EP2184411B1 - Connection box to assemble sanitary fittings - Google Patents
Connection box to assemble sanitary fittings Download PDFInfo
- Publication number
- EP2184411B1 EP2184411B1 EP08405275.2A EP08405275A EP2184411B1 EP 2184411 B1 EP2184411 B1 EP 2184411B1 EP 08405275 A EP08405275 A EP 08405275A EP 2184411 B1 EP2184411 B1 EP 2184411B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sound
- connection box
- fluid
- damping layer
- box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
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- 238000000034 method Methods 0.000 claims description 9
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- 239000010949 copper Substances 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 229920002943 EPDM rubber Polymers 0.000 claims description 3
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 3
- 238000001746 injection moulding Methods 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 229920001971 elastomer Polymers 0.000 claims description 2
- 239000000806 elastomer Substances 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 238000002347 injection Methods 0.000 claims 4
- 239000007924 injection Substances 0.000 claims 4
- 239000000463 material Substances 0.000 description 10
- 238000009413 insulation Methods 0.000 description 7
- 239000004033 plastic Substances 0.000 description 7
- 229920003023 plastic Polymers 0.000 description 7
- 229930040373 Paraformaldehyde Natural products 0.000 description 5
- 239000004698 Polyethylene Substances 0.000 description 5
- 229920000573 polyethylene Polymers 0.000 description 5
- 229920006324 polyoxymethylene Polymers 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229920002725 thermoplastic elastomer Polymers 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 229910000906 Bronze Inorganic materials 0.000 description 2
- 229920000459 Nitrile rubber Polymers 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000002238 attenuated effect Effects 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000003651 drinking water Substances 0.000 description 2
- 235000020188 drinking water Nutrition 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- -1 polyoxymethylene Polymers 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920000491 Polyphenylsulfone Polymers 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
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- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
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- 229920002492 poly(sulfone) Polymers 0.000 description 1
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
- E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
- E03C1/02—Plumbing installations for fresh water
- E03C1/021—Devices for positioning or connecting of water supply lines
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
- E03C2201/00—Details, devices or methods not otherwise provided for
- E03C2201/60—Reducing noise in plumbing systems
Definitions
- the invention relates to a junction box for the assembly of sanitary fittings, comprising a holding part for fastening the junction box and a fluid-carrying part.
- the invention further relates to a method for producing such a junction box.
- Noise is generated among other things in drinking water and sewage pipes. In relation to drinking water pipes disturbing noises, especially in the range of supply lines to sanitary facilities such as kitchen or shower fittings, etc. About the attachment of the junction box for such a fitting, the sound waves on surrounding elements, such. B. the wall or an upstream panel are transmitted, which can lead to increased noise.
- the object of the invention is to provide a connection box associated with the technical field mentioned above, which allows an improved insulation of noise generated in the region of a supply line of a sanitary fitting.
- a sound-absorbing layer is present in a junction box according to the invention between the fluid-carrying part and the holding part of the junction box.
- the holding part is used for mounting the junction box on real estate, especially on walls of buildings. It is attached to the fluid-carrying part, or holds the fluid-carrying part.
- the inventive arrangement ensures that sound waves are insulated at a transition from the fluid-carrying part to the holding part. Thus, the propagation of sound waves to that part of the property to which the junction box and thus the fitting are mounted, strongly contained.
- the sound-insulating layer has areas with different cross sections. Such different cross sections may be provided such that at individual points, the distance between the holding part and the fluid-carrying part is reduced, for. B. to improve the mechanical attachment of the fluid-carrying part on the holding part.
- an inner surface of the sound-insulating layer has a structuring. It is thereby achieved that contact surfaces between the fluid-carrying part and the sound-insulating layer are reduced.
- the structuring of the inner surface free spaces that can absorb displaced sections of the sound-absorbing layer due to the compression of the fluid-carrying part by the enclosing holding part are created.
- such structuring may also be present on an outer surface or on both surfaces, instead of on the inner surface.
- the sound-absorbing layer can have the same thickness in cross-section everywhere.
- a hardness of the sound-insulating layer is both lower than a hardness of the holding part and as a hardness of the fluid-carrying part.
- the hardness of the sound-absorbing layer between 30 and 90 Shore A, in particular between 50 and 70 Shore A, preferably about 60 Shore A. This ensures that sound waves are optimally attenuated by the sound-absorbing layer and a sufficiently stable storage of the fluid-carrying part on Holding part is guaranteed. It should be noted that When fitting a valve, torques of up to 50 Nm or more act on the fluid-carrying part.
- the hardness of the sound insulating layer may correspond approximately to the hardness of the holding part or the fluid carrying part.
- the hardness of the sound-absorbing layer may also be less than 30 Shore A or greater than 90 Shore A, in particular depending on the geometry of the holding part, the sound-absorbing layer and the fluid-carrying part. A lower hardness usually causes a greater attenuation of the sound waves. If the sound-insulating layer has a greater hardness, the fluid-carrying part is in turn held more stably on the holding part. Finally, it is possible that the hardness of the sound-insulating layer varies locally.
- the sound-absorbing layer consists of an elastomer, in particular of TPE, EPDM, NBR or butyl, wherein the plastic used is sprayable.
- plastics in particular TPE, EPDM, NBR and butyl, have a good sound-damping effect and, on the other hand, it is relatively easy and cost-effective to produce parts of very different forms from plastic.
- a surface of the sound-insulating layer can be structured.
- the sound-absorbing layer of sprayable plastic can be sprayed directly onto the holding part. This means a simplification of the production.
- the fluid-carrying part forms an angle.
- This can be designed differently.
- angles between 30 ° and 180 °, in particular 30 °, 45 °, 90 °, 120 ° or 135 ° are conceivable.
- Angle parts are often used in junction boxes to allow a supply of a line of the control system along a wall, the free end of the junction box is directed vertically out of the wall and ready for attaching a fitting.
- junction boxes with an angle allow connections in corners.
- the fluid-carrying part is designed as a tube.
- the pipe diameter may vary depending on the application.
- the common pipe diameters for fluid-carrying systems preferably the standardized diameters of 1 ⁇ 2 inch and 3 ⁇ 4 inch as well as 16 mm, 20 mm and 25 mm are conceivable.
- tubes usually have a circular cross section
- tubes with other cross sections are also conceivable, in particular with elliptical, square or rectangular cross sections.
- the fluid-carrying part consists of a copper alloy, in particular of a copper alloy with Si, Zn and at least 80 Ges .-% Cu.
- This copper alloy has proven to be a durable material for conducting liquids, especially water. It is also suitable for hot water. It is also easy to edit.
- the copper alloy is weldable with Si, Zn and at least 80% by weight of Cu. Further details of this suitable copper alloy can be found in European Patent Application no. 08 405 146.5 dated May 26, 2008 (R. Nussbaum AG).
- the fluid-carrying part can also consist of another bronze alloy, such as red brass. But there are also metals such as stainless steel or copper or other copper alloys conceivable. Also suitable are fluid-carrying parts made of other materials such as plastic, in particular with or without glass fiber reinforced PPS, PPSU, PPA, or PSU. It is also a combination of different materials possible.
- the junction box includes a canned base.
- a first end of the can foot is flexible and a second, the first end opposite end dimensionally stable.
- the dimensionally stable end allows a firm connection of the fluid-carrying part with a to be mounted connection of the conduit system. Thanks to the flexible end of the can foot can also accommodate a supply line, which has a curved shape in the adjacent junction box area.
- both ends can be formed dimensionally stable.
- the can foot consists of a monomaterial, for example PE, wherein desired differences in flexibility are only brought about by the choice of geometry, in particular by different wall thickness or by means of a structure.
- PE a monomaterial
- the first end of the can foot, in particular its free end, flexible and the second end are formed dimensionally stable.
- Parts made from mono-materials have the advantage that they can be produced in one process step. In addition, no joints between two different materials must be made. This simplifies the manufacture of the can foot.
- the can foot may be composed of different materials. It is also possible to combine flexible materials with dimensionally stable materials.
- the can foot advantageously comprises means for attachment to a base housing of the junction box.
- the box is designed as a double box. This means that a total of three connections, namely a supply line and two outlets, are provided. One of the leads leads to a fitting attached to the junction box, while the other lead is used to continue the lead. This allows the junction box to be installed in series in a piping system.
- the invention can also be realized with other known types of junction boxes.
- the junction box is modular. This means that different embodiments of the junction box from a selection of individual components, such as holding part, fluid-carrying part, can base can be assembled.
