claims, wherein the flat cable (3) and connection apparatus (2) have a coding (8), so that the flat cable (3) does not exhibit any symmetry relative to a 180° rotation of the connection apparatus (2) during assembly with the flat cable (3) by means of the coding (8), and therefore can be tapped by the connection apparatus (2) without mix-ups.
- Electrical installation produced using a set according to one of Claims 1-9, comprising- at least one flat cable (3) and at least one connection apparatus (2) which complements the flat cable (3) and has tapping contacts (6) for tapping the flat cable (3) without stripping the insulation,- wherein the flat cable (3) comprises at least one pair of data conductors (12),- wherein the data conductors (12) run parallel to one another in an untwisted manner,- wherein the data conductors (12) are surrounded by a shielding (17) which has seams (19) only on the narrow sides of the flat cable (3), so that no shielding seam (19) runs across the flat sides, apart from an end seam (20), which may be present, at the end of the shielding (17),- wherein the tapping contacts (6) are insulated from the shielding (17), so that the data conductors (12) are tapped with piercing of the shielding (17) by the tapping contacts (6), without piercing taking place in the region of a shielding seam (19) in the process.
- Method for producing an electrical installation using a set according to one of Claims 1-9, comprising- mounting the connection apparatus (2) onto the flat cable (3),- tapping the data conductors (12) with the aid of the tapping contacts (6) with piercing of the shielding (17), so that, owing to the arrangement of the seams (19) of the shielding (17) only at the ends, tapping is performed without piercing in the region of a shielding seam.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202009014294U DE202009014294U1 (en) | 2009-10-22 | 2009-10-22 | Set for making an electrical installation |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2315217A1 EP2315217A1 (en) | 2011-04-27 |
EP2315217B1 true EP2315217B1 (en) | 2017-04-19 |
Family
ID=43416567
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10013281.0A Active EP2315217B1 (en) | 2009-10-22 | 2010-10-04 | Set for producing an electric installation |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2315217B1 (en) |
DE (1) | DE202009014294U1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014208970A1 (en) | 2014-05-13 | 2015-11-19 | Wieland Electric Gmbh | Flachbandabgriff |
EP3319179A1 (en) | 2016-11-03 | 2018-05-09 | HPH Hardegger AG | Method for electrically connecting electrical equipment in a kitchen |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4481379A (en) * | 1981-12-21 | 1984-11-06 | Brand-Rex Company | Shielded flat communication cable |
US4468089A (en) * | 1982-07-09 | 1984-08-28 | Gk Technologies, Inc. | Flat cable of assembled modules and method of manufacture |
WO1986005311A1 (en) | 1985-03-04 | 1986-09-12 | Amp Incorporated | High performance flat cable |
CA1242006A (en) | 1985-12-16 | 1988-09-13 | Lawrence O'connor | Tape for wrapping electrical conductors |
GB8717954D0 (en) | 1987-07-29 | 1987-09-03 | Kt Technologies Inc | Cable shielding tape |
US5367123A (en) | 1993-03-15 | 1994-11-22 | The Zippertubing Co. | Electrically conductive sheath for ribbon cable |
DE4402837C2 (en) | 1994-01-31 | 1998-08-06 | Daetwyler Ag | Electrical installation system, formed by flat cable and connection device |
US5900588A (en) | 1997-07-25 | 1999-05-04 | Minnesota Mining And Manufacturing Company | Reduced skew shielded ribbon cable |
DE102007041814A1 (en) | 2007-09-03 | 2009-03-05 | Woertz Ag | Device for stripping-free production of a connection to a flat cable |
-
2009
- 2009-10-22 DE DE202009014294U patent/DE202009014294U1/en not_active Expired - Lifetime
-
2010
- 2010-10-04 EP EP10013281.0A patent/EP2315217B1/en active Active
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
DE202009014294U1 (en) | 2011-02-24 |
EP2315217A1 (en) | 2011-04-27 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP2375517B1 (en) | Flat cable steering device and installation set for an electric installation which retains its function in a fire | |
EP2112669A2 (en) | Communication cable and method for manufacturing same | |
DE69700498T2 (en) | BRANCH CONNECTOR FOR GROUND CABLE | |
EP2375505B1 (en) | Connection device and installation set for an electric installation which retains its function in case of fire | |
DE102005005216A1 (en) | Knick guard | |
EP3422481A1 (en) | Contact system for contacting a braided shield and a contact element | |
EP2385532A1 (en) | Cable which retains its function in a fire and installation set for an electric installation which retains its function in a fire | |
EP0542005A1 (en) | Procedure for fabrication an electrical connection between two electrical conductors | |
EP2448074A1 (en) | Electric connection cable | |
EP2315217B1 (en) | Set for producing an electric installation | |
DE2633571A1 (en) | TOOL FOR CREATING A WINDING JOINT | |
DE19539184C2 (en) | Contact element for generating an electrical contact between the main conductor and branch conductor, and a connecting terminal with this contact element | |
WO2002086914A2 (en) | Multi conductor arrangement for transferring energy and/or data | |
DE3636927C2 (en) | ||
DE10022547C2 (en) | Cable connection or connection device | |
DE102018129129B4 (en) | Line arrangement with arrangement securing and method for producing such a line arrangement | |
DE2616832C2 (en) | Ribbon cable | |
