EP2143644A1 - Strip pack equipment - Google Patents
Strip pack equipment Download PDFInfo
- Publication number
- EP2143644A1 EP2143644A1 EP08722770A EP08722770A EP2143644A1 EP 2143644 A1 EP2143644 A1 EP 2143644A1 EP 08722770 A EP08722770 A EP 08722770A EP 08722770 A EP08722770 A EP 08722770A EP 2143644 A1 EP2143644 A1 EP 2143644A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- products
- strip
- pack
- affixing
- conveying means
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B15/00—Attaching articles to cards, sheets, strings, webs, or other carriers
- B65B15/04—Attaching a series of articles, e.g. small electrical components, to a continuous web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
Definitions
- the present invention relates to a strip-pack apparatus that manufactures a strip pack where plural products are affixed to a strip and displayed in a hanging state, and the present invention belongs to the technical field of strip packs.
- strip packs Conventionally, displays called strip packs have been known where plural products having contents such as a snack food enclosed in packaging bags are affixed to and hung from a strip. These strip packs have the advantage that they can economize display space and diversify design and they heighten a customer's desire to buy. Additionally, as strip-pack apparatus that manufactures such strip packs, there are the strip-pack apparatus disclosed in patent document 1 and patent document 2, for example.
- the strip-pack apparatus is disposed directly under or in the vicinity of a transverse sealing apparatus in a bag making and packaging machine and has a configuration that moves products that have been supplied from the bag making and packaging machine to an affixing position where the products are affixed to the strip. For that reason, when the products that have been supplied are to be cartoned as they are without being formed into a strip pack, it is necessary to remove this strip-pack apparatus and install a cartoning machine instead of the strip-pack apparatus. Consequently, there has been the problem that the strip-pack apparatus cannot easily accommodate a change in production planning that calls for a layout change of apparatus elements.
- the present invention is configured as follows.
- a strip-pack apparatus comprises moving means, affixing means, operating mode selecting means and control means, is positioned between an upstream mechanism and a downstream mechanism that process products, and manufactures a strip pack where a plurality of the products are affixed to a strip.
- the moving means selectively moves the products that have been supplied from the upstream mechanism to an affixing position or the downstream mechanism.
- the affixing means affixes the products to a strip in the affixing position.
- the operating mode selecting means receives a selection between a strip pack manufacturing mode and a product passing mode.
- the strip pack manufacturing mode is an operating mode that causes the moving means to move the products to the affixing position.
- the product passing mode is an operating mode that causes the moving means to move the products to the downstream mechanism without moving the products to the affixing position.
- the control means controls the driving of the moving means and the affixing means depending on the operating mode that has been selected via the operating mode selecting means.
- a strip-pack apparatus is the strip-pack apparatus according to the first aspect of the present invention, wherein the moving means includes conveying means and gripping means.
- the conveying means conveys the products that have been supplied from the upstream mechanism to a gripping position.
- the gripping means grips the products in the gripping position and moves the products to the affixing position.
- a strip-pack apparatus is the strip-pack apparatus according to the first aspect of the present invention, wherein the moving means includes first conveying means, second conveying means and third conveying means.
- the first conveying means conveys the products that have been supplied from the upstream mechanism to a branching position.
- the second conveying means conveys the products from the branching position toward the affixing position.
- the third conveying means conveys the products from the branching position toward the downstream mechanism.
- the control means controls the driving of the first conveying means, the second conveying means and the third conveying means such that, when the product passing mode has been selected via the operating mode selecting means, the products are moved to the downstream mechanism without being moved to the affixing position.
- first conveying means and the second conveying means may be integrally formed, the first conveying means and the third conveying means may be integrally formed, the second conveying means and the third conveying means may be integrally formed, or the first conveying means, the second conveying means and the third conveying means may be integrally formed.
- a strip-pack apparatus is the strip-pack apparatus according to the third aspect of the present invention, wherein the third conveying means is detachably or movably connected to the first conveying means in the branching position.
- a strip-pack apparatus is the strip-pack apparatus according to the first aspect of the present invention, wherein the moving means includes conveying means that is capable of conveying the products selectively in a first direction or a second direction different from the first direction.
- the control means causes the conveying means to move the products toward the affixing position by driving the conveying means in the first direction when the strip pack manufacturing mode has been selected via the operating mode selecting means and causes the conveying means to move the products toward the downstream mechanism by driving the conveying means in the second direction when the product passing mode has been selected via the operating mode selecting means.
- the driving of the moving means and the affixing means is controlled by the control means, and the primary operation of the strip-pack apparatus, that is, operation to affix the plural products to the strip, is executed.
- the products that have been supplied from upstream are moved to the affixing position and the strip pack is efficiently manufactured.
- the product passing mode is selected, the products that have been supplied from upstream are delivered as they are downstream, where, for example, a cartoning machine is disposed, without being moved to the affixing position.
- the third conveying means is detachably or movably disposed consecutively with the downstream side of the first conveying means. Consequently, when the product passing mode has been selected, the third conveying means is kept in the state where it is disposed consecutively with the downstream side of the first conveying means, so that the products that have been supplied from the upstream mechanism are capable of being carried reliably to the downstream mechanism without being supplied to the affixing position. Additionally, when the strip pack manufacturing mode is selected as the operating mode, it suffices to remove this auxiliary conveying means.
- the conveyance direction of the conveying means included in the moving means is capable of being switched between a direction (first direction) where the conveying means is capable of supplying the products toward the affixing position and a direction (second direction) where the conveying means is capable of carrying the products toward the downstream mechanism without supplying the products toward the affixing position. Consequently, by controlling the conveyance direction of the conveying means, it becomes possible to easily switch between the strip pack manufacturing mode and the product passing mode.
- the system shown in FIG. 1 represents an overview of a manufacturing system A1 according to a first embodiment of the present invention.
- a combination weighing device W, a bag making and packaging machine P, a strip-pack apparatus 1 and a cartoning machine C are disposed in order from an upstream side.
