EP2076410A2 - Pyrotechnical method for dual-mode gas generation and related pyrotechnical generator - Google Patents

Pyrotechnical method for dual-mode gas generation and related pyrotechnical generator

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Publication number
EP2076410A2
EP2076410A2 EP07858521A EP07858521A EP2076410A2 EP 2076410 A2 EP2076410 A2 EP 2076410A2 EP 07858521 A EP07858521 A EP 07858521A EP 07858521 A EP07858521 A EP 07858521A EP 2076410 A2 EP2076410 A2 EP 2076410A2
Authority
EP
European Patent Office
Prior art keywords
combustion
chamber
generator
combustion chamber
pyrotechnic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP07858521A
Other languages
German (de)
French (fr)
Inventor
Pierre Humbert
Marc Sorgiati
Anthony Schyns
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Safran Ceramics SA
Original Assignee
SNPE Materiaux Energetiques SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SNPE Materiaux Energetiques SA filed Critical SNPE Materiaux Energetiques SA
Publication of EP2076410A2 publication Critical patent/EP2076410A2/en
Withdrawn legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42BEXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
    • F42B3/00Blasting cartridges, i.e. case and explosive
    • F42B3/04Blasting cartridges, i.e. case and explosive for producing gas under pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/26Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags characterised by the inflation fluid source or means to control inflation fluid flow
    • B60R21/264Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags characterised by the inflation fluid source or means to control inflation fluid flow using instantaneous generation of gas, e.g. pyrotechnic
    • B60R21/2644Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags characterised by the inflation fluid source or means to control inflation fluid flow using instantaneous generation of gas, e.g. pyrotechnic using only solid reacting substances, e.g. pellets, powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/26Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags characterised by the inflation fluid source or means to control inflation fluid flow
    • B60R21/264Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags characterised by the inflation fluid source or means to control inflation fluid flow using instantaneous generation of gas, e.g. pyrotechnic
    • B60R21/2644Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags characterised by the inflation fluid source or means to control inflation fluid flow using instantaneous generation of gas, e.g. pyrotechnic using only solid reacting substances, e.g. pellets, powder
    • B60R2021/2648Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags characterised by the inflation fluid source or means to control inflation fluid flow using instantaneous generation of gas, e.g. pyrotechnic using only solid reacting substances, e.g. pellets, powder comprising a plurality of combustion chambers or sub-chambers

Definitions

  • the invention relates to a pyrotechnic process for generating gas at two consecutive operating regimes for rapidly pressurizing a structure and then maintaining, in said structure, the pressure for a long time (said long time is generally 40 milliseconds to 1 minute) .
  • the invention also relates to a pyrotechnic gas generator suitable for implementing said method.
  • the field of application of the invention relates more particularly to the airbag side protection, also called “curtain airbags", used in automotive safety. It also includes devices useful for emptying a fluid reservoir or moving a piston.
  • airbags used in automotive safety. It also includes devices useful for emptying a fluid reservoir or moving a piston.
  • These air bags are generally deployed by means of hot gases delivered by a pyrotechnic gas generator.
  • the cushion should deploy quickly and remain inflated in the moment of shock.
  • the pyrotechnic gas generators are, in these cases, designed to operate in a short period of time: of the order of a few tens of milliseconds.
  • curtain airbags must deploy quickly (a few milliseconds) at the time of impact and then remain inflated for a period of time of about ten seconds.
  • the bag After deployment, the bag, to remain inflated, must be supplied with gas in order to compensate, on the one hand, gas leaks (bag porosity.) And, on the other hand, the cooling of the hot gases from the generator pyrotechnic.
  • the fast gas generators conventionally used for front or side airbags are therefore not more suitable since, after the inflation phase, it is necessary to continue generating for ten seconds of the lower flow rate gases to maintain the inflated bag.
  • the gas generator adapted to this type of device must first, in short, generate a high flow, to deploy and inflate the bag and, in a second step, longer, generate a lower gas flow to maintain the pressure in the bag. It is therefore a generator with two operating modes: the first being qualified as a high-speed regime and the second low-speed regime.
  • This type of generator is also suitable for pressurizing a cavity with variable volume. The targeted applications can then be the emptying of a fluid reservoir or the displacement of a piston.
  • US Pat. No. 5,967,550 describes a generator containing two pyrotechnic charges of different compositions, arranged in a single combustion chamber.
  • the application WO 01/34516 describes a generator containing two pyrotechnic charges of different compositions, each arranged in the two compartments of a single combustion chamber.
  • the intervention of two loadings obviously presents a disadvantage on the industrial level since it is necessary to qualify, to manufacture and to handle two pyrotechnic compositions.
  • the device described in the application US 2006/0086408 comprises a first chamber provided with an igniter and connected by orifices to the outside environment. After activation of the generator, the second combustion chamber is connected to the first, its charging is ignited by the hot gases from the first chamber. This second chamber debits to the outside via the first chamber. In this case, the effect is to generate a low flow in the first moments to dislodge the airbag from its receptacle and then produce a larger flow to inflate the bag.
  • the application FR 2 877 428 has a device internally divided by two partitions which define three chambers, namely two combustion chambers each containing a pyrotechnic charge, disposed on either side of a plenum chamber open to the outside environment.
  • the partitions are traversed by an orifice which allows the controlled passage of the gases generated by the combustion in the combustion chambers to the plenum.
  • This device is provided with only one igniter so that the gases generated by the pyrotechnic charge of one of the two combustion chambers pass through the plenum chamber and enter the second combustion chamber devoid of igniter where they cause the combustion of the charge which is present there.
  • the patent application FR 2 863 986 describes a pyrotechnic gas generator for an airbag.
  • Said generator comprises, in a cylindrical housing provided with a gas discharge opening and a closed end, an inner cylindrical member housing a gas producing agent, a filter and ignition means.
  • said generator comprises two combustion chambers, a first combustion chamber which discharges into a second combustion chamber, itself discharging towards the outside via the discharge opening. No indication is provided on the operating pressure of said two chambers.
  • the gas production agents involved in said two chambers differ from each other (by at least one of their characteristics: quantity, composition, composition ratio, size, shape). It is this difference which makes it possible to adjust the flow of gas, to obtain a bi-regime effect: strong then weak or weak then strong.
  • the gas generator according to said application FR 2 863 986 does not generate a strong and low flow using two identical gas production agents.
  • Pyrotechnic devices with gas flow regulation using moving members are also described, for example, in patent application EP 149 332. They are also well known in the field of throttle thrust gas throttling. These systems have the main disadvantage of implementing moving members subjected to hot gas flows, increasing their cost, complexity and probability of failure.
  • hybrid generators coupling a pressurized gas supply to a pyrotechnic gas generator (FR 2 831 122, FR 2 829 570, US 6 786 507).
  • These hybrid systems have, on the one hand, the disadvantage of using a reserve gas under pressure may leak during the lifetime and, secondly, a complex architecture of connecting the two chambers: one pyrotechnic and the other comprising a gas under pressure.
  • the pyrotechnic charge consists of bulk propellant grains placed inside the channel of a cylindrical propellant block. The two loadings of different geometries therefore coexist in the same combustion chamber. Deployment of the bag is provided by the pressurized gas reserve heated by the operation of the gas generator whose initial flow is essentially delivered by the loading of bulk grains. The combustion of the channel block ensures the supply of gas for the inflated maintenance of the bag.
  • the method of the invention - pyrotechnic process for generating gas at two successive rates, a first rate then a second rate, said first rate being greater than said second rate - comprises;
  • said first combustion chamber operates at high pressure and said second combustion chamber operates at low pressure.
  • the notions of "high pressure” and “low pressure” are here relative notions.
  • the high pressure is usually at least 3 times higher than the low pressure.
  • the low pressure is generally between 0.1 and 10 MPa, advantageously equal to or close to the atmospheric pressure (0.1 MPa), while the high pressure is generally between 0.3 and 30 MPa, is advantageously about 10 MPa.
  • two combustion chambers operating at different pressures are used.
  • the first flow rate which can be described as a high flow rate, corresponds to the sum of the gas flow rates, initially generated by the combustion of the two pyrotechnic charges and then the second flow, which is may qualify as low flow rate, corresponds to the delivery gas flow, for a longer time, during the continuation of the combustion of the second combustion chamber load.
  • the high-pressure combustion generates gases which, via at least one nozzle, are discharged, generally directly or almost directly (it is obvious that one thus seeks to avoid any cooling of said gases) in the second combustion chamber called lower chamber pressure.
  • Said gases initiate the combustion of the second pyrotechnic charge in said second combustion chamber.
  • Said second combustion chamber is equipped with at least one outwardly venting vent. It works at low pressure.
  • the vents of the low pressure chamber are sized so that the flow of gas generated in the chamber operating at high pressure called high pressure chamber is, in the first moments of the combustion of the first pyrotechnic charge, sufficient to pressurize the lower chamber. pressure.
  • An initial pressurization is favorable for, on the one hand, to obtain a good initiation of the combustion of the charge of the low pressure chamber and, on the other hand, to generate a high gas flow rate in the first phase of operation.
  • the loading of the high pressure chamber ends burning before the loading of the low pressure chamber.
  • the end of the combustion of the loading of the high pressure chamber induces a pressure drop in the low pressure chamber: the combustion rate of the charging of the low pressure chamber decreases accordingly.
  • the burning speed of the propellant is all the more important as the pressure in the combustion chamber is high. It is therefore understood that the high pressure chamber contributes mainly to the flow of the gas generator during the first phase at high flow.
  • the second phase of low flow operation is thus ensured by the only combustion of the low pressure chamber charge.
  • Said low pressure chamber is equipped with at least one vent.
  • the opening diameter of said at least one vent is sufficient to drop the pressurization of the chamber to a value close to that of the external environment, when the loading of the high pressure chamber has finished burning. It may be wise to multiply the number of vents, to decrease the opening of each. This allows, on the one hand, to better distribute the gases produced, for example, in the device to be inflated and, on the other hand, to trap, within the second combustion chamber, the skeletons (residues) of combustion of the pyrotechnic charge, skeletons that can not escape to the outside via small openings.
  • the first and second pyrotechnic charges may each be associated with an independent ignition device.
  • the method of the invention is initiated by the single ignition of the first charge in the first combustion chamber.
