EP2134484A1 - Device and method for roll forming profiles with changeable cross-section - Google Patents
Device and method for roll forming profiles with changeable cross-sectionInfo
- Publication number
- EP2134484A1 EP2134484A1 EP08717637A EP08717637A EP2134484A1 EP 2134484 A1 EP2134484 A1 EP 2134484A1 EP 08717637 A EP08717637 A EP 08717637A EP 08717637 A EP08717637 A EP 08717637A EP 2134484 A1 EP2134484 A1 EP 2134484A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- linear actuators
- roll stand
- base plate
- linear
- stand
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
- B21D5/083—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers for obtaining profiles with changing cross-sectional configuration
Definitions
- the invention relates to a device and a method according to the preambles of the independent claims.
- Such a device, with the profiles with variable cross-sections can be generated by pairs of rollers are moved with a translational and a rotational movement, is known from DE 100 11 755 Al.
- a similar device with an additional roller and a support element for a flange formed on the semi-finished product is known from DE 10 2004 040 257 Al.
- the invention has for its object to enable the rolling profiling of cold or hot profiles with variable cross-section of rolls and dies by means of power-poorer and space-saving drives.
- each of the two at least existing linear actuators one of the axis of rotation of the roll stand spaced location hinged to the mill stand.
- both a pure translational movement and a pure rotational movement of the rolling stand is generated jointly by the two at least existing linear actuators.
- Show: 1 shows an adjusting frame for a roll stand for roll profiling of cold or hot profiles with variable cross-section.
- FIG. 2 four principle sketches of variants and developments of the adjusting frame shown in Figure 1;
- Fig. 3 shows a further embodiment of an adjustment frame.
- the adjusting frame shown in perspective in FIG. 1 has an elongate rectangular base plate 2 with two linear guide rails 4, which extend along the longitudinal edges of the base plate 2.
- a carriage 6 is slidably mounted, i. the carriage 6 is slidably mounted on the base plate 2 in the X direction of the drawn Cartesian coordinate system.
- On the carriage 6 in the middle of a circular in this embodiment basically arbitrarily shaped base plate 8 of a rolling stand, not shown rotatably mounted, i. the base plate 8 is rotatably supported in the Y direction.
- the mill stand attached to the base plate 8 is of a type as described in the already mentioned publications DE 100 11 755 A1 and DE 10 2004 040 257 A1 and contains profiling devices such as e.g. Rolls and / or dies.
- a profile or semi-finished product to be processed is fed and advanced in the Z-direction in Fig. 1 and is provided by adjusting the roll stand in the X-direction and around the Y-axis of variable cross-section, wherein the profile are cold or hot deformed can.
- each threaded spindle 10 Parallel to each linear guide rail 4 and above the carriage 6 each extending a threaded spindle 10, whose ends are mounted in mounted on the base plate 2 bearing blocks.
- One end of each threaded spindle 10 is axial is coupled to a unit 12 of an electric motor and a transmission which is fixed to one of the bearing blocks and is hereinafter referred to as the drive motor.
- the two drive motors 12 protrude beyond the base plate 2 in the X direction, and they are arranged side by side parallel to the axis of the X direction.
- each threaded spindle 10 is in engagement with a nut 14 attached to the associated carriage or an internal thread formed therein.
- a push rod 16 is articulated (ie via a rotary or ball joint), which push rod 16 approximately parallel to the adjacent linear guide rail 4 to a point on the base plate 8, where they articulated (ie via a rotation - Or ball joint) is coupled to the base plate 8.
- the small-circle marks on the base plate 8 where the push rods 16 are coupled to the base plate 8 are radially and equidistant from each other with respect to the Y-direction axis (Y-axis) of the base plate 8 and the roll stand, respectively across from.
- the base plate 8 or the roll stand is rotated about the Y-axis by means of the push rods 16. If the threaded spindles 10 are driven by the drive motors 12 at the same speed and in the same directions of rotation, the base plate 8 or the roll stand is displaced by means of the push rods 16 in the X direction.
- the base plate 8 or the roll stand can be subjected to any combination of rotational movements about the Y-axis and translational movements in the X-direction, ie moved in two degrees of freedom, around a semi-finished profile product being processed to be provided with variable cross-section.
- the considerable forces that occur during forming are distributed over both drives.
- Both torques and shear forces that are to be exerted are evenly distributed to both drive motors 12, so that they can be dimensioned smaller than conventional adjustment stands.
- the power transmission members of the drive motors 12 to the base plate 8 can be dimensioned smaller.
- the drive motors 12 are arranged so that they are parallel and not moved. This allows a short distance between roll stands, which are each mounted on a Verstellgerüst as shown in Fig. 1.