- components such as a can leg, that are consistent for different applications and embodiments, respectively, may be employed in various embodiments.
- a can foot of a single dose version can also be used in the double can.
- junction boxes can be assembled as needed. It can be used on an existing range of different components, which is extended by a component with sound-absorbing effect. In particular, it allows a person skilled in a mounting location to assemble the required embodiment of the junction box from individual components, wherein the sound-absorbing component is automatically integrated without additional effort.
- a sound-insulating layer can also be provided in custom-made versions.
- the holding part consists of at least two holding shells.
- these two holding shells can be individual parts or be integrally connected to each other, for example by means of a tab or a hinge.
- the design of the holding part in two or more holding shells allows easy assembly of the holding part with the fluid-carrying part.
- the sound insulation is formed as an integral part of the holding part.
- the holding shells are preferably made of POM, but other materials can also be used, in particular PA with or without glass fiber reinforcement, PE, PP, PS, ABS or PVC.
- the holding part may consist of one piece, wherein the sound-absorbing layer and the fluid-carrying part are already integrated.
- the holding shells are held together by means of retaining rings.
- receptacles are provided in both holding shells, in which the retaining rings can be used when assembling the holding shells, or the retaining rings enclose both holders.
- a plurality of retaining rings, in particular three retaining rings are present.
- the holding shells can also be held together by means of adhesive, screws or a snap closure. It is also conceivable that the holding shells are welded together, in particular by means of an ultrasonic or laser welding process.
- the sound-absorbing layer encloses the fluid-carrying part over a large area.
- enclosing is meant that a lateral surface of the fluid-carrying part is covered by the sound-insulating layer.
- a large area is meant that a substantial part of the lateral surface is enclosed.
- the sound-absorbing layer surrounds at least 50%, preferably 75%, of the lateral surface of the fluid-conducting part.
- the sound-insulating layer may consist of a coherent piece or it may be separated into two or more parts. This has the advantage that on the one hand good soundproofing is ensured, but that the fluid-carrying part can be optimally held by the holding part.
- the sound-absorbing layer can enclose a smaller proportion of the fluid-carrying part.
- the holding part and the sound-insulating layer are produced in a two-component injection molding process.
- This has the advantage that any shapes of the junction box can be realized.
- the shape of the sound-absorbing layer can be easily adapted to the shape of the holding part.
- a main body of the holding part is first produced by injection molding. Thereafter, the sound-absorbing layer is sprayed onto the holding part.
- the holding shells and the fluid-carrying part may be assembled first, and then the sound-absorbing material may be injected into an intermediate gap to form the sound-insulating layer.
- FIG. 1 shows an exploded view of a junction box 100 according to the invention comprising a holding part 110, which is composed of two made of POM (polyoxymethylene) holding shells 111, 112 and is provided on its inner side with a sound-insulating layer 120.
- This sound-insulating layer 120 was sprayed directly onto the inside of the holding shells 111, 112 in a 2-component process of a thermoplastic elastomer (TPE), the hardness of this layer being smaller than that of the holding shells 111, 112.
- TPE thermoplastic elastomer
- connection box 100 comprises a fluid-conducting Part in the form of an angle 130 of silicon bronze, a first, second and third retaining ring 141, 142, 143 of POM and a tubular can foot 150, made of polyethylene (PE).
- the individual components of the junction box 100 are constructed as follows:
- the angle 130 consists of a first sub-pipe 131 having a first axis of symmetry A1 and a second sub-pipe 132 having a second axis of symmetry A2, wherein the two axes of symmetry A1 and A2 enclose an angle of 90 °.
- the two sub-pipes 131, 132 are connected to one another at a bend 133 of the angle 130.
- the inner surface of the angle 130 is hereinafter referred to that surface which comes into contact with a liquid which is guided at an angle 130.
- the outer surface is that surface which is opposite to the inner surface, wherein the end faces of the respective ends 131a, 132a of the partial tubes 131, 132 are not included.
- the two holding shells 111, 112 are essentially mirror-symmetrical to one another.
- the holding shells 111, 112 each have a recess in the shape of a half-tube, designed such that the angle 130 is enclosed by half shells 111, 112, each half.
- the sound insulating layer 120 formed on the holding shells 111, 112 is located between an inner surface of the recess of the half shells 111, 112 and the outer surface of the angle 130.
- the angle 130 facing Inner surface 121 of the sound insulating layer 120 is provided with a longitudinal structuring. This structuring of the inner surface 121 is essentially formed by ribs which extend along a flow direction of a liquid at an angle 130.
- a fastening plate 113 or 114 in the form of a substantially rectangular plate is formed in the region of the bend 133 on both holding shells 111, 112, wherein the plate surfaces are perpendicular to the first axis A1.
- the attachment plates 113, 114 are provided so as to project laterally at the bend 133.
- In the protruding part of the mounting plates 113, 114 each have a plurality of holes which can be used for fastening the junction box 100 by means of screws (not shown) or other suitable fastening means on a wall of a building.
- the holding shells 111, 112 enclose the angle 130 and are then held together by means of the three retaining rings 141, 142, 143, wherein in the holding shells 111, 112 of the holding part receptacles 115, 116, 117 are provided which receive the retaining rings 141, 142,143.
- the first retaining ring 141 encloses the first end 131a and is arranged coaxially with the first axis A1.
- the second retaining ring 142 encloses the second end 132a and is disposed coaxially with the second axis A2.
- the third retaining ring 143 is also arranged coaxially to the first axis A1, but the receptacle 117 of the third retaining ring 143 is located in the region of the fastening plates 113, 114.
- the receptacles 115, 116, 117 are configured as semicircular recesses in the retaining shells 111, 112.
- the tubular can leg 150 made of PE is mounted coaxially with the second axis A2.
- a groove 142a is excluded in the second retaining ring 142 and on the can foot a nose 151 is present, which forms a kind of bayonet closure with the groove 142a.
- the holding shells 111, 112 are also laterally on the height of the first retaining ring 141 bulges 119a, 119b, each with a hole available to a front attachment of the junction box 100 by means of screws (not shown) or other suitable fasteners can serve on a wall of a building or other fastener.
- FIG. 2 shows the junction box 100 of FIG. 1 composed, but without the angle 130.
- FIG. 3 shows a cross section through the composite junction box without the angle 130 of FIG. 2
- FIG. 4 shows the same junction box the FIG. 3 , this time with the angle 130.
- the junction box 100 is assembled as follows: The retaining shells 111 and 112 are placed on each other in a fitting manner so that the two half-tubes join together to form a tube and form the angle 130 (in FIG. 2 and 3 not drawn) enclose. Thereafter, the three retaining rings 141, 142, 143 inserted into the receptacles 115, 116, 117.
- the dimensions of the recesses of the holding part 110, the sound-absorbing layer 120 and the angle 130 are such that a resistance must be overcome when enclosing the angle 130 with the holding shells 111 and 112, so that the retaining rings 141, 142, 143 in the receptacles 115, 116, 117 can be used.
- This resistance is caused by a slight deformation of the sound-absorbing layer 120. Since the material of the sound-insulating layer 120 is practically incompressible, this deformation is made possible by the structuring of the inner surface of the sound-insulating layer 120. Overcoming the resistance leads to a bias of the junction box, which contributes to the stability of the inclusion of the angle 130 within the holding part 110.
- the can leg 150 can be slipped over the end 132a of the bracket 130 and attached to the retaining ring 142 by means of the bayonet lock.
- the thickness of the sound insulating layer 120 is tapered in a circumferential region near the first end 131a.
- the holding part 110 has at this point a radially circumferential rib 118, which fills the taper of the sound-absorbing layer.
- the thickness of the region of the sound absorbing layer which is in contact with the rib 118 is approximately 35% of the thickness of the adjacent regions at this point, namely approximately 0.5-0.6 mm, in contrast to approximately 1.5 mm.
- about the small-area rib 118 of the holding part 110 is transmitted to the angle 130 from the holding ring 141 via the holding part and the tapered sound-absorbing layer 120, a holding force.
- the angle 130 is additionally stabilized by the holding part 110 or the retaining ring 141, without the sound-insulating effect of the sound-absorbing layer being impaired.
- An upper end 151 of the can foot 150 which is fastened to the retaining ring 142, has a thicker wall than a lower, free end 152 of the can foot 150.
- the thickening of the wall ensures that the upper, angle-facing end 151 is dimensionally stable and the lower, the angled end 152 is flexible.
- the lower end 152 of the can foot 150 is crimped inwardly to form a bead 153. This bead 153 serves to adapt the can foot 150 to the pipe diameter of the pipe guided therein.
