EP2297519B1 - Method and device for feeding conveyable materials to reaction furnaces - Google Patents
Method and device for feeding conveyable materials to reaction furnaces Download PDFInfo
- Publication number
- EP2297519B1 EP2297519B1 EP09757318.2A EP09757318A EP2297519B1 EP 2297519 B1 EP2297519 B1 EP 2297519B1 EP 09757318 A EP09757318 A EP 09757318A EP 2297519 B1 EP2297519 B1 EP 2297519B1
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- European Patent Office
- Prior art keywords
- lance
- pressure
- oven
- conveyed
- space
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K3/00—Feeding or distributing of lump or pulverulent fuel to combustion apparatus
- F23K3/02—Pneumatic feeding arrangements, i.e. by air blast
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
- F23G5/442—Waste feed arrangements
- F23G5/444—Waste feed arrangements for solid waste
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/0033—Charging; Discharging; Manipulation of charge charging of particulate material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/08—Screw feeders; Screw dischargers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/10—Charging directly from hoppers or shoots
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/18—Charging particulate material using a fluid carrier
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2205/00—Waste feed arrangements
- F23G2205/12—Waste feed arrangements using conveyors
- F23G2205/121—Screw conveyor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2205/00—Waste feed arrangements
- F23G2205/18—Waste feed arrangements using airlock systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2205/00—Waste feed arrangements
- F23G2205/20—Waste feed arrangements using airblast or pneumatic feeding
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K2203/00—Feeding arrangements
- F23K2203/20—Feeding/conveying devices
- F23K2203/201—Feeding/conveying devices using pneumatic means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K2203/00—Feeding arrangements
- F23K2203/20—Feeding/conveying devices
- F23K2203/202—Feeding/conveying devices using screws
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K2900/00—Special features of, or arrangements for fuel supplies
- F23K2900/03001—Airlock sections in solid fuel supply lines
Definitions
- the invention relates to a method and an apparatus for feeding eligible materials to reaction furnaces.
- Machines within the meaning of this invention also include mixtures of materials.
- "Eligibleā in the sense of this invention means that the material is free-flowing and / or free-flowing and / or pourable and / or pasty.
- the teaching according to the invention can be used advantageously in particular for supplying mixtures of comminuted, dry or liquid-mixed waste materials in incinerators.
- Advantageous applications are the supply of fuel in furnaces for cement production or in the pressure zone of shaft furnaces for the production of pig iron that is under considerable overpressure relative to the atmosphere.
- the materials to be delivered may include solid parts and liquids. Size distribution and type of solids, as well as type and proportion of liquids contained can vary within wide ranges.
- the solids contained may be or contain hard particles (eg metal parts, mineral constituents, siliceous constituents) and softer parts such as natural or artificial fibers, textile parts, animal and vegetable wastes, plastics and foams.
- the liquids can be different in many areas. (Water, oils, greases, paints, adhesives, other chemicals, tar, .).
- the supply of bulk material which is obtained as a light fraction in the shredding of waste, is substantially dry and contains a considerable proportion of fibers or fibrous parts and hardly any metal is considerably simplified by the invention. Based on the weight of such bulk material normally has a respectable calorific value.
- the AT 502 048 B1 describes a method and apparatus for feeding bulk material having solids and liquids to a processing plant. After the bulk material has been conveyed to the system only under ambient pressure with non-operating conveyors, it is pressurized by a pump and thereby conveyed through a narrow lance into the system. The method is only applicable if the material is actually pumpable, which is unfortunately not true for many bulk materials, especially those that contain little liquid.
- the DE 199 09 132 A1 describes a supply of bulk materials by means of a pneumatic conveying path from a storage container to a cupola.
- Storage tank and conveyor string are under higher gas pressure than the cupola. Air flowing out of the conveyor line conveys bulk material into the oven at a relatively high speed. Due to these conditions, burn-back from the furnace into the conveyor system is practically impossible.
- the problem with the design is that the functionality depends strongly on the properties of the bulk material and that with the bulk material a lot of air is introduced into the cupola, so that the proper control of the combustion is more difficult.
- the storage container is not directly at the implementation site through the furnace wall, but typically ten to a hundred meters away. From a storage container several implementation sites are supplied by the furnace wall. This results in the requirement of long, not continuous straight strands for the pneumatic conveying, so that the Feeding process with minimal changes in the material properties of the material to be conveyed or pressure fluctuations in the cupola is extremely prone to failure.
- WO 99/1825 A1 and the WO 200148251 A1 deal with the so-called Corex process for crude steel production.
- the free-flowing granular raw material is passed over a drop-down path formed by a pressure-tight pipeline into the reaction space below the raw material container.
- either the metered discharge of the raw material from the raw material container or the metered supply of the raw material from the vertical fall distance into the reaction space by means of a short, straight line in the horizontal direction promoting metering screw.
- the DE 2 249 453 A1 shows a granular fuel supply device to a pressurized furnace chamber by means of two screw conveyors.
- a first auger conveys the material away from a non-pressurized sampling point and compresses it at its end to a tight stopper.
- the plug is scraped by a device again and the mashed material is fed through a second screw conveyor to the furnace.
- the second conveyor line is under the pressure prevailing in the oven room. If anything, the proposed method can work only for a very narrow group of materials to be conveyed, and only at low pressures, and certainly requires a lot of supervision and maintenance.
- a method and a device according to the preamble of claims 1 and 7 is in the document DE 4338161 A1 disclosed.
- the object underlying the invention is to provide a method and an apparatus for the feeding of eligible material to and in reaction furnaces, in which also an overpressure can prevail.
- the conveying should be robust against variations in composition, particle size distribution and other material properties of the material being conveyed. It should also dry material whose particles to pipe walls, etc. have a high coefficient of friction, can be supplied. It should not necessarily be necessary, together with the material to be conveyed to introduce a high proportion of conveying air or conveying gas in the reaction furnace.
- the conveying should work safely and robustly even with very long conveyor lines, which may also include directional changes, rising sections and distribution points.
- the cavity opens into the furnace chamber through a connecting tube, which is designed as a lance, which has a reduced cross-sectional area in relation to the upstream conveying strand.
- the material to be conveyed is moved into the initial region of the lance with the aid of a non-pressure mechanical conveyor.
- the material is introduced either via a pump or via a lock and a closed in the operating condition of the outside air reservoir.
- the reservoir itself is designed as a lock.
- the space requirement on the furnace wall is low and the backpressure from the furnace does not lead to great forces, which tend to push the lance away from the furnace.
- the lance is cooled.
- the material to be conveyed is also moved to lying away from the furnace areas of the conveyor line within the pressure-tight closed by the outside air cavity by means of pressure-free working mechanical conveyor.
- pressure-free mechanical conveyors are used not only for direct discharge from the reservoir or for direct entry into the reaction furnace, but especially on those sections of the conveying path, which completely of reservoir and reaction furnace several meters far lie away. It is particularly advantageous to apply such conveyors on upwardly leading and / or curved sections and / or before and after branching points of the conveying section, since in these sections other conveying means are increasingly problematic.
- Pressure-free mechanical conveyors in the sense of this invention are those in which it is not necessary for the conveying function that propagates a pressure in the material to be conveyed along the conveying path, or that a gaseous or liquid conveying medium moves the material to be conveyed, but in the material to be conveyed is moved substantially by direct contact with a moving surface of the conveyor.
- a non-pressurized mechanical conveyor generally causes no division of the conveyor line in different pressure ranges.
- An example of such a conveyor is a conveyor belt. Regardless of the length of the conveying path, the non-pressurized delivery does not change the pressure in the conveyed material or in the gas surrounding the material.
- the conveyor line is very long and also rising and / or angled and / or curved form.
- the reservoir from which material is conveyed away be located very far away from the reaction furnace, which space problems can be avoided on the furnace.
- the reservoir is advantageously itself designed as a lock, the reservoir is alternately once associated with the outside air and filled in this state, and secondly decoupled from the outside air, connected to the pressure-tight closed by the ambient air cavity and emptied into this.
- the feeding of eligible materials to reaction furnaces zoom in a closed by the outside air cavity by means of pressure-free working mechanical conveyor is particularly advantageous in combination with a connecting pipe to the furnace interior, which is designed as a lance, which has a relation to the upstream conveyor strand reduced cross-sectional area. But it is also useful in almost every other embodiment of the implementation through the furnace wall.
- Preference is conveyed by means of a screw conveyor in the initial region of the lance, since this structure is simple and robust.