- the strip-pack apparatus 1 is configured to manufacture a strip pack SP or to allow products X to pass therethrough as they are without manufacturing the strip pack SP depending on apparatus disposed on a downstream side.
- the combination weighing device W respectively weighs the weights of goods that have been placed in plural measuring hoppers, performs combination calculation on the basis of these weighing values, selects a combination of weighing values that become the closest weight to a target value within a predetermined weight range, and discharges the goods from only the measuring hoppers corresponding to that selected combination to thereby obtain a set of goods with the target weight.
- the bag making and packaging machine P forms a soft packaging material such as a plastic film into a tubular form, places the goods therein and simultaneously heat-seals the top and bottom of that tubular object to thereby package, as contents, the goods that are discharged from the combination weighing device W.
- the cartoning machine C packs the products X that have been manufactured by the combination weighing device W and the bag making and packaging machine P into cardboard boxes, and an apparatus with an appropriate configuration is applicable.
- a strip-pack apparatus shown in FIG. 2 is an example of the strip-pack apparatus 1.
- This strip-pack apparatus 1 affixes the plural products X to a tape to manufacture the strip pack SP and includes a body unit 2, a supply conveyor 3 to which the products X are supplied from an upstream apparatus, an introduction conveyor 4 that introduces, to the inside of the apparatus 1, the products X that have been supplied by this supply conveyor 3, a drop conveyor 5 that is positioned on a terminal end portion of this introduction conveyor 4, a discharge conveyor 6 that discharges, to a downstream apparatus, the strip pack SP that has been manufactured by the apparatus 1, a brush unit 7 for smoothing out wrinkles in end portions of the products X that have been introduced to the inside of the apparatus 1, a gripping unit 8 for gripping the end portions of the products X, an affixing unit 9 for affixing the products X at the end portions to the tape, and a tape feeding unit 10 for feeding the tape synchronously with the affixing operation by the affixing unit 9.
- a metal detector 3 a is supported on the body unit 2 and is annexed to the supply conveyor 3 so as to surround a conveyance path of the products X.
- This metal detector 3a detects metal foreign bodies that are mixed inside packaging bags Y of the products X when the products X pass through a magnetic field.
- an air nozzle 3b for spraying air and removing the products X being conveyed from the conveyance path is annexed to one side in the vicinity of the downstream end of the supply conveyor 3.
- an auxiliary conveyor 3c that serves as auxiliary conveying means that conveys the products X in the direction of arrow D1 is configured to extend the downstream end portion of the supply conveyor 3 and is detachably disposed consecutively with the body unit 2.
- a receiving conveyor that supplies the products X to the cartoning machine C is installed consecutively with the downstream side of this auxiliary conveyor 3c. It will be noted that, in the example in the drawing, the receiving conveyor configures part of this cartoning machine C.
- the strip pack SP that is manufactured by the strip-pack apparatus 1 is one where a plurality (in the example in the drawing, three) of the products X, in which a snack food is enclosed as contents in the packaging bags Y made of a plastic film, are affixed in an aligned state to an elongate tape T at seal portions Z on the top sides of the products X.
- a punch hole t1 for fastening and displaying the strip pack SP in a hanging state is formed in one end of the tape T.
- the strip-pack apparatus 1 is equipped with a control unit 20 that controls the entire apparatus, and this control unit 20 outputs control signals to the supply conveyor 3, the auxiliary conveyor 3c, the introduction conveyor 4, the drop conveyor 5, the discharge conveyor 6, the brush unit 7, the gripping unit 8, the affixing unit 9 and the tape feeding unit 10. Further, this control unit 20 is connected to an operating mode selection switch 30 and controls the driving of each of the conveyors 3 to 6 and 3c and each of the units 7 to 10 such that they operate in the operating mode that has been selected by the operating mode selection switch 30.
- a strip pack manufacturing mode that serves the function of manufacturing the strip pack, which is the primary function of the strip-pack apparatus 1, and a product passing mode that allows the products X that have been supplied from the bag making and packaging machine P on the upstream side to pass through as they are to the cartoning machine C on the downstream side without conveying those products X to a gripping position.
- control unit 20 receives a detection signal from the metal detector 3a and determines whether the products X are normal products or abnormal products on the basis of this detection signal. Additionally, when one of the products X is an abnormal product, the control unit 20 actuates and controls the air nozzle 3b such that the air nozzle 3b removes that product X to the side of the conveyance path.
- the manufactured products X are to be formed into the strip pack SP, an operator flips up the upstream end side of the auxiliary conveyor 3c or removes the entire auxiliary conveyor 3c from the body unit 2 and selects the strip pack manufacturing mode with the operating mode selection switch 30. Then, as shown in FIG. 1 and FIG. 2 , the products X that have been manufactured by the combination weighing device W and the bag making and packaging machine P on the upstream side and have been carried into the strip-pack apparatus 1 undergo inspection by the metal detector 3 a while being conveyed in the direction of arrow D1 by the supply conveyor 3 above.
- the products X are conveyed as they are in the direction of arrow D1
- the air nozzle 3b is actuated and the products X are removed to the side of the conveyance path.
- the plural products X are affixed by the affixing unit 9 in an affixing position to the tape T that has been let out by the tape feeding unit 10 from the tape roll 11 supported on the body unit 2 and fed to the affixing position, whereby the strip pack SP is manufactured.
- the strip pack SP that has been manufactured is delivered to the discharge conveyor 6 while sliding down on a slanted receiver 13 and is conveyed by this conveyor 6 in the direction of arrow D3.
- the operator selects the product passing mode with the operating mode selection switch 30 and attaches the auxiliary conveyor 3c to the body unit 2.
- the products X that are conveyed by the supply conveyor 3 are delivered as they are to the auxiliary conveyor 3c and are conveyed in the downstream direction.
- the control unit 20 performs control so as to stop the driving of all of the conveyors 4 to 6 and the units 7 to 10.
