EP2221559B1 - Thermodynamic installation with improved lubrication. - Google Patents
Thermodynamic installation with improved lubrication. Download PDFInfo
- Publication number
- EP2221559B1 EP2221559B1 EP09153255.6A EP09153255A EP2221559B1 EP 2221559 B1 EP2221559 B1 EP 2221559B1 EP 09153255 A EP09153255 A EP 09153255A EP 2221559 B1 EP2221559 B1 EP 2221559B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- compressor
- lubricant
- compressors
- hose
- refrigerant fluid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000009434 installation Methods 0.000 title claims description 40
- 238000005461 lubrication Methods 0.000 title 1
- 239000000314 lubricant Substances 0.000 claims description 50
- 239000003507 refrigerant Substances 0.000 claims description 40
- 239000012530 fluid Substances 0.000 claims description 20
- 238000011144 upstream manufacturing Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 239000003638 chemical reducing agent Substances 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000003921 oil Substances 0.000 description 6
- 241000287107 Passer Species 0.000 description 5
- 238000004891 communication Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000010079 rubber tapping Methods 0.000 description 4
- 230000001050 lubricating effect Effects 0.000 description 3
- 239000000523 sample Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 238000010257 thawing Methods 0.000 description 2
- 235000021183 entrée Nutrition 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B1/00—Compression machines, plants or systems with non-reversible cycle
- F25B1/10—Compression machines, plants or systems with non-reversible cycle with multi-stage compression
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B31/00—Compressor arrangements
- F25B31/002—Lubrication
- F25B31/004—Lubrication oil recirculating arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/04—Refrigeration circuit bypassing means
- F25B2400/0401—Refrigeration circuit bypassing means for the compressor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/16—Lubrication
Definitions
- the present invention relates to a thermodynamic refrigerant plant and its method of operation.
- lubricant such as lubricating oil
- refrigerant for the compressors is often driven by the refrigerant.
- An object of the invention is to avoid this. This object is obtained with an installation having the features of claim 1 and a method according to claim 8.
- a corollary problem also arises as to how to ensure the type of valve means to be used so that the lubricant balancing can be achieved effectively and simply at least in the second and third aforementioned configurations.
- the architecture of the system will preferably make it possible to use a simple 4-way valve (favorably with a non-return valve) to go from the two-stage operation cycle to the single-stage cycle, depending on the needs of the system. building heating in such an application.
- the fat indicates a circulation of the refrigerant in the blackened pipe.
- the figure 1 shows such a two-stage operation.
- the low pressure (LP) compressor 1 draws in the refrigerant which has evaporated in the evaporator 9 thus recovering the heat generally from the outside air.
- the cold source may be soil or water. However, it is best to use outside air.
- the compressor 1 compresses the refrigerant, for example a mixture of HFCs such as R-407C, at the medium pressure of the system which is fixed by the high pressure compressor (HP) 2.
- This intermediate pressure is set by the ratio of the volumes swept compressors 1 and 2.
- the four-way valve 3 then relates its input 31 to its output 34, as figure 2 . It will be understood that this valve is mounted to operate the installation according to one of said three possible configurations, being arranged between the two compressors 1, 2 when they operate in series. In this way, the low-pressure delivery pipe 5 is in direct connection with the suction pipe 6 of the compressor 2.
- the non-return valve 4 prevents the high-pressure refrigerant leaving the compressor 2 by the pipe 21 to iron at low system pressure by the pipes 8 and 7.
- the water of the heating circuit of the habitat here to be heated is heated by the refrigerant which gives in heat there.
- the water enters the condenser 10 after cooling in the heating system (radiators, convectors ...) by the pipe 19 and out, at a temperature typically higher than 4 to 5 ° C, through the pipe 20.
- the tapping 17 on the high-pressure pipe 18 of the condenser outlet makes it possible to take a certain flow rate d3 of fluid which is evaporated in the subcooling exchanger 11, after expansion by the expander 12, in order to sub-cool the flow rate d2.
- the flow d2 is equal to d1 - d3.
- the flow d1 is then the total flow compressed by the compressor 2 and condensed in the condenser 10.
- the flow d3 is much lower than d2.
- the point 25 is the outlet point of the flow d2 of the subcooling exchanger 11.
- the enthalpies at the respective points 13, 17 and 25 are shown in FIG. figure 4 on a so-called Mollier diagram, pressure - enthalpy, where is represented the two-stage cycle corresponding to the functioning presented figure 1 .
- the quilting 16 of the pipework 26 on the pipe 6 allows the high-pressure compressor 2 to suck also the flow rate d3 evaporated in the subcooling heat exchanger 11.
- the flow d2 is then brought by the pipe 14 to the evaporator 9, the refrigerant being expanded in the expander 15.
- the four-way valve 3, according to its position, then allows either the first compressor 1 to operate alone, or the second compressor 2 to operate alone.
- the operation of one or the other of the compressors depends on the heat output required, since the first compressor 1 has a swept volume greater than the HP compressor 2 and therefore a higher power, given their size for the two-stage operation.
- the figure 2 presents the operation with the first compressor 1 in operation and the second compressor 2 stopped.
- the inlet 31 of the four-way valve 3 is in connection with the outlet 32, thereby directly connecting the discharge pipe 5 of the first compressor 1 with the pipe 8 which bypasses the second compressor 2 and joins the ducting 21 before entering the condenser 10 via the quilting 22.
- the figure 3 shows the operation of the second compressor 2 alone, the first compressor 1 being stopped.
- the second compressor 2 sucks up the refrigerant which has evaporated in the evaporator 9 via the piping 7 and the tap 23 of the outlet pipe 24 of the evaporator 9.
