EP2251163B1 - Device for separating waste parts of workpieces in cutting devices, preferably in optimising chop saws - Google Patents
Device for separating waste parts of workpieces in cutting devices, preferably in optimising chop saws Download PDFInfo
- Publication number
- EP2251163B1 EP2251163B1 EP10004734.9A EP10004734A EP2251163B1 EP 2251163 B1 EP2251163 B1 EP 2251163B1 EP 10004734 A EP10004734 A EP 10004734A EP 2251163 B1 EP2251163 B1 EP 2251163B1
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- Prior art keywords
- acceleration
- workpieces
- roll
- waste
- workpiece
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- 239000002699 waste material Substances 0.000 title claims description 38
- 230000001133 acceleration Effects 0.000 claims description 44
- 238000000926 separation method Methods 0.000 claims description 8
- 238000007664 blowing Methods 0.000 claims 4
- 238000011144 upstream manufacturing Methods 0.000 claims 2
- 230000007723 transport mechanism Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 8
- 230000007547 defect Effects 0.000 description 3
- 235000010678 Paulownia tomentosa Nutrition 0.000 description 1
- 240000002834 Paulownia tomentosa Species 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B31/00—Arrangements for conveying, loading, turning, adjusting, or discharging the log or timber, specially designed for saw mills or sawing machines
- B27B31/08—Discharging equipment
Definitions
- the invention relates to a device according to the preamble of claim 1.
- a device is the EP 1 889 699 A2 refer to.
- the device used for this purpose has in front of and behind the separator advancing elements in the form of feed rollers that detect the workpiece in front of and behind the separator and hold during the sawing process.
- the feed roller In the transport direction of the workpieces behind the feed roller connected downstream of the separating device, there is at least one acceleration roller with which the sawed, a good part forming workpiece part is transported further. Since the feed roller is located between the acceleration roller and the separating device, only long, sawed-off good parts can be picked up by the acceleration roller and accelerated onward.
- the sawed-off good parts must first be transported further through the downstream feed roller until they reach the area of the acceleration roller. Only then can these short good parts be transported further accelerated.
- the distance between the acceleration roller and the separator is large because the feed roller has a relatively large diameter.
- the invention has the object of providing the generic device in such a way that it has a high performance.
- the acceleration roller is located behind the separating device with only a very small distance, since no advancing element is provided between it and the acceleration roller.
- the acceleration roller can be arranged with only a very small distance in the transport direction behind the separating device. This has the advantage that even very short, sawn-good parts can be detected by the acceleration roller and transported away immediately after the separation process accelerated.
- the device according to the invention is therefore characterized by a very high throughput. Since even very short, sawed good parts are detected by the acceleration roller, the sawed good parts can be detected regardless of their length properly and reliably transported by the device according to the invention.
- the device is used to sort out waste parts of workpieces on saws.
- the device has a transport device, which in the exemplary embodiment has adjacent transport rollers 4, which are rotatable about horizontal axes.
- the transport rollers 4 can be freely rotatable, but also driven.
- the workpieces 2 to be sawed rest on the transport rollers 4 and are loaded by feed rollers 6, 11, 12, which are likewise rotatable about horizontal axes and rest on the workpieces 2.
- the feed rollers 6, 11, 12 are advantageously adjustable in height, so that they can be adjusted to different thick workpieces 2.
- the feed rollers 6, 11, 12 can be rotatably driven by a common drive or independently.
- the feed rollers 6, 11, 12 can be independently adjusted in height, so that they rest reliably on the workpiece 2 to be transported.
- the workpiece 2 is fed in this way properly on the conveyor track 1 of a saw 3.
- the feed rollers 6, 11, 12 are shown and described by way of example only for a feed device. As a feed device and conveyor belts or conveyor belts or slide systems come into consideration.
- a measuring wheel can be used which, like the feed rollers, is rotatable about a horizontal axis.
- the measuring wheel advantageously has larger diameter than the feed rollers 6, 12 and is not driven by a motor, but rotated by its contact with the workpiece 2 about its horizontal axis.
- the saw 3 has at least one circular saw blade 30, which is moved in the embodiment during the sawing process from bottom to top in the vertical direction.
- the circular saw blade 30 dips into a housing 10 a, which is located at such a distance above the conveyor track 1, that the workpiece 2 can move under the housing 10 therethrough.
