EP2061939A1 - Device and method for compressing an edge of a building panel and a building panel with compressed edges - Google Patents
Device and method for compressing an edge of a building panel and a building panel with compressed edgesInfo
- Publication number
- EP2061939A1 EP2061939A1 EP07808815A EP07808815A EP2061939A1 EP 2061939 A1 EP2061939 A1 EP 2061939A1 EP 07808815 A EP07808815 A EP 07808815A EP 07808815 A EP07808815 A EP 07808815A EP 2061939 A1 EP2061939 A1 EP 2061939A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- building panel
- edge
- anyone
- tool
- compressed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 42
- 230000001050 lubricating effect Effects 0.000 claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims description 10
- 239000000654 additive Substances 0.000 claims description 8
- 230000000996 additive effect Effects 0.000 claims description 8
- 239000002023 wood Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 5
- 239000011347 resin Substances 0.000 claims description 4
- 229920005989 resin Polymers 0.000 claims description 4
- 239000004809 Teflon Substances 0.000 claims description 3
- 229920006362 Teflon® Polymers 0.000 claims description 3
- 239000010410 layer Substances 0.000 description 11
- 230000006835 compression Effects 0.000 description 10
- 238000007906 compression Methods 0.000 description 10
- 229920002522 Wood fibre Polymers 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005255 carburizing Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/04—Manufacture or reconditioning of specific semi-finished or finished articles of flooring elements, e.g. parqueting blocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02005—Construction of joints, e.g. dividing strips
- E04F15/02033—Joints with beveled or recessed upper edges
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/01—Joining sheets, plates or panels with edges in abutting relationship
- E04F2201/0153—Joining sheets, plates or panels with edges in abutting relationship by rotating the sheets, plates or panels around an axis which is parallel to the abutting edges, possibly combined with a sliding movement
Definitions
- the present invention generally relates to a device and a method of compressing an edge of a building panels, especially floorboards, which have a wood fibre based core and a decorative layer, to provide curved edge portions. More particularly, the present invention relates to interlocked building panels with compressed edge portions located below the panel surface. The invention relates to panels with such edge portions and to a method and device to produce such panels.
- the invention concerns a device and a method of producing a laminate floor panel with a curve shaped and compressed edge.
- the invention is as well applicable to building panels in general. More particularly invention relates to the type of floor panels with a wood fibre based core, e.g. HDF, MDF, particleboard, plywood, a decorative layer and a mechanically locking system for horizontal and/or vertical locking produced by the method and device.
- a device, method and floor panel of this type is presented in WO2006/088417, which discloses a device and method to compress the edges of a laminate floor panel to provide a laminate floor panel with curve shaped edges looking like a solid wood floor panel with bevelled edges.
- the invention aims at an improved device and a method of producing building panels, especially floorboards, with a curved edge portion made in one piece with the decorative layer, which could be produced with high speed.
- the invention also makes it possible to produce deeper curved edge portion compared to the known technology.
- An additional purpose of this invention is to provide building panels comprising a decorative layer and a curved edge portion, produced with the device and the method.
- a device, method and floor panel of this type is known from WO2006/088417, which discloses a device and method to compress the edges of a laminate floor panel, to provide a laminate floor panel with a curve shaped edge.
- the known device comprises a heat device and a press tool for heating and compressing the edge part of the panel.
- the known method comprises the steps of:
- the first object of the invention is to provide an improved device.
- the device according to the invention comprises a heat device, a press tool and a lubricating device for lubrication of the press tool, which make it possible to produce building panels with high speed.
- the tool is arranged rotatable and is configured to rotate when applying the pressure on the edge of the building panel.
- the lubricating device is arranged to apply the lubricate additive at the press tool.
- the lubricate additive may be of any type of grease or oil easy to wipe of from the present type of decorative surface.
- a preferred example is synthetic teflon oil, but it is also possible to use a mineral and an organic oil with the same fluid and lubricating properties, which is possible to remove from the decorative surface.
- the heating device comprises an IR (infra red) heat element.
- the tool is heated.
- the shape of the tool comprises an elliptic groove, with a larger radius in a plane parallel to decorative surface and consequently the smaller in a plane vertical to the decorative surface. This results in a bevel, which looks deeper/bigger.
- the surface of the tool is grinded. This results in lower friction between the decorative surface and the press tool, resulting in fewer cracks in the decorative surface .
- the second object of the invention is to provide an improved method to produce a building panel with a compressed edge.
- the method comprising: • Heating an edge of the building panel.
