EP2122779B1 - Sealing joints for electrical connectors - Google Patents

Sealing joints for electrical connectors Download PDF

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Publication number
EP2122779B1
EP2122779B1 EP07735390.2A EP07735390A EP2122779B1 EP 2122779 B1 EP2122779 B1 EP 2122779B1 EP 07735390 A EP07735390 A EP 07735390A EP 2122779 B1 EP2122779 B1 EP 2122779B1
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EP
European Patent Office
Prior art keywords
membrane
opening portion
sealing joint
preferential opening
hole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP07735390.2A
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German (de)
French (fr)
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EP2122779A1 (en
Inventor
Ould Yahya
Nicolas Hermeline
Bernard Brice
Jean-François MICHEL
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Delphi International Operations Luxembourg SARL
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Delphi International Operations Luxembourg SARL
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Publication of EP2122779A1 publication Critical patent/EP2122779A1/en
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Publication of EP2122779B1 publication Critical patent/EP2122779B1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/52Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5205Sealing means between cable and housing, e.g. grommet
    • H01R13/5208Sealing means between cable and housing, e.g. grommet having at least two cable receiving openings

Definitions

  • the invention relates to grommet-type sealing joints for electrical connectors.
  • connection member typically comprises a metallic contact portion for connecting to a mating electrical connection element or circuit, and an opposite cable.
  • connection members are submitted to extensive testing to make sure that, during assembly, upon insertion of a connection member through the joint, the mechanical integrity of the latter is not impaired, which would be detrimental to the sealing ability of the whole seal. Similar tests occur to evaluate the ability of the joint to withstand extraction of a connection member from the sealing joint, for example for replacement of the connection member.
  • grommet-type joints have an insertion face and an extraction face opposite said insertion face, and at least one passageway formed by a hole extending therebetween.
  • the passageway is for receiving an electrical connection member extending therethrough in an assembled condition of the electrical connector.
  • the passageway includes at least one sealing lip which has to surround the connector with elastic fit in order to provide a proper sealing of the joint.
  • Grommet-type joints of a particular kind are known in which each passageway is closed by a pierceable membrane which is provided in the passageway and extends perpendicularly to the axis of the hole, each membrane having a peripheral edge connected to a wall of the hole.
  • a pierceable membrane which is provided in the passageway and extends perpendicularly to the axis of the hole, each membrane having a peripheral edge connected to a wall of the hole.
  • the invention provides a grommet-type joint of the above-defined type, in which the membrane comprises at least one thick portion as well as a preferential opening portion created by a local reduction of the membrane thickness, wherein said preferential opening portion presents at least two ends which are located in the vicinity of the peripheral edge of the membrane, and wherein the smallest value of the membrane thickness in the preferential opening portion is lower than or equal to 70% of the smallest value of the membrane thickness in at least one thick portion.
  • a membrane tear upon insertion of an electrical connector extends along a continuous line large enough to create a relatively extended free edge at a border of each thick portion, allowing a sufficient flexible displacement for each thick portion in order to allow the electrical connector to cross the membrane without excessive insertion strength to provide.
  • the smallest value of the membrane thickness in the preferential opening portion is comprised between 20% and 50% of the smallest value of the membrane thickness in at least one thick portion. This feature further ensures that the tear does not propagate out of the preferential opening portion.
  • each one of the at least two ends of the preferential opening portion which are located in the vicinity of the peripheral edge of the membrane is connected to the wall of the hole by a part of gradually increased thickness.
  • a plane which is perpendicular to the axis of a hole formed in the body of the joint is named "a horizontal plane”.
  • a conventional electrical connector 5 shown on Figure 17 comprises a grommet-type sealing joint 1 which consists of an elastomer body.
  • the present invention may be implemented into the membranes which close the holes of the elastomer body.
  • the sealing joint 1 is made of a single elastomer material.
  • the membrane could also be made of a flexible material which is different from the elastomer material of the body.
  • the joint is to be arranged in the rear skirt 3 of the connector housing 6, and held in place by a grid 7 which bears on the joint rear side.
  • Terminal members are to be introduced through the holes of the grid 7 to cross the holes 2 of the sealing joint 1 until there are inserted in the corresponding cavities 4 in the connector housing 6 to establish an electrical contact with mating connection elements.
  • the invention avoids the risk that the membranes generate fragments upon tearing, which would migrate into the cavities 4, that would insert between mating terminals and that would prevent from a good electric connection.
  • a substantially flat membrane 10 closes a passageway formed by a hole 2 in the body of the sealing joint 1.
  • the membrane 10 comprises a single thick portion 11 which substantially has the shape of a disk and which is centred on the axis A of the hole 2 which has a tubular shape in the vicinity of the membrane.
  • the edge of the top surface of the thick portion 11, i.e. of the surface directed towards the insertion face of the joint, is delimited by an open-ring groove 13 which defines the preferential opening portion 12.
  • the open-ring groove 13 is defined by an annular groove which does not make a complete turn, and follows an arc of circle centred on the axis A in the vicinity of the wall 20 of the hole 2.
  • the open-ring groove 13 is obtained by molding the membrane 10.
  • the thick portion 11 comprises a junction zone 11A by which it is connected to the wall 20.
  • the junction zone 11A corresponds to the part of the thick portion 11 which extends between the two ends of the open-ring groove 13.
  • Each portion 11 or 12 of the membrane 10 is symmetrical with respect to a mid-plane V-V passing by the axis A and which is defined as the plane of symmetry for the open-ring groove 13.
  • the angular extent ⁇ of the junction zone 11A is lower than or equal to 45°, and preferably comprised between 15 and 35 degrees.
  • the angle ⁇ is defined as the angle between two lines which are respectively drawn between the centre of the membrane and the two ends of the open-ring groove 13.
  • the membrane thickness in the preferential opening portion 20 is uniform, and the thickness value e is lower than or equal to 70% of the smallest value g of the membrane thickness in the thick portion 11. This ensures that the tear of the membrane upon introduction of a terminal member always occurs in the preferential opening portion 12.
  • the smallest value e of the membrane thickness in the preferential opening portion 12 is comprised between 20% and 50% of the smallest value g of the membrane thickness in the thick portion 11.
  • the membrane thickness in the thick portion 11 is uniform, and the junction zone 11A has the same thickness g as the main part of the thick portion 11.
  • a substantially flat membrane for a sealing joint of the invention comprises two thick portions 11 each having substantially the shape of the letter T which are symmetrical with respect to a mid-plane IV-IV passing by the axis A of the hole 2 which has a tubular shape in the vicinity of the membrane.
  • the preferential opening portion 12 comprises a zone which extends along a centre-line 9 passing by the axis A and contained in the mid-plane IV- IV.
  • Each portion 11 or 12 of the membrane 10 is also symmetrical with respect to a second mid-plane V-V passing by the axis A perpendicularly to the first mid-plane IV- IV.
  • Each one of the two thick portions 11 comprises a junction zone 11A by which it is connected to a wall 20 of the hole 2.
  • the angular extent ⁇ of each junction zone 11A is lower than or equal to 45°, and is preferably comprised between 15° and 35°.
  • the preferential opening portion 12 extends over the length of the diameter of the hole 2 in the direction of the centre-line 9.
  • FIG. 3A and 3B another embodiment of a membrane for a sealing joint of the invention comprises four thick portions 11 and one preferential opening portion 12 which has the shape of the letter H.
  • the mid-planes IV-IV and V-V are planes of symmetry for the membrane.
