EP2066723A1 - Process for preparing polythiophenes - Google Patents
Process for preparing polythiophenesInfo
- Publication number
- EP2066723A1 EP2066723A1 EP07820352A EP07820352A EP2066723A1 EP 2066723 A1 EP2066723 A1 EP 2066723A1 EP 07820352 A EP07820352 A EP 07820352A EP 07820352 A EP07820352 A EP 07820352A EP 2066723 A1 EP2066723 A1 EP 2066723A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- optionally substituted
- thiophenes
- polythiophenes
- organic
- oxidative polymerization
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229920000123 polythiophene Polymers 0.000 title claims abstract description 60
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 150000003577 thiophenes Chemical class 0.000 claims abstract description 55
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 54
- 229930192474 thiophene Natural products 0.000 claims abstract description 49
- 239000007800 oxidant agent Substances 0.000 claims abstract description 45
- 230000001590 oxidative effect Effects 0.000 claims abstract description 35
- -1 propen-1,3-diyl Chemical group 0.000 claims description 78
- 238000000034 method Methods 0.000 claims description 41
- 150000001875 compounds Chemical class 0.000 claims description 31
- YTPLMLYBLZKORZ-UHFFFAOYSA-N Divinylene sulfide Natural products C=1C=CSC=1 YTPLMLYBLZKORZ-UHFFFAOYSA-N 0.000 claims description 26
- 239000006185 dispersion Substances 0.000 claims description 26
- 238000002360 preparation method Methods 0.000 claims description 25
- 150000003839 salts Chemical class 0.000 claims description 23
- 239000002904 solvent Substances 0.000 claims description 23
- 239000003990 capacitor Substances 0.000 claims description 20
- 230000008569 process Effects 0.000 claims description 19
- 150000003254 radicals Chemical class 0.000 claims description 13
- 239000002253 acid Substances 0.000 claims description 12
- 150000002978 peroxides Chemical class 0.000 claims description 10
- 229920001609 Poly(3,4-ethylenedioxythiophene) Polymers 0.000 claims description 9
- 238000011065 in-situ storage Methods 0.000 claims description 9
- 239000007784 solid electrolyte Substances 0.000 claims description 9
- 229910052760 oxygen Inorganic materials 0.000 claims description 7
- 125000000217 alkyl group Chemical group 0.000 claims description 6
- 239000012933 diacyl peroxide Substances 0.000 claims description 6
- 238000000151 deposition Methods 0.000 claims description 5
- 230000008021 deposition Effects 0.000 claims description 5
- GKWLILHTTGWKLQ-UHFFFAOYSA-N 2,3-dihydrothieno[3,4-b][1,4]dioxine Chemical compound O1CCOC2=CSC=C21 GKWLILHTTGWKLQ-UHFFFAOYSA-N 0.000 claims description 4
- JRKICGRDRMAZLK-UHFFFAOYSA-N peroxydisulfuric acid Chemical compound OS(=O)(=O)OOS(O)(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-N 0.000 claims description 4
- 229910052717 sulfur Inorganic materials 0.000 claims description 4
- 150000003863 ammonium salts Chemical class 0.000 claims description 3
- 125000005842 heteroatom Chemical group 0.000 claims description 3
- FHHJDRFHHWUPDG-UHFFFAOYSA-N peroxysulfuric acid Chemical compound OOS(O)(=O)=O FHHJDRFHHWUPDG-UHFFFAOYSA-N 0.000 claims description 3
- 125000004429 atom Chemical group 0.000 claims description 2
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- TUJKJAMUKRIRHC-UHFFFAOYSA-N hydroxyl Chemical compound [OH] TUJKJAMUKRIRHC-UHFFFAOYSA-N 0.000 claims description 2
- 150000004965 peroxy acids Chemical class 0.000 claims description 2
- 150000005621 tetraalkylammonium salts Chemical class 0.000 claims description 2
- 150000004714 phosphonium salts Chemical class 0.000 claims 1
- 125000005208 trialkylammonium group Chemical group 0.000 claims 1
- 150000001451 organic peroxides Chemical class 0.000 abstract description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 38
- 239000010410 layer Substances 0.000 description 25
- 239000000203 mixture Substances 0.000 description 21
- 229910052751 metal Inorganic materials 0.000 description 20
- 239000002184 metal Substances 0.000 description 20
- YMMGRPLNZPTZBS-UHFFFAOYSA-N 2,3-dihydrothieno[2,3-b][1,4]dioxine Chemical compound O1CCOC2=C1C=CS2 YMMGRPLNZPTZBS-UHFFFAOYSA-N 0.000 description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- 150000002739 metals Chemical class 0.000 description 14
- 150000001450 anions Chemical class 0.000 description 13
- 150000001298 alcohols Chemical class 0.000 description 10
- 229920001940 conductive polymer Polymers 0.000 description 10
- KJIFKLIQANRMOU-UHFFFAOYSA-N oxidanium;4-methylbenzenesulfonate Chemical compound O.CC1=CC=C(S(O)(=O)=O)C=C1 KJIFKLIQANRMOU-UHFFFAOYSA-N 0.000 description 10
- 229920000642 polymer Polymers 0.000 description 10
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 10
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 8
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 8
- 229920000172 poly(styrenesulfonic acid) Polymers 0.000 description 8
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 8
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 7
- 150000007513 acids Chemical class 0.000 description 7
- 235000019400 benzoyl peroxide Nutrition 0.000 description 7
- 238000007254 oxidation reaction Methods 0.000 description 7
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 6
- 125000002091 cationic group Chemical group 0.000 description 6
- 150000002500 ions Chemical class 0.000 description 6
- 239000000178 monomer Substances 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 230000003647 oxidation Effects 0.000 description 6
- 229940005642 polystyrene sulfonic acid Drugs 0.000 description 6
- 150000003460 sulfonic acids Chemical class 0.000 description 6
- 239000000956 alloy Substances 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- VPCCKEJZODGJBT-UHFFFAOYSA-K iron(3+) phenylmethanesulfonate Chemical compound [Fe+3].[O-]S(=O)(=O)Cc1ccccc1.[O-]S(=O)(=O)Cc1ccccc1.[O-]S(=O)(=O)Cc1ccccc1 VPCCKEJZODGJBT-UHFFFAOYSA-K 0.000 description 5
- 239000003960 organic solvent Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- JLTDJTHDQAWBAV-UHFFFAOYSA-N N,N-dimethylaniline Chemical compound CN(C)C1=CC=CC=C1 JLTDJTHDQAWBAV-UHFFFAOYSA-N 0.000 description 4
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 4
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- GGSUCNLOZRCGPQ-UHFFFAOYSA-N diethylaniline Chemical compound CCN(CC)C1=CC=CC=C1 GGSUCNLOZRCGPQ-UHFFFAOYSA-N 0.000 description 4
- 239000007772 electrode material Substances 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- 239000011888 foil Substances 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- GJVFBWCTGUSGDD-UHFFFAOYSA-L pentamethonium bromide Chemical class [Br-].[Br-].C[N+](C)(C)CCCCC[N+](C)(C)C GJVFBWCTGUSGDD-UHFFFAOYSA-L 0.000 description 4
- 229920006289 polycarbonate film Polymers 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 150000004756 silanes Chemical class 0.000 description 4
- 229910052723 transition metal Inorganic materials 0.000 description 4
- 229910001428 transition metal ion Inorganic materials 0.000 description 4
- 229910052720 vanadium Inorganic materials 0.000 description 4
- 239000008096 xylene Substances 0.000 description 4
- 229910052726 zirconium Inorganic materials 0.000 description 4
- MIOPJNTWMNEORI-GMSGAONNSA-N (S)-camphorsulfonic acid Chemical compound C1C[C@@]2(CS(O)(=O)=O)C(=O)C[C@@H]1C2(C)C MIOPJNTWMNEORI-GMSGAONNSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 108010009736 Protein Hydrolysates Proteins 0.000 description 3
- 229920002125 Sokalan® Polymers 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 3
