EP2283285B1 - Cooling tunnel and method for operating the same - Google Patents
Cooling tunnel and method for operating the same Download PDFInfo
- Publication number
- EP2283285B1 EP2283285B1 EP09734359A EP09734359A EP2283285B1 EP 2283285 B1 EP2283285 B1 EP 2283285B1 EP 09734359 A EP09734359 A EP 09734359A EP 09734359 A EP09734359 A EP 09734359A EP 2283285 B1 EP2283285 B1 EP 2283285B1
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- European Patent Office
- Prior art keywords
- cooling
- section
- conveyor device
- objects
- cooling tunnel
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D25/00—Charging, supporting, and discharging the articles to be cooled
- F25D25/04—Charging, supporting, and discharging the articles to be cooled by conveyors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D13/00—Stationary devices, e.g. cold-rooms
- F25D13/06—Stationary devices, e.g. cold-rooms with conveyors carrying articles to be cooled through the cooling space
- F25D13/067—Stationary devices, e.g. cold-rooms with conveyors carrying articles to be cooled through the cooling space with circulation of gaseous cooling fluid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2317/00—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass
- F25D2317/06—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation
- F25D2317/065—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation characterised by the air return
- F25D2317/0655—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation characterised by the air return through the top
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2317/00—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass
- F25D2317/06—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation
- F25D2317/066—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation characterised by the air supply
- F25D2317/0664—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation characterised by the air supply from the side
Definitions
- the invention relates to a cooling tunnel, comprising a treatment room separated from the outside environment, an introducer sheath for introducing objects to be cooled into the treatment room, a discharge sheath for discharging objects from the treatment room, a plurality of successive treatment positions within the treatment room for supplying them cooling articles with a cooling medium, in particular cooling air, and a conveying device for transporting the objects to be cooled from the introducer to the exit lock, wherein the conveyor passes through the individual treatment positions and has a first portion passing through several treatment positions extending from the introducer sheath to a reversal position extends, and a plurality of treatment positions passing through the second section, which extends from the reversing position to the discharge lock. Furthermore, the invention relates to a method for operating a cooling tunnel according to the preamble of claim 12.
- a cooling tunnel according to the preamble of claim 1 and a corresponding operating method according to the preamble of claim 12 are known from FR 2 793 006 A1 known. More cooling tunnels are out of the US 2,474,069 A and the DE 100 17 408 A1 known.
- the objects to be cooled for example milk products stacked on pallets, are conveyed continuously from the treatment position to the treatment position in the known cooling tunnels by means of a conveyor and are cooled by lateral injection of cooling air.
- Continuous cooling tunnels are therefore economical only for purposes in which the desired cooling times of the individual objects do not vary too much. For larger throughputs, some optimization can be achieved by parallel operation of multiple conveyors in a cooling tunnel.
- the invention has the object to provide a cooling tunnel that allows for variable target cooling times a high throughput.
- the cooling tunnel according to claim 1 is characterized in particular by the fact that the conveying device has a return section which is arranged inside the treatment space in front of the discharge lock and connects a delivery-side area of the second section to an insertion-side area of the first section in order to selectively discharge or further cool objects.
- the conveyor allows with the first and second sections and the return section a circulation for the objects to be cooled, with the return section in front of the discharge lock a switch is provided, which makes it possible to coincideschleusen sufficiently cooled items, but not enough cooled items to continue to cool ,
- the conveyor can be controlled so that a feed is only made if it is necessary for discharging finished-cooled objects or to change the treatment position.
- the first and second sections of the conveyor are arranged side by side in the common treatment space, wherein outflow areas for supplying cooling medium to the individual treatment positions on opposite side walls of the Treatment room are located.
- This allows a compact design and efficient use of the cooling medium.
- it is not necessary to rotate the objects to be cooled for the purpose of applying cooling medium from opposite sides about their vertical axis. Elaborate turntables on the conveyor can thus be omitted. Also adjacent portions with opposite directions of blowing, which would lead to flow losses or require delimitations with each other avoided.
- an air outlet between the first and second sections of the conveyor, whereby a good air flow to the objects to be cooled and thus a high cooling effect is achieved.
- the second section of the conveying device can connect directly to the first section of the conveying device at the reversing position, it being possible for means to be provided in order to maintain the original orientation of the objects to be cooled.
- a transfer device for transferring objects from the first section of the conveyor to the second section of the conveyor is arranged at the reversing position, whereby a parallel arrangement of the first and second sections is made possible with a small distance. The footprint of the cooling tunnel remains so low.
- first portion and the second portion of the conveyor may have separately drivable portions, wherein at the end of each portion of the first portion, a transfer device for transferring objects to the second portion is arranged.
- a transfer device for transferring objects to the second portion is arranged at the end of each portion of the first portion.
- Separately controllable outflow regions for supplying cooling medium are preferably assigned to the subregions. This allows the cooling tunnel to be adapted to varying throughput quantities. For example, with low throughputs Partial areas are switched off and accordingly energy is saved. This is further promoted by arranging the sections in separate treatment rooms, which are separated from each other by bulkheads. Furthermore, it is possible to realize different cooling processes by means of an air technology separate for the subregions.
- the first section of the conveyor at least in a subsequent to the introducer sheath portion for each treatment position on an individually controllable single-user drive.
- the objects to be cooled can be dammed up in this area.
- a further promotion takes place only if necessary. This can reduce the number of product movements.
- the energy efficiency can thus be optimized in particular in the case of a cooling tunnel consisting of several partial areas with low throughput quantities by superfluous partial areas being switched off by concentrating on the one or more partial areas.
- the cooling tunnel according to the invention preferably further comprises a control device for controlling the individual sections of the conveyor as well as possibly existing section sections.
- the control device is configured such that a time account for the required target cooling time is assigned to each item introduced. Based on the cooling time account and the operation of the conveyor, the position of each item can be determined. If it is determined in the control device that an object is located in front of the return section, it is checked whether its cooling time account has expired. If this is the case, the object in question is ejected by operating the second section. Otherwise, the article is transferred to the first section of the conveyor by operation of the return section. As a result, a fully automatic operation of the cooling tunnel can be realized.
- control device In the presence of a plurality of reversing positions can be further determined via the control device, whether for a particular object of the conveying path should be abbreviated.
- the control device transmits a corresponding signal to the relevant transfer device.
- a decision logic suitable for this purpose is stored, with which it is checked whether the object is to be transferred to the second section or to stay in the first section.
- the invention further provides a method for operating a cooling tunnel according to claim 12, which is particularly suitable for the operation of the above-described cooling tunnel.
- the method according to the invention relates to a cooling tunnel with a circulation conveyor running through successive treatment positions, as well as an introducer sheath and a discharge sheath.
- objects with different desired cooling times are subsequently transferred to the circulation conveyor via the introducer sheath.
- Each item is assigned a time account with a target cooling time, on which the accumulated dwell time in the cooling tunnel is recorded. If an item reaches a position in front of the exit lock, the cooling time account is used to decide whether the item is to be dispensed through the exit lock or remains on the circulating conveyor. Expires the target cooling time while staying in the cooling tunnel, an execution of the subject matter is caused, with possibly upstream objects for which the target cooling time has not expired, are passed by the exit lock.
- the dwell times for different feed directions of cooling medium are recorded separately on the cooling time account. As a result, a more uniform cooling can be achieved.
- the method according to the invention can be modified in such a way that it is decided on the basis of the cooling time account of several objects whether an article passes through the abbreviation branch or not.
- articles with a shorter target cooling time can be passed through the cooling tunnel more quickly, while at least a portion of the articles with higher residual cooling times need not be moved or at least less frequently.
- cooling tunnel 1 for cooling objects 10 such as dairy products and the like by means of a cooling medium.