- At least one hold-down 14 which holds down the sawn workpieces 2 during removal by a transport device 15. It is advantageously formed by an endless circulating sorting belt. As Fig. 2 shows, the saw 3 facing the end 31 is directed obliquely upward, so that the sawed workpieces 2 'reach reliably under the hold-down 14. It is provided on a support device 16, which is advantageously provided adjustable in height direction. As a result, the hold-down 14 can be optimally adjusted to the thickness of the workpieces 2 'to be transported.
- two hold-down 14 are arranged in the illustrated embodiment, which are arranged in the transport direction of the sawn workpiece 2 'one behind the other. As a result, the workpieces 2 'are held down reliably against the transport device 15 over a sufficient length.
- the support device 16 is provided with at least one, in the embodiment with two acceleration rollers 17, 18 which are rotatable about horizontal axes. They are advantageously independently adjustable in height so that they can be set to different thickness sawn workpieces 2 '.
- actuating cylinders 19, 20 are provided with which the acceleration rollers 17, 18 can be pressed onto the sawn workpieces 2 'on the support device, whereby they are pressed immediately after the sawing operation on the transport device 15. This ensures that the sawn workpieces 2 'are transported quickly and reliably out of the area of the saw 3.
- For the passage of the acceleration rollers 17, 18 of the hold-down 14 is provided with at least one opening.
- the two acceleration rollers 17, 18 advantageously have the same diameter, which is smaller than the diameter of the feed rollers 6, 11, 12.
- the acceleration roller 18 has only a small distance from the saw 3 and the circular saw blade 30. This distance is in the embodiment at most about Diameter of the acceleration roller 18. This distance can also be smaller or larger.
- the transport device 6, 11, 12 is preceded by a feed device (not shown), on which the workpieces 2 are fed. They are first detected by the feed roller 6, which feeds the workpieces 2 to the subsequent feed rollers 11, 12. They are rotatably driven and transport the workpiece 2 in the direction of the saw. 3
- markings are provided on the workpiece 2 which define the cutting position of the workpiece 2 on the saw 3.
- the workpieces 2 can also be checked for errors by sensors, cameras and the like, which must be removed by the sawing process. These markings are stored in a memory of a computer, which stops the workpieces 2 at the correct location on the basis of this list of cuts, so that the saw 3 can execute the required saw cut.
- the drive of the feed rollers 6, 11, 12 is stopped. Subsequently, the circular saw blade 30 is moved from bottom to top and sawed the workpiece 2 at the marked location.
- Fig. 2 shows the case that the severed workpiece 2 ', which is a good example by way of example, has only a small length.
- the acceleration roller 18 With the actuating cylinder 20, the acceleration roller 18 is lowered so far that it rests on the sawn workpiece 2 'and this presses on the endless circulating sorting belt 15, whereby this is accelerated in the transport direction.
- the pressure on the workpiece 2 ' is just set so high that it is reliably detected by the continuously driven sorting belt 15.
- the continuously circulating sorting belt 15 may have a speed, for example, up to 250 m / min, so that a sufficiently high acceleration of the sawn workpiece 2 'can be achieved. Due to the targeted acceleration of the workpiece 2 ', the time to take the workpiece 2' from the sorting belt 15 does not depend on friction factors, such as part weight, surface structure and the like.
- the sorting belt 15 is guided over deflection rollers 22, of which in Fig. 3 only the saw 3 adjacent guide roller 22 is shown.
- This guide roller 22 can be adjusted in the transport direction of the workpieces 2 '.
- a waste chute 21 can be opened and closed. If the sawn workpiece 2 'is a waste piece, then the waste chute 21 is opened so that the waste piece can fall down into the waste chute 21. Due to the adjustability of the deflection rollers 22, the waste chute 21 can be opened partially or completely.
- the sawn workpieces 2 ' are transported further, in particular fed to a sorting device, with which these workpieces 2' are sorted taking into account their length.
- Fig. 3 shows the case that the refuse chute 21 is partially opened by the corresponding guide rollers 22 have been moved back for the sorting belt 15.
- the movement of the guide rollers 22 can be done before the sawing process, as before the shrinkage of the workpiece 2 in the saw 3, the cutting positions at which must be sawn, have been read into the controller. On the basis of this read data, the corresponding adjustments of the machine parts can be made.
- Fig. 3 shows the case that the sawn workpiece 2 'is longer than in the embodiment according to Fig. 2 , The workpiece 2 'is so long that, despite partially opened waste chute 21, it reaches the sorting belt 15 and does not fall into the waste chute 21. Due to the greater length of the workpiece 2 ', the accelerator roller 17 remote from the saw 3 is pressed by means of the adjusting cylinder 19 onto the workpiece 2', which is carried along by the sorting belt 15 and selectively accelerated in the manner described.
