EP2213475B1 - Embossing device and method - Google Patents

Embossing device and method Download PDF

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Publication number
EP2213475B1
EP2213475B1 EP10000830A EP10000830A EP2213475B1 EP 2213475 B1 EP2213475 B1 EP 2213475B1 EP 10000830 A EP10000830 A EP 10000830A EP 10000830 A EP10000830 A EP 10000830A EP 2213475 B1 EP2213475 B1 EP 2213475B1
Authority
EP
European Patent Office
Prior art keywords
embossing
corner
film
embossing device
straight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP10000830A
Other languages
German (de)
French (fr)
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EP2213475A3 (en
EP2213475A2 (en
Inventor
Helmut Högl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Leonhard Kurz Stiftung and Co KG
Original Assignee
Leonhard Kurz Stiftung and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to PL10000830T priority Critical patent/PL2213475T3/en
Publication of EP2213475A2 publication Critical patent/EP2213475A2/en
Publication of EP2213475A3 publication Critical patent/EP2213475A3/en
Application granted granted Critical
Publication of EP2213475B1 publication Critical patent/EP2213475B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44BMACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
    • B44B5/00Machines or apparatus for embossing decorations or marks, e.g. embossing coins
    • B44B5/0071Machines or apparatus for embossing decorations or marks, e.g. embossing coins which simultaneously apply a decorative material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44BMACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
    • B44B5/00Machines or apparatus for embossing decorations or marks, e.g. embossing coins
    • B44B5/0004Machines or apparatus for embossing decorations or marks, e.g. embossing coins characterised by the movement of the embossing tool(s), or the movement of the work, during the embossing operation
    • B44B5/0019Rectilinearly moving embossing tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44BMACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
    • B44B5/00Machines or apparatus for embossing decorations or marks, e.g. embossing coins
    • B44B5/0052Machines or apparatus for embossing decorations or marks, e.g. embossing coins by pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44BMACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
    • B44B5/00Machines or apparatus for embossing decorations or marks, e.g. embossing coins
    • B44B5/02Dies; Accessories
    • B44B5/028Heated dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/16Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
    • B44C1/165Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
    • B44C1/17Dry transfer
    • B44C1/1712Decalcomanias applied under heat and pressure, e.g. provided with a heat activable adhesive
    • B44C1/1729Hot stamping techniques

Definitions

  • the invention relates to a device and a method for embossing a transfer layer of a strip-shaped embossing film on opposite corners of a plate element.
  • Panel elements made of medium-density wood fiber boards so-called MDF boards (Medium Density Fiberboard), or high-density fiberboard, so-called HDF boards (High Density Fiberboard)
  • MDF boards Medium Density Fiberboard
  • HDF boards High Density Fiberboard
  • edge protection at least in the field of view either for the purpose of sealing the open edge of the wood fiber board against the ingress of moisture and / or for the purpose of decorating the wood fiber board edge, which is usually made with a decorative film.
  • This decorative film is provided as a transfer layer of a stamping foil.
  • a device for embossing a transfer layer of a strip-shaped embossing foil on the narrow side of the plate element delimiting a plate element is known for example from US Pat DE 102 16 139 C1 known.
  • this known embossing device it is possible with high cycle speeds, ie high cycle numbers, to characterize plate elements on their narrow sides with the transfer layer of a strip-shaped embossing foil.
  • the respective plate element is formed with rounded corners having a small radius, additional steps are required in order to to fix the transfer layer sections at the said corners. This reduces the clock speed.
  • the invention has for its object to provide an embossing device of the type mentioned, with which it with high productivity, d. H. With a large embossing speed and high cycle rates, it is possible to characterize possibly a small radius owning corners of a plate element with a transfer layer of a strip-shaped embossing foil.
  • each plate element seen opposite one another at its end faces in the transport direction one behind the other a first corner portion, a straight portion and a Having second corner portion and the plate elements are rotated after a pass through 90 ° and the process steps a) to d) are repeated until all corner sections and straight sections are embossed.
  • the proposed embossing device may have a particularly simple structure.
  • the embossing device according to the invention and the method according to the invention can be used for applying a primer layer for subsequent wet painting as well as for the subsequent application of the end decoration. But it is also possible to apply the final decoration immediately.
  • Hot stamping foils consisting of a transfer layer arranged on a carrier film are preferably used, in particular for the application of a primer layer, which is generally applied directly to the wood surface. It is achieved in comparison to wet paint in an advantageous manner that much less paint material is needed, as compared to the wet, deeply penetrating and absorbed by the wood paint a dry hot stamping film lacquer layer is glued only on the wood surface, covering them over the entire surface and practical does not penetrate deeper into the wood fibers.
  • feature c) provides downstream of the line embossing device, by means of the corner embossing device, the second corner portion of the plate member and the first corner portion of the downstream adjacent plate member and then the first corner portion of the plate member and the second corner portion of the upstream adjacent plate member are embossed ,
  • the corner embossing follows directly on the line embossing and simultaneously two corners are embossed, the cycle time for coating the plate elements is significantly reduced.
  • the corner embossing is integrated into a machine production line, ie there is an inline embossing of the various edge sections.
  • the embossing process can be highly automated and continuous on all end-side edge surfaces of the plate elements guided in the production line, preferably without additional separate individual edge coating with separate film feed.
  • the mentioned individual stations of the production line, ie the film feed device, the straight line embossing device, the corner embossing device and the residual film removal device can, but need not be used directly one behind the other. There may also be other stations in between.
  • one or more collection devices and / or one or more corner embossing devices may be provided if the processing or transport speed is so high that and / or retracting the collection device and / or the corner embossing device within the time available is no longer possible without problems.
  • Edge surfaces may each be formed at right angles to the top or at an angle to the top of the plate member and optionally also be chamfered or stepped or rounded or curved.
  • the end faces can be configured constant over their length or else varied.
  • the straight line embossing device and / or the corner embossing device can be heated.
  • cold glue such as a radiation-activated adhesive. It may be, for example, a UV-curable adhesive.
  • the corner embossing device has at least one embossing punch, which can be moved from a starting position into a working position, in which it engages in the space between two adjacent plate elements. It is therefore possible that two corners are embossed simultaneously with an embossing stamp. But it is also possible to provide an embossing die which is displaceable parallel to the transport path, and first stamps the one corner and then the other corner. Further, two embossing dies can be provided, each stamping one of the corners in parallel.
  • the corner embossing device has at least one embossing punch that is adjustable in width.
  • the embossing stamp is resilient, ie elastically adjustable in width.
  • the embossing area of the embossing stamp may have silicone rubber at least on its surface. Also, by the elasticity of the silicone rubber or other material with similar properties, in particular with regard to the elasticity and the thermal conductivity, slight tolerances in the part intervals can be compensated.
  • the die is made of silicone rubber.
  • the embossing die is heated. In this case, heating from the interior of the embossing stamp forth or from the outside via radiant heat is possible.
  • the die can be connected to a drive device.
  • the drive device can serve to extend and extend the embossing die transversely to the transport direction.
  • This or an additional drive device can also serve to carry, d. H. in order to move the embossing punch relative to it during the continuous transport of the plate elements so that it is possible to move the embossing punch into and out of the space between two plate elements at a relative speed to the clearance space of almost or equal to zero.
  • the drive device may advantageously be a linear drive device. It may be, for example, a hydraulic, pneumatic or electric drive device.
  • the embossing device is designed as a turret.
  • the turret can be equipped with different embossing dies and / or be provided to always provide an embossing die with set temperature.
  • embossing device any embossing device may be provided which is formed with a movable die, which advantageously has two embossing surfaces which are formed complementary to the two opposite embossing corners of the plate member.
  • the film feeding device has a catchment element, which can be moved from a starting position into a working position, in which it engages in the spacing space between two adjacent plate elements.
  • the device components A) to D) may be provided in a double number arranged opposite to each other.
  • the production time for the coating of the end faces of the plate elements can be further reduced because opposite end side sections can now be coated or embossed simultaneously.
  • the length of the film loop is at least as large as the sum of twice the side length of the two opposite corners of the adjacent plate elements and the distance between the two opposite end faces of said plate elements.
  • a safety allowance in the range of 5 to 15% should be provided to accommodate pitch distance tolerances and positional tolerances of the plate elements compensate.
  • the pitch of the plate elements on the conveyor belt and / or the distance between the embossing devices or between the corner embossing device and the residual film removal device is selected so that the embossing film is cooled to the extent before performing a subsequent processing step, that a minimum adhesion strength of the transfer layer of the stamping foil is achieved on the embossed edge region of the plate element.
  • the transfer layer is not or only partially detached or embossed from the carrier film and thus a different mechanical behavior of the embossing film is to be expected in particular on the residual film removal device. For example, a sudden change in the withdrawal behavior of the remaining film may occur, for which a compensation mechanism can be provided on the residual film removal device, which compensates for these jerky changes and thus a uniform removal of the remaining film can be achieved.
  • the plate elements are arranged with a constant pitch, possibly with only small tolerances. In versions with varying pitch, preferably corresponding compensation devices are used.
  • a plurality of stacked plate elements form a stack and the stacks are stored at a constant pitch on the conveyor belt. That way is a further reduction of the effective cycle time possible, with only higher dies for processing a stamping foil whose width corresponds to the height of the stack, are provided.
  • the film feeding device and / or the corner embossing device are moved out of a starting position out synchronously with the transport speed of the conveyor belt and then return to the starting position.
  • the Fig. 1a and 1b show in a schematic representation of an embossing device 1 for embossing the edge surfaces or end faces of sheet-like plate elements 12 with a strip-shaped stamping foil 14.
  • the end faces to be embossed are formed on the circumferential end faces of the sheet-like plate elements 12 straight sections 12g and corner sections 12e.
  • the embossing film is preferably formed as a hot stamping foil, which consists essentially of a carrier foil and a transfer layer arranged thereon, wherein the transfer layer is coated on its outside with a hot melt adhesive and preferably a release layer is arranged between the carrier foil and the transfer layer.
  • the Transfer layer may form, for example, a primer layer or a decorative layer on the edge surfaces of the plate member 12.
  • the width of the stamping foil is approximately between 2 mm and 100 mm, preferably between 10 mm and 40 mm.
  • the plate elements 12 are in the in Fig. 1a and 1b shown example stored at a constant distance on a conveyor belt 11, with the aid of which they are passed to processing stations of the embossing device 1.
  • the plate elements 12 can by Fig. 1 A and 1b clamping devices, not shown, be fixed on the conveyor belt.
  • the conveyor belt may be, for example, a chain belt with detents.
  • the plate elements 12 may be, for example, panels made of wood or wood molding materials, the z. B. are coated on their upper side with decorative film.
  • MDF boards Medium Density Fiberboard
  • HDF boards High Density Fiberboard
  • the end faces of the straight portion 12g of the plate member 12 and the end faces of the corner portions 12e of the plate member 12 adjacent to the straight portion 12g are provided with the transfer layer.
  • These end surfaces to be embossed can each be formed at right angles to the top or at an angle to the top of the plate element 12 and, if appropriate, also be chamfered or stepped or rounded or arched. You can be formed constant but also varying over their longitudinal extent.
  • the stamping foil 14 is, as in FIG. 1 a recognizable, supplied from a supply roll 13 via a guide roller 15 of a first processing stations.
  • the transport direction is indicated by an arrow S.
  • the first processing station is a film feed device 16.
  • the film feed device 16 has in the in Fig. 1a / 1b illustrated embodiment, a trained as a roller feeder element 16e and 16e ', which is perpendicular to the transport direction of the conveyor belt 11 from a starting position (feeder element 16e') in a working position (feeder element 16) movable and in the working position in between the end faces of two adjacent plate elements 12 engages trained spacing space.
  • the draw-in element 16e pulls the embossing foil 14 in a loop shape into the spacing space, wherein the loop length is at least as large as the sum of twice the arc length of the two opposite corners of the adjacent plate elements 12 and the distance of the two opposite end faces of said plate elements.
  • the feeder element 16e After forming the loop of the embossing foil 14, the feeder element 16e returns to its initial position (feeder element 16e '). The film loop remains loose.
  • a second processing station which is located downstream (arrow S) behind the first processing station, is formed as a straight line embossing device 17 in which the embossing film 14 is pressed with the hot-adhesive-coated side of the transfer layer under heat on the end face of the straight section 12g of the plate member 12.
  • the hot melt adhesive melts and the transfer layer of the stamping foil 14 with the end face of the straight section 12 g of the plate member 12 is permanently connected.
  • the adhesion of the hot melt adhesive on the end face of the straight portion 12g of the plate member 12 after cooling is higher than the adhesion of the transfer layer on the carrier film of the embossing film 14.
  • the straight line embossing device 17 consists of a conventional triangular configuration of an embossing belt circulating around two support rollers and a guide roller. The entrainment of the collection device 16 at the same speed as the moving plate elements 12 must be carried out until the embossing foil 14 is permanently connected to the plate element 12 by means of the straight line embossing device 17 on the straight line section 12g.
  • a third processing station located downstream of the second processing station is formed as a corner embossing device 18.
  • the corner embossing device 18 is in the in Fig. 1b illustrated embodiment as a heated die 18p or 18p 'formed perpendicular to the transport direction of the conveyor belt 11 from a starting position (die 18p') in a working position (Embossing stamp 18p) is movable and engages in the working position in the formed between the end faces of two adjacent plate members 12 distance space.
  • the embossing punch 18p has two arc-shaped embossing sections which are opposite one another and which are designed as flutes which are congruent with the circular-arc-shaped corner sections of the plate elements 12 to be embossed.
  • the embossing stamp 18p is formed symmetrically, as in FIG Fig. 1b shown. However, it can also be provided that the embossing stamp is formed asymmetrically in order to emboss plate elements with differently shaped corner sections.
  • the embossing stamp 18p must also be carried along with the plate elements 12 at the same speed as the moving plate elements 12, so that the embossing stamp 18p always remains at the same relative position to the plate elements 12 in its working position (embossing stamp 18p ) can characterize the two corner sections to be embossed.
  • the entrainment of the embossing punch 18p at the same speed as the moving plate elements 12 must be carried out until the embossing process is completed.
  • the embossing process generally takes between 0.25 and 2 seconds.
  • a film removal device 19 Downstream of the corner embossing device 18, as in FIG. 1b recognizable, arranged a film removal device 19 with a film release roller 19a, which also serves as a deflection roller.
  • a residual film 14r remaining after the stamping of the plate element 12 is drawn off from the transfer layer impressed on the plate element 12 and wound onto a take-up roll 20. At the same time remaining portions of the transfer layer are removed with the remaining carrier film, which have not been stamped and are therefore not detached from the carrier film.
  • the distances between the embossing devices 17 and 18 or between the corner embossing device 18 and the film release device 19 are selected so that the hot melt is cooled to the extent that the transfer layer firmly adheres to the end face of the plate member 12 before performing the following processing step.
  • the cooling of the hot melt adhesive is generally sufficient after a very short time, especially after a few seconds.
  • the Fig. 2 shows a second embodiment of the corner embossing device 18.
  • the corner embossing device 18 has an embossing stamp 18p with a circular cross-section, which is formed of an elastic material, for example of an elastomer, such as silicone rubber.
  • an elastomer such as silicone rubber.
  • the surface of the embossing punch 18p adapts to the corner geometry of the plate element 12 due to its elasticity. As mentioned earlier in Fig.
  • the die 18p is formed as a heated die 18p or 18p ', which is perpendicular to the transport direction of the conveyor belt 11 from a starting position (die 18p') in a working position (punch 18p) movable and in the working position in between the Front sides of two adjacent plate elements 12 formed spaced space engages. It can also be provided to form the embossing stamp 18p as a roll, so that a possible permanent deformation of the surface of the embossing stamp 18p is avoided by rotation of the embossing stamp 18p.
  • Fig. 3 shows a third embodiment of the corner embossing device 18. While in the embodiments described above ( Fig. 1 and 2 ) have the corner portions 12 e of the plate elements 12 an arcuate course, have the in Fig. 3 shown plate elements 12 rectilinear beveled corner portions 12e, wherein the edges of the corner portions may have a small radius of curvature, for example in the range of 0.5 to 1.5 mm. Accordingly, the die 18p is as in Fig. 1b formed further above stamping die, with the difference that its two embossing surfaces are formed as a flat punch surfaces which are arranged congruent to the corner portions 12e of two adjacent plate elements 12. As mentioned earlier in Fig.
  • the die 18p is formed as a heated die 18p or 18p ', which is perpendicular to the transport direction of the conveyor belt 11 from a starting position (die 18p') in a working position (punch 18p) movable and in the working position in between the Front sides of two adjacent plate elements 12 formed spaced space engages.
  • the 4 and 5 show embodiments in which the distance between adjacent plate elements 12 is greater than in the in Fig. 1 to 3 illustrated embodiments is.
  • the die 18p of the embossing tool 18 is now as an elastic body, for example as elastic Roll formed and movably mounted in two mutually perpendicular directions, so that it is perpendicular to the transport direction of the conveyor belt 11 from a starting position (stamp 18p ') in a working position (stamp 18p) and the other parallel to the transport direction of the conveyor belt 11 of a first Working position (embossing stamp 18) in a second working position (stamping 18 ") is movable, as already above in Fig. 1 described, the die 18p is formed as a heated die, which engages in the working position in the formed between the end faces of two adjacent plate members 12 distance space.
  • the corner portions 12e of the plate member 12 are as in Figs Fig. 1a / 1b and 2 illustrated embodiments designed as rounded corner sections.
  • two embossing devices 18 are provided, each one perpendicular to the surface of the straight bevelled corner of a plate member 12 from a starting position (die 18p ') in a working position (die 18p) are movably mounted.
  • the die 18p is formed as a heated punch, which engages in the working position in the formed between the end faces of two adjacent plate members 12 distance space.
  • the plate members 12 are shown for simplicity only with two to be embossed corner portions 12e. In practical operation, however, it may preferably be plate elements with four to be embossed corner portions 12e, which are preferably rectangular in shape. It may further be provided, rectangular plate elements 12 so on the Store conveyor belt 11, that it is not in the straight section 12g between two to be embossed corner sections as in the Fig. 1 to 5 is the longer side, but the shorter side of the rectangle, so that the processing time is minimized taking into account the required cooling time.
  • Fig. 6 is a corner embossing devices 18 exhibiting portion of such an embodiment of the embossing device 1 according to the invention.
  • the corner embossing devices 18 correspond to those in FIG Fig. 5 illustrated corner embossing devices, with the difference that instead of two four corner embossing devices 18 are now provided.
  • the straight line sections 12f arranged at right angles to the straight line sections 12g can be coated with embossing foil before or after carrying out the method according to the invention by means of one or more additional straight line embossing devices or devices 17. As a result, overlaps may occur between these stamping foil and the embossed foil 14 imprinted on the corner sections 12e in the past or later. It can also be provided to coat the plate elements 12 as a whole in the embossing device according to the invention in several passes, wherein they are rotated by 90 ° after the first pass and then, for example, only the straight line sections 12f or the straight line sections 12f and an adjacent corner section 12e are coated ,
  • Fig. 7 a portion of the corner embossing device 18 exhibiting portion of a third embodiment of the embossing device 1 according to the invention is shown.
  • the corner embossing device 18 corresponds to the in Fig. 5 illustrated corner embossing devices, with the difference that only one instead of two corner embossing devices 18 is provided.
  • a particularly inexpensive embossing device 1 is provided, but now four passes of the plate member 12 are required for processing all four end faces of the plate member, and wherein after each pass, the plate member 12 is rotated by 90 °: In this way, in a single passage each Straight line section 12f and 12g and a corner portion 12e coated.
  • the embossing dies 18p shown in the aforementioned embodiments may be formed, for example, as an embossing stamp on a turret.
  • the turret can be provided in order to provide, by continuous change, in each case an embossing stamp which has been heated to the desired temperature and / or to provide differently shaped embossing dies.
  • It can also be provided in width adjustable dies, which are adjustable using different Wirkroze, for example, hydraulically, pneumatically or with electromagnetic control elements.