- the method also comprises heating of the tool.
- the method comprises moving the building panel relative the tool via a conveyor.
- the speed of the conveyor is preferably more than 50m/s and most preferably 100m/s or higher.
- the third object of the invention is to provide an improved building panel with a curved edge, produced by the device and method afore mentioned.
- the building panel preferably has an elliptic outer edge.
- the core at the curve shaped edge is compressed more than 0,5 mm and most preferably more than 0,7 mm.
- a preferred range of compression is between 0,5 mm to lmm.
- WO2006/088417 Building panels with a curved edge portion are described in WO2006/088417.
- Two main types of curved edges are shown in WO2006/088417, the old type, which involves cutting of a part of the core at the edge of the building panel or pressing the whole building panel, forming the curve shape, and a new type involving compression of the edges.
- the two types may look the same but the new type has a compressed core, with higher density, at the edge.
- WO2006/088417 also disclose a measuring method for distinguishing the two types.
- a building board according to the invention is possible to distinguish from the old types with the measuring method described in WO2006/088417 and from the new type that there are fewer or no cracks in the decorative surface at the curved edge. The difference is increased with larger radius and degree of compression.
- Figs la-c illustrate a device and method according to known technology.
- Figs 2-3 illustrate an embodiment of a building panel according to the invention.
- Fig 4 illustrates an embodiment of the device and method according to the invention
- Fig 5 illustrates an embodiment of the press tool according to the invention, for compressing and forming of an edge portion of a building panel.
- the invention relates to a device and a method of producing a building panel with a compressed and curved edge and a building panel produced by the device and method.
- FIG. 1 A prior art device and method of producing a building panel with compressed and curved edges is shown with reference to figs Ia-Ic.
- FIG 2 and 3 an embodiment of a building panel according to the invention is shown, produced by a device and a method according to the invention and provided with a well-known mechanical locking system.
- FIGs Ia -c shows in three steps the prior art method of forming the compressed edge.
- a building element is shown, which in a later step, fig Ib, is cut in to two buildings element (2, 2') and provided with an edge groove (6, 6' ) .
- the building element comprises a core (3), of a wood fibre based material, preferably HDF, MDF or particle board, a decorative surface (4) of a wood veneer, a laminate comprising paper sheets and a resin or a decorative printing and a balancing layer (5) .
- a mechanical locking system which will be produced at a later stage, is indicated by a dotted line.
- heat is applied to the edges by a heat device (8) .
- a press tool (9) compresses the core at the edge of the building panel and forms the curve shape (10, 10').
- FIG 2 an embodiment of the invention comprising a joint between two floor panels (1, 1' ) with the compressed and curved edges (10, 10') is shown.
- An example of a mechanical locking system is shown for vertical and horizontal locking.
- the horizontal locking comprises a locking strip (23) , extending horizontally from a edge (24b, 24b) of a first floor panel (1) and provided with an upwardly projecting locking element (26) , which cooperates with a locking groove (27) under and at the edge (24a, 25a) of a second floorboard (I' )
- the vertical locking comprises a tongue (21) at the edge (24b, 25b) of the first panel and a tongue groove (21) at the edge (24a, 25a) of the second floor panel (1') .
- FIG. 3 shows an embodiment of the floor panel provided with the mechanical locking system and curved edges (10, 10' ) at the long edges and a decorative groove (30) at only one of the opposite short edges (25a, 25b) .
- the device comprising a conveyor (40) for moving a building panel (2) to a heat device (8).
- the heat device e.g. infra-red heat element, is arranged for heating an edge of the building element.
- the conveyor moves the building panel to a press tool for compressing the edge of building panel.
- a lubricating device (41) arranged for applying a lubricate additive, preferably to the press tool or to the edge of the building panel.
- a preferred lubricate additive is a synthetic teflon oil, but it is also possible to use a mineral and a organic oil with the same fluid and lubricating properties, which is possible to remove from the decorative surface.
- the surface of the press tool (9) may be grinded and/or tempered.
- a material of tempered steel with a hardness of about 30-40 HRC may be used for the press tool, which may be tempered by nitro- carburizing to about 60-70 HRC and advantageously grinded to a roughness of about 0,2 Ra.
- Other method may be used for tempering for which a hardness may be achieved of about 3000- 4000 Vickers.
- the press tool (9) may be provided with a groove with a circular (50) or an elliptic shape (51, 52), which creates a corresponding circular or elliptic shape of the curved edge of the building panel.
