EP2178622A2 - Method for eliminating mercury from a gas containing co2 and oxygen - Google Patents
Method for eliminating mercury from a gas containing co2 and oxygenInfo
- Publication number
- EP2178622A2 EP2178622A2 EP08826487A EP08826487A EP2178622A2 EP 2178622 A2 EP2178622 A2 EP 2178622A2 EP 08826487 A EP08826487 A EP 08826487A EP 08826487 A EP08826487 A EP 08826487A EP 2178622 A2 EP2178622 A2 EP 2178622A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- feed gas
- mercury
- volume
- ppm
- alumina
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000007789 gas Substances 0.000 title claims abstract description 34
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 229910052753 mercury Inorganic materials 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 29
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 title claims abstract description 18
- 229910052760 oxygen Inorganic materials 0.000 title claims abstract description 17
- 239000001301 oxygen Substances 0.000 title claims abstract description 16
- 239000003463 adsorbent Substances 0.000 claims abstract description 21
- 238000000746 purification Methods 0.000 claims abstract description 13
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910052709 silver Inorganic materials 0.000 claims abstract description 11
- 239000004332 silver Substances 0.000 claims abstract description 11
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 7
- 238000001179 sorption measurement Methods 0.000 claims abstract description 6
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 14
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 12
- 239000005373 porous glass Substances 0.000 claims description 7
- 229910052717 sulfur Inorganic materials 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 239000000377 silicon dioxide Substances 0.000 claims description 6
- 239000011593 sulfur Substances 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- 150000004645 aluminates Chemical class 0.000 claims description 5
- 238000002485 combustion reaction Methods 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 5
- 150000004760 silicates Chemical class 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 4
- BWFPGXWASODCHM-UHFFFAOYSA-N copper monosulfide Chemical compound [Cu]=S BWFPGXWASODCHM-UHFFFAOYSA-N 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 claims description 2
- DIDSCQOLILZEPQ-UHFFFAOYSA-N [Cu]=S.[Cu]=O Chemical compound [Cu]=S.[Cu]=O DIDSCQOLILZEPQ-UHFFFAOYSA-N 0.000 claims description 2
- 239000002270 dispersing agent Substances 0.000 claims description 2
- 229920006395 saturated elastomer Polymers 0.000 claims description 2
- 239000000779 smoke Substances 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 239000005864 Sulphur Substances 0.000 abstract 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 3
- 229910001385 heavy metal Inorganic materials 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 230000008929 regeneration Effects 0.000 description 3
- 238000011069 regeneration method Methods 0.000 description 3
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- PGWMQVQLSMAHHO-UHFFFAOYSA-N sulfanylidenesilver Chemical compound [Ag]=S PGWMQVQLSMAHHO-UHFFFAOYSA-N 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 229910000497 Amalgam Inorganic materials 0.000 description 1
- 239000002028 Biomass Substances 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 241001561429 Centropyge nox Species 0.000 description 1
- 208000012239 Developmental disease Diseases 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 208000012902 Nervous system disease Diseases 0.000 description 1
- 208000025966 Neurological disease Diseases 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- OMZSGWSJDCOLKM-UHFFFAOYSA-N copper(II) sulfide Chemical compound [S-2].[Cu+2] OMZSGWSJDCOLKM-UHFFFAOYSA-N 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 238000003795 desorption Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012717 electrostatic precipitator Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 230000000926 neurological effect Effects 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 239000002957 persistent organic pollutant Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 231100000701 toxic element Toxicity 0.000 description 1
- 238000004056 waste incineration Methods 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/64—Heavy metals or compounds thereof, e.g. mercury
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/102—Carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/104—Alumina
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/10—Noble metals or compounds thereof
- B01D2255/104—Silver
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/60—Heavy metals or heavy metal compounds
- B01D2257/602—Mercury or mercury compounds
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J2215/00—Preventing emissions
- F23J2215/60—Heavy metals; Compounds thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J2219/00—Treatment devices
- F23J2219/30—Sorption devices using carbon, e.g. coke
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J2219/00—Treatment devices
- F23J2219/60—Sorption with dry devices, e.g. beds
Definitions
- the invention relates to a method for purifying a feed gas stream at a pressure of> 3 bars comprising at least 1% by volume of oxygen (O2) and at least 75% by volume of CO2 and mercury. , allowing the elimination of mercury.
- mercury pollution is known. Indeed, mercury is a toxic element. In humans, exposure to mercury can lead to neurological and developmental disorders.
- US 4,909,926 discloses a method for capturing mercury in a hydrocarbon stream.
- the materials cited include Ag and CuS, the supports being alumina or SiO 2 .
- the regeneration is carried out with an oxygen-containing gas and purging oxygen before returning to service. It is stated in this document that this purge must be done at high temperature to prevent the formation of oxide.