Description

Die Erfindung betrifft eine Vorrichtung und ein Verfahren zum Prägen einer Übertragungslage einer streifenförmigen Prägefolie auf gegenüberliegenden Ecken eines Plattenelementes.The invention relates to a device and a method for embossing a transfer layer of a strip-shaped embossing film on opposite corners of a plate element.

Plattenelemente aus mitteldichten Holzfaserplatten, sogenannte MDF-Platten (engl.: Medium Density Fiberboard), oder hochdichte Faserplatten, sogenannte HDF-Platten (engl.: High Density Fiberboard), benötigen zumindest im Sichtbereich einen Kantenschutz, entweder zum Zwecke der Versiegelung der offenen Holzfaserplattenkante gegen das Eindringen von Feuchtigkeit und/oder zum Zwecke der Dekoration der Holzfaserplattenkante, der üblicherweise mit einer Dekorfolie vorgenommen wird. Diese Dekorfolie wird als Übertragungslage einer Prägefolie bereitgestellt.Panel elements made of medium-density wood fiber boards, so-called MDF boards (Medium Density Fiberboard), or high-density fiberboard, so-called HDF boards (High Density Fiberboard), require edge protection at least in the field of view, either for the purpose of sealing the open edge of the wood fiber board against the ingress of moisture and / or for the purpose of decorating the wood fiber board edge, which is usually made with a decorative film. This decorative film is provided as a transfer layer of a stamping foil.

Eine Vorrichtung zum Prägen einer Übertragungslage einer streifenförmigen Prägefolie auf die ein Plattenelement begrenzenden Schmalseiten des Plattenelementes ist beispielsweise aus der DE 102 16 139 C1 bekannt. Mit dieser bekannten Prägevorrichtung ist es mit großen Taktgeschwindigkeiten, d. h. hohen Taktzahlen, möglich, Plattenelemente an ihren Schmalseiten mit der Übertragungslage einer streifenförmigen Prägefolie zu beprägen. Ist das jeweilige Plattenelement jedoch an seinen Ecken mit einen kleinen Radius besitzende Abrundungen ausgebildet, so sind Zusatzschritte erforderlich, um die Übertragungslagenabschnitte an den besagten Ecken zu fixieren. Dadurch sinkt die Taktgeschwindigkeit.A device for embossing a transfer layer of a strip-shaped embossing foil on the narrow side of the plate element delimiting a plate element is known for example from US Pat DE 102 16 139 C1 known. With this known embossing device, it is possible with high cycle speeds, ie high cycle numbers, to characterize plate elements on their narrow sides with the transfer layer of a strip-shaped embossing foil. However, if the respective plate element is formed with rounded corners having a small radius, additional steps are required in order to to fix the transfer layer sections at the said corners. This reduces the clock speed.

