EP2312106A1 - Zum flächenbündigen Einbau vorgefertigte Holztür und deren Montagezarge - Google Patents

Zum flächenbündigen Einbau vorgefertigte Holztür und deren Montagezarge Download PDF

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Publication number
EP2312106A1
EP2312106A1 EP10183143A EP10183143A EP2312106A1 EP 2312106 A1 EP2312106 A1 EP 2312106A1 EP 10183143 A EP10183143 A EP 10183143A EP 10183143 A EP10183143 A EP 10183143A EP 2312106 A1 EP2312106 A1 EP 2312106A1
Authority
EP
European Patent Office
Prior art keywords
door
frame
metal
template
section
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP10183143A
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English (en)
French (fr)
Other versions
EP2312106B1 (de
EP2312106B9 (de
Inventor
Genesio Setten
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Setten Genesio SpA
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Setten Genesio SpA
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Publication date
Application filed by Setten Genesio SpA filed Critical Setten Genesio SpA
Publication of EP2312106A1 publication Critical patent/EP2312106A1/de
Publication of EP2312106B1 publication Critical patent/EP2312106B1/de
Application granted granted Critical
Publication of EP2312106B9 publication Critical patent/EP2312106B9/de
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Classifications

    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B1/00—Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
    • E06B1/04—Frames for doors, windows, or the like to be fixed in openings
    • E06B1/06—Wooden frames
    • E06B1/08—Wooden frames composed of several parts with respect to the cross-section of the frame itself
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B1/00—Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
    • E06B1/02—Base frames, i.e. template frames for openings in walls or the like, provided with means for securing a further rigidly-mounted frame; Special adaptations of frames to be fixed therein
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B1/00—Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
    • E06B1/04—Frames for doors, windows, or the like to be fixed in openings
    • E06B1/32—Frames composed of parts made of different materials