- the products X that have been supplied from the upstream side are determined to be normal products by the metal detector 3a, the products X are conveyed in the direction of arrow D1 and are delivered as they are, without being formed into the strip pack SP, from the supply conveyor 3 and the auxiliary conveyor 3c to the cartoning machine C on the downstream side. Additionally, when the products X are determined to be abnormal products, the air nozzle 3b is actuated and the products X are removed to the side of the conveyance path.
- the strip-pack apparatus 1 can be made to function as simple conveying means that delivers the products X that have been supplied from the bag making and packaging machine P on the upstream side to the cartoning machine C on the downstream side.
- the course of the products X in the strip-pack apparatus 1 branches at the downstream end of the supply conveyor 3.
- the products X are conveyed by the conveyors 4 and 5 toward the affixing position where the affixing operation by the affixing unit 9 is performed, and when the product passing mode is selected, the products X are conveyed by the conveyor 3c toward the cartoning machine C.
- a manufacturing system shown in FIG. 5 is a manufacturing system A2 according to the second embodiment of the present invention.
- the combination weighing device W, the bag making and packaging machine P, a strip-pack apparatus 100 and the cartoning machine C are disposed in order from an upstream side.
- the strip-pack apparatus 100 is, like the strip-pack apparatus 1 in the first embodiment, configured to be capable of selecting whether or not to manufacture the strip pack SP depending on apparatus disposed on a downstream side.
- the metal detector 3a and the air nozzle 3b are annexed to the supply conveyor 3, but extension by the auxiliary conveyor 3c is omitted.
- the introduction conveyor 4 has a structure where a belt is wrapped around rollers that are capable of forward and reverse rotation, and the conveyance direction thereof is configured to be switchable by the control unit 20. That is, the introduction conveyor 4 can convey the products X in the direction of arrow D2 and in the opposite direction of arrow D4.
- the cartoning machine C is disposed consecutively with the end portion of this introduction conveyor 4 on the opposite side of the drop conveyor 5. It will be noted that other configurations are the same as the configurations of the strip-pack apparatus 1 in the first embodiment, so detailed description thereof will be omitted.
- the strip-pack apparatus 100 is equipped with the control unit 20 that controls the entire apparatus, and this control unit 20 outputs control signals to the supply conveyor 3, the introduction conveyor 4, the drop conveyor 5, the discharge conveyor 6, the brush unit 7, the gripping unit 8, the affixing unit 9 and the tape feeding unit 10. Further, this control unit 20 is connected to the operating mode selection switch 30 and controls the driving of each of the conveyors 3 to 6 and each of the units 7 to 10 such that they operate in the operating mode that has been selected by the operating mode selection switch 30.
- the operating modes are as has been mentioned above.
- control unit 20 receives a detection signal from the metal detector 3a and determines whether the products X are normal products or abnormal products on the basis of this detection signal. Additionally, when one of the products X is an abnormal product, the control unit 20 actuates and controls the air nozzle 3b such that the air nozzle 3b removes that product X to the side of the conveyance path.
- the operator selects the strip pack manufacturing mode with the operating mode selection switch 30. Then, as shown in FIG. 5 and FIG. 6 , the products X that have been manufactured by the combination weighing device W and the bag making and packaging machine P on the upstream side and have been carried into the strip-pack apparatus 100 undergo inspection by the metal detector 3a while being conveyed in the direction of arrow D1 by the supply conveyor 3 above.
- the products X are conveyed as they are in the direction of arrow D1
- the air nozzle 3b is actuated and the products X are removed to the side of the conveyance path.
- the products X that have been determined to be normal products and have dropped from the supply conveyor 3 onto the introduction conveyor 4 are conveyed to the gripping position in the direction of arrow D2 by the introduction conveyor 4 and the drop conveyor 5, but the operation hereinafter is the same as the operation in the first embodiment, so description thereof will be omitted.
- the control unit 20 stops the driving of all of the conveyors 5 and 6 and the units 7 to 10 and controls the introduction conveyor 4 such that the introduction conveyor 4 conveys the products X in the direction of arrow D4.
- the products X that have been supplied from the upstream side are determined to be normal products by the metal detector 3a, the products X are conveyed in the direction of arrow D1, thereafter drop onto the introduction conveyor 4, and are conveyed by this introduction conveyor 4 in the direction of arrow D4, so the products X are delivered as they are, without being formed into the strip pack SP, from the introduction conveyor 4 to the cartoning machine C on the downstream side.
- the air nozzle 3b is actuated and the products X are removed to the side of the conveyance path.
- the strip-pack apparatus 100 can be made to function as simple conveying means that delivers the products X that have been supplied from the bag making and packaging machine P on the upstream side to the cartoning machine C on the downstream side.
- the strip-pack apparatus is configured as described above, first, when the strip pack manufacturing mode is selected by the operating mode selection switch 30 in order to form the manufactured products X into the strip pack SP, the driving of the supply conveyor 3, the gripping unit 8 and the affixing unit 9 is controlled by the control unit 20, and the primary operation of the strip-pack apparatus 1 and 100 is executed. As a result, the products X that have been supplied from the upstream side are conveyed to the gripping position and the strip pack SP is efficiently manufactured.
- the strip-pack apparatus 1 and 100 function as apparatus that deliver the products X that have been received from the upstream side as they are to the cartoning machine C.
- the strip-pack apparatus 1 and 100 that have excellent versatility and are capable of appropriately switching between forming and not forming the products X that have been supplied from the upstream side into the strip pack depending on a request on the downstream side.
- the auxiliary conveyor 3c can be detachably disposed consecutively with the downstream side of the supply conveyor 3 or can be given a flip-up configuration. For that reason, when the product passing mode has been selected as the operating mode, the products X that have been supplied from the upstream side can be reliably conveyed to the downstream side by the auxiliary conveyor 3c with this configuration without being conveyed to the gripping position. Additionally, when the strip pack manufacturing mode has been selected as the operating mode, it suffices to remove or flip up this auxiliary conveyor 3c.