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 150000001735 carboxylic acids Chemical class 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- FFHWGQQFANVOHV-UHFFFAOYSA-N dimethyldioxirane Chemical compound CC1(C)OO1 FFHWGQQFANVOHV-UHFFFAOYSA-N 0.000 description 3
- 150000002432 hydroperoxides Chemical class 0.000 description 3
- 229910052758 niobium Inorganic materials 0.000 description 3
- 239000010955 niobium Substances 0.000 description 3
- 150000002976 peresters Chemical class 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- 150000003457 sulfones Chemical class 0.000 description 3
- 229910052715 tantalum Inorganic materials 0.000 description 3
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 2
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 2
- OJPDDQSCZGTACX-UHFFFAOYSA-N 2-[n-(2-hydroxyethyl)anilino]ethanol Chemical class OCCN(CCO)C1=CC=CC=C1 OJPDDQSCZGTACX-UHFFFAOYSA-N 0.000 description 2
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 description 2
- 125000004493 2-methylbut-1-yl group Chemical group CC(C*)CC 0.000 description 2
- DALNRYLBTOJSOH-UHFFFAOYSA-N 3,3,5,7,7-pentamethyl-1,2,4-trioxepane Chemical compound CC1CC(C)(C)OOC(C)(C)O1 DALNRYLBTOJSOH-UHFFFAOYSA-N 0.000 description 2
- 125000003542 3-methylbutan-2-yl group Chemical group [H]C([H])([H])C([H])(*)C([H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- UUEWCQRISZBELL-UHFFFAOYSA-N 3-trimethoxysilylpropane-1-thiol Chemical compound CO[Si](OC)(OC)CCCS UUEWCQRISZBELL-UHFFFAOYSA-N 0.000 description 2
- UQRONKZLYKUEMO-UHFFFAOYSA-N 4-methyl-1-(2,4,6-trimethylphenyl)pent-4-en-2-one Chemical group CC(=C)CC(=O)Cc1c(C)cc(C)cc1C UQRONKZLYKUEMO-UHFFFAOYSA-N 0.000 description 2
- 239000004342 Benzoyl peroxide Substances 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- 239000004971 Cross linker Substances 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 2
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 2
- KFSLWBXXFJQRDL-UHFFFAOYSA-N Peracetic acid Chemical compound CC(=O)OO KFSLWBXXFJQRDL-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 229920002845 Poly(methacrylic acid) Polymers 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 2
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000001476 alcoholic effect Effects 0.000 description 2
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- RDOXTESZEPMUJZ-UHFFFAOYSA-N anisole Chemical compound COC1=CC=CC=C1 RDOXTESZEPMUJZ-UHFFFAOYSA-N 0.000 description 2
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 150000007942 carboxylates Chemical group 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 229920000547 conjugated polymer Polymers 0.000 description 2
- 125000000753 cycloalkyl group Chemical group 0.000 description 2
- 125000000582 cycloheptyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- 125000006547 cyclononyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C([H])([H])C1([H])[H] 0.000 description 2
- 125000000640 cyclooctyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C([H])([H])C1([H])[H] 0.000 description 2
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 2
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- CJMZLCRLBNZJQR-UHFFFAOYSA-N ethyl 2-amino-4-(4-fluorophenyl)thiophene-3-carboxylate Chemical compound CCOC(=O)C1=C(N)SC=C1C1=CC=C(F)C=C1 CJMZLCRLBNZJQR-UHFFFAOYSA-N 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 229910052735 hafnium Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 2
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 2
- 239000002346 layers by function Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- KUDPGZONDFORKU-UHFFFAOYSA-N n-chloroaniline Chemical class ClNC1=CC=CC=C1 KUDPGZONDFORKU-UHFFFAOYSA-N 0.000 description 2
- 125000003136 n-heptyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 2
- 125000001624 naphthyl group Chemical group 0.000 description 2
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- MSRJTTSHWYDFIU-UHFFFAOYSA-N octyltriethoxysilane Chemical compound CCCCCCCC[Si](OCC)(OCC)OCC MSRJTTSHWYDFIU-UHFFFAOYSA-N 0.000 description 2
- 229960003493 octyltriethoxysilane Drugs 0.000 description 2
- 125000001037 p-tolyl group Chemical group [H]C1=C([H])C(=C([H])C([H])=C1*)C([H])([H])[H] 0.000 description 2
- 125000003538 pentan-3-yl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])C([H])([H])[H] 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- KMUONIBRACKNSN-UHFFFAOYSA-N potassium dichromate Chemical compound [K+].[K+].[O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O KMUONIBRACKNSN-UHFFFAOYSA-N 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 239000002243 precursor Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 150000003462 sulfoxides Chemical class 0.000 description 2
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- 125000001973 tert-pentyl group Chemical group [H]C([H])([H])C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- 238000007669 thermal treatment Methods 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 150000004992 toluidines Chemical class 0.000 description 2
- 125000005490 tosylate group Chemical group 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- PVCVRLMCLUQGBT-UHFFFAOYSA-N (1-tert-butylcyclohexyl) (1-tert-butylcyclohexyl)oxycarbonyloxy carbonate Chemical compound C1CCCCC1(C(C)(C)C)OC(=O)OOC(=O)OC1(C(C)(C)C)CCCCC1 PVCVRLMCLUQGBT-UHFFFAOYSA-N 0.000 description 1
- KDGNCLDCOVTOCS-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy propan-2-yl carbonate Chemical compound CC(C)OC(=O)OOC(C)(C)C KDGNCLDCOVTOCS-UHFFFAOYSA-N 0.000 description 1
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- 229910052718 tin Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical compound OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical class OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
- 239000003232 water-soluble binding agent Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G61/12—Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule
- C08G61/122—Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule derived from five- or six-membered heterocyclic compounds, other than imides
- C08G61/123—Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule derived from five- or six-membered heterocyclic compounds, other than imides derived from five-membered heterocyclic compounds
- C08G61/126—Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule derived from five- or six-membered heterocyclic compounds, other than imides derived from five-membered heterocyclic compounds with a five-membered ring containing one sulfur atom in the ring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/06—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances
- H01B1/12—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances organic substances
- H01B1/124—Intrinsically conductive polymers
- H01B1/127—Intrinsically conductive polymers comprising five-membered aromatic rings in the main chain, e.g. polypyrroles, polythiophenes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/0029—Processes of manufacture
- H01G9/0036—Formation of the solid electrolyte layer
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/022—Electrolytes; Absorbents
- H01G9/025—Solid electrolytes
- H01G9/028—Organic semiconducting electrolytes, e.g. TCNQ
Definitions
- the invention relates to a novel process for the preparation of polythiophenes, in particular conductive polythiophenes and the use of special peroxidic compounds as Oxidati- onsstoff in the oxidative polymerization of thiophenes.
