EP2161530A2 - A type od binding structure between tank and header of automotive radiator - Google Patents

A type od binding structure between tank and header of automotive radiator Download PDF

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Publication number
EP2161530A2
EP2161530A2 EP09010023A EP09010023A EP2161530A2 EP 2161530 A2 EP2161530 A2 EP 2161530A2 EP 09010023 A EP09010023 A EP 09010023A EP 09010023 A EP09010023 A EP 09010023A EP 2161530 A2 EP2161530 A2 EP 2161530A2
Authority
EP
European Patent Office
Prior art keywords
lip
tank
header
outward extension
extension metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP09010023A
Other languages
German (de)
French (fr)
Inventor
Huixin Xu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of EP2161530A2 publication Critical patent/EP2161530A2/en
Withdrawn legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0219Arrangements for sealing end plates into casing or header box; Header box sub-elements
    • F28F9/0224Header boxes formed by sealing end plates into covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/0535Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
    • F28D1/05366Assemblies of conduits connected to common headers, e.g. core type radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00Fastening; Joining
    • F28F2275/04Fastening; Joining by brazing

Definitions

  • the invention involves an automotive radiator, particularly a type of binding structure between tank and header of an automotive radiator, which belongs to the field of auto parts technology.
  • Automotive radiator is an auto part dissipating heat using the cooling water from the automotive engine, it includes 10 parts: inlet pipe, outlet pipe, filler, upper tank, bottom tank, header, tube, cooling fins, side plate and side bracket.
  • inlet pipe outlet pipe
  • filler filler
  • upper tank bottom tank
  • header tube
  • cooling fins cooling fins
  • side plate and side bracket The biggest problem encountered during the manufacturing process is that the brazing between the tank and header is not firm enough thus will cause leak and failure of the radiator.
  • the purpose of this invention is to overcome the above shortages, and to provide a type of structure to strengthen the binding between tank and header of the automotive radiator.
  • tank and header of automotive radiator including the upper tank, bottom tank and header,
  • tank enclosing header ensures the integrated structure of the radiator and the firm binding between tank and header, it not only reduces the cost of production, but also ensures the good appearance of the radiator by one-shot brazing.
  • the automotive radiator involved in this invention consists of the inlet pipe 1, filler 2, upper tank 3, upper header 4, side plate 5, side bracket 6, cooling fins 7, tube 8, bottom tank 9, outlet pipe 10, bottom header 11.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)

Abstract

The invention involves positive contact to create a binding structure between tank and header of an automotive radiator, specifically the upper tank(3), with the upper header(4),and the bottom tank(9)with the bottom header(11).
There is a lip of outward extension metal I(3.1) from the lower edge of the upper tank (3), corresponding to the lip of outward extension metal I, there is a lip of vertically downward material bending I(4.1) from the outer edge of the upper header(4). Said lip of outward extension metal I (3.1)from the lower edge of the upper tank(3)tightly encloses the lip of vertically downward bending I (4.1) ,thereby allowing a complete and positive bound by brazing.
There is a Lip of outward extension metal II (9.1) from the upper edge of the bottom tank (9), corresponding to the lip of outward extension metal II (9.1), there is a lip of vertically upward bending II(11.1) from the outer edge of the bottom header (11). Said lip of outward extension metal II(9.1) from the upper edge of the bottom tank (9) tightly encloses the said lip of upward bending II (11.1) from the outer edge of the bottom header, thereby allowing a complete and positive bound by brazing.
This structure of tank enclosing header ensures the integrated structure of the radiator and the firm binding between tank and header.