- the four-way valve 3 then communicates this piping. 7 with the suction pipe 6 of the second compressor 2 via the second inlet 33 and the first outlet 34 of the four-way valve 3.
- the rest of the circulation of the refrigerant is identical. Again the sub-cooling exchanger 11 is not in operation. It is therefore crossed by the total flow d1.
- the four-way valve 3 is electrically controlled to move an inner piston, thereby communicating the first input 31 with either the first output 34 or the second output 32. In the latter case, the four-way valve 3 in communication the second input 33 with the first output 34.
- This single four-way valve 3 associated favorably with the non-return valve 4 then allows to develop a simple regulation according to the external temperature of the environment.
- the regulator 40 of the installation which controls its configuration receives, via the input channel 41, an electrical signal corresponding to the analog value of the outside temperature, measured for example by a probe, shown schematically in FIG. figure 5 .
- this outside temperature is below a threshold temperature T1, for example 0 ° C.
- T1 a threshold temperature
- the four-way valve 3 is in position 1 of Table A below corresponding to the operation presented.
- FIG 1 where the tubing 5 is in communication with the tubing 6, via the first inlet 31 and the first output 34 of the four-way valve.
- the regulator 40 then sends an electrical signal via the channel 42 to put the four-way valve 3 in position 1.
- the controller has also operated the compressors 1 and 2 via the channels 44 and 45 of the regulator 40.
- the heating capacity of the heat pump is set by two thresholds, low and high, from the water inlet temperature to the condenser.
- This water temperature is measured on the pipe 19 by a probe, schematized at 47, and its value is received analogically by the regulator 40, via the channel 43.
- the regulator 40 puts into operation either the compressors 1 and 2 together in two-stage operation, or the one of the compressors 1, 2, this as a function of the outside temperature, as indicated below in Table A.
- the regulator 40 sends, via the channel 42, the setpoint position 2 to the four-way valve 3 as defined in the table below.
- the regulator 40 controls in parallel the operation of the first compressor 1 alone, as shown figure 2 .
- the first input 31 is then put into communication with the second output 32.
- the regulator 40 sends, via the channel 42, the instruction of the same position 2 to the four-way valve 3, as again defined in the table below.
- the regulator 40 controls the operation of the second compressor 2 alone, as shown figure 3 .
- the second input 33 is thus placed in communication with the first output 34.
- the four-way valve 3 is in its position 2 unchanged. It is the compressor, 1 or 2, in operation that circulates the refrigerant as indicated in FIG. figure 2 or 3 corresponding.
- the second regulator 12 may conventionally be a capillary tube. In this case, it is necessary to provide on the bypass circuit 26 a solenoid valve, shown diagrammatically in Figures 1 to 3 , to close the circuit 26, in particular in the operating mode shown schematically in FIG. figure 3 .
- the capillary tube could be replaced by another type of regulator.
- the four-way valve 3 could be replaced by equivalent means fulfilling the same functions (selection means).
- the first valve 50 is mounted, upstream of the tapping 16, between the pipes 5 and 6 connected together.
- the second valve 51 is mounted on the second bypass 8 then connected between the tapping 54 situated upstream of the first valve inlet 50 and the tapping 22.
- the third valve 52 is mounted on first bypass 7 then connected between the tap 23 located upstream of the inlet of the compressor BP 1 and the tap 53 connected between the tap 16 and the inlet of the compressor HP 2.
- the figure 6 shows the two-stage configuration, with the two compressors in series.
- the valves 51, 52 are closed, the one 50 is open.
- the figure 7 shows the single-stage configuration with the HP 2 compressor running, while the other 1 is stopped.
- the valves 50, 51 are closed, that 52 is open.
- the figure 8 shows the other single-stage configuration with the BP 1 compressor in operation, the other 2 being stopped.
- the valves 50, 52 are closed, the 51 is open.
- the selective circulation means comprise a dedicated conduit 56 with two pipes 57, 59 interconnecting the lubricant receptacles of the compressors, and a valve means 55 interposed at a location of this selectively to open and close the circulation of the lubricant between the compressors.
- Figure 9 on each of the two compressors, the tubing concerned is connected to the casing at the level of the oil level (used here as a lubricating fluid), thus in connection with the lubricant receptacles 100, 200.
- valve means 55 that is recommended to use is of the two-way solenoid valve type which, when under direct control (“directly actuated"), operates in such a way that the magnetic field of the solenoid then forces a movement of the plunger and thus causes the opening of the valve means 550 that it contains, this without requiring any pressure difference.
- this preferred valve means will be adapted to open on command (direct) and remain open regardless of the difference in lubricant pressures established between the compressors 1, 2.
- valve means 55 This will impose a mounting direction of the valve means 55, as shown more clearly figure 9 where the arrow 551, directed from the compressor HP 2 to the compressor BP 1, therefore indicates this closing tightness all the stronger the valve 550 that P2 will be higher compared to P1.
- a two-way valve solenoid valve from "ALCO CONTROLS" type 110RB, without pressure differential, will be suitable.
- the operation of the installation in connection with the pressure equalization sought may be the following, in the operating hypotheses corresponding to the figures 1 and 3 (information will easily be adapted to cases of Figures 6, 7 corresponding):
- the start of the installation is carried out here from the compressor 2 (C2) with the four-way valve 3 in single-stage configuration ( figure 3 ).
- the suction pressure of the C2 (C2 housing pressure) is equal to the suction pressure of the compressor 1 (C1) minus the pressure drop of the valve 3.