Zum Beprägen abgerundeter Ecken von Plattenelementen ist beispielsweise auch eine Hubprägung anwendbar, wie sie beispielsweise mit einer Prägemaschine des Typs PE500/KTF "Touchwood" durchführbar ist. Mit einer derartigen Prägemaschine sind einen kleinen Radius aufweisende Ecken eines Plattenelementes jedoch nur mit mäßigen Taktgeschwindigkeiten beprägbar.For stamping rounded corners of plate elements, it is also possible, for example, to use a lift embossing, as can be carried out, for example, with an embossing machine of the type PE500 / KTF "Touchwood". With such an embossing machine, however, corners of a panel element having a small radius can only be stamped with moderate clock speeds.

In Kenntnis dieser Gegebenheiten liegt der Erfindung die Aufgabe zugrunde, eine Prägevorrichtung der eingangs genannten Art zu schaffen, mit der es mit hoher Produktivität, d. h. mit großer Prägegeschwindigkeit und hohen Taktzahlen, möglich ist, ggf. einen kleinen Radius besitzende Ecken eines Plattenelementes mit einer Übertragungslage einer streifenförmigen Prägefolie zu beprägen.In view of these circumstances, the invention has for its object to provide an embossing device of the type mentioned, with which it with high productivity, d. H. With a large embossing speed and high cycle rates, it is possible to characterize possibly a small radius owning corners of a plate element with a transfer layer of a strip-shaped embossing foil.

Erfindungsgemäß wird diese Aufgabe mit einer Prägevorrichtung gemäß Anspruch 1 gelöst, d. h. mit einer Prägevorrichtung zum Prägen einer Übertragungslage einer streifenförmigen Prägefolie auf Stirnseiten von mehreren auf einem Transportband hintereinander mit Abstand abgelegten flächigen Plattenelementen, wobei jedes Plattenelement an seinen Seiten zwei durch einen Geradenabschnitt angeschlossene Eckabschnitte aufweist,
wobei vorgesehen ist,

  1. A) dass stromabwärts hinter einer Vorratsrolle für die Prägefolie eine Folieneinzugsvorrichtung angeordnet ist,
  2. B) dass stromabwärts hinter der Folieneinzugsvorrichtung eine Geradenprägevorrichtung angeordnet ist,
  3. C) dass stromabwärts hinter der Geradenprägevorrichtung eine Eckenprägevorrichtung angeordnet ist, und
  4. D) dass stromabwärts hinter der Eckenprägevorrichtung eine Restfolienabzugsvorrichtung angeordnet ist.
According to the invention this object is achieved with an embossing device according to claim 1, ie with an embossing device for embossing a transfer layer of a strip-shaped embossing foil on end faces of several on a conveyor belt behind the other with spaced flat plate elements, each plate member has on its sides two connected by a straight line corner sections .
being provided
  1. A) that downstream of a supply roll for the stamping foil a film feeding device is arranged,
  2. B) that a straight line embossing device is arranged downstream of the film drawing device,
  3. C) that downstream of the straight line embossing device a corner embossing device is arranged, and
  4. D) that downstream of the corner embossing device, a residual film removal device is arranged.

Die Aufgabe wird weiter mit einem Verfahren gemäß Anspruch 10 gelöst, d. h. mit einem Verfahren zum Prägen einer Übertragungslage einer streifenförmigen Prägefolie auf Stirnseiten mehrerer auf einem Transportband hintereinander abgelegter flächiger Plattenelemente, wobei jedes Plattenelement an seinen Stirnseiten in Transportrichtung gesehen hintereinander einen ersten Eckabschnitt, einen geraden Abschnitt und einen zweiten Eckabschnitt aufweist, wobei vorgesehen ist,

  1. a) dass eine stromabwärts hinter einer Vorratsrolle für die Prägefolie angeordnete Folieneinzugsvorrichtung die Prägefolie in einen zwischen zwei hintereinander angeordneten benachbarten Plattenelementen ausgebildeten Abstandsraum einzieht und eine Prägefolienschlaufe ausbildet,
  2. b) dass stromabwärts hinter der Folieneinzugsvorrichtung mittels einer Geradenprägevorrichtung der Geradenabschnitt des Plattenelements beprägt wird,
  3. c) dass stromabwärts hinter der Geradenprägevorrichtung mittels einer Eckenprägevorrichtung der zweite Eckabschnitt des Plattenelements beprägt wird, und
  4. d) dass stromabwärts hinter der Eckenprägevorrichtung eine Restfolie mittels einer Restfolienabzugsvorrichtung abgezogen wird.
The object is further achieved by a method according to claim 10, ie with a method for embossing a transfer layer of a strip-shaped embossing foil on end faces of several consecutive stored on a conveyor belt flat plate elements, each plate member seen at its end faces in the transport direction one behind the other a first corner portion, a straight Section and a second corner portion, wherein it is provided
  1. a) that a film feeding device arranged downstream of a supply roll for the stamping foil pulls the stamping film into a spacing space formed between two adjacent plate elements arranged one behind the other and forms an embossing film loop,
  2. b) that downstream of the film feed device by means of a straight line embossing device the straight line section of the plate element is embossed,
  3. c) that downstream of the straight line embossing device by means of a corner embossing device, the second corner portion of the plate member is embossed, and
  4. d) that downstream of the corner embossing device a residual film is removed by means of a residual film removal device.

Es kann vorgesehen sein, dass jedes Plattenelement einander gegenüberliegend an seinen Stirnseiten in Transportrichtung gesehen hintereinander einen ersten Eckabschnitt, einen geraden Abschnitt und einen zweiten Eckabschnitt aufweist und die Plattenelemente nach einem Durchlauf um 90° gedreht werden und die Verfahrensschritte a) bis d) solange wiederholt werden, bis alle Eckabschnitte und Geradenabschnitte beprägt sind. Bei dieser Ausführungsvariante kann die vorgesehene Prägevorrichtung einen besonders einfachen Aufbau aufweisen.It can be provided that each plate element seen opposite one another at its end faces in the transport direction one behind the other a first corner portion, a straight portion and a Having second corner portion and the plate elements are rotated after a pass through 90 ° and the process steps a) to d) are repeated until all corner sections and straight sections are embossed. In this embodiment, the proposed embossing device may have a particularly simple structure.

Die erfindungsgemäße Prägevorrichtung und das erfindungsgemäße Verfahren können verwendet werden für das Aufbringen einer Grundierungsschicht für nachfolgende Nasslackierungen sowie für das nachfolgende Aufbringen des Enddekors. Es ist aber auch möglich, sofort das Enddekor aufzubringen. Vorzugsweise werden Heißprägefolien, bestehend aus einer auf einer Trägerfolie angeordneten Übertragungslage, eingesetzt, insbesondere für das Aufbringen einer Grundierungsschicht, die im Allgemeinen direkt auf die Holzoberfläche aufgebracht wird. Dabei wird im Vergleich zu Nasslackierungen in vorteilhafter Weise erreicht, dass wesentlich weniger Lackmaterial benötigt wird, da im Vergleich zu dem nassen, tief eindringenden und von dem Holz aufgesogenen Lack eine trockene Heißprägefolien-Lackschicht nur auf der Holzoberfläche verklebt wird, diese vollflächig abdeckt und praktisch nicht tiefer in die Holzfasern eindringt. Es ist dabei von Vorteil, wenn kein Überlappungsbereich zwischen Eckabschnitt und Geradenabschnitt des Plattenelements ausgebildet ist und damit praktisch die Heißprägefolien-Lackschicht überall gleichmäßig nur in einfacher Stärke vorliegt. Dabei kommt es bei den mit der erfindungsgemäßen Vorrichtung und nach dem erfindungsgemäßen Verfahren bearbeiteten Plattenelemente zwischen den kontinuierlich geprägten Geradenabschnitten und den sich unmittelbar anschließenden Eckenabschnitten nicht zu einer Überlappung. Jedoch kann es zu einer Überlappung zwischen diesen erfindungsgemäß geprägten Eckenabschnitten und den vorher oder nachher separat geprägten, rechtwinklig dazu angeordneten anderen beiden Kanten des Plattenelements kommen,
wobei sich die Heißprägefolien-Lackschichten beider separater Prägevorgänge vorzugsweise nur wenige Millimeter überlappen.
The embossing device according to the invention and the method according to the invention can be used for applying a primer layer for subsequent wet painting as well as for the subsequent application of the end decoration. But it is also possible to apply the final decoration immediately. Hot stamping foils consisting of a transfer layer arranged on a carrier film are preferably used, in particular for the application of a primer layer, which is generally applied directly to the wood surface. It is achieved in comparison to wet paint in an advantageous manner that much less paint material is needed, as compared to the wet, deeply penetrating and absorbed by the wood paint a dry hot stamping film lacquer layer is glued only on the wood surface, covering them over the entire surface and practical does not penetrate deeper into the wood fibers. It is advantageous if no overlap region between the corner portion and the straight line section of the plate element is formed, and thus practically the hot stamping foil lacquer layer is uniformly present everywhere only in a simple thickness. In the case of the plate elements processed with the device according to the invention and according to the method according to the invention, there is no overlap between the continuously embossed straight line sections and the directly adjoining corner sections. However, there may be an overlap between these inventively embossed corner portions and the before or after separately embossed, rectangular come to arranged other two edges of the plate member,
wherein the hot stamping foil paint layers of both separate embossing operations preferably overlap only a few millimeters.

Es kann vorgesehen sein, dass das Merkmal c) vorsieht, dass stromabwärts hinter der Geradenprägevorrichtung mittels der Eckenprägevorrichtung der zweite Eckabschnitt des Plattenelements und der erste Eckabschnitt des stromabwärts benachbarten Plattenelements und sodann der erste Eckabschnitt des Plattenelements und der zweite Eckabschnitt des stromaufwärts benachbarten Plattenelements beprägt werden.It may be provided that feature c) provides downstream of the line embossing device, by means of the corner embossing device, the second corner portion of the plate member and the first corner portion of the downstream adjacent plate member and then the first corner portion of the plate member and the second corner portion of the upstream adjacent plate member are embossed ,

Wenn das Eckenprägen unmittelbar auf das Geradenprägen folgt und gleichzeitig zwei Ecken beprägt werden, wird die Taktzeit zur Beschichtung der Plattenelemente deutlich verringert. Die Eckenprägung ist wie die Geradenprägung in eine maschinelle Fertigungsstrecke integriert, d. h. es findet ein Inlineprägen der verschiedenen Kantenabschnitte statt. Der Prägevorgang kann hochautomatisiert und kontinuierlich an allen stirnseitigen Kantenflächen der in der Fertigungsstrecke geführten Plattenelemente, vorzugsweise ohne zusätzliche separate einzelne Kantenbeschichtung mit separater Folienzufuhr, erfolgen. Die genannten einzelnen Stationen der Fertigungsstrecke, d. h. die Folieneinzugsvorrichtung, die Geradenprägevorrichtung, die Eckenprägevorrichtung und die Restfolienabzugsvorrichtung können, müssen aber nicht unmittelbar hintereinander zum Einsatz kommen. Es können auch weitere Stationen dazwischengeschaltet sein. Beispielsweise können, je nach Länge der Plattenelemente auf der zu bearbeitenden Seite und/oder je nach Transportgeschwindigkeit eine oder mehrere Einzugsvorrichtungen und/oder eine oder mehrere Eckenprägevorrichtungen vorgesehen sein, wenn die Verarbeitungs- bzw. Transportgeschwindigkeit so hoch ist, dass das Herein- und/oder Herausfahren der Einzugsvorrichtung und/oder der Eckenprägevorrichtung innerhalb der zur Verfügung stehenden Zeit nicht mehr problemlos möglich ist.If the corner embossing follows directly on the line embossing and simultaneously two corners are embossed, the cycle time for coating the plate elements is significantly reduced. Like the line embossing, the corner embossing is integrated into a machine production line, ie there is an inline embossing of the various edge sections. The embossing process can be highly automated and continuous on all end-side edge surfaces of the plate elements guided in the production line, preferably without additional separate individual edge coating with separate film feed. The mentioned individual stations of the production line, ie the film feed device, the straight line embossing device, the corner embossing device and the residual film removal device can, but need not be used directly one behind the other. There may also be other stations in between. For example, depending on the length of the plate elements on the side to be processed and / or on the transport speed, one or more collection devices and / or one or more corner embossing devices may be provided if the processing or transport speed is so high that and / or retracting the collection device and / or the corner embossing device within the time available is no longer possible without problems.