Description

    Technical field
  • The invention involves an automotive radiator, particularly a type of binding structure between tank and header of an automotive radiator, which belongs to the field of auto parts technology.
  • Background art
  • Automotive radiator is an auto part dissipating heat using the cooling water from the automotive engine, it includes 10 parts: inlet pipe, outlet pipe, filler, upper tank, bottom tank, header, tube, cooling fins, side plate and side bracket. The biggest problem encountered during the manufacturing process is that the brazing between the tank and header is not firm enough thus will cause leak and failure of the radiator.
  • Summary of invention
  • The purpose of this invention is to overcome the above shortages, and to provide a type of structure to strengthen the binding between tank and header of the automotive radiator.
  • Said purpose is achieved through the binding structure between tank and header of automotive radiator, including the upper tank, bottom tank and header,
  • There is a lip of outward extension metal I(3.1) from the lower edge of the upper tank (3), corresponding to the lip of outward extension metal I, there is a lip of vertically downward bending I(4.1) from the outer edge of the upper header(4). Said lip of outward extension metal I (3.1)from the lower edge of the upper tank(3) tightly encloses the said lip of downward bending I (4.1) from the outer edge of the upper header, allowing complete and positive bond by brazing.
  • There is a lip of outward extension metal II (9.1) from the upper edge of the bottom tank (9), corresponding to the lip of outward extension metal II (9.1), there is a lip of vertically upward bending II(11.1) from the outer edge of the bottom header (11). Said lip of outward extension metal II(9.1) from the upper edge of the bottom tank (9) tightly encloses the said lip of upward bending II (11.1) from the outer edge of the bottom header, thereby allowing complete and positive bond by brazing.
  • This structure of tank enclosing header ensures the integrated structure of the radiator and the firm binding between tank and header, it not only reduces the cost of production, but also ensures the good appearance of the radiator by one-shot brazing.
  • Brief description of the attached drawings:
    • Fig. 1 is the overall view of the structure of an automotive radiator involved in this invention
    • Fig. 2 is the breakdown of the binding between the upper tank and the upper header of the automotive radiator before binding
    • Fig.3 is the assembly drawing of the binding between the upper tank and the upper header of the automotive radiator after binding
    • Fig. 4 is the breakdown of the binding between the bottom tank and the bottom header of the automotive radiator before binding
    • Fig. 5 is the assembly drawing of the binding between the bottom tank and the bottom header of the automotive radiator after binding
  • In the drawings: inlet pipe 1, filler 2, upper tank 3, upper header 4, side plate 5, side bracket 6, cooling fins 7, tube 8, bottom tank 9, outlet pipe 10, bottom header 11, outward extension metal I 3.1, downward bending I 4.1, outward extension metal II 9.1, upward bending II 11.1.
  • Implementation methods
  • In reference to Fig. 1, the automotive radiator involved in this invention consists of the inlet pipe 1, filler 2, upper tank 3, upper header 4, side plate 5, side bracket 6, cooling fins 7, tube 8, bottom tank 9, outlet pipe 10, bottom header 11.
  • In reference to Fig. 2, there is a lip of outward extension metal I(3.1) from the lower edge of the upper tank (3), corresponding to the lip of outward extension metal I, there is a lip of vertically downward bending I(4.1) from the outer edge of the upper header(4). Said lip of outward extension metal I (3.1)from the lower edge of the upper tank(3) tightly encloses the said lip of downward bending I (4.1) from the outer edge of the upper header, thereby allowing a complete and positive bong by brazing as shown in Fig. 3.
  • In reference to Fig. 4, there is a lip of outward extension metal II (9.1) from the upper edge of the bottom tank (9), corresponding to the lip of outward extension metal II (9.1), there is a lip of vertically upward bending II(11.1) from the outer edge of the bottom header (11). Said lip of outward extension II(9.1) from the upper edge of the bottom tank (9) tightly encloses the said lip of upward bending II (11.1) from the outer edge of the bottom header, thereby allowing a complete and positive bond by brazing as shown in Fig. 5.