- the risk of clogging at the entrance to the lance can be particularly well reduced by the fact that from the side of the non-pressurized mechanical conveyor ago, the tip of a pointed hollow body protrudes to the input of the lance and that in the region of the tip of this body from a or more orifices of air or gas, which is in the body at a higher pressure than the furnace pressure.
- the pointed body may be formed by the hollow axis of an axle-guided auger.
- the non-pressurized delivery does not change the pressure in the conveyed material or in the gas surrounding the material.
- a first additional aspect of the invention relates to a method for feeding eligible materials to a reaction furnace by a pressure-tight sealed from the outside air, opening into the furnace chamber via a connecting tube cavity, wherein the materials via a lock and a reservoir whose interior in the operating state with the is closed by the outside air pressure sealed cavity, are introduced into this cavity and therein in at least one stretch, which is located both from the reservoir and from the furnace, are conveyed with at least one non-pressure mechanical conveyor.
- the connecting tube of the pressure-tight closed by the ambient air cavity towards the furnace chamber is formed as a lance, which is opposite to the upstream conveying line has reduced cross-sectional area and through this lance flows an air or gas stream into the furnace chamber.
- this is conveyed by a non-operating mechanical conveyor into the initial region of the lance.
- a second additional aspect of the invention relates to a device for feeding eligible materials to a reaction furnace by a pressure-tight sealed from the outside air, opening into the furnace chamber via a connecting tube cavity, wherein the device comprises a lock for the materials and a reservoir, wherein the reservoir is connected in the operating state with the pressure-sealed by the outside air cavity, and wherein in this cavity in at least one stretch, which is located both from the reservoir and from the furnace, at least one non-pressure working mechanical conveyor is arranged.
- this second additional aspect prevails in the cavity a relative to the furnace chamber elevated air or gas pressure prevails and the connecting pipe to the furnace chamber is formed as a lance, which has a relation to the upstream conveyor strand reduced cross-sectional area.
- a pressure-less mechanical conveyor is arranged in the cavity in front of the connecting tube to the furnace chamber forming lance, the effect of which extends into the initial region of the lance.
- this non-pressure working mechanical conveyor is an axisless screw conveyor.
- this non-pressure working mechanical conveyor is a blast wheel.
- the pressure-tight sealed from the outside air cavity is filled with inert gas.
- the pressure-tight closed by the outside air cavity comprises a reservoir formed as a mixer.
- the conveyed materials are waste and / or residues and the conveyor line opens into the pressure zone of a shaft furnace for crude steel production.
- Fig. 1 is conveyed from a reservoir 2, however, any discharged material 1 by means of one or more screw conveyors 3 to a transfer room 4 and from this using a further screw conveyor 5 through a trained as a pipe lance 6 through an opening in the furnace wall 7.1 in the furnace chamber. 7 brought.
- Reservoir and conveyor line are completed by the outside air and are at least under the same high air pressure (or gas pressure) p1 as the pressure level p2 in the oven chamber. 7
- the screw conveyors 3, 5 divide the flow of material 1 in the feed train into small batches, which are each arranged between two screw flights and push them forward in the conveying direction. There is no compression of the material, because unlike a pressurized promotion in a pressure tube no strand occurs in which over a considerable distance each rear material lying front material against the friction on pipe walls must continue to push.
- the storage container 2 or a pump which can be used instead can thus also be placed far away from the reaction furnace in which the material is to be conveyed. This space problems in the vicinity of the reaction furnace can be avoided.
- the non-operating mechanical conveyors according to the invention can be very well supplemented by a conveying path which is based on conveying air.
- a conveying path which is based on conveying air.
- the conveying air is that which is supplied by the pumps 21 and 22 to the conveyor train and ultimately flows through the lance 6 to the pressure level p2 in the furnace chamber 7. Due to the space conditions, the high furnace pressure and the high temperature prevailing at the point of introduction, this type of introduction is particularly advantageous for the supply of fuel or reaction material into the pressure zone of a shaft furnace for crude steel production.
- a screw conveyor 5 which is adapted in diameter to the inner diameter of the lance 6, used to material from the conveying area with a larger cross-sectional area in the lance, which has a comparatively very small flow cross-section to contribute. Due to their small diameter, the screw conveyor 5 must rotate relatively quickly. The at high screw speeds due to centrifugal problematic filling the helical interspaces with the material to be delivered is substantially improved by the flow of air from the pressure range p1 in the delivery channel in the pressure range p2 in the oven. If the lance 6 is just straight, needs to be promoted by means of the screw conveyor 5 only in its initial region into it. Due to the very fast rotating screw conveyor 5, the material is loosened strengthened whereby the burning behavior is improved.
- screw conveyor 5 can also be a blast wheel 15 as a pressure-free working mechanical conveyor ( Fig. 3 ) be used.
- a blast wheel 15 as a pressure-free working mechanical conveyor ( Fig. 3 ) be used.
- motor-driven fast-rotating, equipped with blades or similar on the circumference protruding parts wheel the flow of material to be conveyed is introduced and divided by the blades or similar parts into small, separate batches and thrown by centrifugal force.
- Fig. 2 differs from that according to Fig. 1 in that a flexible screw conveyor 13 is arranged in front of the last screw conveyor 5, which conveys support by an air flow into the lance 6.
- This consists of a flexible shaftless auger and a surrounding hose.
- Such an embodiment is advantageous over a rigid embodiment, since it allows the maintenance work often required at the point of introduction into the furnace to be carried out more rapidly.
- Fig. 2 is symbolized by the dashed lines indicated compressed air line 24 that the conveying air can be fed either directly to the lance the conveyor line, or even at the beginning of the flexible section of the conveyor line.
- the flexible screw section can also be realized by a hose alone, without conveyor screw disposed therein.
- a variant of the invention is outlined, in which the supply from the outside with the pressure p0 in the delivery area p1 is not by means of a reservoir 2 to be filled discontinuously, but continuously or quasi-continuously by means of a sufficiently pressure-tight pump 12.
- Pumps for such applications are available, for example, under the name solid piston pump.
- the material to be delivered passes through a hose to a trained in this example as a blast wheel 15, non-pressure working mechanical conveyor.
- This, motor driven fast rotating, equipped with blades or similar on the circumference protruding parts wheel divides the optionally formed by the pressure of the pump 12 strand of material back into small, separate batches and hurls them into the lance 6, through which they in enter the oven room 7.
- Fig. 4 is illustrated that it is not excluded in that conveyor line, which is closed by the outside air to promote by means of partial sections 8 material also by means of conveying air.
- a conveyor line which is closed by the outside air to promote by means of partial sections 8 material also by means of conveying air.
- branch-free and straight sections can be a pneumatic promotion, so set up a promotion means of conveying air. So that not too much air is injected, as in Fig. 4 sketched conveying air after the end of such routes 8 are sucked off again by means of a pump 26.
- the introduction of the material into the furnace chamber can also take place without conveying air.
- inventive method and apparatus according to the invention are particularly advantageous for the introduction of granular, dry or wet waste and residues applicable in ovens, as exactly these substances or mixtures are subject in their consistency strong, often difficult to predict fluctuations of those physical properties "Flowabilityā and āeligibilityā influence and because the inventive method and the device of the invention extremely robust against such fluctuations works.
- furnaces for cement production and blast furnaces are particularly important for the crude steel production.
- waste and residues can be burned profitably and environmentally friendly with the additional effect of saving fossil fuels.
- the method according to the invention and by the device according to the invention more and more different waste and residues can be supplied to this use under economic conditions.
- the robustness of the function of the method according to the invention or of the device according to the invention is particularly effective.
- the storage container 2 may itself be designed as a rotating, correspondingly sealed against outside air, possibly under overpressure drum mixer and / or include a stirrer.
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- Environmental & Geological Engineering (AREA)
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Description
Die Erfindung betrifft ein Verfahren und eine Vorrichtung fĆ¼r das Zufƶrdern von fƶrderfƤhigen Materialien zu Reaktionsƶfen.The invention relates to a method and an apparatus for feeding eligible materials to reaction furnaces.
