EP2167254B1 - Method for the production of a hub in a pressing process by means of at least one rotatable pressing roll - Google Patents
Method for the production of a hub in a pressing process by means of at least one rotatable pressing roll Download PDFInfo
- Publication number
- EP2167254B1 EP2167254B1 EP08749780.6A EP08749780A EP2167254B1 EP 2167254 B1 EP2167254 B1 EP 2167254B1 EP 08749780 A EP08749780 A EP 08749780A EP 2167254 B1 EP2167254 B1 EP 2167254B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mould
- hub
- circular
- metal blank
- hub section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/26—Making other particular articles wheels or the like
- B21D53/261—Making other particular articles wheels or the like pulleys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/14—Spinning
- B21D22/16—Spinning over shaping mandrels or formers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D1/00—Couplings for rigidly connecting two coaxial shafts or other movable machine elements
- F16D1/06—Couplings for rigidly connecting two coaxial shafts or other movable machine elements for attachment of a member on a shaft or on a shaft-end
- F16D1/064—Couplings for rigidly connecting two coaxial shafts or other movable machine elements for attachment of a member on a shaft or on a shaft-end non-disconnectable
- F16D1/072—Couplings for rigidly connecting two coaxial shafts or other movable machine elements for attachment of a member on a shaft or on a shaft-end non-disconnectable involving plastic deformation
Definitions
- a rotationally symmetrical transmission part (see FIG Fig. 2 ) is provided with a hub 12 which consists inside of the molded part 7 and the outside of a rolled-hub portion 13 of the rolled material of the metal blank 1.
Description
Die Erfindung betrifft ein Verfahren nach dem Oberbegriff des Anspruchs 1 und ein nach diesem Verfahren hergestelltes Bauteil.The invention relates to a method according to the preamble of
Das grundlegende Verfahren zur Herstellung einer Nabe im Drückverfahren mittels wenigstens einer drehbaren Drückrolle ist in der
Aus der
Nach der gattungsbildenden
Ausgehend von diesem Stand der Technik ist es die Aufgabe der Erfindung, das gattungsgemäße Verfahren derart weiterzuentwickeln, dass ihm neue Anwendungsmöglichkeiten erschlossen werden.Based on this prior art, it is the object of the invention to further develop the generic method such that it opens up new applications.
Die Erfindung erreicht dieses Ziel durch den Gegenstand des Anspruchs 1.The invention achieves this goal by the subject matter of
Derart wird es auf einfache Weise möglich, Getriebeteil zu realisieren, deren Nabe aus einem inneren Formteil und einem äußeren angerollten Nabenabschnitt besteht. Das Formteil kann aus einem anderen Material - so aus einem härteren Material - als die Blechplatine bestehen, aus welcher der äußere Nabenabschnitt gedrückt wird. Zudem sind hinsichtlich der axialen Länge der Nabe keine Grenzen gesetzt, da das Formteil ggf. sogar als Abschnitt eines Rohres ausgebildet sein und eine sehr große axiale Länge aufweise kann.In this way it is possible in a simple manner to realize a gear part whose hub consists of an inner molded part and an outer rolled hub section. The molding may be made of a different material - such as a harder material - than the sheet metal blank from which the outer hub portion is pressed. In addition, there are no limits with regard to the axial length of the hub, since the molded part may even be formed as a section of a tube and may have a very large axial length.
Vorteilhafte Ausgestaltungen der Erfindung sind den Unteransprüchen zu entnehmen.Advantageous embodiments of the invention can be found in the dependent claims.
Nachfolgend wird die Erfindung unter Bezug auf die Zeichnung anhand von Ausführungsbeispielen näher beschrieben. Es zeigen:
- Fig. 1a -c
- drei schematisch und schnittartig dargestellte, aufeinander folgende Bearbeitungsphasen bei der Herstellung eines Getriebeteils nach einem ersten Ausführungsbeispiel eines erfindungsgemäßen Verfahrens zur Herstellung einer Nabe;
- Fig. 2
- eine Ausschnittsvergrößerung aus
Fig. 1 ; d; - Fig. 3-17
- teilgeschnittene Darstellungen weiterer Ausführungsbeispiele von nach dem erfindungsgemäßen Verfahren hergestellten Bauteilen.
