EP2301692A1 - Method and device for packing and dispatching casting mould parts - Google Patents
Method and device for packing and dispatching casting mould parts Download PDFInfo
- Publication number
- EP2301692A1 EP2301692A1 EP09170147A EP09170147A EP2301692A1 EP 2301692 A1 EP2301692 A1 EP 2301692A1 EP 09170147 A EP09170147 A EP 09170147A EP 09170147 A EP09170147 A EP 09170147A EP 2301692 A1 EP2301692 A1 EP 2301692A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sand
- molding
- unpacking
- air
- box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/001—Removing cores
- B22D29/006—Removing cores by abrasive, water or air blasting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
Definitions
- the invention relates to a device for unpacking and sanding casting mold parts cast in molding sand and in molding boxes, comprising a compressed air tank, an air- and sand-permeable surface and a collecting container,
- castings made of cast iron are poured into sand molds.
- a molding box composed of upper and lower box halves a hollow shape is formed in the sand, in which the liquid metal is poured.
- cores are inserted into the hollow mold before the casting process.
- the casting or castings must be freed from the foundry sand and the cores.
- shaking or shaking devices, and / or devices that flush the sand away with water jets are used. Subsequently, the casting must be freed from the molding sand.
- From the CH 640 159 A5 is a method and a plant for wet-sands known.
- the bale is placed on a rotatable grate and irradiated by water jet nozzles with a pressure of up to 800 bar.
- the water jet can cause cracking in the mold parts. Wet sanding is only economically viable if the water and sand can be recycled economically.
- a device for unpacking and Entsanden of poured into molding sand and molding boxes moldings comprising a compressed air tank, an air- and sand-permeable pad and a collecting container, wherein the compressed air tank has an opening corresponding to the cross-sectional area of the molding box and by means of a sealant directly over the sand surface is arranged.
- the compressed air pulse can act as well as possible on the molding sand surface. This is achieved by not opening the molding box and by not removing the upper half of the molding box. The molding box is stored on the upper edge of the collection container.
- FIG. 1 is a schematic and cut a device 1 for unpacking and desanding cast in molding sand 8 and mold box 6 mold parts 7 shown.
- the molding box 6 consists of two horizontally superimposed mold box halves, a top box 10 and a bottom box 11. In the molding sand 8, a molded part 7 is shown schematically.
- the molding box 6 is airtight on the top and bottom by means of sealing means 12, 13 connected to the device 1 for unpacking and Entsanden.
- the device 1 comprises in addition to the sealing means 12, 13 substantially a compressed air tank 2 for acting on the sand surface of the upper box 10 with compressed air, an air- and sand-permeable pad 3 and a collecting container 4 for collecting the molding sand. 8
- the top box 10 is not removed when unpacking.
- the compressed air tank 2 has an opening which is substantially the same size as the surface of the molding sand 8 in the molding box 6.
- the air pressure is increased. With a sufficiently high pressure of the Molding sand 8 pressed together with the mold part 7 from the molding box 6.
- the compressed air tank 2 is formed as a bell with a relatively small height. The compressed air acts uniformly on the entire surface of the molding box 6, which is indicated by the arrows in FIG FIG. 1 is hinted at.
- the air- and sand-permeable pad 3 is disposed within the collecting container 4.
- the pad 3 may be formed, for example, as a grate, a pallet, a conveyor belt or other air and sand permeable means of transport.
- the air- and sand-permeable pad 3 is arranged at a distance to the lower edge of the mold box 6.
- the distance between the sand surface of the lower box 11 and the pad 3 is less than half the height of the lower box 11. This ensures that the molding sand 8 can be solved on unpacking on all sides of the mold part 7.
- the distance between the mold box 6 and pad 3 should be kept as small as possible in order to prevent damage to the sanded cast molding 7 when falling on the pad 3.
- FIG. 2 the situation is shown after unpacking and desanding.
- the molding sand 8 is in the collecting container 4 and the mold part 7 lies on the base 3.
- the device 1 is still closed but is in the unpressurized state. In this state, the compressed air tank 2 and the collecting container 4 can be removed. If the casting 7 lies on a conveyor belt, the casting 7 with the now empty molding box 6 can be removed from the device 1 for unpacking and desanding.