- Fig. 4 shows the case where a waste part 2 "containing a defect is sawed off at the saw 3.
- the waste part 2 is sawn off. It falls after the saw blade 30 has reached its uppermost position, immediately down into the partially open waste chute 21.
- the sorting belt 15 with the pulleys 22 is moved back so far that the waste part 2 "can fall properly into the refuse chute 21.
- At least one acceleration element (not shown), such as a tuyere or a tappet, is associated with the waste chute 21 in support of the falling movement of the waste parts 2. If, for example, a tuyere is used, it is advantageously provided on the hold-down 14. If the device has only one Acceleration roller, then the tuyere is advantageously in the area between the circular saw blade 30 and this acceleration roller., Are on the hold-down 14, as in the illustrated embodiment, two acceleration rollers 17, 18, then the tuyere is advantageously in the region between the two acceleration rollers 17 and 18th
- the deflection rollers 22 are moved in the direction of the saw 3 and thus the waste chute 21 is closed so that the workpiece 2 can be transported further immediately afterward with the feed rollers 6, 11, 12 Workpiece 2 at a marked point stopped again to make a saw cut.
- Fig. 5 shows the case that the waste part 2 "has a greater length, Accordingly, the sorting belt 15 with the pulleys 22 must be moved further back from the saw 3 to further open the waste chute 21. The longer waste part 2" can then be easily after the sawing operation fall into the garbage chute 21.
- the waste chute 21 can be opened very early without the risk that the good part 2' accidentally falls into the waste chute 21.
- the waste part 2 " can already fall into the waste chute 21 after the upward movement of the saw blade 30, whereby the guide rollers 22 of the sorting belt 15 can be positioned earlier to close the waste chute 21, if this would be necessary by a subsequent short good part 2 ' Garbage chute 21 is always opened only as far as it is necessary to dispose of the waste part 2 ".
- the refuse chute 21 remain open. This is the case, for example, when the good part 2 'to be subsequently sawed is so long that it reaches the sorting belt 15 with its forward end in the direction of transport, despite the waste chute 21 being open, and the sorting belt 17, 18 Pressed 15 and immediately after the cut across the opening portion of the refuse chute 21 away accelerated away.
- the acceleration rollers 17, 18 are moved by the adjusting cylinders 19, 20 in each good part 2 'down and pressed on the Good part 2'. Immediately thereafter, the actuating cylinders 19, 20 drive back the acceleration rollers 17, 18, so that the following good part 2 'can reliably reach under the downholders 14.
- only one acceleration roller can be provided, with which the corresponding good parts 2 'can be pressed onto the sorting belt 15.
- the use of two or even more in the transport direction with distance succession acceleration rollers has the advantage that different lengths good parts 2 'can be accelerated within a very short time.
- the method of the deflection rollers 22 of the sorting belt 15 is advantageously carried out by means of a servo motor, with which the sorting belt 15 and its corresponding guide roller 22 for opening and closing the waste chute 21 can be positioned.
- the saw blade 30 of the saw 3 is moved in the embodiment of the saw cut from bottom to top. It is also possible to move the saw blade from top to bottom or to the side at the saw cut.
- the workpieces 2 can be cut off except by sawing by other cutting methods, for example with the aid of lasers, water jet and the like.