- the management of the opening time of the valve 55 and the frequency of this operation are defined by the regulator 40.
- the regulator 40 will intervene so that a correct amount of oil is stored in each compressor for reliable operation.
- valve 3 could be replaced by that of the valves 50 or 52, for the pressure drop, and that of the three valves 50, 51, 52 for the circulation of the refrigerant.
- the duration of the balancing may be a few seconds.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Compressor (AREA)
Description
La présente invention concerne une installation thermodynamique pour réfrigérant, et son procédé de fonctionnement.The present invention relates to a thermodynamic refrigerant plant and its method of operation.
De
- avec le fluide frigorigène passant par le premier compresseur sans passer par le deuxième compresseur,
- avec le fluide frigorigène passant par le deuxième compresseur sans passer par le premier compresseur,
- avec les deux compresseurs fonctionnant en série, le deuxième compresseur étant alors disposé en aval du premier compresseur suivant le sens de circulation du fluide frigorigène.
- with the refrigerant passing through the first compressor without going through the second compressor,
- with the refrigerant passing through the second compressor without going through the first compressor,
- with the two compressors operating in series, the second compressor then being disposed downstream of the first compressor in the direction of circulation of the refrigerant.
Pendant le fonctionnement d'un tel système thermodynamique bi étagé, du lubrifiant (tel de l'huile de lubrification) pour les compresseurs est souvent entraîné par le fluide frigorigène.During the operation of such a two-stage thermodynamic system, lubricant (such as lubricating oil) for the compressors is often driven by the refrigerant.
On veut éviter que ceci perturbe le fonctionnement de l'installation.We want to prevent this disrupting the operation of the installation.
Un but de l'invention est d'éviter cela. Ce but est obtenu avec une installation ayant les caractéristiques de la revendication 1 et un procédé selon la revendication 8.An object of the invention is to avoid this. This object is obtained with an installation having the features of
Il est ainsi proposé que, dans une situation de fonctionnement de l'installation telle qu'il existe une différence de pression entre les réceptacles à lubrifiant des dits premier et deuxième compresseurs, on fait circuler du lubrifiant entre les (réceptacles des) compresseurs, a priori hors du dit circuit de circulation du fluide frigorigène.It is thus proposed that, in an operating situation of the installation such that there exists a pressure difference between the lubricant containers of said first and second compressors, lubricant is circulated between the (receptacles of) compressors, a priori out of said circuit of circulation of the refrigerant.
Pour assurer cette circulation « sous pression » du lubrifiant, de façon techniquement performante et fiable, lesdits moyens de circulation sélective comprennent :
- un conduit dédié reliant entre eux les réceptacles à lubrifiant des premier et deuxième compresseurs,
- et un moyen vanne interposé en un endroit de ce conduit pour sélectivement ouvrir et fermer la circulation du lubrifiant entre les compresseurs.
- a dedicated duct interconnecting the lubricant containers of the first and second compressors,
- and a valve means interposed at a location of said conduit for selectively opening and closing the flow of lubricant between the compressors.
Un problème corolaire se pose aussi concernant la manière d'assurer le type de moyen vanne à utiliser pour que l'équilibrage de lubrifiant puisse être réalisé efficacement et simplement au moins dans les deuxième et troisième configurations précitées.A corollary problem also arises as to how to ensure the type of valve means to be used so that the lubricant balancing can be achieved effectively and simply at least in the second and third aforementioned configurations.
Pour cela, on propose d'utiliser un moyen à soupape adapté :
- dans un état fermé, à établir une étanchéité de fermeture qui s'oppose à la circulation du lubrifiant entre les compresseurs d'autant plus fortement que la pression du lubrifiant du deuxième compresseur est élevée par rapport à celle dans le premier compresseur, et,
- à s'ouvrir sur commande et à demeurer ouvert indépendamment de la différence de pressions du lubrifiant établie entre les compresseurs.
- in a closed state, to establish a closing seal which opposes the circulation of the lubricant between the compressors all the more strongly that the pressure of the lubricant of the second compressor is high compared to that in the first compressor, and,
- to open on command and to remain open regardless of the difference in lubricant pressures established between the compressors.
Grâce à la solution de l'invention, on évitera que, si pendant le fonctionnement de l'installation du lubrifiant est entraîné par le fluide frigorigène, ceci provoque une migration inappropriée de ce lubrifiant d'un des compresseurs vers l'autre avec usure, voire destruction, des systèmes mécaniques de compression.Thanks to the solution of the invention, it will be avoided that, during the operation of the installation of the lubricant is driven by the refrigerant, this causes inappropriate migration of this lubricant from one of the compressors to the other with wear, even destruction, mechanical compression systems.
En outre, avec les caractéristiques essentielles de l'installation, de type Pompe à Chaleur (PAC), par ailleurs retenu, on assurera des émissions limitées de CO2 associées aux chauffages tant individuels que collectifs, ceci dans le cadre d'une solution technique économe en énergie et d'un coût bien contrôlé.In addition, with the essential characteristics of the installation, of type Heat Pump (PAC), by Elsewhere, we will ensure limited emissions of CO 2 associated with both individual and collective heating, as part of a technical solution that is energy efficient and well-controlled.
A noter également que l'architecture du système permettra de préférence d'utiliser une simple vanne à 4 voies (favorablement avec un clapet anti-retour) pour passer du cycle de fonctionnement bi-étagé au cycle mono-étagé, en fonction des besoins de chauffage du bâtiment dans une telle application.It should also be noted that the architecture of the system will preferably make it possible to use a simple 4-way valve (favorably with a non-return valve) to go from the two-stage operation cycle to the single-stage cycle, depending on the needs of the system. building heating in such an application.