- the process can be applied in the presence of hydrocarbons, hydrogen, H 2 S, N 2 , H 2 O and CO 2 .
- Oxygen is effectively described as a regenerative agent, thus desorption of mercury and at low temperature as oxidant and deactivating agent. From there, a problem arises to provide an improved process for purifying a gas stream containing CO 2 , at least 1% oxygen and mercury, so as to obtain a depleted mercury gas.
- a solution of the invention is a process for purifying a flow of feed gas at a pressure of> 3 bar, comprising at least 1% by volume of oxygen (O 2 ) and at least 75% by volume of CO 2 and mercury, characterized in that it comprises a purification step by adsorption, carried out at a temperature ⁇ 120 ° C., and in which at least one embodiment is used.
- a fixed bed of adsorbents containing a sulfur and / or silver adsorbent so as to at least partially remove the mercury.
- the process according to the invention may have one of the following characteristics: the flow of feed gas comprises between 1 and 6% by volume of oxygen;
- the feed gas stream comprises up to 5000ppm NOx and / or SOx volume, preferably less than 1000 ppm, more preferably less than 100 ppm;
- the sulfur and / or silver adsorbent comprises an organic or inorganic support; the organic support is activated carbon;
- the inorganic support is chosen from the group comprising porous glasses and silica, alumina, silica-alumina, silicates, aluminates and silico-aluminates;
- a dispersant or a solid support selected from the group comprising silica, porous glass, alumina, silica-alumina, silicates, aluminates and silico-aluminates,
- Porous glass is a chemically inert material, particularly resistant to bases and acids, and has good physical characteristics (crushing, attrition).
- SiO 2 consists essentially of SiO 2, generally> 90% by weight, preferably> 95% and may contain a minor extent B2O3, Na 2 O, Al2O3, ZrO 2 and / or other metal oxides.
- VYCOR Porous Porous Glass 7930 from Corning Incorporated, which has a 28% porous volume, 250 m / g internal surface area, and a mean pore diameter of 40 A (4 nanometers).
- the support of the active compound based on metal may be activated carbon, alumina, silica, silica-alumina silicates, aluminates, silico-aluminates.
- mercury removal can be carried out in a single adsorber or for example in two adsorbers in series.
- the adsorbent charge installed will preferably operate without intervention for a minimum of 6 months. In the case of adsorbers in series, it is possible to renew the charges by half. The new load is then used downstream of the load remaining in service ...
- the polluted charge of mercury can be regenerated in situ.
- the adsorption purification step may comprise other adsorption purification processes than the mercury alone. It may be the stopping of other heavy metals such as arsenic. In this case, a second adequate bed for this stop will be placed downstream or upstream of the bed for stopping the mercury. It is also conceivable a mixture, homogeneous or not, of different adsorbents, at least one corresponding to the cessation of mercury. One and the same product can also be used for mercury and other heavy metals.
- the purification step may comprise a drying of the feed gas upstream or downstream of the demercurization.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Biomedical Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Treating Waste Gases (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Carbon And Carbon Compounds (AREA)
- Chimneys And Flues (AREA)
- Separation Of Gases By Adsorption (AREA)
Abstract
The invention relates to a method for the purification of a feed gas stream at a pressure of = 3 bar, containing at least 1 vol.-% oxygen (O2) and at least 75 vol.-% CO2 and mercury. The invention is characterised in that it includes an adsorption purification step comprising the use of at least one fixed adsorbent bed containing a sulphur and/or silver adsorbent, such as to eliminate the mercury at least partially.
Description
Procédé pour éliminer le mercure d'un gaz contenant du CO2Ct de l'oxygèneProcess for removing mercury from a gas containing CO 2 and oxygen
L'invention porte sur un procédé de purification d'un flux de gaz d'alimentation sous une pression > 3 bars, comprenant au moins 1 % en volume d'oxygène (O2) et au moins 75% en volume de CO2 et du mercure, permettant l'élimination du mercure.The invention relates to a method for purifying a feed gas stream at a pressure of> 3 bars comprising at least 1% by volume of oxygen (O2) and at least 75% by volume of CO2 and mercury. , allowing the elimination of mercury.
Il s'agit plus précisément de développer un procédé de traitement du CO2 provenant d'une oxy-combustion (combustion à l'oxygène pur ou avec un gaz plus pauvre en azote que l'air).It is more specifically to develop a process for treating CO 2 from an oxy-combustion (combustion with pure oxygen or with a gas that is lower in nitrogen than air).
En effet, les gaz de combustion fossiles et/ou de biomasse ou d'incinération de déchets ou les gaz issus de fours verriers contiennent majoritairement des métaux lourds tels que le mercure, des polluants organiques et des composés type SOx et NOx.In fact, fossil fuel and / or biomass or waste incineration gases or gases from glass furnaces mainly contain heavy metals such as mercury, organic pollutants and SOx and NOx type compounds.