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Sorting Of Articles (AREA)
- Processing Of Solid Wastes (AREA)
- Sawing (AREA)
Description
Die Erfindung betrifft eine Einrichtung nach dem Oberbegriff des Anspruches 1. Eine solche Einrichtung ist der
Es ist bekannt, Fehler an Holzwerkstücken zu markieren und anhand der Markierungen die Fehlstellen durch Sägen zu entfernen. Die Abfallteile werden aussortiert, während die Gutteile weitergefördert und sortiert werden. Die hierzu eingesetzte Vorrichtung hat vor und hinter der Trennvorrichtung Vorschubelemente in Form von Vorschubrollen, die das Werkstück vor und hinter der Trennvorrichtung erfassen und während des Sägevorganges festhalten. In Transportrichtung der Werkstücke hinter der der Trennvorrichtung nachgeschalteten Vorschubrolle befindet sich wenigstens eine Beschleunigungsrolle, mit der das gesägte, ein Gutteil bildendes Werkstückteil weitertransportiert wird. Da sich zwischen der Beschleunigungsrolle und der Trennvorrichtung die Vorschubrolle befindet, können nur lange, abgesägte Gutteile von der Beschleunigungsrolle erfasst und beschleunigt weitertransportiert werden. Bei kleinerer Länge müssen die abgesägten Gutteile zunächst durch die nachgeschaltete Vorschubrolle weitertransportiert werden, bis sie in den Bereich der Beschleunigungsrolle gelangen. Erst dann können diese kurzen Gutteile beschleunigt weitertransportiert werden. Der Abstand zwischen Beschleunigungsrolle und der Trennvorrichtung ist groß, weil die Vorschubrolle einen verhältnismäßig großen Durchmesser hat. Aufgrund dieser Ausbildung hat diese bekannte Vorrichtung nur ein begrenztes Leistungsvermögen.It is known to mark defects on wooden workpieces and to remove the defects by sawing based on the markings. The waste parts are sorted out, while the good parts are further promoted and sorted. The device used for this purpose has in front of and behind the separator advancing elements in the form of feed rollers that detect the workpiece in front of and behind the separator and hold during the sawing process. In the transport direction of the workpieces behind the feed roller connected downstream of the separating device, there is at least one acceleration roller with which the sawed, a good part forming workpiece part is transported further. Since the feed roller is located between the acceleration roller and the separating device, only long, sawed-off good parts can be picked up by the acceleration roller and accelerated onward. If the length is shorter, the sawed-off good parts must first be transported further through the downstream feed roller until they reach the area of the acceleration roller. Only then can these short good parts be transported further accelerated. The distance between the acceleration roller and the separator is large because the feed roller has a relatively large diameter. by virtue of This training has this known device only a limited performance.
Der Erfindung liegt die Aufgabe zugrunde, die gattungsgemäße Vorrichtung so auszubilden, dass sie eine hohe Leistung aufweist.The invention has the object of providing the generic device in such a way that it has a high performance.
Diese Aufgabe wird bei der gattungsgemäßen Vorrichtung erfindungsgemäß mit den kennzeichnenden Merkmalen des Anspruches 1 gelöst.This object is achieved in the generic device according to the invention with the characterizing features of claim 1.
Bei der erfindungsgemäßen Vorrichtung liegt die Beschleunigungsrolle mit nur sehr geringem Abstand hinter der Trennvorrichtung, da zwischen ihr und der Beschleunigungsrolle kein Vorschubelement vorgesehen ist. Dadurch kann die Beschleunigungsrolle mit nur sehr geringem Abstand in Transportrichtung hinter der Trennvorrichtung angeordnet werden. Dies hat den Vorteil, dass auch sehr kurze, abgesägte Gutteile von der Beschleunigungsrolle erfasst und sofort nach dem Trennvorgang beschleunigt abtransportiert werden können. Die erfindungsgemäße Vorrichtung zeichnet sich darum durch einen sehr hohen Durchsatz aus. Da auch sehr kurze, abgesägte Gutteile von der Beschleunigungsrolle erfasst werden, lassen sich die abgesägten Gutteile unabhängig von ihrer Länge einwandfrei erfassen und zuverlässig durch die erfindungsgemäße Vorrichtung transportieren.In the apparatus according to the invention, the acceleration roller is located behind the separating device with only a very small distance, since no advancing element is provided between it and the acceleration roller. As a result, the acceleration roller can be arranged with only a very small distance in the transport direction behind the separating device. This has the advantage that even very short, sawn-good parts can be detected by the acceleration roller and transported away immediately after the separation process accelerated. The device according to the invention is therefore characterized by a very high throughput. Since even very short, sawed good parts are detected by the acceleration roller, the sawed good parts can be detected regardless of their length properly and reliably transported by the device according to the invention.
Weitere Merkmale der Erfindung ergeben sich aus den weiteren Ansprüchen, der Beschreibung und den Zeichnungen.Further features of the invention will become apparent from the other claims, the description and the drawings.
Die Erfindung wird anhand eines in den Zeichnungen dargestellten Ausführungsbeispieles näher erläutert. Es zeigen
- Fig. 1
- in perspektivischer Darstellung eine erfindungsgemäße Vorrich- tung,
- Fig. 2 bis Fig. 5
- jeweils in Seitenansicht den Verfahrensablauf beim Aussortieren von Abfallstücken aus der erfindungsgemäßen Vorrichtung.
- Fig. 1
- in a perspective view of an inventive device,
- Fig. 2 to Fig. 5
- each in a side view of the process flow when sorting waste pieces from the device according to the invention.