  • a single pyrotechnic igniter intervenes thus, mounted on the high pressure chamber.
  • the loading of said high pressure chamber is thus ignited by said igniter.
  • the hot gases delivered enter the low pressure chamber via said at least one nozzle ("inter-chamber orifice"). Said hot gases initiate the charging of the low pressure chamber.
  • the loading of said low pressure chamber then advantageously adds its gas flow rate to that of the loading of the high pressure chamber, for the production of a high flow rate, useful, for example, in the context of a deployment and inflation phase. 'a structure.
  • the first and second pyrotechnic charges used have the same composition.
  • the clamping coefficient total combustion area / total area of the chamber orifices.
  • the clamping coefficient total combustion surface / total area of the orifices of the chamber
  • the clamping coefficient of the first combustion chamber is advantageously greater than that of the second combustion chamber (operating at low pressure).
  • first and second pyrotechnic charges have or not the same dimensions and / or geometries.
  • the first and second pyrotechnic charges may have the same composition, the same dimensions and the same geometry or may differ from one another by at least one of said parameters. .
  • the difference in operation (regime) high pressure / low pressure between the two chambers is controlled solely by the diameters of the orifices of the two chambers.
  • the diameter of the at least one orifice of the high pressure chamber must be smaller than that of the at least one orifice of the low pressure chamber.
  • the pyrotechnic process of the invention is efficient, in its simplest implementation version, with: a single propellant composition
  • the propellant blocks often used for airbag applications are most often pellets obtained by compressing granules of energetic materials.
  • pellets of the same composition by varying the diameter and thickness of the pellets of each load, it is possible to accentuate the difference in flow rate and duration of combustion between the two chambers.
  • the first pyrotechnic charge may have a thickness to be burned lower than that of said second charge (second charge which is intended to be burned as long as possible);
  • the propellant element (the propellant elements) constituting the second pyrotechnic charge may have at least one of its (their) combustion surfaces inhibited. It is thus intended to prolong the burning time of said second load.
  • the arrangement of the block or blocks in the low pressure combustion chamber is such that the flame front propagates only on one side of the block or blocks.
  • the block or blocks may be partially inhibited to obtain a frontal combustion (so-called cigarette).
  • the first pyrotechnic charge consists of a single propellant element or of several propellant elements arranged in bulk or arranged, advantageously arranged in bulk and, independently, the second pyrotechnic charge consists of a single element of propellant. propellant or propellant, arranged in bulk or arranged.
  • the pyrotechnic charge of the high pressure chamber is thus advantageously composed of one or more propellant elements (pellets, strands, etc.) in bulk, of small dimensions such as, for example, those usually used for airbag applications.
  • This type of loading conventionally makes it possible to generate a large amount of gas for a short period of time so as to ensure the deployment and inflation of the bag.
  • the high pressure in the chamber is provided both by the large combustion surface of this type of loading and by the small diameter of said at least one nozzle separating the two chambers. The high operating pressure leads to a high combustion rate favorable to obtaining a large flow of gas.
  • the pyrotechnic charge of the low pressure chamber is advantageously in the form of at least one propellant block operating at low pressure.
  • Said load has a greater burning thickness than the loading of the high pressure chamber.
  • the combustion time of said load operating at low pressure is longer than that of the advantageously bulk load operating at high pressure.
  • the load is composed of several monolithic blocks, the latter are advantageously stacked on top of one another. The blocks then light up as the combustion front advances. This makes it possible to maintain the gas flow for a longer time than that generated by the bulk loading.
  • the loading of the low pressure chamber thus continues to burn after the end of combustion of the charging of the high pressure chamber. This allows in particular to maintain the pressure in an inflatable structure after deployment.
  • the length of the blocks used can in particular vary between 5 and 10 mm, in the case of composition without binder used in the field of automotive safety.
  • the composition of the pyrotechnic charges of the invention advantageously comprises basic copper nitrate, as an oxidizing charge and guanidine nitrate, as a reducing charge. It very advantageously comprises basic copper nitrate, as sole oxidizing charge and guanidine nitrate, as the only reducing charge.
  • Such a combination of basic nitrate of copper / guanidine nitrate is in fact known to present, in the field of automotive safety (driver type airbags), a combustion rate, already rather low compared to those of other compositions used in this field.
  • said composition generally comprises: from 45 to 55% by weight of guanidine nitrate;
  • the method of the invention is also advantageously implemented so that the gases generated in the first combustion chamber are removed from the second combustion chamber, via said at least one vent (opening on the outside), without flow through the second pyrotechnic charge.
  • the gases produced by the combustion of the second pyrotechnic charge are cooled within the second combustion chamber.
  • the present invention relates to a new type of pyrotechnic gas generator with two combustion chambers, suitable for implementing the method described above.
  • said two combustion chambers communicate via at least one nozzle
  • the other which opens out via at least one vent, is able to operate at low pressure.
  • the geometry of such a generator is advantageously cylindrical.
  • the combustion chamber adapted to (designed to) operate at high pressure can be integrated into the combustion chamber suitable for
  • the two chambers are contiguous, so that the two pyrotechnic charges are expected to be vis-à-vis.
  • the clamping coefficient of the chamber capable of operating at high pressure is advantageously greater than the clamping coefficient of the chamber capable of operating at low pressure.
  • said at least one vent formed on the body of said chamber capable of operating at low pressure is advantageously at a level such that it allows the evacuation of the gases generated.
  • the pyrotechnic charge of the chamber capable of operating at low pressure can thus be a full block, inhibited, with frontal combustion, of diameter equivalent to that of said chamber.
  • the vent (the vents) of the low pressure chamber is (are) advantageously arranged on the body of said chamber, between the inter-chamber separation orifice (s) (nozzle (s)) and the loading of said chamber.
  • said second combustion chamber (able to operate at low pressure) therefore comprises means for cooling the gases generated within it.
  • Such means contain a cooling agent, such as water or, advantageously, any other liquid or solid having a high calorific value and capable of vaporizing at high temperature (in contact with the combustion gases).
  • the coolant remains in the liquid phase at a lower temperature than that of water. It may especially consist of the Novec 1230® agent marketed by the company 3M.
  • Such means advantageously consist of at least one capsule, capable of releasing the agent that it contains as and when the combustion of the pressure maintaining charge (second pyrotechnic charge).
  • Figure 1 is a generator diagram of the invention, loaded, suitable for implementing the method of the invention.
  • Figure 2 schematically illustrates the presence of a coolant in the low pressure combustion chamber of said generator.
  • Figure 3 shows a particular embodiment of generator of the invention (loaded), suitable for implementing the method of the invention.
  • Figure 4 is a generator diagram of the invention, loaded, suitable for the implementation of the method of the invention in its simplest version (with two identical loadings).
  • the generator 100 comprises the two combustion chambers
  • the combustion chamber 1 is that which operates at high pressure HP,
  • the combustion chamber 2 is the one that operates at low pressure BP.
  • Said two chambers 1 (HP) and 2 (BP) communicate via the nozzle 3.
  • the gases generated from the chamber 1 and the chamber 2 are discharged to the outside via the vents 21.
  • 1 consists of n pellets 10 'of propellant.
  • 2 consists of 20 m propellant blocks.
  • cooling means 22 have been shown for the combustion gases generated in chamber 2 (LP). Said means 22 are in the form of toric capsules.
  • FIG. 3 shows at 12 a pyrotechnic ignition relay charge and at 13 a holding spring of said pyrotechnic ignition relay charge 12 and of the charge 10 of the chamber 1.
  • FIGS. 1 and 3 FIG. it is clearly seen that the two loadings 10 and 20 are arranged facing each other, the vents 21 of the chamber 2 being disposed on the body of said chamber 2 between the nozzle 3 and the loading 20 of said chamber 2 (advantageous variant ).
  • FIG. 4 (very diagrammatic), there is a generator 100 of the invention, of the same type as that of FIGS.
  • a generator of the type of the invention was designed to quickly pressurize (inflate) a structure by rapidly delivering a large flow of gas and then maintain for a long time t (10 milliseconds ⁇ t ⁇ 1 min) the pressure within said structure, while delivering a lower gas flow.
  • the length of the entire generator is 220 mm for an internal diameter of 17 mm.
  • the length of the chamber operating at low pressure is 123 mm, this length is adjusted according to the dimensions of the pressure maintaining load.
  • Said generator is as shown in FIG. 3.
  • the ignition relay charge typically has a mass of 0.4 g.
  • the generator of the invention was tested with pellets and blocks having the same weight composition, known composition of the prior art (see in particular WO 2006/047085) and consisting of a mixture of basic copper nitrate, guanidine nitrate and alumina (additive).
  • the pyrotechnic charge of the high-pressure chamber is composed of 4 g of pellets 6 mm in diameter and a thickness of 1.8 mm. Said pellets intervene in bulk.
  • the orifice separating the two chambers has a diameter of 3 mm.
  • a maximum value of the pressure in the high pressure chamber is 20 MPa, during the operation of the load, for an operating time of 40 milliseconds.
  • the pyrotechnic charge of the low pressure chamber consists of 3 to 10 g of stacked cylindrical blocks each measuring 17 mm in diameter and 9 mm in thickness.
  • the body of said low pressure chamber is provided with three vents 3 mm in diameter.
  • the pressure in the low pressure chamber during the combustion phase of the pyrotechnic charge of the other chamber is about 2 MPa. After the end of the combustion of said charging of the high pressure chamber, said pressure in said low pressure chamber is (almost) identical to that of the outside of the generator ( ⁇ close to the ambient pressure). This characteristic directs the choice of the pyrotechnic composition which must have stable combustion at low pressure.
  • the burning time of the low pressure chamber charge is 60 s to 2 s depending on the configuration of the stack loading.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Air Bags (AREA)

Abstract

The invention relates to a pyrotechnical method for generating a gas at two successive flow rates, i.e. a first flow rate and a second flow rate, said first flow rate being higher than said second flow rate, that comprises: the combustion of a first pyrotechnical charge (10) in a first combustion chamber (1) discharging into a second combustion chamber (2) through at least one nozzle (3); and the combustion of a second pyrotechnical charge (20) in said second combustion chamber (2) discharging towards the outside through at least one vent (21). Typically, said first combustion chamber (1) operates at a high pressure while said second combustion chamber (2) operates at a low pressure. The invention also relates to a gas pyrotechnical generator for implementing said method. The invention can essentially be used for side-protection inflatable bags (curtain airbags) used in automobile safety.