- the class of compounds of ⁇ -conjugated polymers has been the subject of numerous publications in recent decades. They are also referred to as conductive polymers or as synthetic metals.
- Conductive polymers are increasingly gaining in economic importance because polymers have advantages over metals in terms of processability, weight, and targeted chemical properties modification.
- Examples of known ⁇ -conjugated polymers are polypyrroles, polythiophenes, polyanilines, polyacetylenes, polyphenylenes and poly (p-phenylenes-vinylenes). Layers of conductive polymers are used in a variety of technical applications.
- conductive polymers are carried out chemically or electrochemically oxidatively from precursors for the preparation of conductive polymers such.
- the chemically oxidative polymerization is widespread because it is technically easy to implement in a liquid medium or on a variety of substrates.
- polythiophene is poly (ethylene-3? 4-dioxythio- phen) having in its oxidized form of very high conductivity and is described for example in EP 339 340 A2.
- PEDT poly (ethylene-3,4-dioxythiophene), (PEDT or PEDOT, hereinafter referred to as PEDT) of ethylene-3,4-dioxythiophene (EDT or EDOT, hereinafter Called EDT) come z. From the classes of inorganic peroxide compounds or transition metal salts.
- Suitable inorganic oxidizing agents of the prior art are, for example, hydrogen peroxide, sodium perborate, persulfates (peroxodisulfates) of the alkali metals, such as sodium or potassium persulfate, or ammonium persulfate.
- the oxidation takes place with air or oxygen.
- Such oxidizing agents are particularly suitable for the preparation of polythiophene dispersions, especially poly (ethylene-3,4-dioxythiophene) dispersions, as described in EP-A 440 957. - - the.
- aqueous dispersions preferably contain polymeric sulfonic acids as polyanions, which take on the role of the counterions for the poly (ethylen-3,4-dioxythiophene) cations.
- a disadvantage of the inorganic peroxidic oxidizing agents with the exception of hydrogen peroxide is the restriction to aqueous systems. Thus, they are not suitable for the preparation of conductive polymers by polymerization of organic solution. In addition, many of these oxidizing agents have a tendency to oxidize the sulfur atoms of the thiophene ring, which under certain circumstances can lead to a limitation of the achievable electrical conductivity or to the formation of by-products. With H 2 ⁇ 2 , neither an aqueous, highly conductive PEDT: PSS dispersible nor a highly conductive s / to-polymerized layer of alcoholic H 2 O 2 solution can be obtained for these reasons.
- suitable transition metal salts of the prior art are, for. B. ferric salts such as FeCl 3 , ferric perchlorate, ferric sulfate, ferric tosylate or other Fe-IH sulfonates, such as. Ferric camphorsulfonate, cerium tV salts, potassium permanganate, potassium dichromate, or cupric salts such as copper O-tetrafluoroborate.
- ferric salts such as FeCl 3 , ferric perchlorate, ferric sulfate, ferric tosylate or other Fe-IH sulfonates, such as.
- Ferric camphorsulfonate, cerium tV salts, potassium permanganate, potassium dichromate, or cupric salts such as copper O-tetrafluoroborate.
- oxidizing agents based on such transition metal salts is the formation of salts of these metals in lower oxidation states (eg Fe-II salts, Mn-IV compounds, Cu-I salts) as inevitably produced by-products.
- these salts or remaining in the conductive layer transition metal ions can interfere with lower oxidation levels and must be washed out as completely as possible in the rule. This often requires several washes. Otherwise, the crystallization of the salts over time can lead to increased series resistance due to contact resistance occurring. In addition, the crystals can damage the dielectric or the outer contact layers under mechanical stress of the capacitor, so that the residual current increases.
- US-A 20060062958 describes the use of benzoyl peroxide as organic peroxide as an oxidizing agent for the polymerization of monomers.
- diacylpexides such as benzoyl peroxide leads, with different experimental conditions, to polymers with low conductivity or to incomplete polymerization with poor film formation.
- US-A 20060065889 describes the oxidative polymerization of monomers with the aid of organic peroxides to obtain a solution of a conductive polymer.
- EDT organic peroxides
- the procedure described leads to a polymer solution with greatly altered optical properties and a lower conductivity compared to conventionally produced polymer.
- the procedure and the product properties indicate that the process described leads to over-oxidation of the polymer, resulting in a reduction in conductivity.
- the object of the present invention was to find suitable oxidizing agents for the oxidative polymerization of thiophenes, for example for the preparation of polythiophene dispersions or for the in-situ deposition of polythiophenes, and in particular a process for the preparation of polythiophenes by means of chemically oxidative in situ To provide polymerization, wherein no subsequent complete removal of transition metal clays is required.
- Peroxide reaction consists in the addition of small amounts of tert.
- Amines e.g. B. the known from the UP resin technology compounds such as N, N-dimethylaniline, N, N-diethylaniline, the corresponding toluidines or chloroanilines and optionally also N, N-bis (hydroxyethyl) anilines and their polymeric derivatives. A complete and time-consuming removal of transition metal ions is thus eliminated.
- the present invention thus provides a process for the preparation of polythiophenes by oxidative polymerization of thiophenes or thiophene derivatives for the preparation of polythiophene dispersions or for in-situ deposition of polythiophenes, characterized in that at least one organic peroxidic compound is used as the oxidizing agent, wherein this organic peroxide compound is not a diacyl peroxide.