  • Two thick portions 11, each of which having a substantially rectangular shape, are symmetrical with respect to the first mid-plane IV-IV, and each one has a junction zone 11A which presents an angular extent ⁇ lower than or equal to 45°.
  • each thick portion 11 is flat and parallel to a horizontal plane, therefore providing a constant thickness g for the thick portions 11.
  • junction zone 11A presents a reinforcement thickness 110 which consists of a gradual increase of the thickness of the membrane up to the connection with the wall 20.
  • the bottom side of the membrane is not flat on its whole surface, as the junction zone 11A consists of a local reinforcement thickness provided on the bottom surface.
  • the junction zone 11A is not as thick as the one of Figure 1 , and has the smallest thickness value g of the membrane in the thick portion 11.
  • the thickness of the membrane in the preferential opening portion 12 is uniform and its value e may reach up to 70% of the thickness value g of the junction zone 11A.
  • the other embodiment of a membrane shown on Figures 6 and 6A comprises two thick portions 11 which are symmetrical with respect to the mid-plane 8 passing by the centre-line 9 along which the preferential opening portion 12 extends. Both thick portions 11 of the membrane extend between the preferential opening portion 12 and the wall 20 of the hole along a tilted direction forming an angle ⁇ with a horizontal plane.
  • the thickness g of the membrane in both thick portions 11 is substantially uniform, and the two opposite surfaces S1 and S2 of the thick portion 11 are substantially plane and parallel to each other.
  • the thickness in the preferential opening portion 12 has substantially a constant value e, and the surfaces S1 and S2 of this portion 12 are substantially parallel to a horizontal plane.
  • the two respective surfaces S1 and S2 on the two opposite sides of the membrane extend while being parallel to the centre-line 9, i.e. at any point of a surface S1 or S2 a line can be drawn which is contained in said surface and is parallel to the centre-line 9.
  • the preferential opening portion 12 essentially consists of a band, the thickness e and width I of which are substantially constant.
  • the two thick portions 11 are not symmetrical with respect to the mid-plane passing by the centre-line 9.
  • the first thick portion presents a first plane surface 16 which extends in a same common horizontal plane into a first surface of the preferential opening portion 12.
  • This horizontal plane intersects a plane defined by the top surface S1 of the second thick portion along a line 19 parallel to the centre-line 9.
  • the top surface S1 of the membrane is defined by two plane surfaces which intersect in the line 19, one of these plane surfaces being defined by the top surface S1 of the second thick portion which is tilted by an angle ⁇ with respect to a horizontal plane.
  • the first thick portion presents a second plane surface 17 which joins the preferential opening portion 12 by forming a shoulder 11B.
  • the preferential opening portion 12 presents the smallest thickness e in the area where it forms the shoulder 11b with the first thick portion.
  • the preferential opening portion 12 comprises a part 12A in which the membrane thickness increases gradually while going towards the second thick portion. It also comprises a band located between the shoulder 11B and the line 19, the thickness e and width I of which are substantially constant.
  • the preferential opening portion 12 only consists of a part 12A in which the membrane thickness increases gradually while going towards the second thick portion, i.e. towards the thick portion 11 which is tilted with respect to a horizontal plane.
  • the region of the preferential opening portion 12 which presents the smallest thickness value e consists basically in the end of the part 12A which joins the second plane surface 17 of the first thick portion by forming the shoulder 11B.
  • the preferential opening portion 12 could include a band of constant thickness and width, like the one shown on Figure 7 , between the part 12A and the first thick portion located on the right of the drawing.
  • both thick portions 11 present a same thickness g and extend in a horizontal plane.
  • the preferential opening portion 12 includes a band of constant thickness and width and a part 12A which has a substantially constant width p and a gradually increasing thickness.
  • the preferential opening portion 12 does not include such a band of constant thickness, and only consists of a part 12A which has substantially constant width p and a gradually increasing thickness.
  • either one or both of the top and bottom surfaces respectively S1 and S2 of the membrane in a thick portion 11 may be tilted with respect to a horizontal plane.
  • the tear of the membrane is likely to initiate at a point in the region of the preferential opening portion 12 which presents the smallest thickness value e.
  • the region where the tear of the membrane is the most likely to initiate consists in the thinnest end of the part 12A of gradually increased thickness.
  • the surface S2 of the bottom face of the membrane has the shape of a bell in a sectional view perpendicular to the centre-line 9.
  • the top of the bell is directed towards the side of the sealing joint by which the terminal members are inserted.
  • the surface S1 of the top face of the membrane presents a substantially flat top portion 14 extending along a horizontal plane. This flat top portion 14 intersects the top surfaces of the thick portions 11 in edge-lines 19 which are parallel to the centre-line 9.
  • each thick portion 11 has a thickness the value of which increases gradually from the centre to the wall of the hole.
  • the lowest value g of the thickness is measured in the vicinity of a edge-line 19.
  • the lowest value e of the preferential opening portion 12 is measured in the mid-plane region, i.e. the region of the membrane which is crossed by the mid-plane. The crack which initiates the tear of the membrane is likely to occur on the bottom surface of the portion 12 approximately in the mid-plane region.
  • the bottom surface of the membrane also has the shape of a bell in cross-sectional view.
  • the preferential opening portion 12 consists of a band, the thickness e and width I of which are substantially constant.
  • the top surface of the membrane presents a top which has the shape of a channel extending along the centre-line 9 and which is bordered by two ribs 15.
  • the two ribs 15 provide a greater arcuate transverse deformation of the membrane in the band of the preferential opening portion 12 upon insertion of a terminal member, therefore increasing the ability of the membrane to be torn by the deformation of its portion 12.
  • the crack which initiates the tear is likely to occur on the bottom surface of the portion 12 approximately in the mid-plane region.
  • the membrane is symmetrical with respect to a mid-plane passing by a centre-line and by the axis of the hole.
  • the preferential opening portion 12 consists of a band, the thickness e and width I of which are substantially constant.
  • each thick portion 11 is substantially constant, as the bottom and top surfaces of each thick portion are substantially plane and parallel to each other.
  • Each thick portion 11 is tilted of an angle ⁇ with respect to a horizontal plane, and forms a shoulder 11B on its bottom surface in the area where it joins the band of the preferential opening portion 12.
  • the preferential opening portion 12 substantially extends along a mid-plane passing by the axis A of the hole, and consists of a band which has a constant thickness e and presents a relatively narrow width.
  • the membrane comprises two thick portions 11 located on both sides of the mid-plane and which are axially shifted from each other along the axis of the hole.
  • each thick portion 11 either a top or a bottom surface S1 or S2 extends along a plane which is tilted of an angle ⁇ with respect to the horizontal plane.
  • the other top or bottom surface of each thick portion 11 extends along a horizontal plane.
  • the membrane thickness in said portion 11 gradually increases while from the centre to the wall of the hole, and its smallest value g is measured in the vicinity of the mid-plane.
  • each thick portion 11 is substantially parallel to each other. Therefore, the membrane thickness g in said portion 11 is substantially constant.
  • the top and bottom surfaces extend along a plane which is tilted of an angle ⁇ with respect to the horizontal plane.
  • the preferential opening portion 12 substantially extends along a mid-plane passing by the axis A of the hole, and consists of a band which has a constant thickness and presents a relatively narrow width, as for the membrane of the Figure 14 .
  • the detail shown on Figure 16 represents an improvement which can be implemented into any membrane in a sealing joint of the invention.
  • the connection between a preferential opening portion 12 and the wall 20 of the hole is made by providing a part 21 of gradually increased thickness in a direction towards the wall.
  • the propagation of the tear in the preferential opening portion 12 is very likely to stop in the part 21, at an end crack 22 which extend through the thickness of the membrane.
  • the thickness value tS at the location of the end fissure 22 is substantially greater than the thickness e of the preferential opening portion 12.