"Materialien" im Sinne dieser Erfindung umfassen auch Materialgemische. "FƶrderfƤhig" im Sinne dieser Erfindung bedeutet, dass das Material flieĆ- und/oder riesel- und/oder schĆ¼ttfƤhig und/oder pastƶs ist. Die erfindungsgemƤĆe Lehre ist insbesondere zur ZufĆ¼hrung von Gemengen aus zerkleinerten, trockenen oder mit FlĆ¼ssigkeit vermengten Abfallstoffen in Verbrennungsƶfen vorteilhaft anwendbar. Vorteilhafte Anwendungen sind die ZufĆ¼hrung von Brennstoff in Ćfen zur Zementherstellung oder in die gegenĆ¼ber AtmosphƤre unter erheblichem Ćberdruck stehende Druckzone von Schachtƶfen fĆ¼r die Roheisenerzeugung."Materials" within the meaning of this invention also include mixtures of materials. "Eligible" in the sense of this invention means that the material is free-flowing and / or free-flowing and / or pourable and / or pasty. The teaching according to the invention can be used advantageously in particular for supplying mixtures of comminuted, dry or liquid-mixed waste materials in incinerators. Advantageous applications are the supply of fuel in furnaces for cement production or in the pressure zone of shaft furnaces for the production of pig iron that is under considerable overpressure relative to the atmosphere.
Die zu fƶrdernden Materialien kƶnnen Feststoffteile und FlĆ¼ssigkeiten umfassen. GrƶĆenverteilung und Art der Feststoffe, sowie Art und Anteil der enthaltenen FlĆ¼ssigkeiten kƶnnen in weiten Bereichen variieren. Die enthaltenen Feststoffe kƶnnen harte Partikel (z.B. Metallteile, mineralische Bestandteile, silikatische Bestandteile) und weichere Teile wie natĆ¼rliche oder kĆ¼nstliche Fasern, Textilienteile, tierische und pflanzliche AbfƤlle, Kunststoffe und Schaumstoffe etc. sein bzw. enthalten. Auch die FlĆ¼ssigkeiten kƶnnen in weiten Bereichen unterschiedlich sein. (Wasser, Ćle, Fette, Lacke, Klebstoffe, andere Chemikalien, Teer, ....).The materials to be delivered may include solid parts and liquids. Size distribution and type of solids, as well as type and proportion of liquids contained can vary within wide ranges. The solids contained may be or contain hard particles (eg metal parts, mineral constituents, siliceous constituents) and softer parts such as natural or artificial fibers, textile parts, animal and vegetable wastes, plastics and foams. The liquids can be different in many areas. (Water, oils, greases, paints, adhesives, other chemicals, tar, ....).
Insbesondere die Zufuhr von SchĆ¼ttgut, welches als Leichtfraktion beim Schreddern von Abfall gewonnen wird, im Wesentlichen trocken ist und einen erheblichen Anteil an Fasern bzw. faserigen Teilen sowie kaum Metall enthƤlt, wird durch die Erfindung erheblich vereinfacht. Bezogen auf das Gewicht hat derartiges SchĆ¼ttgut im Normalfall einen respektablen Heizwert.In particular, the supply of bulk material, which is obtained as a light fraction in the shredding of waste, is substantially dry and contains a considerable proportion of fibers or fibrous parts and hardly any metal is considerably simplified by the invention. Based on the weight of such bulk material normally has a respectable calorific value.
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Eine gleiche Anwendung von Dosierschnecken zeigt auch die
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Die der Erfindung zu Grunde liegende Aufgabe besteht darin, ein Verfahren und eine Vorrichtung fĆ¼r das Zufƶrdern von fƶrderfƤhigem Material zu und in Reaktionsƶfen, in welchen auch ein Ćberdruck herrschen kann, zu schaffen. Das Fƶrdern soll robust gegenĆ¼ber Variationen von Zusammensetzung, PartikelgrƶĆenverteilung und weiteren Materialeigenschaften des gefƶrderten Materials funktionieren. Es soll auch trockenes Material, dessen Partikel zu RohrwƤnden etc. einen hohen Reibbeiwert aufweisen, zugefƶrdert werden kƶnnen. Es soll nicht zwangsweise erforderlich sein, gemeinsam mit dem zu fƶrdernden Material einen hohen Anteil an Fƶrderluft bzw. Fƶrdergas in den Reaktionsofen einzubringen.The object underlying the invention is to provide a method and an apparatus for the feeding of eligible material to and in reaction furnaces, in which also an overpressure can prevail. The conveying should be robust against variations in composition, particle size distribution and other material properties of the material being conveyed. It should also dry material whose particles to pipe walls, etc. have a high coefficient of friction, can be supplied. It should not necessarily be necessary, together with the material to be conveyed to introduce a high proportion of conveying air or conveying gas in the reaction furnace.
Den oftmals schwierigen Platz Druck und TemperaturverhƤltnissen im Bereich des Durchganges durch die Ofenwand soll man gut gerecht werden.The often difficult space pressure and temperature conditions in the area of the passage through the furnace wall should be well catered for.
Das Fƶrdern soll auch bei sehr langen Fƶrderstrecken, welche auch RichtungsƤnderungen, ansteigende Streckenabschnitte und Verteilerstellen beinhalten kann, sicher und robust funktionieren.The conveying should work safely and robustly even with very long conveyor lines, which may also include directional changes, rising sections and distribution points.
Zum Lƶsen der Aufgabe wird vorgeschlagen, das zu fƶrdernde Material innerhalb eines von der AuĆenluft druckdicht abgeschlossenen Hohlraumes, in welchem im Wesentlichen ein gegenĆ¼ber dem Ofendruck zumindest leicht erhƶhter Gasdruck herrscht, an den Reaktionsofen heran zu fƶrdern. Dabei mĆ¼ndet der Hohlraum in den Ofenraum hinein durch ein Verbindungsrohr, welches als Lanze ausgebildet ist, die eine gegenĆ¼ber dem vorgelagerten Fƶrderstrang verringerte QuerschnittsflƤche aufweist. In den Anfangsbereich der Lanze wird das zu fƶrdernde Material unter Zuhilfenahme eines drucklos arbeitenden mechanischen Fƶrderers hinein bewegt.To solve the problem, it is proposed that the material to be conveyed within a pressure-sealed by the outside air cavity, in which there is substantially a relation to the furnace pressure at least slightly elevated gas pressure, to promote the reaction furnace zoom. In this case, the cavity opens into the furnace chamber through a connecting tube, which is designed as a lance, which has a reduced cross-sectional area in relation to the upstream conveying strand. The material to be conveyed is moved into the initial region of the lance with the aid of a non-pressure mechanical conveyor.
In Folge des Ćberdruckes flieĆt ein Luft oder Gasstrom aus dem von der AuĆenluft druckdicht abgeschlossenen Hohlraum durch die Lanze in den Ofenraum hinein.As a result of the overpressure, an air or gas stream flows from the pressure-tight sealed by the outside air cavity through the lance into the furnace chamber.
In den Hohlraum, welcher die Fƶrderstrecke bildet, wird das Material entweder Ć¼ber eine Pumpe oder Ć¼ber eine Schleuse und einen im Betriebszustand von der AuĆenluft abgeschlossenen VorratsbehƤlter eingebracht. Bei der Ausgestaltung mit Schleuse ist vorteilhafterweise der VorratsbehƤlter selbst als Schleuse ausgebildet.In the cavity which forms the conveying path, the material is introduced either via a pump or via a lock and a closed in the operating condition of the outside air reservoir. In the embodiment with lock advantageously the reservoir itself is designed as a lock.
Dadurch, dass die Fƶrderung in einem von der AuĆenluft abgeschlossenen Hohlraum erfolgt, in welchem der Gasdruck zumindest geringfĆ¼gig hƶher ist als der Ofendruck, ist die Gefahr des RĆ¼ckbrandes aus dem Ofen entweder gar nicht gegeben oder gut beherrschbar. In dem Hohlraum kƶnnen Vorrichtungen wie Zellradschleusen, Pendelklappen, RĆ¼ckbrandsensoren welche eine Abschottung zum Ofenraum hin auslƶsen oder Ƥhnlich wirkende GerƤte, welche RĆ¼ckbrand und RĆ¼ckschlag aus dem Ofenraum verhindern sollen und dennoch im Normalbetrieb zu fƶrderndes Material durchlassen sollen, Ć¼berflĆ¼ssig werden oder sie kƶnnen einfacher und damit kostengĆ¼nstiger ausgefĆ¼hrt werden. Die Fƶrdermittel im Fƶrderstrang brauchen nicht entgegen einem erhƶhten Ofendruck anzuarbeiten, womit das Fƶrdern sehr erleichtert wird.The fact that the promotion takes place in a closed off from the outside air cavity in which the gas pressure is at least slightly higher than the furnace pressure, the risk of burn-back from the oven is either not given or well controlled. In the cavity devices such as rotary valves, pendulum flaps, burn-back sensors which trigger a foreclosure to the furnace chamber or similar acting devices, which should prevent burnback and kickback from the oven space and yet to be conveyed in normal operation material to be conveyed become superfluous or they can be simpler and thus be executed cheaper. The funding in the production line need not work contrary to a higher furnace pressure, making the conveying is much easier.