Description

Procédé pyrotechnique de génération de gaz à deux régimes - Générateur pyrotechnique associé Pyrotechnic process for generating gas at two speeds - Associated pyrotechnic generator
L'invention concerne un procédé pyrotechnique de génération de gaz à deux régimes de fonctionnement consécutifs permettant de pressuriser rapidement une structure puis de maintenir, dans ladite structure, la pression pendant un temps long (ledit temps long est généralement de 40 millisecondes à 1 minute). L'invention concerne également un générateur pyrotechnique de gaz convenant à la mise en œuvre dudit procédé. Le domaine d'application de l'invention concerne plus particulièrement les coussins gonflables de protection latérale, aussi appelés "airbags rideaux", utilisés en sécurité automobile. Il englobe également des dispositifs utiles à la vidange d'un réservoir de fluide ou au déplacement d'un piston. L'industrie automobile a développé ces deux dernières décennies des systèmes de coussins gonflables, dits airbags, destinés à protéger les occupants de véhicules en cas de collision. Ces coussins gonflables sont généralement déployés au moyen de gaz chauds délivrés par un générateur de gaz pyrotechniques. Le coussin doit se déployer rapidement et rester gonflé dans l'instant du choc. Les générateurs de gaz pyrotechniques sont donc, dans ces cas, prévus pour fonctionner dans une période de temps brève : de l'ordre de quelques dizaines de millisecondes.The invention relates to a pyrotechnic process for generating gas at two consecutive operating regimes for rapidly pressurizing a structure and then maintaining, in said structure, the pressure for a long time (said long time is generally 40 milliseconds to 1 minute) . The invention also relates to a pyrotechnic gas generator suitable for implementing said method. The field of application of the invention relates more particularly to the airbag side protection, also called "curtain airbags", used in automotive safety. It also includes devices useful for emptying a fluid reservoir or moving a piston. In the last two decades, the automotive industry has developed airbag systems, known as airbags, intended to protect vehicle occupants in the event of a collision. These air bags are generally deployed by means of hot gases delivered by a pyrotechnic gas generator. The cushion should deploy quickly and remain inflated in the moment of shock. The pyrotechnic gas generators are, in these cases, designed to operate in a short period of time: of the order of a few tens of milliseconds.
Très récemment, les constructeurs automobiles ont souhaité incorporer des dispositifs utilisant des coussins de protection gonflables pour protéger les occupants, non seulement lorsque le véhicule subit un choc frontal ou latéral, mais aussi lorsque le véhicule subit des tonneaux à la suite du choc latéral. Pour cela, les coussins, dits "airbags rideaux" doivent se déployer rapidement (quelques millisecondes) au moment du choc et ensuite, rester gonflés durant une période de temps de l'ordre d'une dizaine de secondes.Most recently, car manufacturers have wanted to incorporate devices that use air bags to protect the occupants, not only when the vehicle is hit by a frontal or side impact, but also when the vehicle is rolled over as a result of a side impact. For this, the cushions, called "curtain airbags" must deploy quickly (a few milliseconds) at the time of impact and then remain inflated for a period of time of about ten seconds.
Après le déploiement, le sac, pour rester gonflé, doit être alimenté en gaz afin de compenser, d'une part, les fuites de gaz (porosité du sac.) et, d'autre part, le refroidissement des gaz chauds issus du générateur pyrotechnique. Pour cette application, les générateurs de gaz rapides classiquement utilisés pour les airbags frontaux ou latéraux ne sont donc plus adaptés puisque, après la phase de gonflage, il faut continuer de générer pendant une dizaine de secondes des gaz à plus faible débit pour maintenir le sac gonflé.After deployment, the bag, to remain inflated, must be supplied with gas in order to compensate, on the one hand, gas leaks (bag porosity.) And, on the other hand, the cooling of the hot gases from the generator pyrotechnic. For this application, the fast gas generators conventionally used for front or side airbags are therefore not more suitable since, after the inflation phase, it is necessary to continue generating for ten seconds of the lower flow rate gases to maintain the inflated bag.
Le générateur de gaz adapté à ce type de dispositif doit dans un premier temps, bref, générer un fort débit, pour déployer et gonfler le sac puis, dans un deuxième temps, plus long, générer un débit de gaz plus faible pour maintenir la pression dans le sac. Il s'agit donc d'un générateur à deux régimes de fonctionnement : le premier pouvant être qualifié de régime à fort débit et le second de régime à débit faible. Ce type de générateur est aussi adapté pour la pressurisation d'une cavité à volume variable. Les applications visées peuvent alors être la vidange d'un réservoir de fluide ou le déplacement d'un piston.The gas generator adapted to this type of device must first, in short, generate a high flow, to deploy and inflate the bag and, in a second step, longer, generate a lower gas flow to maintain the pressure in the bag. It is therefore a generator with two operating modes: the first being qualified as a high-speed regime and the second low-speed regime. This type of generator is also suitable for pressurizing a cavity with variable volume. The targeted applications can then be the emptying of a fluid reservoir or the displacement of a piston.
L'homme du métier sait qu'il est possible de moduler le débit d'un dispositif pyrotechnique en l'équipant de compositions pyrotechniques à vitesses de combustion différentes et/ou en utilisant une géométrie de bloc de propergol adaptée et/ou en modulant les orifices de délivrance des gaz de combustion et/ou en utilisant plusieurs charges pyrotechniques initiées séparément.The person skilled in the art knows that it is possible to modulate the flow rate of a pyrotechnic device by equipping it with pyrotechnic compositions with different rates of combustion and / or by using a suitable propellant block geometry and / or by modulating the orifices for delivering the combustion gases and / or using several pyrotechnic charges initiated separately.
• Ainsi, le brevet US 5 967 550 décrit-il un générateur renfermant deux chargements pyrotechniques de compositions différentes, disposés dans une unique chambre de combustion. Ainsi, la demande WO 01/34516 décrit-elle un générateur renfermant deux chargements pyrotechniques de compositions différentes, disposés chacun dans les deux compartiments d'une unique chambre de combustion. L'intervention de deux chargements présente évidemment un désavantage sur le plan industriel puisqu'il faut qualifier, fabriquer et manipuler deux compositions pyrotechniques.Thus, US Pat. No. 5,967,550 describes a generator containing two pyrotechnic charges of different compositions, arranged in a single combustion chamber. Thus, the application WO 01/34516 describes a generator containing two pyrotechnic charges of different compositions, each arranged in the two compartments of a single combustion chamber. The intervention of two loadings obviously presents a disadvantage on the industrial level since it is necessary to qualify, to manufacture and to handle two pyrotechnic compositions.
• De nombreux documents brevets décrivent par ailleurs des générateurs de gaz adaptatifs (dits aussi multi-étages) pour airbag, permettant de moduler la quantité de gaz générée en fonction du besoin. Le débit de gaz peut ainsi être adapté en fonction de différents paramètres comme la température, la nature et l'intensité du choc, la taille et la position du passager. La plupart de ces documents (US 2002/0190511, US 6 485 051, WO 2004/024653, US 6 314 888, US 6 406 053, US 6 068 291, US 2006/0119087, US 2006/0117982) décrivent des générateurs à deux chambres de combustion, séparées, indépendantes, disposant chacune d'un allumeur déclenché indépendamment dans le temps. Ce décalage de quelques millisecondes se fait électroniquement et de façon programmée de façon à optimiser le débit du générateur et donc le niveau de pression dans le sac. • Dans la continuité technologique, des dispositifs générateurs de gaz à plusieurs chambres de combustion munis d'un seul allumeur ont été décrits. De tels dispositifs sont conçus pour générer, dans un intervalle de temps court (5 à 60 millisecondes), deux débits de gaz différents.Many patent documents also describe adaptive gas generators (also known as multistage) airbag generators, making it possible to modulate the amount of gas generated as a function of need. The gas flow can thus be adapted according to various parameters such as the temperature, the nature and the intensity of the shock, the size and the position of the passenger. Most of these documents (US 2002/0190511, US 6,485,051, WO 2004/024653, US 6,314,888, US 6,406,053, US 6,068,291, US 2006/0119087, US 2006/0117982) disclose two combustion chambers, separated, independent, each having an igniter triggered independently in time. This offset of a few milliseconds is done electronically and programmed so as to optimize the flow of the generator and therefore the pressure level in the bag. • In the technological continuity, gas generators with several combustion chambers with a single igniter have been described. Such devices are designed to generate, in a short time interval (5 to 60 milliseconds), two different gas flow rates.
Le dispositif décrit dans la demande US 2006/0086408 comprend une première chambre munie d'un allumeur et connectée par des orifices vers le milieu extérieur. Après activation du générateur, la deuxième chambre de combustion est connectée à la première, son chargement est allumé par les gaz chauds en provenance de la première chambre. Cette seconde chambre débite vers l'extérieur via la première chambre. Dans ce cas, l'effet visé est de générer un débit faible dans les premiers instants pour déloger l'airbag de son réceptacle et de produire ensuite un débit plus important pour gonfler le sac.The device described in the application US 2006/0086408 comprises a first chamber provided with an igniter and connected by orifices to the outside environment. After activation of the generator, the second combustion chamber is connected to the first, its charging is ignited by the hot gases from the first chamber. This second chamber debits to the outside via the first chamber. In this case, the effect is to generate a low flow in the first moments to dislodge the airbag from its receptacle and then produce a larger flow to inflate the bag.
Les deux documents brevets DE 195 41 924 et US 5 839 754 décrivent des systèmes produisant le même effet. Cette fois, l'allumeur est prolongé par une canne d'allumage contenant éventuellement une charge retardante, pour accentuer le délai entre le fonctionnement des deux régimes de débit.The two patent documents DE 195 41 924 and US 5 839 754 describe systems producing the same effect. This time, the igniter is extended by an ignition rod possibly containing a delay charge, to increase the delay between the operation of the two flow regimes.