Die zu beprägenden Stirn- d.h. Kantenflächen können jeweils im rechten Winkel zur Oberseite oder winkelig zur Oberseite des Plattenelements ausgebildet sein und gegebenenfalls auch abgefast oder abgestuft oder abgerundet oder gewölbt ausgebildet sein. Die Stirnflächen können über ihre Länge konstant oder auch variiert ausgestaltet sein.The forehead - i. Edge surfaces may each be formed at right angles to the top or at an angle to the top of the plate member and optionally also be chamfered or stepped or rounded or curved. The end faces can be configured constant over their length or else varied.

Weiter kann vorgesehen sein, dass die Geradenprägevorrichtung und/oder die Eckenprägevorrichtung beheizbar sind. Es ist aber auch möglich, Kaltkleber zu verwenden, beispielsweise einen strahlungsaktivierbaren Kleber. Es kann sich zum Beispiel um einen UV-härtbaren Kleber handeln.It can further be provided that the straight line embossing device and / or the corner embossing device can be heated. But it is also possible to use cold glue, such as a radiation-activated adhesive. It may be, for example, a UV-curable adhesive.

Es kann vorgesehen sein, dass die Eckenprägevorrichtung mindestens einen Prägestempel aufweist, der von einer Ausgangslage in eine Arbeitslage verfahrbar ist, in der er in den Abstandsraum zwischen zwei benachbarten Plattenelementen eingreift. Es ist also möglich, dass mit einem Prägestempel gleichzeitig zwei Ecken beprägt werden. Es ist aber auch möglich, einen Prägestempel vorzusehen, der parallel zur Transportstrecke verschiebbar ist, und der zuerst die eine Ecke und danach die andere Ecke beprägt. Weiter können auch zwei Prägestempel vorgesehen sein, die parallel jeweils eine der Ecken beprägen.It can be provided that the corner embossing device has at least one embossing punch, which can be moved from a starting position into a working position, in which it engages in the space between two adjacent plate elements. It is therefore possible that two corners are embossed simultaneously with an embossing stamp. But it is also possible to provide an embossing die which is displaceable parallel to the transport path, and first stamps the one corner and then the other corner. Further, two embossing dies can be provided, each stamping one of the corners in parallel.

Weiter kann vorgesehen sein, dass die Eckenprägevorrichtung mindestens einen Prägestempel aufweist, der in der Breite einstellbar ist. Dadurch können auch geringfügige Toleranzen bei den Teileabständen ausgeglichen werden, wenn der Prägestempel beispielsweise federnd, d. h. elastisch in der Breite einstellbar ist.It can further be provided that the corner embossing device has at least one embossing punch that is adjustable in width. As a result, even slight tolerances in the part intervals can be compensated for example, if the embossing stamp is resilient, ie elastically adjustable in width.

Der Prägebereich des Prägestempels kann zumindest an seiner Oberfläche Silikongummi aufweisen. Auch durch die Elastizität des Silikongummi oder eines anderen Materials mit ähnlichen Eigenschaften, insbesondere hinsichtlich der Elastizität und der Wärmeleitfähigkeit, können geringfügige Toleranzen bei den Teileabständen ausgeglichen werden.The embossing area of the embossing stamp may have silicone rubber at least on its surface. Also, by the elasticity of the silicone rubber or other material with similar properties, in particular with regard to the elasticity and the thermal conductivity, slight tolerances in the part intervals can be compensated.

Es ist aber auch möglich, dass der Prägestempel aus Silikongummi besteht.But it is also possible that the die is made of silicone rubber.

Weiter kann vorgesehen sein, dass der Prägestempel beheizt ist. Dabei ist eine Beheizung vom Inneren des Prägestempels her oder von außen über Strahlungswärme möglich.It can further be provided that the embossing die is heated. In this case, heating from the interior of the embossing stamp forth or from the outside via radiant heat is possible.

In einer weiteren vorteilhaften Ausbildung kann der Prägestempel mit einer Antriebseinrichtung verbunden sein. Die Antriebseinrichtung kann dazu dienen, den Prägestempel quer zur Transportrichtung ein- und auszufahren. Diese oder eine zusätzliche Antriebseinrichtung kann aber auch zur Mitführung dienen, d. h. dazu, den Prägestempel während des kontinuierlichen Transportes der Plattenelemente entsprechend relativ dazu mitzubewegen, damit das Herein- und Herausfahren des Prägestempels in den Abstandsraum zwischen zwei Plattenelemente mit einer Relativgeschwindigkeit zu dem Abstandsraum von nahezu oder gleich Null möglich ist.In a further advantageous embodiment, the die can be connected to a drive device. The drive device can serve to extend and extend the embossing die transversely to the transport direction. This or an additional drive device can also serve to carry, d. H. in order to move the embossing punch relative to it during the continuous transport of the plate elements so that it is possible to move the embossing punch into and out of the space between two plate elements at a relative speed to the clearance space of almost or equal to zero.

Die Antriebseinrichtung kann vorteilhafterweise eine Linearantriebseinrichtung sein. Es kann sich beispielsweise um eine hydraulische, pneumatische oder elektrische Antriebseinrichtung handeln.The drive device may advantageously be a linear drive device. It may be, for example, a hydraulic, pneumatic or electric drive device.

Weiter kann vorgesehen sein, dass die Prägevorrichtung als ein Revolverkopf ausgebildet ist. Dabei kann der Revolverkopf mit unterschiedlichen Prägestempeln bestückt sein und/oder dazu vorgesehen sein, stets einen Prägestempel mit Solltemperatur bereitzustellen. Als Prägevorrichtung kann jede Prägevorrichtung vorgesehen sein, die mit einem bewegbaren Prägestempel ausgebildet ist, der vorteilhafterweise zwei Prägeflächen aufweist, die komplementär zu den beiden gegenüberliegenden beprägenden Ecken des Plattenelements ausgebildet sind.It can further be provided that the embossing device is designed as a turret. In this case, the turret can be equipped with different embossing dies and / or be provided to always provide an embossing die with set temperature. As embossing device, any embossing device may be provided which is formed with a movable die, which advantageously has two embossing surfaces which are formed complementary to the two opposite embossing corners of the plate member.

Es kann weiter vorgesehen sein, dass die Folieneinzugsvorrichtung ein Einzugselement aufweist, das von einer Ausgangslage in eine Arbeitslage verfahrbar ist, in der es in den Abstandsraum zwischen zwei benachbarten Plattenelementen eingreift.It may further be provided that the film feeding device has a catchment element, which can be moved from a starting position into a working position, in which it engages in the spacing space between two adjacent plate elements.

Weiter können die Vorrichtungskomponenten A) bis D) in doppelter Anzahl einander gegenüberliegend angeordnet vorgesehen sind. So kann die Fertigungszeit für das Beschichten der Stirnseiten der Plattenelemente weiter gesenkt werden, denn gegenüberliegende Stirnseitenabschnitte können nun gleichzeitig beschichtet bzw. beprägt werden.Further, the device components A) to D) may be provided in a double number arranged opposite to each other. Thus, the production time for the coating of the end faces of the plate elements can be further reduced because opposite end side sections can now be coated or embossed simultaneously.

Es hat sich bewährt, dass die Länge der Folienschlaufe mindestens so groß ist wie die Summe aus der doppelten Seitenlänge der beiden gegenüberliegenden Ecken der benachbarten Plattenelemente und dem Abstand der beiden gegenüberliegenden Stirnseiten der besagten Plattenelemente. Vorsorglich sollte eine Sicherheitszugabe im Bereich von 5 bis 15 % vorgesehen sein, um Toleranzen des Teilungsabstands und Lagetoleranzen der Plattenelemente auszugleichen.It has been proven that the length of the film loop is at least as large as the sum of twice the side length of the two opposite corners of the adjacent plate elements and the distance between the two opposite end faces of said plate elements. As a precaution, a safety allowance in the range of 5 to 15% should be provided to accommodate pitch distance tolerances and positional tolerances of the plate elements compensate.

In einer weiteren vorteilhaften Ausbildung kann vorgesehen sein, dass der Teilungsabstand der Plattenelemente auf dem Transportband und/oder der Abstand zwischen den Prägevorrichtungen bzw. zwischen der Eckenprägevorrichtung und der Restfolienabzugsvorrichtung so gewählt wird, dass die Prägefolie vor dem Ausführen eines folgenden Bearbeitungsschritts soweit erkaltet ist, dass eine Mindesthaftfestigkeit der Übertragungslage der Prägefolie auf dem beprägten Kantenbereich des Plattenelements erreicht ist.In a further advantageous embodiment it can be provided that the pitch of the plate elements on the conveyor belt and / or the distance between the embossing devices or between the corner embossing device and the residual film removal device is selected so that the embossing film is cooled to the extent before performing a subsequent processing step, that a minimum adhesion strength of the transfer layer of the stamping foil is achieved on the embossed edge region of the plate element.

Im Bereich der Folienschlaufe ist im Gegensatz zu den anderen Bereichen der Prägefolie die Übertragungslage nicht oder nur teilweise von der Trägerfolie abgelöst bzw. abgeprägt und dadurch ist insbesondere an der Restfolienabzugsvorrichtung ein anderes mechanisches Verhalten der Prägefolie zu erwarten. Beispielsweise kann eine ruckartige Änderung des Abzugsverhaltens der Restfolie auftreten, wofür an der Restfolienabzugsvorrichtung eine Ausgleichsmechanik vorgesehen sein kann, die diese ruckartigen Änderungen ausgleicht und damit ein gleichmäßiges Abziehen der Restfolie erreicht werden kann.In the region of the film loop, in contrast to the other regions of the embossing film, the transfer layer is not or only partially detached or embossed from the carrier film and thus a different mechanical behavior of the embossing film is to be expected in particular on the residual film removal device. For example, a sudden change in the withdrawal behavior of the remaining film may occur, for which a compensation mechanism can be provided on the residual film removal device, which compensates for these jerky changes and thus a uniform removal of the remaining film can be achieved.

Bei bevorzugten Ausführungen ist vorgesehen, dass die Plattenelemente mit konstantem Teilungsabstand, gegebenenfalls mit nur geringen Toleranzen angeordnet sind. Bei Ausführungen mit variiertem Teilungsabstand kommen vorzugsweise entsprechende Kompensationseinrichtungen zum Einsatz.In preferred embodiments, it is provided that the plate elements are arranged with a constant pitch, possibly with only small tolerances. In versions with varying pitch, preferably corresponding compensation devices are used.