Auf Grund der geringen QuerschnittsflƤche der durch die Ofenwand fĆ¼hrenden Lanze, ist der Platzbedarf an der Ofenwand gering und der Gegendruck aus dem Ofen fĆ¼hrt nicht zu groĆen KrƤften, welche die Lanze vom Ofen wegzudrĆ¼cken trachten. Indem ein Luft oder Gasstrom aus dem Bereich vor der Lanze durch die Lanze in den Ofen strƶmt, wird die Lanze gekĆ¼hlt.Due to the small cross-sectional area of the lance leading through the furnace wall, the space requirement on the furnace wall is low and the backpressure from the furnace does not lead to great forces, which tend to push the lance away from the furnace. By flowing an air or gas stream from the area in front of the lance through the lance into the furnace, the lance is cooled.
In einer sehr vorteilhaften AusfĆ¼hrungsform wird das zu fƶrdernde Material auch an vom Ofen entfernt liegenden Bereichen der Fƶrderstrecke innerhalb des druckdicht von der AuĆenluft abgeschlossenen Hohlraumes mittels drucklos arbeitender mechanischer Fƶrdermittel bewegt. Innerhalb des druckdicht von der AuĆenluft abgeschlossenen Hohlraumes werden drucklos arbeitende mechanische Fƶrderer nicht nur zur direkten Austragung aus dem VorratsbehƤlter oder zur direkten Eintragung in den Reaktionsofen verwendet, sondern vor allem auch an solchen Teilstrecken des Fƶrderweges, welche zur GƤnze von VorratsbehƤlter und Reaktionsofen mehrere Meter weit entfernt liegen. Ganz besonders vorteilhaft ist es, derartige Fƶrderer an aufwƤrts fĆ¼hrenden und/oder gekrĆ¼mmten Streckenbereichen und/oder vor und nach Verzweigungspunkten der Fƶrderstrecke anzuwenden, da in diesen Streckenbereichen andere Fƶrdermittel verstƤrkt problembehaftet sind.In a very advantageous embodiment, the material to be conveyed is also moved to lying away from the furnace areas of the conveyor line within the pressure-tight closed by the outside air cavity by means of pressure-free working mechanical conveyor. Within the pressure-sealed by the outside air cavity pressure-free mechanical conveyors are used not only for direct discharge from the reservoir or for direct entry into the reaction furnace, but especially on those sections of the conveying path, which completely of reservoir and reaction furnace several meters far lie away. It is particularly advantageous to apply such conveyors on upwardly leading and / or curved sections and / or before and after branching points of the conveying section, since in these sections other conveying means are increasingly problematic.
Drucklos arbeitende mechanische Fƶrderer im Sinne dieser Erfindung sind solche, bei denen es fĆ¼r die Fƶrderfunktion nicht erforderlich ist, dass sich ein Druck in dem zu fƶrdernden Material entlang der Fƶrderstrecke fortpflanzt, oder dass ein gasfƶrmiges oder flĆ¼ssiges Fƶrdermedium das zu fƶrdernde Material bewegt, sondern in dem das zu fƶrdernde Material im wesentlichen durch unmittelbaren Kontakt mit einer bewegten FlƤche des Fƶrderers bewegt wird. Ein drucklos arbeitender mechanischer Fƶrderer bewirkt im Allgemeinen keine Aufteilung des Fƶrderstranges in unterschiedliche Druckbereiche. Ein Beispiel fĆ¼r einen derartigen Fƶrderer ist ein Fƶrderband. Die drucklose Fƶrderung bewirkt unabhƤngig von der LƤnge der Fƶrderstrecke keine VerƤnderung des Druckes im gefƶrderten Material oder in dem das Material umgebenden Gas. Damit ist es anders als bei druckbeaufschlagter Fƶrderungen problemlos mƶglich, die Fƶrderstrecke sehr lang und auch ansteigend und/oder abgewinkelt und/oder gekrĆ¼mmt auszubilden. Damit kann der VorratsbehƤlter, aus welchem Material weggefƶrdert wird, auch sehr weit weg vom Reaktionsofen angeordnet sein, womit Platzprobleme am Ofen vermieden werden kƶnnen.Pressure-free mechanical conveyors in the sense of this invention are those in which it is not necessary for the conveying function that propagates a pressure in the material to be conveyed along the conveying path, or that a gaseous or liquid conveying medium moves the material to be conveyed, but in the material to be conveyed is moved substantially by direct contact with a moving surface of the conveyor. A non-pressurized mechanical conveyor generally causes no division of the conveyor line in different pressure ranges. An example of such a conveyor is a conveyor belt. Regardless of the length of the conveying path, the non-pressurized delivery does not change the pressure in the conveyed material or in the gas surrounding the material. This makes it possible without any problems, unlike pressurized conveyors, the conveyor line is very long and also rising and / or angled and / or curved form. Thus, the reservoir from which material is conveyed away, be located very far away from the reaction furnace, which space problems can be avoided on the furnace.
Insbesondere ist es vorteilhaft, mit solchen drucklos arbeitenden mechanischen Fƶrderern zu fƶrdern, durch welche ein Strom des Fƶrdergutes in eine Folge von kleinen, voneinander getrennt bewegten Teilmengen zerlegt wird. Damit sind Fƶrderer wie beispielsweise Kettenfƶrderer, Spiralfƶrderschnecken, Schleuderfƶrderer, Bandfƶrderer mit Mitnehmern, Becherfƶrderwerke etc. gemeint, bei denen die Gesamtmenge des zu fƶrdernden Materials durch bewegte Teile der Fƶrdervorrichtung in kleine Teilmengen aufgeteilt wird, welche bewegt werden ohne dass dabei zwischen aufeinander folgenden Teilmengen ein Druck ausgeĆ¼bt wird. (Im Unterschied dazu liegen beispielsweise die durch eine Kolbenpumpe bei jedem Hub gefƶrderten Teilmengen in der nachfolgenden Rohrleitung aneinander an und es ist fĆ¼r die Fƶrderfunktion in der Rohrleitung unabdingbar, dass diese Teilmengeneinen Druck aufeinander ausĆ¼ben).In particular, it is advantageous to promote such pressure-free mechanical conveyors, by which a stream of the conveyed material is decomposed into a series of small, mutually separated moving subsets. This means conveyors such as chain conveyors, spiral conveyors, centrifugal conveyors, belt conveyors with carriers, cup conveyors, etc., in which the total amount of the material to be conveyed is divided by moving parts of the conveyor into small subsets, which are moved without any between successive subsets Pressure is exercised. (In contrast, for example, are the promoted by a piston pump at each stroke subsets in the subsequent pipeline to each other and it is essential for the delivery function in the pipeline that these subsets exert a pressure on each other).
Indem das Material Ć¼ber eine Schleuse und einen VorratsbehƤlter in den Hohlraum eingebracht wird und nicht Ć¼ber eine Pumpe, braucht es nie verdichtet zu werden, was das Abbrandverhalten verschlechtern wĆ¼rde, und es wird weniger Wartung erforderlich. Wenn der VorratsbehƤlter vorteilhafterweise selbst als Schleuse ausgebildet ist, wird der VorratsbehƤlter wechselweise einmal mit der AuĆenluft in Verbindung gebracht und in diesem Zustand befĆ¼llt, und zum anderen mal von der AuĆenluft abgekoppelt, mit dem druckdicht von der Umgebungsluft abgeschlossenen Hohlraum verbunden und in diesen entleert.By introducing the material into the cavity via a lock and reservoir and not through a pump, it never needs to be compacted, which would degrade the burn-off behavior, and less maintenance is required. If the reservoir is advantageously itself designed as a lock, the reservoir is alternately once associated with the outside air and filled in this state, and secondly decoupled from the outside air, connected to the pressure-tight closed by the ambient air cavity and emptied into this.