- the articles 10 are stacked on pallets 11, which are flowed at different treatment positions within the cooling tunnel 1 with cooling air.
- cooling tunnel 10 has a relation to the outside environment separated treatment chamber 20.
- Within the treatment room 20 are several consecutive treatment positions 21.1 to 21.8, in which the on the pallets 11 stacked objects 10 are transported by means of a conveyor 30 before.
- At the treatment positions 21.1 to 21.8 are outflow areas 22.1 to 22.8 for applying the objects to be cooled 10 with cooling medium.
- an introducer sluice 23 to be cooled objects are introduced into the treatment chamber 20 and passed to the conveyor 30. Furthermore, a discharge lock 24 is provided, via which the articles 10 are led out of the cooling tunnel 1 after treatment with cooling medium.
- the conveyor 30 is arranged such that it passes through the successive treatment positions 21.1 to 21.8, whereby at the in FIG. 1 illustrated embodiment, each object to be cooled 10 all treatment positions 21.1 to 21.8 passes. However, this does not automatically mean that each article 10 to be cooled must remain at each treatment position 21.1 to 21.8 for an equal time interval. Rather, the feed of the conveyor 30 can be adjusted flexibly, so that different residence times result for the objects 10 at individual treatment positions, as will be explained in more detail below.
- the conveyor 30 has first section 31 and a second section 32, which are delimited by a reversing position 33 against each other. Each section passes through multiple treatment positions 21.1 to 21.4 and 21.5 to 21.8. While the first section 31 extends from the introducer sheath 23 to the reversing position 33, the second section 32 extends from the reversing position 33 to the discharge lock 24. Both sections are arranged parallel to each other in the illustrated embodiment, but have opposite conveying directions, so that the Introductory lock 23 and the exit lock 24 are adjacent. At the in Fig. 1b In the variant shown, the introducer sheath 23 and the discharge sheath 24 are arranged at opposite ends of the cooling tunnel 1. Due to the circulation conveying principle of the conveyor 30, the arrangement of the locks 23 and 24, however, for example, also be done on the corner. In addition, more than a total of two locks 23 and 24 can be provided if necessary.
- the conveyor 30 has a return section 34. This is arranged immediately in front of the discharge lock 24 and after the last treatment position 21.8 of the second section 32 and, if required, allows a transfer of articles 10 from the second section 32 to the first section 31. As a result, articles 10 can optionally be discharged or further cooled.
- the section can be designed, for example, as a driven roller conveyor with raisable and lowerable rollers, so that, depending on its position, an object transported on the second section 32 is picked up and branched off to the first section 31 or transported on to the discharge lock 24.
- a transfer device 35 for transferring articles 10 from the first section 31 of the conveyor to the second section 32 of the conveyor is arranged.
- the transfer device 35 can be configured as a roller conveyor with rollers driven transversely to the sections 31 and 32. Converted articles 10 or pallets 11 with them thus retain their original orientation when transferred from the first section 31 to the second section 32.
- the outflow regions 21.1 to 21.4 assigned to the first section 31 and the outflow regions 21.5 to 21.8 assigned to the second section 32 are arranged in each case on opposite side walls 25 and 26 of the treatment space 20 parallel to the two sections 31 and 32 of the conveyor 30, the articles become 10 flows during transport through the treatment chamber 20 from opposite sides with cooling medium. As a result, the cooling behavior is made uniform.
- FIG. 1 illustrated basic unit A with an introducer sluice 23, a discharge lock 24 and a reversing position 33 and a return section 34 having conveyor 30 may be supplemented by further units B and C, as shown in FIG. 2 is shown by way of example.
- Each of the further units B and C in turn comprises a conveyor 30 which has at least one reversing position with a transfer device 35B, 35C for transferring articles from the first section 31B, 31C to the second section 32B, 32C.
- a return section may additionally be provided on the further units, which may permit a transfer from the second section 32B, 32C to the first section 31B, 31C.
- all transposing devices 35A, 35B may be bidirectional, that is, allowing hopping between the first and second sections 31A, 31B and 32A, 32B .
- the onflow regions 22A, 22B, 22C can be operated and / or controlled individually at the treatment positions of the units A, B and C. Bulkheads 28 between the individual units A, B and C permit individual operation in the correspondingly formed chambers or treatment rooms of the units, including a temporary shutdown of one or both further chambers B and C.
- FIG. 2 a total of three units A, B and C are shown. However, their number can be chosen larger or smaller. In particular, the other units B and C can be constructed in the same way. By adding further units, the maximum flow rate of the cooling tunnel 1 can be increased.
- a base unit A with an introducer sluice 23 and a discharge sluice 24 can also be provided at both ends of the cooling tunnel 1.
- FIG. 3 shows a view of the conveyor 30 in a plan view, wherein here for the sake of illustration, only a base unit A and another unit B are shown.
- the first section 31 of the conveyor is divided according to the division of the cooling tunnel 1 in the units A and B in separately drivable portions 31A and 31B.
- the partial area 31A has an individually activatable single-user drive 36.1 to 36.x, so that the objects 10 can be transported individually forward in a region directly adjoining the introducer sheath 23 and the return section 34.
- a chain conveyor with a central drive 37 is provided in the partial area 31B.
- a chain conveyor with a central drive 38 or 39 is used in each case.
- a chain conveyor with a central drive to be provided in the partial area 31A instead of the single-space drives 36.1 to 36.x, as in the other partial areas.
- FIG. 4 shows a section through the cooling tunnel 1 transverse to the transport direction of the first and second sections 31 and 32 for illustrating the provision and circulation of the cooling medium.
- the cooling medium is provided via lateral onflow regions 22.
- the pressure supply can be centralized or decentralized.
- Each unit A, B and C preferably has its own pressure supply device 40.
- a single pressure supply device 40 may be provided with a central pressure generator for all units A, B and C.
- Each pressure supply device 40 comprises one or more fans 41, via which or the air is sucked out of the treatment space 20 and conducted via one or more coolers 42 into pressure chambers 43.
- the pressure chambers 43 each supply a plurality of treatment positions 21.1. to 21.x via nozzle plates 44 with a defined air flow for cooling the objects located there 10.
- articles 10 can be processed with greatly different desired cooling times, wherein a high throughput is achieved due to the high system flexibility, while deviations from the target cooling times remain low.
- objects 10 with high set cooling times reduce the throughput of objects 10 with low set cooling times, when both are to be cooled at least with the set cooling time.
- the cooling tunnel 1 can be operated fully automatically by means of a control device, wherein objects 10 with different desired cooling times can be introduced into the treatment space 20 via the introduction sluice 23 in any order and at any desired time.
- control device makes possible an individual control of the individual sections 31, 32, 34 and 35 of the conveyor 30 as well as possibly existing section sections 31A, 31B, 31C, 32A, 32B and 32C.
- the feed of the supplied articles 10 is adjusted to one another by activation of the individual sections of the conveyor in order to realize the desired set cooling times while avoiding noticeable excesses. If it is determined in the controller for an item 10 that its cooling time account expires, then the position of the item 10 is determined based on the cooling time account and the intermediate actuation of the conveyor 30 and transported by actuation of the relevant sections of the conveyor 30 in the direction of the discharge lock 24 ,
- the article 10 in question is preceded by further articles 10 having a higher residual cooling time.
- it is checked on detection of an object 10 before the return section 34, if its cooling time account has expired. If this is the case, the object in question 10 is discharged by actuation of the second section 32. Otherwise, the object 10 in question is transferred to the first section 31 of the conveyor 30 by actuation of the return section 34, so that it can be further cooled.