D'autres caractéristiques de l'invention apparaitront encore de la description qui suit, faite en référence aux dessins annexés et où les exemples de réalisation n'ont pas de caractère limitatif, mais uniquement illustratif. Sur ces dessins :
- les
figures 1, 2 ,3 sont des schémas représentant un mode de réalisation du système de pompe à chaleur selon la présente invention en fonctionnement selon respectivement un cycle bi-étagé, un cycle mono-étagé avec le compresseur BP (basse pression) seul, et un cycle mono-étagé avec le compresseur HP (haute pression) seul ; - la
figure 4 est un diagramme de MOLLIER représentant le fonctionnement du système selon le cycle bi-étagé, - la
figure 5 montre le régulateur de l'installation et son environnement ; - les
figures 6, 7 ,8 montrent les fonctionnements desfigures 1-3 avec la vanne quatre voies remplacée par plusieurs électrovannes, - et la
figure 9 est un schéma de liaison d'équilibrage dédiée entre les réservoirs à lubrifiant des compresseurs BP et HP.
- the
Figures 1, 2 ,3 are diagrams showing an embodiment of the heat pump system according to the present invention in operation respectively according to a two-stage cycle, a single-stage cycle with the LP (low pressure) compressor alone, and a single stage cycle with HP compressor (high pressure) alone; - the
figure 4 is a diagram of MOLLIER representing the operation of the system according to the two-stage cycle, - the
figure 5 shows the regulator of the installation and its environment; - the
Figures 6, 7 ,8 show the functions offigures 1-3 with the four-way valve replaced by several solenoid valves, - and the
figure 9 is a dedicated balancing link diagram between the lubricant tanks of the BP and HP compressors.
Sur les
Les réalisations des
Lorsque la température extérieure (Text) est basse, typiquement de l'ordre de - 20°C à 0°C, il est nécessaire de faire fonctionner la pompe à chaleur en mode bi-étagé pour obtenir la puissance nécessaire de chauffage au condenseur 10 et un coefficient de performance élevé.When the outside temperature (Text) is low, typically of the order of -20 ° C to 0 ° C, it is necessary to operate the heat pump in two-stage mode to obtain the necessary heating power to the
La
La source froide peut être éventuellement le sol ou l'eau. Il est toutefois préférable d'utiliser l'air extérieur.The cold source may be soil or water. However, it is best to use outside air.
Le compresseur 1 comprime le fluide frigorigène, par exemple un mélange de HFC comme le R-407C, à la moyenne pression du système qui est fixée par le compresseur haute pression (HP) 2. Cette pression intermédiaire est fixée par le rapport des volumes balayés des compresseurs 1 et 2.The
La vanne à quatre voies 3 met alors en rapport son entrée 31 avec sa sortie 34, comme
Dans le condenseur 10, l'eau du circuit de chauffage de l'habitat ici à chauffer est réchauffée par le fluide frigorigène qui y cède de la chaleur. L'eau entre dans le condenseur 10 après refroidissement dans le système de chauffage (radiateurs, convecteurs...) par la tuyauterie 19 et sort, à une température supérieure typiquement de 4 à 5°C, par la tuyauterie 20. Le piquage 17 sur la tuyauterie haute pression 18 de sortie du condenseur permet de prélever un certain débit d3 de fluide qui est évaporé dans l'échangeur de sous-refroidissement 11, après détente par le détendeur 12, ceci afin de sous-refroidir le débit d2. Le débit d2 est égal à d1 - d3. Le débit d1 est alors le débit total comprimé par le compresseur 2 et condensé dans le condenseur 10. Le débit d3 est beaucoup plus faible que d2. Le rapport des débits (exprimés en m3) est fixé par la relation suivante : d3 (h13 - h17) = d2 (h17 - h25) dans laquelle h13, h17 et h25 sont les enthalpies respectives du fluide frigorigène au point 13 situé sur le circuit de dérivation 26, à la sortie de l'échangeur 11, au point 17 situé sur la quatrième tubulure 18, à l'endroit du départ du circuit de dérivation 26, avant l'entrée dans l'échangeur 11, au point 25 situé sur la quatrième tubulure 18 à la sortie de l'échangeur 11.In the
Le point 25 est le point de sortie du débit d2 de l'échangeur de sous-refroidissement 11. Les enthalpies aux points respectifs 13, 17 et 25 sont représentées à la
Le piquage 16 de la tuyauterie 26 sur la tubulure 6 permet au compresseur haute pression 2 d'aspirer aussi le débit d3 évaporé dans l'échangeur de sous-refroidissement 11.The
Le débit d2 est alors amené par la tuyauterie 14 à l'évaporateur 9, le fluide frigorigène étant détendu dans le détendeur 15.The flow d2 is then brought by the
Lorsque les conditions climatiques sont plus clémentes, typiquement pour une température extérieure supérieure à 0°C, il est alors beaucoup plus efficace de faire fonctionner la pompe à chaleur en mode mono-étagé.When the weather conditions are milder, typically for an outdoor temperature above 0 ° C, it is much more efficient to operate the heat pump in single-stage mode.