- Fig. 1a-c
- three schematically and in section, successive processing phases in the manufacture of a transmission part according to a first embodiment of a method for producing a hub according to the invention;
- Fig. 2
- an excerpt from
Fig. 1 ; d; - Fig. 3-17
- partly sectional representations of further embodiments of components produced by the method according to the invention.
In den
Die Durchgangsöffnung 2 durchsetzt ein hier gestuft ausgebildeter Vorsetzer 4 (Stufung 5), dessen die Durchgangsöffnung 2 durchsetzendes Vorsetzerende 6 auf dem Werkzeug 3 aufliegt.The passage opening 2 passes through a here formulated trained presetter 4 (step 5), the through-opening 2 passing through the
Auf der von Werkzeug 3 abgewandten Seite der Metallronde 2 ist auf diese ein einzurollendes Formteil- hier eine Buchse 7 - aufgesetzt, deren Innendurchmesser dem Innendurchmesser der Durchgangsöffnung entspricht. Dieses Formteil kann auch vorab an der Metallronde auf beliebige Art befestigt sein.On the side facing away from the
Mit der Stufung 5 des Vorsetzers 4 wird das Formteil 7 auf der Metallronde 2 festgelegt.With the
Sodann wird - vorzugsweise ohne Wärmezufuhr mittels Kaltverformung - im Drückverfahren wenigstens eine drehbare Drückrolle 8 von der dem Werkzeug 3 gegenüber liegenden Seite her axial in die Metallronde 2 eingetaucht und dann vorzugsweise radial nach innen zur Drehachse z hin zugestellt.Then - preferably without heat by cold deformation - in the pressing process at least one
Hierdurch wird zunächst die Metallronde 1 etwas radial aufgeweitet, so dass Material von innen gegen einen widerlagerartigen Ringabschnitt 9 am Werkzeug 3 fließt. Beim weiteren radialen Zustellen der Drückrolle 8 nach innen staut sich vor der Drückrolle 8 Rondenmaterial 10 auf, das mit fortschreitendes Bewegung der Drückrolle 8 schließlich radial nach innen gegen das Formteil 7 gedrückt wird, an dem es axial bis zu einem gestuften Absatz 11 an der Drückrolle 8 läuft, wobei der Absatz 11 derart angeordnet ist, dass auch Rondenmaterial zwischen den Raum zwischen dem Absatz 11 und das von der Metallronde abgewandt liegenden Ende des Formteils 7 fließt, so dass das Formteil 7 auf einfache Weise (siehe auch
Derart wird auf einfache Weise ein rotationssymmetrisches Getriebeteil (Siehe
Da das Formteil 7 aus einem anderen Material als dem Rondenmaterial bestehen kann, so aus einem relativ zum Rondematerial härteren Material, wird ein Getriebeteil geschaffen, dessen Nabe auch aus einem Material wie einem Hartmetall oder einer Keramik bestehen kann, welches nicht im Drückverfahren mit einer Drückrolle umformbar ist.Since the molded
Das Formteil 7 ist nach
Der Begriff der Nabe ist nicht zu eng zu fassen. Insbesondere kann das Formteil auch länger sein als der angeformte äußere Nabenabschnitt.The concept of the hub is not too narrow. In particular, the molding may also be longer than the molded outer hub portion.
