EP2188513B1 - Two-piece piston for an internal combustion engine - Google Patents
Two-piece piston for an internal combustion engine Download PDFInfo
- Publication number
- EP2188513B1 EP2188513B1 EP08801217.4A EP08801217A EP2188513B1 EP 2188513 B1 EP2188513 B1 EP 2188513B1 EP 08801217 A EP08801217 A EP 08801217A EP 2188513 B1 EP2188513 B1 EP 2188513B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- piston
- ring element
- solder connection
- radially
- ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000002485 combustion reaction Methods 0.000 title claims description 15
- 229910000679 solder Inorganic materials 0.000 claims description 57
- 238000001816 cooling Methods 0.000 description 8
- 238000005476 soldering Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000005242 forging Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- ARZRWOQKELGYTN-UHFFFAOYSA-N [V].[Mn] Chemical compound [V].[Mn] ARZRWOQKELGYTN-UHFFFAOYSA-N 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000004881 precipitation hardening Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F3/00—Pistons
- F02F3/0015—Multi-part pistons
- F02F3/003—Multi-part pistons the parts being connected by casting, brazing, welding or clamping
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F3/00—Pistons
- F02F3/16—Pistons having cooling means
- F02F3/20—Pistons having cooling means the means being a fluid flowing through or along piston
- F02F3/22—Pistons having cooling means the means being a fluid flowing through or along piston the fluid being liquid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F3/00—Pistons
- F02F3/0015—Multi-part pistons
- F02F3/003—Multi-part pistons the parts being connected by casting, brazing, welding or clamping
- F02F2003/0038—Multi-part pistons the parts being connected by casting, brazing, welding or clamping by brazing
Definitions
- the invention relates to a two-part piston for an internal combustion engine according to the preamble of claim 1.
- DE-OS 24 34 902 is a multi-part piston for an internal combustion engine which has a base body, on the underside of two pin bosses are formed. On the underside of the body is connected to a piston skirt and on the top radially outward with a ring member. It is known from the above DE-OS also, for connecting the main body to the piston skirt and with the ring member a Lötsch Strukturbericht, ie, to use a brazing method. In this case, the ring element has a first solder joint on the radial inner side of the part of the piston crown formed by the ring element. Since both the part of the piston crown formed by the main body and by the ring element are very thin-walled, there is the disadvantage that the solder joint also has a very small axial length and thus a very low strength.
- the ring element On the side facing away from the piston crown, the ring element is also connected to the base body via a relatively long, lower solder joint seen in the radial direction. If in this case the piston crown due to a pressure load due to the taking place in the combustion chamber cavity, explosive combustion of the fuel-air mixture and because of prevailing in the region of the piston crown, very high temperatures in the radial direction partly pressure and partly due to temperature expands, the ring element widened funnel-shaped, and the lower solder joint is subjected to a large tensile load.
- the known from the prior art piston has the disadvantage that in the area of the lower solder joint no constructive measures are provided to reduce this tensile load on the lower solder joint.
- Fig. 1 shows a piston 1 in an exploded view, which consists of a piston body 2 and a ring element 3.
- the piston body 2 and the ring member 3 are made of AFP steel, ie, from a micro-alloyed, precipitation hardening, ferritic-pearlitic manganese-vanadium-based steel according to DIN EN 10267.
- the piston body 2 and the ring member 3 are used in the assembly of the Soldered piston 1 with each other.
- the ring member 3 forms the essential part of the annular piston crown 4 and has on its radial outer side a ring portion 5 to Recording in the figure not shown piston rings.
- a round opening 7 is introduced, which is bounded near the piston head 4 by a first, cylindrical surface 8, which serves as a soldering surface during assembly of the piston 1.
- the piston main body 2 consists of a substantially plate-shaped and round center part 9, on its underside facing away from the piston bottom 4, two opposing shaft elements 10 and two opposing and this shaft elements 10 interconnecting pin bosses 11 are formed.
- the radially outer end faces 12 of the pin bosses 11 are set back relative to the radially outer boundary 13 of the middle part 9 in the direction of the piston axis 6.
- a peripheral, channel-shaped recess 14 is formed radially outwardly, surrounded by a circumferential inner annular rib 15 arranged radially on the upper side of the middle part 9, the interior of which forms the combustion recess 16 of the piston 1.
- the annular rib 15 and the combustion bowl 16 are not rotationally symmetrical to the piston axis 6, but have radially outward a dent 17 whose purpose is to improve the combustion of the fuel-air mixture in the combustion bowl 16.
- the piston crown side, the boundary of the annular rib 15 is circular, so that a part of the piston head 4 'is formed thereof.
- a radially outer, second cylindrical surface 18 is also formed, which also serves as a counterpart to the first surface 8 of the ring member 3 as a soldering surface and with the surface 8 an upper solder joint (23, see Fig. 3 ) between the ring member 3 and the piston body 2 forms.
- the middle part 9 has on its upper side an annular, third surface 19, which serves as a soldering surface and with an in Fig. 1 not shown, on the lower end face of the ring member 3, fourth and also serving as a soldering surface 20 forms a lower solder joint between the ring member 3 and the piston body 2. (See also this Fig. 3 .)