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  • Gasket Seals (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Diaphragms And Bellows (AREA)

Description

    FIELD OF THE INVENTION
  • The invention relates to grommet-type sealing joints for electrical connectors.
  • BACKGROUND OF THE INVENTION
  • In automotive applications, electrical connectors comprising a sealing joint are used. Grommet-type sealing joints commonly used in the art are integrally made of an elastomeric material, to efficiently protect electrical connection members at least from humidity and dust. An example of a grommet-type sealing joint 1 of the prior art is shown on Fig. 17. At least one electrical connection member (not shown) is to be inserted through a hole of the grid 7 and a corresponding hole 2 of the sealing joint 1. A connection member, or terminal member, typically comprises a metallic contact portion for connecting to a mating electrical connection element or circuit, and an opposite cable.
  • Such electrical connectors are submitted to extensive testing to make sure that, during assembly, upon insertion of a connection member through the joint, the mechanical integrity of the latter is not impaired, which would be detrimental to the sealing ability of the whole seal. Similar tests occur to evaluate the ability of the joint to withstand extraction of a connection member from the sealing joint, for example for replacement of the connection member.
  • Commonly used grommet-type joints have an insertion face and an extraction face opposite said insertion face, and at least one passageway formed by a hole extending therebetween. The passageway is for receiving an electrical connection member extending therethrough in an assembled condition of the electrical connector. The passageway includes at least one sealing lip which has to surround the connector with elastic fit in order to provide a proper sealing of the joint.
  • Grommet-type joints of a particular kind are known in which each passageway is closed by a pierceable membrane which is provided in the passageway and extends perpendicularly to the axis of the hole, each membrane having a peripheral edge connected to a wall of the hole. As in most connectors not all the passageways are meant to be crossed by a terminal member, these membranes avoid the need for separate plugs to seal those of the passageways which are unused. The membranes remain not pierced in the unused passageways, thus avoiding the sealing of the joint to be impaired.
  • However, in such grommet-type joints provided with sealing membranes, the piercing of the membranes has to create a continuous tear to prevent fragments of the membranes from detaching. Indeed, most electrical connecting members have sharp edges which may cut a membrane in several zones and detach fragments which infiltrate some cavities of the connector housing where they may hinder the contact of the metallic contact portion of an electrical connector. A grommet-type joint comprising neatly pierceable membranes is described in EP 0 625 807 (see its Fig. 5), which has preferential opening portion (38) defined by a weaker cross-shaped portion.
  • SUMMARY OF THE INVENTION
  • It is an object of the invention to improve the ability of the pierced membranes to allow the insertion and/or the extraction of an electrical connector without generating fragments, while having membranes able to withstand sealing tests typically in pressurized atmosphere, i.e. the membranes of the unused passageways shall not be torn.
  • Accordingly, the invention provides a grommet-type joint of the above-defined type, in which the membrane comprises at least one thick portion as well as a preferential opening portion created by a local reduction of the membrane thickness, wherein said preferential opening portion presents at least two ends which are located in the vicinity of the peripheral edge of the membrane, and wherein the smallest value of the membrane thickness in the preferential opening portion is lower than or equal to 70% of the smallest value of the membrane thickness in at least one thick portion.
  • By this way, a membrane tear upon insertion of an electrical connector extends along a continuous line large enough to create a relatively extended free edge at a border of each thick portion, allowing a sufficient flexible displacement for each thick portion in order to allow the electrical connector to cross the membrane without excessive insertion strength to provide. With these features, the risk that the tear of the membrane propagates out of the preferential opening portion and/or generates fragments is very low.
  • Preferably, the smallest value of the membrane thickness in the preferential opening portion is comprised between 20% and 50% of the smallest value of the membrane thickness in at least one thick portion. This feature further ensures that the tear does not propagate out of the preferential opening portion.
  • In another aspect of the invention, each one of the at least two ends of the preferential opening portion which are located in the vicinity of the peripheral edge of the membrane is connected to the wall of the hole by a part of gradually increased thickness. This feature ensures that the tear stops at each end of the preferential opening portion and therefore does not propagate beyond the wall into the body of the joint.
  • In the following description, a plane which is perpendicular to the axis of a hole formed in the body of the joint is named "a horizontal plane".
    • Fig. 1 is a cross-sectional view of a substantially flat membrane for a grommet joint of the invention, in a horizontal plane positioned in the depth of the membrane.
    • Fig. 1A is a cross-sectional view of the membrane of Fig. 1, in the mid-plane IV-IV drawn in Fig. 1 passing by the axis A of the hole.
    • Fig. 1B is a cross-sectional view of the membrane of Fig. 1, in the mid-plane V- V drawn in Fig. 1 passing by the axis A of the hole.
    • Fig. 2 is a cross-sectional view of a substantially flat membrane having a different shape of preferential opening portion for a grommet joint of the invention, in a horizontal plane positioned in the depth of the membrane.
    • Fig. 2A is a cross-sectional view of the membrane of Fig. 2, in the mid-plane IV- IV drawn in Fig. 2 passing by the axis A of the hole.
    • Fig. 2B is a cross-sectional view of the membrane of Fig. 2, in the mid-plane V- V drawn in Fig. 2 passing by the axis A of the hole.
    • Fig. 3 is a cross-sectional view of a substantially flat membrane having a different shape of preferential opening portion for a grommet joint of the invention, in a horizontal plane positioned in the depth of the membrane.