Die Vorrichtung dient zum Aussortieren von Abfallteilen von Werkstücken an Sägen. Die Vorrichtung hat eine Transporteinrichtung, die im Ausführungsbeispiel nebeneinander liegende Transportrollen 4 aufweist, die um horizontale Achsen drehbar sind. Die Transportrollen 4 können frei drehbar, aber auch angetrieben sein. Die zu sägenden Werkstücke 2 liegen auf den Transportrollen 4 auf und sind durch Vorschubrollen 6, 11, 12 belastet, die ebenfalls um horizontale Achsen drehbar sind und auf den Werkstücken 2 aufliegen. Die Vorschubrollen 6, 11, 12 sind vorteilhaft höhenverstellbar, so dass sie auf unterschiedliche dicke Werkstücke 2 eingestellt werden können. Die Vorschubrollen 6, 11, 12 können durch einen gemeinsamen Antrieb oder auch unabhängig voneinander drehbar angetrieben sein. Vorteilhaft lassen sich die Vorschubrollen 6, 11, 12 unabhängig voneinander in der Höhe verstellen, so dass sie zuverlässig auf dem zu transportierenden Werkstück 2 aufliegen. Das Werkstück 2 wird auf diese Weise einwandfrei auf der Förderbahn 1 einer Säge 3 zugeführt.The device is used to sort out waste parts of workpieces on saws. The device has a transport device, which in the exemplary embodiment has adjacent transport rollers 4, which are rotatable about horizontal axes. The transport rollers 4 can be freely rotatable, but also driven. The
Die Vorschubrollen 6, 11, 12 sind nur beispielhaft für eine Vorschubeinrichtung dargestellt und beschrieben. Als Vorschubeinrichtung kommen auch Transportbänder bzw. Transportriemen oder Schiebersysteme in Betracht.The
Anstelle der Vorschubrolle 11 kann ein Messrad eingesetzt werden, das wie die Vorschubrollen um eine horizontale Achse drehbar ist. Das Messrad hat vorteilhaft größeren Durchmesser als die Vorschubrollen 6, 12 und wird nicht motorisch angetrieben, sondern durch seine Berührung mit dem Werkstück 2 um seine horizontale Achse gedreht.Instead of the
Die Säge 3 hat wenigstens ein Kreissägeblatt 30, das im Ausführungsbeispiel während des Sägevorganges von unten nach oben in vertikaler Richtung verfahren wird. Das Kreissägeblatt 30 taucht hierbei in ein Gehäuse 10 ein, das sich in einem solchen Abstand oberhalb der Förderbahn 1 befindet, dass sich das Werkstück 2 unter dem Gehäuse 10 hindurch bewegen kann.The
In Transportrichtung der Werkstücke 2 hinter der Säge 3 befindet sich wenigstens ein Niederhalter 14, der die gesägten Werkstücke 2 beim Abtransport durch eine Transportvorrichtung 15 niederhält. Sie wird vorteilhaft durch ein endlos umlaufendes Sortierband gebildet. Wie
An der Tragvorrichtung 16 sind im dargestellten Ausführungsbeispiel zwei Niederhalter 14 angeordnet, die in Transportrichtung des gesägten Werkstückes 2' hintereinander angeordnet sind. Dadurch werden die Werkstücke 2' über eine ausreichende Länge zuverlässig gegen die Transportvorrichtung 15 niedergehalten.On the
Die Tragvorrichtung 16 ist mit wenigstens einer, im Ausführungsbeispiel mit zwei Beschleunigungsrollen 17, 18 versehen, die um horizontale Achsen drehbar sind. Sie sind vorteilhaft unabhängig voneinander in der Höhe einstellbar, so dass sie auf unterschiedlich dicke gesägte Werkstücke 2' eingestellt werden können. Zur Höhenverstellung der Beschleunigungsrollen 17, 18 sind an der Tragvorrichtung 16 Stellzylinder 19, 20 vorgesehen, mit denen die Beschleunigungsrollen 17, 18 auf die gesägten Werkstücke 2' gedrückt werden können, wodurch diese unmittelbar nach dem Sägevorgang auf die Transportvorrichtung 15 gedrückt werden. Dadurch ist sichergestellt, dass die gesägten Werkstücke 2' rasch und zuverlässig aus dem Bereich der Säge 3 weitertransportiert werden. Für den Durchtritt der Beschleunigungsrollen 17, 18 ist der Niederhalter 14 mit wenigstens einer Öffnung versehen.The
