EP2304367B1 - Wet/dry cooling tower and method - Google Patents
Wet/dry cooling tower and method Download PDFInfo
- Publication number
- EP2304367B1 EP2304367B1 EP09751281.8A EP09751281A EP2304367B1 EP 2304367 B1 EP2304367 B1 EP 2304367B1 EP 09751281 A EP09751281 A EP 09751281A EP 2304367 B1 EP2304367 B1 EP 2304367B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat transfer
- water
- transfer means
- evaporative heat
- evaporative
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28C—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA COME INTO DIRECT CONTACT WITHOUT CHEMICAL INTERACTION
- F28C1/00—Direct-contact trickle coolers, e.g. cooling towers
- F28C1/14—Direct-contact trickle coolers, e.g. cooling towers comprising also a non-direct contact heat exchange
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28C—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA COME INTO DIRECT CONTACT WITHOUT CHEMICAL INTERACTION
- F28C1/00—Direct-contact trickle coolers, e.g. cooling towers
- F28C1/04—Direct-contact trickle coolers, e.g. cooling towers with cross-current only
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F27/00—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus
- F28F27/003—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus specially adapted for cooling towers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/70—Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S165/00—Heat exchange
- Y10S165/90—Cooling towers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S261/00—Gas and liquid contact apparatus
- Y10S261/11—Cooling towers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S261/00—Gas and liquid contact apparatus
- Y10S261/77—Plume abatement
Definitions
- the invention pertains generally to the field of cooling towers which cool a warm liquid by interaction with cooler ambient air.
- US 4 893 669 which can be considered as the closest prior art, discloses in figure 6 an atmospheric cooling tower apparatus, comprising: a housing means having an air inlet and an air outlet; a first evaporative heat transfer means disposed in the housing; a heat transfer means disposed in the housing; a first water distribution means disposed above the first evaporative heat transfer means configured to distribute water onto the first evaporative fill heat transfer fill means; a first collection means (see low part of the figure) disposed beneath the first evaporative heat transfer means configured to collect water that has passed through the first evaporative heat transfer means; it also comprises a first control valve means that controls an inflow of water to supply water to one or both of the first evaporative heat transfer means and the heat transfer means, wherein the first control valve means has one position where a first fraction of the water is supplied to the first evaporative heat transfer means, and another position where a second fraction of the water is supplied to the heat transfer means; and in that the heat transfer means and the first evaporative heat
- Cooling towers are in wide use in industry. These towers are typically used to receive a warm or relatively warm fluid, such as, for example, warm water from an industrial operation. The warm water is passed through the tower and, by a heat exchange interaction with ambient air that is cooler than the water, the water is cooled and then can be discharged or returned to the industrial operation. Cooling towers include various configurations such as cross-flow cooling towers in which the air enters from a side of the tower and passes generally laterally horizontally across the fill media, and also counterflow cooping towers where the air generally enters beneath the fill material and is drawn upward through the fill material.
- a warm or relatively warm fluid such as, for example, warm water from an industrial operation.
- the warm water is passed through the tower and, by a heat exchange interaction with ambient air that is cooler than the water, the water is cooled and then can be discharged or returned to the industrial operation.
- Cooling towers include various configurations such as cross-flow cooling towers in which the air enters from a side of the tower and passes
- the first general category includes evaporative type systems in which the water enters the top of the tower and falls through the tower while interacting with splash bars and/or sheet fill packs, also referred to herein as wet media.
- the water itself thus has contact with the ambient air and is cooled by its contact with the air, and then is collected in a lower collection basin.
- Evaporative cooling towers can take many configurations, and typically utilize a fan to move air through the tower and past the liquid being cooled, although natural draft cooling towers without fans are also known.
- the water vapor may exit the tower in the form of a visible water vapor or plume which is sometimes considered undesirable depending on location and other circumstances.
- a dry cooling tower contains the liquid to be cooled inside a conduit and air interacts with the conduit material and thus cools the liquid.
- the dry approach has the advantage that there is no evaporation into the cooling air and thus no plume.
- dry cooling can be less efficient than wet cooling in terms of the energy consumption and/or construction expense of the tower.
- dry cooling tends in some circumstances to be more dependent on the ambient temperature, and thus less suitable for climates where the weather and ambient temperature change through a wide range.
- Dry cooling towers can also use one or more fans or can be natural draft
- hybrid towers which pass the fluid through a combination of evaporative and dry heat exchangers.
- these combination or hybrid cooling towers have operated in a single mode where the water passes serially through one type of heat exchanger media (wet or dry) and then is recollected and passes through a second different type of heat exchanger media (wet or dry).
- the water travels serially through the two heat exchangers.