- a visual effect is created that the curved edge looks deeper, if the radius of the ellipse in a direction (a) , parallel to the decorative surface is larger than the radius of the ellipse in a direction (b) , vertical to the decorative surface.
- the edge of the tool closest the middle of the building panel is preferably provided with a clearance angel (53) .
- the embodiment of the building panel shown in figure 2, produced by the afore mentioned device and method according to the invention preferably comprises a core of a wood based material, e.g. HDF or MDF and a decorative layer of a laminate comprising paper sheets and a resin or a decorative printing, which combination is suitable for compression.
- a wood based material e.g. HDF or MDF
- a decorative layer of a laminate comprising paper sheets and a resin or a decorative printing, which combination is suitable for compression.
- other types of wood based cores e.g particle board or plywood and other decorative surface may be used, e.g. veneer.
- the building panel is provided with a balancing layer (5) .
- the core at the curve shaped edge is compressed more than 0,5 mm and most preferably more than 0,7 mm.
- a preferred range of compression is between 0,5 mm to lmm. Also a smaller degree of compression is obviously possible, and even a larger, but a curved edge or bevel in this range looks the most natural. With the method and the device according to the invention a building panel with such a deep compression is possible to achieve without cracks in the decorative surface.
- the compressed edge may also comprise a straight part.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Life Sciences & Earth Sciences (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Wood Science & Technology (AREA)
- Manufacturing & Machinery (AREA)
- Forests & Forestry (AREA)
- Floor Finish (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE0601922A SE530422C2 (en) | 2006-09-15 | 2006-09-15 | Device for manufacturing building panel for use as floor panel, has lubricating device that supplies lubricate additive such as teflon oil, to compressing zone of panel |
US11/521,439 US8323016B2 (en) | 2006-09-15 | 2006-09-15 | Device and method for compressing an edge of a building panel and a building panel with compressed edges |
PCT/SE2007/000805 WO2008033081A1 (en) | 2006-09-15 | 2007-09-13 | Device and method for compressing an edge of a building panel and a building panel with compressed edges |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2061939A1 true EP2061939A1 (en) | 2009-05-27 |
EP2061939B1 EP2061939B1 (en) | 2011-02-23 |
Family
ID=39184038
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07808815A Active EP2061939B1 (en) | 2006-09-15 | 2007-09-13 | Device and method for compressing an edge of a building panel and a building panel with compressed edges |
Country Status (13)
Country | Link |
---|---|
EP (1) | EP2061939B1 (en) |
JP (1) | JP4975819B2 (en) |
KR (1) | KR101410317B1 (en) |
AT (1) | ATE499194T1 (en) |
BR (1) | BRPI0714737A2 (en) |
CA (1) | CA2663493C (en) |
DE (1) | DE602007012723D1 (en) |
EG (1) | EG25114A (en) |
MX (1) | MX2009002928A (en) |
MY (1) | MY150049A (en) |
NO (1) | NO339675B1 (en) |
RU (1) | RU2443834C2 (en) |
WO (1) | WO2008033081A1 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE527570C2 (en) | 2004-10-05 | 2006-04-11 | Vaelinge Innovation Ab | Device and method for surface treatment of sheet-shaped material and floor board |
US8215078B2 (en) | 2005-02-15 | 2012-07-10 | Välinge Innovation Belgium BVBA | Building panel with compressed edges and method of making same |
US8323016B2 (en) | 2006-09-15 | 2012-12-04 | Valinge Innovation Belgium Bvba | Device and method for compressing an edge of a building panel and a building panel with compressed edges |
DE102008021709A1 (en) | 2008-05-02 | 2009-11-05 | Hamberger Industriewerke Gmbh | Parquet floor element |
EP2289664A1 (en) * | 2009-09-01 | 2011-03-02 | Spanolux N.V. Div. Balterio | Method of manufacturing a covering panel with a profiled edge |