- sound waves, which propagate in the wall as vibrations first transmitted via the mounting plates 113, 114 and the bulges 119a, 119b on the junction box 100th But these vibrations are then also insulated in the sound-insulating layer 120 and only to a lesser extent transferred to the angle 130 and thus to the pipe system.
- FIG. 5 shows the junction box 100 with a Y-shaped branching part 200 of POM attached to the second end 132a of the bracket 130.
- This branching part 200 has at the upper end a first opening 201, which is connected to the end 132a. Facing downwards, facing away from the angle 130, in the branch part 200, the two openings 202, 203 are present. All openings 201, 202, 203 are connected via a common cavity 204. At the lower openings 202, 203 can now each one, the can foot 150 identical, can feet 252, 253 are attached. This is at the bottom two Openings 202, 203 each have a groove 202 a, 203 a corresponding to the groove 142 a, available. In this sense, the junction box 100 is modular.
- a clear separation between the body of the holding part and the sound-insulating layer is present, that is, it is clear where the holding part ends and the sound-absorbing layer begins.
- there is a smooth transition between the main body of the holding part and sound-insulating layer is particularly possible if both parts are made of the same type of plastic, they differ only by the degree of hardness, while the hardness of the actual holding part can continuously decrease to the actual sound-absorbing layer.
- the sound insulating layer is visible at the ends of the junction box. This visibility can be enhanced by a suitable color choice.
- the plastic of the holder and / or the sound-absorbing layer can be colored.
- the sound-insulating layer of the junction box can hardly or does not differ or the sound-absorbing layer is covered.
- the structuring on the inner surface of the sound-absorbing layer can also be chosen differently. This structuring can also be located on the outer surface or on both surfaces. The structuring on the inner surface and on the outer surface may be different. In addition, a structuring of the sound-insulating layer can also correspond to structuring on the holding part and / or the fluid-carrying part. As a result, the strength with respect to rotational movements which can occur during assembly can be increased and tolerances of the production can be accommodated.
- junction boxes which are attached to a wall by means of screws or the like. But it is also conceivable that the junction box is poured directly into a wall. In this case, the junction box still consists of the three parts fluid-carrying part, holding part and in between a sound-insulating layer.
- the lower end is not bent.
- the end may have a normal wall thickness. It is also possible. to provide the lower end with a thicker wall.
- the end can be both flexible and rigid. Such a thicker wall can take over the function of the bent end.
- the mobility of the lower end of the can foot is achieved in the embodiments in that the wall of the can foot is thinner than the rigid, upper end.
- the change from the thicker wall to the thinner wall can, as can be seen in the drawings, be effected discretely in one or more stages. This change can also take place continuously. The change can take place both over the entire length of the can foot or even only over individual parts of the length of the can foot. It is also conceivable that a segmentation of the can foot of alternating movable and rigid segments is present.
- a rib is formed in the holding shells which fills a taper of the sound-absorbing layer. It is conceivable that the sound-insulating layer is completely interrupted at this point and the rib has direct contact with the fluid-carrying part. On the other hand, it is entirely possible to dispense with such a rib or rejuvenation. It is also possible that this rib does not circulate continuously as in the embodiment, the fluid-carrying part, but is formed only piecewise. In this case, both a piecewise tapering of the sound-insulating layer may be present as well as the sound-absorbing layer be interrupted piecewise.
- a junction box is provided by the invention, which allows an improved insulation of noise generated in the region of a supply line of a sanitary fitting.
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Hydrology & Water Resources (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Pipe Accessories (AREA)
Description
Die Erfindung betrifft eine Anschlussdose zur Montage von sanitären Armaturen, umfassend einen Halteteil zur Befestigung der Anschlussdose und einen fluidführenden Teil. Die Erfindung betrifft weiter ein Verfahren zur Herstellung einer solchen Anschlussdose.The invention relates to a junction box for the assembly of sanitary fittings, comprising a holding part for fastening the junction box and a fluid-carrying part. The invention further relates to a method for producing such a junction box.
Störende Geräusche schränken den Wohnkomfort ein. Deshalb wird beim Bau neuer Gebäude vermehrt darauf geachtet, die Schallausbreitung innerhalb der Gebäude einzudämmen. In diesem Zusammenhang wurden in den letzten Jahren entsprechend auch strengere Normen erlassen, so zum Beispiel die schweizerische Norm SIA 181 oder die DIN 18041.Disturbing noises limit the comfort of living. Therefore, when building new buildings, more and more attention is paid to curbing sound propagation within the building. In this context, stricter standards have been adopted in recent years, for example the Swiss standard SIA 181 or DIN 18041.
Geräusche entstehen unter anderem in Trinkwasser- und Abwasserleitungen. In Bezug auf Trinkwasserleitungen entstehen störende Geräusche insbesondere im Bereich von Zuleitungen zu Sanitäranlagen wie Küchen- oder Duscharmaturen etc. Über die Befestigung der Anschlussdose für eine solche Armatur können die Schallwellen auf umgebende Elemente, z. B. die Wand oder ein vorgelagertes Panel übertragen werden, was zu verstärkter Geräuschentwicklung führen kann.Noise is generated among other things in drinking water and sewage pipes. In relation to drinking water pipes disturbing noises, especially in the range of supply lines to sanitary facilities such as kitchen or shower fittings, etc. About the attachment of the junction box for such a fitting, the sound waves on surrounding elements, such. B. the wall or an upstream panel are transmitted, which can lead to increased noise.
Bis anhin war ein Installateur selber für den Schallschutz verantwortlich. Herkömmlich ordnet der Installateur zum Entkoppeln der Anschlussdose von umgebenden Elementen schalldämpfende Matten zwischen der Befestigung der Anschlussdose und der Wand an. Ein solcher Schallschutz ist oft aber ungenügend. Zudem besteht die Gefahr, dass der Installateur vergisst, einen Schallschutz einzubauen oder dass die vorgesehene Vorrichtung vom Installateur falsch montiert wird. Dies führt dazu, dass die Schallübertragung ungenügend oder sogar überhaupt nicht gedämpft wird.Until now, an installer himself was responsible for the sound insulation. Traditionally, to decouple the junction box from surrounding elements, the installer places sound-absorbing mats between the junction box mounting and the wall. Such sound insulation is often insufficient. In addition, there is a risk that the installer forgets to install a sound insulation or that the intended device is installed incorrectly by the installer. This causes the sound transmission is insufficient or even not attenuated.
Aus der
Aufgabe der Erfindung ist es, eine dem eingangs genannten technischen Gebiet zugehörende Anschlussdose zu schaffen, welche eine verbesserte Dämmung von im Bereich einer Zuleitung einer sanitären Armatur entstehenden Geräuschen ermöglicht.The object of the invention is to provide a connection box associated with the technical field mentioned above, which allows an improved insulation of noise generated in the region of a supply line of a sanitary fitting.
Die Lösung der Aufgabe ist durch die Merkmale des Anspruchs 1 definiert. Gemäss der Erfindung ist bei einer erfindungsgemässen Anschlussdose zwischen dem fluidführenden Teil und dem Halteteil der Anschlussdose eine schalldämmende Schicht vorhanden.The solution of the problem is defined by the features of claim 1. According to the invention, in a junction box according to the invention between the fluid-carrying part and the holding part of the junction box, a sound-absorbing layer is present.
Das Halteteil dient zur Montage der Anschlussdose an Immobilien, insbesondere an Wänden von Gebäuden. Es ist am fluidführenden Teil angebracht, bzw. hält das fluidführende Teil. Durch die erfindungsgemässe Anordnung wird erreicht, dass Schallwellen bei einem Übergang vom fluidführenden Teil auf das Halteteil gedämmt werden. Somit wird die Ausbreitung von Schallwellen auf dasjenige Teil der Immobilie, an welchem die Anschlussdose und damit die Armatur angebracht sind, stark eingedämmt.The holding part is used for mounting the junction box on real estate, especially on walls of buildings. It is attached to the fluid-carrying part, or holds the fluid-carrying part. The inventive arrangement ensures that sound waves are insulated at a transition from the fluid-carrying part to the holding part. Thus, the propagation of sound waves to that part of the property to which the junction box and thus the fitting are mounted, strongly contained.