Weiter kann vorgesehen sein, dass mehrere übereinander angeordnete Plattenelemente einen Stapel bilden und die Stapel mit konstantem Teilungsabstand auf dem Transportband abgelegt werden. Auf diese Weise ist eine weitere Verkürzung der effektiven Taktzeit möglich, wobei lediglich höhere Prägestempel zur Verarbeitung einer Prägefolie, deren Breite der Höhe des Stapels entspricht, vorzusehen sind.It can further be provided that a plurality of stacked plate elements form a stack and the stacks are stored at a constant pitch on the conveyor belt. That way is a further reduction of the effective cycle time possible, with only higher dies for processing a stamping foil whose width corresponds to the height of the stack, are provided.

Es ist möglich, das Transportband kontinuierlich zu bewegen, wenn die Taktzeit an den einzelnen Bearbeitungsstationen, d. h. insbesondere die Taktzeit an den in den Abstandsraum zwischen den Plattenelementen eintauchenden Stationen, wie die Folieneinzugsvorrichtung und die Eckenprägevorrichtung ausreichend gering ist, bzw. das im Abstandsraum zwischen den Plattenelementen ausgebildete Spiel für die eintauchenden Stationen hinreichend groß ist. Es ist aber auch möglich, das Transportband schrittweise zu bewegen oder beispielsweise die Eckenprägevorrichtung beim Prägen dem Transportband so nachzuführen, dass beim Prägen die Relativgeschwindigkeit zwischen der Eckenprägevorrichtung und dem Transportband nahezu oder gleich Null ist. Die Nachführung kann durch entsprechende elastische Lagerung der Eckenprägevorrichtung und/oder elastische Ausgestaltung der Prägewerkzeuge selbst realisiert werden. Entsprechendes gilt für die Folieneinzugsvorrichtung.It is possible to continuously move the conveyor belt when the cycle time at the individual processing stations, i. H. in particular the cycle time at the submerged in the distance space between the plate elements stations, such as the Folieneinzugsvorrichtung and the corner embossing device is sufficiently low, or designed in the distance space between the plate elements game for the submerged stations is sufficiently large. But it is also possible to move the conveyor belt stepwise or, for example, the corner embossing device when embossing the conveyor belt nachzuführen so that when embossing the relative speed between the corner embossing device and the conveyor belt is almost or equal to zero. The tracking can be realized by appropriate elastic mounting of the corner embossing device and / or elastic design of the embossing tools themselves. The same applies to the film feeding device.

Bei besonders bevorzugten Ausführungen ist vorgesehen, dass die Folieneinzugsvorrichtung und/oder die Eckenprägevorrichtung beim Ausführen ihres Arbeitsschrittes aus einer Ausgangslage heraus synchron mit der Transportgeschwindigkeit des Transportbandes bewegt werden und sodann in die Ausgangslage zurückkehren.In particularly preferred embodiments, it is provided that the film feeding device and / or the corner embossing device are moved out of a starting position out synchronously with the transport speed of the conveyor belt and then return to the starting position.

Die Erfindung wird nun anhand von Ausführungsbeispielen näher erläutert. Es zeigen

Fig. 1a und 1b
ein erstes Ausführungsbeispiel einer erfindungsgemäßen Prägevorrichtung in schematischer Draufsicht;
Fig. 2
ein zweites Ausführungsbeispiel der Eckenprägevorrichtung in Fig. 1;
Fig. 3
ein drittes Ausführungsbeispiel der Eckenprägevorrichtung in Fig. 1;
Fig. 4
ein viertes Ausführungsbeispiel der Eckenprägevorrichtung in Fig. 1;
Fig. 5
ein fünftes Ausführungsbeispiel der Eckenprägevorrichtung in Fig. 1;
Fig. 6
ein zweites Ausführungsbeispiel der Prägevorrichtung;
Fig. 7
ein drittes Ausführungsbeispiel der Prägevorrichtung.
The invention will now be explained in more detail with reference to exemplary embodiments. Show it
Fig. 1a and 1b
a first embodiment of an embossing device according to the invention in a schematic plan view;
Fig. 2
a second embodiment of the corner embossing device in Fig. 1 ;
Fig. 3
a third embodiment of the corner embossing device in Fig. 1 ;
Fig. 4
a fourth embodiment of the corner embossing device in Fig. 1 ;
Fig. 5
a fifth embodiment of the corner embossing device in Fig. 1 ;
Fig. 6
a second embodiment of the embossing device;
Fig. 7
A third embodiment of the embossing device.

Die Fig. 1a und 1b zeigen in schematischer Darstellung eine Prägevorrichtung 1 zum Beprägen der Kantenflächen bzw. Stirnflächen von flächigen Plattenelementen 12 mit einer streifenförmigen Prägefolie 14. Bei den zu beprägenden Stirnflächen handelt es sich um an den umlaufenden Stirnseiten der flächigen Plattenelemente 12 ausgebildete Geradenabschnitte 12g und Eckabschnitte 12e. Die Prägefolie ist vorzugsweise als eine Heißprägefolie ausgebildet, die im Wesentlichen aus einer Trägerfolie und einer darauf angeordneten Übertragungslage besteht, wobei die Übertragungslage auf ihrer Außenseite mit einem Heißkleber beschichtet ist und vorzugsweise zwischen der Trägerfolie und der Übertragungslage eine Ablöseschicht angeordnet ist. Eine andere Möglichkeit ist die Verwendung eines Kaltklebers auf der Außenseite der Übertragungslage der Prägefolie 14, der mittels Strahlung, vorzugsweise UV-Strahlung, aushärtbar bzw. aktivierbar ist. Die Übertragungslage kann beispielsweise eine Grundierungsschicht oder eine Dekorschicht auf den Kantenflächen des Plattenelements 12 bilden. Die Breite der Prägefolie beträgt dabei etwa zwischen 2 mm und 100 mm, vorzugsweise zwischen 10 mm und 40 mm.The Fig. 1a and 1b show in a schematic representation of an embossing device 1 for embossing the edge surfaces or end faces of sheet-like plate elements 12 with a strip-shaped stamping foil 14. The end faces to be embossed are formed on the circumferential end faces of the sheet-like plate elements 12 straight sections 12g and corner sections 12e. The embossing film is preferably formed as a hot stamping foil, which consists essentially of a carrier foil and a transfer layer arranged thereon, wherein the transfer layer is coated on its outside with a hot melt adhesive and preferably a release layer is arranged between the carrier foil and the transfer layer. Another possibility is the use of a cold adhesive on the outside of the transfer layer of the stamping foil 14, which is curable or activatable by means of radiation, preferably UV radiation. The Transfer layer may form, for example, a primer layer or a decorative layer on the edge surfaces of the plate member 12. The width of the stamping foil is approximately between 2 mm and 100 mm, preferably between 10 mm and 40 mm.

Die Plattenelemente 12 sind in dem in Fig. 1a und 1b gezeigten Beispiel in einem konstanten Abstand auf einem Transportband 11 abgelegt, mit dessen Hilfe sie an Bearbeitungsstationen der Prägevorrichtung 1 vorbeigeführt werden. Die Plattenelemente 12 können durch in Fig. 1 a und 1b nicht dargestellte Klemmvorrichtungen auf dem Transportband fixiert sein. Bei dem Transportband kann es sich beispielsweise um ein Kettenband mit Arretierungen handeln. Bei den Plattenelementen 12 kann es sich beispielsweise um Paneele aus Holz oder Holzpresswerkstoffen handeln, die z. B. an ihrer Oberseite mit Dekorfolie beschichtet sind. Vorzugsweise handelt es sich um mitteldichte Holzfaserplatten, sogenannte MDF-Platten (engl.: Medium Density Fiberboard), oder um hochdichte Faserplatten, sogenannte HDF-Platten (engl.: High Density Fiberboard). Aber auch andere Werkstoffe sind denkbar, beispielsweise Kunststoff oder auch andere, vorzugsweise aus Fasern gepresste Naturstoffe.The plate elements 12 are in the in Fig. 1a and 1b shown example stored at a constant distance on a conveyor belt 11, with the aid of which they are passed to processing stations of the embossing device 1. The plate elements 12 can by Fig. 1 A and 1b clamping devices, not shown, be fixed on the conveyor belt. The conveyor belt may be, for example, a chain belt with detents. The plate elements 12 may be, for example, panels made of wood or wood molding materials, the z. B. are coated on their upper side with decorative film. Preferably, medium-density wood fiber boards, so-called MDF boards (English: Medium Density Fiberboard), or high-density fiberboard, so-called HDF boards (English: High Density Fiberboard). But other materials are conceivable, such as plastic or other, preferably pressed from natural fibers.

In der Prägevorrichtung 1 werden die Stirnflächen des Geradenabschnitts 12g des Plattenelements 12 sowie die Stirnflächen der dem Geradenabschnitt 12g benachbarten Eckabschnitte 12e des Plattenelements 12 mit der Übertragungslage versehen. Diese zu beprägenden Stirnflächen können jeweils im rechten Winkel zur Oberseite oder winkelig zur Oberseite des Plattenelements 12 ausgebildet sein und gegebenenfalls auch abgefast oder abgestuft oder abgerundet oder gewölbt ausgebildet sein. Sie können über ihre Längserstreckung jeweils konstant aber auch variierend ausgebildet sein.In the embossing apparatus 1, the end faces of the straight portion 12g of the plate member 12 and the end faces of the corner portions 12e of the plate member 12 adjacent to the straight portion 12g are provided with the transfer layer. These end surfaces to be embossed can each be formed at right angles to the top or at an angle to the top of the plate element 12 and, if appropriate, also be chamfered or stepped or rounded or arched. You can be formed constant but also varying over their longitudinal extent.

Die Prägefolie 14 wird, wie in Figur 1 a erkennbar, von einer Vorratsrolle 13 über eine Umlenkrolle 15 einer ersten Bearbeitungsstationen zugeführt. In Fig. 1 a sowie in den weiteren Figuren ist die Transportrichtung durch einen Pfeil S gekennzeichnet.The stamping foil 14 is, as in FIG. 1 a recognizable, supplied from a supply roll 13 via a guide roller 15 of a first processing stations. In Fig. 1 a and in the other figures, the transport direction is indicated by an arrow S.

Bei der ersten Bearbeitungsstation handelt es sich um eine Folieneinzugsvorrichtung 16. Die Folieneinzugsvorrichtung 16 weist in dem in Fig. 1a/1b dargestellten Ausführungsbeispiel ein als eine Rolle ausgebildetes Einzugselement 16e bzw. 16e' auf, das senkrecht zu der Transportrichtung des Transportbandes 11 von einer Ausgangslage (Einzugselement 16e') in eine Arbeitslage (Einzugselement 16) bewegbar ist und in der Arbeitslage in den zwischen den Stirnseiten zweier benachbarter Plattenelemente 12 ausgebildeten Abstandsraum eingreift. In der Arbeitslage zieht das Einzugselement 16e die Prägefolie 14 schlaufenförmig in den Abstandsraum ein, wobei die Schlaufenlänge mindestens so groß ist wie die Summe aus der doppelten Bogenlänge der beiden gegenüberliegenden Ecken der benachbarten Plattenelemente 12 und dem Abstand der beiden gegenüberliegenden Stirnseiten der besagten Plattenelemente. Nach dem Ausbilden der Schlaufe der Prägefolie 14 kehrt das Einzugselement 16e in seine Ausgangslage (Einzugselement 16e') zurück. Die Folienschlaufe bleibt lose zurück.The first processing station is a film feed device 16. The film feed device 16 has in the in Fig. 1a / 1b illustrated embodiment, a trained as a roller feeder element 16e and 16e ', which is perpendicular to the transport direction of the conveyor belt 11 from a starting position (feeder element 16e') in a working position (feeder element 16) movable and in the working position in between the end faces of two adjacent plate elements 12 engages trained spacing space. In the working position, the draw-in element 16e pulls the embossing foil 14 in a loop shape into the spacing space, wherein the loop length is at least as large as the sum of twice the arc length of the two opposite corners of the adjacent plate elements 12 and the distance of the two opposite end faces of said plate elements. After forming the loop of the embossing foil 14, the feeder element 16e returns to its initial position (feeder element 16e '). The film loop remains loose.