- Fig. 3 illustrated section through the piston along the piston axis 6 and the line III-III in Fig. 2 shows a radially outside of the ring member 3, radially inwardly of the annular rib 15 and bottom of the recess 14 of the central part 9 of the piston body 2 limited, annular, cooling channel 21, not shown in the figure and opening into the piston interior 22 ⁇ lzurios- and ⁇ labzhoukanäle , Shown are also formed by the first and second surfaces 8 and 18, axially aligned, upper solder joint 23 and formed by the third and fourth surfaces 19 and 20, radially oriented, lower solder joint 24 between the piston body 2 and the ring member third
- the first surface 8 in this case represents the radially inner boundary of the piston crown 4 forming deck portion 25 of the ring member 3, wherein in the piston bottom side facing away from the deck area 25 an upwardly directed, circumferential recess 26 is formed, here a peripheral, upper, thinned wall area 49 forms.
- the ratio between the length b of the upper solder joint 23 and the minimum thickness a of the upper thinned wall portion 49 is between 1 and 3, that is, 1 ⁇ b / a ⁇ 3.
- the fourth surface 20 which forms the lower end face of the ring element 3
- the recess 27 is disposed between the ring portion 5 and the lower solder joint 24.
- Fig. 4 is an embodiment of the piston 1 'in the region of the cooling channel 21' shown, in which the upper deck portion 25 'of the ring member 3 "in the region of the upper, thinned wall portion 49 radially inward only extends to the region of lowest wall thickness a and here a radial inner, cylindrical surface 31 forms, which forms an upper solder joint 32 with a radially outer, cylindrical surface 29 of a piston crown side integrally formed on the annular rib 15, circumferential and radially outwardly directed collar 30.
- the surface 29 is delimited by a step-shaped circumferential molding 34 on which the radially inner end of the cover region 25 'rests.
- the recesses 47 and 48 are arranged between the lower solder joint 33 and the ring portion 5. .
- Fig. 5 shows an embodiment of the piston 1 ", in which the solder joint 24 'of the conically downwardly tapering, lower end face 37 of the ring member 3' and of the conically tapering down surface 38 is formed, wherein the surface 38 is the radially outer Area of the central part 9 "limited piston bottom side.
- the piston 1 according to the invention is produced by first forging a blank 39 for the piston main body 2 and a blank 40 for the ring element 3, as described in US Pat Fig. 6 are shown in which the two blanks 39 and 40 are shown hatched, and in the piston 1 ultimately produced from this is shown in dashed lines within the hatched area.
- the ring member 3 can also be made by the method of rolling or drawing.
- the piston bottom side, radially inner edge of the blank 40 with a chamfer 41 and the piston bottom side, radially outer edge of the blank 39 are provided with a chamfer 42, which, like Fig. 6 shows, a wedge-shaped in section, circumferential recess 43 result when the two blanks 39 and 40 are assembled.
- a circumferential, in section at least approximately rectangular projection 44 is integrally formed. Both the recess 43 and the projection 44 have in the context of the joining of the two blanks by means of the Lot explained below in more detail purpose.
- the two blanks 39 and 40 are soldered together.
- a gap with this width is already achieved in that both the surfaces 8 and 18 and the surface 19 and 20 are brought into contact with each other without positive locking.
- the recess 43 and the piston bottom side surface of the projection 44 are then coated with a nickel-based solder paste, after which the two blanks 39, 40 including solder paste are heated to 1150 ° C.
- the solder paste liquefies here and penetrates due to the capillary effect between the surfaces 8 and 18 and the surfaces 19 and 20, wherein the liquefied solder enforces a gap with the above dimensions between the surfaces 8 and 18 and between the surfaces 19 and 20 due to the capillary action.
- the surfaces 8, 18, 19 and 20 are completely wetted.
- the solder paste solidifies and results in a defect-free solder joint between the two partially processed blanks 39 and 40.
- the gap between the surfaces 29 and 31 of the upper solder joint 32 of 10 .mu.m to 200 .mu.m which is sufficient for an error-free solder connection is achieved by machining the surfaces 29 and 31 by means of a fine-turning method insofar as the gap between the two surfaces 29 and 31 having the above dimensions of 10 .mu.m to 200 .mu.m, after the collar 36 is fixed in the recess 35 with close clearance.
- the Anformung 34 on which passes in the assembly of the piston 1 'of the cover portion 25' of the ring member 3 "to the plant, here ensures that the piston crown side end face 51 of the collar 36 and the shaft-side inner surface 52 of the recess 35 after the piston assembly a distance from 10 .mu.m to 200 .mu.m apart from each other, so that here too results in a sufficiently wide gap for an error-free solder joint.
- the application of the soldering method for connecting the two piston parts has the advantage that the soldering temperature of 1150 ° C, to which the piston is heated in this case, is equal to the forging temperature, with which the two blanks 39 and 40 are forged so that when cooling specifically can be adjusted for the AFP steel typical material properties.