Mit Vorteil weist die schalldämmende Schicht Bereiche mit unterschiedlichen Querschnitten auf. Solche unterschiedliche Querschnitte können derart vorgesehen sein, dass an einzelnen Stellen der Abstand zwischen dem Halteteil und dem fluidführenden Teil verringert wird, z. B. um die mechanische Befestigung des fluidführenden Teils am Halteteil zu verbessern. Insbesondere weist eine Innenfläche der schalldämmenden Schicht eine Strukturierung auf. Dadurch wird erreicht, dass Kontaktflächen zwischen dem fluidführenden Teil und der schalldämmenden Schicht verringert werden. Zudem entstehen durch die Strukturierung der Innenfläche Freiräume, die aufgrund des Zusammenpressens des fluidführenden Teils durch das umschliessende Halteteil verdrängte Abschnitte der schalldämmenden Schicht aufnehmen können.Advantageously, the sound-insulating layer has areas with different cross sections. Such different cross sections may be provided such that at individual points, the distance between the holding part and the fluid-carrying part is reduced, for. B. to improve the mechanical attachment of the fluid-carrying part on the holding part. In particular, an inner surface of the sound-insulating layer has a structuring. It is thereby achieved that contact surfaces between the fluid-carrying part and the sound-insulating layer are reduced. In addition, due to the structuring of the inner surface, free spaces that can absorb displaced sections of the sound-absorbing layer due to the compression of the fluid-carrying part by the enclosing holding part are created.
Alternativ kann eine solche Strukturierung statt an der Innenfläche auch an einer Aussenfläche oder an beiden Flächen vorhanden sein. Zudem kann alternativ die schalldämmende Schicht überall die gleiche Dicke im Querschnitt aufweisen.Alternatively, such structuring may also be present on an outer surface or on both surfaces, instead of on the inner surface. In addition, alternatively, the sound-absorbing layer can have the same thickness in cross-section everywhere.
Mit Vorteil ist eine Härte der schalldämmenden Schicht sowohl geringer als eine Härte des Halteteils als auch als eine Härte des fluidführenden Teils. Vorteilhaft ist die Härte der schalldämmenden Schicht zwischen 30 und 90 Shore A, insbesondere zwischen 50 und 70 Shore A, bevorzugt ungefähr 60 Shore A. Dadurch wird erreicht, dass Schallwellen optimal durch die schalldämmende Schicht abgeschwächt werden und eine genügend stabile Lagerung des fluidführenden Teils am Halteteil gewährleistet ist. Es ist zu beachten, dass bei der Montage einer Armatur Drehmomente bis zu 50 Nm oder mehr auf das fluidführende Teil wirken.Advantageously, a hardness of the sound-insulating layer is both lower than a hardness of the holding part and as a hardness of the fluid-carrying part. Advantageously, the hardness of the sound-absorbing layer between 30 and 90 Shore A, in particular between 50 and 70 Shore A, preferably about 60 Shore A. This ensures that sound waves are optimally attenuated by the sound-absorbing layer and a sufficiently stable storage of the fluid-carrying part on Holding part is guaranteed. It should be noted that When fitting a valve, torques of up to 50 Nm or more act on the fluid-carrying part.
Alternativ kann die Härte der schalldämmenden Schicht ungefähr der Härte des Halteteils oder des fluidführenden Teils entsprechen. Zudem kann - insbesondere in Abhängigkeit der Geometrie des Halteteils, der schalldämmenden Schicht und des fluidführenden Teils - die Härte der schalldämmenden Schicht auch geringer als 30 Shore A oder grösser als 90 Shore A sein. Eine geringere Härte bewirkt in der Regel eine grössere Dämpfung der Schallwellen. Besitzt die schalldämmende Schicht eine grössere Härte, so wird das fluidführende Teil im Gegenzug stabiler am Halteteil gehalten. Schliesslich ist es möglich, dass die Härte der schalldämmenden Schicht örtlich variiert.Alternatively, the hardness of the sound insulating layer may correspond approximately to the hardness of the holding part or the fluid carrying part. In addition, the hardness of the sound-absorbing layer may also be less than 30 Shore A or greater than 90 Shore A, in particular depending on the geometry of the holding part, the sound-absorbing layer and the fluid-carrying part. A lower hardness usually causes a greater attenuation of the sound waves. If the sound-insulating layer has a greater hardness, the fluid-carrying part is in turn held more stably on the holding part. Finally, it is possible that the hardness of the sound-insulating layer varies locally.
Mit Vorteil besteht die schalldämmende Schicht aus einem Elastomer, insbesondere aus TPE, EPDM, NBR oder Butyl, wobei der verwendete Kunststoff spritzbar ist. Kunststoffe, insbesondere TPE, EPDM, NBR und Butyl besitzen einerseits eine gute schalldämmende Wirkung und andererseits ist es relativ einfach und kostengünstig möglich, Teile unterschiedlichster Form aus Kunststoff herzustellen. Insbesondere lässt sich eine Oberfläche der schalldämmenden Schicht strukturieren. Zudem kann die schalldämmende Schicht aus spritzbarem Kunststoff direkt auf das Halteteil aufgespritzt werden. Dies bedeutet eine Vereinfachung der Herstellung.Advantageously, the sound-absorbing layer consists of an elastomer, in particular of TPE, EPDM, NBR or butyl, wherein the plastic used is sprayable. On the one hand, plastics, in particular TPE, EPDM, NBR and butyl, have a good sound-damping effect and, on the other hand, it is relatively easy and cost-effective to produce parts of very different forms from plastic. In particular, a surface of the sound-insulating layer can be structured. In addition, the sound-absorbing layer of sprayable plastic can be sprayed directly onto the holding part. This means a simplification of the production.
Mit Vorteil bildet das fluidführende Teil einen Winkel. Dieser kann unterschiedlich ausgebildet sein. So sind Winkel zwischen 30° und 180°, insbesondere 30°, 45°, 90°, 120° oder auch 135° vorstellbar. Winkelteile werden oft in Anschlussdosen eingesetzt, um eine Zuführung einer Leitung des Leitsystems entlang einer Wand zu ermöglichen, wobei das freie Ende der Anschlussdose senkrecht aus der Wand heraus gerichtet und zum Anbringen einer Armatur bereit ist. Zudem ermöglichen Anschlussdosen mit einem Winkel Anschlüsse in Ecken.Advantageously, the fluid-carrying part forms an angle. This can be designed differently. Thus, angles between 30 ° and 180 °, in particular 30 °, 45 °, 90 °, 120 ° or 135 ° are conceivable. Angle parts are often used in junction boxes to allow a supply of a line of the control system along a wall, the free end of the junction box is directed vertically out of the wall and ready for attaching a fitting. In addition, junction boxes with an angle allow connections in corners.
Alternativ sind auch gerade fluidführende Teile vorstellbar, die als Stütze einer Leitung des Leitsystems dienen.Alternatively, just fluid-carrying parts are conceivable that serve as a support of a line of the control system.
Mit Vorteil ist das fluidführende Teil als Rohr ausgebildet. Der Rohrdurchmesser kann je nach Anwendung variieren. Insbesondere sind die gängigen Rohrdurchmesser für fluidführende Systeme, vorzugsweise die genormten Durchmesser von ½ Zoll und ¾ Zoll sowie von 16 mm, 20 mm und 25 mm vorstellbar.Advantageously, the fluid-carrying part is designed as a tube. The pipe diameter may vary depending on the application. In particular, the common pipe diameters for fluid-carrying systems, preferably the standardized diameters of ½ inch and ¾ inch as well as 16 mm, 20 mm and 25 mm are conceivable.
Auch wenn Rohre meistens einen kreisförmigen Querschnitt haben, sind auch Rohre mit anderen Querschnitten vorstellbar, insbesondere mit elliptischen, quadratischen oder rechteckigen Querschnitten.Even though tubes usually have a circular cross section, tubes with other cross sections are also conceivable, in particular with elliptical, square or rectangular cross sections.
Mit Vorteil besteht das fluidführende Teil aus einer Kupferlegierung, insbesondere aus einer Kupferlegierung mit Si, Zn und wenigstens 80 Ges.-% Cu. Diese Kupferlegierung hat sich als beständiges Material zur Leitung von Flüssigkeiten, insbesondere von Wasser, bewährt. Sie ist auch für Heisswasser geeignet. Zudem ist es einfach bearbeitbar. Des Weiteren ist die Kupferlegierung mit Si, Zn und wenigstens 80 Ges.-% Cu schweissbar. Nähere Angaben zu dieser geeigneten Kupferlegierung finden sich in der Europäischen Patentanmeldung Nr.