    • Fig. 3A is a cross-sectional view of the membrane of Fig. 3, in the mid-plane IV- IV drawn in Fig. 2 passing by the axis A of the hole.
    • Fig. 3B is a cross-sectional view of the membrane of Fig. 3, in the mid-plane V- V drawn in Fig. 2 passing by the axis A of the hole.
    • Fig. 4 is a cross-sectional view of an embodiment presenting an alternative shape for the junction zone of the membrane of Fig. 1, in the mid-plane V-V drawn in Fig. 1 passing by the axis A of the hole.
    • Fig. 5 is a cross-sectional view of another embodiment presenting an alternative shape for the junction zone of the membrane of Fig. 1, in the mid-plane V-V drawn in Fig. 1 passing by the axis A of the hole.
    • Fig. 6 is a cross-sectional perspective view of a membrane having another shape for a grommet joint of the invention, from a mid-plane passing by the axis of the hole.
    • Fig. 6A is a cross-sectional view of the membrane of Fig. 6, in the mid-plane of Fig. 6.
    • Fig. 7 is a cross-sectional perspective view of a membrane having another shape for a grommet joint of the invention, from a mid-plane passing by the axis of the hole.
    • Fig. 7A is a cross-sectional view of the membrane of Fig. 7, in the mid-plane of Fig. 7.
    • Fig. 8 is a cross-sectional perspective view of a membrane having another shape for a grommet joint of the invention, from a mid-plane passing by the axis of the hole.
    • Fig. 8A is a cross-sectional view of the membrane of Fig. 8, in the mid-plane of Fig. 8.
    • Fig. 9 is a cross-sectional view of a membrane having another shape for a grommet joint of the invention, in a mid-plane passing by the axis of the hole and perpendicular to the direction of the preferential opening portion.
    • Fig. 10 is a cross-sectional view of a membrane having a shape similar to the shape in Fig. 9, except that it exhibits a narrower preferential opening portion.
    • Fig. 11 is a cross-sectional perspective view of a membrane having another shape for a grommet joint of the invention, from a mid-plane passing by the axis of the hole.
    • Fig. 11A is a cross-sectional view of the membrane of Fig. 11, in the mid-plane of Fig. 11.
    • Fig. 12 is a cross-sectional perspective view of a membrane having another shape for a grommet joint of the invention, from a mid-plane passing by the axis of the hole.
    • Fig. 12A is a cross-sectional view of the membrane of Fig. 12, in the mid-plane of Fig. 12.
    • Figs. 13 to 15 are respective cross-sectional views of three membranes having other shapes for a grommet joint of the invention, in a mid-plane passing by the axis of the hole and perpendicular to the direction of the preferential opening portion.
    • Fig. 16 is a detail of a preferential opening portion of a membrane for a grommet joint of the invention, showing a part of gradually increased thickness which prevents the propagation of a tear from going out of the preferential opening portion.
    • Fig. 17 is a perspective view of an known electrical connector including a grommet-type sealing joint.
  • A conventional electrical connector 5 shown on Figure 17 comprises a grommet-type sealing joint 1 which consists of an elastomer body. The present invention may be implemented into the membranes which close the holes of the elastomer body.
  • The sealing joint 1 is made of a single elastomer material. However, the membrane could also be made of a flexible material which is different from the elastomer material of the body. The joint is to be arranged in the rear skirt 3 of the connector housing 6, and held in place by a grid 7 which bears on the joint rear side.
  • Terminal members are to be introduced through the holes of the grid 7 to cross the holes 2 of the sealing joint 1 until there are inserted in the corresponding cavities 4 in the connector housing 6 to establish an electrical contact with mating connection elements.
  • The invention avoids the risk that the membranes generate fragments upon tearing, which would migrate into the cavities 4, that would insert between mating terminals and that would prevent from a good electric connection.
  • In a first embodiment shown on Figures 1, 1A and 1B, a substantially flat membrane 10 closes a passageway formed by a hole 2 in the body of the sealing joint 1. The membrane 10 comprises a single thick portion 11 which substantially has the shape of a disk and which is centred on the axis A of the hole 2 which has a tubular shape in the vicinity of the membrane. The edge of the top surface of the thick portion 11, i.e. of the surface directed towards the insertion face of the joint, is delimited by an open-ring groove 13 which defines the preferential opening portion 12. The open-ring groove 13 is defined by an annular groove which does not make a complete turn, and follows an arc of circle centred on the axis A in the vicinity of the wall 20 of the hole 2. Preferably, the open-ring groove 13 is obtained by molding the membrane 10.
  • The thick portion 11 comprises a junction zone 11A by which it is connected to the wall 20. The junction zone 11A corresponds to the part of the thick portion 11 which extends between the two ends of the open-ring groove 13. Each portion 11 or 12 of the membrane 10 is symmetrical with respect to a mid-plane V-V passing by the axis A and which is defined as the plane of symmetry for the open-ring groove 13.
  • The angular extent α of the junction zone 11A is lower than or equal to 45°, and preferably comprised between 15 and 35 degrees. The angle α is defined as the angle between two lines which are respectively drawn between the centre of the membrane and the two ends of the open-ring groove 13.
  • The membrane thickness in the preferential opening portion 20 is uniform, and the thickness value e is lower than or equal to 70% of the smallest value g of the membrane thickness in the thick portion 11. This ensures that the tear of the membrane upon introduction of a terminal member always occurs in the preferential opening portion 12.
  • Preferably, the smallest value e of the membrane thickness in the preferential opening portion 12 is comprised between 20% and 50% of the smallest value g of the membrane thickness in the thick portion 11.
  • The membrane thickness in the thick portion 11 is uniform, and the junction zone 11A has the same thickness g as the main part of the thick portion 11.
  • As shown on Figures 2, 2A and 2B, another embodiment of a substantially flat membrane for a sealing joint of the invention comprises two thick portions 11 each having substantially the shape of the letter T which are symmetrical with respect to a mid-plane IV-IV passing by the axis A of the hole 2 which has a tubular shape in the vicinity of the membrane. The preferential opening portion 12 comprises a zone which extends along a centre-line 9 passing by the axis A and contained in the mid-plane IV- IV.