- the piston 1 is completed by the in Fig. 6 dashed lines, rotationally symmetrical outer contours of the piston 1 by turning and also dashed lines, non-rotationally symmetrical boundary surfaces 46 of the combustion bowl 16 are made by milling. In this case it is also possible to weld the piston base body 2, 2 ', 2 "and the ring element 3, 3', 3" together.
Description
Die Erfindung betrifft einen zweiteiligen Kolben für einen Verbrennungsmotor nach dem Oberbegriff des Anspruches 1.The invention relates to a two-part piston for an internal combustion engine according to the preamble of
Aus der Offenlegungsschrift
Ein ähnlicher Kolben ist aus
Auf der dem Kolbenboden abgewandten Seite ist das Ringelement zudem über eine in radialer Richtung gesehen relativ lange, untere Lötverbindung mit dem Grundkörper verbunden. Wenn sich hierbei der Kolbenboden aufgrund einer Druckbelastung wegen der in der Brennraummulde stattfindenden, explosionsartigen Verbrennung des Kraftstoff-Luft-Gemisches und wegen der im Bereich des Kolbenbodens herrschenden, sehr hohen Temperaturen in radialer Richtung teils druck- und teils temperaturbedingt ausdehnt, weitete sich das Ringelement trichterförmig auf, und die untere Lötverbindung wird einer großen Zugbelastung ausgesetzt. Der aus dem vorliegenden Stand der Technik bekannte Kolben hat den Nachteil, dass im Bereich der unteren Lötverbindung keine konstruktiven Maßnahmen vorgesehen sind, um diese Zugbelastung auf die untere Lötverbindung zu verringern.On the side facing away from the piston crown, the ring element is also connected to the base body via a relatively long, lower solder joint seen in the radial direction. If in this case the piston crown due to a pressure load due to the taking place in the combustion chamber cavity, explosive combustion of the fuel-air mixture and because of prevailing in the region of the piston crown, very high temperatures in the radial direction partly pressure and partly due to temperature expands, the ring element widened funnel-shaped, and the lower solder joint is subjected to a large tensile load. The known from the prior art piston has the disadvantage that in the area of the lower solder joint no constructive measures are provided to reduce this tensile load on the lower solder joint.
Diese Nachteile des Stand der Technik zu vermeiden, ist Aufgabe der Erfindung. Gelöst wird diese Aufgabe mit den im Kennzeichen des Hauptanspruches stehenden Merkmalen. Zweckmäßige Ausgestaltungen der Erfindung sind Gegenstand der Unteransprüche.To avoid these disadvantages of the prior art is an object of the invention. This problem is solved with the features in the characterizing part of the main claim. Advantageous embodiments of the invention are the subject of the dependent claims.
Hierbei werden bei einer trichterförmigen Aufweitung des Ringelementes nahe den Lötverbindungen angeordnete, verdünnte, umlaufende Wandbereiche schamierartig verformt, was eine erheblich Verringerung der im Motorbetrieb auf die Lötverbindungen einwirkende Zugspannung mit sich bringt.Here, in a funnel-shaped widening of the ring element near the solder joints arranged, dilute, circumferential wall portions are deformed like a sham, which brings a significant reduction in the force acting on the braze joints in engine operation with it.
Einige Ausführungsbeispiele der Erfindung werden im Folgenden anhand der Zeichnungen beschrieben. Es zeigen
- Fig. 1
- eine Explosionsdarstellung des Kolbens gemäß der Erfindung, bestehend aus einem Kolbengrundkörper und einem Ringelement,
- Fig. 2
- eine perspektivische Darstellung des erfindungsgemäßen Kolbens nach dessen Montage,
- Fig. 3
- einen Schnitt durch den Kolben entlang der Kolbenachse und der Linie III-III in
Fig. 2 , - Fig. 4
- einen Teilschnitt durch den Kolben im Bereich des Kühlkanals zur Darstellung einer Ausgestaltung der Lötverbindungen,
- Fig. 5
- einen Teilschnitt durch den Kolben im Bereich des Kühlkanals zur Darstellung einer weiteren Ausgestaltung einer der Lötverbindungen und
- Fig. 6
- einen Teilschnitt durch den Kolbenrohling im Bereich des Kühlkanals.
- Fig. 1
- an exploded view of the piston according to the invention, consisting of a piston body and a ring element,
- Fig. 2
- a perspective view of the piston according to the invention after its assembly,
- Fig. 3
- a section through the piston along the piston axis and the line III-III in
Fig. 2 . - Fig. 4
- a partial section through the piston in the region of the cooling channel to illustrate an embodiment of the solder joints,
- Fig. 5
- a partial section through the piston in the region of the cooling channel to illustrate a further embodiment of the solder joints and
- Fig. 6
- a partial section through the piston blank in the region of the cooling channel.