- air flow it has been known to arrange the media so that each heat exchanger is contacted by its own air path. That is, the air paths through the two types of heat exchangers are separated from each other, at least to some extent, and thus the air itself passes through one or the other media section in a parallel fashion.
- FIG. 1 is a schematic diagram of a first preferred embodiment of the invention.
- a generally or completely symmetrical structure is provided, where air enters the side of the tower 10, passes through various media, as shown, and exits out the top of the tower 10.
- the cooling tower to includes a fan 12 which draws air out of an air outlet structure 14.
- the tower 10 also has an internal framework (not illustrated) which supports the various components that win be discussed.
- the lower 10 may have a basin cover 16 forming a roof of the tower, or may simply have an open roof.
- relatively warm water or other liquid to be cooled is supplied to the tower via water inlet conduit 18, as shown.
- the tower 10 has two sides which are essentially mirror images of each other. For convenience, one side is discussed below, and both sides have reference numbers.
- the water supplied to inlet 18, which is refereed to herein as inlet water, may in some exemplary industrial applications may range from 80°F to 120°F. Although water is described in the following examples, various embodiments can be used with other fluids, including treated water or other liquids, any or all of which are referred to as water herein..
- the inlet hot water is passed to a three-way diverter valve, or control valve 20. The operation of this control valve 20 will be discussed in more detail below.
- the control valve 20 directs all or some of the water through a conduit 22 so that it enters an upper water distribution basin 24.
- the water distribution basin 24, for example, can take the form of a tray having nozzles therethrough so that water is collected in the water distribution basin 24 and drips downward from the nozzles of the tray in a distributed fashion.
- the upper beat exchange media 26 in this example is an evaporative fill media such as a series of splash bars or a sheet fill pack.
- the re-distribution tray 28 is similar in structure to distribution tray 24.
- the water in the re-distribution tray 28 falls downward onto a lower heat transfer media 30, which in this example is also an evaporative media such as a splash bar or sheet fill pack media.
- a lower heat transfer media 30 which in this example is also an evaporative media such as a splash bar or sheet fill pack media.
- the upper media 26 or the lower media, 30 may be a closed dry media, such as a coil type.
- either of the upper media 26 and lower media 30 can be a compound media, wherein liquid is to be cooled passing through a coil and also another liquid is being sprayed over the coil.
- a lower water collection basin 31 is located at the bottom of the tower 10 to collect water for discharge from the tower. After being cooled, the water is collected in the lower water collection basin 31.
- the water in the water collection basin 31 can be extracted by a pump or gravity flow and returned to the process location or exhausted into the environment.
- the control valve 20 may also direct the water into a conduit 34 where it enters a closed circuit heat transfer coil 32. This water travels through the coil 32 and is cooled by the coil operating as a closed circuit heat exchanger with the ambient air. The water exits the coil 32 via conduit 35 at which point it can be collected by the re-distribution tray 28.
- the discharge conduit of the coil 32 may be connected to a second control valve 36 which can divert the water leaving the coil 32 so that instead of entering the re-distnbutton basin 28, it instead is directed to a bypass conduct 38 which directs the water directly to the lower water collection basin 31, and thus the water bypasses the intermediate collection basin 28 in this mode.
- This feature is optional as are many other feature described herein, such as for example a purely closed loop mode that is discussed further below.
- control valve 20 when the control valve 20 is a gradual diverter valve, it can gradually shrift the operation of the upper section of the tower such that the water flow can transition between (1) a fully evaporate condition (with all the water entering the conduit 22, the top distribution basin 24, and passing throngh then media 26 to be collected in the intermediate tray 28), and (2) when the valve is operated in completely the other direction, the top section of the tower operates as a purely closed circuit tower (with all of the water being directed through the coil 32 and exiting the coil 32 and upon exit of the coil 32, depending on the condition of the secondary valve 36, the water being directed either into the intermediate distribution tray 28 or sent directly to the lower water basin 31).
- the top section of the tower 10 can also be operated with the inlet water supply being split fractionally as a percentage by the control valve 20 so that some of the water is operating in an evaporative condition through the media 26 and another proportion of the water is operating in a closed dry configuration through the coil 32.
- water may be sent after it has passed through the coil 32 either through the lower media 30 or can bypass the lower media 30 directly into the lower basin 31.
- the coil 32 is illustrated as being outward of the media 26; however, if desired the coil 32 can be inbound of the media 26, which may have benefits such as protection of the coil 32 from the elements and/or external debris.
- FIGS. 2 and 3 further illustrate the air trow through the system of FIG. 1 and also depict an arrangement wherein the lower air inlets of the tower feature dampers 40 that can be opened or closed.
- dashed lines indicate a heat exchange media that is not in use, and the arrows represent active air flow paths.
- FIG. 2 shows a mode of operation where the water is being sprayed over the upper fill 26, is recollected and also passes through the lower fill 30.