  • Each portion 11 or 12 of the membrane 10 is also symmetrical with respect to a second mid-plane V-V passing by the axis A perpendicularly to the first mid-plane IV- IV. Each one of the two thick portions 11 comprises a junction zone 11A by which it is connected to a wall 20 of the hole 2. The angular extent α of each junction zone 11A is lower than or equal to 45°, and is preferably comprised between 15° and 35°.
  • As can be seen on Figures 2 and 2A, the preferential opening portion 12 extends over the length of the diameter of the hole 2 in the direction of the centre-line 9.
  • As shown on Figures 3, 3A and 3B, another embodiment of a membrane for a sealing joint of the invention comprises four thick portions 11 and one preferential opening portion 12 which has the shape of the letter H. Like in the embodiment shown on Figure 2, the mid-planes IV-IV and V-V are planes of symmetry for the membrane. Two thick portions 11, each of which having a substantially rectangular shape, are symmetrical with respect to the first mid-plane IV-IV, and each one has a junction zone 11A which presents an angular extent α lower than or equal to 45°.
  • Like in the previous embodiments shown on Figures 1 and 2, the top and bottom surfaces of each thick portion 11 are flat and parallel to a horizontal plane, therefore providing a constant thickness g for the thick portions 11.
  • The other embodiment shown on Figure 4 differs from the embodiment of Figure 1 in that the junction zone 11A presents a reinforcement thickness 110 which consists of a gradual increase of the thickness of the membrane up to the connection with the wall 20.
  • The other embodiment shown on Figure 5 differs from the embodiment of Figure 1 in that the grove 13 which is provided in the top surface of the membrane and which delimits most of the thick portion 11 makes a full circle.
  • The bottom side of the membrane is not flat on its whole surface, as the junction zone 11A consists of a local reinforcement thickness provided on the bottom surface. The junction zone 11A is not as thick as the one of Figure 1, and has the smallest thickness value g of the membrane in the thick portion 11. The thickness of the membrane in the preferential opening portion 12 is uniform and its value e may reach up to 70% of the thickness value g of the junction zone 11A.
  • The other embodiment of a membrane shown on Figures 6 and 6A comprises two thick portions 11 which are symmetrical with respect to the mid-plane 8 passing by the centre-line 9 along which the preferential opening portion 12 extends. Both thick portions 11 of the membrane extend between the preferential opening portion 12 and the wall 20 of the hole along a tilted direction forming an angle β with a horizontal plane.
  • The thickness g of the membrane in both thick portions 11 is substantially uniform, and the two opposite surfaces S1 and S2 of the thick portion 11 are substantially plane and parallel to each other. In the same manner, the thickness in the preferential opening portion 12 has substantially a constant value e, and the surfaces S1 and S2 of this portion 12 are substantially parallel to a horizontal plane. In any area of the membrane, the two respective surfaces S1 and S2 on the two opposite sides of the membrane extend while being parallel to the centre-line 9, i.e. at any point of a surface S1 or S2 a line can be drawn which is contained in said surface and is parallel to the centre-line 9.
  • The preferential opening portion 12 essentially consists of a band, the thickness e and width I of which are substantially constant.
  • In another embodiment of a membrane shown on Figures 7 and 7A, the two thick portions 11 are not symmetrical with respect to the mid-plane passing by the centre-line 9. A first thick portion 11, which is located on the right side of the drawing, extends substantially in the direction of a horizontal plane, whereas the second thick portion 11 extends substantially along a tilted direction with respect to the horizontal plane.
  • The first thick portion presents a first plane surface 16 which extends in a same common horizontal plane into a first surface of the preferential opening portion 12. This horizontal plane intersects a plane defined by the top surface S1 of the second thick portion along a line 19 parallel to the centre-line 9. In other words, the top surface S1 of the membrane is defined by two plane surfaces which intersect in the line 19, one of these plane surfaces being defined by the top surface S1 of the second thick portion which is tilted by an angle β with respect to a horizontal plane.
  • On the bottom side of the membrane, the first thick portion presents a second plane surface 17 which joins the preferential opening portion 12 by forming a shoulder 11B. The preferential opening portion 12 presents the smallest thickness e in the area where it forms the shoulder 11b with the first thick portion. The preferential opening portion 12 comprises a part 12A in which the membrane thickness increases gradually while going towards the second thick portion. It also comprises a band located between the shoulder 11B and the line 19, the thickness e and width I of which are substantially constant.
  • In another embodiment of a membrane shown on Figures 8 and 8A, most of the structure of the membrane is similar to the embodiment of the membrane shown on Figures 7 and 7a. The only differences bear on the cross-section and shape of the preferential opening portion 12.
  • The preferential opening portion 12 only consists of a part 12A in which the membrane thickness increases gradually while going towards the second thick portion, i.e. towards the thick portion 11 which is tilted with respect to a horizontal plane.
  • The region of the preferential opening portion 12 which presents the smallest thickness value e consists basically in the end of the part 12A which joins the second plane surface 17 of the first thick portion by forming the shoulder 11B.
  • Alternatively, the preferential opening portion 12 could include a band of constant thickness and width, like the one shown on Figure 7, between the part 12A and the first thick portion located on the right of the drawing.
  • In two other embodiments of membranes shown respectively on Figures 9 and 10, both thick portions 11 present a same thickness g and extend in a horizontal plane.