Das Zufƶrdern von fƶrderfƤhigen Materialien an Reaktionsƶfen heran in einem von der AuĆenluft abgeschlossenen Hohlraum mittels drucklos arbeitender mechanischer Fƶrderer ist in Kombination mit einem Verbindungsrohr zum Ofeninnenraum, welches als Lanze ausgebildet ist, die eine gegenĆ¼ber dem vorgelagerten Fƶrderstrang verringerte QuerschnittsflƤche aufweist, besonders vorteilhaft. Es ist aber auch bei nahezu jeder anderen AusfĆ¼hrung der DurchfĆ¼hrung durch die Ofenwand sinnvoll.The feeding of eligible materials to reaction furnaces zoom in a closed by the outside air cavity by means of pressure-free working mechanical conveyor is particularly advantageous in combination with a connecting pipe to the furnace interior, which is designed as a lance, which has a relation to the upstream conveyor strand reduced cross-sectional area. But it is also useful in almost every other embodiment of the implementation through the furnace wall.
Durch die Kombination aus drucklos arbeitendem mechanischen Fƶrderer und Luft bzw. Gasstrom zum Einbringen des zu fƶrdernden Materials in die Lanze und durch die Lanze hindurch, werden sowohl die SchwƤchen von mechanischen Fƶrderern, nƤmlich relative Langsamkeit und HitzeanfƤlligkeit, als auch die SchwƤchen von pneumatischen Fƶrderstrecken, nƤmlich VerstopfungsanfƤlligkeit und hoher Luft bzw. Gasbedarf umgangen und dennoch werden die StƤrken der einzelnen Methoden voll genutzt.The combination of non-pressurized mechanical conveyor and air or gas flow for introducing the material to be conveyed into the lance and through the lance, both the weaknesses of mechanical conveyors, namely relative slowness and heat sensitivity, and the weaknesses of pneumatic conveyor lines, namely clogging susceptibility and high air or gas demand bypassed and yet the strengths of each method are fully utilized.
Bevorzugt wird mittels einer Fƶrderschnecke in den Anfangsbereich der Lanze gefƶrdert, da dieser Aufbau einfach und robust ist.Preference is conveyed by means of a screw conveyor in the initial region of the lance, since this structure is simple and robust.
Weiter bevorzugt wird durch eine achslose Fƶrderschnecke in den Anfangsbereich der Lanze gefƶrdert, da damit Verstopfung besonders gut verhindert wird und der Luft oder Gasstrom in die Lanze hinein wenig behindert wird.Further preferred is promoted by an axisless screw conveyor in the initial region of the lance, as this constipation is particularly well prevented and the air or gas flow into the lance is little impeded.
Es kann aber auch vorteilhaft sein, durch ein Schleuderrad in den Anfangsbereich der Lanze zu fƶrdern, da durch ein solches das eingebrachte Material sehr gut aufgelockert wird.But it may also be advantageous to promote by a blast wheel in the initial region of the lance, as by such an introduced material is loosened very well.
Die Gefahr des Verstopfens am Eingang in die Lanze kann dadurch besonders gut vermindert werden, dass von der Seite des drucklos arbeitenden mechanischen Fƶrderers her, die Spitze eines spitzen, hohlen Kƶrpers an den Eingangsbereich der Lanze heranragt und dass im Bereich der Spitze dieses Kƶrpers aus einer oder mehreren Ćffnungen Luft bzw. Gas ausstrƶmt, welches in dem Kƶrper unter einem hƶheren Druck steht als der Ofendruck ist. Der spitze Kƶrper kann durch die hohle Achse einer achsgefĆ¼hrten Fƶrderschnecke gebildet sein.The risk of clogging at the entrance to the lance can be particularly well reduced by the fact that from the side of the non-pressurized mechanical conveyor ago, the tip of a pointed hollow body protrudes to the input of the lance and that in the region of the tip of this body from a or more orifices of air or gas, which is in the body at a higher pressure than the furnace pressure. The pointed body may be formed by the hollow axis of an axle-guided auger.
Bevorzugt wird innerhalb des druckdicht von der AuĆenluft abgeschlossenen Hohlraumes auch schon vor dem Bereich der Lanze mittels achslosen Fƶrderschnecken gefƶrdert. Damit kann kostengĆ¼nstig, platzsparend, wartungsarm und mit hoher Sicherheit gegen Verstopfung eine groĆe Bandbreite von Materialien mit unterschiedlichen Fƶrdereigenschaften Ć¼ber lange Strecken transportiert werden.Preference is given within the pressure-sealed by the outside air cavity even before the area of the lance by means of axleless screw conveyors promoted. This can cost, space-saving, low maintenance and high security against clogging a wide range of materials with different conveying properties are transported over long distances.
Durch die Verwendung des drucklos arbeitenden mechanischen Fƶrderers ergibt sich im Fƶrderstrang keine Verdichtung des zu bewegenden Materials, sondern im Gegenteil eher eine Auflockerung. Dieses Auflockern beeinflusst das Abbrandverhalten des gefƶrderten Materials im Ofen vorteilhaft.By using the non-pressure mechanical conveyor resulting in the production line no compression of the material to be moved, but on the contrary rather a loosening. This loosening influences the burn-off behavior of the conveyed material in the furnace advantageous.
Die drucklose Fƶrderung bewirkt unabhƤngig von der LƤnge der Fƶrderstrecke keine VerƤnderung des Druckes im gefƶrderten Material oder in dem das Material umgebenden Gas. Damit ist es anders als bei druckbeaufschlagter Fƶrderungen problemlos mƶglich, die Fƶrderstrecke sehr lang und auch ansteigend und/oder abgewinkelt und/oder gekrĆ¼mmt auszubilden.Regardless of the length of the conveying path, the non-pressurized delivery does not change the pressure in the conveyed material or in the gas surrounding the material. Thus, unlike pressurized conveyors, it is easily possible to design the conveyor line very long and also rising and / or angled and / or curved.
Ein erster zusƤtzlicher Aspekt der Erfindung betrifft ein Verfahren zum Zufƶrdern von fƶrderfƤhigen Materialien zu einem Reaktionsofen durch einen von der AuĆenluft druckdicht abgeschlossenen, Ć¼ber ein Verbindungsrohr in den Ofenraum mĆ¼ndenden Hohlraum, wobei die Materialien Ć¼ber eine Schleuse und einen VorratsbehƤlter, dessen Innenraum im Betriebszustand mit dem von der AuĆenluft druckdicht abgeschlossenen Hohlraum verbunden ist, in diesen Hohlraum eingebracht werden und darin in zumindest einem Streckenabschnitt, welcher sowohl vom VorratsbehƤlter als auch vom Ofen entfernt liegt, mit zumindest einem drucklos arbeitenden mechanischen Fƶrderer gefƶrdert werden.A first additional aspect of the invention relates to a method for feeding eligible materials to a reaction furnace by a pressure-tight sealed from the outside air, opening into the furnace chamber via a connecting tube cavity, wherein the materials via a lock and a reservoir whose interior in the operating state with the is closed by the outside air pressure sealed cavity, are introduced into this cavity and therein in at least one stretch, which is located both from the reservoir and from the furnace, are conveyed with at least one non-pressure mechanical conveyor.
In einer vorteilhaften Ausgestaltung dieses zusƤtzlichen Aspektes wird innerhalb des druckdicht von der AuĆenluft abgeschlossenen Hohlraumes mittels achslosen Fƶrderschnecken gefƶrdert.In an advantageous embodiment of this additional aspect is promoted within the pressure-tight sealed by the outside air cavity by means of axleless screw conveyors.
In einer weiteren vorteilhaften Ausgestaltung dieses zusƤtzlichen Aspektes ist das Verbindungsrohr des druckdicht von der Umgebungsluft abgeschlossenen Hohlraumes zum Ofenraum hin als Lanze ausgebildet, welche eine gegenĆ¼ber dem vorgelagerten Fƶrderstrang verringerte QuerschnittsflƤche aufweist und durch diese Lanze flieĆt ein Luft oder Gasstrom in den Ofenraum hinein. In einer vorteilhaften Ausgestaltung dazu, wird durch einen drucklos arbeitenden mechanischen Fƶrderer in den Anfangsbereich der Lanze hinein gefƶrdert.In a further advantageous embodiment of this additional aspect, the connecting tube of the pressure-tight closed by the ambient air cavity towards the furnace chamber is formed as a lance, which is opposite to the upstream conveying line has reduced cross-sectional area and through this lance flows an air or gas stream into the furnace chamber. In an advantageous embodiment of this, is conveyed by a non-operating mechanical conveyor into the initial region of the lance.