Das Ringelement 3 bildet den wesentlichen Teil des ringförmig ausgebildeten Kolbenbodens 4 und weist auf seiner radialen Außenseite eine Ringpartie 5 zur Aufnahme in der Figur nicht dargestellter Kolbenringe auf. In das Ringelement 3 ist mittig und rotationssymmetrisch zur Kolbenachse 6 eine rund Öffnung 7 eingebracht, die nahe dem Kolbenboden 4 von einer ersten, zylinderförmigen Fläche 8 begrenzt wird, die bei der Montage des Kolbens 1 als Lötfläche dient.The
Der Kolbengrundkörper 2 besteht aus einem im Wesentlichen plattenförmigen und runden Mittenteil 9, an dessen dem Kolbenboden 4 abgewandte Unterseite zwei einander gegenüberliegende Schaftelemente 10 und zwei einander gegenüberliegende und diese Schaftelemente 10 miteinander verbindende Bolzennaben 11 angeformt sind. Die radial äußeren Stirnseiten 12 der Bolzennaben 11 sind gegenüber der radial äußeren Begrenzung 13 des Mittenteils 9 in Richtung der Kolbenachse 6 zurückgesetzt.The piston
In die Oberseite des Mittenteils 9 ist radial außen eine umlaufende, kanalförmige Ausnehmung 14 eingeformt, von der eine radial innen liegende und auf der Oberseite des Mittenteils 9 angeordnete, umlaufende Ringrippe 15 umgeben ist, deren Innenraum die Verbrennungsmulde 16 des Kolbens 1 bildet.In the upper side of the
Im vorliegenden Ausführungsbeispiel des Kolbens 1 sind die Ringrippe 15 und die Verbrennungsmulde 16 nicht rotationssymmetrisch zur Kolbenachse 6 ausgebildet, sondern weisen radial außen eine Eindellung 17 auf, deren Zweck darin besteht, die Verbrennung des Kraftstoff-Luft-Gemisches in der Verbrennungsmulde 16 zu verbessern.In the present embodiment of the
Kolbenbodenseitig ist die Begrenzung der Ringrippe 15 kreisförmig ausgebildet, sodass hiervon ein Teil des Kolbenbodens 4' gebildet wird. Hiervon wird zudem eine radial außen liegende, zweite zylinderförmige Fläche 18 gebildet, die als Gegenstück zur ersten Fläche 8 des Ringelementes 3 ebenfalls als Lötfläche dient und mit der Fläche 8 eine obere Lötverbindung (23, siehe
Radial außen weist das Mittenteil 9 auf seiner Oberseite eine ringförmige, dritte Fläche 19 auf, die als Lötfläche dient und mit einer in
Ist das Ringelement 3 auf den Kolbengrundkörper 2 aufgesetzt und damit verlötet, ergibt sich der in
Der in
Die erste Fläche 8 stellt hierbei die radial innere Begrenzung des den Kolbenboden 4 bildenden Deckbereiches 25 des Ringelementes 3 dar, wobei in die kolbenbodenabgewandte Seite des Deckbereiches 25 eine nach oben gerichtete, umlaufende Ausnehmung 26 eingeformt ist, die hier einen umlaufenden, oberen, verdünnten Wandbereich 49 bildet. Hierbei liegt das Verhältnis zwischen der Länge b der oberen Lötverbindung 23 und der minimalen Dicke a des oberen, verdünnten Wandbereiches 49 zwischen 1 und 3, d.h., 1<b/a<3.The
Kolbenbodenseitig schließt sich an die vierte Fläche 20, die die untere Stirnseite des Ringelementes 3 bildet, eine weitere, in die radiale Innenseite des Ringelementes 3 eingeformte und nach radial außen gerichtete, umlaufende Ausnehmung 27 an, die hier einen unteren, umlaufenden, verdünnten Wandbereich 50 bildet, wobei das Verhältnis zwischen der Länge c der unteren Lötverbindung 24 und der minimalen Dicke d des unteren, verdünnten Wandbereiches 50 ebenfalls zwischen 1 und 3 liegt, d.h., 1<c/d<3. Die Ausnehmung 27 ist zwischen der Ringpartie 5 und der unteren Lötverbindung 24 angeordnet.On the piston crown side adjoins the
Bei einer Temperatur- und/oder Druckbelastung des Kolbens 1, 1', 1" ergibt sich, wie es in
In
Auf der kolbenbodenabgewandten Seite wird die Fläche 29 von einer stufenförmigen, umlaufenden Anformung 34 begrenzt, auf der das radial innere Ende des Deckbereiches 25' aufliegt.On the side facing away from the piston crown, the
Die kolbenbodenabgewandte Stirnseite 20' des Ringelementes 3" weist im Ausführungsbeispiel gemäß
Hierdurch wird erreicht, dass das Ringelement 3" beim Aufschieben auf den Kolbengrundkörper 2' nicht nur über die Flächen 29 und 31 der oberen Lötverbindung 32 geführt und zentriert wird, sondern dass bei der Montage des Kolbens 1' eine zusätzliche Führung und Zentrierung des Ringelementes 3" auch über die Ausnehmung 35 und den Kragen 36 der unteren Lötverbindung 33 erreicht wird.This ensures that the
Anstelle einer einzige, radial innen angeordneten Ausnehmung 27 gemäß dem in den