- R 1 and R 2 are each independently H, an optionally substituted C 1 -C 18 alkyl radical or an optionally substituted Q-Qg alkoxy radical, or
- R 1 and R 2 together represent an optionally substituted C 1 -C 6 -alkylene radical, an optionally substituted C 1 -C 8 -alkylene radical in which one or more carbon atoms may be replaced by O, preferably a CpCg-dioxyalkylene radical or a optionally substituted propene-1,3-diyl radical, in which optionally the C-3 atom may be replaced by a heteroatom selected from O or S,
- Q-Cs-alkylene radical is an optionally substituted Q-Cs-alkylene radical, preferably an optionally substituted C 2 -C 3 -alkylene radical,
- Y is O or S, preferably S
- R is a linear or branched, optionally substituted Ci-C ä g alkyl group, an optionally substituted C 5 -CJ 2 cycloalkyl radical, an optionally substituted C e -C 4 aryl, an optionally substituted C 7 -CJ "aralkyl radical, is an optionally substituted Ci-CrHydroxyalkylrest or a hydroxyl radical,
- x is an integer from 0 to 8, preferably 0 or 1
- radicals R are attached to A, they may be the same or different,
- the general formula (I-a) is understood to mean that x substituents R can be bonded to the alkylene radical A.
- Polythiophenes containing recurring units of the general formula (I-a) are preferably those containing recurring units of the general formula (I-a-1),
- R and x have the abovementioned meaning. Particular preference is given to those polythiophenes containing recurring units of the general formula (I-aa-1)
- the polylhiophene having repeating units of the general formula (Ia) and / or (Ib) is poly (3,4-ethylenedioxythiophene) or poly (thieno [3 > 4-b] thiophene, ie a homopolythiophene of repeating units of Formula (I-aa-1) or (I-b).
- the polythiophene having repeating units of the general formula (I-a) and / or (I-b) is a copolymer of recurring units of the formula (I-aa-1) and (I-b).
- the polythiophenes may be neutral or cationic. In preferred embodiments, they are cationic, with "cationic" referring only to those located on the polythiophene backbone
- the polythiophenes can carry positive and negative charges in the structural unit, with the positive charges on the polythiophene main chain and the negative charges may be present on the radicals R substituted by sulfonate or carboxylate groups, in which case the positive charges of the polythiophene main chain may be partially or completely saturated by the optional anionic groups on the radicals R.
- the polythiophenes in these cases can be cationic, neutral or even anionic, yet they are all considered as cationic polythiophenes in the context of the invention, since the positive charges on the polythiophene main chain are definitive The positive charges are not in the formulas shown, because their exact number and position can not be determined correctly. However, the number of positive charges is at least 1 and at most n, where n is the total number of recurring units (equal or different) within the polythiophene.
- the cationic polythiophenes require anions as counterions
- the process according to the invention is preferably carried out in the presence of at least one counterion.
- Suitable counterions are monomeric or polymeric anions, the latter also being referred to below as polyions.
- Preferred polymeric anions are, for example, anions of polymeric carboxylic acids, such as polyacrylic acids, polymethacrylic acids or polymaleic acids, or polymeric sulfonic acids, such as polystyrenesulfonic acids and polyvinylsulfonic acids. These polycarboxylic and sulfonic acids can also be used.
- These may, for example, also be partially fluorinated or perfluorinated polymers containing S (VM + or COOTVl + groups, where M + is , for example, + , Li + , Na + , K + , Rb + , Cs + or NH4 + , preferably H + , Na + or K + is in such 80 3 "M + - or COO".
- M + groups partially fluorinated containing or perfluorinated polymer can be, Nafion ®, which is for example commercially available in the trade, for example, mixtures of one. or more of these polymeric anions are suitable.
- polystyrene sulfonic acid PSS
- PSS polystyrene sulfonic acid
- the molecular weight of the polyanionic polyacids is preferably 1,000 to
- the polyacids or their alkali salts are commercially available which can be prepared (for example polystyrene sulfonic acids and polyacrylic acids, or by known processes, see for example Houben-Weyl, Methods of Organic Chemistry, Vol. E 20 Macromolecular Materials , Part 2, (1987), p. 1141).
- the monomeric anions such as those from Ci-C 2 o-serve Alkansu] fonklaren 5 such as methane, ethane, propane, butane or higher sulphonic acids, such as dodecane, of a- liphatischen perfluorosulfonic acids, such as trifluoromethanesulfonic acid, Perfluorbutansulfcn Text - Re or perfluorooctane sulfonic acid, aliphatic Ci-Qo carboxylic acids such as 2-ethylhexylcarboxylic acid, aliphatic perfluorocarboxylic acids such as trifluoroacetic acid or perfluorooctanoic acid, and aromatic, optionally substituted by Ci-C 2 o-alkyl sulfonic acids such as benzenesulfonic acid, o Toluenesulfonic acid, p-toluenesulfonic acid, dodecylbenzen
- Canonical polythiophenes which contain anions as counterions for charge compensation are also often referred to in the art as polythiophene / (poly) anion complexes.
- Preferred thiophenes of the general formula (II-a) are those of the general formula (II-a-1)
- thiophenes of the general formula (II-a) are those of the general
- derivatives of the thiophenes listed above are understood as meaning, for example, dimers or trimers of these thiophenes.
- the derivatives can be constructed from the same or different monomer units and can be used in pure form and mixed with one another and / or with the abovementioned thiophenes.
- Oxidized or reduced forms of these thiophenes and thiophene derivatives are also included within the meaning of the invention by the term thiophenes and thiophene derivatives, provided that the same conductive polymers are formed during their polymerization as in the thiophenes and thiophene derivatives listed above.
- Processes for the preparation of the thiophenes and their derivatives are known to the person skilled in the art and are described, for example, in L. Groenendaal, F. Jonas, D. Freitag, H. Pielartzik & JR Reynolds, Adv. Mater. 12 (2000) 481-494 and references cited therein.
- Suitable solvents which may be mentioned are, in particular, the following organic solvents which are inert under the reaction conditions: aliphatic alcohols, such as methanol, ethanol, .alpha.-propanol and butanol; aliphatic ketones such as acetone and methyl ethyl ketone; aliphatic carboxylic acid esters such as ethyl acetate and butyl acetate; aromatic hydrocarbons such as toluene and xylene; aliphatic hydrocarbons such as hexane, heptane and cyclohexane; Chlorinated hydrocarbons such as dichloromethane and dichloroethane; aliphatic nitriles such as acetonitrile, aliphatic sulfoxides and
- Sulfones such as dimethylsulfoxide and sulfolane; aliphatic carboxylic acid amides such as methylacetamide, dimethylacetamide and dimethylformamide; aliphatic and araliphatic ethers such as diethyl ether and anisole.