Le danger de la pollution par le mercure est connu. En effet, le mercure est un élément toxique. Chez les êtres humains, l'exposition au mercure peut entraîner des troubles neurologiques et de développement.The danger of mercury pollution is known. Indeed, mercury is a toxic element. In humans, exposure to mercury can lead to neurological and developmental disorders.
Les émissions de mercure peuvent demeurer dans l'atmosphère de quelques heures à plusieurs années.Mercury emissions can remain in the atmosphere for hours to years.
Aussi, il est essentiel de fournir un procédé d'extraction du mercure pour le traitement des gaz de combustion.Also, it is essential to provide a mercury extraction process for the treatment of flue gases.
Il est connu que certains métaux, par exemple l'or, l'argent et le cuivre forment des amalgames avec le mercure et que cette propriété est utilisée pour doser le mercure.It is known that some metals, for example gold, silver and copper form amalgams with mercury and that this property is used to measure mercury.
Toutefois, l'extraction du mercure par ces métaux n'est pas utilisée industriellement en raison du volume horaire à traiter. Une autre possibilité est de laver le charbon avant la combustion. Cependant, ces lavages ne permettent d'éliminer qu'entre 0 et 60% du mercure.However, the extraction of mercury by these metals is not used industrially because of the volume of time to be treated. Another possibility is to wash the coal before combustion. However, these washes only eliminate between 0 and 60% of mercury.
D'autres solutions telles que les précipitateurs électrostatiques ou les séparateurs à couche filtrante ont été mis en œuvre.Other solutions such as electrostatic precipitators or filter layer separators have been implemented.
Toutefois, aucun essai n'est concluant. Par ailleurs, le document US-A-4 094 777 décrit un procédé permettant de capter le mercure en phase gaz ou liquide, par fixation sur une masse adsorbante comprenant du sulfure de cuivre, éventuellement du sulfure d'argent déposé sur un support à base de silice
et/ou d'alumine. Le procédé est en lit fixe et est utilisable de -500C à 2000C, à des pressions jusqu'à 200 bars. Il est dit que ce procédé s'applique à la démercurisation du gaz naturel ou de l'hydrogène électrolytique. L'exemple donné concerne un gaz naturel contenant du méthane, des hydrocarbures jusqu'au C5, du CO2 et de l'azote. II est également divulgué que la régénération peut se faire avec de l'air à partir d'une température de 2000C et qu'il faut éventuellement re-sulfurer le matériau.However, no trial is conclusive. Furthermore, the document US Pat. No. 4,094,777 describes a process for capturing mercury in the gas or liquid phase by fixing it on an adsorbent mass comprising copper sulphide, optionally silver sulphide deposited on a support based on silica and / or alumina. The process is in a fixed bed and can be used from -50 ° C. to 200 ° C., at pressures up to 200 bars. This process is said to apply to the demercurization of natural gas or electrolytic hydrogen. The example given concerns a natural gas containing methane, hydrocarbons up to C5, CO2 and nitrogen. It is also disclosed that the regeneration can be done with air from a temperature of 200 0 C and that it is necessary to re-sulphurize the material.
Le document US 4 909 926 décrit un procédé permettant de capter le mercure dans un flux d'hydrocarbures. Les matériaux cités comprennent Ag et CuS, les supports étant de l'alumine ou SiO2. Dans le cas de la mise en œuvre d'un support d'alumine, la régénération s'effectue avec un gaz contenant de l'oxygène et en purgeant l'oxygène avant la remise en service. Il est précisé dans ce document que cette purge doit se faire à haute température pour éviter la formation d'oxyde. Enfin, il est précisé que le procédé peut être appliqué en présence d'hydrocarbures, d'hydrogène, de H2S, N2, H2O et CO2. Ainsi, il semblerait que la présence d'oxygène dans un gaz à traiter rend inapplicable sa démercurisation via une adsorption sur un produit contenant du sulfure de cuivre et/ou de l'argent ou du sulfure d'argent. L'oxygène est effectivement décrit comme agent de régénération, donc de désorption du mercure et à basse température comme oxydant et agent de désactivation. Partant de là, un problème qui se pose est de fournir un procédé amélioré de purification d'un flux de gaz contenant du CO2, au moins 1% d'oxygène et du mercure, de manière à obtenir un gaz appauvri en mercure.US 4,909,926 discloses a method for capturing mercury in a hydrocarbon stream. The materials cited include Ag and CuS, the supports being alumina or SiO 2 . In the case of the implementation of an alumina support, the regeneration is carried out with an oxygen-containing gas and purging oxygen before returning to service. It is stated in this document that this purge must be done at high temperature to prevent the formation of oxide. Finally, it is specified that the process can be applied in the presence of hydrocarbons, hydrogen, H 2 S, N 2 , H 2 O and CO 2 . Thus, it would seem that the presence of oxygen in a gas to be treated renders its demercurization inapplicable by adsorption on a product containing copper sulphide and / or silver or silver sulphide. Oxygen is effectively described as a regenerative agent, thus desorption of mercury and at low temperature as oxidant and deactivating agent. From there, a problem arises to provide an improved process for purifying a gas stream containing CO 2 , at least 1% oxygen and mercury, so as to obtain a depleted mercury gas.