Alternativ kann das fluidführende Teil auch aus einer anderen Bronzelegierung wie zum Beispiel Rotguss bestehen. Es sind aber auch Metalle wie Edelstahl oder Kupfer oder andere Kupferlegierungen vorstellbar. In Frage kommen auch fluidführende Teile aus anderen Materialien wie zum Beispiel Kunststoff, insbesondere mit oder ohne Glasfaser verstärkte PPS, PPSU, PPA, oder PSU. Es ist auch eine Kombination aus verschiedenen Materialien möglich.Alternatively, the fluid-carrying part can also consist of another bronze alloy, such as red brass. But there are also metals such as stainless steel or copper or other copper alloys conceivable. Also suitable are fluid-carrying parts made of other materials such as plastic, in particular with or without glass fiber reinforced PPS, PPSU, PPA, or PSU. It is also a combination of different materials possible.
Mit Vorteil umfasst die Anschlussdose einen Dosenfuss. Dabei ist ein erstes Ende des Dosenfusses flexibel und ein zweites, dem ersten Ende gegenüberliegendes Ende formstabil. Das formstabile Ende ermöglicht eine feste Verbindung des fluidführenden Teils mit einem zu montierenden Anschluss des Leitungssystems. Dank des flexiblen Endes kann der Dosenfuss auch eine Zuleitung aufnehmen, die im der Anschlussdose benachbarten Bereich eine gekrümmte Form aufweist.Advantageously, the junction box includes a canned base. Here, a first end of the can foot is flexible and a second, the first end opposite end dimensionally stable. The dimensionally stable end allows a firm connection of the fluid-carrying part with a to be mounted connection of the conduit system. Thanks to the flexible end of the can foot can also accommodate a supply line, which has a curved shape in the adjacent junction box area.
Alternativ können beide Enden formstabil ausgebildet sein.Alternatively, both ends can be formed dimensionally stable.
Mit Vorteil besteht der Dosenfuss aus einem Monomaterial, zum Beispiel PE, wobei gewünschte Flexibilitätsunterschiede erst durch die Wahl der Geometrie, insbesondere durch unterschiedliche Wandstärke oder mittels einer Struktur, bewirkt werden. Dadurch kann beispielsweise das erste Ende des Dosenfusses, insbesondere dessen freies Ende, flexibel und das zweite Ende formstabil ausgebildet werden. Aus Monomaterialien hergestellte Teile haben den Vorteil, dass sie in einem Verfahrenschritt hergestellt werden können. Zudem müssen keine Verbindungsstellen zwischen zwei unterschiedlichen Materialien hergestellt werden. Dadurch wird die Herstellung des Dosenfusses vereinfacht.Advantageously, the can foot consists of a monomaterial, for example PE, wherein desired differences in flexibility are only brought about by the choice of geometry, in particular by different wall thickness or by means of a structure. As a result, for example, the first end of the can foot, in particular its free end, flexible and the second end are formed dimensionally stable. Parts made from mono-materials have the advantage that they can be produced in one process step. In addition, no joints between two different materials must be made. This simplifies the manufacture of the can foot.
Alternativ kann der Dosenfuss aus unterschiedlichen Materialien zusammengesetzt sein. Dabei ist es auch möglich, flexible Materialien mit formstabilen Materialen zu kombinieren.Alternatively, the can foot may be composed of different materials. It is also possible to combine flexible materials with dimensionally stable materials.
Der Dosenfuss umfasst mit Vorteil Mittel zur Befestigung an einem Grundgehäuse der Anschlussdose. Diese können z. B. derart ausgebildet sein, dass sie mit entsprechenden Mitteln am Grundgehäuse zusammen eine Bajonettbefestigung bilden.The can foot advantageously comprises means for attachment to a base housing of the junction box. These can be z. B. be formed such that they form together with appropriate means on the base housing a bayonet fitting.
Mit Vorteil ist die Dose als Doppeldose ausgebildet. Das heisst, dass insgesamt drei Anschlüsse, nämlich eine Zuleitung und zwei Ableitungen, vorgesehen sind. Eine der Ableitungen führt zu einer an der Anschlussdose angebrachten Armatur, über die andere Ableitung wird die Leitung weitergeführt. Dadurch kann die Anschlussdose in Serie in ein Leitungssystem eingebaut werden.Advantageously, the box is designed as a double box. This means that a total of three connections, namely a supply line and two outlets, are provided. One of the leads leads to a fitting attached to the junction box, while the other lead is used to continue the lead. This allows the junction box to be installed in series in a piping system.
Zudem kann die Erfindung auch mit anderen bekannten Anschlussdosentypen realisiert werden.In addition, the invention can also be realized with other known types of junction boxes.
Mit Vorteil ist die Anschlussdose modular aufgebaut. Das heisst, dass unterschiedliche Ausführungsformen der Anschlussdose aus einer Auswahl einzelner Komponenten, wie zum Beispiel Halteteil, fluidführendes Teil, Dosenfuss zusammengesetzt werden können. So können Komponenten, wie zum Beispiel ein Dosenfuss, die für verschiedene Anwendungen respektive Ausführungsformen gleichbleiben, in verschiedenen Ausführungsformen eingesetzt werden. Dabei sind Verbindungsstellen zwischen einzelnen Komponenten gleich, damit ein modularer Aufbau möglich ist. Zum Beispiel kann ein Dosenfuss einer Einzeldosenausführung auch bei der Doppeldose eingesetzt werden. Anstatt den Dosenfuss am Halteteil zu befestigen, können zwei Dosenfüsse der gleichen Ausführungsform wie bei der Einzeldose, bei der Doppeldose an einem Verbindungsstück anstatt am Halteteil angebracht werden. Es ist ebenfalls möglich, verschiedene Typen von fluidführenden Teilen, zum Beispiel Winkel mit einer 90°-Biegung oder mit einer 45°-Biegung mit Halteteilen mit unterschiedlichen Befestigungsvorrichtungen zu kombinieren. Dies hat den Vorteil, dass Anschlussdosen je nach Bedürfnis zusammengesetzt werden können. Dabei kann auf ein bestehendes Sortiment an verschiedenen Komponenten zurückgegriffen werden, welche durch eine Komponente mit schalldämmender Wirkung erweitert wird. Insbesondere ermöglicht es einem Fachmann an einer Montagestelle, die benötigte Ausführungsform der Anschlussdose aus einzelnen Komponenten zusammenzustellen, wobei die schalldämmende Komponente ohne Mehraufwand automatisch integriert wird.Advantageously, the junction box is modular. This means that different embodiments of the junction box from a selection of individual components, such as holding part, fluid-carrying part, can base can be assembled. Thus, components, such as a can leg, that are consistent for different applications and embodiments, respectively, may be employed in various embodiments. There are connecting points between individual Components equal, so that a modular design is possible. For example, a can foot of a single dose version can also be used in the double can. Instead of attaching the can leg to the holding part, two can feet of the same embodiment as in the single can, in the double can be attached to a connector instead of the holding part. It is also possible to combine different types of fluid carrying parts, for example angles with a 90 ° bend or with a 45 ° bend with holding parts with different fastening devices. This has the advantage that junction boxes can be assembled as needed. It can be used on an existing range of different components, which is extended by a component with sound-absorbing effect. In particular, it allows a person skilled in a mounting location to assemble the required embodiment of the junction box from individual components, wherein the sound-absorbing component is automatically integrated without additional effort.
Alternativ kann eine schalldämmende Schicht auch in Spezialanfertigungen vorgesehen werden.Alternatively, a sound-insulating layer can also be provided in custom-made versions.
Mit Vorteil besteht das Halteteil aus mindestens zwei Halteschalen. Dabei können diese beiden Halteschalen Einzelteile sein oder zum Beispiel mittels einer Lasche oder eines Scharniers einstückig miteinander verbunden sein. Das Ausgestalten des Halteteils in zwei oder mehr Halteschalen ermöglicht ein einfaches Zusammenbauen des Halteteils mit dem fluidführenden Teil. Vorzugsweise ist der Schallschutz als ein integrierter Bestandteil des Halteteils ausgebildet. Bevorzugt bestehen die Halteschalen aus POM, es sind aber auch andere Materialien verwendbar, insbesondere PA mit oder ohne Glasfaserverstärkung, PE, PP, PS, ABS oder PVC.Advantageously, the holding part consists of at least two holding shells. In this case, these two holding shells can be individual parts or be integrally connected to each other, for example by means of a tab or a hinge. The design of the holding part in two or more holding shells allows easy assembly of the holding part with the fluid-carrying part. Preferably, the sound insulation is formed as an integral part of the holding part. The holding shells are preferably made of POM, but other materials can also be used, in particular PA with or without glass fiber reinforcement, PE, PP, PS, ABS or PVC.