La vanne à quatre voies 3, selon sa position, permet alors soit au premier compresseur 1 de fonctionner seul, soit au deuxième compresseur 2 de fonctionner seul. Le fonctionnement de l'un ou l'autre des compresseurs dépend de la puissance calorifique nécessaire, puisque le premier compresseur 1 est d'un volume balayé supérieur au compresseur HP 2 et donc d'une puissance supérieure, compte tenu de leur dimensionnement pour le fonctionnement bi-étagé.The four-
La
D'autre part, dans ce cas, il n'y a pas de prélèvement de débit pour le sous-refroidissement puisque le deuxième compresseur 2 est à l'arrêt. Le débit total d1 passe à travers l'échangeur 11 sans qu'il y ait de sous-refroidissement.On the other hand, in this case, there is no flow sampling for the subcooling since the
La
La vanne à quatre voies 3 est commandée électriquement, pour déplacer un piston intérieur, mettant ainsi en communication la première entrée 31 soit avec la première sortie 34, soit avec la deuxième sortie 32. Dans ce dernier cas, la vanne à quatre voies 3 met en communication la deuxième entrée 33 avec la première sortie 34. Cette seule vanne à quatre voies 3 associée favorablement au clapet anti-retour 4 permet alors de développer une régulation simple en fonction de la température extérieure de l'environnement.The four-
Le régulateur 40 de l'installation qui contrôle sa configuration reçoit par la voie d'entrée 41 un signal électrique correspondant à la valeur analogique de la température extérieure mesurée par exemple par une sonde, schématisée en 46
Lorsque la température extérieure Text est supérieure à la température seuil T1 mais inférieure à la température seuil T2, égale par exemple à 5°C, alors le régulateur 40 envoie, via la voie 42, la consigne position 2 à la vanne à quatre voies 3, telle que définie dans le tableau ci-dessous. Le régulateur 40 commande parallèlement le fonctionnement du premier compresseur 1 seul, comme présenté
Lorsque la température extérieure Text est supérieure au seuil T2, le régulateur 40 envoie, via la voie 42, la consigne de la même position 2 à la vanne à quatre voies 3, tel que cela est à nouveau défini dans le tableau ci-dessous. Parallèlement, le régulateur 40 commande le fonctionnement du deuxième compresseur 2 seul, comme représenté
Enfin lorsque la température extérieure Text est supérieure à la température seuil de non chauffage, T3, le système est arrêté.
Avec l'installation ci-avant, on va donc pouvoir :
- dans la configuration où la sortie du premier compresseur 1 est reliée à l'entrée du
second compresseur 2, faire fonctionner ce deuxième compresseur aval HP en série avec le premier compresseur, en même temps donc que ce dernier, selon un cycle bi-étagé, - et dans l'une ou l'autre des autres configurations, faire fonctionner le premier compresseur seul ou le second compresseur seul (compresseurs en parallèle), en cycle mono-étagé,
- ceci en passant d'une configuration à l'autre en utilisant la vanne à quatre voies 3 et le clapet anti-retour 4, en fonction des besoins de chauffage.
- in the configuration where the output of the
first compressor 1 is connected to the input of thesecond compressor 2, operate this second HP downstream compressor in series with the first compressor, at the same time so that the latter, in a two-stage cycle, - and in either of the other configurations, operating the first compressor alone or the second compressor alone (compressors in parallel), in a single-stage cycle,
- this passing from one configuration to another using the four-
way valve 3 and thecheck valve 4, depending on the heating requirements.
Le second détendeur 12 pourra, de façon classique, être un tube capillaire. Dans ce cas, il faut prévoir sur le circuit de dérivation 26 une électrovanne, schématisée en 27 aux
Le tube capillaire pourrait être remplacé par un autre type de détendeur.The capillary tube could be replaced by another type of regulator.
En outre, bien que permettant une solution économique, ainsi que performante et simple en termes de régulation, la vanne à quatre voies 3 pourrait être remplacée par des moyens équivalents remplissant les mêmes fonctions (moyens de sélection).In addition, although allowing a cost-effective solution, as well as efficient and simple in terms of regulation, the four-
Ainsi peut-on prévoir d'utiliser la solution à trois (électro)vannes 50, 51, 52, tel qu'illustré
La première vanne 50 est montée, en amont du piquage 16, entre les tubulures 5 et 6 connectées ensemble.The
La seconde vanne 51 est montée sur le deuxième bipasse 8 alors branché entre le piquage 54 situé en amont de l'entrée première vanne 50 et le piquage 22.The
La troisième vanne 52 est montée sur premier bipasse 7 alors branché entre le piquage 23 situé en amont de l'entrée du compresseur BP 1 et le piquage 53 branché entre le piquage 16 et l'entrée du compresseur HP 2.The
La
La
La
On va maintenant revenir sur un point important de l'invention et de l'installation ici présentées, quelle que soit la version considérée (
Sur ces figures, on constate en effet indifféremment que sont prévus en 55, 57, 59 des moyens de circulation sélective permettant une circulation de lubrifiant entre les compresseurs BP/HP 1, 2, dans une situation de fonctionnement de l'installation telle qu'il existe une différence de pression entre les réceptacles 100, 200 à lubrifiant (voir
Comme on le voit clairement sur les figures mentionnées ci-dessus, les moyens de circulation sélective comprennent un conduit dédié 56 à deux tubulures 57, 59 reliant entre eux les réceptacles à lubrifiant des compresseurs, et un moyen vanne 55 interposé en un endroit de ce conduit pour sélectivement ouvrir et fermer la circulation du lubrifiant entre les compresseurs.