Hergestellt wird der erfindungsgemäße Kolben 1, indem zunächst ein Rohling 39 für den Kolbengrundkörper 2 und ein Rohling 40 für das Ringelement 3 geschmiedet werden, wie sie in
Weiterhin wird im Rahmen des Schmiedens des Rohlings 39 an die radial äußere, kolbenbodenseitige Kante der dritten Fläche 19 ein umlaufender, im Schnitt zumindest näherungsweise rechteckiger Vorsprung 44 angeformt. Sowohl die Ausnehmung 43 als auch der Vorsprung 44 haben im Rahmen des Verbindens der beiden Rohlinge mittels Lot den weiter unten näher erläuterten Zweck.Furthermore, as part of the forging of the blank 39 to the radially outer, piston bottom side edge of the
Im Anschluss daran werden in die radial äußere Fläche der Ringrippe 15 des Rohlings 39 und in die Oberfläche des Mittenteils 9 die insbesondere in
Im Anschluss daran werden die beiden Rohlinge 39 und 40 miteinander verlötet. Hierbei ist es zunächst erforderlich, die Rohlinge 39 und 40 so zusammenzusetzen, dass sich zwischen den Flächen 8 und 18 und zwischen den Fläche 19 und 20, jeweils ein Spalt ergibt, der zwischen 10 µm und 200 µm breit ist. Beim Zusammensetzen der Rohlinge 39 und 40 wird ein Spalt mit dieser Breite bereits dadurch erreicht, dass sowohl die Flächen 8 und 18 und die Fläche 19 und 20 ohne Formschluss miteinander in Kontakt gebracht werden.Following this, the two
Die Ausnehmung 43 und die kolbenbodenseitige Fläche des Vorsprungs 44 werden dann mit einer Lotpaste auf Nickelbasis bestrichen, wonach die beiden Rohlinge 39, 40 inklusive Lotpaste auf 1150 °C erhitzt werden. Die Lotpaste verflüssigt sich hierbei und dringt aufgrund des Kapillareffektes zwischen den Flächen 8 und 18 und den Flächen 19 und 20 ein, wobei sich das verflüssigte Lot einen Spalt mit den oben angegebenen Maßen zwischen den Flächen 8 und 18 und zwischen den Flächen 19 und 20 aufgrund der Kapillarwirkung erzwingt. Hierdurch werden die Flächen 8, 18, 19 und 20 komplett benetzt. Im Rahmen der daran erfolgenden, gezielten Abkühlung des Kolbens 1 verfestigt sich die Lotpaste und ergibt eine fehlerfreie Lötverbindung zwischen den beiden teilbearbeiteten Rohlingen 39 und 40.The
Bei der Ausgestaltung des Kolbengrundkörpers 2' und des Ringelementes 3" gemäß
Die Anformung 34, auf der bei der Montage des Kolbens 1' der Deckbereich 25' des Ringelementes 3" zur Anlage gelangt, sorgt hierbei dafür, dass die kolbenbodenseitige Stirnfläche 51 des Kragens 36 und die schaftseitige Innenfläche 52 der Ausnehmung 35 nach der Kolbenmontage einen Abstand von 10 µm bis 200 µm voneinander aufweisen, sodass auch hier ein für eine fehlerfreie Lötverbindung ausreichend breiter Spalt ergibt.The
Bei der Ausgestaltung des Kolbengrundkörpers 2" und des Ringelementes 3' gemäß
Die Anwendung des Lötverfahrens zum Verbinden der beiden Kolbenteile hat den Vorteil, dass die Löttemperatur von 1150 °C, auf die der Kolben hierbei erhitzt wird, gleich der Schmiedetemperatur ist, mit der die beiden Rohlinge 39 und 40 geschmiedet werden, sodass beim Abkühlen gezielt die für den AFP-Stahl typischen Werkstoffeigenschaften eingestellt werden können.The application of the soldering method for connecting the two piston parts has the advantage that the soldering temperature of 1150 ° C, to which the piston is heated in this case, is equal to the forging temperature, with which the two
Im Anschluss daran wird der Kolben 1 fertiggestellt, indem die in
- aa
-
Dicke des oberen, verdünnten Wandbereiches 49Thickness of upper, thinned
wall area 49 - bb
- Länge der oberen LötverbindungLength of top solder joint
- cc
- Länge der unteren LötverbindungLength of the lower solder joint
- dd
-
Dicke des unteren, verdünnten Wandbereiches 50, 50'Thickness of the lower, thinned
wall area 50, 50 ' - 1, 1', 1"1, 1 ', 1 "
- Kolbenpiston
- 2, 2', 2"2, 2 ', 2 "
- KolbengrundkörperPiston base body
- 3, 3', 3"3, 3 ', 3 "
- Ringelementring element
- 4, 4'4, 4 '
- Kolbenbodenpiston crown
- 55
- Ringpartiering belt
- 66
- Kolbenachsepiston axis
- 77
- Öffnungopening
- 88th
- erste Flächefirst surface
- 9, 9', 9"9, 9 ', 9 "
- Mittelteilmidsection
- 1010
- Schaftelementshaft element
- 1111
- Bolzennabepin boss
- 1212
-
Stirnseite der Bolzennabe 11Front side of the
pin boss 11 - 13, 13'13, 13 '
-
Begrenzung des Mittenteils 9Limitation of the