La demande FR 2 877 428 présente un dispositif subdivisé intérieurement par deux cloisons qui délimitent trois chambres, à savoir deux chambres de combustion contenant chacune une charge pyrotechnique, disposées de part et d'autre d'une chambre de tranquillisation ouverte vers le milieu extérieur. Les cloisons sont traversées par un orifice qui autorise le passage contrôlé des gaz générés par la combustion dans les chambres de combustion vers la chambre de tranquillisation. Ce dispositif n'est muni que d'un seul allumeur de sorte que les gaz générés par la charge pyrotechnique d'une des deux chambres de combustion traversent la chambre de tranquillisation et rentrent dans la deuxième chambre de combustion dépourvue d'allumeur où ils provoquent la combustion de la charge qui y est présente. La demande de brevet FR 2 863 986 décrit un générateur de gaz pyrotechnique pour airbag. Ledit générateur comprend, dans un boîtier cylindrique pourvu d'une ouverture d'évacuation du gaz et d'une extrémité fermée, un élément cylindrique intérieur logeant un agent de production de gaz, un filtre et des moyens d'allumage. Selon une variante de réalisation, ledit générateur comprend deux chambres de combustion, une première chambre de combustion qui débite dans une seconde chambre de combustion, elle-même débitant vers l'extérieur via l'ouverture d'évacuation. Aucune indication n'est fournie sur la pression de fonctionnement desdites deux chambres. Les agents de production de gaz intervenant dans lesdites deux chambres diffèrent l'un de l'autre (par au moins une de leurs caractéristiques : quantité, composition, rapport de composition, taille, forme). C'est cette différence qui permet d'ajuster le débit de gaz, d'obtenir un effet bi-régime : fort puis faible ou faible puis fort. Le générateur de gaz selon ladite demande FR 2 863 986 ne permet pas de générer un fort puis un faible débit en utilisant deux agents de production de gaz strictement identiques.The application FR 2 877 428 has a device internally divided by two partitions which define three chambers, namely two combustion chambers each containing a pyrotechnic charge, disposed on either side of a plenum chamber open to the outside environment. The partitions are traversed by an orifice which allows the controlled passage of the gases generated by the combustion in the combustion chambers to the plenum. This device is provided with only one igniter so that the gases generated by the pyrotechnic charge of one of the two combustion chambers pass through the plenum chamber and enter the second combustion chamber devoid of igniter where they cause the combustion of the charge which is present there. The patent application FR 2 863 986 describes a pyrotechnic gas generator for an airbag. Said generator comprises, in a cylindrical housing provided with a gas discharge opening and a closed end, an inner cylindrical member housing a gas producing agent, a filter and ignition means. According to an alternative embodiment, said generator comprises two combustion chambers, a first combustion chamber which discharges into a second combustion chamber, itself discharging towards the outside via the discharge opening. No indication is provided on the operating pressure of said two chambers. The gas production agents involved in said two chambers differ from each other (by at least one of their characteristics: quantity, composition, composition ratio, size, shape). It is this difference which makes it possible to adjust the flow of gas, to obtain a bi-regime effect: strong then weak or weak then strong. The gas generator according to said application FR 2 863 986 does not generate a strong and low flow using two identical gas production agents.
• Des dispositifs pyrotechniques à régulation de débit de gaz utilisant des organes mobiles sont aussi décrits, par exemple, dans la demande de brevet EP 149 332. Ils sont aussi bien connus dans le domaine du vannage de gaz pour propulseur à modulation de poussée. Ces systèmes présentent l'inconvénient principal de mettre en œuvre des organes mobiles soumis aux flux de gaz chaud, augmentant leur coût, leur complexité et leur probabilité de défaillance.Pyrotechnic devices with gas flow regulation using moving members are also described, for example, in patent application EP 149 332. They are also well known in the field of throttle thrust gas throttling. These systems have the main disadvantage of implementing moving members subjected to hot gas flows, increasing their cost, complexity and probability of failure.
• L'utilisation de bloc pyrotechnique monolithe à géométrie adaptée est classique dans le domaine de la propulsion des missiles pour obtenir une phase de poussée maximale (dite "boost phase") suivie d'une phase de croisière à plus faible débit. La demande de brevet FR 2 742 483 décrit un chargement de ce type pour missile tactique. Les objets correspondants sont obtenus par moulage. Cette méthode est peu recommandée pour des objets de petites dimensions réalisés en grande série. Par ailleurs, les compositions actuelles dédiées aux applications sécurité automobile se présentent souvent sous la forme de grains à comprimer non adaptés au procédé de moulage.• The use of monolithic pyrotechnic block with adapted geometry is classic in the field of missile propulsion to obtain a maximum thrust phase (called "boost phase") followed by a cruising phase at lower flow. Patent application FR 2 742 483 describes a loading of this type for tactical missile. The corresponding objects are obtained by molding. This method is not recommended for small objects made in mass production. Furthermore, the current compositions dedicated to automotive safety applications are often in the form of grains to be compressed not adapted to the molding process.
• II faut enfin signaler le développement de générateurs hybrides couplant une réserve de gaz sous pression à un générateur de gaz pyrotechnique (FR 2 831 122, FR 2 829 570, US 6 786 507). Ces systèmes hybrides présentent, d'une part, l'inconvénient d'utiliser une réserve de gaz sous pression susceptible de fuite en cours de vie et, d'autre part, une architecture complexe de connexion des deux chambres : l'une pyrotechnique et l'autre comprenant un gaz sous pression. Dans le dispositif hybride décrit dans FR 2 829 570, le chargement pyrotechnique est constitué de grains de propergol en vrac placés à l'intérieur du canal d'un bloc de propergol cylindrique. Les deux chargements de géométries différentes coexistent donc dans une même chambre de combustion. Le déploiement du sac est assuré par la réserve de gaz sous pression réchauffée par le fonctionnement du générateur de gaz dont le débit initial est essentiellement délivré par le chargement de grains en vrac. La combustion du bloc à canal assure l'apport de gaz pour le maintien gonflé du sac.Finally, there is the development of hybrid generators coupling a pressurized gas supply to a pyrotechnic gas generator (FR 2 831 122, FR 2 829 570, US 6 786 507). These hybrid systems have, on the one hand, the disadvantage of using a reserve gas under pressure may leak during the lifetime and, secondly, a complex architecture of connecting the two chambers: one pyrotechnic and the other comprising a gas under pressure. In the hybrid device described in FR 2 829 570, the pyrotechnic charge consists of bulk propellant grains placed inside the channel of a cylindrical propellant block. The two loadings of different geometries therefore coexist in the same combustion chamber. Deployment of the bag is provided by the pressurized gas reserve heated by the operation of the gas generator whose initial flow is essentially delivered by the loading of bulk grains. The combustion of the channel block ensures the supply of gas for the inflated maintenance of the bag.
Dans un tel contexte, on propose, selon la présente invention, un procédé et un dispositif performants, pour répondre au cahier des charges exposé dans l'introduction du présent texte : génération pyrotechnique de gaz à deux régimes de fonctionnement successifs : fort débit initial suivi d'un faible (plus faible) débit.In such a context, it is proposed, according to the present invention, a method and a performance device, to meet the specifications set out in the introduction to this text: pyrotechnic generation of gas at two successive operating regimes: high initial flow followed a low (lower) rate.
Le procédé de l'invention - procédé pyrotechnique de génération de gaz à deux débits successifs, un premier débit puis un second débit, ledit premier débit étant supérieur audit second débit - comprend ;The method of the invention - pyrotechnic process for generating gas at two successive rates, a first rate then a second rate, said first rate being greater than said second rate - comprises;
- la combustion d'un premier chargement pyrotechnique dans une première chambre de combustion débitant dans une deuxième chambre de combustion via au moins une tuyère ; - la combustion d'un deuxième chargement pyrotechnique dans ladite deuxième chambre de combustion débitant vers l'extérieur via au moins un évent.the combustion of a first pyrotechnic charge in a first combustion chamber discharging into a second combustion chamber via at least one nozzle; - The combustion of a second pyrotechnic charge in said second combustion chamber discharging to the outside via at least one vent.
De façon caractéristique, ladite première chambre de combustion fonctionne à haute pression et ladite seconde chambre de combustion fonctionne à basse pression.Typically, said first combustion chamber operates at high pressure and said second combustion chamber operates at low pressure.
De façon caractéristique, dans le cadre du procédé de l'invention, on associe deux combustions, mises en œuvre à des pressions différentes. Les notions de "haute pression" et "basse pression" sont ici des notions relatives. La haute pression est en général au moins 3 fois supérieure à la basse pression. La basse pression est généralement comprise entre 0,1 et 10 MPa, avantageusement égale ou voisine de la pression atmosphérique (0,1 MPa), tandis que la haute pression est généralement comprise entre 0,3 et 30 MPa, est avantageusement d'environ 10 MPa. Pour la mise en œuvre du procédé de l'invention, on utilise deux chambres de combustion fonctionnant à des pressions différentes (voir ci-dessus).Characteristically, in the context of the process of the invention, two combustions are combined, implemented at different pressures. The notions of "high pressure" and "low pressure" are here relative notions. The high pressure is usually at least 3 times higher than the low pressure. The low pressure is generally between 0.1 and 10 MPa, advantageously equal to or close to the atmospheric pressure (0.1 MPa), while the high pressure is generally between 0.3 and 30 MPa, is advantageously about 10 MPa. For the implementation of the method of the invention, two combustion chambers operating at different pressures (see above) are used.
On comprend, de manière générale, que le premier débit, que l'on peut qualifier de débit fort, correspond à la somme des débits de gaz, générés initialement par la combustion des deux chargements pyrotechniques puis que le second débit, que l'on peut qualifier de débit faible, correspond au débit de gaz délivré, pendant plus longtemps, lors de la poursuite de la combustion du chargement de la deuxième chambre de combustion.It is generally understood that the first flow rate, which can be described as a high flow rate, corresponds to the sum of the gas flow rates, initially generated by the combustion of the two pyrotechnic charges and then the second flow, which is may qualify as low flow rate, corresponds to the delivery gas flow, for a longer time, during the continuation of the combustion of the second combustion chamber load.