Alternativ kann das Halteteil aus einem Stück bestehen, wobei die schalldämmende Schicht und das fluidführende Teil schon integriert sind.Alternatively, the holding part may consist of one piece, wherein the sound-absorbing layer and the fluid-carrying part are already integrated.
Mit Vorteil werden die Halteschalen mittels Halteringen zusammen gehalten. Dabei sind bei beiden Halteschalen Aufnahmen vorgesehen, in welche die Halteringe beim Zusammenfügen der Halteschalen eingesetzt werden können, oder die Halteringe umschliessen beide Halteschalen. Dies ermöglicht ein einfaches Zusammensetzten der Anschlussdose ohne jeglichen Klebstoff, Schrauben oder andere Befestigungsmittel. Dadurch ergibt sich eine höhere Lebensdauer, da sich keine Schrauben lösen können oder ein Klebstoff seine Wirkung verlieren kann. Mit Vorteil sind mehrere Halteringe, insbesondere drei Halteringe vorhanden.Advantageously, the holding shells are held together by means of retaining rings. In this case, receptacles are provided in both holding shells, in which the retaining rings can be used when assembling the holding shells, or the retaining rings enclose both holders. This allows for easy assembly of the junction box without any glue, screws or other fasteners. This results in a longer service life, since no screws can solve or an adhesive can lose its effect. Advantageously, a plurality of retaining rings, in particular three retaining rings are present.
Alternativ können die Halteschalen auch mittels Klebstoff, Schrauben oder eines Schnappverschlusses zusammengehalten werden. Es ist auch vorstellbar, dass die Halteschalen miteinander verschweisst werden, insbesondere mittels eines Ultraschall- oder Laserschweissverfahrens.Alternatively, the holding shells can also be held together by means of adhesive, screws or a snap closure. It is also conceivable that the holding shells are welded together, in particular by means of an ultrasonic or laser welding process.
Mit Vorteil umschliesst die schalldämmende Schicht das fluidführende Teil grossflächig. Mit Umschliessen ist gemeint, dass eine Mantelfläche des fluidführenden Teils von der schalldämmenden Schicht überdeckt wird. Mit grossflächig ist gemeint, dass ein wesentlicher Teil der Mantelfläche umschlossen wird. Dies im Gegensatz zu einer Verbindung, bei der zwischen zwei Elementen beispielsweise nur ein oder mehrere O-Ringe vorhanden sind. Insbesondere umschliesst die schalldämmende Schicht mindestens 50 %, vorzugsweise 75%, der Mantelfläche des fluidführenden Teils. Dabei kann die schalldämmende Schicht aus einem zusammenhängenden Stück bestehen oder sie kann in zwei oder mehrere Teile aufgetrennt sein. Dies hat zum Vorteil, dass einerseits ein guter Schallschutz gewährleistet ist, dass aber das fluidführende Teil optimal vom Halteteil gehalten werden kann.Advantageously, the sound-absorbing layer encloses the fluid-carrying part over a large area. By enclosing is meant that a lateral surface of the fluid-carrying part is covered by the sound-insulating layer. With a large area is meant that a substantial part of the lateral surface is enclosed. This is in contrast to a compound in which between two elements, for example, only one or more O-rings are present. In particular, the sound-absorbing layer surrounds at least 50%, preferably 75%, of the lateral surface of the fluid-conducting part. In this case, the sound-insulating layer may consist of a coherent piece or it may be separated into two or more parts. This has the advantage that on the one hand good soundproofing is ensured, but that the fluid-carrying part can be optimally held by the holding part.
Alternativ kann die schalldämmende Schicht einen kleineren Anteil des fluidführenden Teils umschliessen.Alternatively, the sound-absorbing layer can enclose a smaller proportion of the fluid-carrying part.
Erfindungsgemäss werden das Halteteil sowie die schalldämmende Schicht in einem Zweikomponenten-Spritzverfahren hergestellt. Dies hat den Vorteil, dass beliebige Formen der Anschlussdose realisierbar sind. Zudem kann die Form der schalldämmenden Schicht einfach an die Form des Halteteils angepasst werden.According to the invention, the holding part and the sound-insulating layer are produced in a two-component injection molding process. This has the advantage that any shapes of the junction box can be realized. In addition, the shape of the sound-absorbing layer can be easily adapted to the shape of the holding part.
Erfindungsgemäss wird zuerst ein Grundkörper des Halteteils im Spritzgussverfahren hergestellt. Danach wird die schalldämmende Schicht auf das Halteteil aufgespritzt. Indem sowohl Halteteil als auch die schalldämmende Schicht in demselben Zweikomponenten-Verfahren gespritzt werden, ergibt sich eine vereinfachte Herstellung und eine optimale Befestigung der schalldämmenden Schicht am Halteteil.According to the invention, a main body of the holding part is first produced by injection molding. Thereafter, the sound-absorbing layer is sprayed onto the holding part. By injecting both the holding part and the sound-absorbing layer in the same two-component process, a simplified production and optimum attachment of the sound-absorbing layer to the holding part results.
Es ist aber auch möglich, die schalldämmende Schicht direkt auf das fluidführende Teil aufzuspritzen. Des Weiteren können die Halteschalen und das fluidführende Teil zuerst zusammengebaut werden und danach kann das schalldämmende Material in einen dazwischenliegenden Spalt eingespritzt werden, so dass die schalldämmende Schicht gebildet wird.However, it is also possible to spray the sound-absorbing layer directly onto the fluid-conducting part. Furthermore, the holding shells and the fluid-carrying part may be assembled first, and then the sound-absorbing material may be injected into an intermediate gap to form the sound-insulating layer.
Aus der nachfolgenden Detailbeschreibung und der Gesamtheit der Patentansprüche ergeben sich weitere vorteilhafte Ausführungsformen und Merkmalskombinationen der Erfindung.From the following detailed description and the totality of the claims, further advantageous embodiments and feature combinations of the invention result.
Die zur Erläuterung des Ausführungsbeispiels verwendeten Zeichnungen zeigen:
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Fig. 1 Eine Explosionszeichnung einer erfindungsgemässen Anschlussdose; -
Fig. 2 eine seitliche Ansicht der zusammengesetzten Anschlussdose ohne Winkel; -
Fig. 3 einen Schnitt durch die Anschlussdose ohne Winkel; -
Fig. 4 einen Schnitt durch die Anschlussdose mit eingesetztem Winkel; und -
Fig. 5 eine seitliche Ansicht der Anschlussdose mit Doppeldosenfuss. Grundsätzlich sind in den Figuren gleiche Teile mit gleichen Bezugszeichen versehen.
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Fig. 1 An exploded view of an inventive junction box; -
Fig. 2 a side view of the composite junction box without angle; -
Fig. 3 a section through the junction box without angle; -
Fig. 4 a section through the junction box with inserted angle; and -
Fig. 5 a side view of the junction box with double box foot. Basically, the same parts are provided with the same reference numerals in the figures.