middle part 9 - 1414
- Ausnehmungrecess
- 1515
- Ringrippeannular rib
- 1616
- Verbrennungsmuldecombustion bowl
- 1717
- Eindellungdenting
- 1818
- zweite Flächesecond surface
- 1919
- dritte Flächethird area
- 20, 20'20, 20 '
- vierte Flächefourth area
- 21, 21'21, 21 '
- Kühlkanalcooling channel
- 2222
- KolbeninnenraumPiston interior
- 2323
- obere Lötverbindungupper solder joint
- 24, 24'24, 24 '
- untere Lötverbindunglower solder joint
- 25, 25'25, 25 '
- Deckbereichdeck area
- 26, 2726, 27
- Ausnehmungrecess
- 2828
- Aufweitungwidening
- 2929
- Flächearea
- 3030
- Kragencollar
- 3131
- Flächearea
- 3232
- obere Lötverbindungupper solder joint
- 3333
- untere Lötverbindunglower solder joint
- 3434
- Anformungconformation
- 3535
- Ausnehmungrecess
- 3636
- Kragencollar
- 3737
- Fläche, untere Stirnseite des Ringelementes 3'Surface, lower end face of the ring element 3 '
- 3838
- Fläche, StirnflächeSurface, face
- 3939
-
Rohling für den Kolbengrundkörper 2Blank for the
piston body 2 - 4040
-
Rohling für das Ringelement 3Blank for the
ring element 3 - 41, 4241, 42
- Fasechamfer
- 4343
- Ausnehmungrecess
- 4444
- Vorsprunghead Start
- 4545
- Innenfläche des Ringelementes 3Inner surface of the ring element 3rd
- 4646
-
Begrenzungsfläche der Verbrennungsmulde 16Boundary surface of the
combustion bowl 16 - 47, 4847, 48
- Ausnehmungrecess
- 4949
- oberer, verdünnter Wandbereichupper, dilute wall area
- 50, 50'50, 50 '
- unterer, verdünnter Wandbereichlower, dilute wall area
- 5151
-
kolbenbodenseitige Stirnfläche des Kragens 36piston-bottom-side end face of the
collar 36 - 5252
-
schaftseitige Innenfläche der Ausnehmung 35shank-side inner surface of the
recess 35
Claims (7)
- Two-piece piston (1, 1', 1") for an internal combustion engine,- consisting of a piston base body (2, 2', 2") and a ring element (3, 3', 3"),- whereby the piston base body (2, 2', 2") has a round, substantially plate-shaped centre part (9, 9', 9"), the radial diameter of which is at least approximately identical to the radial diameter of the piston (1, 1', 1"),- whereby, on the lower side of the centre part (9, 9', 9"), there are formed two skirt elements (10) lying opposite one another and two pin bosses (11) lying opposite one another and connecting the skirt elements (10) with one another, and- whereby, on the upper side of the centre part (9, 9', 9"), there is formed a circumferential ring rib (15) that is set back in the direction of the piston axis (6) relative to the radially outer edge of the centre part (9, 9', 9") and that forms the radially outer limit of a combustion bowl (16),- whereby the ring element (3, 3', 3") has a ring part (5) on its radially outer surface, and- whereby the ring element (3, 3', 3") is soldered to the piston base body (2, 2', 2") by an upper solder connection (23, 32) of length b and arranged on the radially inner side of a piston head (4) formed at least partially from the ring element (3, 3', 3"), and by a lower solder connection (24, 24', 33) of length c and arranged radially outwardly on the upper side of the centre part (9, 9', 9"),characterized in that, the ring element (3, 3', 3") has, on the one hand, a circumferential, upper, thinned wall region (49) in the region of the piston head (4) radially outward of the upper solder connection (23, 32) and, on the other hand, a circumferential, lower, thinned wall region (50, 50') between the ring part (5) and the lower solder connection (24, 24', 33),
whereby the thickness (a) of the upper thinned wall region (49) has a lower value than the length (b) of the upper solder connection (23, 32) and whereby the thickness (d) of the lower thinned wall region (50, 50') has a lower value than the length (c) of the lower solder connection (24, 24', 33). - Piston (1, 1', 1") according to claim 1, characterized in that the ratio of the length b of the upper solder connection (23, 32) and the thickness a of the upper, thinned wall region (49) is greater than 1 and less than 3, so that 1 < b/a < 3.
- Piston (1, 1', 1") according to claim 1 or 2, characterized in that the ratio of the length c of the lower solder connection (24, 24', 33) and the thickness d of the lower, thinned wall region (50, 50') is greater than 1 and less than 3, so that 1 < c/d < 3.