- FIG. 3 is a next situation during unpacking and Entsanden shown schematically.
- the mold box 6 is overall, ie without upper box 10 and lower box 11 to separate, transported away to the molding plant.
- the mold halves are separated, filled with molding sand 8 and pressed by a model in the correct form, possibly equipped with core material and then led to the casting station.
- FIG. 4 is lying on the air and sand permeable pad 3 lying mold part 7 after unpacking and desanding.
- the casting 7 can be moved on the grate 3 to the next processing station, such as a Gussputzvorraum.
- the mold parts 7 are unpacked and dispatched in a single location. A transport to another part of the system is not necessary. A prior separation of the mold box halves 10, 11 is not desirable because the pressure build-up in the compressed air tank 2 only works well when the compressed air tank 2 is placed directly on the molding box 6. The unpacking and sanding with compressed air requires no water and no time-consuming regeneration or drying.
Abstract
Description
Die Erfindung bezieht sich auf eine Vorrichtung zum Auspacken und Entsanden von in Formsand und in Formkästen abgegossenen Gussformteilen umfassend einen Druckluftbehälter, eine luft- und sanddurchlässige Unterlage und einen Auffangbehälter,The invention relates to a device for unpacking and sanding casting mold parts cast in molding sand and in molding boxes, comprising a compressed air tank, an air- and sand-permeable surface and a collecting container,
In der Giesserei werden Gussformteile, insbesondere Gussformteile aus Gusseisen in Sandformen abgegossen. In einem Formkasten, der aus einer oberen und einer unteren Kastenhälften zusammengesetzt ist, wird im Sand eine hohle Form ausgebildet, in der das flüssige Metall gegossen wird. Wenn das Gussformteil Hohlräume aufweisen soll, werden vor dem Giessvorgang in die hohle Form sogenannte Kerne eingelegt. Nach dem Giessvorgang muss das Gussformteil oder die Gussformteile vom Formsand und den Kernen befreit werden. Zum Auspacken der Formteile werden Rüttel- oder Schüttelvorrichtungen, und/oder Vorrichtungen, die den Sand mit Wasserstrahlen wegspülen, eingesetzt. Anschliessend muss das Gussformteil noch vom Formsand befreit werden.In the foundry casting moldings, in particular castings made of cast iron are poured into sand molds. In a molding box composed of upper and lower box halves, a hollow shape is formed in the sand, in which the liquid metal is poured. If the casting is to have cavities, so-called cores are inserted into the hollow mold before the casting process. After the casting process, the casting or castings must be freed from the foundry sand and the cores. To unpack the moldings, shaking or shaking devices, and / or devices that flush the sand away with water jets, are used. Subsequently, the casting must be freed from the molding sand.
Aus der
Aus der
Ausgehend von diesem Stand der Technik ist es Aufgabe der Erfindung, eine Vorrichtung und ein Verfahren zum Auspacken und Entsanden von Gussformteilen anzugeben, die bei möglichst geringem Energie- und Apparateaufwand eine vollständige Entsandung des Formteiles gewährleisten.Based on this prior art, it is an object of the invention to provide a device and a method for unpacking and Entsanden of moldings that ensure complete desanding of the molded part with the lowest possible energy and equipment costs.
Diese Aufgabe wird gelöst durch eine Vorrichtung zum Auspacken und Entsanden von in Formsand und in Formkästen abgegossenen Gussformteilen umfassend einen Druckluftbehälter, eine luft- und sanddurchlässige Unterlage und einen Auffangbehälter, wobei der Druckluftbehälter eine Öffnung entsprechend der Querschnittsfläche des Formkastens aufweist und mittels eines Dichtungsmittels unmittelbar über der Sandoberfläche angeordnet ist.This object is achieved by a device for unpacking and Entsanden of poured into molding sand and molding boxes moldings comprising a compressed air tank, an air- and sand-permeable pad and a collecting container, wherein the compressed air tank has an opening corresponding to the cross-sectional area of the molding box and by means of a sealant directly over the sand surface is arranged.