- water or a mixture of water with the aforementioned organic solvents may also be used as the solvent.
- Preferred solvents are alcohols and water and mixtures containing alcohols or water or mixtures of
- Thiophenes which are liquid under the oxidation conditions, can also be polymerized in the absence of solvents.
- C 1 -C 5 -alkylene radicals A are methylene, ethylene, n-propylene, n-butylene or n-pentylene, C 1 -C 8 -alkylene radicals furthermore n-hexylene, n-heptylene and n-octylene.
- Alkylidene radicals are C 1 -C 8 -alkylene radicals listed above in the context of the invention containing at least one double bond.
- C t -Cg-Dioxyalkylenreste, C r Cg-Oxythiaalkylenreste and C r Cg-Dithiaalkylenreste stand in the context of the invention for the CJ -C 8 -Dioxyalkylenreste corresponding to the above-mentioned Cj-Q-alkylene radicals, Ci-Cg-Oxythtaalkylenreste and Ci C 8 - Dithiaalkylene radicals.
- Ci-C ! S- alkyl is in the context of the invention for linear or branched C, -
- Cis-alkyl radicals such as methyl, ethyl, n- or ⁇ so-propyl, n-, iso-, sec- or tert-butyl, n ⁇ pentyl, 1-methylbutyl, 2-methylbutyl, 3-methylbutyl, 1-ethylpropyl, 1 , 1-dimethylpropyl, 1,2-dimethylpropyl, 2,2-dimethylpropyl, n-hexyl, n-heptyl, n-octyl, 2-ethylhexyl, n-nonyl, n-decyl, n-undecyl, n-dodecyl, n -Tridecyl, n-tetradecyl, n-hexadecyl or n-octadecyl, C5-Ci2 cycloalkyl of C 5 -C 2 -cycloalky
- C 1 -C 38 -alkoxy radicals are in the context of the invention for the alkoxy radicals corresponding to the Ci-Cjg-alkyl radicals listed above.
- the preceding list serves to exemplify the invention and is not to be considered as exhaustive.
- substituents of the preceding radicals are suitable, numerous organic groups are suitable, for example alkyl, cycloalkyl, aryl, halogen, ether, thioether, sulfa, sulfoxide, sulfone, sulfonate, amino, Aldehyde, keto, carboxylic ester, carboxylic acid, carbonate, carboxylate, cyano, alkylsilane and alkoxysilane groups, and carboxylamide groups.
- organic groups for example alkyl, cycloalkyl, aryl, halogen, ether, thioether, sulfa, sulfoxide, sulfone, sulfonate, amino, Aldehyde, keto, carboxylic ester, carboxylic acid, carbonate, carboxylate, cyano, alkylsilane and alkoxysilane groups, and carboxylamide groups.
- organic peroxides are to be understood as meaning organic peroxides, hydroperoxides, peresters or percarboxylic acids with one or, if appropriate, also several peroxidic groups.
- organic peroxidic compounds within the meaning of the invention also mean derivatives or salts of peroxodisulfuric acid HjS 2 Og or Caro's acid HjSO 5 , provided that they contain at least one organic radical in the form of an alkyl or aryl group or an organically substituted ammonium or phosphonium ions.
- Preferred organic peroxides are dialkyl peroxides such as di-tert-butyl peroxide, di-tert-amyl peroxide, and aromatic-substituted dialkyl peroxides such as dicumyl peroxide or tert-butyl-cumyl peroxide (III).
- Preferred organic peroxides are also those which contain a plurality of peroxy groups, such as bis (tert-butylperoxyisopropyl) benzene (IV), 2,5-bis (tert-butylperoxy) -2,5-dimethylhexane (V), 2, 5-di (tert-butylperoxy) -2,5-dimethyl-3-hexyne (VI), 1,1-di- (tert-butylperoxy) -3,3,5-trimethylcyclohexane (VII), 2,2 -Di (tert-butylperoxy) butane (VIII).
- peroxy groups such as bis (tert-butylperoxyisopropyl) benzene (IV), 2,5-bis (tert-butylperoxy) -2,5-dimethylhexane (V), 2, 5-di (tert-butylperoxy) -2,5-dimethyl-3-hexyne (VI
- 3,3,5,7,7-pentamethyl-1,2,4-trioxepane is one of the preferred peroxides as an example of a heterocyclic peroxide containing heteroatoms such as O in this case.
- Preferred organic hydroperoxides are also alkyl hydroperoxides such as tert-butyl hydroperoxide, tert-amyl hydroperoxide, or aromatic substituted alkyl hydroperoxides such as cumyl hydroperoxide. - -
- the group of preferred peroxides also includes those compounds which have been classified as "ketone peroxides" in the scientific literature and in the chemicals trade, such as methyl ethyl ketone peroxide, methyl isopropyl ketone peroxide, methyl isobutyl ketone peroxide, cyclohexanone peroxide and acetylacetone peroxide different structures are discussed or indicated in the literature, where mixtures may be present and often also peroxide and hydroperoxide structures in the same molecule may occur. [0113] In the following, some structures are exemplified, (X) to (XVI):
- Preferred organic peroxide compounds are also peresters, ie, for example, esters of aliphatic or aromatic percarboxylic acids or organic percarbonates (esters of percarbonic acid).
- examples which may be mentioned are tert-butyl-peroxy-2-ethylhexanoate (XVII), tert-butyl-pereoxy-3,5,5-trimethylhexanoate (XVIII), 2,5-dimethyl-2,5-di (2-ethylhexanoylperoxy) hexane (XIX), tert-butyl peroxybenzoate, tert-butyl monoperoxymaleate (XX), butyl-4,4'-di (tert-butyloxy) valerate (XXI), di (tert-butylcyclohexyl) peroxydicarbonate (XXII ) 5 tert-butyl-peroxy isopropyl carbonate (XXIII
- dimethyldioxirane (XXIV) is one of the preferred peroxides. 0 ° (XXIV)
- preferred organic peroxide compounds are peracids (percarboxylic acids), such as. Peracetic acid, perpropionic acid, perbenzoic acid, m-chloroperbenzoic acid 1, etc.
- organic salts of peroxodisulphuric acid H 2 SjO 3 or of the persulphuric acid (also called Caro's acid, H 2 SO 3).
- Organic salts are all those salts whose cations from the group of ammonium and phosphonium ions have at least one, preferably 2 to 4, more preferably 4 organic radicals A, which may be the same or different in the presence of several radicals A. , Examples of A may be mentioned C r to C ! 8 alkyl, z. Methyl, ethyl, n-propyl, iso-propyl, n-, iso-, sec- or tert-butyl, n-pentyl, 1-
- the polymerization time can be from a few minutes to several days. In general, the polymerization time is between 30 minutes and 150 hours.