Die
Die beiden Halteschalen 111, 112 sind im Wesentlichen zueinander spiegelsymmetrisch aufgebaut. Die Halteschalen 111, 112 besitzen je eine Aussparung in der Form einer Halbröhre, so ausgestaltet, dass der Winkel 130 von beiden Halbschalen 111, 112 je zur Hälfte umschlossen wird. Dadurch können insbesondere Drehmomente entlang einer der Symmetrieachsen A1, A2, die zum Beispiel bei der Montage einer Leitung eines Leitungssystems bzw. einer Armatur am Winkel 130 entstehen, vom Halteteil 110 aufgefangen werden. Die an den Halteschalen 111, 112 angeformte schalldämmende Schicht 120 befindet sich zwischen einer Innenfläche der Aussparung der Halbschalen 111, 112 und der Aussenfläche des Winkels 130. Die dem Winkel 130 zugewandte Innenfläche 121 der schalldämmenden Schicht 120 ist mit einer Längsstrukturierung versehen. Diese Strukturierung der Innenfläche 121 ist im Wesentlichen durch Rippen gebildet, welche längs einer Flussrichtung einer Flüssigkeit im Winkel 130 verlaufen.The two holding
In Richtung der ersten Achse A1, ist im Bereich der Biegung 133 an beiden Halteschalen 111, 112 je eine Befestigungsplatte 113 bzw. 114 in der Form einer im Wesentlichen rechteckförmigen Platte angeformt, wobei die Plattenflächen senkrecht zur ersten Achse A1 stehen. Die Befestigungsplatten 113, 114 sind so ausgestattet, dass sie seitlich bei der Biegung 133 herausragen. In dem herausragenden Teil der Befestigungsplatten 113, 114 sind jeweils mehrere Löcher vorhanden, die zur Befestigung der Anschlussdose 100 mittels Schrauben (nicht gezeichnet) oder anderen geeigneten Befestigungsmittel an einer Wand eines Gebäudes dienen können.In the direction of the first axis A1, a
Die Halteschalen 111, 112 umschliessen den Winkel 130 und werden dann mittels den drei Halteringen 141, 142, 143 zusammen gehalten, wobei in den Halteschalen 111, 112 des Halteteils Aufnahmen 115, 116, 117 vorgesehen sind, die die Halteringe 141, 142,143 aufnehmen. Der erste Haltering 141 umschliesst dabei das erste Ende 131a und ist koaxial zur ersten Achse A1 angeordnet. Der zweite Haltering 142 umschliesst das zweite Ende 132a und ist koaxial zur zweiten Achse A2 angeordnet. Der dritte Haltering 143 ist ebenfalls koaxial zur ersten Achse A1 angeordnet, die Aufnahme 117 des dritten Halterings 143 befindet sich aber im Bereich der Befestigungsplatten 113, 114. Die Aufnahmen 115, 116, 117 sind als halbkreisringförmige Aussparungen in den Halteschalen 111, 112 ausgestaltet.The holding
Am zweiten Ende 132a ist der tubusförmige Dosenfuss 150 aus PE koaxial zur zweiten Achse A2 angebracht. Dabei ist im zweiten Haltering 142 eine Nut 142a ausgenommen und am Dosenfuss eine Nase 151 vorhanden, die mit der Nut 142a eine Art Bajonettverschluss bildet.At the
An den Halteschalen 111, 112 sind zudem seitlich auf der Höhe des ersten Halteringes 141 Ausbuchtungen 119a, 119b mit je einem Loch vorhanden, die zu einer vorderseitigen Befestigung der Anschlussdose 100 mittels Schrauben (nicht gezeichnet) oder anderen geeigneten Befestigungsmitteln an einer Wand eines Gebäudes oder einem anderen Befestigungselement dienen können.On the holding
Die
Die Anschlussdose 100 wird wie folgt zusammengesetzt: Die Halteschalen 111 und 112 werden passförmig aufeinander gelegt, so dass die beiden Halbröhren sich zu einer Rohrform zusammenfügen und den Winkel 130 (in
Wie in der
Ein oberes Ende 151 des Dosenfusses 150, welches am Haltering 142 befestigt ist, weist eine dickere Wandung auf als ein unteres, freies Ende 152 des Dosenfusses 150. Durch die Verdickung der Wandung wird erreicht, dass das obere, dem Winkel zugewandten Ende 151 formstabil und das untere, dem Winkel abgewandten Ende 152 flexibel ist. Das untere Ende 152 des Dosenfusses 150 ist nach innen umgeboten, so dass ein Wulst 153 gebildet wird. Dieser Wulst 153 dient der Anpassung des Dosenfusses 150 an den Rohrdurchmesser der darin geführten Leitung.An
Schwingungen, die sich entlang der Leitung des fluidführenden Leitungssystems, welche mit dem im Halteteil 110 aufgenommenen Winkel 130 verbunden ist, fortpflanzen bzw. welche im Bereich des Winkels 130 erzeugt wurden, werden von der schalldämmenden Schicht 120 gedämmt und nur in abgeschwächter Stärke über das Halteteil 110 auf die Wand übertragen. Umgekehrt übertragen sich Schallwellen, welche sich in der Wand als Schwingungen fortpflanzen, zunächst via die Befestigungsplatten 113, 114 bzw. die Ausbuchtungen 119a, 119b auf die Anschlussdose 100. Diese Schwingungen werden aber dann ebenfalls in der schalldämmenden Schicht 120 gedämmt und nur in abgeschwächter Stärke auf den Winkel 130 und damit auf das Leitungssystem übertragen.Vibrations which propagate along the conduit of the fluid-carrying conduit system, which is connected to the
Die
In den Ausführungsbeispielen ist eine klare Trennung zwischen dem Grundkörper des Halteteils und der schalldämmenden Schicht vorhanden, das heisst, es ist klar, wo das Halteteil endet und die schalldämmende Schicht beginnt. Es ist aber ebenfalls vorstellbar, dass ein fliessender Übergang zwischen dem Grundkörper des Halteteils und schalldämmender Schicht besteht. Dies ist insbesondere möglich, wenn beide Teile aus dem gleichen Typ Kunststoff bestehen, wobei sie sich nur durch den Härtegrad unterscheiden, dabei kann die Härte vom eigentlichen Halteteil kontinuierlich bis zur eigentlichen schalldämmenden Schicht abnehmen.In the embodiments, a clear separation between the body of the holding part and the sound-insulating layer is present, that is, it is clear where the holding part ends and the sound-absorbing layer begins. However, it is also conceivable that there is a smooth transition between the main body of the holding part and sound-insulating layer. This is particularly possible if both parts are made of the same type of plastic, they differ only by the degree of hardness, while the hardness of the actual holding part can continuously decrease to the actual sound-absorbing layer.
Unterschiedliche Anschlussmechanismen einer fluidführenden Leitung an das entsprechende Ende des fluidführenden Teils sind vorstellbar. In Frage kommen unter Anderem Schraub-, Steck- oder Pressanschlüsse.Different connection mechanisms of a fluid-carrying line to the corresponding end of the fluid-carrying part are conceivable. In question, inter alia, screw, plug or press connections.
In der dargestellten Ausführungsform ist die schalldämmende Schicht an den Enden der Anschlussdose sichtbar. Diese Sichtbarkeit kann durch eine geeignete Farbwahl noch verstärkt werden. Dazu kann der Kunststoff der Halterung und/oder der schalldämmenden Schicht eingefärbt werden. Umgekehrt kann sich die schalldämmende Schicht vom der Anschlussdose auch kaum respektive nicht unterscheiden oder die schalldämmende Schicht wird verdeckt.In the illustrated embodiment, the sound insulating layer is visible at the ends of the junction box. This visibility can be enhanced by a suitable color choice. For this purpose, the plastic of the holder and / or the sound-absorbing layer can be colored. Conversely, the sound-insulating layer of the junction box can hardly or does not differ or the sound-absorbing layer is covered.
Die Strukturierung an der Innenfläche der schalldämmenden Schicht kann auch anders gewählt werden. Diese Strukturierung kann sich ebenfaiis ansteiie der innenfläche auch an der Aussenfläche oder an beiden Flächen befinden. Dabei kann die Strukturierung an der Innenfläche und an der Aussenfläche verschieden sein. Zudem kann eine Strukturierung der schalldämmenden Schicht auch einer Strukturierung auf dem Halteteil und/ oder dem fluidführenden Teil entsprechen. Dadurch kann die Festigkeit bezüglich Drehbewegungen, die bei der Montage entstehen können, erhöht werden und Toleranzen der Fertigung können aufgenommen werden.The structuring on the inner surface of the sound-absorbing layer can also be chosen differently. This structuring can also be located on the outer surface or on both surfaces. The structuring on the inner surface and on the outer surface may be different. In addition, a structuring of the sound-insulating layer can also correspond to structuring on the holding part and / or the fluid-carrying part. As a result, the strength with respect to rotational movements which can occur during assembly can be increased and tolerances of the production can be accommodated.
Die Ausführungsbeispiele behandeln Anschlussdosen, die an eine Wand mittels Schrauben oder dergleichen befestigt werden. Es ist aber auch vorstellbar, dass die Anschlussdose direkt in eine Wand eingegossen wird. Dabei besteht die Anschlussdose immer noch aus den drei Teilen fluidführendes Teil, Halteteil und dazwischen eine schalldämmende Schicht.The embodiments treat junction boxes which are attached to a wall by means of screws or the like. But it is also conceivable that the junction box is poured directly into a wall. In this case, the junction box still consists of the three parts fluid-carrying part, holding part and in between a sound-insulating layer.
Neben dem in den Ausführungsbeispielen erwähnten Dosenfuss mit einem umgebogenen, unteren Ende ist auch ein Dosenfuss vorstellbar, dessen unteres Ende nicht umgebogen ist. So kann das Ende eine normale Wandungsdicke aufweisen. Es ist aber auch möglich. das untere Ende mit einer dickeren Wandung zu versehen. Dabei kann das Ende sowohl flexibel als auch starr sein. Eine solche dickere Wandung kann die Funktion des umgebogenen Endes übernehmen.In addition to the mentioned in the exemplary embodiments can base with a bent, lower end and a can foot is conceivable, the lower end is not bent. Thus, the end may have a normal wall thickness. It is also possible. to provide the lower end with a thicker wall. The end can be both flexible and rigid. Such a thicker wall can take over the function of the bent end.