La combustion à haute pression génère des gaz qui, via au moins une tuyère, sont débités, généralement directement ou quasi directement (il est évident que l'on cherche ainsi à éviter tout refroidissement desdits gaz) dans la seconde chambre de combustion dite chambre basse pression. Lesdits gaz initient la combustion du second chargement pyrotechnique dans ladite seconde chambre de combustion. Ladite seconde chambre de combustion est équipée d'au moins un évent débitant vers l'extérieur. Elle fonctionne à basse pression. Avantageusement le ou les évents de la chambre basse pression sont dimensionnés pour que le débit de gaz généré dans la chambre fonctionnant à haute pression dite chambre haute pression soit, dans les premiers instants de la combustion du premier chargement pyrotechnique, suffisant pour pressuriser la chambre basse pression. Une pressurisation initiale est favorable pour, d'une part, obtenir une bonne initiation de la combustion du chargement de la chambre basse pression et pour, d'autre part, générer un débit de gaz élevé dans la première phase de fonctionnement. On comprend aussi que le chargement de la chambre haute pression termine de brûler avant le chargement de la chambre basse pression. La fin de la combustion du chargement de la chambre haute pression induit une chute de pression dans la chambre basse pression : la vitesse de combustion du chargement de la chambre basse pression décroît en conséquence. L'homme du métier sait que la vitesse de combustion du propergol est d'autant plus importante que la pression dans la chambre de combustion est élevée. On comprend donc que la chambre haute pression contribue majoritairement au débit du générateur de gaz pendant la première phase à fort débit.The high-pressure combustion generates gases which, via at least one nozzle, are discharged, generally directly or almost directly (it is obvious that one thus seeks to avoid any cooling of said gases) in the second combustion chamber called lower chamber pressure. Said gases initiate the combustion of the second pyrotechnic charge in said second combustion chamber. Said second combustion chamber is equipped with at least one outwardly venting vent. It works at low pressure. Advantageously, or the vents of the low pressure chamber are sized so that the flow of gas generated in the chamber operating at high pressure called high pressure chamber is, in the first moments of the combustion of the first pyrotechnic charge, sufficient to pressurize the lower chamber. pressure. An initial pressurization is favorable for, on the one hand, to obtain a good initiation of the combustion of the charge of the low pressure chamber and, on the other hand, to generate a high gas flow rate in the first phase of operation. It is also understood that the loading of the high pressure chamber ends burning before the loading of the low pressure chamber. The end of the combustion of the loading of the high pressure chamber induces a pressure drop in the low pressure chamber: the combustion rate of the charging of the low pressure chamber decreases accordingly. Those skilled in the art know that the burning speed of the propellant is all the more important as the pressure in the combustion chamber is high. It is therefore understood that the high pressure chamber contributes mainly to the flow of the gas generator during the first phase at high flow.
La deuxième phase de fonctionnement à bas débit est ainsi assurée par la seule combustion du chargement de la chambre basse pression. Ladite chambre basse pression est équipée d'au moins un évent. Le diamètre d'ouverture dudit au moins un évent est suffisant pour faire chuter la pressurisation de la chambre à une valeur proche de celle du milieu extérieur, lorsque le chargement de la chambre haute pression a terminé de brûler. Il peut être judicieux de multiplier le nombre des évents, pour diminuer l'ouverture de chacun. Ceci permet, d'une part, de mieux répartir les gaz produits, par exemple, dans le dispositif à gonfler et, d'autre part, de piéger, à l'intérieur de la seconde chambre de combustion, les squelettes (résidus) de combustion du chargement pyrotechnique, squelettes qui ne peuvent s'échapper vers l'extérieur via des orifices de petites dimensions.The second phase of low flow operation is thus ensured by the only combustion of the low pressure chamber charge. Said low pressure chamber is equipped with at least one vent. The opening diameter of said at least one vent is sufficient to drop the pressurization of the chamber to a value close to that of the external environment, when the loading of the high pressure chamber has finished burning. It may be wise to multiply the number of vents, to decrease the opening of each. This allows, on the one hand, to better distribute the gases produced, for example, in the device to be inflated and, on the other hand, to trap, within the second combustion chamber, the skeletons (residues) of combustion of the pyrotechnic charge, skeletons that can not escape to the outside via small openings.
Les premier et second chargements pyrotechniques peuvent être, chacun, associés à un dispositif d'allumage indépendant.The first and second pyrotechnic charges may each be associated with an independent ignition device.
Avantageusement, le procédé de l'invention est initié par l'unique allumage du premier chargement dans la première chambre de combustion. Un seul allumeur pyrotechnique intervient ainsi, monté sur la chambre haute pression. Le chargement de ladite chambre haute pression est donc allumé par ledit allumeur. Dès l'allumage dudit chargement, les gaz chauds délivrés pénètrent dans la chambre basse pression via ladite au moins une tuyère ("orifice inter-chambres"). Lesdits gaz chauds initient le chargement de la chambre basse pression. Le chargement de ladite chambre basse pression additionne alors avantageusement son débit gazeux à celui du chargement de la chambre haute pression, pour la production d'un fort débit, utile, par exemple, dans le contexte d'une phase de déploiement et de gonflage d'une structure.Advantageously, the method of the invention is initiated by the single ignition of the first charge in the first combustion chamber. A single pyrotechnic igniter intervenes thus, mounted on the high pressure chamber. The loading of said high pressure chamber is thus ignited by said igniter. Upon ignition of said load, the hot gases delivered enter the low pressure chamber via said at least one nozzle ("inter-chamber orifice"). Said hot gases initiate the charging of the low pressure chamber. The loading of said low pressure chamber then advantageously adds its gas flow rate to that of the loading of the high pressure chamber, for the production of a high flow rate, useful, for example, in the context of a deployment and inflation phase. 'a structure.
Dans le cadre d'une variante de mise en œuvre avantageuse, les premier et second chargements pyrotechniques utilisés présentent la même composition. L'homme du métier sait qu'un des paramètres de réglage de la pression dans chacune des chambres est le coefficient de serrage (surface totale de combustion/aire totale des orifices de la chambre). Dans le cadre de la variante avantageuse précisée ci-dessus (deux chargements de même composition), le coefficient de serrage (surface totale de combustion/aire totale des orifices de la chambre) est obligatoirement plus important pour la chambre haute pression que pour la chambre basse pression. On note incidemment ici qu'indépendamment de la composition des chargements, le coefficient de serrage de la première chambre de combustion (fonctionnant à haute pression) est avantageusement supérieur à celui de la deuxième chambre de combustion (fonctionnant à basse pression).In the context of an advantageous implementation variant, the first and second pyrotechnic charges used have the same composition. The person skilled in the art knows that one of the parameters for adjusting the pressure in each of the chambers is the clamping coefficient (total combustion area / total area of the chamber orifices). In the context of the advantageous variant specified above (two loadings of the same composition), the clamping coefficient (total combustion surface / total area of the orifices of the chamber) is necessarily greater for the high pressure chamber than for the chamber. low pressure. Incidentally, it is noted here that regardless of the composition of the loadings, the clamping coefficient of the first combustion chamber (operating at high pressure) is advantageously greater than that of the second combustion chamber (operating at low pressure).
Lesdits premier et second chargements pyrotechniques présentent ou non les mêmes dimensions et/ou géométries. Ainsi, selon des variantes de mise en œuvre du procédé de l'invention, les premier et second chargements pyrotechniques peuvent présenter même composition, mêmes dimensions et même géométrie ou se différencier l'un de l'autre par l'un au moins desdits paramètres.Said first and second pyrotechnic charges have or not the same dimensions and / or geometries. Thus, according to alternative embodiments of the method of the invention, the first and second pyrotechnic charges may have the same composition, the same dimensions and the same geometry or may differ from one another by at least one of said parameters. .
Lorsque les deux chargements sont de composition, géométrie et dimensions identiques, l'écart de fonctionnement (de régime) haute pression/basse pression entre les deux chambres est uniquement piloté par les diamètres des orifices des deux chambres. On a parlé de tuyère(s) pour la première chambre de combustion (= chambre haute pression) et d'évent(s) pour la seconde chambre de combustion (= chambre basse pression). Le diamètre du au moins un orifice de la chambre haute pression doit être plus petit que celui du au moins un orifice de la chambre basse pression.When the two loadings are of identical composition, geometry and dimensions, the difference in operation (regime) high pressure / low pressure between the two chambers is controlled solely by the diameters of the orifices of the two chambers. There was talk of nozzle (s) for the first combustion chamber (= high pressure chamber) and vent (s) for the second combustion chamber (= low pressure chamber). The diameter of the at least one orifice of the high pressure chamber must be smaller than that of the at least one orifice of the low pressure chamber.
De façon étonnante, le procédé pyrotechnique de l'invention est performant, dans sa version de mise en œuvre la plus simple, avec : - une unique composition de propergol,Surprisingly, the pyrotechnic process of the invention is efficient, in its simplest implementation version, with: a single propellant composition,
- même géométrie et dimensions des blocs de propergol (des premier et second chargements pyrotechniques),- same geometry and dimensions of the propellant blocks (first and second pyrotechnic charges),
- deux chambres de combustion en communication par l'intermédiaire d'un seul orifice, - un unique allumeur,two combustion chambers in communication via a single orifice, a single igniter,
- un seul évent pour la sortie des gaz vers l'extérieur. Cette version de mise en œuvre la plus simple, avec deux chargements identiques, fait ressortir l'originalité du procédé de l'invention. Les principes de fonctionnement de générateurs pyrotechniques de l'art antérieur ne peuvent conduire, avec deux chargements identiques, à des variations de débit, sans avoir recours à un organe mobile ou à un double allumeur.- a single vent for the exit of gases to the outside. This simplest implementation version, with two identical loadings, highlights the originality of the process of the invention. The principles of operation of pyrotechnic generators of the prior art can not lead, with two identical loadings, to variations in flow, without resorting to a movable member or a double igniter.
Les blocs de propergols souvent utilisés pour les applications airbag sont le plus souvent des pastilles obtenues par compression de granulés de matériaux énergétiques. Dans l'hypothèse de pastilles de même composition, en jouant sur le diamètre et l'épaisseur des pastilles de chaque chargement, il est possible d'accentuer la différence de débit et de durée de combustion entre les deux chambres.The propellant blocks often used for airbag applications are most often pellets obtained by compressing granules of energetic materials. In the hypothesis of pellets of the same composition, by varying the diameter and thickness of the pellets of each load, it is possible to accentuate the difference in flow rate and duration of combustion between the two chambers.