Un problème similaire se pose pour les flux de gaz contenant des NOx et/ou des SOx. En effet, ces composés ont des propriétés oxydantes, susceptibles de réagir avec l'adsorbant.A similar problem arises for gas streams containing NOx and / or SOx. Indeed, these compounds have oxidizing properties, capable of reacting with the adsorbent.
Or, de manière inattendue les inventeurs ont découvert qu'une solution de l'invention est un procédé de purification d'un flux de gaz d'alimentation sous une pression > 3 bars, comprenant au moins 1 % en volume d'oxygène (O2) et au moins 75% en volume de CO2 et du mercure, caractérisé en ce qu'il comprend une étape de purification par adsorption, réalisée à une température < 1200C, et dans lequel on met en œuvre au moins
un lit fixe d'adsorbants contenant un adsorbant soufré et/ou argenté, de manière à éliminer au moins partiellement le mercure.However, unexpectedly the inventors have discovered that a solution of the invention is a process for purifying a flow of feed gas at a pressure of> 3 bar, comprising at least 1% by volume of oxygen (O 2 ) and at least 75% by volume of CO 2 and mercury, characterized in that it comprises a purification step by adsorption, carried out at a temperature <120 ° C., and in which at least one embodiment is used. a fixed bed of adsorbents containing a sulfur and / or silver adsorbent, so as to at least partially remove the mercury.
Selon le cas, le procédé selon l'invention peut présenter l'une des caractéristiques suivantes : - le flux de gaz d'alimentation comprend entre 1 et 6 % en volume d'oxygène ;Depending on the case, the process according to the invention may have one of the following characteristics: the flow of feed gas comprises between 1 and 6% by volume of oxygen;
- le flux de gaz d'alimentation comprend jusqu'à 5000ppm volume de NOx et/ou de SOx, préférentiellement moins de 1000 ppm, encore préférentiellement moins de 100 ppm;- The feed gas stream comprises up to 5000ppm NOx and / or SOx volume, preferably less than 1000 ppm, more preferably less than 100 ppm;
- le flux de gaz d'alimentation n'est pas saturé en eau ;the flow of feed gas is not saturated with water;
- le flux de gaz d'alimentation contient moins de 1000 ppm d'eau, de préférence moins de 100 ppm, de préférence encore moins de 1 ppm ;the flow of feed gas contains less than 1000 ppm of water, preferably less than 100 ppm, more preferably less than 1 ppm;
- le flux de gaz d'alimentation est sous une pression > 10 bars ;the flow of feed gas is under a pressure of> 10 bar;
- l'étape de purification est réalisée à une température < 1000C, de préférence encore à une température comprise entre 5°C et 800C ;the purification step is carried out at a temperature <100 ° C., more preferably at a temperature of between 5 ° C. and 80 ° C.
- 1 'adsorbant soufré et/ou argenté comprend un support organique ou inorganique ; - le support organique est du charbon actif ;The sulfur and / or silver adsorbent comprises an organic or inorganic support; the organic support is activated carbon;
- le support inorganique est choisi parmi le groupe comprenant les verres poreux et la silice, l'alumine, la silice-alumine, les silicates, les aluminates et les silico-aluminates ;the inorganic support is chosen from the group comprising porous glasses and silica, alumina, silica-alumina, silicates, aluminates and silico-aluminates;
- ledit lit fixe d'adsorbants comprend :said fixed bed of adsorbents comprises:
(a) un dispersant ou un support solide, choisi parmi le groupe comprenant la silice, le verre poreux, l'alumine, la silice-alumine, les silicates, les aluminates et les silico-aluminates,(a) a dispersant or a solid support selected from the group comprising silica, porous glass, alumina, silica-alumina, silicates, aluminates and silico-aluminates,
(b) du cuivre dont au moins 30% sous forme de sulfure et dont le poids total oxyde de cuivre - sulfure de cuivre représente 2 à 65% du poids de la masse adsorbante du lit fixe,(b) copper of which at least 30% is sulphide and the total weight of copper oxide copper sulphide is 2 to 65% of the weight of the adsorbent mass of the fixed bed,
(c) 0 à 5% en poids d'argent ;(c) 0 to 5% by weight of silver;
- ledit lit fixe d'adsorbants a une surface spécifique comprise entre 20 et 1300 m2/g ; - 80% du cuivre est sous forme de sulfure de cuivre ;said fixed bed of adsorbents has a specific surface area of between 20 and 1300 m 2 / g; - 80% of the copper is in the form of copper sulphide;
- ledit procédé permet de traiter entre 4 000 et 20 000 v.v.h de flux de gaz d'alimentation ; avec v.v.h = Volume de gaz d'alimentation entrant dans l'adsorbeur par Volume d'adsorbeur et par Heure ; aussi l'unité est h-1 car le Volume de gaz est mesuré par convention dans les conditions normales (1,013 bar abs et 00C); - le flux de gaz d'alimentation est une fumée d'oxy-combustion.