Während des Vorbeiführens der Plattenelemente 12 auf dem Transportband 11 mit einer bestimmten Geschwindigkeit muss entsprechend während Einziehens der Prägefolie 14 durch die Einzugsvorrichtung 16 diese in der gleichen Geschwindigkeit wie die sich bewegenden Plattenelemente 12 mitgeführt werden, damit die Einzugsvorrichtung 16 die Prägefolie 14 stets an der gleichen Relativposition in den Abstandsraum zwischen zwei Plattenelementen 12 einziehen kann.During the passing of the plate members 12 on the conveyor belt 11 at a certain speed must be carried along the same time as pulling the stamping foil 14 by the feeder 16 at the same speed as the moving plate members 12 so that the collection device 16, the stamping foil 14 always at the same Relative position in the distance space between two plate elements 12 can move.

Eine zweite Bearbeitungsstation, die stromabwärts (Pfeil S) hinter der ersten Bearbeitungsstation angeordnet ist, ist als eine Geradenprägevorrichtung 17 ausgebildet, in der die Prägefolie 14 mit der heißkleberbeschichteten Seite der Übertragungslage unter Wärmezufuhr auf die Stirnfläche des Geradenabschnitts 12g des Plattenelements 12 gepresst wird. Infolge der Wärme- und Druckeinwirkung schmilzt der Heißkleber und wird die Übertragungslage der Prägefolie 14 mit der Stirnfläche des Geradenabschnitts 12g des Plattenelements 12 dauerhaft verbunden. Die Haftwirkung des Heißklebers auf der Stirnfläche des Geradenabschnitts 12g des Plattenelements 12 ist nach dem Erkalten höher als die Haftung der Übertragungslage auf der Trägerfolie der Prägefolie 14. Die Geradenprägevorrichtung 17 besteht aus einer herkömmlichen Dreieckskonfiguration aus einem um zwei Stützrollen und eine Umlenkrolle umlaufenden Prägeband. Das Mitführen der Einzugsvorrichtung 16 in der gleichen Geschwindigkeit wie die sich bewegenden Plattenelemente 12 muss solange erfolgen, bis die Prägefolie 14 mittels der Geradenprägevorrichtung 17 auf dem Geradenabschnitt 12g dauerhaft mit dem Plattenelement 12 verbunden ist.A second processing station, which is located downstream (arrow S) behind the first processing station, is formed as a straight line embossing device 17 in which the embossing film 14 is pressed with the hot-adhesive-coated side of the transfer layer under heat on the end face of the straight section 12g of the plate member 12. As a result of the heat and pressure, the hot melt adhesive melts and the transfer layer of the stamping foil 14 with the end face of the straight section 12 g of the plate member 12 is permanently connected. The adhesion of the hot melt adhesive on the end face of the straight portion 12g of the plate member 12 after cooling is higher than the adhesion of the transfer layer on the carrier film of the embossing film 14. The straight line embossing device 17 consists of a conventional triangular configuration of an embossing belt circulating around two support rollers and a guide roller. The entrainment of the collection device 16 at the same speed as the moving plate elements 12 must be carried out until the embossing foil 14 is permanently connected to the plate element 12 by means of the straight line embossing device 17 on the straight line section 12g.

Eine dritte Bearbeitungsstation (siehe Fig. 1 b), die stromabwärts hinter der zweiten Bearbeitungsstation angeordnet ist, ist als eine Eckenprägevorrichtung 18 ausgebildet. Die Eckenprägevorrichtung 18 ist in dem in Fig. 1b dargestellten Ausführungsbeispiel als ein beheizter Prägestempel 18p bzw. 18p' ausgebildet, der senkrecht zu der Transportrichtung des Transportbandes 11 von einer Ausgangslage (Prägestempel 18p') in eine Arbeitslage (Prägestempel 18p) bewegbar ist und in der Arbeitslage in den zwischen den Stirnseiten zweier benachbarter Plattenelemente 12 ausgebildeten Abstandsraum eingreift. Der Prägestempel 18p weist zwei einander gegenüberstehende bogenförmige Prägeabschnitte auf, die als zu den zu beprägenden kreisbogenförmigen Eckabschnitte der Plattenelemente 12 kongruente Hohlkehlen ausgebildet sind. Sofern die beiden zu beprägenden Eckabschnitte des Plattenelements 12 gleichartig ausgebildet sind, ist der Prägestempel 18p symmetrisch ausgebildet, wie in Fig. 1b dargestellt. Es kann aber auch vorgesehen sein, den Prägestempel asymmetrisch auszubilden, um Plattenelemente mit unterschiedlich ausgebildeten Eckabschnitten zu beprägen. Auch der Prägestempel 18p muss, ähnlich wie oben für die Einzugsvorrichtung 16 beschrieben, in der gleichen Geschwindigkeit wie die sich bewegenden Plattenelemente 12 mit den Plattenelementen 12 mitgeführt werden, damit der Prägestempel 18p immer an derselben Relativposition zu den Plattenelementen 12 in seiner Arbeitslage (Prägestempel 18p) die beiden zu beprägenden Eckabschnitte prägen kann. Das Mitführen des Prägestempels 18p in der gleichen Geschwindigkeit wie die sich bewegenden Plattenelemente 12 muss solange erfolgen, bis der Prägevorgang abgeschlossen ist. Der Prägevorgang dauert im Allgemeinen zwischen 0,25 und 2 Sekunden.A third processing station (see Fig. 1 b) located downstream of the second processing station is formed as a corner embossing device 18. The corner embossing device 18 is in the in Fig. 1b illustrated embodiment as a heated die 18p or 18p 'formed perpendicular to the transport direction of the conveyor belt 11 from a starting position (die 18p') in a working position (Embossing stamp 18p) is movable and engages in the working position in the formed between the end faces of two adjacent plate members 12 distance space. The embossing punch 18p has two arc-shaped embossing sections which are opposite one another and which are designed as flutes which are congruent with the circular-arc-shaped corner sections of the plate elements 12 to be embossed. If the two corner sections of the plate element 12 to be embossed are of identical design, the embossing stamp 18p is formed symmetrically, as in FIG Fig. 1b shown. However, it can also be provided that the embossing stamp is formed asymmetrically in order to emboss plate elements with differently shaped corner sections. The embossing stamp 18p must also be carried along with the plate elements 12 at the same speed as the moving plate elements 12, so that the embossing stamp 18p always remains at the same relative position to the plate elements 12 in its working position (embossing stamp 18p ) can characterize the two corner sections to be embossed. The entrainment of the embossing punch 18p at the same speed as the moving plate elements 12 must be carried out until the embossing process is completed. The embossing process generally takes between 0.25 and 2 seconds.

Stromabwärts hinter der Eckenprägevorrichtung 18 ist, wie in Figur 1b erkennbar, eine Folienabzugsvorrichtung 19 mit einer Folienablöserolle 19a angeordnet, die zugleich als Umlenkrolle dient. Eine nach dem Beprägen des Plattenelements 12 verbliebene Restfolie 14r wird von der auf das Plattenelement 12 aufgeprägten Übertragungslage abgezogen und auf eine Aufwickelrolle 20 aufgespult. Dabei werden mit der verbliebenen Trägerfolie zugleich Restabschnitte der Übertragungslage entfernt, die nicht abgeprägt worden sind und daher von der Trägerfolie nicht abgelöst sind.Downstream of the corner embossing device 18, as in FIG FIG. 1b recognizable, arranged a film removal device 19 with a film release roller 19a, which also serves as a deflection roller. A residual film 14r remaining after the stamping of the plate element 12 is drawn off from the transfer layer impressed on the plate element 12 and wound onto a take-up roll 20. At the same time remaining portions of the transfer layer are removed with the remaining carrier film, which have not been stamped and are therefore not detached from the carrier film.

Die Abstände zwischen den Prägevorrichtungen 17 und 18 bzw. zwischen der Eckenprägevorrichtung 18 und der Folienablösevorrichtung 19 sind so gewählt, dass der Heißkleber vor dem Ausführen des folgenden Bearbeitungsschritts soweit abgekühlt ist, dass die Übertragungslage fest auf der Stirnfläche des Plattenelements 12 haftet. Das Abkühlen des Heißklebers ist im Allgemeinen nach sehr kurzer Zeit, insbesondere nach wenigen Sekunden ausreichend erfolgt.The distances between the embossing devices 17 and 18 or between the corner embossing device 18 and the film release device 19 are selected so that the hot melt is cooled to the extent that the transfer layer firmly adheres to the end face of the plate member 12 before performing the following processing step. The cooling of the hot melt adhesive is generally sufficient after a very short time, especially after a few seconds.

Die Fig. 2 zeigt ein zweites Ausführungsbeispiel der Eckenprägevorrichtung 18. Die Eckenprägevorrichtung 18 weist einen Prägestempel 18p mit kreisförmigem Querschnitt auf, der aus einem elastischen Material ausgebildet ist, beispielsweise aus einem Elastomer, wie Silikonkautschuk. Wie in Fig. 2 zu erkennen, passt sich die Oberfläche des Prägestempels 18p aufgrund seiner Elastizität der Eckengeometrie des Plattenelements 12 an. Wie bereits weiter oben in Fig. 1 beschrieben, ist der Prägestempel 18p als ein beheizter Prägestempel 18p bzw. 18p' ausgebildet, der senkrecht zu der Transportrichtung des Transportbandes 11 von einer Ausgangslage (Prägestempel 18p') in eine Arbeitslage (Prägestempel 18p) bewegbar ist und in der Arbeitslage in den zwischen den Stirnseiten zweier benachbarter Plattenelemente 12 ausgebildeten Abstandsraum eingreift. Es kann auch vorgesehen sein, den Prägestempel 18p als eine Rolle auszubilden, so dass durch Rotation des Prägestempels 18p eine möglicherweise bleibende Deformation der Oberfläche des Prägestempels 18p vermieden wird. Zusätzlich zu dem oben beschriebenen Mitführen des Prägestempels 18p mit den sich bewegenden Plattenelementen 12 kann es je nach Durchmesser des gezeigten Prägestempels 18p mit kreisförmigen Querschnitt vorteilhaft sein, wenn dieser Prägestempel 18p über die Oberfläche des einen Eckabschnitts 12e in den Abstandsraum zwischen zwei Plattenelementen 12 hineinrollt und über die Oberfläche des benachbarten Eckabschnitts 12e wieder aus dem Abstandsraum hinausrollt. Dadurch können beispielsweise Toleranzen in den Abständen der Plattenelemente 12 ausgeglichen werden.The Fig. 2 shows a second embodiment of the corner embossing device 18. The corner embossing device 18 has an embossing stamp 18p with a circular cross-section, which is formed of an elastic material, for example of an elastomer, such as silicone rubber. As in Fig. 2 The surface of the embossing punch 18p adapts to the corner geometry of the plate element 12 due to its elasticity. As mentioned earlier in Fig. 1 described, the die 18p is formed as a heated die 18p or 18p ', which is perpendicular to the transport direction of the conveyor belt 11 from a starting position (die 18p') in a working position (punch 18p) movable and in the working position in between the Front sides of two adjacent plate elements 12 formed spaced space engages. It can also be provided to form the embossing stamp 18p as a roll, so that a possible permanent deformation of the surface of the embossing stamp 18p is avoided by rotation of the embossing stamp 18p. In addition to the above-described entrainment of the embossing punch 18p with the moving plate members 12, it may be advantageous, depending on the diameter of the circular-shaped embossing punch 18p shown, when this embossing punch 18p extends beyond the surface of the one corner portion 12e in FIG Spacer space rolls in between two plate elements 12 and rolls over the surface of the adjacent corner portion 12e again out of the distance space. As a result, for example, tolerances in the spacing of the plate elements 12 can be compensated.