- Piston (1, 1") according to one of the preceding claims, characterized in that the ring element (3, 3') has roof region (25) that partially forms the piston head (4) whereby, in the side of the roof region (25) facing away from the piston head, there is formed an upwardly-directed, circumferential recess (26) that forms the upper, thinned wall region (49).
- Piston (1, 1") according to one of the preceding claims, characterized in that, between the lower solder connection (24, 24') and the ring part (5), in the radially inner side of the ring element (3, 3'), there is formed a radially-outward-directed, circumferential recess (27) that forms the lower thinned wall region (50).
- Piston (1') according to one of the claims 1 to 4, characterized in that, between the lower solder connection (33) and the ring part (5), in the radially inner side of the ring element (3"), there is formed a circumferential, radially-outward-directed recess (47) and, in the radially outer side of the ring element (3"), there is formed a circumferential, radially-inward-directed recess (48), and in that the two recesses (47, 48) lie opposite one another and form the lower thinned wall region (50').
- Piston (1") according to one of the preceding claims, characterized in that the lower solder connection (24') is formed from a conical, downward-tapering, lower end face (37) of the ring element (3') and from a similarly conical, downward-tapering surface (38) that limits the radially outer region of the centre part (9") from the piston head side.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007044106A DE102007044106A1 (en) | 2007-09-15 | 2007-09-15 | Two-piece piston for an internal combustion engine |
PCT/DE2008/001394 WO2009033446A1 (en) | 2007-09-15 | 2008-08-23 | Two-piece piston for an internal combustion engine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2188513A1 EP2188513A1 (en) | 2010-05-26 |
EP2188513B1 true EP2188513B1 (en) | 2017-03-01 |
Family
ID=39967409
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08801217.4A Active EP2188513B1 (en) | 2007-09-15 | 2008-08-23 | Two-piece piston for an internal combustion engine |
Country Status (7)
Country | Link |
---|---|
US (1) | US8225765B2 (en) |
EP (1) | EP2188513B1 (en) |
JP (1) | JP5295245B2 (en) |
KR (1) | KR101484352B1 (en) |
CN (1) | CN101802381B (en) |
DE (1) | DE102007044106A1 (en) |
WO (1) | WO2009033446A1 (en) |
Families Citing this family (24)
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EP2229523A2 (en) * | 2007-12-20 | 2010-09-22 | MAHLE International GmbH | Method for fixing an annular element on a piston for an internal combustion engine |
DE102007061601A1 (en) * | 2007-12-20 | 2009-06-25 | Mahle International Gmbh | Piston for an internal combustion engine and method for its production |
DE102008038325A1 (en) | 2007-12-20 | 2009-06-25 | Mahle International Gmbh | Method for attaching a ring element on a piston for an internal combustion engine |
DE102009032941A1 (en) | 2009-07-14 | 2011-01-20 | Mahle International Gmbh | Multi-part piston for an internal combustion engine and method for its production |
USD737861S1 (en) * | 2009-10-30 | 2015-09-01 | Caterpillar Inc. | Engine piston |
US20110197845A1 (en) * | 2010-02-17 | 2011-08-18 | William Flowers | Piston assembly |
US9856820B2 (en) | 2010-10-05 | 2018-01-02 | Mahle International Gmbh | Piston assembly |
DE102010052578A1 (en) * | 2010-11-25 | 2012-05-31 | Daimler Ag | Piston for an internal combustion engine |
US9206764B2 (en) | 2011-03-07 | 2015-12-08 | Cummins Intellectual Property, Inc. | Engine arrangement for enhanced cooling |
US8973484B2 (en) | 2011-07-01 | 2015-03-10 | Mahle Industries Inc. | Piston with cooling gallery |
JP6324902B2 (en) * | 2011-12-08 | 2018-05-16 | フェデラル−モーグル・リミテッド・ライアビリティ・カンパニーFederal−Mogul Llc | Integrated piston with improved combustion bowl edge region and method of manufacture |
DE102012014193A1 (en) * | 2012-07-18 | 2014-05-15 | Mahle International Gmbh | Piston for an internal combustion engine |
DE102012014188A1 (en) * | 2012-07-18 | 2014-01-23 | Mahle International Gmbh | Piston for an internal combustion engine |
DE102012014200A1 (en) * | 2012-07-18 | 2014-05-15 | Mahle International Gmbh | Piston for internal combustion engine, has cavity that is made of low melting metal or metal alloy and is provided adjacent to combustion bowl, for receiving coolant in circulating cooling passage of piston head |