In einer weiteren Ausgestaltung des zusƤtzlichen Aspektes der Erfindung werden damit Abfall und/oder Reststoffe in die Druckzone eines Schachtofens zur Rohstahlerzeugung gefƶrdert.In a further embodiment of the additional aspect of the invention so that waste and / or residues are promoted in the pressure zone of a shaft furnace for crude steel production.
Ein zweiter zusƤtzlicher Aspekt der Erfindung betrifft eine Vorrichtung zum Zufƶrdern von fƶrderfƤhigen Materialien zu einem Reaktionsofen durch einen von der AuĆenluft druckdicht abgeschlossenen, Ć¼ber ein Verbindungsrohr in den Ofenraum mĆ¼ndenden Hohlraum, wobei die Vorrichtung eine Schleuse fĆ¼r die Materialien und einen VorratsbehƤlter umfasst, wobei der VorratsbehƤlter im Betriebszustand mit dem von der AuĆenluft druckdicht abgeschlossenen Hohlraum verbunden ist, und wobei in diesem Hohlraum in zumindest einem Streckenbereich, welcher sowohl vom VorratsbehƤlter als auch vom Ofen entfernt liegt, zumindest ein drucklos arbeitender mechanischer Fƶrderer angeordnet ist.A second additional aspect of the invention relates to a device for feeding eligible materials to a reaction furnace by a pressure-tight sealed from the outside air, opening into the furnace chamber via a connecting tube cavity, wherein the device comprises a lock for the materials and a reservoir, wherein the reservoir is connected in the operating state with the pressure-sealed by the outside air cavity, and wherein in this cavity in at least one stretch, which is located both from the reservoir and from the furnace, at least one non-pressure working mechanical conveyor is arranged.
In einer vorteilhaften Ausgestaltung dieses zweiten zusƤtzlichen Aspektes herrscht in dem Hohlraum ein gegenĆ¼ber dem Ofenraum erhƶhter Luft bzw. Gasdruck herrscht und das Verbindungsrohr zum Ofenraum hin ist als Lanze ausgebildet ist, welche eine gegenĆ¼ber dem vorgelagerten Fƶrderstrang verringerte QuerschnittsflƤche aufweist.In an advantageous embodiment of this second additional aspect prevails in the cavity a relative to the furnace chamber elevated air or gas pressure prevails and the connecting pipe to the furnace chamber is formed as a lance, which has a relation to the upstream conveyor strand reduced cross-sectional area.
In einer weiteren Ausgestaltung des zweiten zusƤtzlichen Aspektes der Erfindung ist in dem Hohlraum vor der das Verbindungsrohr zum Ofenraum hin bildenden Lanze ein drucklos arbeitender mechanischer Fƶrderer angeordnet, dessen Wirkung sich in den Anfangsbereich der Lanze hinein erstreckt. In einer vorteilhaften Ausgestaltung ist dieser drucklos arbeitende mechanische Fƶrderer eine achslose Fƶrderschnecke. In einer anderen vorteilhaften Ausgestaltung ist dieser drucklos arbeitende mechanischer Fƶrderer ein Schleuderrad.In a further embodiment of the second additional aspect of the invention, a pressure-less mechanical conveyor is arranged in the cavity in front of the connecting tube to the furnace chamber forming lance, the effect of which extends into the initial region of the lance. In an advantageous embodiment of this non-pressure working mechanical conveyor is an axisless screw conveyor. In another advantageous embodiment of this non-pressure working mechanical conveyor is a blast wheel.
In einer weiteren Ausgestaltung des zweiten zusƤtzlichen Aspektes der Erfindung ist der druckdicht von der AuĆenluft abgeschlossene Hohlraum mit inertem Gas befĆ¼llt. In einer vorteilhaften Ausgestaltung dazu umfasst der druckdicht von der AuĆenluft abgeschlossene Hohlraum einen als Mischer ausgebildeten VorratsbehƤlter.In a further embodiment of the second additional aspect of the invention, the pressure-tight sealed from the outside air cavity is filled with inert gas. In an advantageous embodiment, the pressure-tight closed by the outside air cavity comprises a reservoir formed as a mixer.
In einer weiteren Ausgestaltung des zweiten zusƤtzlichen Aspektes der Erfindung sind die gefƶrderten Materialien Abfall und/oder Reststoffe sind und die Fƶrderstrecke mĆ¼ndet in die Druckzone eines Schachtofens zur Rohstahlerzeugung.In a further embodiment of the second additional aspect of the invention, the conveyed materials are waste and / or residues and the conveyor line opens into the pressure zone of a shaft furnace for crude steel production.
AusfĆ¼hrungsbeispiele der Erfindung und weitere vorteilhafte Details werden an Hand von Figuren erlƤutert. Dabei zeigen:
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Fig. 1 : zeigt eine Prinzipskizze zu einem ersten AusfĆ¼hrungsbeispiel. -
Fig. 2 : zeigt eine Prinzipskizze zu einem zweiten AusfĆ¼hrungsbeispiel. -
Fig. 3 : zeigt eine Prinzipskizze zu einem dritten AusfĆ¼hrungsbeispiel. -
Fig. 4 : zeigt eine Prinzipskizze zu einem vierten AusfĆ¼hrungsbeispiel.
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Fig. 1 : shows a schematic diagram of a first embodiment. -
Fig. 2 : shows a schematic diagram of a second embodiment. -
Fig. 3 : shows a schematic diagram of a third embodiment. -
Fig. 4 : shows a schematic diagram of a fourth embodiment.
In den Figuren bezeichnen die Bezugszeichen folgendes:
- 1
- in den Ofen zu fƶrderndes, Material
- 2
- VorratsbehƤlter (im Betrieb von AuĆenluft getrennt)
- 3
- Schneckenfƶrderer
- 4
- Ćbergaberaum innerhalb Fƶrderstrecke
- 5
- Schneckenfƶrderer am Ende der Fƶrderstrecke
- 6
- Lanze, welche in den Ofenraum fĆ¼hrt
- 7
- Ofenraum
- 7.1
- Ofenwand
- 8
- pneumatische Fƶrderstrecke
- 12
- Pumpe, welche das zu fƶrdernde Material pumpt
- 13
- flexibler Schneckenfƶrderer
- 14
- Ćbergaberaum innerhalb Fƶrderstrecke
- 15
- Schleuderrad
- 21
- Luftpumpe
- 22
- Luftpumpe
- 23
- Druckluftleitung
- 24
- Druckluftleitung
- 25
- Luftpumpe
- 26
- Luftpumpe
- 27
- Luftpumpe
- 33
- Schneckenfƶrderer
- p1
- Druck im Fƶrderstrang
- p2
- Druck im Ofenraum
- 1
- to be conveyed in the oven, material
- 2
- Reservoir (separated from outside air during operation)
- 3
- screw conveyor
- 4
- Transfer room within conveyor line
- 5
- Screw conveyor at the end of the conveyor line
- 6
- Lance, which leads into the oven room
- 7
- furnace
- 7.1
- furnace wall
- 8th
- pneumatic conveyor line
- 12
- Pump which pumps the material to be pumped
- 13
- flexible screw conveyor
- 14
- Transfer room within conveyor line
- 15
- blower
- 21
- air pump
- 22
- air pump
- 23
- Compressed air line
- 24
- Compressed air line
- 25
- air pump
- 26
- air pump
- 27
- air pump
- 33
- screw conveyor
- p1
- Pressure in the conveyor line
- p2
- Pressure in the oven room
GemƤĆ
Die Fƶrderschnecken 3, 5 teilen den Strom von Material 1 im Fƶrderstrang in kleine Chargen auf, welche jeweils zwischen zwei Schneckenwendeln angeordnet sind und schieben diese in Fƶrderrichtung vorwƤrts. Es kommt dabei zu keiner Verdichtung des Materials, da anders als bei einer druckbeaufschlagten Fƶrderung in einem Druckrohr kein Strang vorkommt, in welchem Ć¼ber eine nennenswert lange Strecke jeweils hinten liegendes Material vorne liegendes Material entgegen dessen Reibung an RohrwƤnden weiter schieben muss. Der VorratsbehƤlter 2 oder eine stattdessen verwendbare Pumpe kƶnnen damit auch weit weg von dem Reaktionsofen in welchen das Material gefƶrdert werden soll, aufgestellt werden. Damit kƶnnen Platzprobleme im Nahbereich des Reaktionsofens vermieden werden.The