- the introduction conveyor 4 that is capable of being driven in a direction where it is capable of supplying the products X to the gripping position or a direction where it is capable of carrying the products X to the downstream side without supplying the products X to the gripping position is disposed on the downstream side and below the supply conveyor 3. Therefore, by controlling this introduction conveyor 4, it becomes possible to easily switch between when the strip pack manufacturing mode has been selected and when the product passing mode has been selected as the operating mode.
- the auxiliary conveyor 3c is capable of being disposed between the supply conveyor 3 and the cartoning machine C, but instead of this, the cartoning machine C may also be configured so as to be movable such that it moves close to the downstream end portion of the supply conveyor 3.
- the present invention there is realized a strip-pack apparatus that has excellent versatility and is capable of appropriately switching between forming and not forming products into a strip pack depending on circumstances on a downstream side while ensuring the efficient manufacture of a strip pack where plural products are affixed to a strip. That is, the present invention is widely suited to the technical field of strip packs.
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Abstract
Description
- The present invention relates to a strip-pack apparatus that manufactures a strip pack where plural products are affixed to a strip and displayed in a hanging state, and the present invention belongs to the technical field of strip packs.
- Conventionally, displays called strip packs have been known where plural products having contents such as a snack food enclosed in packaging bags are affixed to and hung from a strip. These strip packs have the advantage that they can economize display space and diversify design and they heighten a customer's desire to buy. Additionally, as strip-pack apparatus that manufactures such strip packs, there are the strip-pack apparatus disclosed in
patent document 1 andpatent document 2, for example. - Patent Document 1:
JP-A No. 2004-182302 - Patent Document 2:
U.S. Patent No. 3,864,895 - The strip-pack apparatus is disposed directly under or in the vicinity of a transverse sealing apparatus in a bag making and packaging machine and has a configuration that moves products that have been supplied from the bag making and packaging machine to an affixing position where the products are affixed to the strip. For that reason, when the products that have been supplied are to be cartoned as they are without being formed into a strip pack, it is necessary to remove this strip-pack apparatus and install a cartoning machine instead of the strip-pack apparatus. Consequently, there has been the problem that the strip-pack apparatus cannot easily accommodate a change in production planning that calls for a layout change of apparatus elements.
- It is an object of the present invention to provide a strip-pack apparatus that has excellent versatility and is capable of appropriately switching between forming and not forming products that have been supplied from an upstream side into a strip pack depending on circumstances on a downstream side while ensuring the manufacture of a strip pack where plural products are affixed to a strip.
- In order to achieve this object, the present invention is configured as follows.
- A strip-pack apparatus according to a first aspect of the present invention comprises moving means, affixing means, operating mode selecting means and control means, is positioned between an upstream mechanism and a downstream mechanism that process products, and manufactures a strip pack where a plurality of the products are affixed to a strip. The moving means selectively moves the products that have been supplied from the upstream mechanism to an affixing position or the downstream mechanism. The affixing means affixes the products to a strip in the affixing position. The operating mode selecting means receives a selection between a strip pack manufacturing mode and a product passing mode. The strip pack manufacturing mode is an operating mode that causes the moving means to move the products to the affixing position. The product passing mode is an operating mode that causes the moving means to move the products to the downstream mechanism without moving the products to the affixing position. The control means controls the driving of the moving means and the affixing means depending on the operating mode that has been selected via the operating mode selecting means.
- A strip-pack apparatus according to a second aspect of the present invention is the strip-pack apparatus according to the first aspect of the present invention, wherein the moving means includes conveying means and gripping means. The conveying means conveys the products that have been supplied from the upstream mechanism to a gripping position. The gripping means grips the products in the gripping position and moves the products to the affixing position.
- A strip-pack apparatus according to a third aspect of the present invention is the strip-pack apparatus according to the first aspect of the present invention, wherein the moving means includes first conveying means, second conveying means and third conveying means. The first conveying means conveys the products that have been supplied from the upstream mechanism to a branching position. The second conveying means conveys the products from the branching position toward the affixing position. The third conveying means conveys the products from the branching position toward the downstream mechanism. The control means controls the driving of the first conveying means, the second conveying means and the third conveying means such that, when the product passing mode has been selected via the operating mode selecting means, the products are moved to the downstream mechanism without being moved to the affixing position.
- It will be noted that the first conveying means and the second conveying means may be integrally formed, the first conveying means and the third conveying means may be integrally formed, the second conveying means and the third conveying means may be integrally formed, or the first conveying means, the second conveying means and the third conveying means may be integrally formed.
- A strip-pack apparatus according to a fourth aspect of the present invention is the strip-pack apparatus according to the third aspect of the present invention, wherein the third conveying means is detachably or movably connected to the first conveying means in the branching position.
- A strip-pack apparatus according to a fifth aspect of the present invention is the strip-pack apparatus according to the first aspect of the present invention, wherein the moving means includes conveying means that is capable of conveying the products selectively in a first direction or a second direction different from the first direction. The control means causes the conveying means to move the products toward the affixing position by driving the conveying means in the first direction when the strip pack manufacturing mode has been selected via the operating mode selecting means and causes the conveying means to move the products toward the downstream mechanism by driving the conveying means in the second direction when the product passing mode has been selected via the operating mode selecting means.
- According to the first aspect of the present invention, when the strip pack manufacturing mode is selected by the operating mode selecting means, the driving of the moving means and the affixing means is controlled by the control means, and the primary operation of the strip-pack apparatus, that is, operation to affix the plural products to the strip, is executed. In other words, the products that have been supplied from upstream are moved to the affixing position and the strip pack is efficiently manufactured. On the other hand, when the product passing mode is selected, the products that have been supplied from upstream are delivered as they are downstream, where, for example, a cartoning machine is disposed, without being moved to the affixing position. In this manner, there is realized a strip-pack apparatus that has excellent versatility and is capable of appropriately switching between forming and not forming a strip pack depending on circumstances on the downstream side.