- the left side shows a mode of operation which may for example be a purely closed dry configuration in which fluid is flowing only through the coil 32.
- the dampers 40 can be closed off and air is drawn only through the coil 32. This completely dry operation would be most desirable in the case of very cool conditions.
- the bypass valve 36 (see FIG. 1 ) is activated in the configuration of FIG. 3 so that the liquid also does not fall over the lower fill 30, although in some embodiments the water may fall over the tower fill.
- the right side of FIG. 3 shows a configuration in which the dampers 40 are open and air is flowing both over the coil 32 and the lower media 30. This shows an operation wherein the upper section the coil 32 is being used, and in the lower half the fill media 30 is being used.
- FIFE. 2 and 3 show the extreme end point modes, in which in the upper section of the tower all the water is passing through only one or the other of the evaporative media 26 ( FIG. 2 ) or the coil 32 ( FIG. 3 ).
- the control valve 20 is a continuously adjustable valve in some embodiments, so that any proportion of the water in the upper section of the tower may be passing through one or the other of the two upper fill media 26 and 32.
- the bypass valve 36 can be a continuous adjustable valve to control a traditional flow through the lower media 30.
- FIG. 4 is a view similar to FIG. 1 , but shows a tower 50 that is essentially one-sides. The systems being depicted in FIG. 4 are thus similar to one side of FIG. 1 except that a solid end wall 54 is provided.
- FIG. 4 also schematically depicts the concepts of exit air mixing baffles 52, The air baffles 52 may be provided to enhance mixing of the upper air flow with the lower air flow before the air is exhausted from the tower. In some situations, the lower air flow may tend to have more water vapor suspended in it compared to the upper air flow, and if these paths remain unmixed, there can tend to be plume from the higher water vapor air flow. Mixing the air flows in some circumstances can thus reduce the plume overall.
- the baffles 52 are illustrated solely in a schematic nature, and any of the wide variety of air mixing baffles; that are known could be utilized, as well as other air mixing baffles;
- FIGS. 5 and 6 illustrate a variant embodiment generally corresponding to FIG. 4 .
- dashed tines indicate a heat exchange media that is not in use, and the arrows represent active air flow paths.
- the lower fill media (30 in FIG. 4 ) is a coil circuit 56 which could incorporate an evaporative enhancing component 58, as disclose in U.S. Patent 6,702,004 .
- the process fluid at its warmest entering temperature can first enter the coil 56 in the lower section of the tower, then exit the coil 56 at a cooler temperature to be discharged or returned to the process equipment.
- the fluid passing through The coil 56 has its cooling enhanced by a second circuit of falling evaporative heat exchanger water, which is being pumped from the lower water collection basin up into a top water distribution system 24.
- this system provides heat exchange to a primary fluid by virtue of the circulation of a secondary fluid through the tower.
- the secondary fluid flow is similar to that described for FIGS. 1-4 .
- FIGS. 5 and 6 illustrate an embodiment schematically as in FIG. 4 , but with the addition of the lower coil circuit 56.
- an embodiment according to FIG. 1 can also be implemented with a lower coil similar to that illustrated in FIGS. 5 and 6 disposed with the lower fill media 30 of the embodiment of FIG. 1 .
- FIGS. 1-6 includes four sub-groups of embodiments, the embodiment of FIGS. 1-3 without the additional lower coil, the embodiment of FIG. 4 without the additional lower coil, the embodiment of FIG. 1 but also having an additional lower coil (not shown), and the embodiment of FIGS. 5-6 having an additional lower coil,
- FIG. 5 shows the top section in evaporative mode
- FIG. 6 shows closed circuit made for the top section.
- the lower section is active to pass water over the coils being cooled.
- FIG. 7 is a view similar to FIG. 1 but showing yet another alternative embodiment.
- each side has a lower closed coil 60 opposed next to the lower heat transfer media. 30.
- the lower heat transfer media 30 is an evaporative media
- this entire lower cooling section in this embodiment operates similarly to the upper cooling section. That is, the valve 36 in this embodiment can be used to selectively direct fluid either into the intermediate collection basin 28 so that it (1) falls over the evaporative fill media 30 or (2) flows to the coil 60. In this way, the valve 36 would operate similarly in junction to the valve 20.
- Valve 36 can be a continuous valve to direct a portion of the flow through one media and the rest through the other media.
- this embodiment can have a mode where it is run entirely as a "dry" cooling tower wherein valve 20 directs all of the fluid through the coil 32, and valve 36 directs all of the fluid through the coil 60. Fluid leaving the coil 60 is directed to the lower collection bassin 31.
- Various embodiments according to FIG. 7 can be two-sided or one-sided, and use sheet media or coil media or the lower media 30.