Die erfindungsgemƤĆen drucklos arbeitenden mechanischen Fƶrderer lassen sich im Bedarfsfall sehr gut durch eine Fƶrderstrecke, welche auf Fƶrderluft basiert, ergƤnzen. Aus mehreren GrĆ¼nden - Gegendruck, Platzmangel, Abbrandverhalten - ist es zumeist vorteilhaft, wenn die QuerschnittsflƤche des als Lanze 6 bezeichneten Rohres, welches durch die Ofenwand 7.1 in den Ofenraum 7 fĆ¼hrt, mƶglichst klein ist. Damit ist dort gegenĆ¼ber dem sonstigen Fƶrderstrang eine sehr viel hƶhere Geschwindigkeit des zu bewegenden granularen Materials erforderlich. Deshalb und auch aus PlatzgrĆ¼nden und aus GrĆ¼nden der in derartigen Bereichen herrschenden Hitze ist es vorteilhaft in derartigen Lanzen 6 zumindest nicht mittels mechanischer Fƶrderer allein zu bewegen, sondern zumindest unterstĆ¼tzt durch Fƶrderluft.If required, the non-operating mechanical conveyors according to the invention can be very well supplemented by a conveying path which is based on conveying air. For several reasons - back pressure, lack of space, burning behavior - it is most advantageous if the cross-sectional area of the designated as
In den Beispielen gemƤĆ
Um Verstopfung am Eingangsbereich in die Lanze 6 zu vermeiden, wird eine Fƶrderschnecke 5, welche im Durchmesser an den Innendurchmesser der Lanze 6 angepasst ist, dazu verwendet, um Material aus dem Fƶrderbereich mit grƶĆerer QuerschnittsflƤche in die Lanze, welche einen vergleichsweise sehr geringen Fƶrderquerschnitt aufweist, einzubringen. Auf Grund ihres kleinen Durchmessers muss die Fƶrderschnecke 5 verhƤltnismƤĆig schnell drehen. Das bei hohen Schneckendrehzahlen auf Grund von Fliehkraft problematische FĆ¼llen der WendelzwischenrƤume mit dem zu fƶrdernden Material wird durch das Strƶmen von Luft aus dem Druckbereich p1 im Fƶrderkanal in den Druckbereich p2 im Ofen wesentlich verbessert. Wenn die Lanze 6 einfach nur gerade ist, braucht mittels der Fƶrderschnecke 5 nur in ihren Anfangsbereich hinein gefƶrdert zu werden. Durch die sehr schnell drehende Fƶrderschnecke 5 wird das Material verstƤrkt aufgelockert womit das Abbrandverhalten verbessert wird.In order to avoid clogging at the entrance area into the
An Stelle der Fƶrderschnecke 5 kann als druckfrei arbeitender mechanischer Fƶrderer auch ein Schleuderrad 15 (
Dadurch, dass der Materialtransport vom VorratsbehƤlter 2 zur Einbringungsstelle am Ofen vorwiegend durch mechanische Fƶrdermittel erfolgt und nicht wie bei vorbekannten Bauweisen mittels Druck bzw. Druckluft, wird die Fƶrderfunktion sehr viel unabhƤngiger von den genauen Eigenschaften des zu fƶrdernden Materials.Because the transport of material from the
Dadurch, dass gemƤĆ
Die AusfĆ¼hrungsvariante gemƤĆ
In
In
In
Vor allem dann, wenn die ZufĆ¼hrung in den Ofenraum auch Ć¼ber eine grƶĆere QuerschnittsflƤche erfolgen kann und wenn in dem an den ZufĆ¼hrbereich angrenzenden Teil des Ofenraums keine sehr hohen Temperaturen herrschen, kann die Einbringung des Materials in den Ofenraum auch ohne Fƶrderluft erfolgen.Especially when the supply into the furnace chamber can also take place over a larger cross-sectional area and if there are no very high temperatures in the part of the furnace chamber adjoining the supply region, the introduction of the material into the furnace chamber can also take place without conveying air.
Das erfindungsgemƤĆe Verfahren und die erfindungsgemƤĆe Vorrichtung sind ist besonders vorteilhaft fĆ¼r die Einbringung von granularen, trockenen oder nassen Abfall und Reststoffen in Ćfen anwendbar, da genau diese Stoffe bzw. Stoffgemische in ihrer Konsistenz starken, oft kaum vorher bestimmbaren Schwankungen jener physikalischen Eigenschaften unterliegen, welche "FlieĆfƤhigkeit" und "FƶrderfƤhigkeit" beeinflussen und da das erfindungsgemƤĆe Verfahren bzw. die erfindungsgemƤĆe Vorrichtung extrem robust gegenĆ¼ber derartigen Schwankungen funktioniert.The inventive method and apparatus according to the invention are particularly advantageous for the introduction of granular, dry or wet waste and residues applicable in ovens, as exactly these substances or mixtures are subject in their consistency strong, often difficult to predict fluctuations of those physical properties "Flowability" and "eligibility" influence and because the inventive method and the device of the invention extremely robust against such fluctuations works.
An Ćfen bei denen das erfindungsgemƤĆe Verfahren und die erfindungsgemƤĆe Vorrichtung besonders vorteilhaft anwendbar sind, sind Ćfen fĆ¼r die Zementherstellung und ganz besonders Hochƶfen fĆ¼r die Rohstahlerzeugung zu nennen. Bei beiden Ćfen kƶnnen Abfall und Reststoffe nutzbringend und umweltschonend mit dem zusƤtzlichen Effekt der Einsparung von fossilen EnergietrƤgern verbrannt werden. Durch das erfindungsgemƤĆe Verfahren und durch die erfindungsgemƤĆe Vorrichtung kƶnnen mehr und unterschiedlichere Abfall und Reststoffe unter wirtschaftlichen Bedingungen dieser Nutzung zugefĆ¼hrt werden. Bei den besonders schwierigen VerhƤltnissen an Hochƶfen kommt die Robustheit der Funktion des erfindungsgemƤĆen Verfahrens bzw. der erfindungsgemƤĆen Vorrichtung besonderst gut zu Geltung.On furnaces in which the inventive method and the apparatus according to the invention are particularly advantageous applicable, furnaces for cement production and blast furnaces are particularly important for the crude steel production. In both furnaces, waste and residues can be burned profitably and environmentally friendly with the additional effect of saving fossil fuels. By the method according to the invention and by the device according to the invention more and more different waste and residues can be supplied to this use under economic conditions. In the particularly difficult conditions of blast furnaces, the robustness of the function of the method according to the invention or of the device according to the invention is particularly effective.
Es ist vorteilhaft, zumindest in jenem Bereich des von der AuĆenluft abgeschlossenen Hohlraumes der Fƶrderstrecke, welcher von der Lanze 6 entfernt liegt und in welchem drucklos mechanisch gefƶrdert wird, eine inerte AtmosphƤre vorzusehen. Damit kƶnnen sehr einfach BrƤnde und Explosionen im Fƶrderstrang verhindert werden. Beispielsweise kann dazu mittels der Pumpe 21 gemƤĆ
In sehr vielen AnwendungsfƤllen ist es erforderlich, das in den Reaktionsofen zu fƶrdernde Material aus unterschiedlichen Einzelkomponenten zusammen zu mischen und/oder es durch Durchmischen bzw. RĆ¼hren in fƶrderfƤhigen Zustand zu bringen bzw. in fƶrderfƤhigem Zustand zu halten. EntzĆ¼ndungs- und Explosionsgefahr die bei derartigen Misch oder RĆ¼hrvorgƤngen auftreten kann, wird elegant vermieden, wenn dieses Mischen bzw. RĆ¼hren im VorratsbehƤlter 2 durchgefĆ¼hrt wird und wenn dazu der VorratsbehƤlter 2 in besagter Weise mit einer inerten AtmosphƤre befĆ¼llt ist. Der VorratsbehƤlter 2 kann dazu selbst als sich drehender, gegen AuĆenluft entsprechend abgedichteter, ggf. unter Ćberdruck stehender Trommelmischer ausgefĆ¼hrt sein und/oder ein RĆ¼hrwerk beinhalten.In many applications, it is necessary to mix the material to be conveyed into the reaction furnace from different individual components together and / or to bring it into a suitable state by mixing or stirring or to keep it in a condition capable of being conveyed. Danger of ignition and explosion that may occur in such mixing or stirring operations, is elegantly avoided when this mixing or stirring is performed in the
Claims (15)
- A method of conveying conveyable materials to a reaction oven via a hollow space which is sealed pressure-tight against the external air, which hollow space opens out into the oven space via a connecting tube, whereby the materials (1) are conveyed from the sealed hollow space into the oven space (7) via a connecting tube in the form of a lance (6), having a reduced cross sectional area with respect to the upstream conveying stretch; characterised in that a stream of air or gas flows into the oven space (7) from the region of the sealed hollow space disposed upstream from the lance; and in that said stream is conveyed into the receiving region of the lance by a pressurelessly operating mechanical conveying means (5, 15).