Fig. 3 zeigt ein drittes Ausführungsbeispiel der Eckenprägevorrichtung 18. Während in den vorangehend beschriebenen Ausführungsbeispielen (Fig. 1 und 2) die Eckabschnitte 12e der Plattenelemente 12 einen bogenförmigen Verlauf haben, weisen die in Fig. 3 dargestellten Plattenelemente 12 geradlinig abgeschrägte Eckabschnitte 12e auf, wobei die Kanten der Eckabschnitte einen kleinen Krümmungsradius aufweisen können, beispielsweise im Bereich von 0,5 bis 1,5 mm. Dem entsprechend ist der Prägestempel 18p wie der in Fig. 1b weiter oben beschriebene Prägestempel ausgebildet, mit dem Unterschied, dass seine beiden Prägeflächen als ebene Stempelflächen ausgebildet sind, die kongruent zu den Eckabschnitten 12e zweier benachbarter Plattenelemente 12 angeordnet sind. Wie bereits weiter oben in Fig. 1 beschrieben, ist der Prägestempel 18p als ein beheizter Prägestempel 18p bzw. 18p' ausgebildet, der senkrecht zu der Transportrichtung des Transportbandes 11 von einer Ausgangslage (Prägestempel 18p') in eine Arbeitslage (Prägestempel 18p) bewegbar ist und in der Arbeitslage in den zwischen den Stirnseiten zweier benachbarter Plattenelemente 12 ausgebildeten Abstandsraum eingreift. Fig. 3 shows a third embodiment of the corner embossing device 18. While in the embodiments described above ( Fig. 1 and 2 ) have the corner portions 12 e of the plate elements 12 an arcuate course, have the in Fig. 3 shown plate elements 12 rectilinear beveled corner portions 12e, wherein the edges of the corner portions may have a small radius of curvature, for example in the range of 0.5 to 1.5 mm. Accordingly, the die 18p is as in Fig. 1b formed further above stamping die, with the difference that its two embossing surfaces are formed as a flat punch surfaces which are arranged congruent to the corner portions 12e of two adjacent plate elements 12. As mentioned earlier in Fig. 1 described, the die 18p is formed as a heated die 18p or 18p ', which is perpendicular to the transport direction of the conveyor belt 11 from a starting position (die 18p') in a working position (punch 18p) movable and in the working position in between the Front sides of two adjacent plate elements 12 formed spaced space engages.

Die Fig. 4 und 5 zeigen Ausführungsbeispiele, bei denen der Abstand zwischen benachbarten Plattenelementen 12 größer als in den in Fig. 1 bis 3 dargestellten Ausführungsbeispielen ist.The 4 and 5 show embodiments in which the distance between adjacent plate elements 12 is greater than in the in Fig. 1 to 3 illustrated embodiments is.

In dem in Fig. 4 dargestellten Ausführungsbeispiel ist der Prägestempel 18p des Prägewerkzeugs 18 nun als elastischer Körper, zum Beispiel als elastische Rolle ausgebildet und in zwei senkrecht aufeinanderstehenden Richtungen bewegbar gelagert, so dass er zum einen senkrecht zu der Transportrichtung des Transportbandes 11 von einer Ausgangslage (Prägestempel 18p') in eine Arbeitslage (Prägestempel 18p) und zum anderen parallel zur Transportrichtung des Transportbandes 11 von einer ersten Arbeitslage (Prägestempel 18) in eine zweite Arbeitslage (Prägestempel 18") bewegbar ist. Wie bereits weiter oben in Fig. 1 beschrieben, ist der Prägestempel 18p als ein beheizter Prägestempel ausgebildet, der in der Arbeitslage in den zwischen den Stirnseiten zweier benachbarter Plattenelemente 12 ausgebildeten Abstandsraum eingreift. Die Eckabschnitte 12e des Plattenelements 12 sind wie in den in Fig. 1a/1b und 2 dargestellten Ausführungsbeispielen als abgerundete Eckabschnitte ausgebildet.In the in Fig. 4 illustrated embodiment, the die 18p of the embossing tool 18 is now as an elastic body, for example as elastic Roll formed and movably mounted in two mutually perpendicular directions, so that it is perpendicular to the transport direction of the conveyor belt 11 from a starting position (stamp 18p ') in a working position (stamp 18p) and the other parallel to the transport direction of the conveyor belt 11 of a first Working position (embossing stamp 18) in a second working position (stamping 18 ") is movable, as already above in Fig. 1 described, the die 18p is formed as a heated die, which engages in the working position in the formed between the end faces of two adjacent plate members 12 distance space. The corner portions 12e of the plate member 12 are as in Figs Fig. 1a / 1b and 2 illustrated embodiments designed as rounded corner sections.

In dem in Fig. 5 dargestellten Ausführungsbeispiel sind zwei Prägevorrichtungen 18 vorgesehen, die jeweils einen senkrecht zu der Oberfläche der gerade abgeschrägten Ecke eines Plattenelements 12 von einer Ausgangslage (Prägestempel 18p') in eine Arbeitslage (Prägestempel 18p) bewegbar gelagert sind. Wie bereits weiter oben in Fig. 1 beschrieben, ist der Prägestempel 18p als ein beheizter Stempel ausgebildet, der in der Arbeitslage in den zwischen den Stirnseiten zweier benachbarter Plattenelemente 12 ausgebildeten Abstandsraum eingreift.In the in Fig. 5 illustrated embodiment, two embossing devices 18 are provided, each one perpendicular to the surface of the straight bevelled corner of a plate member 12 from a starting position (die 18p ') in a working position (die 18p) are movably mounted. As mentioned earlier in Fig. 1 described, the die 18p is formed as a heated punch, which engages in the working position in the formed between the end faces of two adjacent plate members 12 distance space.

In den vorstehend beschriebenen Ausführungsbeispielen sind die Plattenelemente 12 zur vereinfachten Darstellung nur mit zwei zu beprägenden Eckabschnitten 12e dargestellt. Im praktischen Betrieb kann es sich jedoch vorzugsweise um Plattenelemente mit vier zu beprägenden Eckabschnitten 12e handeln, die vorzugsweise rechteckförmig ausgebildet sind. Es kann weiter vorgesehen sein, rechteckförmige Plattenelemente 12 so auf dem Transportband 11 abzulegen, dass es sich bei dem Geradenabschnitt 12g zwischen zwei zu beprägenden Eckabschnitten nicht wie in den Fig. 1 bis 5 dargestellt, um die längere Seite, sondern um die kürzere Seite des Rechtecks handelt, so dass unter Berücksichtigung der erforderlichen Abkühlzeit die Bearbeitungszeit minimiert ist.In the embodiments described above, the plate members 12 are shown for simplicity only with two to be embossed corner portions 12e. In practical operation, however, it may preferably be plate elements with four to be embossed corner portions 12e, which are preferably rectangular in shape. It may further be provided, rectangular plate elements 12 so on the Store conveyor belt 11, that it is not in the straight section 12g between two to be embossed corner sections as in the Fig. 1 to 5 is the longer side, but the shorter side of the rectangle, so that the processing time is minimized taking into account the required cooling time.

Besonders bevorzugt ist die simultane Bearbeitung der zwei sich gegenüberliegenden Geradenabschnitte 12g eines Plattenelementes 12 mit zwei erfindungsgemäßen, spiegelsymmetrisch angeordneten, identischen Vorrichtungen jeweils nach dem erfindungsgemäßen Verfahren. In Fig. 6 ist ein die Eckenprägevorrichtungen 18 aufweisender Abschnitt einer derartigen Ausführung der erfindungsgemäßen Prägevorrichtung 1 dargestellt. Die Eckenprägevorrichtungen 18 entsprechen den in Fig. 5 dargestellten Eckenprägevorrichtungen, mit dem Unterschied, dass nun statt zwei insgesamt vier Eckenprägevorrichtungen 18 vorgesehen sind.Particularly preferred is the simultaneous processing of the two opposite straight line sections 12g of a plate element 12 with two mirror-symmetrically arranged, identical devices according to the invention, each according to the inventive method. In Fig. 6 is a corner embossing devices 18 exhibiting portion of such an embodiment of the embossing device 1 according to the invention. The corner embossing devices 18 correspond to those in FIG Fig. 5 illustrated corner embossing devices, with the difference that instead of two four corner embossing devices 18 are now provided.

Die rechtwinklig zu den Geradenabschnitten 12g angeordneten Geradenabschnitte 12f können vor oder nach der Durchführung des erfindungsgemäßen Verfahrens mittels einer oder mehrerer zusätzlicher Geradenprägevorrichtung bzw. -vorrichtungen 17 mit Prägefolie beschichtet werden. Dadurch kann es zwischen dieser Prägefolie und der früher oder später aufgeprägten Prägefolie 14 in den Eckabschnitten 12e zu Überlappungen führen. Es kann auch vorgesehen sein, die Plattenelemente 12 insgesamt in der erfindungsgemäßen Prägevorrichtung in mehreren Durchläufen zu beschichten, wobei sie nach dem ersten Durchlauf um 90° gedreht werden und sodann beispielsweise nur die Geradenabschnitte 12f oder auch die Geradenabschnitte 12f sowie ein benachbarter Eckenabschnitt 12e beschichtet werden.The straight line sections 12f arranged at right angles to the straight line sections 12g can be coated with embossing foil before or after carrying out the method according to the invention by means of one or more additional straight line embossing devices or devices 17. As a result, overlaps may occur between these stamping foil and the embossed foil 14 imprinted on the corner sections 12e in the past or later. It can also be provided to coat the plate elements 12 as a whole in the embossing device according to the invention in several passes, wherein they are rotated by 90 ° after the first pass and then, for example, only the straight line sections 12f or the straight line sections 12f and an adjacent corner section 12e are coated ,

In Fig. 7 ist ein die Eckenprägevorrichtung 18 aufweisender Abschnitt eines dritten Ausführungsbeispiels der erfindungsgemäßen Prägevorrichtung 1 dargestellt. Die Eckenprägevorrichtung 18 entspricht den in Fig. 5 dargestellten Eckenprägevorrichtungen, mit dem Unterschied, dass nur eine statt zwei Eckenprägevorrichtungen 18 vorgesehen ist. Dadurch wird eine besonders kostengünstige Prägevorrichtung 1 geschaffen, wobei jedoch nun zur Bearbeitung aller vier Stirnseiten des Plattenelements vier Durchläufe des Plattenelements 12 erforderlich sind, und wobei nach jedem Durchlauf das Plattenelement 12 um 90° gedreht wird: Auf diese Weise wird in einem Durchgang jeweils ein Geradenabschnitt 12f bzw. 12g und ein Eckabschnitt 12e beschichtet.
In den vorstehend beschriebenen Ausführungsbeispielen ist jeweils nur ein Plattenelement 12 auf gleicher Transportbandposition auf dem Transportband 11 abgelegt. Es ist jedoch auch möglich, mehrere Plattenelemente 12 übereinander anzuordnen, die einen Stapel bilden, und die Plattenelemente eines Stapels gemeinsam zu beprägen.
In Fig. 7 a portion of the corner embossing device 18 exhibiting portion of a third embodiment of the embossing device 1 according to the invention is shown. The corner embossing device 18 corresponds to the in Fig. 5 illustrated corner embossing devices, with the difference that only one instead of two corner embossing devices 18 is provided. As a result, a particularly inexpensive embossing device 1 is provided, but now four passes of the plate member 12 are required for processing all four end faces of the plate member, and wherein after each pass, the plate member 12 is rotated by 90 °: In this way, in a single passage each Straight line section 12f and 12g and a corner portion 12e coated.
In the embodiments described above, in each case only one plate element 12 is deposited on the conveyor belt 11 on the same conveyor belt position. However, it is also possible to superimpose a plurality of plate elements 12, which form a stack, and to stamp the plate elements of a stack together.