- According to the fourth aspect of the present invention, the third conveying means is detachably or movably disposed consecutively with the downstream side of the first conveying means. Consequently, when the product passing mode has been selected, the third conveying means is kept in the state where it is disposed consecutively with the downstream side of the first conveying means, so that the products that have been supplied from the upstream mechanism are capable of being carried reliably to the downstream mechanism without being supplied to the affixing position. Additionally, when the strip pack manufacturing mode is selected as the operating mode, it suffices to remove this auxiliary conveying means.
- According to the fifth aspect of the present invention, the conveyance direction of the conveying means included in the moving means is capable of being switched between a direction (first direction) where the conveying means is capable of supplying the products toward the affixing position and a direction (second direction) where the conveying means is capable of carrying the products toward the downstream mechanism without supplying the products toward the affixing position. Consequently, by controlling the conveyance direction of the conveying means, it becomes possible to easily switch between the strip pack manufacturing mode and the product passing mode.
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FIG. 1 is a block diagram of a manufacturing system according to a first embodiment of the present invention. -
FIG. 2 is a side view of a strip-pack apparatus. -
FIG. 3(a) is a front view of a strip pack andFIG. 3(b) is a side view of the strip pack. -
FIG. 4 is a block diagram of a control system. -
FIG. 5 is a block diagram of a manufacturing system according to a second embodiment of the present invention. -
FIG. 6 is a side view of a strip-pack apparatus. -
FIG. 7 is a block diagram of a control system. -
- 1, 100
- Strip-pack apparatus
- 3
- Supply Conveyor (Moving Means)
- 3c
- Auxiliary Conveyor (Moving Means)
- 4
- Introduction Conveyor (Moving Means)
- 5
- Drop Conveyor (Moving Means)
- 8
- Gripping Unit (Gripping Means)
- 9
- Affixing Unit (Affixing Means)
- 20
- Control Unit (Control Means)
- 30
- Operating Mode Selection Switch (Operation Mode Selecting Means)
- C
- Cartoning Machine (Downstream Mechanism)
- SP
- Strip Pack
- T
- Tape (Strip)
- X
- Bag (Product)
- Below, embodiments of the present invention will be described.
- The system shown in
FIG. 1 represents an overview of a manufacturing system A1 according to a first embodiment of the present invention. In this system A1, a combination weighing device W, a bag making and packaging machine P, a strip-pack apparatus 1 and a cartoning machine C are disposed in order from an upstream side. As described in detail below, the strip-pack apparatus 1 is configured to manufacture a strip pack SP or to allow products X to pass therethrough as they are without manufacturing the strip pack SP depending on apparatus disposed on a downstream side. - The combination weighing device W respectively weighs the weights of goods that have been placed in plural measuring hoppers, performs combination calculation on the basis of these weighing values, selects a combination of weighing values that become the closest weight to a target value within a predetermined weight range, and discharges the goods from only the measuring hoppers corresponding to that selected combination to thereby obtain a set of goods with the target weight. Further, the bag making and packaging machine P forms a soft packaging material such as a plastic film into a tubular form, places the goods therein and simultaneously heat-seals the top and bottom of that tubular object to thereby package, as contents, the goods that are discharged from the combination weighing device W. Additionally, the cartoning machine C packs the products X that have been manufactured by the combination weighing device W and the bag making and packaging machine P into cardboard boxes, and an apparatus with an appropriate configuration is applicable.
- A strip-pack apparatus shown in
FIG. 2 is an example of the strip-pack apparatus 1. This strip-pack apparatus 1 affixes the plural products X to a tape to manufacture the strip pack SP and includes abody unit 2, asupply conveyor 3 to which the products X are supplied from an upstream apparatus, anintroduction conveyor 4 that introduces, to the inside of theapparatus 1, the products X that have been supplied by thissupply conveyor 3, adrop conveyor 5 that is positioned on a terminal end portion of thisintroduction conveyor 4, adischarge conveyor 6 that discharges, to a downstream apparatus, the strip pack SP that has been manufactured by theapparatus 1, abrush unit 7 for smoothing out wrinkles in end portions of the products X that have been introduced to the inside of theapparatus 1, agripping unit 8 for gripping the end portions of the products X, an affixingunit 9 for affixing the products X at the end portions to the tape, and atape feeding unit 10 for feeding the tape synchronously with the affixing operation by the affixingunit 9. Here, aroll 11 of the tape is disposed in the upper portion of thebody unit 2. It will be noted that theapparatus 1 has a configuration that is independent from upstream apparatus and downstream apparatus and has high versatility. - Further, a
metal detector 3 a is supported on thebody unit 2 and is annexed to thesupply conveyor 3 so as to surround a conveyance path of the products X. Thismetal detector 3a detects metal foreign bodies that are mixed inside packaging bags Y of the products X when the products X pass through a magnetic field. Additionally, anair nozzle 3b for spraying air and removing the products X being conveyed from the conveyance path is annexed to one side in the vicinity of the downstream end of thesupply conveyor 3. Moreover, anauxiliary conveyor 3c that serves as auxiliary conveying means that conveys the products X in the direction of arrow D1 is configured to extend the downstream end portion of thesupply conveyor 3 and is detachably disposed consecutively with thebody unit 2. And a receiving conveyor that supplies the products X to the cartoning machine C is installed consecutively with the downstream side of thisauxiliary conveyor 3c. It will be noted that, in the example in the drawing, the receiving conveyor configures part of this cartoning machine C. - As shown in