Bevorzugte Weiterbildungen der Erfindung ergeben sich aus den abhängigen Ansprüchen.Preferred developments of the invention will become apparent from the dependent claims.
Es ist von Vorteil, dass beim Auspacken und Entsanden der Druckluftimpuls möglichst gut auf der Formsandoberfläche wirken kann. Dies wird dadurch erreicht, dass der Formkasten nicht geöffnet wird und dass die obere Hälfte des Formkastens nicht entfernt wird. Der Formkasten wird auf der Oberkante des Auffangbehälters gelagert.It is advantageous that when unpacking and Entsanden the compressed air pulse can act as well as possible on the molding sand surface. This is achieved by not opening the molding box and by not removing the upper half of the molding box. The molding box is stored on the upper edge of the collection container.
Dies wird auch dadurch erreicht, dass die luft- und sanddurchlässige Unterlage in einer Distanz, die kleiner ist als die halbe Höhe einer Hälfte des Formkastens, unter der Oberkante des Auffangbehälters angeordnet ist.This is also achieved in that the air- and sand-permeable pad at a distance which is less than half the height of one half of the molding box, is arranged below the upper edge of the collecting container.
Ein Ausführungsbeispiel der Erfindung wird anhand der Figuren beschrieben. Es zeigen:
-
Figur 1 einen Schnitt durch eine erfindungsgemässe Vorrichtung zum Auspacken und Entsanden eines Formkastens mit einem Gussformteil während des Druckaufbaus, -
Figur 2 eine Schnitt durch die Vorrichtung ausFigur 1 unmittelbar nach dem Auspacken und Entsanden, -
das Gussformteil ausFigur 3Figur 2 auf der luft- und sanddurchlässige Unterlage nach dem Auspacken und Entsanden und -
Figur 4 das Gussformteil aus auf der luft- und sanddurchlässige Unterlage nach dem Entfernen des Formkastens.Figur 3
-
FIG. 1 a section through an inventive device for unpacking and Entsanden a molding box with a mold part during pressure build-up, -
FIG. 2 a section through the deviceFIG. 1 immediately after unpacking and sanding, -
FIG. 3 the mold partFIG. 2 on the air- and sand-permeable surface after unpacking and sanding and -
FIG. 4 the mold partFIG. 3 on the air- and sand-permeable surface after removal of the molding box.
In
Der Oberkasten 10 wird beim Auspacken nicht entfernt. Der Druckluftbehälter 2 weist eine Öffnung auf, die im Wesentlichen gleich gross ist wie die Oberfläche des Formsandes 8 im Formkasten 6. Im Druckluftbehälter 2 wird, nachdem die Vorrichtung 1 mit den Dichtmitteln 12, 13 zum Formkasten 6 hin abgedichtet wurde, den Luftdruck erhöht. Mit einem ausreichend hohen Druck wird der Formsand 8 zusammen mit dem Gussformteil 7 aus dem Formkasten 6 gedrückt. Der Druckluftbehälter 2 ist wie eine Glocke mit einer relativ geringen Höhe ausgebildet. Der Druckluft wirkt gleichmässig auf die gesamte Oberfläche des Formkastens 6, was durch die Pfeile in
Die luft- und sanddurchlässige Unterlage 3 ist innerhalb des Auffangbehälters 4 angeordnet. Die Unterlage 3 kann beispielsweise als ein Rost, eine Palette, ein Förderband oder ein anderes luft- und sanddurchlässiges Transportmittel ausgebildet sein. Die luft- und sanddurchlässige Unterlage 3 ist in einer Distanz zur Unterkante des Formkastens 6 angeordnet. Die Distanz zwischen der Sandoberfläche des Unterkastens 11 und der Unterlage 3 beträgt weniger als die halbe Höhe des Unterkastens 11. Hiermit wird erreicht, dass der Formsand 8 sich beim Auspacken auf allen Seiten vom Gussformteil 7 lösen kann. Die Distanz zwischen Formkasten 6 und Unterlage 3 soll möglichst klein gehalten werden um Beschädigungen des entsandeten Gussformteiles 7 beim Fallen auf die Unterlage 3 zu verhindern.The air- and sand-