Definitions

  • the present invention refers to a prefabricated wooden door characterised by the absence of a frame and hence flush with the wall wherein it is mounted.
  • the door of the invention has a high level of aesthetic finish and high stability from a mechanical point of view, despite allowing very quick mounting.
  • a preferred field of application of this door is within plasterboard walls.
  • the invention also refers to a template for the fast and accurate mounting of the door.
  • the prefabricated door of the present invention falls in this particular sector of the art to offer a product with improved features both from the point of view of mounting swiftness and efficiency, and from the point of view of the final aesthetic appearance of the mounted door.
  • auxiliary frame is embedded in and fastened to the wall, which determines the raw door opening, i.e. a space corresponding to the width and possibly to the height of the door, in addition to a predetermined mounting slack.
  • the auxiliary frame is anchored to the wall in different ways depending on the nature of the wall, and represents the support to which the frame of the final door is fastened, normally by screws or the like.
  • this frame forms a step with respect to the door and wall plane, which prevents building a door flush with the wall.
  • the frame represents an element added to the door structure and it is hence easily subject to twisting, detachments and the like.
  • the application of the frame in addition to the raw cost of materials, entails a non-negligible application time and hence determines also an increase of mounting costs.
  • the fastening of the door frame to the auxiliary frame necessarily leaves in sight the heads of the fastening screws.
  • various systems for masking such screw heads exist, they require a certain time for the application thereof, as well as the presence of a qualified worker.
  • screw identification and removal occurs with some difficulty and often with a deterioration of the surface of the wooden posts.
  • Doors having an aluminium case serving as an auxiliary frame have also been introduced in the market; said case is laid in while building the wall and also serves as "true" door frame, since it is already designed to receive the door.
  • this solution has the drawback of necessarily having to protect the contour of the aluminium case in sight during all the operations following the building of the wall.
  • the finish quality of this solution is rather low and it hence cannot be used for high-quality doors.
  • the main object of the present invention is hence to provide a new structure of a prefabricated door which can be easily manufactured on an industrial scale, which has a wide versatility of use and overcomes the mentioned drawbacks, in particular allowing to accomplish a very quick mounting of a wall-flush, wooden door with high-level aesthetic features and free from fastening elements in sight.
  • auxiliary frame normally consisting of a substantially U-shaped wooden frame (two posts and one crossmember), in the door according to the present invention this mounting concept of the auxiliary frame is completely reversed.
  • first operation through the use of a suitable template, the auxiliary frame is put into position and only after this operation are the walls mounted thereon.
  • This inversion of the mounting phase is a decisive element for obtaining a highly accurate positioning of the auxiliary frame, which is in turn an essential condition for being able to then remove the traditional gap-covering frame and for manufacturing the wall-flush door.
  • the horizontal crossmember of the auxiliary frame is a fundamental element to guarantee the shape and size stability thereof, i.e. parallelism and preset distance between the two posts, and for this reason the auxiliary frame is often provided also with temporary stiffening elements, such as a second crossmember and knee rafters, to be removed only when the frame is securely fastened to the walls.
  • the auxiliary frame according to the present invention consists exclusively of the two vertical posts, formed by suitable metal sections which - after having been accurately positioned through the above-said template - make up the opposite heads of the two walls which determine the door opening.
  • the upper crossmember of the door hence merely has a padding and possibly an abutting function, but no longer carries out - unlike the traditional door - a door frame stiffening function, which frame hence consists exclusively of the above-said two posts.
  • the leaf height and the crossmember shape are fully free, and said last one may also be fully lacking, for example when the upper part of the door opening is closed by crystal plates or by a wood panel having the same thickness as the leaf.
  • the door according to the present invention comprises, for each post, a shaped metal section 1 of the auxiliary frame, a matching metal section 2 and a wooden post 3.
  • Metal sections 1 and 2 are preferably made of aluminium; section 1 makes up the auxiliary frame which is embedded in the wall, while section 2 is securely fastened to the hidden side of wooden post 3 during prefabrication, for example by gluing or by other known systems. For this purpose - and as clearly shown in figs.
  • sole screw 9 is sufficient (more precisely, a pair of screws 9, arranged in the proximity of the base and of the top of post 3, respectively).
  • a door-stopping function is associated therewith; for this purpose a screw plug 11 is associated with the screw head, which screw anchor is partly embedded in post 3 and which is provided with a peripheral ribbing for the snap engagement with the same of a door-stop 12, made of a suitable plastic or metal material.
  • the function of door stop 12 is hence twofold, on the one hand that of hiding from sight the head of screw 9 and, on the other, that of forming a suitable support point of the travel end for leaf 13.
  • Second screw 8 (more precisely, a pair of screws 8, arranged in the proximity of the base and of the top of post 3, respectively) is instead used for fastening to post 3 corresponding fold-away hinges (hinges which are shown in the drawings only by their housing recess, which extends naturally also into the inside of leaf B) of a type known per se.
  • the mutual position of screws 8 and 9 is swapped depending on the type of opening (inward or outward) of the leaf, without this implying any change of sections 1 and 2, but only a different arrangement of the recesses housing plug 11 and hinges in post 3, as clearly shown in figs. 1 and 2 .
  • the technique for mounting the door according to the present invention provides that first auxiliary-frame sections 1 are positioned, and only afterwards are built the walls which are intended to embed them. As a matter of fact, only thus is it possible to obtain a very precise positioning of said auxiliary frames, essential for the correct mounting of the door.
  • Frame 13 preferably consists of a metal, C-shaped section, preferably made of aluminium for lightness reasons, stiffened by suitable crossmembers T or internal angular knee rafters S and completed by a series of accessories to allow the quick positioning thereof and the temporary and secure fastening of sections 1.
  • frame 13 provides:
  • the template is arranged in the final position which will have to be taken up by the door and then, acting first on feet 14 and then on push rods 15 and checking levels 23, 24 and 25, it is securely fastened between floor and ceiling, in a perfectly perpendicular way.
  • sections 1 are positioned, introducing their ribbing 4 into angle bars 18a, already previously mounted on template 13, and hence locking in position sections 1 by applying angle bars 18b, as clearly shown in fig. 5 .
  • the present invention has fully achieved the desired objects of providing a wall-flush door characterised by an extremely fast and stable mounting, devoid of fastening elements in sight.
  • the door of the invention due to its very simple structure and to the reduced number of elements it consists of, is apt to be manufactured successfully in large batches at industrial level, by which it is possible to obtain considerable reductions of pre-fabrication costs.
  • the posts may be manufactured of any desired height and that there are no limits as far as shape and positioning of the upper crossmember are concerned, the door of the invention allows a wide design versatility of the finishing elements and hence gives designers ample freedom of execution of very different solutions, despite them all using the same basic structure.