- oxidizing agent 2.25 equivalents of oxidizing agent (see, for example, J. Polym Sc, Part A, Polymer Chemistry VoI, 26, page 1287 (1988).)
- oxidizing agents it is also possible to use oxidizing agents in a smaller amount than is theoretically required
- thiophenes and oxidants are used in a weight ratio of 4: 1 to 1:20, but in preferred embodiments, the oxidant is used in some excess, eg, an excess of 0.1 to 2 equivalents per mole of thiophene 2.25 equivalents of oxidizing agent are used per mole of thiophene, and a peroxide group -OO- corresponds to two oxidation equivalents.
- peroxidic compounds are capable of oxidizing alcohols to carbonyl compounds and / or carboxylic acids, whereas surprisingly according to the present invention, especially mixtures containing alcohols or alcohols in preferred embodiments are well suited solvents for the oxidative polymerization of the thiophenes ,
- the oxidative polymerization of polythiophenes according to the inventive method can be used for different applications of the resulting thiophenes.
- the invention accordingly further provides the use of organic peroxide compounds except diacyl peroxides for the oxidative in-süu polymerization of thiophenes or their derivatives listed above or for the preparation of dispersions containing optionally substituted polythiophenes by oxidative polymerization of optionally substituted thiophenes or thiophene derivatives.
- organic salts in particular tetraalkylammonium salts, peroxodisulfuric acid. The latter are particularly well suited for in situ polymerization.
- the present invention further provides a process for the preparation of dispersions containing optionally substituted polythiophenes by oxidative polymerization of optionally substituted thiophenes or thiophene derivatives in the presence of at least one solvent and optionally at least one counterion, characterized in that at least one organic peroxidic compound excluding diacyl peroxides as the oxidizing agent is used.
- the thiophenes or their derivatives, oxdating agents and optionally counterions are preferably dissolved in the solvent or solvents and stirred at the intended polymerization temperature until the polymerization is complete.
- the dispersions prepared may be aqueous or nonaqueous dispersions.
- the solvent or solvents are nonaqueous solvents.
- these non-aqueous dispersions may also contain minor proportions, that is, to be preferably less than 10 wt .-% 3 contain water.
- the optionally substituted polythiophenes and counterions may be present both partially and completely dissolved or dispersed. All these forms are preceded and im
- Thiophenes and counterions are used in such an amount that the counterion (s) and polythiophene (s) are subsequently used in a weight ratio of from 0.5: 1 to 50: 1, preferably from 1: 1 to 30 : 1, more preferably 2: 1 to 20: 1.
- the weight of the polythiophene corresponds to the initial weight of the monomers used, assuming that complete conversion takes place during the polymerization.
- the present invention also provides a process for the preparation of conductive layers containing optionally substituted polythiophenes, characterized in that optionally substituted thiophenes or thiophene derivatives in presence or absence of at least one solvent with at least one organic peroxide compound except diacyl peroxides as oxidizing agent on a suitable Underlay oxidatively polymerized.
- in-situ polymerization- is also used, for example, for producing layers which are constituents of capacitors, for example for producing the solid electrolyte or the electrodes.
- the underlay can be, for example, glass, thin glass (flexible glass) or plastics to be coated in the form of shaped bodies or films and other shaped bodies to be coated, for example anodes of capacitors.
- water-soluble organic hydroperoxides are suitable for the preparation of aqueous dispersions containing the polythiophenes listed above. Preference is given here tert.- ⁇ 1 o ⁇
- a particularly preferred dispersion which can be prepared according to this variant is an aqueous dispersion comprising poly (3,4-ethylenedioxythiophene) and polystyrenesulphonic acid (PEDT / PSS complex).
- Organic peroxides which are soluble in nonaqueous solvents are particularly suitable for the preparation of nonaqueous dispersions or for the preparation in Yw polymerized polythiophene
- Layers preferably poly (3 s 4-ethylenedioxythiophene) layers (PEDT layers), which are usually produced from organic solvents, if appropriate in the presence of suitable counterions or counterion-supplying acids.
- PEDT layers poly (3 s 4-ethylenedioxythiophene) layers
- Thiophenes and their derivatives, special organic peroxide compounds, counterions etc. can be used. Preferred ranges apply analogously.
- Preferred non-aqueous solvents for the preparation of nonaqueous dispersions or in polythiophene polythiophene layers may be e.g.
- alcohols such as methanol, ethanol n-propanol, isopropanol, n-butanol, ethylene glycol, diethylene glycol, of these alcoholic solvents, ethanol and n-butanol are particularly preferably used.
- aliphatic and aromatic hydrocarbons such as hexane, heptane, octane, toluene or xylene 5 of the halogenated aliphatic or aromatic hydrocarbons , such as methylene chloride, chloroform, chlorobenzene or o-dichlorobenzene, furthermore ethers, such as diethyl ether, Di-iso-propyl ether, tert.Butylmethylether, tetrahydrofuran (THF), dioxane or diglyme, amides such as dimethylformamide, dimethylacetamide or N-methylpyrrolidone aHeine or used in a mixture with alcohols. To a small extent, ie preferably less than 5% by weight, water may also be present.
- ethers such as diethyl ether, Di-iso-propyl ether, tert.Butylmethylether, tetrahydrofuran (THF),
- aqueous dispersions for the preparation of aqueous dispersions also small proportions, i. preferably less than 10% by weight, of the preceding solvents, in particular alcohols, in the water.
- water-soluble counterions of the abovementioned preferably sulfonic acids, in particular polymeric sulfonic acids, such as, for example, polystyrenesulfonic acid (PSS).
- sulfonic acids in particular polymeric sulfonic acids, such as, for example, polystyrenesulfonic acid (PSS).
- PSS polystyrenesulfonic acid
- an electrolytic capacitor is produced as follows: First, for example, a powder having a high surface area is pressed and sintered into a porous electrode body. Metal foils may also be etched to obtain a porous foil. The electrode body is then coated, for example by electrochemical oxidation, with a dielectric, ie an oxide film.
- the thiophene or thiophene derivative is polymerized by means of the oxidizing agent according to the invention to form a conductive polymer, which forms the solid electrolyte.
- a coating of highly conductive layers, such as graphite and silver, serves as an electrode to dissipate the current.
- the electrode material preferably forms in the electrolytic capacitor a porous body having a large surface area, e.g. in the form of a porous sintered body or a roughened film. In the following, this is also referred to briefly as the electrode body.
- the electrode body covered with a dielectric is also referred to below as the oxidized electrode body.
- the term "oxidized electrode body” also encompasses those electrode bodies that are covered with a dielectric that was not produced by oxidation of the electrode body.