FIG 3 , the strip pack SP that is manufactured by the strip-pack apparatus 1 is one where a plurality (in the example in the drawing, three) of the products X, in which a snack food is enclosed as contents in the packaging bags Y made of a plastic film, are affixed in an aligned state to an elongate tape T at seal portions Z on the top sides of the products X. A punch hole t1 for fastening and displaying the strip pack SP in a hanging state is formed in one end of the tape T. - Next, a control system of this strip-
pack apparatus 1 will be described. - As shown in
FIG. 4 , the strip-pack apparatus 1 is equipped with acontrol unit 20 that controls the entire apparatus, and thiscontrol unit 20 outputs control signals to thesupply conveyor 3, theauxiliary conveyor 3c, theintroduction conveyor 4, thedrop conveyor 5, thedischarge conveyor 6, thebrush unit 7, thegripping unit 8, the affixingunit 9 and thetape feeding unit 10. Further, thiscontrol unit 20 is connected to an operatingmode selection switch 30 and controls the driving of each of theconveyors 3 to 6 and 3c and each of theunits 7 to 10 such that they operate in the operating mode that has been selected by the operatingmode selection switch 30. Included in the operating modes are a strip pack manufacturing mode that serves the function of manufacturing the strip pack, which is the primary function of the strip-pack apparatus 1, and a product passing mode that allows the products X that have been supplied from the bag making and packaging machine P on the upstream side to pass through as they are to the cartoning machine C on the downstream side without conveying those products X to a gripping position. - Further, the
control unit 20 receives a detection signal from themetal detector 3a and determines whether the products X are normal products or abnormal products on the basis of this detection signal. Additionally, when one of the products X is an abnormal product, thecontrol unit 20 actuates and controls theair nozzle 3b such that theair nozzle 3b removes that product X to the side of the conveyance path. - Next, an example of the operation of the strip-
pack apparatus 1 will be described. - First, when the manufactured products X are to be formed into the strip pack SP, an operator flips up the upstream end side of the
auxiliary conveyor 3c or removes the entireauxiliary conveyor 3c from thebody unit 2 and selects the strip pack manufacturing mode with the operatingmode selection switch 30. Then, as shown inFIG. 1 andFIG. 2 , the products X that have been manufactured by the combination weighing device W and the bag making and packaging machine P on the upstream side and have been carried into the strip-pack apparatus 1 undergo inspection by themetal detector 3 a while being conveyed in the direction of arrow D1 by thesupply conveyor 3 above. When it is determined that the products X are normal products, the products X are conveyed as they are in the direction of arrow D1, and when it is determined that the products X are abnormal products, theair nozzle 3b is actuated and the products X are removed to the side of the conveyance path. - Next, wrinkles in the end portions, that is, the seal portions, of the products X that have been determined to be normal products, have dropped from the
supply conveyor 3 onto theintroduction conveyor 4 below and have been conveyed to the gripping position in the direction of arrow D2 by theintroduction conveyor 4 and thedrop conveyor 5 are smoothed out by thebrush unit 7, and the products X are moved diagonally downward of the front side in the conveyance direction D2 in a state where the end portions are gripped by thegripping unit 8. At this time, thedrop conveyor 5 slants such that its front side in the conveyance direction D2 becomes lower. - Then, the plural products X are affixed by the affixing
unit 9 in an affixing position to the tape T that has been let out by thetape feeding unit 10 from thetape roll 11 supported on thebody unit 2 and fed to the affixing position, whereby the strip pack SP is manufactured. The strip pack SP that has been manufactured is delivered to thedischarge conveyor 6 while sliding down on aslanted receiver 13 and is conveyed by thisconveyor 6 in the direction of arrow D3. - On the other hand, when the manufactured products X are to be cartoned, the operator selects the product passing mode with the operating
mode selection switch 30 and attaches theauxiliary conveyor 3c to thebody unit 2. Thus, the products X that are conveyed by thesupply conveyor 3 are delivered as they are to theauxiliary conveyor 3c and are conveyed in the downstream direction. Additionally, thecontrol unit 20 performs control so as to stop the driving of all of theconveyors 4 to 6 and theunits 7 to 10. Consequently, when the products X that have been supplied from the upstream side are determined to be normal products by themetal detector 3a, the products X are conveyed in the direction of arrow D1 and are delivered as they are, without being formed into the strip pack SP, from thesupply conveyor 3 and theauxiliary conveyor 3c to the cartoning machine C on the downstream side. Additionally, when the products X are determined to be abnormal products, theair nozzle 3b is actuated and the products X are removed to the side of the conveyance path. - Further, when inspection by the
metal detector 3 a is stopped and theair nozzle 3b is not actuated, the strip-pack apparatus 1 can be made to function as simple conveying means that delivers the products X that have been supplied from the bag making and packaging machine P on the upstream side to the cartoning machine C on the downstream side. - That is, the course of the products X in the strip-
pack apparatus 1 branches at the downstream end of thesupply conveyor 3. When the strip pack manufacturing mode is selected, the products X are conveyed by the 4 and 5 toward the affixing position where the affixing operation by the affixingconveyors unit 9 is performed, and when the product passing mode is selected, the products X are conveyed by theconveyor 3c toward the cartoning machine C. - Next, a second embodiment will be described. It will be noted that, in order to simplify description, the same reference signs will be added to components that are the same as or similar to components that have been mentioned above, and description of those same or similar components will be omitted.