Nach
Auch nach
Nach
Es ist denkbar, das Formteil 7 mit einer Konturierung zu versehen, in welche beim Andrücken des äußeren Nabenabschnittes 3 Material der Metallronde 1 fließt, welche das Formteil 7 zusätzlich axial und/oder in Umfangsrichtung an der Metallronde 1 sichert.It is conceivable to provide the
Die Konturierung weist nach
Nach
Nach
Das Formteil 7 kann an seinem Außenumfang auch mit einer Außenverzahnung 14 versehen werden, die es axial und gegen Verdrehungen sichert (
Optional kann das Formteil 7 auch mit einer Innenverzahnung 15 versehen werden, so dass ein innenverzahntes Getriebeteil geschaffen wird.Optionally, the molded
Es ist auch denkbar, ein mit einer Innenverzahnung 15 und einer Außenverzahnung 14 versehenes Formteil in die Nabe einzurollen (
Das Verfahren zu Herstellung der Nabe mit Formteil ist in den
Claims (15)
- A method for the non-cutting production of a component, especially a transmission component, having a hub (12), in which a hub (12) extending substantially radially to the plane of the circular metal blank is formed by means at least one rotating pressing roll (8) from a rotating circular metal blank (1) with a through-opening (2), wherein the pressing roll (8) is advanced radially from the outside to the inside to immerse into the circular metal blank at least temporarily and in sections, characterized in that the circular blank material (10) is pressed from the circular metal blank against a mould (7) in such a way that a hub (12) is formed with the mould (7) as the inner section and with an outer hub section (13) made of material of the circular metal blank (1) that is pressed against the mould (7).
- A method according to claim 1, characterized in that the mould (7) is fixed to the circular metal blank (1) by means of a patch block.
- A method according to one of the preceding claims, characterized in that the circular blank material (10) accumulates in front of the pressing roll (8) during radial advancement of the press roll (8), which with progressing movement of the pressing roll is pressed radially to the inside as a roller-formed hub section (13) against the mould (7) on which it runs axially up to a stepped shoulder (11) on the pressing roll (8).
- A method according to one of the preceding claims, characterized in that the shoulder (11) is arranged in such a way that a portion of the blank circular material (10) flows between the space between the shoulder (11) and the end of the mould (7) situated away from the circular metal blank (1), so that the mould (7) is secured axially in both axial directions on the circular metal blank (1).
- A method according to one of the preceding claims, characterized in that the mould (7) consists of a different material than the circular metal blank (1).
- A method according to one of the preceding claims, characterized in that the mould (7) consists of a harder material than the circular metal blank (1), and/or that the mould (7) consists of a ceramic material.
- A method according to one of the preceding claims, characterized in that the hub (12) is arranged in such a way that the mould (7) protrudes axially beyond the roller-formed hub section (13), and/or that the mould (7) completely penetrates the circular metal blank and the hub section (13) roller-formed thereon.
- A method according to one of the preceding claims, characterized in that the hub (12) is arranged in such a way that the mould (7) axially protrudes on both sides beyond the circular metal blank and the hub section (13) that is roller-formed thereon.
- A method according to one of the preceding claims, characterized in that the mould (7) is arranged as a bushing, which is cylindrically arranged on its inner circumference and on its outer circumference, and/or that the mould (7) is arranged as a tubular section which is cylindrically arranged on its inner circumference and its outer circumference.
- A method according to one of the preceding claims, characterized in that the mould (7) is dimensioned in such a way that prior to rolling up it rests with one of its ends on the circular metal blank (1), and/or that the mould (7) is shorter than the roller-formed hub section (13).
- A method according to one of the preceding claims, characterized in that the mould (7) is provided with a contouring in which material of the circular metal blank (1) flows during pressing on of the outer hub section (13), which material additionally secures the mould (7) especially axially and/or in the circumferential direction on the outer hub section (13), and/or that the contouring comprises annular grooves (16) in the outer jacket of the mould (7) into which the circular blank material of the hub section (13) is pressed.
- A method according to one of the preceding claims, characterized in that the contouring comprises axial grooves (17) in the outer jacket of the mould (7), into which circular blank material of the hub section (13) is pressed, and/or that the contouring comprises recesses (18) in the outer jacket of the mould (7), into which circular blank material of the hub section (13) is pressed, and/or the contouring comprises boreholes in the outer jacket of the mould (7), into which circular blank material of the hub section (13) is pressed.
- A method according to one of the preceding claims, characterized in that the contouring comprises slits in the outer jacket of the mould (7), into which circular blank material of the hub section (13) is pressed, and/or that the contouring comprises pocket holes (19) in the outer jacket of the mould (7), into which circular blank material of the hub section (13) is pressed.
- A method according to one of the preceding claims, characterized in that the contouring comprises an outer toothing (14) in the outer jacket of the mould (7), into which circular blank material of the hub section (13) is pressed, and/or that the mould comprises an internal toothing (15).