- A method according to claim 1; characterised in that the conveying into the receiving region of the lance (6) is accomplished by means of a shaft-less conveying screw (5).
- A method according to one of the preceding claims; characterised in that the tip of a pointed hollow body extends from the side of the pressurelessly operating mechanical conveying means to the receiving region of the lance; and in that air or gas streams out in the region of the tip of said hollow body, from one or more openings, which air or gas is at a higher pressure in said hollow body than the gas pressure in the oven space (7).
- A method according to one of the preceding claims; characterised in that the material is brought into the aforesaid pressure-tight sealed hollow space via a liquid lock and a supply container (2) the inner space of which, in the operating state, is connected with the said hollow space which is sealed pressure-tight with respect to the external air, and is conveyed from there into at least one segment of the path which segment is distant from the supply container and from the oven, by means of at least one pressurelessly operating mechanical conveying means (3, 13).
- A method according to one of the preceding claims; characterised in that thereby wastes and/or residual materials are introduced to a reaction oven.
- A method according to claim 5; characterised in that thereby material is conveyed into the pressure zone of a blast furnace, for raw steel production.
- A device for conveying conveyable materials to a reaction oven via a hollow space which is sealed pressure-tight with respect to the external air and which opens out into the oven space via a connecting tube, wherein the materials (1) from the sealed hollow space are conveyed into the oven space (7) via a connecting tube in the form of a lance (6), wherewith the lance has a cross sectional area which is reduced with respect to the upstream conveying stretch; characterised in that a stream of air or gas flows into the oven space from the region of the sealed hollow space disposed upstream from the lance; and in that said stream is conveyed into the receiving region of the lance by a pressurelessly operating mechanical conveying means (5, 15) disposed in the receiving region of the lance (6).
- A device according to claim 7; characterised in that a conveying screw (5) is disposed in the receiving region of the lance (6).
- A device according to claim 8; characterised in that the conveying screw (5) is shaft-less.
- A device according to one of claims 7-9; characterised in that the device comprises a liquid lock for the materials and a storage container, wherewith the storage container is connected to the sealed hollow space, in the operating state, and wherewith, in at least one segment of said hollow space which segment is distant from the supply container and from the oven (7), a pressurelessly operating mechanical conveyer (3, 13) is disposed.
- A device according to one of claims 7-10; characterised in that the hollow space which is sealed pressure-tight with respect to the external air is filled with inert gas.
- A device according to claim 11; characterised in that the hollow space which is sealed pressure-tight with respect to the external air is comprised of a supply container (2) in the form of a mixer.
- A device according to one of claims 7-12; characterised in that from the side of the pressurelessly operating mechanical conveyor (5, 15), the tip of a pointed hollow body extends into the accepting region of the lance (6); in that the said tip is provided with at least one opening; and in that a gas pressure prevails in the pointed hollow body which is greater than the gas pressure in the oven space (7).
- A device according to one of claims 7-13; characterised in that the conveyed materials (1) comprise wastes and/or residual materials, which are conveyed to a reaction oven.
- A device according to claim 14; characterised in that the lance (6) opens out into the pressure zone of a blast furnace for raw steel production.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE102008026835A DE102008026835A1 (en) | 2008-06-05 | 2008-06-05 | Conveyable material e.g. foam particle feeding method for shaft furnace in cement production, involves conveying air or gas into starting region of lance through mechanical conveyor operating at zero pressure |
DE200810026836 DE102008026836B4 (en) | 2008-06-05 | 2008-06-05 | Method and device for conveying material through a furnace wall |
PCT/EP2009/004061 WO2009146935A2 (en) | 2008-06-05 | 2009-06-05 | Method and device for feeding conveyable materials to reaction furnaces |
Publications (2)
Publication Number | Publication Date |
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EP2297519A2 EP2297519A2 (en) | 2011-03-23 |
EP2297519B1 true EP2297519B1 (en) | 2014-05-07 |
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Application Number | Title | Priority Date | Filing Date |
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EP09757318.2A Active EP2297519B1 (en) | 2008-06-05 | 2009-06-05 | Method and device for feeding conveyable materials to reaction furnaces |
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EP (1) | EP2297519B1 (en) |
CN (1) | CN102159889B (en) |
WO (1) | WO2009146935A2 (en) |
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AT510896B1 (en) | 2009-01-15 | 2013-08-15 | Kurt Himmelfreundpointner | METHOD AND DEVICE FOR PROMOTING ELIGIBLE MATERIALS |
CN102433146A (en) * | 2011-11-01 | 2012-05-02 | äøå¶ē¦č(大čæ)å·„ēØęęÆęéå ¬åø | Novel tar residue adding process adopting screw conveying system |
FI124217B (en) * | 2012-08-27 | 2014-05-15 | Outotec Oyj | ARRANGEMENTS FOR SUPPLYING A GRINDING SUBSTANCE TO A SUSPENSION FROZEN OVEN OR A STONE BURNER |
CN103062786B (en) * | 2013-01-25 | 2015-05-20 | ē¦å»ŗę°øęč½ęŗē®”ēęéå ¬åø | Novel pulverized coal metered pneumatic storage system |
CN104670917B (en) * | 2015-01-29 | 2018-04-27 | ęé½ē»æčæŖē§ęęéå ¬åø | A kind of automatic air pressure proportioner |
US20170226656A1 (en) * | 2016-02-10 | 2017-08-10 | Ebara Corporation | Apparatus and method for supplying plating solution to plating tank, plating system, powder container, and plating method |
WO2018113881A1 (en) * | 2016-12-20 | 2018-06-28 | Aduro A/S | A combi stove and use of a combi stove |
EP3434632A1 (en) * | 2017-07-25 | 2019-01-30 | Knauf PFT GmbH & Co. KG | Device and method for conveying material consisting predominantly of solid particles, in particular powder material, for example dry mortar |
CN108534165B (en) * | 2018-03-27 | 2020-08-28 | äøęµ·éčēēµęéå ¬åø | Feeding device and boiler combustion system with same |
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WO2007035974A1 (en) * | 2005-09-28 | 2007-04-05 | Kurt Himmelfreundpointner | Method and device for charging processing plants |
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CN85200148U (en) * | 1985-04-01 | 1986-02-19 | åäŗ¬å·„å¦é¢ | Continously stabilized high-density coal powder feeder working at pressure |
AT388176B (en) * | 1987-07-30 | 1989-05-10 | Voest Alpine Ag | METHOD AND PLANT FOR THE PRODUCTION OF LIQUID RAW IRON OR STEEL PRE-PRODUCTS FROM LIQUID, IRON OXIDE-CONTAINING MATERIALS |
DE4338161C2 (en) * | 1993-11-02 | 1996-05-30 | Ver Energiewerke Ag | Process for drying mine-moist, pre-broken raw lignite and their pneumatic conveying into a fluidized bed furnace |
DE20100783U1 (en) * | 2001-01-17 | 2001-03-29 | Wilhelm Mueller, Maschinenfabrik Gmbh & Co. Kg | Device for dosing and conveying bulk goods |
CN2685292Y (en) * | 2003-11-06 | 2005-03-16 | ę±čę£ęéå¢ęéå ¬åø | Viscous materials conveyer |
AT413821B (en) * | 2004-12-23 | 2006-06-15 | Voest Alpine Ind Anlagen | Process and assembly to convert cold iron particles into molten metal by pneumatic transport to crucible |
DK2004914T3 (en) * | 2006-04-11 | 2011-03-21 | Hermann Jun Niederer | Centrifugal ejector |
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2009
- 2009-06-05 WO PCT/EP2009/004061 patent/WO2009146935A2/en active Application Filing
- 2009-06-05 CN CN200980129113.9A patent/CN102159889B/en not_active Expired - Fee Related
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WO2007035974A1 (en) * | 2005-09-28 | 2007-04-05 | Kurt Himmelfreundpointner | Method and device for charging processing plants |
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CN102159889B (en) | 2013-10-30 |
CN102159889A (en) | 2011-08-17 |
EP2297519A2 (en) | 2011-03-23 |
WO2009146935A3 (en) | 2011-12-29 |
WO2009146935A2 (en) | 2009-12-10 |
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