Dans certains cas, le lit d'adsorbants comprenant un adsorbant soufré et/ou argenté est un lit de garde.said process makes it possible to treat between 4,000 and 20,000 vvh of feed gas flow; with vvh = Volume of feed gas entering the adsorber per volume of adsorber and hour; also the unit is h-1 because the volume of gas is measured by convention under normal conditions (1.013 bar abs and 0 0 C); the flow of feed gas is an oxy-combustion smoke. In some cases, the adsorbent bed comprising a sulfur and / or silver adsorbent is a guard bed.
Le verre poreux est un matériel chimiquement inerte, résistant bien en particulier aux bases et aux acides et présentant de bonnes caractéristiques physiques (écrasement, attrition ).Porous glass is a chemically inert material, particularly resistant to bases and acids, and has good physical characteristics (crushing, attrition).
Il est composé essentiellement de SiO2, généralement >90% poids, préférentiellement > 95% et peut contenir de façon minoritaire B2O3, Na2O, AI2O3, ZrO2 et/ou d'autres oxydes métalliques.It consists essentially of SiO 2, generally> 90% by weight, preferably> 95% and may contain a minor extent B2O3, Na 2 O, Al2O3, ZrO 2 and / or other metal oxides.
Ce verre poreux a la particularité comme son nom l'indique d'avoir un taux de vide interne important, généralement supérieur à 25% en volume, sous forme de pores de dimensions variables suivant les produits, ce qui lui permet de développer des surfaces mternes de plusi .eurs centai •nes d 1e m 2 au gramme.This porous glass has the particularity as its name indicates to have a significant internal vacuum, generally greater than 25% by volume, in the form of pores of variable dimensions depending on the products, which allows it to develop internal surfaces more than one hundredths of 1 em 2 per gram.
A titre d'exemple, on peut citer VYCOR Brand Porous Glass 7930 de Corning Incorporated qui présente 28% de volume poreux, 250 m /gramme de surface interne pour un diamètre moyen de pore de 40 A ( 4 nanomètres).By way of example, mention may be made of VYCOR Porous Porous Glass 7930 from Corning Incorporated, which has a 28% porous volume, 250 m / g internal surface area, and a mean pore diameter of 40 A (4 nanometers).
Contrairement à l'enseignement qu'on peut tirer de l'état de la technique, il apparaît qu'un mélange contenant au moins 1% en volume d'oxygène et au moins 75 % en volume de CO2 peut être démercurisé par fixation du mercure sur une masse adsorbante soufrée et/ ou argentée. II est possible que la forte pression partielle du CO2 vis-à-vis de celle de l'oxygène limite la réactivité de ce dernier constituant et que la perte éventuelle d'efficacité puisse être compensée par un temps de contact supérieur (ou un volume par volume et par heure inférieure).Contrary to the teaching that can be drawn from the state of the art, it appears that a mixture containing at least 1% by volume of oxygen and at least 75% by volume of CO 2 can be demercurized by fixing the mercury on a sulfur and / or silver adsorbent mass. It is possible that the high partial pressure of CO 2 vis-à-vis that of oxygen limits the reactivity of the latter component and that the possible loss of efficiency can be compensated by a higher contact time (or volume per volume and per hour below).
Les effets de la pression totale et de la température n'ont pas été étudiés systématiquement dès lors que ledit procédé s'avère être opérationnel industriellement dans les conditions opératoires normales à savoir une teneur en CO2 supérieure ou égale à 75% volume, une teneur en oxygène comprise entre 1 et 6% volume, une pression supérieure ou égale à 3 bar absolus, une température inférieure à 2500C, de préférence inférieure à 1500C, plus préférentiellement encore comprise entre 5 et 80 0C. Les NOx et les SOx sont acceptables dans le flux gazeux traité par le procédé selon l'invention jusqu'à 5000ppm volume.