- A transmission part, especially produced according to one of the preceding claims, characterized by a hub (12) with a mould (7) as the inner hub section and an outer hub section (13) which is pressed thereon and is made of circular blank material of a circular metal blank (1).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007023972A DE102007023972A1 (en) | 2007-05-23 | 2007-05-23 | Method for producing a hub in the pressing method by means of at least one rotatable spinning roller |
PCT/EP2008/055152 WO2008141896A2 (en) | 2007-05-23 | 2008-04-28 | Method for the production of a hub in a pressing process by means of at least one rotatable pressing roll |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2167254A2 EP2167254A2 (en) | 2010-03-31 |
EP2167254B1 true EP2167254B1 (en) | 2014-07-16 |
Family
ID=39877077
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08749780.6A Not-in-force EP2167254B1 (en) | 2007-05-23 | 2008-04-28 | Method for the production of a hub in a pressing process by means of at least one rotatable pressing roll |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2167254B1 (en) |
DE (1) | DE102007023972A1 (en) |
ES (1) | ES2515166T3 (en) |
WO (1) | WO2008141896A2 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITRM20120217A1 (en) * | 2012-05-15 | 2013-11-16 | Cometa S P A | MOTORWHEEL PIN WHEEL HAVING A SINGLE-BRACKET BUILT WITH ECO-INNOVATIVE SOLUTIONS. |
DE102014116786A1 (en) * | 2014-11-17 | 2016-05-19 | Thyssenkrupp Steel Europe Ag | Process for producing a rotationally symmetrical shaped body |
DE102015113869A1 (en) * | 2015-08-20 | 2017-02-23 | Thyssenkrupp Ag | Method for producing a molded part and molded part |
CN107159768A (en) * | 2017-07-13 | 2017-09-15 | 芜湖西诺普汽车零部件科技有限公司 | A kind of nut board machining process and shovel rotation mould |
CN109158469B (en) * | 2018-08-03 | 2020-05-19 | 华中科技大学 | Progressive thickening forming method for annular boss of annular plate |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US595144A (en) | 1897-12-07 | Hose-bridge | ||
ES2107817T3 (en) | 1993-12-09 | 1997-12-01 | Wf Maschinenbau Blechformtech | PROCEDURE FOR THE MANUFACTURE WITHOUT CHIP STARTING OF A CUBE OF A GEAR PIECE THAT HAS A CUBE. |
DE4444526C1 (en) | 1994-11-30 | 1995-11-30 | Wf Maschinenbau Blechformtech | Device for non=cutting manufacturing of gearing boss from metal plate |
US5947853A (en) * | 1996-08-15 | 1999-09-07 | The Gates Corporation | Spun pulley with thick hub |
JP2000153312A (en) * | 1998-11-16 | 2000-06-06 | Nissan Motor Co Ltd | Method for forming boss part on planar work |
DE29906427U1 (en) * | 1999-02-16 | 1999-06-02 | Wf Maschinenbau Blechformtech | Device for manufacturing a hub |
JP3787092B2 (en) | 2000-02-15 | 2006-06-21 | ヴェーエフ−マシーネンバウ ウント ブレッヒフォルムテヒニック ゲーエムベーハー ウント ツェーオー コマンディットゲゼルシャフト | Non-cutting manufacturing method of member having hub |
-
2007
- 2007-05-23 DE DE102007023972A patent/DE102007023972A1/en not_active Withdrawn
-
2008
- 2008-04-28 WO PCT/EP2008/055152 patent/WO2008141896A2/en active Application Filing
- 2008-04-28 ES ES08749780.6T patent/ES2515166T3/en active Active
- 2008-04-28 EP EP08749780.6A patent/EP2167254B1/en not_active Not-in-force
Also Published As
Publication number | Publication date |
---|---|
ES2515166T3 (en) | 2014-10-29 |
EP2167254A2 (en) | 2010-03-31 |
WO2008141896A3 (en) | 2009-01-22 |
DE102007023972A1 (en) | 2008-11-27 |
WO2008141896A2 (en) | 2008-11-27 |
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