Die in den vorgenannten Ausführungsbeispielen dargestellten Prägestempel 18p können beispielsweise als Prägestempel an einem Revolverkopf ausgebildet sein. Der Revolverkopf kann vorgesehen sein, um durch fortlaufenden Wechsel jeweils einen auf Solltemperatur aufgeheizten Prägestempel bereitzustellen und/oder um unterschiedlich ausgebildete Prägestempel bereitzustellen. Es können auch in der Breite verstellbare Prägestempel vorgesehen sein, die unter Nutzung unterschiedlicher Wirkprinzipe verstellbar sind, beispielsweise hydraulisch, pneumatisch oder mit elektromagnetischen Stellelementen. Bei den Darstellungen in den Fig. 1 bis 5 handelt es sich jedoch um hoch abstrahierte Prinzipdarstellungen, die solche Einzelheiten nicht berücksichtigen.The embossing dies 18p shown in the aforementioned embodiments may be formed, for example, as an embossing stamp on a turret. The turret can be provided in order to provide, by continuous change, in each case an embossing stamp which has been heated to the desired temperature and / or to provide differently shaped embossing dies. It can also be provided in width adjustable dies, which are adjustable using different Wirkprinzipe, for example, hydraulically, pneumatically or with electromagnetic control elements. In the representations in the Fig. 1 to 5 However, these are highly abstract representations of principles, such Details do not take into account.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Prägevorrichtungembosser
1111
Transportbandconveyor belt
1212
Plattenelementpanel member
12e12e
Eckabschnitt des PlattenelementsCorner portion of the plate element
12f12f
Geradenabschnitt des PlattenelementsStraight section of the plate element
12g12g
Geradenabschnitt des PlattenelementsStraight section of the plate element
1313
Vorratsrollesupply roll
1414
Prägefoliestamping foil
14r14r
Restfolieresidual foil
1515
Umlenkrolleidler pulley
1616
FolieneinzugsvorrichtungSheet feeder device
16e16e
Einzugselement in ArbeitslageRetractable element in working position
16e'16e '
Einzugselement in AusgangslageRetraction element in starting position
1717
GeradenprägevorrichtungJust embosser
1818
EckenprägevorrichtungCorner embossing device
18p18p
Prägestempel in ArbeitslageEmbossing stamp in working position
18p'18p '
Prägestempel in AusgangslageEmbossing stamp in starting position
18p"18p "
Prägestempel in zweiter ArbeitslageEmbossing stamp in second working position
1919
RestfolienabzugsvorrichtungRest film takeaway
19a19a
FolienablöserolleFilm peeling roller
2020
Aufwickelrolleup roll

Claims (15)

  1. Embossing device for embossing a transfer position of a strip-shaped embossing film (14) on front faces of laminar panel elements (12),
    wherein provision is made for several laminar panel elements (12) to be able to be arranged at a distance from one another in succession on a conveyor belt (11), wherein each panel element (12) has two corner sections connected to its front faces by a straight section, characterised in that,
    A) a film entry device (16) for the embossing film (14) is arranged downstream of a supply roll (13 ), which feeds this embossing film into a gap spaceformed between two adjacent panel elements arranged in succession,
    B) a straight embossing device (17) is arranged downstream of the film entry device (16),
    C) a corner embossing device (18) is arranged downstream of the straight embossing device (17),
    D) a device for removing residual film (19) is arranged downstream of the corner embossing device (18).
  2. Embossing device according to claim 1,
    characterised in that,
    the panel elements (12) can be arranged at a constant distance of separation from one another.
  3. Embossing device according to one of the preceding claims,
    characterised in that,
    the corner embossing device (18) has at least one embossing stamp (18p) that can be moved from a starting position (18p') into a working position, wherein it engages with the gap space between two adjacent panel elements (12).
  4. Embossing device according to claim 3,
    characterised in that,
    The embossing stamp (18p) can have its width adjusted.
  5. Embossing device according to one of claims 3 or 4,
    characterised in that,
    the embossing region of the embossing stamp (18p) has silicone gum at least on its surface.
  6. Embossing device according to one of claims 3, 4 or 5,
    characterised in that,
    the embossing stamp (18p) is connected to a drive device.
  7. Embossing device according to one of the preceding claims,
    characterised in that,
    the corner embossing device (18) is formed as a revolver head.
  8. Embossing device according to one of the preceding claims,
    characterised in that,
    the film entry device (16) has an entry element (16e), which can be moved from a starting position (16e') into a working position, wherein it engages with the gap space between two adjacent panel elements (12).
  9. Embossing device according to one of the preceding claims,
    characterised in that,
    the device components A) to D) are provided in double the number and are indeed arranged opposite each other on the conveyor belt.
  10. Embossing method for embossing a transfer position of a strip-shaped embossing film (14) on front faces of several laminar panel elements (12) lying in succession on a conveyor belt (11), wherein each panel element (12) has a first corner section, a straight section and a second corner section on its front faces seen in succession in the direction of conveyance,
    characterised in that,
    a) a film entry device (16) for the embossing film arranged downstream of a supply roll (13) feeds the embossing film (14) into a gap space formed between two adjacent panel elements (12) which are arranged in succession, and forms an embossing foil strap,
    b)the straight section of the panel element (12) is embossed using a straight embossing device (17) downstream of the film entry device (16),
    c) at least the second corner section of the panel element (12) is embossed using a corner embossing device (18) downstream of the straight embossing device (17), and
    d) residual film (14r) is removed using a device for removing residual film (19) downstream of the corner embossing device (18).
  11. Embossing method according to claim 10,
    characterised in that,
    each panel element (12) has a first corner section, a straight section and a second corner section opposite to one another on its front faces seen in succession in the direction of conveyance, and the panel elements (12) are rotated 90° after one cycle and the method steps a) to d) are repeated until all corner sections and straight sections are embossed.
  12. Embossing method according to claim 10 or 11,
    characterised in that,
    feature c) makes provision for the second corner section of the panel element (12) and the first corner section of the downstream adjacent panel element (12), and thereafter the first corner section of the panel element (12) and the second corner section of the downstream adjacent panel element (12), are embossed using the corner embossing device (18) downstream of the straight embossing device (17).
  13. Embossing method according to one of claims 10 to 12,
    characterised in that,
    the film entry device (16) and/or the corner embossing device (18) are moved synchronously with the speed of conveyance of the conveyor belt (11) when its operating stages are carried out from a starting position, and thereafter returned to the starting position.
  14. Embossing method according to one of claims 10 to 13,
    characterised in that,
    the length of the film strap is as least as large as the sum of the doubled-up side lengths of both corner sections opposite the adjacent panel elements (12) and of the distance of both front faces opposite said panel elements (12).
  15. Embossing method according to one of claims 10 to 14,
    characterised in that,
    the distance of separation of the panel elements (12) on the conveyor belt (11) and/or the distance between the embossing devices (17, 18) and between the corner embossing device (18) and the device for removing residual film (19) is selected in such a way that the embossing film (14) is cooled before carrying out a following processing step to such an extent that a minimum adhesion level of the transfer position of the embossing film (14) is reached on the embossed edge region of the panel element (12).
EP10000830A 2009-01-28 2010-01-27 Embossing device and method Active EP2213475B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL10000830T PL2213475T3 (en) 2009-01-28 2010-01-27 Embossing device and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102009006535A DE102009006535B3 (en) 2009-01-28 2009-01-28 Embossing device and embossing process

Publications (3)

Publication Number Publication Date
EP2213475A2 EP2213475A2 (en) 2010-08-04
EP2213475A3 EP2213475A3 (en) 2012-03-21
EP2213475B1 true EP2213475B1 (en) 2013-01-16

Family

ID=42199139

Family Applications (1)

Application Number Title Priority Date Filing Date
EP10000830A Active EP2213475B1 (en) 2009-01-28 2010-01-27 Embossing device and method

Country Status (5)

Country Link
EP (1) EP2213475B1 (en)
DE (1) DE102009006535B3 (en)
DK (1) DK2213475T3 (en)
PL (1) PL2213475T3 (en)
PT (1) PT2213475E (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2430405B1 (en) 2013-08-06 2014-06-03 Smart Layer 3, S.L. Procedure for decorating the sides of plastic cards
RU2719139C2 (en) * 2015-06-23 2020-04-17 Леонхард Курц Штифтунг Унд Ко. Кг Method and device for transfer of decorative section of embossing film
PL3736139T3 (en) * 2019-05-08 2022-03-07 Plastcard Stanisław Jasonek Spólka Jawna A method for decorating the edges of plastic cards, so decorated plastic cards and a die for a hot stamping machine
IT201900006732A1 (en) * 2019-05-10 2020-11-10 Grupa 3 Druk Sp Z O O Sp K Method for decorating the edges of plastic cards
CN112895046A (en) * 2021-01-23 2021-06-04 李玉玲 Wood stamping device is used in production of wooden furniture

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0573676B1 (en) * 1992-05-19 1998-07-29 MZI/ M. ZAHER Institut für Oberflächensysteme und Verfahrenstechnik Use of a carrier with release properties for the application of lacquer and dyestuff to a substrate
DE9420707U1 (en) * 1994-12-24 1995-02-16 Steuer Armin Embossing rotary machine
EP1000731A1 (en) * 1998-11-12 2000-05-17 Bush Industries, Inc. Apparatus for applying a decoration to a workpiece
DE10216139C1 (en) * 2002-04-12 2003-12-11 Kurz Leonhard Fa embosser

Also Published As

Publication number Publication date
EP2213475A3 (en) 2012-03-21
EP2213475A2 (en) 2010-08-04
PT2213475E (en) 2013-01-28
DK2213475T3 (en) 2013-04-29
PL2213475T3 (en) 2013-06-28
DE102009006535B3 (en) 2010-07-15

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