In
In
In
Mit der hier beschriebenen Vorrichtung 1 werden die Gussformteile 7 an einem einzigen Ort ausgepackt und entsandet. Einen Transport zu einem weiteren Anlageteil ist nicht notwendig. Eine vorgängige Trennung der Formkastenhälften 10, 11 ist nicht erwünscht, weil der Druckaufbau im Druckluftbehälter 2 nur gut funktioniert, wenn der Druckluftbehälter 2 unmittelbar auf dem Formkasten 6 aufgesetzt wird. Das Auspacken und Entsanden mit Druckluft benötigt kein Wasser und keine aufwändige Regenerierung oder Trocknung.With the device 1 described here, the
Weil unmittelbar unter dem Formkasten 6 in der Auspackvorrichtung 1 selbst kein Rost oder Gitter vorhanden ist und weil der Formsand 8 nach dem Auspacken frei nach unten ausweichen kann, wird der oft abrasiv wirkende Sand, der mit hoher Geschwindigkeit aus dem Formkasten 8 gedrückt wird, keine Anlagenteile beschädigen oder übermässig abnutzen.Because immediately below the
Claims (7)
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL09170147T PL2301692T3 (en) | 2009-09-14 | 2009-09-14 | Method and device for packing and dispatching casting mould parts |
EP09170147.4A EP2301692B1 (en) | 2009-09-14 | 2009-09-14 | Method and device for packing and dispatching casting mould parts |
SI200931402A SI2301692T1 (en) | 2009-09-14 | 2009-09-14 | Method and device for packing and dispatching casting mould parts |
ES09170147.4T ES2560777T3 (en) | 2009-09-14 | 2009-09-14 | Device and procedure to unmold and release mold castings |
DK09170147.4T DK2301692T3 (en) | 2009-09-14 | 2009-09-14 | METHOD AND DEVICE FOR Unpacking and sand broadcast mold pieces |
PT91701474T PT2301692E (en) | 2009-09-14 | 2009-09-14 | Method and device for packing and dispatching casting mould parts |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP09170147.4A EP2301692B1 (en) | 2009-09-14 | 2009-09-14 | Method and device for packing and dispatching casting mould parts |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2301692A1 true EP2301692A1 (en) | 2011-03-30 |
EP2301692B1 EP2301692B1 (en) | 2016-01-06 |
Family
ID=41130273
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09170147.4A Not-in-force EP2301692B1 (en) | 2009-09-14 | 2009-09-14 | Method and device for packing and dispatching casting mould parts |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP2301692B1 (en) |
DK (1) | DK2301692T3 (en) |
ES (1) | ES2560777T3 (en) |
PL (1) | PL2301692T3 (en) |
PT (1) | PT2301692E (en) |
SI (1) | SI2301692T1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013224976A1 (en) * | 2013-12-05 | 2015-06-11 | Wobben Properties Gmbh | Casting process for metallic cast materials, as well as casting system |
DE102016201824A1 (en) | 2016-02-08 | 2017-08-10 | Volkswagen Aktiengesellschaft | Mold casting line with 3D printer and process for mass production of castings |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3738415A (en) * | 1971-12-23 | 1973-06-12 | J Planten | Method of molding articles and reclaiming the foundry sand used |
DD202114A5 (en) * | 1981-04-18 | 1983-08-31 | Badische Maschf Gmbh | METHOD AND DEVICE FOR PNEUMATIC COMPACTING FORMSAND |
CH640159A5 (en) | 1979-06-06 | 1983-12-30 | Foundry Design Corp Europ | METHOD AND SYSTEM FOR MOLDING, WET SANDING AND CLEANING CASTING PIECES. |
DE3539032A1 (en) * | 1985-03-01 | 1986-09-04 | VEB Schwermaschinenbau "Karl Liebknecht" Magdeburg-Kombinat für Dieselmotoren und Industrieanlagen, DDR 3011 Magdeburg | Device for cleaning castings |