De manière générale, dans le cadre de certaines variantes de mise en œuvre du procédé de l'invention, afin d'accentuer la différence entre les débits - premier débit fort et second débit faible - et/ou les durées de combustion des deux chambres, on différencie les deux chargements. Ainsi ;In general, in the context of certain variants of implementation of the method of the invention, in order to accentuate the difference between the flow rates - first high flow and second low flow - and / or the duration of combustion of the two chambers, we differentiate the two loads. So ;
- le premier chargement pyrotechnique peut avoir une épaisseur à brûler plus faible que celle dudit second chargement (second chargement que l'on vise à faire brûler le plus longtemps possible) ;the first pyrotechnic charge may have a thickness to be burned lower than that of said second charge (second charge which is intended to be burned as long as possible);
- l'élément de propergol (les éléments de propergol) constitutifs) du second chargement pyrotechnique peu(ven)t avoir au moins l'une de ses (leurs) surfaces de combustion inhibée. On vise ainsi à prolonger ainsi la durée de combustion dudit second chargement. Eventuellement, l'arrangement du ou des blocs dans la chambre de combustion à basse pression est tel que le front de flamme ne se propage que sur une seule face du ou des blocs. Eventuellement, le ou les blocs peuvent être en partie inhibés pour obtenir une combustion frontale (dite en cigarette). De manière générale, le premier chargement pyrotechnique est constitué d'un unique élément de propergol ou de plusieurs éléments de propergol, disposés en vrac ou arrangés, avantageusement disposés en vrac et, indépendamment, le second chargement pyrotechnique est constitué d'un unique élément de propergol ou de plusieurs éléments de propergol, disposés en vrac ou arrangés. Le chargement pyrotechnique de la chambre haute pression est ainsi avantageusement composé d'un ou plusieurs éléments de propergol (pastilles, brins...) en vrac, de petites dimensions tels que, par exemple, ceux usuellement utilisés pour les applications airbag. Ce type de chargement permet classiquement de générer une quantité de gaz importante pendant un laps de temps court de façon à assurer le déploiement et gonflage du sac. La haute pression dans la chambre est assurée à la fois par la surface de combustion importante de ce type de chargement et par le faible diamètre de ladite au moins une tuyère séparant les deux chambres. La haute pression de fonctionnement conduit à une vitesse de combustion élevée favorable à l'obtention d'un débit important de gaz.the propellant element (the propellant elements) constituting the second pyrotechnic charge may have at least one of its (their) combustion surfaces inhibited. It is thus intended to prolong the burning time of said second load. Optionally, the arrangement of the block or blocks in the low pressure combustion chamber is such that the flame front propagates only on one side of the block or blocks. Optionally, the block or blocks may be partially inhibited to obtain a frontal combustion (so-called cigarette). In general, the first pyrotechnic charge consists of a single propellant element or of several propellant elements arranged in bulk or arranged, advantageously arranged in bulk and, independently, the second pyrotechnic charge consists of a single element of propellant. propellant or propellant, arranged in bulk or arranged. The pyrotechnic charge of the high pressure chamber is thus advantageously composed of one or more propellant elements (pellets, strands, etc.) in bulk, of small dimensions such as, for example, those usually used for airbag applications. This type of loading conventionally makes it possible to generate a large amount of gas for a short period of time so as to ensure the deployment and inflation of the bag. The high pressure in the chamber is provided both by the large combustion surface of this type of loading and by the small diameter of said at least one nozzle separating the two chambers. The high operating pressure leads to a high combustion rate favorable to obtaining a large flow of gas.
Le chargement pyrotechnique de la chambre basse pression se présente avantageusement sous la forme d'au moins un bloc de propergol fonctionnant à basse pression. Ledit chargement présente une épaisseur à brûler plus importante que celle du chargement de la chambre haute pression. La durée de combustion dudit chargement fonctionnant à basse pression est plus longue que celle du chargement avantageusement en vrac fonctionnant à haute pression. Dans le cas où le chargement est composé de plusieurs blocs monolithes, ces derniers sont avantageusement empilés les uns sur les autres. Les blocs s'allument alors au fur et à mesure de l'avancement du front de combustion. Ceci permet de maintenir le débit gazeux pendant un temps plus long que celui généré par le chargement en vrac. Le chargement de la chambre à basse pression continue donc de brûler après la fin de combustion du chargement de la chambre à haute pression. Ceci permet notamment de maintenir la pression dans une structure gonflable après son déploiement. La longueur des blocs utilisés peut notamment varier entre 5 et 10 mm, dans le cas de composition sans liant utilisée dans le domaine de la sécurité automobile. La composition des chargements pyrotechniques de l'invention comprend avantageusement du nitrate basique de cuivre, comme charge oxydante et du nitrate de guanidine, comme charge réductrice. Elle comprend très avantageusement du nitrate basique de cuivre, comme unique charge oxydante et du nitrate de guanidine, comme unique charge réductrice. Une telle association nitrate basique de cuivre/nitrate de guanidine est en fait connue pour présenter, dans le domaine de la sécurité automobile (airbags du type conducteur), une vitesse de combustion, déjà plutôt basse par rapport à celles des autres compositions utilisées dans ce domaine. Dans le cas de cette variante très avantageuse, ladite composition comprend généralement : - de 45 à 55 % en masse de nitrate de guanidine ;The pyrotechnic charge of the low pressure chamber is advantageously in the form of at least one propellant block operating at low pressure. Said load has a greater burning thickness than the loading of the high pressure chamber. The combustion time of said load operating at low pressure is longer than that of the advantageously bulk load operating at high pressure. In the case where the load is composed of several monolithic blocks, the latter are advantageously stacked on top of one another. The blocks then light up as the combustion front advances. This makes it possible to maintain the gas flow for a longer time than that generated by the bulk loading. The loading of the low pressure chamber thus continues to burn after the end of combustion of the charging of the high pressure chamber. This allows in particular to maintain the pressure in an inflatable structure after deployment. The length of the blocks used can in particular vary between 5 and 10 mm, in the case of composition without binder used in the field of automotive safety. The composition of the pyrotechnic charges of the invention advantageously comprises basic copper nitrate, as an oxidizing charge and guanidine nitrate, as a reducing charge. It very advantageously comprises basic copper nitrate, as sole oxidizing charge and guanidine nitrate, as the only reducing charge. Such a combination of basic nitrate of copper / guanidine nitrate is in fact known to present, in the field of automotive safety (driver type airbags), a combustion rate, already rather low compared to those of other compositions used in this field. In the case of this very advantageous variant, said composition generally comprises: from 45 to 55% by weight of guanidine nitrate;
- de 40 à 50 % en masse de nitrate basique de cuivre ; etfrom 40 to 50% by weight of basic copper nitrate; and
- de O à 5 % en masse d'additifs.from 0 to 5% by weight of additives.
Le procédé de l'invention est par ailleurs avantageusement mis en œuvre de sorte que les gaz générés dans la première chambre de combustion soient évacués, de la deuxième chambre de combustion, via ledit au moins un évent (débouchant sur l'extérieur), sans écoulement au travers du deuxième chargement pyrotechnique.The method of the invention is also advantageously implemented so that the gases generated in the first combustion chamber are removed from the second combustion chamber, via said at least one vent (opening on the outside), without flow through the second pyrotechnic charge.
Si nécessaire, les gaz produits par la combustion du second chargement pyrotechnique sont refroidis au sein de la seconde chambre de combustion.If necessary, the gases produced by the combustion of the second pyrotechnic charge are cooled within the second combustion chamber.
L'homme du métier, à la considération de ce qui précède, a saisi tout l'intérêt du procédé de l'invention. Ledit intérêt est d'autant plus grand que le dispositif, utile à la mise en œuvre dudit procédé, est d'une réalisation aisée. Selon son second objet, la présente invention concerne un nouveau type de générateur pyrotechnique de gaz à deux chambres de combustion, convenant à la mise en œuvre du procédé décrit ci-dessus.Those skilled in the art, in consideration of the foregoing, have grasped the whole point of the process of the invention. Said interest is even greater than the device, useful for the implementation of said method, is an easy realization. According to its second object, the present invention relates to a new type of pyrotechnic gas generator with two combustion chambers, suitable for implementing the method described above.
De façon caractéristique :Characteristically:
- lesdites deux chambres de combustion communiquent via au moins une tuyère ; etsaid two combustion chambers communicate via at least one nozzle; and
- l'une d'entre elles, qui ne débouche pas sur l'extérieur, est apte à fonctionner à haute pression, tandis que- one of them, which does not open to the outside, is able to operate at high pressure, while
- l'autre, qui débouche à l'extérieur via au moins un évent, est apte à fonctionner à basse pression. La géométrie d'un tel générateur est avantageusement cylindrique.- The other, which opens out via at least one vent, is able to operate at low pressure. The geometry of such a generator is advantageously cylindrical.
La chambre de combustion apte à (destinée à) fonctionner à haute pression peut être intégrée dans la chambre de combustion apte àThe combustion chamber adapted to (designed to) operate at high pressure can be integrated into the combustion chamber suitable for
(destinée à) fonctionner à basse pression. Dans une autre variante, les deux chambres sont contiguës, de sorte que les deux chargements pyrotechniques sont appelés à être en vis-à-vis. Le coefficient de serrage de la chambre apte à fonctionner à haute pression est avantageusement supérieur au coefficient de serrage de la chambre apte à fonctionner à basse pression.(intended to) operate at low pressure. In another variant, the two chambers are contiguous, so that the two pyrotechnic charges are expected to be vis-à-vis. The clamping coefficient of the chamber capable of operating at high pressure is advantageously greater than the clamping coefficient of the chamber capable of operating at low pressure.
Dans le cadre d'une variante avantageuse de réalisation, un unique allumeur pyrotechnique intervient, monté sur le corps du générateur, au niveau de la chambre apte à fonctionner à haute pression, ne débouchant pas vers l'extérieur (première chambre de combustion = chambre haute pression).In the context of an advantageous variant of embodiment, a single pyrotechnic igniter intervenes, mounted on the body of the generator, at the level of the chamber capable of operating at high pressure, not opening outwards (first combustion chamber = chamber high pressure).