- transducers 35 located there is included in the control such that, for example, upon detection of an object 10 before or at such decision logic by means of a decision logic stored in the control device, it is checked whether the object 10 transfers to the second section 32 or stay in the first section 31.
- a transfer device 35 which is not the furthest from the introducer 23 transfer device 35C, the delivery path for an object 10 can be abbreviated individually. As a result, for example, objects with higher residual cooling times can be overtaken, so that for these the delivery route remains short and unnecessary circulation is not caused.
- FIG. 5 By way of example only, a possible process sequence for operating a cooling tunnel 1 or a pallet cooling system with a circulation conveyor 30 passing through successive treatment positions and an introducer sluice 23 and a discharge sluice 24 is to be represented.
- the positions of the individual objects 10.1 to 10.4 are in FIG. 5 shown for different times t, where on each item the remaining remaining cooling time is given in hours.
- the control device causes actuation of the relevant sections 31, 35 and 32 in order to transport the objects mentioned in the direction of the discharge lock 24.
- the object 10.1 can remain at its treatment position.
- the object 10.3 must be transported in each case so that the subsequent object 10.2 with a shorter residual cooling time does not remain unnecessarily long in the cooling tunnel 1.
- a chain conveyor is used in section 31 instead of single-station conveyors, the object 10.1 is taken along at least up to the reversing position 33. Of course, you can also transport all objects 10.1 to 10.4 as a block to the return section 34.
Description
Die Erfindung bezieht sich auf einen Kühltunnel, umfassend einen gegenüber der Außenumgebung abgetrennten Behandlungsraum, eine Einführschleuse zum Einschleusen von zu kühlenden Gegenständen in den Behandlungsraum, eine Ausführschleuse zum Ausschleusen von Gegenständen aus dem Behandlungsraum, eine Vielzahl von aufeinanderfolgenden Behandlungspositionen innerhalb des Behandlungsraums zum Beaufschlagen der zu kühlenden Gegenstände mit einem Kühlmedium, insbesondere Kühlluft, und eine Fördereinrichtung zum Transport der zu kühlenden Gegenstände von der Einführschleuse zu der Ausführschleuse, wobei die Fördereinrichtung durch die einzelnen Behandlungspositionen hindurchführt und einen mehrere Behandlungspositionen durchlaufenden ersten Abschnitt aufweist, der sich von der Einführschleuse zu einer Umkehrposition erstreckt, sowie einen mehrere Behandlungspositionen durchlaufenden zweiten Abschnitt, der sich von der Umkehrposition zu der Ausführschleuse erstreckt. Weiterhin bezieht sich die Erfindung auf ein Verfahren zum Betrieb eines Kühltunnels nach dem Oberbegriff von Anspruch 12.The invention relates to a cooling tunnel, comprising a treatment room separated from the outside environment, an introducer sheath for introducing objects to be cooled into the treatment room, a discharge sheath for discharging objects from the treatment room, a plurality of successive treatment positions within the treatment room for supplying them cooling articles with a cooling medium, in particular cooling air, and a conveying device for transporting the objects to be cooled from the introducer to the exit lock, wherein the conveyor passes through the individual treatment positions and has a first portion passing through several treatment positions extending from the introducer sheath to a reversal position extends, and a plurality of treatment positions passing through the second section, which extends from the reversing position to the discharge lock. Furthermore, the invention relates to a method for operating a cooling tunnel according to the preamble of claim 12.
Ein Kühltunnel gemäß dem Oberbegriff des Anspruchs 1 sowie ein entsprechendes Betriebsverfahren gemäß dem Oberbegriff des Anspruchs 12 sind aus der
Da sich eine gleichzeitige Kühlluftzufuhr von gegenüberliegenden Seiten als wenig wirkungsvoll herausgestellt hat, müssen die zu kühlenden Gegenstände bzw. die Paletten auf dem Förderweg entweder mittels eines Drehtisches um 180 Grad gedreht werden oder es muss eine wechselseitige Luftzufuhr vorgesehen werden. Beides ist konstruktiv aufwändig.Since a simultaneous supply of cooling air from opposite sides has proven to be less effective, the objects to be cooled or the pallets must be rotated on the conveyor either by means of a turntable 180 degrees or it must be provided a reciprocal air supply. Both are structurally complex.
Sollen in solchen Kühltunneln Gegenstände oder Chargen von Gegenständen mit unterschiedlichen Sollkühlzeiten gekühlt werden, besteht das Problem, dass bei strikter Einhaltung der Sollkühlzeiten Gegenstände oder Chargen mit kürzeren Sollkühlzeiten oft länger als nötig gekühlt werden, wodurch der Durchsatz des Kühltunnels sinkt. Wird hingegen dem Durchsatz höhere Priorität eingeräumt, werden manche Gegenstände bzw. Chargen zwangsläufig zu kurz gekühlt, das heißt die eigentlich gewünschte Sollkühlzeit unterschritten, was sich negativ auf die Produktqualität auswirken kann.If objects or batches of objects with different desired cooling times are to be cooled in such cooling tunnels, the problem is that, if the set cooling times are strictly adhered to, objects or batches with shorter set cooling times are often cooled longer than necessary, whereby the throughput of the cooling tunnel drops. If, on the other hand, higher priority is given to throughput, some items or batches are inevitably cooled too short, that is, they fall short of the actually desired set cooling time, which can have a negative effect on product quality.
Kontinuierliche Kühltunnel sind daher lediglich für Einsatzzwecke wirtschaftlich, bei denen die Sollkühlzeiten der einzelnen Gegenstände nicht zu stark variieren. Bei größeren Durchsatzmengen kann eine gewisse Optimierung durch einen Parallelbetrieb mehrerer Fördereinrichtungen in einem Kühltunnel erzielt werden.Continuous cooling tunnels are therefore economical only for purposes in which the desired cooling times of the individual objects do not vary too much. For larger throughputs, some optimization can be achieved by parallel operation of multiple conveyors in a cooling tunnel.
Zur Kühlung von Gegenständen mit unterschiedlichen Sollkühlzeiten wird in der
Vor diesem Hintergrund liegt der Erfindung die Aufgabe zugrunde, einen Kühltunnel zu schaffen, der bei variablen Sollkühlzeiten einen hohen Durchsatz ermöglicht.Against this background, the invention has the object to provide a cooling tunnel that allows for variable target cooling times a high throughput.
Diese Aufgabe wird durch einen Kühltunnel gemäß Patentanspruch 1 gelöst. Der erfindungsgemäße Kühltunnel zeichnet sich insbesondere dadurch aus, dass die Fördereinrichtung einen Rückführungsabschnitt aufweist, der innerhalb des Behandlungsraums vor der Ausführschleuse angeordnet ist und einen ausführseitigen Bereich des zweiten Abschnitts mit einem einführseitigen Bereich des ersten Abschnitts verbindet, um Gegenstände wahlweise auszuschleusen oder weiter zu kühlen.This object is achieved by a cooling tunnel according to
Hierdurch können Gegenstände mit stark unterschiedlichen Sollkühlzeiten in beliebiger Reihenfolge in den Kühltunnel eingeschleust und der benötigten Sollkühlzeit entsprechend gekühlt werden, ohne dass Gegenstände mit höheren Sollkühlzeiten den Durchsatz von Gegenständen mit kürzeren Sollkühlzeiten aufhalten. Die Fördereinrichtung ermöglicht mit dem ersten und zweiten Abschnitt sowie dem Rückführungsabschnitt einen Umlauf für die zu kühlenden Gegenstände, wobei mit dem Rückführungsabschnitt vor der Ausführschleuse eine Weiche geschaffen wird, welche es ermöglicht, ausreichend gekühlte Gegenstände auszuschleusen, noch nicht ausreichend gekühlte Gegenstände jedoch weiter zu kühlen.As a result, objects with greatly different target cooling times can be introduced into the cooling tunnel in any order and the required target cooling time can be correspondingly cooled, without objects with higher target cooling times stopping the throughput of objects with shorter desired cooling times. The conveyor allows with the first and second sections and the return section a circulation for the objects to be cooled, with the return section in front of the discharge lock a switch is provided, which makes it possible to auszuschleusen sufficiently cooled items, but not enough cooled items to continue to cool ,
Die Fördereinrichtung kann dabei so angesteuert werden, dass ein Vorschub lediglich dann vorgenommen wird, wenn dieser zum Ausschleusen fertiggekühlter Gegenstände oder zum Wechsel der Behandlungsposition nötig ist.The conveyor can be controlled so that a feed is only made if it is necessary for discharging finished-cooled objects or to change the treatment position.