  • In the embodiment shown on Figure 9, the preferential opening portion 12 includes a band of constant thickness and width and a part 12A which has a substantially constant width p and a gradually increasing thickness.
  • In the embodiment shown on Figure 10, the preferential opening portion 12 does not include such a band of constant thickness, and only consists of a part 12A which has substantially constant width p and a gradually increasing thickness.
  • For both embodiments shown on Figures 9 and 10 respectively, either one or both of the top and bottom surfaces respectively S1 and S2 of the membrane in a thick portion 11 may be tilted with respect to a horizontal plane.
  • In the two embodiments of a membrane shown respectively on Figures 8 and 10, the tear of the membrane is likely to initiate at a point in the region of the preferential opening portion 12 which presents the smallest thickness value e. In other words, the region where the tear of the membrane is the most likely to initiate consists in the thinnest end of the part 12A of gradually increased thickness.
  • In another embodiment of a membrane shown on Figures 11 and 11A, the surface S2 of the bottom face of the membrane has the shape of a bell in a sectional view perpendicular to the centre-line 9. The top of the bell is directed towards the side of the sealing joint by which the terminal members are inserted. The surface S1 of the top face of the membrane presents a substantially flat top portion 14 extending along a horizontal plane. This flat top portion 14 intersects the top surfaces of the thick portions 11 in edge-lines 19 which are parallel to the centre-line 9.
  • The membrane is symmetrical with respect to the mid-plane passing by the centre-line 9. As shown on Figure 11A, each thick portion 11 has a thickness the value of which increases gradually from the centre to the wall of the hole.
  • The lowest value g of the thickness is measured in the vicinity of a edge-line 19. The lowest value e of the preferential opening portion 12 is measured in the mid-plane region, i.e. the region of the membrane which is crossed by the mid-plane. The crack which initiates the tear of the membrane is likely to occur on the bottom surface of the portion 12 approximately in the mid-plane region.
  • In another embodiment of a membrane shown on Figure 12, the bottom surface of the membrane also has the shape of a bell in cross-sectional view. The preferential opening portion 12 consists of a band, the thickness e and width I of which are substantially constant. The top surface of the membrane presents a top which has the shape of a channel extending along the centre-line 9 and which is bordered by two ribs 15.
  • The two ribs 15 provide a greater arcuate transverse deformation of the membrane in the band of the preferential opening portion 12 upon insertion of a terminal member, therefore increasing the ability of the membrane to be torn by the deformation of its portion 12. As the membrane becomes increasingly deformed while remaining substantially symmetrical with respect to the mid-plane passing by the centre-line 9, the crack which initiates the tear is likely to occur on the bottom surface of the portion 12 approximately in the mid-plane region.
  • In another embodiment of a membrane shown on Figure 13, the membrane is symmetrical with respect to a mid-plane passing by a centre-line and by the axis of the hole. The preferential opening portion 12 consists of a band, the thickness e and width I of which are substantially constant.
  • The thickness g of each thick portion 11 is substantially constant, as the bottom and top surfaces of each thick portion are substantially plane and parallel to each other. Each thick portion 11 is tilted of an angle β with respect to a horizontal plane, and forms a shoulder 11B on its bottom surface in the area where it joins the band of the preferential opening portion 12.
  • In two other embodiments of membranes shown respectively on Figures 14 and 15, the preferential opening portion 12 substantially extends along a mid-plane passing by the axis A of the hole, and consists of a band which has a constant thickness e and presents a relatively narrow width. The membrane comprises two thick portions 11 located on both sides of the mid-plane and which are axially shifted from each other along the axis of the hole.
  • In each thick portion 11, either a top or a bottom surface S1 or S2 extends along a plane which is tilted of an angle β with respect to the horizontal plane. In the embodiment shown on Figure 14, the other top or bottom surface of each thick portion 11 extends along a horizontal plane. The membrane thickness in said portion 11 gradually increases while from the centre to the wall of the hole, and its smallest value g is measured in the vicinity of the mid-plane.
  • In the embodiment shown on Figure 15, the top and bottom surfaces of each thick portion 11 are substantially parallel to each other. Therefore, the membrane thickness g in said portion 11 is substantially constant. The top and bottom surfaces extend along a plane which is tilted of an angle β with respect to the horizontal plane. The preferential opening portion 12 substantially extends along a mid-plane passing by the axis A of the hole, and consists of a band which has a constant thickness and presents a relatively narrow width, as for the membrane of the Figure 14.
  • According to another aspect of the invention, the detail shown on Figure 16 represents an improvement which can be implemented into any membrane in a sealing joint of the invention. The connection between a preferential opening portion 12 and the wall 20 of the hole is made by providing a part 21 of gradually increased thickness in a direction towards the wall. The propagation of the tear in the preferential opening portion 12 is very likely to stop in the part 21, at an end crack 22 which extend through the thickness of the membrane. In this part 21, the thickness value tS at the location of the end fissure 22 is substantially greater than the thickness e of the preferential opening portion 12.
  • Other shapes can be used for the cross section of the part 21 of gradually increased thickness, for instance a straight line shape could be preferred instead of the curved line shape drawn in Figure 16 for the top surface of said part 21. In any case, the thickness increase is provided so that the tear of the membrane has no risk to propagate beyond the part 21, in the wall.
  • It must be understood that the embodiments of membranes above described are not limitative and that the features of any embodiment may be combined with some features of another embodiment while obtaining a sealing joint in the scope of the invention.