- A manufacturing system shown in
FIG. 5 is a manufacturing system A2 according to the second embodiment of the present invention. In this system A2, the combination weighing device W, the bag making and packaging machine P, a strip-pack apparatus 100 and the cartoning machine C are disposed in order from an upstream side. The strip-pack apparatus 100 is, like the strip-pack apparatus 1 in the first embodiment, configured to be capable of selecting whether or not to manufacture the strip pack SP depending on apparatus disposed on a downstream side. - As shown in
FIG. 6 , in the strip-pack apparatus 100, themetal detector 3a and theair nozzle 3b are annexed to thesupply conveyor 3, but extension by theauxiliary conveyor 3c is omitted. Further, theintroduction conveyor 4 has a structure where a belt is wrapped around rollers that are capable of forward and reverse rotation, and the conveyance direction thereof is configured to be switchable by thecontrol unit 20. That is, theintroduction conveyor 4 can convey the products X in the direction of arrow D2 and in the opposite direction of arrow D4. The cartoning machine C is disposed consecutively with the end portion of thisintroduction conveyor 4 on the opposite side of thedrop conveyor 5. It will be noted that other configurations are the same as the configurations of the strip-pack apparatus 1 in the first embodiment, so detailed description thereof will be omitted. - As shown in
FIG. 7 , the strip-pack apparatus 100 is equipped with thecontrol unit 20 that controls the entire apparatus, and thiscontrol unit 20 outputs control signals to thesupply conveyor 3, theintroduction conveyor 4, thedrop conveyor 5, thedischarge conveyor 6, thebrush unit 7, thegripping unit 8, the affixingunit 9 and thetape feeding unit 10. Further, thiscontrol unit 20 is connected to the operatingmode selection switch 30 and controls the driving of each of theconveyors 3 to 6 and each of theunits 7 to 10 such that they operate in the operating mode that has been selected by the operatingmode selection switch 30. The operating modes are as has been mentioned above. - Further, the
control unit 20 receives a detection signal from themetal detector 3a and determines whether the products X are normal products or abnormal products on the basis of this detection signal. Additionally, when one of the products X is an abnormal product, thecontrol unit 20 actuates and controls theair nozzle 3b such that theair nozzle 3b removes that product X to the side of the conveyance path. - Next, an example of the operation of the strip-
pack apparatus 100 will be described. - First, when the manufactured products X are to be formed into the strip pack SP, the operator selects the strip pack manufacturing mode with the operating
mode selection switch 30. Then, as shown inFIG. 5 andFIG. 6 , the products X that have been manufactured by the combination weighing device W and the bag making and packaging machine P on the upstream side and have been carried into the strip-pack apparatus 100 undergo inspection by themetal detector 3a while being conveyed in the direction of arrow D1 by thesupply conveyor 3 above. When it is determined that the products X are normal products, the products X are conveyed as they are in the direction of arrow D1, and when it is determined that the products X are abnormal products, theair nozzle 3b is actuated and the products X are removed to the side of the conveyance path. - Next, the products X that have been determined to be normal products and have dropped from the
supply conveyor 3 onto theintroduction conveyor 4 are conveyed to the gripping position in the direction of arrow D2 by theintroduction conveyor 4 and thedrop conveyor 5, but the operation hereinafter is the same as the operation in the first embodiment, so description thereof will be omitted. - On the other hand, when the manufactured products X are to be cartoned, the operator selects the product passing mode with the operating
mode selection switch 30. In this case, thecontrol unit 20 stops the driving of all of the 5 and 6 and theconveyors units 7 to 10 and controls theintroduction conveyor 4 such that theintroduction conveyor 4 conveys the products X in the direction of arrow D4. Consequently, when the products X that have been supplied from the upstream side are determined to be normal products by themetal detector 3a, the products X are conveyed in the direction of arrow D1, thereafter drop onto theintroduction conveyor 4, and are conveyed by thisintroduction conveyor 4 in the direction of arrow D4, so the products X are delivered as they are, without being formed into the strip pack SP, from theintroduction conveyor 4 to the cartoning machine C on the downstream side. Additionally, when the products X are determined to be abnormal products, theair nozzle 3b is actuated and the products X are removed to the side of the conveyance path. - Further, when inspection by the
metal detector 3 a is stopped and theair nozzle 3b is not actuated, the strip-pack apparatus 100 can be made to function as simple conveying means that delivers the products X that have been supplied from the bag making and packaging machine P on the upstream side to the cartoning machine C on the downstream side. - Because the strip-pack apparatus is configured as described above, first, when the strip pack manufacturing mode is selected by the operating
mode selection switch 30 in order to form the manufactured products X into the strip pack SP, the driving of thesupply conveyor 3, thegripping unit 8 and the affixingunit 9 is controlled by thecontrol unit 20, and the primary operation of the strip- 1 and 100 is executed. As a result, the products X that have been supplied from the upstream side are conveyed to the gripping position and the strip pack SP is efficiently manufactured. On the other hand, when the product passing mode is selected in order to carton the manufactured products X, the products X that have been supplied from the upstream side are conveyed as they are to the downstream side without being conveyed to the gripping position, so the strip-pack apparatus 1 and 100 function as apparatus that deliver the products X that have been received from the upstream side as they are to the cartoning machine C. In this manner, there are realized the strip-pack apparatus 1 and 100 that have excellent versatility and are capable of appropriately switching between forming and not forming the products X that have been supplied from the upstream side into the strip pack depending on a request on the downstream side.pack apparatus - In that case, as in the first embodiment, the
auxiliary conveyor 3c can be detachably disposed consecutively with the downstream side of thesupply conveyor 3 or can be given a flip-up configuration. For that reason, when the product passing mode has been selected as the operating mode, the products X that have been supplied from the upstream side can be reliably conveyed to the downstream side by theauxiliary conveyor 3c with this configuration without being conveyed to the gripping position. Additionally, when the strip pack manufacturing mode has been selected as the operating mode, it suffices to remove or flip up thisauxiliary conveyor 3c. - In the second embodiment, the
introduction conveyor 4 that is capable of being driven in a direction where it is capable of supplying the products X to the gripping position or a direction where it is capable of carrying the products X to the downstream side without supplying the products X to the gripping position is disposed on the downstream side and below thesupply conveyor 3. Therefore, by controlling thisintroduction conveyor 4, it becomes possible to easily switch between when the strip pack manufacturing mode has been selected and when the product passing mode has been selected as the operating mode. - It will be noted that the present invention is not limited to the preceding embodiments that have been specifically described and various changes to the described embodiments may be made within the spirits of the present invention.