Vorteilhafte Ausgestaltungen der Erfindung sind in weiteren Patentansprüchen angegeben.Advantageous embodiments of the invention are specified in further claims.
Gemäß einer vorteilhaften Ausgestaltung sind der erste und zweite Abschnitt der Fördereinrichtung im gemeinsamen Behandlungsraum nebeneinanderliegend angeordnet, wobei sich Ausströmbereiche zur Zufuhr von Kühlmedium zu den einzelnen Behandlungspositionen an einander gegenüberliegenden Seitenwänden des Behandlungsraums befinden. Dies ermöglicht eine kompakte Bauweise sowie einen effizienten Einsatz des Kühlmediums. Zudem ist es nicht erforderlich, die zu kühlenden Gegenstände zum Zweck der Beaufschlagung mit Kühlmedium von gegenüberliegenden Seiten um ihre Vertikalachse zu drehen. Aufwändige Drehtische auf dem Förderweg können somit entfallen. Auch werden aneinander angrenzende Abschnitte mit entgegengesetzten Anblasrichtungen, welche zu Strömungsverlusten führen oder Abgrenzungen untereinander erfordern würden, vermieden.According to an advantageous embodiment, the first and second sections of the conveyor are arranged side by side in the common treatment space, wherein outflow areas for supplying cooling medium to the individual treatment positions on opposite side walls of the Treatment room are located. This allows a compact design and efficient use of the cooling medium. In addition, it is not necessary to rotate the objects to be cooled for the purpose of applying cooling medium from opposite sides about their vertical axis. Elaborate turntables on the conveyor can thus be omitted. Also adjacent portions with opposite directions of blowing, which would lead to flow losses or require delimitations with each other avoided.
Vorzugsweise erfolgt ein Luftabzug zwischen dem ersten und zweiten Abschnitt der Fördereinrichtung, wodurch ein guter Luftdurchsatz an den zu kühlenden Gegenständen und damit eine hohe Kühlwirkung erzielt wird.Preferably, an air outlet between the first and second sections of the conveyor, whereby a good air flow to the objects to be cooled and thus a high cooling effect is achieved.
Prinzipiell kann der zweite Abschnitt der Fördereinrichtung an der Umkehrposition unmittelbar an den ersten Abschnitt der Fördereinrichtung anschließen, wobei gegebenenfalls Mittel vorgesehen seien können, um die ursprüngliche Ausrichtung der zu kühlenden Gegenstände beizubehalten. Gemäß einer vorteilhaften Ausgestaltung der Erfindung ist jedoch an der Umkehrposition eine Umsetzvorrichtung zum Transfer von Gegenständen von dem ersten Abschnitt der Fördereinrichtung zu dem zweiten Abschnitt der Fördereinrichtung angeordnet, wodurch eine Parallelanordnung des ersten und zweiten Abschnitts mit geringem Abstand ermöglicht wird. Die Aufstellfläche des Kühltunnels bleibt so gering.In principle, the second section of the conveying device can connect directly to the first section of the conveying device at the reversing position, it being possible for means to be provided in order to maintain the original orientation of the objects to be cooled. According to an advantageous embodiment of the invention, however, a transfer device for transferring objects from the first section of the conveyor to the second section of the conveyor is arranged at the reversing position, whereby a parallel arrangement of the first and second sections is made possible with a small distance. The footprint of the cooling tunnel remains so low.
Weiterhin können der erste Abschnitt und der zweite Abschnitt der Fördereinrichtung separat antreibbare Teilbereiche aufweisen, wobei am Ende eines jeden Teilbereichs des ersten Abschnitts eine Umsetzvorrichtung zum Transfer von Gegenständen zu dem zweiten Abschnitt angeordnet ist. Hierdurch können in dem Kühltunnel unterschiedliche Förderwege realisiert werden. Durch zusätzliche Umsetzvorrichtungen zwischen dem ersten und zweiten Abschnitt werden gewissermaßen Abkürzungen geschaffen, über die Gegenstände mit kürzeren Restkühlzeiten solche mit längeren Restkühlzeiten überholen können. Hierdurch wird eine hohe Flexibilität ermöglicht, die es gestattet, bei Einhaltung enger Toleranzen in Bezug auf die Sollkühlzeiten einen hohen Durchsatz zu erzielen.Furthermore, the first portion and the second portion of the conveyor may have separately drivable portions, wherein at the end of each portion of the first portion, a transfer device for transferring objects to the second portion is arranged. As a result, different conveying paths can be realized in the cooling tunnel. By means of additional transfer devices between the first and second sections, as it were, abbreviations are created, over which articles with shorter residual cooling times can overtake those with longer residual cooling times. This allows a high degree of flexibility, which makes it possible to achieve a high throughput while maintaining close tolerances with respect to the desired cooling times.
Vorzugsweise sind den Teilbereichen separat ansteuerbare Ausströmbereiche zur Zufuhr von Kühlmedium zugeordnet. Hierdurch lässt sich der Kühltunnel an variierende Durchsatzmengen anpassen. So können beispielsweise bei geringen Durchsatzmengen Teilbereiche abgeschaltet und dementsprechend Energie eingespart werden. Dies wird durch Anordnung der Teilbereiche in separaten Behandlungsräumen, die untereinander durch Schottwände getrennt sind, weiter begünstigt. Ferner ist es möglich, durch eine für die Teilbereiche getrennte Lufttechnik unterschiedliche Kühlprozesse zu realisieren.Separately controllable outflow regions for supplying cooling medium are preferably assigned to the subregions. This allows the cooling tunnel to be adapted to varying throughput quantities. For example, with low throughputs Partial areas are switched off and accordingly energy is saved. This is further promoted by arranging the sections in separate treatment rooms, which are separated from each other by bulkheads. Furthermore, it is possible to realize different cooling processes by means of an air technology separate for the subregions.
Gemäß einer weiteren, vorteilhaften Ausgestaltung der Erfindung weist der erste Abschnitt der Fördereinrichtung zumindest in einem an die Einführschleuse anschließenden Teilbereich für jede Behandlungsposition einen individuell ansteuerbaren Einzelplatzantrieb auf. Hierdurch können die zu kühlenden Gegenstände in diesem Bereich aufgestaut werden. Eine Weiterförderung findet lediglich im Bedarfsfall statt. Dadurch kann die Anzahl von Produktbewegungen verringert werden. Zudem kann somit insbesondere bei einem aus mehreren Teilbereichen bestehenden Kühltunnel bei geringen Durchsatzmengen die Energieeffizienz optimiert werden, indem durch Konzentration auf den bzw. die ein- und ausführseitigen Teilbereiche überzählige Teilbereiche abgeschaltet werden.According to a further advantageous embodiment of the invention, the first section of the conveyor at least in a subsequent to the introducer sheath portion for each treatment position on an individually controllable single-user drive. As a result, the objects to be cooled can be dammed up in this area. A further promotion takes place only if necessary. This can reduce the number of product movements. In addition, the energy efficiency can thus be optimized in particular in the case of a cooling tunnel consisting of several partial areas with low throughput quantities by superfluous partial areas being switched off by concentrating on the one or more partial areas.