CA2782869C (en) | 2009-12-17 | 2018-02-13 | Vaelinge Innovation Ab | Methods and arrangements relating to surface forming of building panels |
DE102011081075A1 (en) | 2011-08-17 | 2013-02-21 | Homag Holzbearbeitungssysteme Ag | Method for manufacturing base plates that are utilized as laminate elements e.g. floor panels, in domestic region, involves aligning base body at reference agent, and coating plate surface and portion of transition with coating material |
WO2024054149A1 (en) * | 2022-09-07 | 2024-03-14 | Välinge Innovation AB | Method to manufacture a bevel on a building panel and such a building panel |
EP4385693A1 (en) * | 2022-12-13 | 2024-06-19 | Unilin, BV | Method for manufacturing panels |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7131242B2 (en) * | 1995-03-07 | 2006-11-07 | Pergo (Europe) Ab | Flooring panel or wall panel and use thereof |
DE19945279C1 (en) * | 1999-09-22 | 2001-04-05 | Kronospan Tech Co Ltd | Device and method for producing floor panels and panels manufactured in accordance with the method |
JP4233191B2 (en) * | 1999-12-17 | 2009-03-04 | 大建工業株式会社 | Wooden decorative board and method for producing the same |
KR20020032972A (en) * | 2000-10-28 | 2002-05-04 | 주식회사 청림리싸이클링 | method a building pillar manufacture and a building pillar structure |
SE520084C2 (en) * | 2001-01-31 | 2003-05-20 | Pergo Europ Ab | Procedure for making merge profiles |
JP3900935B2 (en) * | 2002-01-10 | 2007-04-04 | 凸版印刷株式会社 | Manufacturing method of cosmetic material |
KR100478907B1 (en) * | 2002-03-20 | 2005-03-28 | 이소영 | The method and apparatus for manufacturing and sheet of decoration |
SE525661C2 (en) * | 2002-03-20 | 2005-03-29 | Vaelinge Innovation Ab | Floor boards decorative joint portion making system, has surface layer with underlying layer such that adjoining edge with surface has underlying layer parallel to horizontal plane |
KR100386163B1 (en) * | 2002-11-22 | 2003-06-02 | 정성영 | Method A support Water-Proof manufacture |
WO2006031169A1 (en) * | 2004-09-14 | 2006-03-23 | Pergo (Europe) Ab | A decorative laminate board |
SE527570C2 (en) * | 2004-10-05 | 2006-04-11 | Vaelinge Innovation Ab | Device and method for surface treatment of sheet-shaped material and floor board |
DE602005016069D1 (en) * | 2005-02-15 | 2009-10-01 | Vaelinge Innovation Ab | Method of manufacturing floorboards with compressed edges |
-
2007
- 2007-09-13 CA CA2663493A patent/CA2663493C/en not_active Expired - Fee Related
- 2007-09-13 AT AT07808815T patent/ATE499194T1/en not_active IP Right Cessation
- 2007-09-13 DE DE602007012723T patent/DE602007012723D1/en active Active
- 2007-09-13 BR BRPI0714737-6A patent/BRPI0714737A2/en not_active IP Right Cessation
- 2007-09-13 KR KR1020097007670A patent/KR101410317B1/en active IP Right Grant
- 2007-09-13 JP JP2009528204A patent/JP4975819B2/en active Active
- 2007-09-13 RU RU2009114174/03A patent/RU2443834C2/en not_active IP Right Cessation
- 2007-09-13 WO PCT/SE2007/000805 patent/WO2008033081A1/en active Application Filing
- 2007-09-13 EP EP07808815A patent/EP2061939B1/en active Active
- 2007-09-13 MY MYPI20090902A patent/MY150049A/en unknown
- 2007-09-13 MX MX2009002928A patent/MX2009002928A/en active IP Right Grant
-
2009
- 2009-03-06 NO NO20091030A patent/NO339675B1/en not_active IP Right Cessation
- 2009-03-11 EG EG2009030322A patent/EG25114A/en active
Non-Patent Citations (1)
Title |
---|
See references of WO2008033081A1 * |
Also Published As
Publication number | Publication date |
---|---|
NO339675B1 (en) | 2017-01-23 |
CA2663493C (en) | 2015-01-27 |
JP2010503552A (en) | 2010-02-04 |
RU2009114174A (en) | 2010-10-20 |
CA2663493A1 (en) | 2008-03-20 |
EP2061939B1 (en) | 2011-02-23 |
JP4975819B2 (en) | 2012-07-11 |
KR20090063261A (en) | 2009-06-17 |
NO20091030L (en) | 2009-04-06 |
WO2008033081A1 (en) | 2008-03-20 |
ATE499194T1 (en) | 2011-03-15 |
KR101410317B1 (en) | 2014-06-20 |
RU2443834C2 (en) | 2012-02-27 |
MX2009002928A (en) | 2009-03-31 |
BRPI0714737A2 (en) | 2013-05-07 |
DE602007012723D1 (en) | 2011-04-07 |
EG25114A (en) | 2011-09-13 |
MY150049A (en) | 2013-11-29 |
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