Par ailleurs, dans la structure du générateur de l'invention, ledit au moins un évent ménagé sur le corps de ladite chambre apte à fonctionner à basse pression, l'est avantageusement à un niveau tel qu'il permette l'évacuation des gaz générés dans la chambre apte à fonctionner à haute pression sans écoulement de ceux-ci au travers du chargement pyrotechnique de la chambre apte à fonctionner à basse pression. Le chargement pyrotechnique de la chambre apte à fonctionner à basse pression peut ainsi être un bloc plein, inhibé, à combustion frontal, de diamètre équivalent à celui de ladite chambre. L'homme du métier sait que de tels blocs sont opportunément utilisés lorsqu'il s'agit de générer de faibles débits pendant des temps longs. Ainsi, dans une construction avec les deux chambres (et les deux chargements) en vis-à-vis, l'évent (les évents) de la chambre basse pression est (sont) avantageusement disposé(s) sur le corps de ladite chambre, entre le(s) orifice(s) de séparation inter-chambres (tuyère(s)) et le chargement de ladite chambre.Furthermore, in the structure of the generator of the invention, said at least one vent formed on the body of said chamber capable of operating at low pressure, is advantageously at a level such that it allows the evacuation of the gases generated. in the chamber adapted to operate at high pressure without flow thereof through the pyrotechnic charge of the chamber adapted to operate at low pressure. The pyrotechnic charge of the chamber capable of operating at low pressure can thus be a full block, inhibited, with frontal combustion, of diameter equivalent to that of said chamber. Those skilled in the art know that such blocks are opportunely used when it comes to generating low flow rates for long periods. Thus, in a construction with the two chambers (and the two loadings) facing each other, the vent (the vents) of the low pressure chamber is (are) advantageously arranged on the body of said chamber, between the inter-chamber separation orifice (s) (nozzle (s)) and the loading of said chamber.
On a vu par ailleurs que les gaz issus de la combustion du deuxième chargement sont susceptibles d'être refroidis au sein de la deuxième chambre de combustion. Selon une variante de réalisation, ladite deuxième chambre de combustion (apte à fonctionner à basse pression) comporte donc des moyens pour refroidir les gaz générés en son sein. De tels moyens renferment un agent de refroidissement, tel l'eau ou, avantageusement, tout autre liquide ou solide présentant un fort pouvoir calorifique et susceptible de se vaporiser à haute température (au contact des gaz de combustion). Avantageusement, l'agent de refroidissement reste en phase liquide à une température plus basse que celle de l'eau. Il peut notamment consister en l'agent Novec 1230® commercialisé par la société 3M. De tels moyens consistent avantageusement en au moins une capsule, susceptible de libérer l'agent qu'elle renferme au fur et à mesure de la combustion du chargement de maintien de la pression (deuxième chargement pyrotechnique). Il peut notamment s'agir de capsules toriques entourant le chargement pyrotechnique ou de capsules insérées dans les interstices inter-éléments (avantageusement inter-bloc) dudit chargement. On se propose maintenant de rappeler, de façon nullement limitative, des caractéristiques des procédé et dispositif de l'invention en référence, tout d'abord, aux figures annexées, puis, à l'exemple présenté. La figure 1 est un schéma de générateur de l'invention, chargé, convenant à la mise en œuvre du procédé de l'invention. La figure 2 illustre schématiquement la présence d'un agent de refroidissement dans la chambre de combustion basse pression dudit générateur.It has also been seen that the gases resulting from the combustion of the second charge can be cooled within the second combustion chamber. According to an alternative embodiment, said second combustion chamber (able to operate at low pressure) therefore comprises means for cooling the gases generated within it. Such means contain a cooling agent, such as water or, advantageously, any other liquid or solid having a high calorific value and capable of vaporizing at high temperature (in contact with the combustion gases). Advantageously, the coolant remains in the liquid phase at a lower temperature than that of water. It may especially consist of the Novec 1230® agent marketed by the company 3M. Such means advantageously consist of at least one capsule, capable of releasing the agent that it contains as and when the combustion of the pressure maintaining charge (second pyrotechnic charge). It may in particular be toric capsules surrounding the pyrotechnic charge or capsules inserted in inter-element interstices (advantageously inter-block) of said load. It is now proposed to recall, in a non-limiting manner, the characteristics of the method and device of the invention with reference, firstly, to the appended figures, and then to the example presented. Figure 1 is a generator diagram of the invention, loaded, suitable for implementing the method of the invention. Figure 2 schematically illustrates the presence of a coolant in the low pressure combustion chamber of said generator.
La figure 3 montre un exemple de réalisation particulier de générateur de l'invention (chargé), convenant à la mise en œuvre du procédé de l'invention.Figure 3 shows a particular embodiment of generator of the invention (loaded), suitable for implementing the method of the invention.
La figure 4 est un schéma de générateur de l'invention, chargé, convenant à la mise en œuvre du procédé de l'invention dans sa version la plus simple (avec deux chargements strictement identiques).Figure 4 is a generator diagram of the invention, loaded, suitable for the implementation of the method of the invention in its simplest version (with two identical loadings).
Sur les figures 1 à 3, on a utilisé les mêmes références. Le générateur 100 comporte les deux chambres de combustionIn Figures 1 to 3, the same references were used. The generator 100 comprises the two combustion chambers
I et 2 :I and 2:
- la chambre de combustion 1 est celle qui fonctionne à haute pression HP,the combustion chamber 1 is that which operates at high pressure HP,
- la chambre de combustion 2 est celle qui fonctionne à basse pression BP.the combustion chamber 2 is the one that operates at low pressure BP.
Lesdites deux chambres 1 (HP) et 2 (BP) communiquent via la tuyère 3.Said two chambers 1 (HP) and 2 (BP) communicate via the nozzle 3.
Les gaz générés, issus de la chambre 1 et de la chambre 2, sont évacués vers l'extérieur via les évents 21. Le chargement pyrotechnique 10 de la chambre de combustionThe gases generated from the chamber 1 and the chamber 2 are discharged to the outside via the vents 21. The pyrotechnic charge 10 of the combustion chamber
1 est constitué de n pastilles 10' de propergol.1 consists of n pellets 10 'of propellant.
Le chargement pyrotechnique 20 de la chambre de combustionThe pyrotechnic charge 20 of the combustion chamber
2 est constitué de m blocs 20' de propergol.2 consists of 20 m propellant blocks.
On a référencé 11 l'allumeur apte à allumer le chargement 10. Sur la figure 2, on a montré des moyens de refroidissement 22 des gaz de combustion générés dans la chambre 2 (BP). Lesdits moyens 22 se présentent sous la forme de capsules toriques.The igniter suitable for lighting the load 10 has been referenced. In FIG. 2, cooling means 22 have been shown for the combustion gases generated in chamber 2 (LP). Said means 22 are in the form of toric capsules.
En référence à la figure 3, on réalise que les deux chambres de combustion 1 et 2 sont cylindriques, que le générateur 100 présente une géométrie cylindrique. On a montré, sur ladite figure 3, en 12 une charge pyrotechnique relais d'allumage et en 13 un ressort de maintien de ladite charge pyrotechnique relais d'allumage 12 et du chargement 10 de la chambre 1. Sur les figures 1 et 3, on voit clairement que les deux chargements 10 et 20 sont disposés en vis-à-vis, les évents 21 de la chambre 2 étant disposés sur le corps de ladite chambre 2 entre la tuyère 3 et le chargement 20 de ladite chambre 2 (variante avantageuse).With reference to FIG. 3, it is realized that the two combustion chambers 1 and 2 are cylindrical, that the generator 100 has a cylindrical geometry. FIG. 3 shows at 12 a pyrotechnic ignition relay charge and at 13 a holding spring of said pyrotechnic ignition relay charge 12 and of the charge 10 of the chamber 1. In FIGS. 1 and 3, FIG. it is clearly seen that the two loadings 10 and 20 are arranged facing each other, the vents 21 of the chamber 2 being disposed on the body of said chamber 2 between the nozzle 3 and the loading 20 of said chamber 2 (advantageous variant ).
Sur la figure 4 (très schématique), on retrouve un générateur 100 de l'invention, du même type que celui des figures 1 et 3In FIG. 4 (very diagrammatic), there is a generator 100 of the invention, of the same type as that of FIGS.
(on retrouve les mêmes références pour les différents éléments constitutifs dudit générateur). Toutefois, dans chacune des deux chambres 1 et 2 dudit générateur 100, le même chargement pyrotechnique, un unique bloc de propergol 30, intervient. L'originalité et l'intérêt du procédé de l'invention, montré ici sous sa variante de mise en œuvre la plus simple, ressort clairement de la considération de cette figure.(We find the same references for the various constituent elements of said generator). However, in each of the two chambers 1 and 2 of said generator 100, the same pyrotechnic charge, a single propellant block 30, is involved. The originality and the interest of the method of the invention, shown here under its simplest implementation variant, is clear from the consideration of this figure.
Exemple On a conçu un générateur du type de l'invention pour pressuriser (gonfler) rapidement une structure en délivrant rapidement un débit important de gaz et maintenir ensuite pendant un temps t long (10 millisecondes < t < 1 min) la pression au sein de ladite structure, tout en délivrant un plus faible débit de gaz. La longueur de l'ensemble du générateur est de 220 mm pour un diamètre interne de 17 mm. La longueur de la chambre fonctionnant à basse pression est de 123 mm, cette longueur est ajustée en fonction des dimensions du chargement de maintien de pression. Ledit générateur est tel que représenté à la figure 3. La charge relais d'allumage a typiquement une masse de 0,4 g. Le générateur de l'invention a été testé avec des pastilles et blocs présentant la même composition pondérale, composition connue de l'art antérieur (voir notamment WO 2006/047085) et consistant en un mélange de nitrate basique de cuivre, de nitrate de guanidïne et d'alumine (additif).EXAMPLE A generator of the type of the invention was designed to quickly pressurize (inflate) a structure by rapidly delivering a large flow of gas and then maintain for a long time t (10 milliseconds <t <1 min) the pressure within said structure, while delivering a lower gas flow. The length of the entire generator is 220 mm for an internal diameter of 17 mm. The length of the chamber operating at low pressure is 123 mm, this length is adjusted according to the dimensions of the pressure maintaining load. Said generator is as shown in FIG. 3. The ignition relay charge typically has a mass of 0.4 g. The generator of the invention was tested with pellets and blocks having the same weight composition, known composition of the prior art (see in particular WO 2006/047085) and consisting of a mixture of basic copper nitrate, guanidine nitrate and alumina (additive).