Der erfindungsgemäße Kühltunnel umfasst vorzugsweise weiterhin eine Steuervorrichtung zur Ansteuerung der einzelnen Abschnitte der Fördereinrichtung sowie gegebenenfalls vorhandener Abschnittsteilbereiche. Die Steuervorrichtung ist derart konfiguriert, dass jedem eingeschleusten Gegenstand ein Zeitkonto für die erforderliche Sollkühlzeit zugeordnet wird. Anhand des Kühlzeitkontos und der Betätigung der Fördereinrichtung ist die Position eines jeden Gegenstands bestimmbar. Wird in der Steuervorrichtung festgestellt, dass sich ein Gegenstand vor dem Rückführungsabschnitt befindet, wird geprüft, ob dessen Kühlzeitkonto abgelaufen ist. Ist dies der Fall, wird der betreffende Gegenstand durch Betätigung des zweiten Abschnitts ausgeschleust. Andernfalls wird der Gegenstand durch Betätigung des Rückführungsabschnitts an den ersten Abschnitt der Fördereinrichtung transferiert. Hierdurch lässt sich ein vollautomatischer Betrieb des Kühltunnels realisieren.The cooling tunnel according to the invention preferably further comprises a control device for controlling the individual sections of the conveyor as well as possibly existing section sections. The control device is configured such that a time account for the required target cooling time is assigned to each item introduced. Based on the cooling time account and the operation of the conveyor, the position of each item can be determined. If it is determined in the control device that an object is located in front of the return section, it is checked whether its cooling time account has expired. If this is the case, the object in question is ejected by operating the second section. Otherwise, the article is transferred to the first section of the conveyor by operation of the return section. As a result, a fully automatic operation of the cooling tunnel can be realized.
Bei Vorhandensein mehrerer Umkehrpositionen kann über die Steuervorrichtung ferner bestimmt werden, ob für einen bestimmten Gegenstand der Förderweg abgekürzt werden soll. In diesem Fall übermittelt die Steuervorrichtung ein entsprechendes Signal an die betreffende Umsetzvorrichtung. In der Steuervorrichtung ist eine hierzu geeignete Entscheidungslogik abgelegt, mit welcher geprüft wird, ob der Gegenstand zu dem zweiten Abschnitt transferiert oder im ersten Abschnitt verweilen soll.In the presence of a plurality of reversing positions can be further determined via the control device, whether for a particular object of the conveying path should be abbreviated. In this case, the control device transmits a corresponding signal to the relevant transfer device. In the control device a decision logic suitable for this purpose is stored, with which it is checked whether the object is to be transferred to the second section or to stay in the first section.
Die Erfindung schafft ferner ein Verfahren zum Betrieb eines Kühltunnels gemäß Patentanspruch 12, das sich insbesondere für den Betrieb des vorstehend erläuterten Kühltunnels eignet. Das erfindungsgemäße Verfahren bezieht sich auf einen Kühltunnel mit einer aufeinanderfolgende Behandlungspositionen durchlaufenden Umlauffördereinrichtung sowie einer Einführschleuse und einer Ausführschleuse. Erfindungsgemäß werden hiernach Gegenstände mit unterschiedlichen Sollkühlzeiten über die Einführschleuse an die Umlauffördereinrichtung übergeben. Jedem Gegenstand wird ein Zeitkonto mit einer Sollkühlzeit zugeordnet, auf dem die aufgelaufene Verweilzeit im Kühltunnel aufgezeichnet wird. Erreicht ein Gegenstand eine Position vor der Ausführschleuse, wird anhand des Kühlzeitkontos entschieden, ob der Gegenstand über die Ausführschleuse ausgegeben wird oder auf der Umlauffördereinrichtung verbleibt. Läuft die Sollkühlzeit während des Verweilens in dem Kühltunnel ab, wird ein Ausführen des betreffenden Gegenstands veranlasst, wobei gegebenenfalls vorgelagerte Gegenstände, für die die Sollkühlzeit noch nicht abgelaufen ist, an der Ausführschleuse vorbeigefahren werden.The invention further provides a method for operating a cooling tunnel according to claim 12, which is particularly suitable for the operation of the above-described cooling tunnel. The method according to the invention relates to a cooling tunnel with a circulation conveyor running through successive treatment positions, as well as an introducer sheath and a discharge sheath. According to the invention, objects with different desired cooling times are subsequently transferred to the circulation conveyor via the introducer sheath. Each item is assigned a time account with a target cooling time, on which the accumulated dwell time in the cooling tunnel is recorded. If an item reaches a position in front of the exit lock, the cooling time account is used to decide whether the item is to be dispensed through the exit lock or remains on the circulating conveyor. Expires the target cooling time while staying in the cooling tunnel, an execution of the subject matter is caused, with possibly upstream objects for which the target cooling time has not expired, are passed by the exit lock.
Gemäß einer vorteilhaften Ausgestaltung des Verfahrens werden auf dem Kühlzeitkonto die Verweilzeiten für unterschiedliche Zufuhrrichtungen von Kühlmedium getrennt aufgezeichnet. Hierdurch kann eine gleichmäßigere Abkühlung erzielt werden.According to an advantageous embodiment of the method, the dwell times for different feed directions of cooling medium are recorded separately on the cooling time account. As a result, a more uniform cooling can be achieved.
Weist die Umlauffördereinrichtung mindestens einen Zweig zur Verkürzung des Förderwegs auf, kann das erfindungsgemäße Verfahren dahingehend modifiziert werden, dass anhand des Kühlzeitkontos mehrerer Gegenstände entschieden wird, ob ein Gegenstand den Abkürzungszweig durchläuft oder nicht. Hierdurch können Gegenstände mit kürzerer Sollkühlzeit schneller durch den Kühltunnel hindurchgeschleust werden, während zumindest ein Teil der Gegenstände mit höheren Restkühlzeiten nicht oder zumindest weniger oft bewegt werden braucht.If the circulating conveyor device has at least one branch for shortening the conveying path, the method according to the invention can be modified in such a way that it is decided on the basis of the cooling time account of several objects whether an article passes through the abbreviation branch or not. As a result, articles with a shorter target cooling time can be passed through the cooling tunnel more quickly, while at least a portion of the articles with higher residual cooling times need not be moved or at least less frequently.
Wie oben bereits erläutert, ist es zudem möglich, Gegenstände in einem ersten Abschnitt der Fördereinrichtung aufzustauen.As already explained above, it is also possible to accumulate objects in a first section of the conveyor.
Nachfolgend wird die Erfindung anhand von in der Zeichnung dargestellten Ausführungsbeispielen näher erläutert. Die Zeichnung zeigt in:
- Figur 1a
- eine schematische Ansicht eines ersten Ausführungsbeispiels für einen Kühltunnel nach der Erfindung,
- Figur 1b
- eine schematische Ansicht eines zweiten Ausführungsbeispiels für einen Kühltunnel nach der Erfindung,
Figur 2- eine schematische Ansicht eines dritten Ausführungsbeispiels für einen modifizierten Kühltunnel mit mehreren Teilbereichen,
Figur 3- eine Ansicht von oben auf die Fördereinrichtung eines Kühltunnels nach
Figur 2 , Figur 4- eine Schnittansicht quer zur Förderrichtung eines ersten und zweiten Abschnitts der Fördereinrichtung des Kühltunnels nach
Figur 3 , und in - Figur 5
- eine Darstellung zum Ablauf des erfindungsgemäßen Verfahrens.