- the electrode body covered with a dielectric as well as completely or partially with a solid electrolyte is also referred to below for short as the capacitor body.
- thiophene or thiophene derivatives it is also possible to introduce counterions into the oxidized electrode body in order to form the solid electrolyte. Preference is given above monomeric or polymeric counter ions.
- transition metal ions are introduced into the ox ⁇ - derten electrode body, z. Fe, Co, Ni, Ce, V, Zr ions in the form of soluble salts (eg tosylates), preferably Fe-II, Fe-III, Co-II and Co salts. III ions.
- soluble salts eg tosylates
- Another possibility for the catalytic acceleration of the peroxide reaction consists in the addition of small amounts of tert. Mines, z. B. known from the UP resin technology compounds such as N, N-dimethylaniline,
- the introduction of the oxidizing agent, the thiophene or thiophene derivative, optionally the counter ions and the catalyst is preferably carried out in mixtures containing one or more Solvent.
- all or parts of the polymerization educts, oxidizing agents, thiophene or thiophene derivative, optionally counterions and catalyst can also be introduced sequentially (sequentially) into the oxidized electrode body.
- the oxidizing agent may first be introduced and, if appropriate after evaporation of the solvent, the thiophene or thiophene derivative introduced into the oxidized electrode body.
- the catalyst can be introduced in a separate step, for example before introduction of the oxidizing agent and thiophene or thiophene derivative, or together with one of the polymerization educts. The same applies to the counterions.
- the mixtures or educts which are introduced into the oxidized electrode body may also contain other components such as one or more organic solvents soluble in organic solvents such as polyvinyl acetate, polycarbonate, polyvinyl butyral, polyacrylic acid ester, polymethacrylic acid ester, polystyrene, polyacrylonitrile, polyvinyl chloride, polybutadiene, polyisoprene , Polyether, polyesters, silicones, styrene / acrylic ester, vinyl acetate / acrylic ester and ethylene / vinyl acetate copolymers or water-soluble binders such as polyvinyl alcohols, crosslinkers such as melamine compounds, blocked isocyanates, functional silanes - eg Tetraethoxysilane, alkoxysilane hydrolysates, e.g. based on tetraethoxysilane, epoxysilanes such as 3-glycidoxypropyltrialkoxysilane
- Additives such as e.g. surfactants, e.g. ionic or nonionic surfactants or coupling agents, e.g. organofunctional silanes or their hydrolysates, e.g. 3- Grycidoxypropyltrialkoxysilane, 3-aminopropyltriethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-metacryloxypropyltrimethoxysilane, vinyltrimethoxysilane, octyltriethoxysilane.
- surfactants e.g. ionic or nonionic surfactants or coupling agents
- organofunctional silanes or their hydrolysates e.g. 3- Grycidoxypropyltrialkoxysilane, 3-aminopropyltriethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-metacryloxypropyltrimethoxysilane, vinyltrimethoxysilane,
- the application may be directly or using a primer, such as a
- Silanes e.g. organofunctional silanes or their hydrolysates, e.g. 3-glycidoxypropyltriaoxoxysilane, 3-aminopropyltriethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-metacryloxypropyltrimethoxysilane, vinyltrimethoxysilane or octyltriethoxysilane, and / or one or more other functional layers on the dielectric of the electrode body erfo ⁇ gene.
- organofunctional silanes or their hydrolysates e.g. 3-glycidoxypropyltriaoxoxysilane, 3-aminopropyltriethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-metacryloxypropyltrimethoxysilane, vinyltrimethoxysilane or octyltriethoxysilane, and / or one or more other functional layers on the dielectric
- the mixtures preferably contain from 1 to 30% by weight of the thiophene or thiophene derivatives and from 0 to 50% by weight of binders, crosslinkers and / or additives, both percentages by weight, based on the total weight of the mixture.
- the mixture or the polymerization educts are prepared by known processes, for example by impregnation, casting, dripping, spraying, spraying, knife coating, brushing, spin coating or coating.
- printing for example ink-jet, screen, contact or pad printing, applied to the oxidized electrode body.
- a thermal treatment After application of the mixture or Polyraerisationsedukte carried out to accelerate the polymerization, a thermal treatment at temperatures of -10 to 300 0 C, preferably 10 to 200 0 C, particularly preferably 30 to 15O 0 C.
- the duration of the heat treatment is dependent on the nature of polymer used for the coating for 5 seconds to several hours. Temperature profiles with different temperatures and residence times can also be used for the thermal treatment.
- the heat treatment may e.g. be carried out in such a way that one moves the coated ox ⁇ - d striv electrode body at such a speed through a heat chamber located at the desired temperature that the desired residence time is achieved at the selected temperature, or with a hot plate located at the desired temperature for the brings desired residence time in contact.
- the heat treatment can be carried out, for example, in one heating furnace or several heating furnaces, each with different temperatures.
- residual salts are meant, for example, the products of the reduction of the oxidizing agent and any salts present.
- metal oxide dielectrics such as the oxides of the valve metals, it may, according to the
- e-lektrochemisch imitate the oxide film to mend any defects in the oxide film and thereby reduce the residual current of the finished capacitor.
- the capacitor body is immersed in an electrolyte and a positive voltage is applied to the electrode body. The flowing current re-forms the oxide at defective points in the oxide film or destroys conductive polymer at defects over which a high current flows.
- the oxidized electrode body may be advantageous to impregnate the oxidized electrode body before and / or after a washing process a further time with the mixtures or polymerization in order to achieve thicker polymer layers in the interior of the electrode body.
- the compositions of the mixtures or polymerization educts may be different.
- the solid electrolyte may be constructed of a multilayer system comprising multiple functional layers.
- the electrode material of the capacitor is preferably a valve metal or a compound with comparable properties.
- metal metals are understood to be metals whose oxide layers do not allow current flow in both directions equally: With anodically applied voltage, the oxide layers of the valve metals block the flow of current, while with cathodically applied voltage large currents occur which destroy the oxide layer can.
- the valve metals Be, Mg, Al, Ge, Si, Sn, Sb include 5 Bi, Ti, Zr, Hf, V, Nb, Ta and W and an alloy or compound of at least one of these metals with other elements.
- the best known representatives of the valve metals are Al, Ta, and Nb.
- Compounds with comparable properties are those with metallic conductivity, which are oxidizable and whose oxide layers have the properties described above.
- NbO has metallic conductivity but is generally not considered a valve metal.
- layers of oxidized NbO have the typical properties of metal oxide vapor layers such that NbO or an alloy or compound of NbO with other elements are typical examples of such compounds with comparable properties.
- oxidizable metal includes not only metals, but also an alloy or compound of a metal with other elements as long as they have metallic conductivity and are oxidizable.