Le support du composé actif à base de métal, majoritairement Cu et/ou Ag mais pouvant contenir minoritairement d'autres métaux tels que Fe, Zr, Zn, pourra être du charbon actif, de l'alumine, de la silice, silice-alumine, silicates, aluminates, silico- aluminates. Comme décrit dans le document US 4,094,777, l'élimination du mercure peut s'effectuer dans un adsorbeur unique ou par exemple dans deux adsorbeurs en série. La charge d'adsorbant installée permettra préférentiellement de fonctionner sans intervention pendant un minimum de 6 mois. Dans le cas d'adsorbeurs en série, il est possible de renouveler les charges par moitié. La nouvelle charge est alors utilisée à l'aval de la charge restant en service ...The effects of total pressure and temperature have not been systematically studied since said process proves to be commercially operational under normal operating conditions, namely a CO 2 content greater than or equal to 75% by volume, a content in oxygen between 1 and 6% volume, a pressure greater than or equal to 3 bar absolute, a temperature below 250 0 C, preferably below 150 0 C, more preferably between 5 and 80 0 C. NOx and the SOx are acceptable in the gas stream treated by the process according to the invention up to 5000 ppm volume. The support of the active compound based on metal, predominantly Cu and / or Ag but may contain minor other metals such as Fe, Zr, Zn, may be activated carbon, alumina, silica, silica-alumina silicates, aluminates, silico-aluminates. As described in US 4,094,777, mercury removal can be carried out in a single adsorber or for example in two adsorbers in series. The adsorbent charge installed will preferably operate without intervention for a minimum of 6 months. In the case of adsorbers in series, it is possible to renew the charges by half. The new load is then used downstream of the load remaining in service ...
Dans une variante du procédé, la charge polluée en mercure peut être régénérée in situ. En présence de grosse quantité de mercure (de l'ordre du milligramme par m de gaz par exemple ), il peut être intéressant d'installer 2 adsorbeurs en parallèle, un en service, l'autre étant alors en régénération. De façon générale, l'étape de purification par adsorption peut comprendre d'autres procédés de purification par adsorption que le seul arrêt du mercure. Il peut s'agir de l'arrêt d'autres métaux lourds tels par exemple que l'arsenic .Dans ce cas, un second lit adéquat pour cet arrêt sera placé en aval ou en amont du lit destiné à l'arrêt du mercure. On peut également concevoir un mélange, homogène ou pas, de différents adsorbants, l'un au moins correspondant à l'arrêt du mercure. Un seul et même produit pourra aussi être utilisé pour le mercure et d'autres métaux lourds. L'étape de purification peut comporter un séchage du gaz d'alimentation en amont ou en aval de la démercurisation.
In a variant of the process, the polluted charge of mercury can be regenerated in situ. In the presence of a large quantity of mercury (of the order of one milligram per m of gas for example), it may be advantageous to install two adsorbers in parallel, one in service, the other then being in regeneration. In general, the adsorption purification step may comprise other adsorption purification processes than the mercury alone. It may be the stopping of other heavy metals such as arsenic. In this case, a second adequate bed for this stop will be placed downstream or upstream of the bed for stopping the mercury. It is also conceivable a mixture, homogeneous or not, of different adsorbents, at least one corresponding to the cessation of mercury. One and the same product can also be used for mercury and other heavy metals. The purification step may comprise a drying of the feed gas upstream or downstream of the demercurization.
Claims
1. Procédé de purification d'un flux de gaz d'alimentation sous une pression > 3 bars, comprenant au moins 1 % en volume d'oxygène (O2) et au moins 75% en volume de CO2 et du mercure, caractérisé en ce qu'il comprend une étape de purification par adsorption, réalisée à une température < 1200C, et dans lequel on met en œuvre au moins un lit fixe d'adsorbants contenant un adsorbant soufré et/ou argenté, de manière à éliminer au moins partiellement le mercure.A process for purifying a feed gas stream at a pressure of> 3 bar, comprising at least 1% by volume of oxygen (O 2) and at least 75% by volume of CO2 and mercury, characterized in that it comprises a purification step by adsorption, carried out at a temperature <120 ° C., and in which at least one fixed bed of adsorbents containing a sulfur and / or silver adsorbent is used, so as to eliminate at least partially mercury.
2. Procédé de purification selon la revendication 1 , caractérisé en ce que le flux de gaz d'alimentation comprend entre 1 et 6 % en volume d'oxygène.2. Purification process according to claim 1, characterized in that the flow of feed gas comprises between 1 and 6% by volume of oxygen.
3. Procédé de purification selon l'une des revendications 1 ou 2, caractérisé en ce que le flux de gaz d'alimentation comprend jusqu'à 5000ppm volume de NOx et/ou de SOx, préférentiellement moins de 1000 ppm, encore préférentiellement moins de 100 ppm.3. purification process according to one of claims 1 or 2, characterized in that the feed gas stream comprises up to 5000ppm NOx and / or SOx volume, preferably less than 1000 ppm, more preferably less than 100 ppm.