- FIG. 1a
- a schematic view of a first embodiment of a cooling tunnel according to the invention,
- FIG. 1b
- a schematic view of a second embodiment of a cooling tunnel according to the invention,
- FIG. 2
- FIG. 2 is a schematic view of a third exemplary embodiment of a modified cooling tunnel with a plurality of partial regions, FIG.
- FIG. 3
- a top view of the conveyor of a cooling tunnel after
FIG. 2 . - FIG. 4
- a sectional view transversely to the conveying direction of a first and second portion of the conveyor of the cooling tunnel after
FIG. 3 , and in - FIG. 5
- a representation of the sequence of the method according to the invention.
Die in den Figuren dargestellten Ausführungsbeispiele beziehen sich auf Kühltunnel 1 zum Kühlen von Gegenständen 10 wie Molkereiprodukten und dergleichen mittels eines Kühlmediums. Üblicherweise sind die Gegenstände 10 auf Paletten 11 gestapelt, die an verschiedenen Behandlungspositionen innerhalb des Kühltunnels 1 mit Kühlluft beströmt werden.The embodiments illustrated in the figures relate to cooling
Der in
Über eine Einführschleuse 23 werden zu kühlende Gegenstände in den Behandlungsraum 20 eingebracht und an die Fördereinrichtung 30 übergeben. Weiterhin ist eine Ausführschleuse 24 vorgesehen, über die die Gegenstände 10 nach ihrer Behandlung mit Kühlmedium aus dem Kühltunnel 1 herausgeführt werden. Die Fördereinrichtung 30 ist derart angeordnet, dass diese die aufeinanderfolgenden Behandlungspositionen 21.1 bis 21.8 durchläuft, wodurch bei dem in
Die Fördereinrichtung 30 weist ersten Abschnitt 31 und einen zweiten Abschnitt 32 auf, die durch eine Umkehrposition 33 gegeneinander abgegrenzt sind. Jeder Abschnitt durchläuft mehrere Behandlungspositionen 21.1 bis 21.4 bzw. 21.5 bis 21.8. Während sich der erste Abschnitt 31 von der Einführschleuse 23 bis zu der Umkehrposition 33 erstreckt, verläuft der zweite Abschnitt 32 von der Umkehrposition 33 zur Ausführschleuse 24. Beide Abschnitte sind bei dem dargestellten Ausführungsbeispiel parallel zueinander angeordnet, weisen jedoch entgegengesetzte Förderrichtungen auf, so dass die Einführschleuse 23 und die Ausführschleuse 24 nebeneinander liegen. Bei der in
Weiterhin weist die Fördereinrichtung 30 einen Rückführungsabschnitt 34 auf. Dieser ist unmittelbar vor der Ausführschleuse 24 sowie nach der letzten Behandlungsposition 21.8 des zweiten Abschnitts 32 angeordnet und ermöglicht bei Bedarf einen Transfer von Gegenständen 10 von dem zweiten Abschnitt 32 zu dem ersten Abschnitt 31. Hierdurch können Gegenstände 10 wahlweise ausgeschleust oder weiter gekühlt werden. Der Abschnitt kann beispielsweise als angetriebene Rollenbahn mit heb- und senkbaren Rollen ausgeführt sein, so dass je nach Stellung derselben ein auf dem zweiten Abschnitt 32 herantransportierter Gegenstand erfasst und zu dem ersten Abschnitt 31 abgezweigt oder zur Ausführschleuse 24 weitertransportiert wird.Furthermore, the
An der Umkehrposition 33 ist eine Umsetzvorrichtung 35 zum Transfer von Gegenständen 10 von dem ersten Abschnitt 31 der Fördereinrichtung zu dem zweiten Abschnitt 32 der Fördereinrichtung angeordnet. Die Umsetzvorrichtung 35 kann als quer zu den Abschnitten 31 und 32 angeordnete Rollenbahn mit angetriebenen Rollen ausgeführt sein. Umgesetzte Gegenstände 10 bzw. Paletten 11 mit ebensolchen behalten somit bei einem Transfer von dem ersten Abschnitt 31 zu dem zweiten Abschnitt 32 ihre ursprüngliche Ausrichtung bei.At the reversing
Da die dem ersten Abschnitt 31 zugeordneten Ausströmbereiche 21.1 bis 21.4 sowie die dem zweiten Abschnitt 32 zugeordneten Ausströmbereiche 21.5 bis 21.8 jeweils an einander gegenüberliegenden Seitenwänden 25 und 26 des Behandlungsraums 20 parallel zu den beiden Abschnitten 31 und 32 der Fördereinrichtung 30 angeordnet sind, werden die Gegenstände 10 während des Transports durch den Behandlungsraum 20 von entgegengesetzten Seiten mit Kühlmedium beströmt. Hierdurch wird das Abkühlverhalten vergleichmäßigt.Since the outflow regions 21.1 to 21.4 assigned to the
Durch die Anordnung eines Luftabzugs 27 zwischen dem ersten und zweiten Abschnitt 31 und 32 der Fördereinrichtung 30 wird eine gute Durchströmung von auf den Paletten 11 angeordneten Produktchargen ermöglicht.The arrangement of an
Die in
In
Jede Druckversorgungseinrichtung 40 umfasst ein oder mehrere Gebläse 41, über das bzw. die Luft aus dem Behandlungsraum 20 angesaugt und über einen oder mehrere Kühler 42 in Druckkammern 43 geleitet wird. Die Druckkammern 43 versorgen jeweils mehrere Behandlungspositionen 21.1. bis 21.x über Düsenplatten 44 mit einem definierten Luftstrom zum Kühlen der dort befindlichen Gegenstände 10. Wie in
Mittels des vorstehend erläuterten Kühltunnels 1 lassen sich Gegenstände 10 mit stark unterschiedlichen Sollkühlzeiten verarbeiten, wobei aufgrund der hohen Systemflexibilität ein hoher Durchsatz erzielt wird, während Abweichungen von den Sollkühlzeiten gering bleiben. Insbesondere kann mit dem vorstehend erläuterten Kühltunnel 1 vermieden werden, dass Gegenstände 10 mit hohen Sollkühlzeiten den Durchsatz von Gegenständen 10 mit niedrigen Sollkühlzeiten vermindern, wenn beide mindestens mit der Sollkühlzeit gekühlt werden sollen.By means of the above-described
Der Kühltunnel 1 kann mittels einer Steuervorrichtung vollautomatisch betrieben werden, wobei Gegenstände 10 mit unterschiedlichen Sollkühlzeiten in beliebiger Reihenfolge und zu beliebigen Zeitpunkten über die Einführschleuse 23 in den Behandlungsraum 20 eingebracht werden können.The cooling
Die Steuervorrichtung ermöglicht zum einen eine individuelle Ansteuerung der einzelnen Abschnitte 31, 32, 34 und 35 der Fördereinrichtung 30 sowie gegebenenfalls vorhandener Abschnittsteilbereiche 31A, 31B, 31C, 32A, 32B und 32C.On the one hand, the control device makes possible an individual control of the
Ferner ist diese derart konfiguriert, dass jedem eingeschleusten Gegenstand ein Zeitkonto für die erforderliche Sollkühlzeit zugeordnet wird. Mittels einer in der Steuervorrichtung abgelegten Entscheidungslogik wird der Vorschub der zugeführten Gegenstände 10 durch Ansteuerung der einzelnen Abschnitte der Fördereinrichtung aufeinander abgestimmt, um die gewünschten Sollkühlzeiten unter Vermeidung merklicher Überschreitungen zu verwirklichen. Wird in der Steuerung für einen Gegenstand 10 festgestellt, dass dessen Kühlzeitkonto abläuft, so wird anhand des Kühlzeitkontos und der zwischenzeitlichen Betätigung der Fördereinrichtung 30 die Position des Gegenstandes 10 festgestellt und dieser durch Betätigung der dafür relevanten Abschnitte der Fördereinrichtung 30 in Richtung der Ausführschleuse 24 transportiert.Furthermore, it is configured such that a time account for the required target cooling time is allocated to each object introduced. By means of a decision logic stored in the control device, the feed of the supplied