- For example, in the first embodiment, the
auxiliary conveyor 3c is capable of being disposed between thesupply conveyor 3 and the cartoning machine C, but instead of this, the cartoning machine C may also be configured so as to be movable such that it moves close to the downstream end portion of thesupply conveyor 3. - As described above, according to the present invention, there is realized a strip-pack apparatus that has excellent versatility and is capable of appropriately switching between forming and not forming products into a strip pack depending on circumstances on a downstream side while ensuring the efficient manufacture of a strip pack where plural products are affixed to a strip. That is, the present invention is widely suited to the technical field of strip packs.
Claims (5)
- A strip-pack apparatus that is positioned between an upstream mechanism and a downstream mechanism that process products and manufactures a strip pack where a plurality of the products are affixed to a strip, the strip-pack apparatus comprising:moving means that selectively moves the products that have been supplied from the upstream mechanism to an affixing position or the downstream mechanism;affixing means that affixes the products to a strip in the affixing position;operating mode selecting means that receives a selection between a strip pack manufacturing mode that is an operating mode that causes the moving means to move the products to the affixing position and a product passing mode that is an operating mode that causes the moving means to move the products to the downstream mechanism without moving the products to the affixing position; andcontrol means that controls the driving of the moving means and the affixing means depending on the operating mode that has been selected via the operating mode selecting means.
- The strip-pack apparatus according to claim 1, wherein
the moving means includes
conveying means that conveys the products that have been supplied from the upstream mechanism to a gripping position and
gripping means that grips the products in the gripping position and moves the products to the affixing position. - The strip-pack apparatus according to claim 1, wherein
the moving means includes
first conveying means that conveys the products that have been supplied from the upstream mechanism to a branching position,
second conveying means that conveys the products from the branching position toward the affixing position and
third conveying means that conveys the products from the branching position toward the downstream mechanism, and
the control means controls the driving of the first conveying means, the second conveying means and the third conveying means such that, when the product passing mode has been selected via the operating mode selecting means, the products are moved to the downstream mechanism without being moved to the affixing position. - The strip-pack apparatus according to claim 3, wherein the third conveying means is detachably or movably connected to the first conveying means in the branching position.
- The strip-pack apparatus according to claim 1, wherein
the moving means includes conveying means that is capable of conveying the products selectively in a first direction or a second direction different from the first direction, and
the control means causes the conveying means to move the products toward the affixing position by driving the conveying means in the first direction when the strip pack manufacturing mode has been selected via the operating mode selecting means and causes the conveying means to move the products toward the downstream mechanism by driving the conveying means in the second direction when the product passing mode has been selected via the operating mode selecting means.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007080463A JP2008239183A (en) | 2007-03-27 | 2007-03-27 | Strip pack equipment |
| PCT/JP2008/055560 WO2008117795A1 (en) | 2007-03-27 | 2008-03-25 | Strip pack equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2143644A1 true EP2143644A1 (en) | 2010-01-13 |
| EP2143644A4 EP2143644A4 (en) | 2012-12-05 |
Family
ID=39788529
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08722770A Withdrawn EP2143644A4 (en) | 2007-03-27 | 2008-03-25 | EQUIPMENT FOR STRIPE PACKS |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20100083611A1 (en) |
| EP (1) | EP2143644A4 (en) |
| JP (1) | JP2008239183A (en) |
| CN (1) | CN101646603B (en) |
| WO (1) | WO2008117795A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| HUP1300269A2 (en) * | 2013-03-01 | 2014-09-29 | Attila Rakosi | Horizontal packet-maker device with metal detektor and removal |
| NO343433B1 (en) * | 2018-02-02 | 2019-03-04 | Keep It Tech As | An application device for applying a strip onto a product |
| CN111301749B (en) * | 2020-03-31 | 2024-06-25 | 安徽古井贡酒股份有限公司 | Conveying system with boxing mechanism with switchable modes |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3864895A (en) * | 1973-02-26 | 1975-02-11 | Wright Machinery Company Inc | Multi-pack method and apparatus |
| US4003782A (en) * | 1975-05-30 | 1977-01-18 | Vac-Pac Manufacturing Co. | Apparatus for producing a package of imbricated bags |
| US5421446A (en) * | 1993-03-12 | 1995-06-06 | United Parcel Service Of America, Inc. | Article diverter apparatus for use in conveyor systems |
| US5984078A (en) * | 1997-08-04 | 1999-11-16 | United Parcel Service Of America, Inc. | Automated shuttle sorter for conveyors |
| JP4025151B2 (en) * | 2002-08-29 | 2007-12-19 | 株式会社イシダ | Bag making and packaging machine |
| US7093404B2 (en) * | 2002-08-29 | 2006-08-22 | Ishida Co., Ltd. | Bag manufacturing and packaging apparatus |
| JP2004182302A (en) | 2002-12-04 | 2004-07-02 | Ishida Co Ltd | Band mounting device and bag making and packaging machine |
| JP2004217308A (en) * | 2002-12-26 | 2004-08-05 | Ishida Co Ltd | Display strip and product display |
| US7293591B2 (en) * | 2003-02-28 | 2007-11-13 | Ishida Co., Ltd. | System for mounting products to a tape |
| JP2005200039A (en) * | 2004-01-14 | 2005-07-28 | Ishida Co Ltd | Tape mounting system |
-
2007
- 2007-03-27 JP JP2007080463A patent/JP2008239183A/en active Pending
-
2008
- 2008-03-25 US US12/530,055 patent/US20100083611A1/en not_active Abandoned
- 2008-03-25 EP EP08722770A patent/EP2143644A4/en not_active Withdrawn
- 2008-03-25 CN CN2008800098943A patent/CN101646603B/en not_active Expired - Fee Related
- 2008-03-25 WO PCT/JP2008/055560 patent/WO2008117795A1/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| CN101646603B (en) | 2012-04-18 |
| JP2008239183A (en) | 2008-10-09 |
| CN101646603A (en) | 2010-02-10 |
| EP2143644A4 (en) | 2012-12-05 |
| US20100083611A1 (en) | 2010-04-08 |
| WO2008117795A1 (en) | 2008-10-02 |
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