Die Beweglichkeit des unteren Endes des Dosenfusses wird in den Ausführungsbeispielen dadurch erreicht, dass die Wandung des Dosenfusses dünner ist als beim starren, oberen Ende. Der Wechsel von dicker Wandung zur dünner Wandung kann, wie in den Zeichnungen ersichtlich ist, diskret in einer oder in mehreren Stufen erfolgen. Dieser Wechsel kann aber auch kontinuierlich erfolgen. Dabei kann der Wechsel sowohl über die ganze Länge des Dosenfusses erfolgen oder auch nur über einzelne Teile der Länge des Dosenfusses. Es ist auch vorstellbar, dass eine Segmentierung des Dosenfusses von abwechselnd beweglichen und starren Segmenten vorhanden ist.The mobility of the lower end of the can foot is achieved in the embodiments in that the wall of the can foot is thinner than the rigid, upper end. The change from the thicker wall to the thinner wall can, as can be seen in the drawings, be effected discretely in one or more stages. This change can also take place continuously. The change can take place both over the entire length of the can foot or even only over individual parts of the length of the can foot. It is also conceivable that a segmentation of the can foot of alternating movable and rigid segments is present.
Im Ausführungsbeispiel ist bei den Halteschalen eine Rippe ausgebildet welche eine Verjüngung der schalldämmenden Schicht ausfüllt. Es ist vorstellbar, dass die schalldämmende Schicht an dieser Stelle ganz unterbrochen ist und die Rippe direkten Kontakt mit dem fluidführenden Teil hat. Andererseits kann auch gänzlich auf eine solche Rippe, respektive Verjüngung verzichtet werden. Es ist ebenfalls möglich, dass diese Rippe nicht wie im Ausführungsbeispiel durchgehend das fluidführende Teil umlauft, sondern nur stückweise ausgebildet ist. Dabei kann sowohl stückweise eine Verjüngung der schalldämmenden Schicht vorhanden sein als auch die schalldämmende Schicht stückweise unterbrochen sein.In the exemplary embodiment, a rib is formed in the holding shells which fills a taper of the sound-absorbing layer. It is conceivable that the sound-insulating layer is completely interrupted at this point and the rib has direct contact with the fluid-carrying part. On the other hand, it is entirely possible to dispense with such a rib or rejuvenation. It is also possible that this rib does not circulate continuously as in the embodiment, the fluid-carrying part, but is formed only piecewise. In this case, both a piecewise tapering of the sound-insulating layer may be present as well as the sound-absorbing layer be interrupted piecewise.
Zusammenfassend ist festzustellen, dass durch die Erfindung eine Anschlussdose geschaffen wird, welche eine verbesserte Dämmung von im Bereich einer Zuleitung einer sanitären Armatur entstehenden Geräuschen ermöglicht.In summary, it should be noted that a junction box is provided by the invention, which allows an improved insulation of noise generated in the region of a supply line of a sanitary fitting.
Claims (15)
- Connection box (100) for assembling sanitary fittings, comprising a retaining part (110) for securing the connection box (100) and a fluid-conveying part (130), wherein a sound-damping layer (120) is present between the fluid-conveying part (130) and the retaining part (110), characterized in that the retaining part and the sound-damping layer are produced in a two-component injection process, wherein either a main body of the retaining part is first produced in an injection-moulding process and subsequently the sound-damping layer is injected onto the retaining part, or both the retaining part and the sound-damping layer are injected in the same two-component injection process.
- Connection box (100) according to Claim 1, characterized in that the sound-damping layer (120) has regions of different cross section, in particular in that an internal face (121) of the sound-damping layer (120) is structured.
- Connection box (100) according to Claim 1 or 2, characterized in that a hardness of the sound-damping layer (120) is less than a hardness of a region of the retaining part (110) that is in contact with the layer, and less than a hardness of the fluid-conveying part (130).
- Connection box (100) according to Claim 3, characterized in that the sound-damping layer (120) has a hardness of 30-90 Shore A, in particular 50-70 Shore A, preferably approximately 60 Shore A.
- Connection box (100) according to one of Claims 1 to 4, characterized in that the sound-damping layer (120) is made of an elastomer, in particular of TPE, EPDM, NBR or butyl.
- Connection box (100) according to one of Claims 1 to 5, characterized in that the fluid-conveying part (130) forms an angle.
- Connection box (100) according to one of Claims 1 to 6, characterized in that the fluid-conveying part (130) is made of metal, in particular a copper alloy, in particular a copper alloy having Si, Zn and at least 80wt% of Cu.
- Connection box (100) according to one of Claims 1 to 7, characterized in that it comprises a box foot (150), wherein a free end (152) of the box foot (150) is flexible and an end (151) opposite the free end (152) is dimensionally stable.
- Connection box (100) according to Claim 8, characterized in that the box foot is made of a monomaterial, wherein a wall of the box foot (150) comprises regions of different wall thickness, so as to achieve regions of different flexibility.
- Connection box (100) according to one of Claims 1 to 9, characterized in that the connection box (100) is designed as a double box.
- Connection box (100) according to one of Claims 1 to 10, characterized in that the retaining part (110) consists of at least two retaining shells (111, 112).
- Connection box (100) according to Claim 11, characterized in that the retaining shells (111, 112) of the connection box (100) are held together by means of retaining rings (141, 142, 143).
- Connection box (100) according to one of Claims 1 to 12, characterized in that the sound-damping layer (120) encloses the fluid-conveying part (130) over a large area.
- Method for producing a connection box (100) according to one of Claims 1 to 13, characterized in that the retaining part (110) and the sound-damping layer (120) are produced in a two-component injection process.
- Method according to Claim 14, characterized in that a main body of the retaining part (110) is first produced in the injection process and subsequently the sound-damping layer (120) is injected onto the retaining part (110).
Priority Applications (1)
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EP08405275.2A EP2184411B1 (en) | 2008-11-07 | 2008-11-07 | Connection box to assemble sanitary fittings |
Applications Claiming Priority (1)
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EP08405275.2A EP2184411B1 (en) | 2008-11-07 | 2008-11-07 | Connection box to assemble sanitary fittings |
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EP2184411A1 EP2184411A1 (en) | 2010-05-12 |
EP2184411B1 true EP2184411B1 (en) | 2017-12-20 |
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EP08405275.2A Active EP2184411B1 (en) | 2008-11-07 | 2008-11-07 | Connection box to assemble sanitary fittings |
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Families Citing this family (4)
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US11565343B2 (en) | 2017-07-13 | 2023-01-31 | Kohler Co. | Laser-welded faucet |
IT201900020660A1 (en) * | 2019-11-08 | 2021-05-08 | Tapel Di Mastromatteo Ciro & C S A S | FITTING DEVICE FOR A WALL-MOUNTED HYDRAULIC SYSTEM FOR QUICK INSTALLATION |
DE102020109767A1 (en) | 2020-04-08 | 2021-10-14 | Grohe Ag | Connection body for a flush-mounted installation body |
AT524658B1 (en) * | 2021-05-14 | 2022-08-15 | Mochart Katja | Connection element for a liquid-carrying supply line for mounting on a building structure and/or a support structure for building services installations |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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DE3814407A1 (en) * | 1988-04-28 | 1989-11-09 | Howaldtswerke Deutsche Werft | Sound-absorbing pipe lead-through |
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CH635179A5 (en) * | 1979-01-11 | 1983-03-15 | Walter Hussauf | Spacing device for pipe installation of a wall-mounted tap assembly |
DE59209106D1 (en) * | 1991-10-18 | 1998-02-12 | Nussbaum & Co Ag R | Device as a connection between a flexible pipeline installed under plaster and a fitting to be plastered (flexible socket neck) |
DE4324754C2 (en) * | 1993-07-23 | 1998-08-20 | Heinrich Leifeld | Sound absorbing mounting device for the installation of sanitary, heating and ventilation fittings and supply lines |
JP4195146B2 (en) * | 1999-04-20 | 2008-12-10 | 積水化学工業株式会社 | Piping method for water and hot water pipes |
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2008
- 2008-11-07 EP EP08405275.2A patent/EP2184411B1/en active Active
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Publication number | Priority date | Publication date | Assignee | Title |
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DE3814407A1 (en) * | 1988-04-28 | 1989-11-09 | Howaldtswerke Deutsche Werft | Sound-absorbing pipe lead-through |
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