Hierbei kann es vorkommen, dass dem betreffenden Gegenstand 10 weitere Gegenstände 10 mit einer höheren Restkühlzeit vorgelagert sind. Um ein vorzeitiges Ausschleusen derselben zu vermeiden, wird bei Erfassung eines Gegenstands 10 vor dem Rückführungsabschnitt 34 geprüft, ob dessen Kühlzeitkonto abgelaufen ist. Sofern dies der Fall ist, wird der betreffende Gegenstand 10 durch Betätigung des zweiten Abschnitts 32 ausgeschleust. Andernfalls wird der betreffende Gegenstand 10 durch Betätigung des Rückführungsabschnitts 34 an den ersten Abschnitt 31 der Fördereinrichtung 30 transferiert, so dass dieser weiter gekühlt werden kann.In this case, it may happen that the
Bei einer Konfiguration mit mehreren Umkehrpositionen 33, wie sie in den
Anhand von
Zum Zeitpunkt t = 0 h sind befinden sich vier Gegenstände 10.1 bis 10.4 mit unterschiedlichen Restkühlzeiten in aufgestauter Anordnung im an die Einführschleuse 23 anschließenden Bereich des ersten Abschnitts 31.At the time t = 0 h there are four objects 10.1 to 10.4 with different remaining cooling times in a pent-up arrangement in the region of the
Zum Zeitpunkt t = 0,9 h wird festgestellt, dass für die Gegenstände 10.2 und 10.4 die Sollkühlzeit in Kürze abläuft, diese somit ausgeschleust werden sollten. Die Steuervorrichtung veranlasst eine Betätigung der betreffenden Abschnitte 31, 35 und 32, um die genannten Gegenstände in Richtung der Ausführschleuse 24 zu transportieren. Dabei kann der Gegenstand 10.1 an seiner Behandlungsposition verbleiben. Der Gegenstand 10.3 muss jedoch in jedem Fall mittransportiert werden, damit der nachfolgende Gegenstand 10.2 mit kürzerer Restkühlzeit nicht unnötig lange im Kühltunnel 1 verbleibt. Kommt im Abschnitt 31 anstelle von Einzelplatzförderern ein Kettenförderer zum Einsatz, wird der Gegenstand 10.1 zumindest bis zur Umkehrposition 33 mitgenommen. Selbstverständlich kann man auch alle Gegenstände 10.1 bis 10.4 als Block bis zum Rückführungsabschnitt 34 transportieren.At the time t = 0.9 h, it is determined that for the objects 10.2 and 10.4, the target cooling time expires shortly, they should thus be discharged. The control device causes actuation of the
Vor Erreichen der Ausführschleuse 24 wird vor dem Rückführungsabschnitt 34 anhand des Kühlzeitkontos für jeden antransportierten Gegenstand 10.2, 10.3 und 10.4 geprüft, ob die Sollkühlzeit erreicht worden ist. Zum Zeitpunkt t = 1 h ist dies für den Gegenstand 10.4 der Fall, so dass dieser ausgeschleust wird. Der nächste Gegenstand 10.3 weist zu diesem Zeitpunkt eine Restkühlzeit von drei Stunden auf, so dass dieser mittels des Rückführungsabschnitts 34 an den ersten Abschnitt 31 transferiert wird. Gegebenenfalls muss hierzu weiterhin der dort befindliche Gegenstand 10.1 vorgerückt werden. Der weitere Gegenstand 10.2, dessen Sollkühlzeit erreicht ist, wird zum Zeitpunkt t = 1 h ebenfalls ausgeschleust.Before reaching the
Zum Zeitpunkt t = 1,1 h befinden sich somit nur noch die Gegenstände 10.3 und 10.1 mit den Restkühlzeiten 1,9 h und 2,9 h im ersten Abschnitt 31. Werden keine neuen Gegenstände zugeführt, erfolgt ein Vorschub der Fördereinrichtung 30 erst wieder, wenn die verbleibenden Gegenstände 10.3 und 10.1 von der gegenüberliegenden Seite beströmt oder ausgeschleust werden sollen.Thus, at time t = 1.1 h, only the objects 10.3 and 10.1 with the remaining cooling times 1.9 h and 2.9 h are in the
Der vorstehend erläuterte Kühltunnel ermöglicht bei variablen Sollkühlzeiten und Einhaltung derselben in einem engen Toleranzbereich einen hohen Durchsatz. Der im Stand der Technik bestehende Zielkonflikt wird somit aufgehoben.The above-described cooling tunnel allows for variable target cooling times and compliance with the same within a narrow tolerance range high throughput. The existing conflict of interest in the prior art is thus removed.
Die Erfindung wurde vorstehend anhand eines anhand eines Ausführungsbeispiels näher erläutert. Sie ist jedoch nicht hierauf beschränkt, sondern umfasst alle durch die Patentansprüche definierten Ausgestaltungen.The invention has been explained above with reference to an exemplary embodiment. However, it is not limited thereto, but includes all the embodiments defined by the claims.
Claims (15)
- Cooling tunnel, comprising:- a treatment room (20) separated from the exterior,- an infeed port (23) for feeding objects to be cooled into the treatment room (20),- a discharge port (24) for discharging objects from the treatment room (20),- a plurality of successive treatment stations (21.1 to 21.x) within the treatment room (20) for subjecting the objects to be cooled with a cooling medium, especially cooling air, and- a conveyor device (30) for transporting the objects to be cooled from the infeed port (23) to the discharge port (24), the conveyor device (30) extending through the individual treatment stations (21.1 to 21.x) and having a first section (31) comprising several treatment stations, which extends from the infeed port (23) to a turnaround station (33), and a second section (32) comprising several treatment stations, which extends from the turnaround station (33) to the discharge port (24),characterised in that
the conveyor device (30) has a return section (34), which is located within the treatment room (20) in front of the discharge port (24) and connects a discharge-side zone of the second section (32) with an infeed-side zone of the first section (31), to selectively discharge objects or to cool them further. - Cooling tunnel according to claim 1, characterised in that the first and second section (31, 32) of the conveyor device (30) are arrange alongside each other in said common treatment room (20) and discharge zones (22) for feeding cooling medium to the individual treatment stations (21.1 to 21.x) are arranged on opposite side walls (25, 26) of the treatment room (20)
- Cooling tunnel according to claim 1 or 2, characterised in that an air exhaust (27) is arranged between the first and second section (31, 32) of the conveyor device (30).
- Cooling tunnel according to one of claims 1 to 3, characterised in that at the turnaround station (33) a transfer device (35) is arranged for transferring objects from the first section (31) of the conveyor device to the second section (32) of the conveyor device.
- Cooling tunnel according to claim 4, characterised in that the first section and the second section (31, 32) of the conveyor device have separately drivable sub-zones (31A, 31B, 31C, 32A, 32B, 32C) and at the end of every sub-zone of the first section (31) a transfer device (35A, 35B, 35C) is provided for transferring objects to the second section (32).
- Cooling tunnel according to claim 5, characterised in that separately controllable outflow zones are assigned to the sub-zones (31A, 31B, 32A, 32B) for feeding cooling medium.
- Cooling tunnel according to claim 5 or 6, characterised in that the sub-zones (31A, 31B, 32A, 32B) are located in separate treatment rooms, which are separated from one another by bulkhead walls (28).