Die beiden Beschleunigungsrollen 17, 18 haben vorteilhaft gleichen Durchmesser, der kleiner ist als der Durchmesser der Vorschubrollen 6, 11, 12. Die Beschleunigungsrolle 18 hat nur geringen Abstand von der Säge 3 bzw. vom Kreissägeblatt 30. Dieser Abstand ist im Ausführungsbeispiel höchstens etwa dem Durchmesser der Beschleunigungsrolle 18. Dieser Abstand kann auch geringer oder größer sein.The two
Anhand der
Damit das Werkstück 2 an der richtigen Stelle gesägt wird, sind am Werkstück 2 Markierungen vorgesehen, welche die Schnittposition des Werkstückes 2 an der Säge 3 festlegen. Anstelle der manuellen Markierungen können die Werkstücke 2 auch durch Sensoren, Kameras und dergleichen auf Fehler überprüft werden, die durch den Sägevorgang entfernt werden müssen. Diese Markierungen werden in einen Speicher eines Rechners abgelegt, der anhand dieser Schnittliste rechnergesteuert die Werkstücke 2 an der richtigen Stelle anhält, so dass die Säge 3 den erforderlichen Sägeschnitt ausführen kann.In order for the
Sobald sich die Schnittmarkierung in der Säge 3 an der richtigen Stelle befindet, wird der Antrieb der Vorschubrollen 6, 11, 12 gestoppt. Anschließend wird das Kreissägeblatt 30 von unten nach oben bewegt und das Werkstück 2 an der markierten Stelle gesägt.As soon as the cutting mark in the
Bereits bei Erreichen der obersten Position des Kreissägeblattes 30, also sobald das Werkstück 2 durchtrennt ist, wird mit der Separierung des abgetrennten Werkstückteiles vom restlichen, noch von den Vorschubrollen erfassten Werkstückteil begonnen.Already on reaching the uppermost position of the circular saw blade 30, so as soon as the
Das kontinuierlich umlaufende Sortierband 15 kann eine Geschwindigkeit beispielsweise bis zu 250 m/min aufweisen, so dass eine ausreichend hohe Beschleunigung des gesägten Werkstückes 2' erreicht werden kann. Aufgrund der gezielten Beschleunigung des Werkstückes 2' hängt die Zeit bis zur Mitnahme des Werkstückes 2' vom Sortierband 15 nicht von Reibfaktoren, wie Teilegewicht, Oberflächenstruktur und dergleichen, ab.The continuously circulating sorting
Das Sortierband 15 wird über Umlenkrollen 22 geführt, von denen in
Mit dem Sortierband 15 werden die gesägten Werkstücke 2' weitertransportiert, insbesondere einer Sortiereinrichtung zugeführt, mit der diese Werkstücke 2' unter Berücksichtigung ihrer Länge sortiert werden.With the sorting
In der Stellung gemäß
Dem Abfallschacht 21 ist zur Unterstützung der Fallbewegung der Abfallteile 2" vorteilhaft zusätzlich mindestens ein (nicht dargestelltes) Beschleunigungselement, wie eine Blasdüse oder ein Stößel, zugeordnet. Wird beispielhaft eine Blasdüse eingesetzt, wird sie vorteilhaft am Niederhalter 14 vorgesehen. Hat die Vorrichtung nur eine Beschleunigungsrolle, dann befindet sich die Blasdüse vorteilhaft im Bereich zwischen dem Kreissägeblatt 30 und dieser Beschleunigungsrolle. Sind am Niederhalter 14, wie im dargestellten Ausführungsbeispiel, zwei Beschleunigungsrollen 17, 18 vorhanden, dann befindet sich die Blasdüse vorteilhaft im Bereich zwischen den beiden Beschleunigungsrollen 17 und 18.Advantageously, at least one acceleration element (not shown), such as a tuyere or a tappet, is associated with the
Sobald der Abfallteil 2" nach unten gefallen ist, werden die Umlenkrollen 22 in Richtung auf die Säge 3 verfahren und damit der Abfallschacht 21 geschlossen, so dass unmittelbar anschließend mit den Vorschubrollen 6, 11, 12 das Werkstück 2 weitertransportiert werden kann. Gegebenenfalls wird das Werkstück 2 an einer markierten Stelle erneut angehalten, um einen Sägeschnitt vorzunehmen.As soon as the
Da die Gutteile 2' nach dem Sägeschnitt mittels der Beschleunigungsrollen 17, 18 beschleunigt werden, kann der Abfallschacht 21 sehr früh geöffnet werden, ohne dass die Gefahr besteht, dass das Gutteil 2' versehentlich in den Abfallschacht 21 fällt.Since the good parts 2 'are accelerated after the saw cut by means of the