Claims (1)

  1. specific and precise type of binding structure between tank and header of an automotive radiator, including upper tank(3), upper header(4), bottom tank(9) and bottom header(11).
    Characteristics are:
    There is a lip of metal which creates outward extension I(3.1) from the lower edge of the upper tank (3), corresponding to the lip of outward extension I, there is a contiuity of vertically downward bending I(4.1) from the outer edge of the upper header(4) . Said lip of outward extension metal I (3.1)from the lower edge of the upper tank(3) tightly encloses the said lip of downward bending I (4.1) from the outer edge of the upper header, due to this close tolerance and continuous positive contact of all surface they are completely bonded by brazing.
    There is a lip of outward extension metal II (9.1) from the upper edge of the bottom tank (9), corresponding to the lip of outward extension metal II (9.1), there is a lip of vertically upward bending II(11.1) from the outer edge of the bottom header (11). Said lip of outward metal extension II(9.1) from the upper edge of the bottom tank (9) tightly encloses the said lip of upward bending II (11.1) from the outer edge of the bottom header, due to this close tolerance and continuous positive contact of all surface they are completely bonded by brazing.
EP09010023A 2008-09-05 2009-08-04 A type od binding structure between tank and header of automotive radiator Withdrawn EP2161530A2 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNA2008101959301A CN101362452A (en) 2008-09-05 2008-09-05 Connecting structure between water chamber and main slices of novel vehicle radiator

Publications (1)

Publication Number Publication Date
EP2161530A2 true EP2161530A2 (en) 2010-03-10

Family

ID=40389116

Family Applications (1)

Application Number Title Priority Date Filing Date
EP09010023A Withdrawn EP2161530A2 (en) 2008-09-05 2009-08-04 A type od binding structure between tank and header of automotive radiator

Country Status (3)

Country Link
US (1) US20100059214A1 (en)
EP (1) EP2161530A2 (en)
CN (1) CN101362452A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10215508B2 (en) 2014-07-11 2019-02-26 Hanon Systems Header tank rib design for a heat exchanger

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD717218S1 (en) * 2014-07-24 2014-11-11 Resource Intl, Inc. Automotive radiator
CN105880767A (en) * 2014-12-04 2016-08-24 重庆普致汽车配件有限公司 Welding process for radiator
USD746732S1 (en) * 2015-09-04 2016-01-05 Randall Industries, Inc. Bolt-on radiator
USD751472S1 (en) * 2015-09-08 2016-03-15 Randall Industries, Inc. Bolt-on radiator
CN108489323A (en) * 2018-03-16 2018-09-04 重庆融亚热交换器有限公司 A kind of upper water chamber sub-unit
USD911226S1 (en) * 2019-06-24 2021-02-23 Resource International Inc. Automotive radiator
CN110617144B (en) * 2019-10-21 2020-12-22 浙江元盛塑业股份有限公司 Water chamber mounting structure for automobile radiator
USD940013S1 (en) * 2020-10-16 2022-01-04 Resource International Inc. Heat exchanger for automotive applications
USD940014S1 (en) * 2020-11-30 2022-01-04 Resource International Inc. Transmission cooler for automotive applications
CN112792508B (en) * 2021-01-04 2023-04-25 南宁市安和机械设备有限公司 Manufacturing process of water radiator

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5107926A (en) * 1990-04-03 1992-04-28 Thermal Components, Inc. Manifold assembly for a parallel flow heat exchanger
JPH08327281A (en) * 1995-05-30 1996-12-13 Sanden Corp Header for heat exchanger
US6929059B2 (en) * 2001-04-09 2005-08-16 Halla Climate Control Corporation Aluminum radiator and method of manufacturing tank thereof
US7779893B2 (en) * 2006-08-22 2010-08-24 Delphi Technologies, Inc. Combination heat exchanger having an improved end tank assembly

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10215508B2 (en) 2014-07-11 2019-02-26 Hanon Systems Header tank rib design for a heat exchanger

Also Published As

Publication number Publication date
US20100059214A1 (en) 2010-03-11
CN101362452A (en) 2009-02-11

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