- Fig. 2 shows perspective principle sketches of Verstellgerüsten in a Fig. 1 corresponding Cartesian coordinate system. Articulated joints (e.g., by means of rotary or ball joints) are shown here as black dots.
- Fig. 2a shows a Verstellgerüst similar to that in Fig. 1, wherein the existing in Fig. 1 of the elements 10, 12, 14 and 16 linear actuators in Fig. 2 are shown as linear actuators 20, 22, each one back and forth have movable push rod 20a, 22a, which attack via further push rods on the base plate 24 of a rolling stand, not shown.
- Fig. 2b shows the Verstellgerüst of Fig. 2a, extended by a third, between the linear actuators 20, 22 and arranged parallel to linear actuator 26, which is connected via a further push rod 28 in a middle position of the Verstellgerüsts approximately at an angle of 45 degrees Y-direction and the Y-direction obliquely, at a third point on the base plate 24 engages, which is spaced from the points of application of the linear actuators 20, 22 and is not in line with them.
- the base plate 24 is additionally in the Y direction slidably mounted so that it can be translated by means of the third linear actuator 26 in a further degree of freedom.
- the base plate 24 may be pivotally mounted about the Z axis, instead of being displaceable in the Y direction, so that the additionally achieved degree of freedom is a degree of freedom of rotation instead of translation.
- Fig. 2c shows the Verstellgerüst of Fig. 2a, extended by a third and a fourth linear actuator 30, 32, each with a further push rod, which are perpendicular to the linear actuators 20, 22 and engage two points of attack of the base plate 24, which of the Engagement points of the linear actuators 20, 22 are spaced and with respect to the extending in the X direction axis (X axis) of the base plate 24 radially and equidistant from each other.
- the adjusting frame of Fig. 2c can be moved with the linear actuators 20, 22, 30 and 32 in four degrees of freedom.
- the base plate 24 must be stored with four degrees of freedom.
- the not in the plane of the base plate 24 are, for example at the ends of an axial rod through the base plate 24, as shown schematically in Fig. 2c.
- the linear actuators and push rods need not be arranged parallel or perpendicular to each other, as shown in Fig. 2, but may, with certain exceptions substantially occupy any positions in space.
- the points of application of the linear actuators on the base plate 24 and the roll stand are essentially arbitrary with some exceptions.
- a positioning system as in Fig. 2a is called a bipod
- a positioning system as in Fig. 2c is called a tripod
- a positioning system as in Fig. 2c is called a tetrapod
- a positioning system as in Fig. 2d is called a hexapod or hexaglide, as basically known.
- pentapods which can be thought of as one of the linear actuators in Fig. 2d is replaced by a machine-fixed point, which also movements in all directions are possible.
- FIG. 3 shows a further embodiment of an adjustment frame which is similar to the adjusting frame shown in FIG.
- the linear drives are not formed by a respective threaded spindle 10, a drive motor 12, an auxiliary slide 14 and a push rod 16, but each by a machine element, the one mounted on the base plate 2 'horizontally rotatable bearing block 44th a push rod 46 passing through the bearing block 44 hinged at one end to the base plate 8 'and including a drive motor 48.
- the push rod 46 may be a spindle which passes through a spindle nut in the bearing block 44 and is rotated by a countershaft from the drive motor 48, wherein the push rod 46 has to be rotatably hinged at one end to the base plate 8 '.
- the push rod 46 may also be a spindle which is rotated by the drive motor 48 and passes through a spindle nut hinged to the base plate 8 '. In such spindle solutions for the push rods 46 of course, the torque occurring must be supported or initiated by the engine.
- the push rod 46 may be a rod that is pushed back and forth by the drive motor 48 in some other way.
- the linear actuators are thus machine elements rotatably mounted at both ends, which can also be used in the variants and further developments of FIG. 2, by using couplings which are articulated in several dimensions instead of rotary bearings.
- the two push rods 46 extend exactly parallel to one another only in the special case that they are extended equidistant. In other cases, they approach each other toward the base plate 8 '. In order to counteract the resulting torque reduction at certain angles of rotation of the base plate 8, one could from the outset the two bearing blocks 44 further apart from each other or arrange closer to each other than it is shown in Fig. 3, whichever
- Torque characteristics are the most favorable in the application. Even in the embodiments described earlier, it is not necessary that the linear actuators or any two linear actuators or any elements of the linear actuators are exactly parallel to each other, although this simplifies the design and control.
- the linear actuators may also be considered not to direct the linear actuators at diametrically opposite locations on the base plate, as shown in the embodiments, but at locations which are at angles other than 180 ° with respect to the axis of rotation of the base plate and possibly also have different distances from the axis of rotation of the base plate. Also in this way one can achieve certain desired torque characteristics.