- Cooling tunnel according to one of claims 1 to 7, characterised in that the first section (31) of the conveyor device (30) has an individually controllable single-station drive (36) in at least one sub-zone bordering the infeed port for every treatment station.
- Cooling tunnel according to one of claims 1 to 8, characterised in that a control device is provided for controlling the individual sections of the conveyor device (30) as well as any sub-zones of the sections that may exist, which is configured in such a manner that a time account for the required desired cooling time is assigned to every introduced object, the position of the object can be determined depending on the cooling time account and the actuation of the conveyor device (30), upon detection of an object in front of the return section (34) a check is carried out whether the cooling time account has run out, if that is the case, the relevant object can be discharged by actuating the second section (32), if that is not the case, the object can be transferred to the first section (31) of the conveyor device by actuating the return section (34).
- Cooling tunnel according to claim 9, characterised in that the dwell times for different feed directions of cooling medium are recorded in the cooling time account.
- Cooling tunnel according to one of claims 1 to 10, characterised in that the control device is configured in such a way that in case of the presence of several turnaround stations (33), upon detection of an object in front of or at such a turnaround station, a decision logic stored in the control device is used to check whether the object is to be transferred to the second section (32) or is to remain in the first section (31).
- Method for operating a cooling tunnel with a circulation conveyor device (30) running through successive treatment stations (21.1 to 21.x), as well as an infeed port (23) and a discharge port (24), wherein objects with different desired cooling times are transferred via the infeed port (23) to the circulation conveyor device (30),
characterised in that
every object is assigned a time account with a desired cooling time, in which the accumulated dwell time in the cooling tunnel is recorded, and at a position in front of the discharge port (24) it is decided on the basis of the cooling time account whether an object is discharged via the discharge port (24) or remains on the circulation conveyor device (30). - Method according to claim 12, characterised in that the dwell times for different feed directions of cooling medium are recorded in the cooling time account.
- Method according to claim 12 or 13 for a cooling tunnel (1), in which the circulation conveyor device (30) has at least one branch for shortening the transportation path, characterised in that on the basis of the cooling time accounts of several objects it is decided whether an object passes through the short-cut branch or not.
- Method according to one of claims 12 to 14, characterised in that the objects are banked up a first section (31) of the conveyor device (30).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL09734359T PL2283285T3 (en) | 2008-04-21 | 2009-04-21 | Cooling tunnel and method for operating the same |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008019903A DE102008019903A1 (en) | 2008-04-21 | 2008-04-21 | Cooling tunnel and method of operating such |
PCT/EP2009/054722 WO2009130206A2 (en) | 2008-04-21 | 2009-04-21 | Cooling tunnel and method for operating the same |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2283285A2 EP2283285A2 (en) | 2011-02-16 |
EP2283285B1 true EP2283285B1 (en) | 2012-09-26 |
Family
ID=41078727
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09734359A Active EP2283285B1 (en) | 2008-04-21 | 2009-04-21 | Cooling tunnel and method for operating the same |
Country Status (5)
Country | Link |
---|---|
US (1) | US8549866B2 (en) |
EP (1) | EP2283285B1 (en) |
DE (1) | DE102008019903A1 (en) |
PL (1) | PL2283285T3 (en) |
WO (1) | WO2009130206A2 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20140353705A1 (en) * | 2012-03-23 | 2014-12-04 | Sharp Kabushiki Kaisha | Semiconductor light emitting element, method of manufacturing semiconductor light emitting element, semiconductor light emitting device and substrate |
ES2455790B1 (en) * | 2012-10-16 | 2015-02-11 | Carlos ALFAGEME CASTILLO | Rapid cooling tunnel for palletized goods |
RU2623242C1 (en) * | 2016-02-26 | 2017-06-23 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Московский политехнический университет" | Tunnel freezing device |
CN106472659B (en) * | 2016-11-24 | 2023-06-20 | 华南理工大学 | Multi-temperature-area ice-temperature fresh-keeping warehouse and fresh-keeping method for bergamot pears |
EP3502595A1 (en) * | 2017-12-19 | 2019-06-26 | Air Liquide Deutschland GmbH | Apparatus and method for cooling products |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2474069A (en) | 1945-03-16 | 1949-06-21 | Carrier Corp | Food freezing tunnel |
US3530571A (en) * | 1967-12-15 | 1970-09-29 | Cincinnati Milacron Inc | Manufacturing system |
US3857252A (en) * | 1973-01-17 | 1974-12-31 | Glacier Industries | Food product freezing apparatus |
FR2228689A1 (en) | 1973-05-11 | 1974-12-06 | Matal | Handling system for temp. treatment tunnel - conveyor and loading systems ensure containers block tunnel entrances |
FR2389852A1 (en) | 1977-05-06 | 1978-12-01 | Matal | Deep freeze cabinet with turntable - has fans circulating cold air from evaporators through racks mounted on turntable |
US5205128A (en) * | 1990-06-08 | 1993-04-27 | Cryo-Cell International, Inc. | Multichamber storage apparatus and related method |
GB9402855D0 (en) * | 1994-02-15 | 1994-04-06 | Air Prod & Chem | Tunnel freezer |
JP3474027B2 (en) * | 1995-05-19 | 2003-12-08 | クールパックシステム株式会社 | Automatic warehouse for refrigerated goods |
FR2782786B1 (en) * | 1998-09-02 | 2000-09-29 | Carboxyque Francaise | CONTINUOUS COOLING PROCESS FOR PRODUCTS AND CORRESPONDING COOLING DEVICE |
FR2793006B1 (en) | 1999-04-27 | 2001-06-15 | Air Liquide | METHOD AND PLANT FOR COOLING CONTINUOUS PRODUCTS USING CRYOGENIC FLUID |
DE10017408A1 (en) | 2000-04-07 | 2001-10-11 | Wiessner Gmbh | Tunnel for treating, in particular, for cooling food products by means of a cooling medium, preferably air comprises inflow zone which is provided with air inlet nozzles |
US6497276B2 (en) * | 2001-03-31 | 2002-12-24 | Ron D. Clark | Combined refrigerator-oven apparatus |
GB2380247A (en) * | 2001-09-28 | 2003-04-02 | Air Prod & Chem | Tunnel freezer belt |
US6975926B2 (en) * | 2002-11-08 | 2005-12-13 | Usa Technologies, Inc. | Method and apparatus for power management control of a compressor-based appliance that reduces electrical power consumption of an appliance |
DE10310983A1 (en) | 2003-03-07 | 2004-09-16 | M+W Zander Facility Engineering Gmbh | Process for cooling good, in particular foodstuffs, preferably dairy products, and apparatus for carrying out the process |
DE102005043210B3 (en) | 2005-09-09 | 2007-05-24 | M+W Zander Gebäudetechnik GmbH | Cooling unit has air cooling assembly and circulating unit shelf holder with air exit walls and containers openable and closable to circulating air |
-
2008
- 2008-04-21 DE DE102008019903A patent/DE102008019903A1/en not_active Withdrawn
-
2009
- 2009-04-21 PL PL09734359T patent/PL2283285T3/en unknown
- 2009-04-21 WO PCT/EP2009/054722 patent/WO2009130206A2/en active Application Filing
- 2009-04-21 EP EP09734359A patent/EP2283285B1/en active Active
-
2010
- 2010-10-21 US US12/908,882 patent/US8549866B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
US8549866B2 (en) | 2013-10-08 |
US20110030393A1 (en) | 2011-02-10 |
PL2283285T3 (en) | 2013-02-28 |
EP2283285A2 (en) | 2011-02-16 |
DE102008019903A1 (en) | 2009-10-22 |
WO2009130206A3 (en) | 2010-05-27 |
WO2009130206A2 (en) | 2009-10-29 |
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