Claims (18)

  1. Sealing joint (1) for an electrical connector (5), comprising a body made of a flexible material, said body presenting a series of holes (2) which extend along axes substantially parallel to each other, each hole forming a passageway of connection and comprising a sealing membrane (10) adapted to be pierced and crossed by a conducting element, said membrane (10) comprising a preferential opening portion (12) created by a local reduction of the membrane thickness, that preferential opening portion (12) being linked to at least one thick portion (11), the thick portion itself linked to a wall (20) of the hole (2), wherein the membrane comprises a peripheral edge connected to the wall (20),
    wherein said preferential opening portion (12) presents at least two ends which are located in the vicinity of the peripheral edge of the membrane (10),
    wherein said preferential opening portion being suitable for allowing a membrane tear upon insertion of the electrical connector (5) extending along a continuous line, characterized in that,
    the at least two ends of the preferential opening portion are connected to the wall (20) of the hole (2) by a part (21) of gradually increased thickness (ts) in a direction towards the wall.
  2. Sealing joint as claimed in claim 1, wherein at least one thick portion (11) comprises a junction zone (11A) by which it is connected to a wall (20) of the hole (2), and wherein the angular extent (α) of said junction zone is lower than or equal to 45°.
  3. Sealing joint as claimed in claim 1 or 2, wherein the membrane is flat and the preferential opening portion has the shape of a H seen from the side of the insertion face of the joint.
  4. Sealing joint as claimed in claim 2, wherein said membrane (10) comprises a single thick portion (11) which substantially has the shape of a disk, and wherein said preferential opening portion (12) extends following an arc of circle in the vicinity of the peripheral edge of the membrane.
  5. Sealing joint as claimed in any one of claims 2 to 4, wherein said junction zone (11A) presents a reinforcement thickness (110) which consists of a gradual increase of the thickness of the membrane up to the connection with the wall (20) of the hole (2).
  6. Sealing joint as claimed in any one of claims 1 to 3, wherein said membrane (10) comprises two thick portions (11) which are substantially symmetrical with respect to a mid-plane (8) passing by the axis (A) of the hole (2), and wherein a part of said preferential opening portion (12) extends along a centre-line (9) contained in said mid-plane.
  7. Sealing joint as claimed in any one of claims 1 to 3, wherein said preferential opening portion (12) extends parallel to a centre-line (9) of the membrane (10) and separates the membrane (10) in two thick portions (11).
  8. Sealing joint as claimed in any one of claims 6 and 7, wherein the two respective surfaces (S1, S2) of the two faces of the membrane (10) extend parallel to said centre-line (9).
  9. Sealing joint as claimed in any one of claims 7 to 8, wherein a first of the two thick portions (11) extends perpendicularly to the axis (A) of the hole (2) and presents a first plane surface (16) which extends in a same common plane into a first surface of the preferential opening portion (12), said first thick portion presenting a second plane surface (17) which joins the preferential opening portion (12) by forming a shoulder (11B).
  10. Sealing joint as claimed in claim 9, wherein the preferential opening portion (12) presents the smallest thickness (e) in the area where it forms said shoulder (11B) with said first thick portion, and wherein said preferential opening portion comprises a part (12A) in which the membrane thickness increases gradually while going towards the second thick portion.
  11. Sealing joint as claimed in any one of claims 7 to 10, wherein at least a thick portion (11) of the membrane extends between the preferential opening portion (12) and a wall (20) of the hole (2) along a tilted direction forming a certain angle (β) with a plane perpendicular to the axis (A) of the hole (2).
  12. Sealing joint as claimed in claim 8, wherein the surface (S2) of a face of the membrane (10) has the shape of a bell (18) in a sectional view perpendicular to the centre-line (9), the top of said bell (18) being directed towards the side of the sealing joint by which the conducting elements are introduced.
  13. Sealing joint according to claim 12, wherein the surface (S1) of the other face of the membrane (10) presents a top in the shape of a plate (14) which extends perpendicularly to the axis (A) of the hole (2).
  14. Sealing joint as claimed in claim 12, wherein the surface (S1) of the other face of the membrane (10) presents a top in the shape of a channel bordered by two ribs (15) which are parallel to the centre-line (9).
  15. Sealing joint as claimed in claim 8, wherein a first of the two thick portions (11) forms two shoulders (11B) with the preferential opening portion (12) respectively out of the two opposite faces of the membrane (10), and wherein said preferential opening portion (12) comprises a part (12A) which has a substantially constant width (p), the thickness of the membrane in said part increasing gradually while going towards the second thick portion.
  16. Sealing joint as claimed in claims 7 to 15, wherein the preferential opening portion (12) comprises a band with a substantially constant thickness (e) and width (l).
  17. Sealing joint as claimed in any one of claims 7 to 16, wherein the membrane (10) comprises two thick portions (11) located on both sides of the preferential opening portion (12) and axially shifted from each other along the axis (A) of the hole (2), and wherein said preferential opening portion (12) substantially extends along a mid-plane (8) passing by said axis (A).
  18. Sealing joint as claimed in claim 17, wherein at least one surface (S1, S2) of a thick portion (11) of the membrane (10) presents a certain slope (β) relatively to a plane perpendicular to said axis (A).
EP07735390.2A 2007-03-06 2007-03-06 Sealing joints for electrical connectors Active EP2122779B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/IB2007/051219 WO2008107740A1 (en) 2007-03-06 2007-03-06 Sealing joints for electrical connectors