- water passes from the control valve 20. to the top distribution basin 24 (bypassing the dry heat exchanger 32). The water then passes over the top evaporative fill 26 and into the re-distribution splay system 28 where it finally passes over the bottom evaporative heat exchanger 30.
- valve 20 is opened to maintain a pre-deteanined cold water set point
- the valve 20 is opened to maintain a pre-deteanined cold water set point
- the more the valve 20 is opened the more water passes through the dry heat exchanger 32, and the warmer the water gets, less water is consumed by evaporation and less plume is generated as well.
- a control system for actuating the vale 20 can be used to maintain at of near an optimum balance condition, or this can also be done manually,
- the air in the upper section thus moves through both evaporative and closed heat exchanges in a series path, but the upper and lower sections are therefore arranged as in a parallel path system.
- the water from the dry coil 32 combines with the water from the upper evaporative heat exchanger 26 at the re-distribution basin 28 before passing over the bottom evaporative heat exchanger 30.
- the top evaporative heat exchanger 26 is completely bypassed so that no evaporation takes place. At this point all heat transfer in the top section is done through the dry heat exchanger 32.
- the bottom evaporative heat exchanger 30 can continue to operate, enabling the system to operate as a true parallel path wet dry cross flow cooling tower, or can be bypassed (with or without the addition of dampers).
- air inlet dampers 40 can be placed at the bottom heat exchanger 30 as shown in FIG. 3 . If water is completely bypassing the top evaporative heat exchanger 26, water temperature can be maintained at full fan speed by fully or partially closing the bottom heat exchanger dampers 40. This reduces the air flow, which reduces the heat transfer and conserves water, and reduces plume as well, maintaining full fan speed allow for maximum heat transfer through the dry heat exchanger 34. Once the dampers 40 are completely closed, the tower now operates in a completely dry mode. In this mode, very little water is consumed, and no plume is emitted.
- each of the drawing figure illustrate the closed coil such as, for example, closed coil 32, being disposed outwardly or outbound of the evaporative film media 26. That is, in the embodiments that are illustrated in the configuration of the figures, the coil is closet to the air inlet, and close to the outside of the tower, and the evaporative film media is inboard or closer to the center of the tower. However the position of these elements can be reversed. That is, embodiments are possible where the coil is inbound of the evaporative film media.
- the fill may be less expensive to replace than the coils. Further, if the fill is contacted by debris its effectiveness is generally affected only slightly, whereas if a coil is punctured, a leak can be very undesirable. Therefore, placing the fill towards the outboard as described in this paragraph may in some instances provide for a more weather and debris resistant configuration. The desirability of placing the coil inboard aid the fill media outboard as described in this paragraph may also depend on whether external louvers are present on the outer side of the tower.
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- Engineering & Computer Science (AREA)
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- Thermal Sciences (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/123,194 US7887030B2 (en) | 2008-05-19 | 2008-05-19 | Wet/dry cooling tower and method |
PCT/US2009/044332 WO2009143053A1 (en) | 2008-05-19 | 2009-05-18 | Wet/dry cooling tower and method |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2304367A1 EP2304367A1 (en) | 2011-04-06 |
EP2304367A4 EP2304367A4 (en) | 2013-04-03 |
EP2304367B1 true EP2304367B1 (en) | 2015-08-26 |
Family
ID=41315028
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09751281.8A Active EP2304367B1 (en) | 2008-05-19 | 2009-05-18 | Wet/dry cooling tower and method |
Country Status (5)
Country | Link |
---|---|
US (1) | US7887030B2 (zh) |
EP (1) | EP2304367B1 (zh) |
CN (1) | CN101970966B (zh) |
TW (1) | TWI439657B (zh) |
WO (1) | WO2009143053A1 (zh) |
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-
2008
- 2008-05-19 US US12/123,194 patent/US7887030B2/en active Active
-
2009
- 2009-05-18 WO PCT/US2009/044332 patent/WO2009143053A1/en active Application Filing
- 2009-05-18 EP EP09751281.8A patent/EP2304367B1/en active Active
- 2009-05-18 CN CN2009801173537A patent/CN101970966B/zh active Active
- 2009-05-19 TW TW098116589A patent/TWI439657B/zh active
Also Published As
Publication number | Publication date |
---|---|
TW201013147A (en) | 2010-04-01 |
US7887030B2 (en) | 2011-02-15 |
CN101970966A (zh) | 2011-02-09 |
CN101970966B (zh) | 2012-07-25 |
EP2304367A1 (en) | 2011-04-06 |
TWI439657B (zh) | 2014-06-01 |
US20090283245A1 (en) | 2009-11-19 |
WO2009143053A1 (en) | 2009-11-26 |
EP2304367A4 (en) | 2013-04-03 |
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