Le moyen vanne 55 que l'on conseille d'utiliser est du type électrovanne deux voies qui, lorsqu'il est sous commande direct (« directly actuated »), fonctionne de telle sorte que le champ magnétique du solénoïde force alors un mouvement du plongeur et provoque ainsi l'ouverture du moyen à soupape 550 qu'il renferme, ceci sans que soit requis aucune différence de pression. Ainsi, ce moyen à soupape privilégié sera adapté à s'ouvrir sur commande (directe) et à demeurer ouvert indépendamment de la différence de pressions du lubrifiant établie entre les compresseurs 1, 2.The valve means 55 that is recommended to use is of the two-way solenoid valve type which, when under direct control ("directly actuated"), operates in such a way that the magnetic field of the solenoid then forces a movement of the plunger and thus causes the opening of the valve means 550 that it contains, this without requiring any pressure difference. Thus, this preferred valve means will be adapted to open on command (direct) and remain open regardless of the difference in lubricant pressures established between the
Par contre, dans un état fermé, il établira de préférence une étanchéité de fermeture s'opposant à la circulation du lubrifiant entre les compresseurs d'autant plus fortement que la pression (P2) du lubrifiant du deuxième compresseur 2 sera élevée par rapport à celle (P1) dans le premier compresseur.On the other hand, in a closed state, it will preferably establish a closing seal opposing the circulation of the lubricant between the compressors all the more strongly that the pressure (P2) of the lubricant of the
Ceci imposera un sens de montage du moyen vanne 55, comme montré plus distinctement
Un moyen soupape deux voies à solénoïde de chez « ALCO CONTROLS » type 110RB, sans différentiel de pression, conviendra.A two-way valve solenoid valve from "ALCO CONTROLS" type 110RB, without pressure differential, will be suitable.
Typiquement, le fonctionnement de l'installation en liaison avec l'équilibrage de pressions recherché pourra être le suivant, dans les hypothèses de fonctionnement correspondant aux
Le démarrage de l'installation s'effectue ici à partir du compresseur 2 (C2) avec la vanne quatre voies 3 en configuration mono étage (
Ceci permet d'éviter l'accumulation d'huile dans le compresseur C1 et de toujours maintenir un niveau d'huile optimum pour le bon fonctionnement des compresseurs.This avoids the accumulation of oil in the C1 compressor and always maintain an optimum oil level for the proper operation of the compressors.
Juste à l'arrêt, après un fonctionnement en cycle bi étagé (
Comme ci-dessus, le régulateur 40 interviendra pour que l'on conserve une quantité d'huile correcte dans chaque compresseur pour un fonctionnement fiabilisé.As above, the
On doit comprendre que l'action de la vanne 3 pourrait être remplacée par celle des vannes 50 ou 52, pour la perte de charge, et celle des trois vannes 50, 51, 52 pour la circulation du fluide frigorigène.It should be understood that the action of the
Ainsi, pour au moins participer à ce qu'existe la différence de pression prévue pour la circulation du lubrifiant et l'équilibrage recherché, les, ou certains des, moyens de sélection précités 3; 50, 51, 52 :
- seront donc situés, sur le circuit du fluide frigorigène:
- * en amont du deuxième compresseur (2, C2), dans la configuration où le fluide frigorigène passe par lui sans passer par le premier compresseur (1, C1),
- * et entre lesdits premier et deuxième compresseurs, lorsqu'ils fonctionnent en série,
- et seront adaptés, dans ces circonstances, à créer une perte de charge favorable.
- will therefore be located on the refrigerant circuit:
- * upstream of the second compressor (2, C2), in the configuration where the refrigerant passes through it without passing through the first compressor (1, C1),
- * and between said first and second compressors, when operating in series,
- and will be adapted, in these circumstances, to create a favorable pressure drop.
En outre, en utilisant les moyens de circulation sélective précités (55, 56, 57, 59), il va être ainsi possible:
- d'effectuer une circulation d'équilibrage du fluide de lubrification entre les réceptacles à lubrifiant (du premier 100 vers le second 200) dans le cas d'un démarrage de l'installation s'effectuant en faisant donc passer le fluide frigorigène par le deuxième compresseur (C2, 2) sans le faire passer par le premier compresseur, cette circulation n'étant par contre pas réalisée pas dans le cas inverse,
- et/ou, à l'arrêt de l'installation, alors que les deux compresseurs (1, C1;C2, 2) ont fonctionné ensemble en série, d'ouvrir la vanne 55 ou équivalent de sorte à permettre ladite circulation d'équilibrage qui va alors pouvoir s'opérer du réceptacle à lubrifiant 200 vers l'autre, 100.
- to carry out a balancing circulation of the lubricating fluid between the lubricant receptacles (from the first 100 to the second 200) in the case of a start of the installation being carried out by thus passing the refrigerant through the second compressor (C2, 2) without passing through the first compressor, this circulation is not against cons not in the opposite case,
- and / or, at the end of the installation, while the two compressors (1, C1; C2, 2) have operated together in series, to open the
valve 55 or equivalent so as to allow said balancing circulation which will then be able to operate from thelubricant receptacle 200 to the other, 100.
Cette fréquence sera fonction des modes de fonctionnement en double étage de la machine ; plusieurs possibilités :
- Arrêt/Démarrage définis par le régulateur 40 de la PAC (point de consigne atteint),
- Arrêt/Démarrage liés au cycle de dégivrage (du givre se forme sur l'échangeur à
air 11 de la PAC lorsque ce dernier est en mode évaporateur, l'humidité présente dans l'air à basse température vient obstruer le passage d'air dans l'échangeur. Périodiquement, il faut éliminer ce givre, avec apport de chaleur. Ce mode de fonctionnement est appelé le dégivrage) ; - Arrêt forcé avec équilibrage si le temps de fonctionnement en continu de l'installation est supérieur à 1h (voire 2h si elle n'est pas trop sollicitée).