- linear actuators be orthogonal to the axis of rotation of the mill stand. In some applications, a more or less oblique arrangement of the linear actuators to the axis of rotation of the roll stand can be beneficial.
- the drive electrically, hydraulically, pneumatically and / or mechanically by means of electric motors, linear motors, hydraulic cylinders, Hydraulic motors, pneumatic motors or electric cylinders (electric drive without externally effective torque) take place.
- mechanical drives can be designed with threaded spindles, ball screws, racks, quarter-turn actuators, belt drives, cylinders / pistons and other power transmission elements.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Transmission Devices (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007011849A DE102007011849B4 (en) | 2007-03-12 | 2007-03-12 | Apparatus and method for bending flat semi-finished product to profile with variable over its length cross-section |
PCT/EP2008/052891 WO2008110561A1 (en) | 2007-03-12 | 2008-03-11 | Device and method for roll forming profiles with changeable cross-section |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2134484A1 true EP2134484A1 (en) | 2009-12-23 |
EP2134484B1 EP2134484B1 (en) | 2012-05-30 |
Family
ID=39312933
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08717637A Not-in-force EP2134484B1 (en) | 2007-03-12 | 2008-03-11 | Device and method for roll forming profiles with changeable cross-section |
Country Status (7)
Country | Link |
---|---|
US (1) | US20100083722A1 (en) |
EP (1) | EP2134484B1 (en) |
AU (1) | AU2008225811A1 (en) |
CA (1) | CA2680434A1 (en) |
DE (1) | DE102007011849B4 (en) |
ES (1) | ES2387519T3 (en) |
WO (1) | WO2008110561A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020078753A1 (en) | 2018-10-15 | 2020-04-23 | Metal Envelope Gmbh | Device and method for the flexible roll forming of a semifinished product |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10243677A1 (en) * | 2002-09-20 | 2004-04-01 | Sms Demag Ag | Device for bending rollers in a multiple roller rolling mill comprises a vertical positioning unit assigned to bending blocks of one roll stand, to a plunger cylinder and to the bending blocks of the opposite-lying roll stand |
DE102007059439B3 (en) * | 2007-12-10 | 2009-04-02 | Data M Software Gmbh | Apparatus and method for cold rolling profiling of variable height profiles |
DE102009022829B3 (en) * | 2009-05-27 | 2011-02-24 | Data M Sheet Metal Solutions Gmbh | Roll profiling apparatus and method |
EP2279806B1 (en) * | 2009-07-27 | 2013-02-27 | Kalzip GmbH | Roll forming apparatus |
CN102259125B (en) * | 2011-07-18 | 2012-11-07 | 爱克(苏州)机械有限公司 | Follow-up material supporting device of numerical control bending machine |
US20150027189A1 (en) * | 2013-07-25 | 2015-01-29 | Sungwoo Hitech Co., Ltd. | Flexible roll forming method |
KR101509468B1 (en) * | 2013-07-25 | 2015-04-22 | 주식회사 성우하이텍 | Flexible roll forming unit |
US9878357B2 (en) * | 2013-07-25 | 2018-01-30 | Sungwoo Hitech Co., Ltd. | Flexible roll forming device, blank guide device, blank feeding device, and flexible roll forming system having the same |
DE102014116890A1 (en) | 2014-11-18 | 2016-05-19 | Data M Sheet Metal Solutions Gmbh | Apparatus and method for producing profiles |
DE102014116889B4 (en) | 2014-11-18 | 2016-08-04 | Data M Sheet Metal Solutions Gmbh | Apparatus and method for the production of profiles with variable height and / or width |
AU2019226291A1 (en) | 2018-09-21 | 2020-04-09 | The Bradbury Company, Inc. | Machines to Roll-Form Variable Component Geometries |
KR102220598B1 (en) * | 2020-12-03 | 2021-02-26 | (주)화인코왁 | Posture Maintaining Deck Lock Device For Flight Vehicle |
Family Cites Families (20)
Publication number | Priority date | Publication date | Assignee | Title |
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US683996A (en) * | 1901-06-24 | 1901-10-08 | Canton Machine And Mfg Company | Sheet-metal edger. |
US731675A (en) * | 1902-08-27 | 1903-06-23 | George H Geyer | Machine for straightening t-bars, angle-bars, &c. |