Landscapes

  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Door And Window Frames Mounted To Openings (AREA)
  • Securing Of Glass Panes Or The Like (AREA)
EP20100183143 2009-09-30 2010-09-30 Zum flächenbündigen Einbau vorgefertigte Holztür und deren Montagezarge Active EP2312106B9 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ITMI2009A001678A IT1395852B1 (it) 2009-09-30 2009-09-30 Porta prefabbricata in legno a filo parete e dima di montaggio.

Publications (3)

Publication Number Publication Date
EP2312106A1 true EP2312106A1 (de) 2011-04-20
EP2312106B1 EP2312106B1 (de) 2013-07-31
EP2312106B9 EP2312106B9 (de) 2015-01-07

Family

ID=42077804

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20100183143 Active EP2312106B9 (de) 2009-09-30 2010-09-30 Zum flächenbündigen Einbau vorgefertigte Holztür und deren Montagezarge

Country Status (2)

Country Link
EP (1) EP2312106B9 (de)
IT (1) IT1395852B1 (de)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2924222A1 (de) * 2014-03-28 2015-09-30 Eclisse Srl Wandinternes Gehäuse für Schiebetüren
EP2924221A1 (de) * 2014-03-28 2015-09-30 Eclisse Srl Wandinternes Gehäuse für Schiebetüren
US10087674B2 (en) 2015-10-21 2018-10-02 Industries Dorr Inc. Concealable flush wall door structural frame and flush wall door assembly including same
CN111622461A (zh) * 2020-06-10 2020-09-04 中建七局第一建筑有限公司 一种免抱框的窗户附框安装方法

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3504665A1 (de) * 1984-02-13 1985-08-14 Meubelfabriek de Vonder B. V., Enter Zarge-ersetzendes system fuer tueren, fenster, laeden, luken u.dgl.
GB2258880A (en) * 1991-08-20 1993-02-24 John Carr Window and door assemblies

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3504665A1 (de) * 1984-02-13 1985-08-14 Meubelfabriek de Vonder B. V., Enter Zarge-ersetzendes system fuer tueren, fenster, laeden, luken u.dgl.
GB2258880A (en) * 1991-08-20 1993-02-24 John Carr Window and door assemblies

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2924222A1 (de) * 2014-03-28 2015-09-30 Eclisse Srl Wandinternes Gehäuse für Schiebetüren
EP2924221A1 (de) * 2014-03-28 2015-09-30 Eclisse Srl Wandinternes Gehäuse für Schiebetüren
US10087674B2 (en) 2015-10-21 2018-10-02 Industries Dorr Inc. Concealable flush wall door structural frame and flush wall door assembly including same
CN111622461A (zh) * 2020-06-10 2020-09-04 中建七局第一建筑有限公司 一种免抱框的窗户附框安装方法

Also Published As

Publication number Publication date
EP2312106B1 (de) 2013-07-31
ITMI20091678A1 (it) 2011-04-01
IT1395852B1 (it) 2012-10-26
EP2312106B9 (de) 2015-01-07

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