- Stop / Start defined by the PAC controller 40 (set point reached),
- Stop / Start related to the defrosting cycle (frost is formed on the
heat exchanger 11 of the heat pump when the latter is in evaporator mode, the humidity present in the the air at low temperature obstructs the passage of air in the exchanger. Periodically, it is necessary to eliminate this frost, with heat input. This mode of operation is called defrosting); - Forced shutdown with balancing if the continuous running time of the installation is greater than 1h (or 2h if it is not too much stressed).
Ainsi, on évitera que, pendant le fonctionnement du système thermodynamique en bi-étagé (
En complément du système ci-dessus d'équilibrage actif du niveau de lubrifiant de chaque compresseur, on conseille même d'utiliser des séparateurs passifs de lubrifiant 62, 64 sur chaque refoulement compresseur, 5, 21, avec réinjection à l'aspiration du compresseur concerné. Ainsi, sur toutes les figures, sauf 4, 5, voit-on, en sortie de chacun des premier et deuxième compresseurs 1, 2, un moyen 62, 64 séparateur passif entre le lubrifiant entraîné et le fluide frigorigène comprimé, pour récupérer du lubrifiant et le réinjecter en entrée (aspiration) du compresseur concerné, respectivement 240, 210, à travers un conduit de réinjection, respectivement 66, 68.In addition to the above system of active balancing of the lubricant level of each compressor, it is even advisable to use
Il est sous-entendu que la présente invention n'est pas limitée aux modes de réalisation décrits et représentés, et qu'on peut leur apporter des modifications sans sortir du domaine de l'invention, dès lors qu'on demeure dans la limite de ce qui est revendiqué.It is understood that the present invention is not limited to the embodiments described and shown, and that modifications can be made without departing from the scope of the invention, provided that it remains within the limit of what is claimed.
La durée de l'équilibrage pourra être de quelques secondes.The duration of the balancing may be a few seconds.
Claims (9)
- Thermodynamic installation comprising a first compressor (1, C1), a second compressor (2, C2), a circuit with several circulation channels for a refrigerant fluid that connects them, lubricant containers (100, 200) provided to receive a lubricant from said compressors, means for selecting (3; 50, 51, 52) that allow for an operation of the installation according to some at least of the three configurations hereinafter:- a) with the refrigerant fluid passing through the first compressor without passing through the second compressor,- b) with the refrigerant fluid passing through the second compressor without passing through the first compressor,- c) with the two compressors operating in series, the second compressor then being arranged downstream of the first compressor according to the direction of circulation of the refrigerant fluid,
the, or some of said means for selecting, which are able to create a loss of load, being located on the circuit of the refrigerant fluid:- upstream of the second compressor, in the configuration wherein the refrigerant fluid passes through it without passing through the first compressor,- and between said first and second compressors, when they are operating in series,characterised in that it comprises means (40, 55, 56, 57, 59) for the selective circulation of the lubricant comprising a duct that connects said containers and wherein is interposed a valve means (55), managed by a regulator (40), in order to selectively open and close the circulation of the lubricant between the compressors and in order to allow for a circulation of the lubricant from the container (100) of the first compressor to that (200) of the second in a situation wherein, with the installation operating according to the configuration b), the loss of load of said means for selecting (3; 50, 51, 52) creates a pressure difference between said lubricant containers. - Installation according to claim 1, characterised in that the valve means comprises a pressure relief valve (550) adapted to:- in a closed state, establish a closing seal which opposes the circulation of the lubricant all the more so that the pressure of the lubricant in the second compressor is high with respect to that in the first compressor, and,- open as controlled and remain open independently of the difference in pressure of the lubricant established between the compressors.
- Installation according to one of the preceding claims, characterised in that the valve means (55, 550) has two channels and a solenoid without pressure differential.
- Installation according to one of the preceding claims, characterised in that the means for selecting (3; 50, 51, 52) comprise a four-way valve (3) mounted in order to operate the installation according to one of said three possible configurations, by being arranged between the two compressors (1, 2) when they are operating in series.
- Installation according to one of the preceding claims, characterised in that at the outlet of each one of the first and second compressors (1, 2) it comprises a passive separator (62, 64) between the driven lubricant and the compressed refrigerant fluid, in order to recover the lubricant and reinject it into the inlet of the compressor concerned, through a duct for reinjecting lubricant.
- Installation according to one of the preceding claims, characterised in that:- said circuit with several circulation channels of the refrigerant fluid comprises a first outlet hose (5) of the first compressor (1), a second inlet hose (6) of the second compressor (2), a third outlet hose (21) of the second compressor (2) extending to the inlet of a condenser (10), a fourth hose (18, 14) connecting the outlet of the condenser (10) to the inlet of a pressure reducer (12, 15) arranged upstream of the evaporator (9), a fifth hose 24) connecting the outlet of an evaporator (9) to the inlet of the first compressor (1), a first by-pass (7) of the first compressor (1) extending from the inlet of the first compressor (1) in the direction of the second hose (6), a second by-pass (8) of the second compressor (2) extending from the third hose (21), in the direction of the first hose (5) and provided with a non-return valve (4),- and the means for selecting (3; 50, 51, 52) are adapted to connect:- in the configuration wherein the two compressors (1, 2) operate in series, the first hose (5) to the second hose (6), and the first by-pass (7) to the non-return valve (4) of the second by-pass, (8), and,- in the configuration wherein the refrigerant fluid passes through the first compressor (1) without passing through the second compressor (2), with the first hose (5) to the third hose (21) and the first by-pass (7) to the second hose (6).