Der Abfallteil 2" kann bereits nach der Aufwärtsbewegung des Sägeblattes 30 in den Abfallschacht 21 fallen, wodurch die Umlenkrollen 22 des Sortierbandes 15 früher positioniert werden können, um den Abfallschacht 21 zu schließen, falls dies durch ein darauffolgendes kurzes Gutteil 2' nötig wäre. Der Abfallschacht 21 wird stets nur so weit geöffnet, wie es zur Entsorgung des Abfallteiles 2" erforderlich ist.The
Je nach Länge des nachfolgend zu sägenden Gutteiles 2' kann der Abfallschacht 21 geöffnet bleiben. Dies ist beispielsweise dann der Fall, wenn das nachfolgend zu sägende Gutteil 2' so lang ist, dass es trotz geöffnetem Abfallschacht 21 mit seinem in Transportrichtung vorderen Ende auf das Sortierband 15 gelangt und von den Beschleunigungsrollen 17, 18 auf das Sortierband 15 gedrückt und sofort nach dem Schnitt über den Öffnungsbereich des Abfallschachtes 21 hinweg beschleunigt weitertransportiert wird.Depending on the length of the following to be sawn Good part 2 ', the
Die Beschleunigungsrollen 17, 18 werden von den Stellzylindern 19, 20 bei jedem Gutteil 2' nach unten bewegt und auf das Gutteil 2' gedrückt. Unmittelbar anschließend fahren die Stellzylinder 19, 20 die Beschleunigungsrollen 17, 18 zurück, so dass der nachfolgende Gutteil 2' zuverlässig unter die Niederhalter 14 gelangen kann.The
Am Niederhalter 14 kann auch nur eine Beschleunigungsrolle vorgesehen sein, mit der die entsprechenden Gutteile 2' auf das Sortierband 15 gedrückt werden können. Der Einsatz von zwei oder auch mehr in Transportrichtung mit Abstand hintereinander liegenden Beschleunigungsrollen hat den Vorteil, dass unterschiedlich lange Gutteile 2' innerhalb kürzester Zeit beschleunigt werden können. Das Verfahren der Umlenkrollen 22 des Sortierbandes 15 erfolgt vorteilhaft mittels eines Servomotors, mit dem das Sortierband 15 bzw. seine entsprechende Umlenkrolle 22 zum Öffnen und Schließen des Abfallschachtes 21 positioniert werden kann.At the hold-
Mit der Vorrichtung ist es möglich, mit hoher Geschwindigkeit Werkstücke 2 zu sägen, Abfallteile auszusortieren und die Gutteile zu sortieren.With the device, it is possible to saw
Das Sägeblatt 30 der Säge 3 wird im Ausführungsbeispiel beim Sägeschnitt von unten nach oben bewegt. Ebenso ist es möglich, das Sägeblatt von oben nach unten oder zur Seite hin beim Sägeschnitt zu bewegen.The saw blade 30 of the
Die Werkstücke 2 lassen sich außer durch Sägen auch durch andere Schneideverfahren abschneiden, beispielsweise mit Hilfe von Lasern, Wasserstrahl und dergleichen.The
Claims (12)
- Apparatus with a cutting device (3), preferably an optimising chop saw with a device for separating waste parts (2") of workpieces (2) at the cutting device (3), which is provided with at least one separation element (30) with at least one transport mechanism (6, 11, 12) upstream, with at least one transport device (15, 22) for the sawn workpiece parts (2') downstream from the cutting device (3), with a waste part chute (21) for the waste parts (2"), closable by the transport device (15, 22) and with at least one acceleration roll (17, 18) downstream from the cutting device (3) for the sawn workpiece parts (2"), this acceleration roll (17, 18) is immediately downstream from the separation element (30), so that between the acceleration roll (17, 18) and the separation element (30) there is no feed element, catching and transporting forward the sawn workpiece part (2'), characterised in that the acceleration roll (17, 18) is positioned above the transport device (15, 22) for the sawed workpiece parts (2') downstream from the cutting device (3) and in the region above the wast part chute (21), that the at least one acceleration roll (17, 18), directly downstream the separation element (30) has a smaller diameter than the feed rolls (6, 11, 12), forming the upstream transport device, and that the distance of the acceleration roll (17, 18) from the separation element (30) corresponds most approximately the diameter of the acceleration roll (17, 18).