- valve metals or compounds having comparable properties are tantalum, niobium, aluminum, titanium, zirconium, hafnium, vanadium, an alloy or compound of at least one of these metals with other elements, NbO or an alloy or compound of NbO with other elements.
- the dielectric preferably consists of an oxide of the electrode material or - if this is already an oxide - a more highly oxidized form of the electrode material. It optionally contains further elements and / or compounds.
- the oxidizable metals are sintered into a porous electrode body in powder form, or a porous structure is impressed on a metallic body.
- the latter can e.g. by etching a foil.
- the porous electrode bodies are used, for example, in a suitable electrolyte, e.g. Phosphoric acid, oxidized by applying a voltage.
- a suitable electrolyte e.g. Phosphoric acid
- the height of this forming voltage depends on the oxide layer thickness to be achieved or the subsequent application voltage of the capacitor.
- Preferred voltages are 1 to 300 V, more preferably 1 to 80V.
- the electrolytic capacitors produced by the process according to the invention are outstandingly suitable as components in electronic see circuits. Preference is given to digital electronic circuits, as used, for example, in computers (desktop, laptop, server), in portable electronic devices, such as mobile phones and digital cameras, in consumer electronic devices, such as in CD / DVD players and computer game consoles, in navigation systems, and in Telecommunications facilities are located.
- the mixture is filtered through a fluted filter.
- the product obtained is a dark blue solution / dispersion and a dark blue precipitate.
- a pressure of the precipitate shows an electrical conductivity of 3 x 10 "7 S / cm.
- the filtered solution can be knife coated as a moderately conductive film on glass.
- the comparative example clearly shows that dibenzoyl peroxide is not suitable as an oxidizing agent for the in-situ deposition of polythiophenes.
- the comparative example clearly shows that dibenzoyl peroxide is not suitable as an oxidizing agent for the in-situ deposition of polythiophenes.
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- Chemical & Material Sciences (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Electrochemistry (AREA)
- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
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Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006044067A DE102006044067A1 (en) | 2006-09-20 | 2006-09-20 | Process for the preparation of polythiophenes |
PCT/EP2007/059908 WO2008034848A1 (en) | 2006-09-20 | 2007-09-19 | Process for preparing polythiophenes |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2066723A1 true EP2066723A1 (en) | 2009-06-10 |
Family
ID=38832974
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07820352A Withdrawn EP2066723A1 (en) | 2006-09-20 | 2007-09-19 | Process for preparing polythiophenes |
Country Status (4)
Country | Link |
---|---|
US (1) | US20090310285A1 (en) |
EP (1) | EP2066723A1 (en) |
DE (1) | DE102006044067A1 (en) |
WO (1) | WO2008034848A1 (en) |
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US8094434B2 (en) * | 2008-04-01 | 2012-01-10 | Avx Corporation | Hermetically sealed capacitor assembly |
DE102008036525A1 (en) * | 2008-08-06 | 2010-02-11 | H.C. Starck Gmbh | Process for the preparation of polythiophenes |
US8194395B2 (en) | 2009-10-08 | 2012-06-05 | Avx Corporation | Hermetically sealed capacitor assembly |
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US10014108B2 (en) | 2015-03-13 | 2018-07-03 | Avx Corporation | Low profile multi-anode assembly |
US9928963B2 (en) | 2015-03-13 | 2018-03-27 | Avx Corporation | Thermally conductive encapsulant material for a capacitor assembly |
US9754730B2 (en) | 2015-03-13 | 2017-09-05 | Avx Corporation | Low profile multi-anode assembly in cylindrical housing |
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US11111586B2 (en) | 2016-02-23 | 2021-09-07 | South Dakota Board Of Regents | Self-organized and electrically conducting PEDOT polymer matrix for applications in sensors and energy generation and storage |
US10431389B2 (en) | 2016-11-14 | 2019-10-01 | Avx Corporation | Solid electrolytic capacitor for high voltage environments |
CN107286591A (en) * | 2017-08-01 | 2017-10-24 | 赵阳 | A kind of preparation method of polythiophene graphene composite electromagnetic material |
CN107286328A (en) * | 2017-08-01 | 2017-10-24 | 赵阳 | A kind of preparation method for the polythiophene electromagnetic material that methylates |
US11081288B1 (en) | 2018-08-10 | 2021-08-03 | Avx Corporation | Solid electrolytic capacitor having a reduced anomalous charging characteristic |
US11380492B1 (en) | 2018-12-11 | 2022-07-05 | KYOCERA AVX Components Corporation | Solid electrolytic capacitor |
US11756742B1 (en) | 2019-12-10 | 2023-09-12 | KYOCERA AVX Components Corporation | Tantalum capacitor with improved leakage current stability at high temperatures |
US11763998B1 (en) | 2020-06-03 | 2023-09-19 | KYOCERA AVX Components Corporation | Solid electrolytic capacitor |
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DE4029110A1 (en) * | 1989-10-02 | 1991-04-11 | Roederstein Kondensatoren | Electrical capacitors contain as solid electrolyte - conductive polymer prepd. by repeatedly applying and polymerising 3,4-ethylene-di:oxy-thiophene with ferric toluene-p-sulphonate |
EP0440957B1 (en) * | 1990-02-08 | 1996-03-27 | Bayer Ag | New polythiophene dispersions, their preparation and their use |
KR100442073B1 (en) * | 1996-04-26 | 2004-09-18 | 닛뽄 케미콘 가부시끼가이샤 | Solid Electrolyte Capacitor and its Manufacture |
DE10237577A1 (en) * | 2002-08-16 | 2004-02-26 | H.C. Starck Gmbh | Substituted poly (alkylenedioxythiophenes) as solid electrolytes in electrolytic capacitors |
JP4689222B2 (en) * | 2004-09-22 | 2011-05-25 | 信越ポリマー株式会社 | Conductive coating film and method for producing the same |
US20060065889A1 (en) * | 2004-09-30 | 2006-03-30 | Pierre-Marc Allemand | Compositions for making organic thin films used in organic electronic devices |
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2006
- 2006-09-20 DE DE102006044067A patent/DE102006044067A1/en not_active Withdrawn
-
2007
- 2007-09-19 US US12/441,738 patent/US20090310285A1/en not_active Abandoned
- 2007-09-19 WO PCT/EP2007/059908 patent/WO2008034848A1/en active Application Filing
- 2007-09-19 EP EP07820352A patent/EP2066723A1/en not_active Withdrawn
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See also references of WO2008034848A1 * |
Also Published As
Publication number | Publication date |
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DE102006044067A1 (en) | 2008-03-27 |
US20090310285A1 (en) | 2009-12-17 |
WO2008034848A1 (en) | 2008-03-27 |
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