- Installation according to claims 4 and 6, characterised in that the four-way valve (3) has a first inlet (31) connected to the first hose (5), a first outlet (34) connected to the second hose (6), a second inlet (33) connected to the first by-pass (7), a second outlet (32) connected to the non-return valve (4) of the second by-pass (8), and a mobile means (35) adapted to connect, in a first configuration, the first inlet (31) to the first outlet (34) and the second inlet (33) to the second outlet (32), and, in a second configuration, the first inlet (31) to the second outlet (32) and the second inlet (33) to the first outlet (34).
- Method for favouring the circulation of lubricant between first and second compressors (C1, 1, C2, 2) of a thermodynamic installation comprising a circuit with several circulation channels for a refrigerant fluid, with lubricant containers (100, 200) for receiving a lubricant from said compressors and means for selecting (3; 50, 51, 52) allowing for an operation of the installation according to the configurations hereinafter:- a) with the refrigerant fluid passing through the first compressor without passing through the second compressor,- b) with the refrigerant fluid passing through the second compressor without passing through the first compressor,- c) with the two compressors operating in series, the second compressor being then arranged downstream of the first compressor according to the direction of circulation of the refrigerant fluid,in which method, a loss of load is created on the circuit of the refrigerant fluid by the intermediary of the, or of certain of said means for selecting,
characterised in that said loss of load is used to create a difference in pressure between the lubricant containers (100, 200) and as such carry out, outside of said circuit of the refrigerant fluid (dedicated duct 56), a balancing circuit of the lubricant between said container, and this solely from the one (100) of the first compressor to the one (200) of the second in the case of a start-up of the installation wherein the refrigerant fluid passes through the second compressor (C2, 2) without passing through the first compressor (C1, 1). - Method according to claim 8, characterised in that said circulation for balancing the lubricant is also carried out when the installation is stopped, while the two compressors (1, C1; C2, 2) operated together in series, by opening said means for selective circulation (55, 56, 57, 59) arranged between the containers (100, 200) in such a way that this circulation takes place from the lubricant container (200) of the second compressor to that of the first compressor (C1, 1).
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP09153255.6A EP2221559B1 (en) | 2009-02-19 | 2009-02-19 | Thermodynamic installation with improved lubrication. |
ES09153255.6T ES2600474T3 (en) | 2009-02-19 | 2009-02-19 | Thermodynamic installation with improved lubrication |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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EP09153255.6A EP2221559B1 (en) | 2009-02-19 | 2009-02-19 | Thermodynamic installation with improved lubrication. |
Publications (2)
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EP2221559A1 EP2221559A1 (en) | 2010-08-25 |
EP2221559B1 true EP2221559B1 (en) | 2016-08-10 |
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EP09153255.6A Not-in-force EP2221559B1 (en) | 2009-02-19 | 2009-02-19 | Thermodynamic installation with improved lubrication. |
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ES (1) | ES2600474T3 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
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EP2487437B1 (en) * | 2011-02-11 | 2015-08-05 | STIEBEL ELTRON GmbH & Co. KG | Heat pump device |
FR2977657B1 (en) | 2011-07-06 | 2018-05-04 | Electricite De France | METHOD FOR BALANCING THE LUBRICANT LEVELS IN A MULTI-STAGE COMPRESSION UNIT OF A THERMAL EXCHANGE SYSTEM AND THERMAL EXCHANGE SYSTEM USING SUCH A METHOD |
DE102013014542A1 (en) * | 2013-09-03 | 2015-03-05 | Stiebel Eltron Gmbh & Co. Kg | heat pump device |
DE102013014543A1 (en) * | 2013-09-03 | 2015-03-05 | Stiebel Eltron Gmbh & Co. Kg | heat pump device |
EP3040643B1 (en) * | 2013-09-30 | 2018-12-26 | Mitsubishi Heavy Industries Thermal Systems, Ltd. | Heat pump system, and heat pump water heater |
CN106537064B (en) | 2014-07-09 | 2019-07-09 | 开利公司 | Refrigeration system |
US11460224B2 (en) * | 2018-10-31 | 2022-10-04 | Emerson Climate Technologies, Inc. | Oil control for climate-control system |
CN113513856A (en) * | 2021-07-15 | 2021-10-19 | 广东纽恩泰新能源科技发展有限公司 | Heat pump system and control method |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US3621670A (en) * | 1970-01-12 | 1971-11-23 | Vilter Manufacturing Corp | Lubricating oil equalizing system |
DE19823524A1 (en) * | 1998-05-26 | 1999-12-02 | Linde Ag | Composite (cold) system and method for operating a composite (cold) system |
JP2001147047A (en) * | 1999-11-19 | 2001-05-29 | Fujitsu General Ltd | Air conditioner |
DE102005019795A1 (en) * | 2004-05-07 | 2005-12-01 | Luk Fahrzeug-Hydraulik Gmbh & Co. Kg | A compressor for air conditioning systems has an oil separator from which a small amount of compressed fluid is directed back to the compressor for cooling |
FR2889733B1 (en) | 2005-08-12 | 2012-10-12 | A C E Ind | HEAT PUMP SYSTEM WITH TWO COMPRESSORS |
KR101387478B1 (en) * | 2007-03-13 | 2014-04-24 | 엘지전자 주식회사 | Compression system and Air-conditioning system using the same |
-
2009
- 2009-02-19 ES ES09153255.6T patent/ES2600474T3/en active Active
- 2009-02-19 EP EP09153255.6A patent/EP2221559B1/en not_active Not-in-force
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ES2600474T3 (en) | 2017-02-09 |
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