EP0992323A2 (en) | 1998-10-06 | 2000-04-12 | Georg Fischer Disa AG | Method for removing sand from castings |
US20040055728A1 (en) * | 2001-05-09 | 2004-03-25 | Lewis James L. | Method and apparatus for assisting removal of sand moldings from castings |
EP1563930A1 (en) * | 2000-07-27 | 2005-08-17 | Consolidated Engineering Company, Inc. | Method and apparatus for assisting removal of sand moldings from castings |
-
2009
- 2009-09-14 PL PL09170147T patent/PL2301692T3/en unknown
- 2009-09-14 EP EP09170147.4A patent/EP2301692B1/en not_active Not-in-force
- 2009-09-14 PT PT91701474T patent/PT2301692E/en unknown
- 2009-09-14 DK DK09170147.4T patent/DK2301692T3/en active
- 2009-09-14 SI SI200931402A patent/SI2301692T1/en unknown
- 2009-09-14 ES ES09170147.4T patent/ES2560777T3/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3738415A (en) * | 1971-12-23 | 1973-06-12 | J Planten | Method of molding articles and reclaiming the foundry sand used |
CH640159A5 (en) | 1979-06-06 | 1983-12-30 | Foundry Design Corp Europ | METHOD AND SYSTEM FOR MOLDING, WET SANDING AND CLEANING CASTING PIECES. |
DD202114A5 (en) * | 1981-04-18 | 1983-08-31 | Badische Maschf Gmbh | METHOD AND DEVICE FOR PNEUMATIC COMPACTING FORMSAND |
DE3539032A1 (en) * | 1985-03-01 | 1986-09-04 | VEB Schwermaschinenbau "Karl Liebknecht" Magdeburg-Kombinat für Dieselmotoren und Industrieanlagen, DDR 3011 Magdeburg | Device for cleaning castings |
EP0992323A2 (en) | 1998-10-06 | 2000-04-12 | Georg Fischer Disa AG | Method for removing sand from castings |
EP1563930A1 (en) * | 2000-07-27 | 2005-08-17 | Consolidated Engineering Company, Inc. | Method and apparatus for assisting removal of sand moldings from castings |
US20040055728A1 (en) * | 2001-05-09 | 2004-03-25 | Lewis James L. | Method and apparatus for assisting removal of sand moldings from castings |
Non-Patent Citations (3)
Title |
---|
AMBOS E ET AL: "Stand und Entwicklungstendenzen der Nachbehandlung von Gusstuecken", GIESSEREITECHNIK, LEIPZIG, DE, vol. 34, no. 2, 1 January 1988 (1988-01-01), pages 35 - 40, XP002211671, ISSN: 0016-9803 * |
BENZ R: "MODERN BLAST CLEANING FOR THE FOUNDRY INDUSTRY", FOUNDRY TRADE JOURNAL, INSTITUTE OF CAST METALS ENGINEERS, WEST BROMWICH, GB, vol. 166, no. 3455, 5 June 1992 (1992-06-05), pages 334,336 - 337, XP000274162, ISSN: 0015-9042 * |
UNBEKANNT: "R. Scheuchl GmbH - Ihr Spezialist für die Komplette Rohgussteilbearbeitung, Entkernen, Sägen, Entgraten, Fördern, Flexible Systeme, Automatisierung", 2003, pages 2 - 8, XP002549875, Retrieved from the Internet <URL:www.scheuchl.de/files/02_pdfdownload/02_pdfdownload_12-2.pdf> [retrieved on 20091012] * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013224976A1 (en) * | 2013-12-05 | 2015-06-11 | Wobben Properties Gmbh | Casting process for metallic cast materials, as well as casting system |
DE102013224976B4 (en) * | 2013-12-05 | 2019-07-11 | Wobben Properties Gmbh | Process for the preparation of foundry sand, as well as casting system |
DE102016201824A1 (en) | 2016-02-08 | 2017-08-10 | Volkswagen Aktiengesellschaft | Mold casting line with 3D printer and process for mass production of castings |
Also Published As
Publication number | Publication date |
---|---|
EP2301692B1 (en) | 2016-01-06 |
PL2301692T3 (en) | 2016-06-30 |
ES2560777T3 (en) | 2016-02-22 |
PT2301692E (en) | 2016-03-09 |
SI2301692T1 (en) | 2016-05-31 |
DK2301692T3 (en) | 2016-04-11 |
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