- Apparatus according to claim 1,
characterised in that the acceleration roll (17, 18) is movable against the sawn workpiece part (2') by means of a drive (19, 20). - Apparatus according to claim 2,
characterised in that the drive (19, 20) is an actuating cylinder. - Apparatus according to claim 2 or 3,
characterised in that the drive (19, 20) is provided at a support device (16) for at least one holding down device (14), comprising advantageously at least one opening for the passage of the acceleration roll (17, 18). - Apparatus according to one of the claims 1 to 4,
characterised in that the transport device (15, 22) comprises at least one endless circulating band conveyor (15). - Apparatus according to claim 5,
characterised in that at least one deflection roll (22) of the band conveyor (15) is movable for opening and closing of the waste part chute (21) in and opposite the direction of transport of the workpieces (2). - Apparatus according to one of the claims 5 to 6,
characterised in that is at least one acceleration element for support of the descending motion is associated to the waste part chute (21). - Apparatus according to claim 7,
characterised in that the acceleration element is a pushrod. - Apparatus according to claim 8,
characterised in that the acceleration element is a blowing nozzle. - Apparatus according to claim 9,
characterised in that the blowing nozzle is provided at the holding down device (14). - Apparatus according to claim 9 or 10,
characterised in that the blowing nozzle is provided in the region between the separating element (30) and the acceleration roll (17, 18). - Apparatus according to claim 9 or 10,
characterised in that the blowing nozzle is provided between two acceleration rolls (17, 18), downstream from the separation element (3).
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL10004734T PL2251163T3 (en) | 2009-05-12 | 2010-05-05 | Device for separating waste parts of workpieces in cutting devices, preferably in optimising chop saws |
SI201030862T SI2251163T1 (en) | 2009-05-12 | 2010-05-05 | Device for separating waste parts of workpieces in cutting devices, preferably in optimising chop saws |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009021731A DE102009021731A1 (en) | 2009-05-12 | 2009-05-12 | Device for sorting out waste parts of workpieces on separating devices, preferably on optimizing cross-cut saws |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2251163A1 EP2251163A1 (en) | 2010-11-17 |
EP2251163B1 true EP2251163B1 (en) | 2014-11-26 |
Family
ID=42543291
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10004734.9A Active EP2251163B1 (en) | 2009-05-12 | 2010-05-05 | Device for separating waste parts of workpieces in cutting devices, preferably in optimising chop saws |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP2251163B1 (en) |
DE (1) | DE102009021731A1 (en) |
DK (1) | DK2251163T3 (en) |
PL (1) | PL2251163T3 (en) |
SI (1) | SI2251163T1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109483685A (en) * | 2018-10-30 | 2019-03-19 | 广州市晨旭自动化设备有限公司 | A kind of big sleeve-board cuts apart with a knife or scissors material complete production line |
CN117885987B (en) * | 2024-03-18 | 2024-05-28 | 江苏新东方电梯有限公司 | Elevator accessory packaging production line |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4085638A (en) * | 1976-11-10 | 1978-04-25 | Fifer James T | Apparatus for cutting lumber to variable clear lengths |
DE8408807U1 (en) * | 1984-03-22 | 1984-05-17 | Josef Schilcher Maschinenbau und Landmaschinenhandel, 9833 Rangersdorf | Device for cutting wood to length |
DE3511272A1 (en) * | 1985-03-28 | 1986-10-09 | Oesterle, Hans, 7296 Glatten | Cutting-to-length installation for dimensionally accurate cutting-to-length, and cutting-to-length method |
DE4317443C2 (en) * | 1993-05-19 | 1996-10-17 | Dimter Maschf Gmbh | Method and device for sorting out waste parts on saws, in particular on optimization cross-cut saws |
DE102006039702A1 (en) * | 2006-08-17 | 2008-02-21 | GreCon Dimter Holzoptimierung Süd GmbH & Co. KG | Apparatus for sorting waste parts of work pieces on saws, preferably on optimizing chop saws, and methods using such a device |
-
2009
- 2009-05-12 DE DE102009021731A patent/DE102009021731A1/en not_active Ceased
-
2010
- 2010-05-05 EP EP10004734.9A patent/EP2251163B1/en active Active
- 2010-05-05 PL PL10004734T patent/PL2251163T3/en unknown
- 2010-05-05 SI SI201030862T patent/SI2251163T1/en unknown
- 2010-05-05 DK DK10004734T patent/DK2251163T3/en active
Also Published As
Publication number | Publication date |
---|---|
EP2251163A1 (en) | 2010-11-17 |
PL2251163T3 (en) | 2015-04-30 |
DK2251163T3 (en) | 2015-03-02 |
SI2251163T1 (en) | 2015-03-31 |
DE102009021731A1 (en) | 2010-12-02 |
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