Publications (2)

Publication Number Publication Date
EP2122779A1 EP2122779A1 (en) 2009-11-25
EP2122779B1 true EP2122779B1 (en) 2016-01-27

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP07735390.2A Active EP2122779B1 (en) 2007-03-06 2007-03-06 Sealing joints for electrical connectors

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EP (1) EP2122779B1 (en)
CN (1) CN101663799B (en)
WO (1) WO2008107740A1 (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009047589A1 (en) * 2007-10-12 2009-04-16 Fci Mat seal joint for electrical connector
JP5566441B2 (en) * 2008-04-03 2014-08-06 矢崎総業株式会社 Connector packing structure
JP5203094B2 (en) * 2008-04-03 2013-06-05 矢崎総業株式会社 Connector packing structure
DE102011018796B3 (en) * 2011-04-28 2012-09-06 Jacob Gmbh Elektrotechnische Fabrik Bulkhead receptacle for cable, has detachment element that is provided in passage opening of partition wall equipped in cross-section of frame opening, and extended over partition wall
JP2016143478A (en) * 2015-01-30 2016-08-08 住友電装株式会社 Waterproof connector
CN110513621A (en) * 2019-08-13 2019-11-29 漳州立达信光电子科技有限公司 A kind of panel light
DE102020203800A1 (en) * 2020-03-24 2021-09-30 Hansgrohe Se Sanitary in-wall connection box unit with electrical cable feed-through

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Publication number Priority date Publication date Assignee Title
DE2109548B2 (en) * 1971-02-24 1975-07-24 Siemens Ag, 1000 Berlin Und 8000 Muenchen Entry plate for cables and wires
US3740692A (en) * 1972-05-10 1973-06-19 Fargo Mfg Co Inc Underground distribution connector assembly
US4414427A (en) * 1978-02-21 1983-11-08 Slater Electric Inc. Cable entry port means for electrical outlet box
FR2799059B1 (en) * 1999-09-28 2001-12-21 Legrand Sa DEVICE FOR SEALED THROUGH A CYLINDRICAL BODY, BOX FOR ELECTRICAL APPARATUS AND METHOD USING THE SAME
FR2844645B1 (en) * 2002-09-16 2004-11-26 Cinch Connecteurs Sa ELECTRICAL CONNECTOR SEAL

Also Published As

Publication number Publication date
EP2122779A1 (en) 2009-11-25
CN101663799B (en) 2012-12-12
WO2008107740A1 (en) 2008-09-12
WO2008107740A9 (en) 2008-12-04
CN101663799A (en) 2010-03-03

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