4. Procédé de purification selon l'une des revendications 1 ou 2, caractérisé en ce que le flux de gaz d'alimentation n'est pas saturé en eau.4. Purification process according to one of claims 1 or 2, characterized in that the feed gas stream is not saturated with water.
5. Procédé selon l'une des revendications précédentes, caractérisé en ce que le flux de gaz d'alimentation contient moins de 1000 ppm d'eau, de préférence moins de 100 ppm, de préférence encore moins de 1 ppm.5. Method according to one of the preceding claims, characterized in that the flow of feed gas contains less than 1000 ppm of water, preferably less than 100 ppm, more preferably less than 1 ppm.
6. Procédé de purification selon l'une des revendications précédentes, caractérisé en ce que le flux de gaz d'alimentation est sous une pression > 10 bars.6. Purification process according to one of the preceding claims, characterized in that the flow of feed gas is under a pressure> 10 bar.
7. Procédé selon l'une des revendications précédentes, caractérisé en ce que l'étape de purification est réalisée à une température < 1000C, de préférence encore à une température comprise entre 5°C et 8O0C. 7. Method according to one of the preceding claims, characterized in that the purification step is performed at a temperature <100 0 C, more preferably at a temperature between 5 ° C and 8O 0 C.
8. Procédé selon l'une des revendications précédentes, caractérisé en ce que l'adsorbant soufré et/ou argenté comprend un support organique ou inorganique.8. Method according to one of the preceding claims, characterized in that the sulfur and / or silver adsorbent comprises an organic or inorganic support.
9. Procédé selon la revendication 8, caractérisé en ce que le support organique est du charbon actif.9. Process according to claim 8, characterized in that the organic support is activated carbon.
10. Procédé selon la revendication 8, caractérisé en ce que le support inorganique est choisi parmi le groupe comprenant les verres poreux et la silice, l'alumine, la silice-alumine, les silicates, les aluminates et les silico-aluminates.10. The method of claim 8, characterized in that the inorganic support is selected from the group comprising porous glasses and silica, alumina, silica-alumina, silicates, aluminates and silico-aluminates.
11. Procédé selon l'une des revendications précédentes, caractérisé en ce que ledit lit fixe d'adsorbants comprend :11. Method according to one of the preceding claims, characterized in that said fixed bed of adsorbents comprises:
(a) un dispersant ou un support solide, choisi parmi le groupe comprenant la silice, le verre poreux, l'alumine, la silice-alumine, les silicates, les aluminates et les silico-aluminates, (b) du cuivre dont au moins 30% sous forme de sulfure et dont le poids total oxyde de cuivre - sulfure de cuivre représente 2 à 65% du poids de la masse adsorbante du lit fixe, (c) 0 à 5% en poids d'argent.(a) a dispersant or a solid support, selected from the group comprising silica, porous glass, alumina, silica-alumina, silicates, aluminates and silico-aluminates, (b) copper of which at least 30% in the form of sulphide and whose total weight copper oxide - copper sulphide represents 2 to 65% of the weight of the adsorbent mass of the fixed bed, (c) 0 to 5% by weight of silver.
12. Procédé selon l'une des revendications précédentes, caractérisé en ce que ledit lit fixe d'adsorbants a une surface spécifique comprise entre 20 et 1300 m2/g.12. Method according to one of the preceding claims, characterized in that said fixed bed of adsorbents has a specific surface area of between 20 and 1300 m 2 / g.
13. Procédé selon la revendication 8, caractérisé en ce que 80% du cuivre est sous forme de sulfure de cuivre.13. Process according to claim 8, characterized in that 80% of the copper is in the form of copper sulphide.
14. Procédé selon l'une des revendications précédentes, caractérisé en ce que ledit procédé permet de traiter entre 4 000 et 20 000 v.v.h de flux de gaz d'alimentation.14. Method according to one of the preceding claims, characterized in that said method can treat between 4000 and 20 000 v.v.h of feed gas stream.