DE102011077886B4 (en) | Method of cable assembly | |
DE2628151C3 (en) | Method for attaching a shield connection to a cable | |
WO2016176711A1 (en) | Cable and method for producing a cable | |
DE102007050239A1 (en) | A method for stripping a ribbon cable at its free end or within the ribbon cable | |
DE102011004873B4 (en) | Ribbon cable sheath for AS-Interface systems | |
DE3150220C2 (en) | Branched wiring harness, in particular wiring harness for motor vehicles and method for its manufacture | |
DE3738204C2 (en) | ||
EP1622424A1 (en) | Sleeve for connecting heating cables |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
AX | Request for extension of the european patent |
Extension state: BA ME |
|
17P | Request for examination filed |
Effective date: 20111027 |
|
GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
INTG | Intention to grant announced |
Effective date: 20170116 |
|
GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
REG | Reference to a national code |
Ref country code: GB Ref legal event code: FG4D Free format text: NOT ENGLISH |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: EP Ref country code: CH Ref legal event code: NV Representative=s name: E. BLUM AND CO. AG PATENT- UND MARKENANWAELTE , CH |
|
REG | Reference to a national code |
Ref country code: AT Ref legal event code: REF Ref document number: 886654 Country of ref document: AT Kind code of ref document: T Effective date: 20170515 |
|
REG | Reference to a national code |
Ref country code: IE Ref legal event code: FG4D Free format text: LANGUAGE OF EP DOCUMENT: GERMAN |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R096 Ref document number: 502010013479 Country of ref document: DE |
|
REG | Reference to a national code |
Ref country code: NL Ref legal event code: MP Effective date: 20170419 |
|
REG | Reference to a national code |
Ref country code: LT Ref legal event code: MG4D |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: NL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 |
|
REG | Reference to a national code |
Ref country code: FR Ref legal event code: PLFP Year of fee payment: 8 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: LT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 Ref country code: HR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 Ref country code: FI Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 Ref country code: ES Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 Ref country code: NO Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170719 Ref country code: GR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170720 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SE Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 Ref country code: LV Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 Ref country code: IS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170819 Ref country code: BG Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170719 Ref country code: RS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 Ref country code: PL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R097 Ref document number: 502010013479 Country of ref document: DE |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 Ref country code: CZ Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 Ref country code: EE Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 Ref country code: RO Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 Ref country code: DK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 |
|
PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SM Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 |
|
26N | No opposition filed |
Effective date: 20180122 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: MC Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 Ref country code: SI Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 |
|
REG | Reference to a national code |
Ref country code: IE Ref legal event code: MM4A |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: LU Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20171004 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: MT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 |
|
REG | Reference to a national code |
Ref country code: FR Ref legal event code: PLFP Year of fee payment: 9 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20171004 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: HU Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT; INVALID AB INITIO Effective date: 20101004 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: CY Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20170419 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: MK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: TR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: PT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: AL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20170419 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: GB Payment date: 20231025 Year of fee payment: 14 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: IT Payment date: 20231031 Year of fee payment: 14 Ref country code: FR Payment date: 20231023 Year of fee payment: 14 Ref country code: DE Payment date: 20231018 Year of fee payment: 14 Ref country code: CH Payment date: 20231102 Year of fee payment: 14 Ref country code: AT Payment date: 20231019 Year of fee payment: 14 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: BE Payment date: 20231023 Year of fee payment: 14 |