US20160061326A1 (en) * | 2012-08-23 | 2016-03-03 | Ks Kolbenschmidt Gmbh | Joined connection on a two-piece steel piston and joining method |
US20150226151A1 (en) * | 2012-09-27 | 2015-08-13 | Ks Kolenbenschmidt Gmbh | Piston of two-piece construction for an internal combustion engine |
KR101582950B1 (en) * | 2015-04-30 | 2016-01-06 | 동양피스톤 주식회사 | Piston for internal combustion engine and cooling channel core for manufacturing of the piston |
WO2017085061A1 (en) * | 2015-11-17 | 2017-05-26 | Ks Kolbenschmidt Gmbh | Piston for an internal combustion engine |
KR101593543B1 (en) * | 2016-01-04 | 2016-02-16 | 동양피스톤 주식회사 | Piston for internal combustion engine |
DE102017109471A1 (en) | 2016-05-04 | 2017-11-09 | Ks Kolbenschmidt Gmbh | piston |
RU195093U1 (en) * | 2018-09-17 | 2020-01-15 | Публичное акционерное общество "Автодизель" (Ярославский моторный завод) | PISTON OF THE INTERNAL COMBUSTION ENGINE |
US10926362B2 (en) * | 2018-12-13 | 2021-02-23 | Caterpillar Inc. | Remanufactured engine piston and method |
DE102019122878A1 (en) * | 2019-08-27 | 2021-03-04 | Man Energy Solutions Se | Pistons and cylinders of an internal combustion engine and internal combustion engine |
DE102021207405A1 (en) * | 2021-07-13 | 2023-01-19 | Federal-Mogul Nürnberg GmbH | Steel pistons for an internal combustion engine |
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US2244008A (en) * | 1939-06-16 | 1941-06-03 | Gen Motors Corp | Piston construction |
DE1245640B (en) * | 1964-11-25 | 1967-07-27 | Mahle Kg | Pistons for internal combustion engines |
FR2238372A5 (en) | 1973-07-19 | 1975-02-14 | Dampers | |
DE2730120A1 (en) * | 1977-07-04 | 1979-01-25 | Schmidt Gmbh Karl | COOLED INTERNAL COMBUSTION PISTON |
DE2832970A1 (en) * | 1978-07-27 | 1980-02-07 | Schmidt Gmbh Karl | BUILT LIQUID-COOLED PISTON FOR INTERNAL COMBUSTION ENGINES |
DE2919638A1 (en) * | 1979-05-16 | 1980-11-20 | Schmidt Gmbh Karl | PISTON FOR INTERNAL COMBUSTION ENGINES |
GB8413800D0 (en) * | 1984-05-30 | 1984-07-04 | Ae Plc | Manufacture of pistons |
US6279455B1 (en) | 1998-10-06 | 2001-08-28 | Caterpillar Inc. | Method and apparatus for making a two piece unitary piston |
DE19846152A1 (en) * | 1998-10-07 | 2000-04-13 | Mahle Gmbh | Piston with piston base made of forged steel and a cooling channel |
US6327962B1 (en) * | 1999-08-16 | 2001-12-11 | Caterpillar Inc. | One piece piston with supporting piston skirt |
US6286414B1 (en) * | 1999-08-16 | 2001-09-11 | Caterpillar Inc. | Compact one piece cooled piston and method |
DE10209331A1 (en) * | 2002-03-02 | 2003-09-18 | Ks Kolbenschmidt Gmbh | Production of a piston comprises piston base with attached piston hubs, sliding a separate component forming piston shaft over the piston hubs and peripherally joining the separate component to an annular field |
DE10244512A1 (en) * | 2002-09-25 | 2004-04-15 | Mahle Gmbh | Multi-part cooled piston for an internal combustion engine |
DE10352244A1 (en) * | 2003-11-08 | 2005-06-09 | Mahle Gmbh | Method for producing a piston for an internal combustion engine |
WO2007093289A1 (en) * | 2006-02-17 | 2007-08-23 | Ks Kolbenschmidt Gmbh | Multiple-part steel piston for an internal combustion engine having a cooling duct |
US7533601B2 (en) * | 2006-12-12 | 2009-05-19 | Mahle Technology, Inc. | Multi-part piston for a combustion engine |
DE102008038325A1 (en) * | 2007-12-20 | 2009-06-25 | Mahle International Gmbh | Method for attaching a ring element on a piston for an internal combustion engine |
-
2007
- 2007-09-15 DE DE102007044106A patent/DE102007044106A1/en not_active Withdrawn
-
2008
- 2008-08-23 WO PCT/DE2008/001394 patent/WO2009033446A1/en active Application Filing
- 2008-08-23 CN CN200880107005.7A patent/CN101802381B/en active Active
- 2008-08-23 US US12/733,652 patent/US8225765B2/en active Active
- 2008-08-23 JP JP2010524343A patent/JP5295245B2/en not_active Expired - Fee Related
- 2008-08-23 KR KR20107005239A patent/KR101484352B1/en active IP Right Grant
- 2008-08-23 EP EP08801217.4A patent/EP2188513B1/en active Active
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
US8225765B2 (en) | 2012-07-24 |
KR20100069646A (en) | 2010-06-24 |
DE102007044106A1 (en) | 2009-03-19 |
CN101802381A (en) | 2010-08-11 |
JP5295245B2 (en) | 2013-09-18 |
KR101484352B1 (en) | 2015-01-19 |
JP2010539369A (en) | 2010-12-16 |
EP2188513A1 (en) | 2010-05-26 |
WO2009033446A1 (en) | 2009-03-19 |
CN101802381B (en) | 2015-11-25 |
US20100307445A1 (en) | 2010-12-09 |
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