IT1035296B (en) * | 1974-05-28 | 1979-10-20 | Colbath Dan Louis | ROLLER FORMING MACHINE TO PRODUCE ARTICLES WITH CROSS SECTIONS OF VARIABLE CONFIGURATIONS |
CA1097956A (en) * | 1976-12-21 | 1981-03-24 | Julian M. Chumanov | Method of producing shaped rolled sections and a production line for carrying same into effect |
US4558577A (en) * | 1983-01-19 | 1985-12-17 | Ukrainsky Nauchnoissledovatelsky Institut Metallov | Roll-forming machine for making articles having cross-sectional configurations varying lengthwise |
EP0152224B1 (en) * | 1984-01-30 | 1990-07-18 | Hashimoto Forming Industry Co Ltd | Apparatus for producing articles bent in up to three dimensions |
US5279176A (en) * | 1992-07-20 | 1994-01-18 | The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration | Six-degree-of-freedom parallel "minimanipulator" with three inextensible limbs |
CN1126959A (en) * | 1993-07-08 | 1996-07-17 | 株式会社中田制作所 | Method and apparatus for supporting a roll molding Machine Stand, and method and apparatus for measuring a supporting platform position |
US5722278A (en) * | 1993-09-21 | 1998-03-03 | Aisin Seiki Kabushiki Kaisha | Roll forming apparatus |
JP3501482B2 (en) * | 1993-09-21 | 2004-03-02 | アイシン精機株式会社 | Roll forming method, roll posture control device of roll forming device, roll posture control method, and molding manufacturing method |
US6216514B1 (en) * | 1999-01-22 | 2001-04-17 | The Bradbury Company, Inc. | Roll-forming machine |
JP3806273B2 (en) * | 1999-09-17 | 2006-08-09 | 株式会社ジェイテクト | 4-DOF parallel robot |
US6355994B1 (en) * | 1999-11-05 | 2002-03-12 | Multibeam Systems, Inc. | Precision stage |
DE10011755B4 (en) | 2000-03-13 | 2005-05-25 | Peter Prof. Dr.-Ing. Dipl.-Wirtsch.-Ing. Groche | Method and device for producing a profile with variable cross-section over the longitudinal axis by roll forming |
US6543740B2 (en) * | 2001-09-04 | 2003-04-08 | National Research Council Of Canada | Mechanism for transmitting movement in up to six degrees-of-freedom |
SE524747C2 (en) * | 2002-02-06 | 2004-09-28 | Abb Ab | Industrial robot containing a parallel kinematic manipulator for moving an object in space |
DE60326362D1 (en) * | 2003-12-04 | 2009-04-09 | Honda Motor Co Ltd | Production of profiles with a longitudinally varying cross-section |
US6981397B2 (en) * | 2004-03-15 | 2006-01-03 | Englert, Inc. | Roll forming machine with improved adjustability and profile changing capability |
DE102004040257A1 (en) | 2004-08-18 | 2005-12-15 | Daimlerchrysler Ag | Sheet metal cold rolling assembly for e.g. automotive body parts has axles always at a fixed angle to each other |
WO2007062505A1 (en) * | 2005-11-17 | 2007-06-07 | Socovar, Société En Commandite | Planar parallel mechanism and method |
-
2007
- 2007-03-12 DE DE102007011849A patent/DE102007011849B4/en not_active Expired - Fee Related
-
2008
- 2008-03-03 US US12/531,106 patent/US20100083722A1/en not_active Abandoned
- 2008-03-11 WO PCT/EP2008/052891 patent/WO2008110561A1/en active Application Filing
- 2008-03-11 ES ES08717637T patent/ES2387519T3/en active Active
- 2008-03-11 EP EP08717637A patent/EP2134484B1/en not_active Not-in-force
- 2008-03-11 CA CA002680434A patent/CA2680434A1/en not_active Abandoned
- 2008-03-11 AU AU2008225811A patent/AU2008225811A1/en not_active Abandoned
Non-Patent Citations (1)
Title |
---|
See references of WO2008110561A1 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020078753A1 (en) | 2018-10-15 | 2020-04-23 | Metal Envelope Gmbh | Device and method for the flexible roll forming of a semifinished product |
US11660651B2 (en) | 2018-10-15 | 2023-05-30 | Metal Envelope Gmbh | Device and method for the flexible roll forming of a semifinished product |
Also Published As
Publication number | Publication date |
---|---|
DE102007011849A1 (en) | 2008-09-18 |
DE102007011849B4 (en) | 2009-02-26 |
EP2134484B1 (en) | 2012-05-30 |
US20100083722A1 (en) | 2010-04-08 |
ES2387519T3 (en) | 2012-09-25 |
AU2008225811A1 (en) | 2008-09-18 |
CA2680434A1 (en) | 2008-09-18 |
WO2008110561A1 (en) | 2008-09-18 |
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