15. Procédé selon l'une des revendications précédentes, caractérisé en ce que le flux de gaz d'alimentation est une fumée d'oxy-combustion. 15. Method according to one of the preceding claims, characterized in that the flow of feed gas is an oxy-combustion smoke.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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FR0756494A FR2918580B1 (en) | 2007-07-13 | 2007-07-13 | PROCESS FOR REMOVING MERCURY FROM GAS CONTAINING CO2 AND OXYGEN |
PCT/FR2008/051275 WO2009010692A2 (en) | 2007-07-13 | 2008-07-08 | Method for eliminating mercury from a gas containing co2 and oxygen |
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EP2178622A2 true EP2178622A2 (en) | 2010-04-28 |
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EP08826487A Withdrawn EP2178622A2 (en) | 2007-07-13 | 2008-07-08 | Method for eliminating mercury from a gas containing co2 and oxygen |
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US (1) | US8535416B2 (en) |
EP (1) | EP2178622A2 (en) |
JP (1) | JP2010533064A (en) |
CN (1) | CN101842144A (en) |
AU (1) | AU2008277537B2 (en) |
CA (1) | CA2693038A1 (en) |
FR (1) | FR2918580B1 (en) |
WO (1) | WO2009010692A2 (en) |
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FR2949978B1 (en) * | 2009-09-17 | 2012-08-31 | Air Liquide | PROCESS FOR PURIFYING A GAS FLOW COMPRISING MERCURY |
US8690991B2 (en) | 2010-09-24 | 2014-04-08 | Phillips 66 Company | Supported silver sulfide sorbent |
FR2992233B1 (en) * | 2012-06-26 | 2018-03-16 | IFP Energies Nouvelles | ELEMENTARY SULFUR COMPOUND CAPTURING MASS REMOVED FROM POROUS SUPPORT FOR CAPTURING HEAVY METALS |
AU2013270629B2 (en) * | 2012-12-21 | 2017-10-19 | IFP Energies Nouvelles | Polymetallic capture mass for capturing heavy metals |
CN110559793A (en) * | 2019-09-29 | 2019-12-13 | 河北石兴科技有限公司 | Novel method for removing mercury from renewable natural gas |
CN112191227B (en) * | 2020-10-12 | 2021-04-02 | 西南石油大学 | Mercury removing agent for natural gas and preparation method thereof |
GB2626946A (en) * | 2023-02-07 | 2024-08-14 | Salts Healthcare Ltd | A filter |
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DE2656803C2 (en) * | 1975-12-18 | 1986-12-18 | Institut Français du Pétrole, Rueil-Malmaison, Hauts-de-Seine | Process for removing mercury from a gas or liquid |
US4708853A (en) * | 1983-11-03 | 1987-11-24 | Calgon Carbon Corporation | Mercury adsorbent carbon molecular sieves and process for removing mercury vapor from gas streams |
US4909926A (en) * | 1989-02-01 | 1990-03-20 | Mobil Oil Corporation | Method for removing mercury from hydrocarbon oil by high temperature reactive adsorption |
US5281258A (en) * | 1992-12-21 | 1994-01-25 | Uop | Removal of mercury impurity from natural gas |
JP3985291B2 (en) * | 1996-12-11 | 2007-10-03 | 東ソー株式会社 | Method for removing mercury from flue gas |
US6439138B1 (en) * | 1998-05-29 | 2002-08-27 | Hamon Research-Cottrell, Inc. | Char for contaminant removal in resource recovery unit |
US7048781B1 (en) * | 2002-10-07 | 2006-05-23 | Ada Technologies, Inc. | Chemically-impregnated silicate agents for mercury control |
FR2832141B1 (en) * | 2001-11-14 | 2004-10-01 | Ceca Sa | SYNTHESIS GAS PURIFICATION PROCESS |
US7081434B2 (en) * | 2001-11-27 | 2006-07-25 | Sinha Rabindra K | Chemical formulations for the removal of mercury and other pollutants present in fluid streams |
US7416716B2 (en) * | 2005-11-28 | 2008-08-26 | Air Products And Chemicals, Inc. | Purification of carbon dioxide |
US7704920B2 (en) * | 2005-11-30 | 2010-04-27 | Basf Catalysts Llc | Pollutant emission control sorbents and methods of manufacture |
US20070234902A1 (en) * | 2006-03-29 | 2007-10-11 | Fair David L | Method for mercury removal from flue gas streams |
US7585476B2 (en) * | 2006-04-13 | 2009-09-08 | Babcock & Wilcox Power Generation Group Inc. | Process for controlling the moisture concentration of a combustion flue gas |
US7708804B2 (en) * | 2007-07-11 | 2010-05-04 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Process and apparatus for the separation of a gaseous mixture |
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2007
- 2007-07-13 FR FR0756494A patent/FR2918580B1/en not_active Expired - Fee Related
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2008
- 2008-07-08 EP EP08826487A patent/EP2178622A2/en not_active Withdrawn
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- 2008-07-08 CN CN200880024609A patent/CN101842144A/en active Pending
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CN101842144A (en) | 2010-09-22 |
AU2008277537B2 (en) | 2012-09-06 |
WO2009010692A3 (en) | 2009-03-26 |
AU2008277537A1 (en) | 2009-01-22 |
CA2693038A1 (en) | 2009-01-22 |
FR2918580A1 (en) | 2009-01-16 |
WO2009010692A2 (en) | 2009-01-22 |
FR2918580B1 (en) | 2010-01-01 |
JP2010533064A (en) | 2010-10-21 |
US20100212494A1 (en) | 2010-08-26 |
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