Le chargement pyrotechnique de la chambre haute pression est composé de 4 g de pastilles de 6 mm de diamètre pour une épaisseur de 1,8 mm. Lesdites pastilles interviennent en vrac.The pyrotechnic charge of the high-pressure chamber is composed of 4 g of pellets 6 mm in diameter and a thickness of 1.8 mm. Said pellets intervene in bulk.
L'orifice séparant les deux chambres a un diamètre de 3 mm. Une valeur maximale de la pression dans la chambre haute pression est de 20 MPa, lors du fonctionnement du chargement, pour une durée de fonctionnement de 40 millisecondes.The orifice separating the two chambers has a diameter of 3 mm. A maximum value of the pressure in the high pressure chamber is 20 MPa, during the operation of the load, for an operating time of 40 milliseconds.
Le chargement pyrotechnique de la chambre basse pression est constitué de 3 à 10 g de blocs cylindriques empilés mesurant chacun 17 mm de diamètre pour 9 mm d'épaisseur. Le corps de ladite chambre basse pression est muni de trois évents de 3 mm de diamètre.The pyrotechnic charge of the low pressure chamber consists of 3 to 10 g of stacked cylindrical blocks each measuring 17 mm in diameter and 9 mm in thickness. The body of said low pressure chamber is provided with three vents 3 mm in diameter.
La pression dans la chambre basse pression, pendant la phase de combustion du chargement pyrotechnique de l'autre chambre est d'environ 2 MPa. Après la fin de la combustion dudit chargement de la chambre haute pression, ladite pression dans ladite chambre basse pression est (quasi) identique à celle de l'extérieur du générateur (~ proche de la pression ambiante). Cette caractéristique oriente le choix de la composition pyrotechnique qui doit présenter une combustion stable à basse pression. La durée de combustion du chargement de la chambre basse pression est de 60 s à 2 s selon la configuration du chargement de l'empilement. The pressure in the low pressure chamber during the combustion phase of the pyrotechnic charge of the other chamber is about 2 MPa. After the end of the combustion of said charging of the high pressure chamber, said pressure in said low pressure chamber is (almost) identical to that of the outside of the generator (~ close to the ambient pressure). This characteristic directs the choice of the pyrotechnic composition which must have stable combustion at low pressure. The burning time of the low pressure chamber charge is 60 s to 2 s depending on the configuration of the stack loading.

Claims

REVENDICATIONS
1. Procédé pyrotechnique de génération de gaz à deux débits successifs, un premier débit puis un second débit, ledit premier débit étant supérieur audit second débit, comprenant :1. Pyrotechnic process for generating gas at two successive rates, a first rate then a second rate, said first rate being greater than said second rate, comprising:
- la combustion d'un premier chargement pyrotechnique (10) dans une première chambre de combustion (1) débitant dans une deuxième chambre de combustion (2) via au moins une tuyère (3) ; et- The combustion of a first pyrotechnic charge (10) in a first combustion chamber (1) discharging into a second combustion chamber (2) via at least one nozzle (3); and
- la combustion d'un deuxième chargement pyrotechnique (20) dans ladite deuxième chambre de combustion (2) débitant vers l'extérieur via au moins un évent (21) ; caractérisé en ce que ladite première chambre de combustion (1) fonctionne à haute pression et en ce que ladite seconde chambre de combustion (2) fonctionne à basse pression. - The combustion of a second pyrotechnic charge (20) in said second combustion chamber (2) discharging outwards via at least one vent (21); characterized in that said first combustion chamber (1) operates at high pressure and that said second combustion chamber (2) operates at low pressure.
2. Procédé selon la revendication 1, caractérisé en ce que lesdits premier (10) et second (20) chargements ont la même composition.2. Method according to claim 1, characterized in that said first (10) and second (20) loadings have the same composition.
3. Procédé selon la revendication 1 ou 2, caractérisé en ce que lesdits premier (10) et second (20) chargements présentent les mêmes dimensions et géométrie. 3. Method according to claim 1 or 2, characterized in that said first (10) and second (20) loadings have the same dimensions and geometry.
4. Procédé selon l'une quelconque des revendications 1 à 3, caractérisé en ce que lesdits premier (10) et second (20) chargements sont de composition, dimensions et géométrie identiques.4. Method according to any one of claims 1 to 3, characterized in that said first (10) and second (20) loadings are of identical composition, dimensions and geometry.
5. Procédé selon la revendications 1 ou 2, caractérisé en ce que ledit premier chargement (10) a une épaisseur à brûler plus faible que celle dudit second chargement (20).5. Method according to claim 1 or 2, characterized in that said first load (10) has a thickness to be burned lower than that of said second load (20).
6. Procédé selon l'une quelconque des revendications 1 à 5, caractérisé en ce que ledit premier chargement (10) est constitué d'un unique élément de propergol ou de plusieurs éléments (10') de propergol en vrac ou arrangés, avantageusement en vrac et en ce que, indépendamment, ledit second chargement (20) est constitué d'un unique élément de propergol ou de plusieurs éléments (20') de propergol en vrac ou arrangés, avantageusement arrangés.6. Method according to any one of claims 1 to 5, characterized in that said first load (10) consists of a single propellant element or several elements (10 ') of propellant in bulk or arranged, preferably in bulk and in that, independently, said second load (20) consists of a single propellant element or a plurality of loose or arranged propellant elements (20 '), advantageously arranged.
7. Procédé selon la revendication 6, caractérisé en ce que ledit unique élément de propergol ou au moins l'un desdits éléments (20') de propergol dudit second chargement (20) a au moins l'une de ses surfaces de combustion inhibée. 7. Method according to claim 6, characterized in that said single propellant element or at least one of said propellant elements (20 ') of said second charge (20) has at least one of its combustion surfaces inhibited.
8. Procédé selon l'une quelconque des revendications 1 à 7, caractérisé en ce qu'il est initié par l'unique allumage dudît premier chargement (10) dans ladite première chambre de combustion (1).8. Method according to any one of claims 1 to 7, characterized in that it is initiated by the single ignition of said first load (10) in said first combustion chamber (1).
9. Procédé selon l'une quelconque des revendications 1 à 8, caractérisé en ce que les gaz générés dans ladite première chambre de combustion (1) sont évacués de ladite deuxième chambre de combustion (2), via ledit au moins un évent (21), sans écoulement au travers dudit deuxième chargement (20).9. Method according to any one of claims 1 to 8, characterized in that the gases generated in said first combustion chamber (1) are discharged from said second combustion chamber (2) via said at least one vent (21). ), without flow through said second load (20).
10. Procédé selon l'une quelconque des revendications 1 à 9, caractérisé en ce que les gaz issus de la combustion dudit deuxième chargement (20) sont refroidis au sein de ladite deuxième chambre de combustion (2).10. Process according to any one of claims 1 to 9, characterized in that the gases from the combustion of said second charge (20) are cooled within said second combustion chamber (2).
11. Générateur pyrotechnique de gaz (100) dont le corps comporte deux chambres de combustion (1, 2), caractérisé en ce que : - lesdites deux chambres (1, 2) communiquent via BU moins une tuyère (3) ;11. Pyrotechnic gas generator (100) whose body comprises two combustion chambers (1, 2), characterized in that: - said two chambers (1, 2) communicate via BU minus a nozzle (3);
- l'une desdites deux chambres (1) est apte à fonctionner à haute pression et ne débouche pas sur l'extérieur,one of said two chambers (1) is capable of operating at high pressure and does not open to the outside,
- l'autre desdites deux chambres (2) est apte à fonctionner à basse pression et débouche sur l'extérieur via au moins un évent (21).- The other of said two chambers (2) is adapted to operate at low pressure and opens on the outside via at least one vent (21).
12. Générateur (100) selon la revendication 11, caractérisé en ce que le coefficient de serrage de la chambre apte à fonctionner à haute pression (1) est supérieur au coefficient de serrage de la chambre apte à fonctionner à basse pression (2). 12. Generator (100) according to claim 11, characterized in that the clamping coefficient of the chamber capable of operating at high pressure (1) is greater than the clamping coefficient of the chamber adapted to operate at low pressure (2).
13. Générateur (100) selon la revendication 11 ou 12, caractérisé en ce qu'un unique allumeur pyrotechnique (11) est monté sur son corps et en ce que ledit unique allumeur pyrotechnique (11) est monté au niveau de ladite chambre apte à fonctionner à haute pression (1) et ne débouchant pas sur l'extérieur. 13. Generator (100) according to claim 11 or 12, characterized in that a single pyrotechnic igniter (11) is mounted on its body and in that said single pyrotechnic igniter (11) is mounted at said chamber adapted to operate at high pressure (1) and do not open to the outside.
14. Générateur (100) selon l'une quelconque des revendications14. Generator (100) according to any one of the claims
11 à 13, caractérisé en ce que ledit au moins un évent (21) est ménagé sur le corps de ladite chambre apte à fonctionner à basse pression (2), à un niveau tel qu'il permette l'évacuation des gaz générés dans ladite chambre apte à fonctionner à haute pression (1) sans écoulement de ceux-ci au travers du chargement de ladite chambre apte à fonctionner à basse pression (2). 11 to 13, characterized in that said at least one vent (21) is formed on the body of said chamber adapted to operate at low pressure (2), to a level such that it allows the evacuation of the gases generated in said chamber capable of operating at high pressure (1) without flow thereof through the charging of said chamber capable of operating at low pressure (2).
15. Générateur (100) selon l'une quelconque des revendications li a 14, caractérisé en ce que ladite chambre apte à fonctionner à basse pression (2) comporte des moyens (22) pour refroidir les gaz de combustion générés en son sein.15. Generator (100) according to any one of claims li to 14, characterized in that said chamber adapted to operate at low pressure (2) comprises means (22) for cooling the combustion gases generated therein.
16. Générateur selon la revendication 15, caractérisé en ce que lesdits moyens (22) sont des éléments rapportés type capsules renfermant un agent de refroidissement. 16. Generator according to claim 15, characterized in that said means (22) are capsules-type inserts containing a cooling agent.
EP07858521A 2006-10-09 2007-10-08 Pyrotechnical method for dual-mode gas generation and related pyrotechnical generator Withdrawn EP2076410A2 (en)

Applications Claiming Priority (2)

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FR0654144 2006-10-09
PCT/FR2007/052090 WO2008043946A2 (en) 2006-10-09 2007-10-08 Pyrotechnical method for dual-mode gas generation and related pyrotechnical generator

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