EP2052796B1 - Method and device for suppressing the rattling of work rollers on a roll stand - Google Patents
Method and device for suppressing the rattling of work rollers on a roll stand Download PDFInfo
- Publication number
- EP2052796B1 EP2052796B1 EP08167442A EP08167442A EP2052796B1 EP 2052796 B1 EP2052796 B1 EP 2052796B1 EP 08167442 A EP08167442 A EP 08167442A EP 08167442 A EP08167442 A EP 08167442A EP 2052796 B1 EP2052796 B1 EP 2052796B1
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- European Patent Office
- Prior art keywords
- piston
- nip
- roll stand
- rollers
- pressure chamber
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- 238000005096 rolling process Methods 0.000 description 37
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- 244000145845 chattering Species 0.000 description 2
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
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- 239000002826 coolant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/007—Control for preventing or reducing vibration, chatter or chatter marks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
- B21B31/16—Adjusting or positioning rolls
- B21B31/20—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis
- B21B31/32—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis by liquid pressure, e.g. hydromechanical adjusting
Definitions
- the invention relates to a method for suppressing the chattering of rolls of a rolling stand having the features of the preamble of independent claim 1 and to an apparatus for suppressing the chattering of rolls of a rolling stand with the features of the preamble of independent claim 6.
- the rattling of rolls of a rolling stand are vibrations of the rolls, which are also known as Chatter vibrations, z. B. 3rd octave chatter, 5th octave chatter. These vibrations, or non-circularity of the rollers, which in turn cause vibrations, lead to variations in the nip of the respective rolling stand, which are manifested in the form of chatter marks on the rolled material.
- the Chattermarken represent in any case a reduction in quality of the rolled material, in which it is z. B. can be aluminum or steel sheet down to the film thickness.
- Chatter marks on the rollers themselves are visible, they must be removed and reground, because then even by changing operating parameters of the rolling stand Chatter vibrations can not be suppressed.
- Such changed operating conditions for suppressing Chatter oscillations usually mean a significant reduction in production speed.
- a method comprising the features of the preamble of independent claim 1 and an apparatus having the features of the preamble of independent claim 6 are known from US 5,724,846 known.
- pressure pulsations are caused in the hydraulic medium, which is supplied to at least one of the nip of the roll stand adjusting hydraulic cylinder.
- These pressure pulsations are asynchronous to the chatter vibrations to be suppressed and are intended to disturb the accumulation of vibrational energy at the natural frequencies of the rolls or rolling stand on which the Chatter oscillations are based, due to the asynchronous excitation of the rolls starting from them. How the pressure pulsations are to be generated concretely is in the US 5,724,846 not specified.
- a bending compensating roll which has a circumferential roll shell, a roll jacket axially passing through the rotatable yoke and at least one arranged between the yoke and the roll shell hydraulic support source.
- means for detecting the roll shell movement and means for controlling the hydraulic pressure under or on the support source in dependence on the detected roll shell movement are provided.
- the regulation of the hydraulic pressure is preferably carried out such that a static force which superimposes the static load-generating force and which dampens the mantle motion is generated.
- a piezo-stack actuator provided, which acts via a membrane, the pressure chamber under or the pressure chamber on the support source to vary the prevailing hydraulic pressure therein.
- a setting device for adjusting the roll spacing in rolling stands which has two hydraulic adjusting cylinder, which work on both sides of a work roll to be set.
- the adjusting cylinders each have two or more piston surfaces, which can be acted upon independently of one another, and individually in an optional combination or all together with pressure medium.
- the absorber mass has the shape of a piston which is elastically supported against each other swinging parts of the rolling stand. He is at the lower part of the rolling mill, with respect to which he is movable by means of hydraulic medium in a bore, soft elastic supported, while it is supported against a top of the roll stand to which it is pressed by means of the hydraulic medium with a higher spring stiffness is.
- the invention has for its object to provide a method having the features of the preamble of independent claim 1 and an apparatus having the features of the preamble of independent claim 6, with which Chatter vibrations can be effectively suppressed on a rolling stand, without requiring extensive changes would have to be made on the rolling mill.
- the object of the invention is achieved by a method having the features of independent claim 1 and a device having the features of independent claim 6.
- Preferred embodiments of the new method are in the dependent claims 2 to 5 described while the dependent claims 7 to 15 describe preferred embodiments of the new device.
- pressure changes in a hydraulic medium which acts on at least one of the nip of the roll stand adjusting hydraulic cylinder, directly generated in an adjacent to its piston pressure chamber of the hydraulic cylinder by the volume of the pressure chamber is changed. That is, no pressure pulsations are supplied to the hydraulic cylinder from the outside, depending on the switching position of valves leading to the hydraulic cylinder have different effects on the pressure in the hydraulic cylinder itself. In particular, delays between the generation of the pressure changes and their action on the piston of the hydraulic cylinder and any damping of the pressure changes until they act on the piston are avoided. In this way, the pressure changes can be highly dynamically intervened in the roll stand and reduced to Chatter vibrations or already acting on these possibly causing suggestions.
- the pressure changes in the pressure chamber can be generated as a function of the amplitude, frequency and phase of movements of one or more of the rolls of the roll stand. These movements are then detected on at least one working or support roller of the roll stand, preferably in the direction of the nip.
- detecting motions is meant here optionally the detection of accelerations and / or the detection of velocities and / or the detection of positions or distances, it being understood that these three motion variables are temporal integrals or temporal derivatives of one another.
- the control concept with which in the new method the pressure changes are generated as a function of amplitude, frequency and phase of the detected movements of the rolls of the roll stand can aim to virtually increase the stiffness at the considered point of the respective roll, ie all accelerations, which act on this point, countering with antiphase forces that keep the point at rest.
- control concept in the new method can be aimed at a virtual increase in the attenuation of occurring movements of the considered point. In this concept, as much movement of the rollers as possible is withdrawn. Both of the above concepts can also be combined with each other.
- the movements of the rolls of the roll stand can be detected in the new process not only on the rolls themselves, but also in or at their camps. This is particularly useful if the movements of the work rolls or back-up rolls of the roll stand are to be detected, which directly or indirectly affect the constancy of the roll gap and thus directly affect the quality of the rolled material with their occurrence. In principle, these movements can also be detected directly, for example by sensors integrated in the roller. However, it should be noted that the work rolls of a rolling mill are replaced to be over-ground, even if no chatter marks occur. Sensors in the rollers would therefore greatly increase the total cost of implementing the new method, which is not the case with detecting the movements of the rollers by measuring accelerations of their bearings.
- the movements of the support rollers of a rolling stand in the direction of the nip can be detected on their sides facing away from the work rolls also with a distance sensor. Since this can not be arranged absolutely fixed, but also experiences changes in position in vibrations of the roll stand, such a distance sensor is preferably to be combined with an acceleration sensor which provides a correction signal for proper movements of the distance sensor.
- the novel device for suppressing the rattle of rolls of a rolling stand has electrically controllable linear actuators as parts of the means for generating pressure changes in the hydraulic medium acting on the hydraulic cylinder for adjusting the nip. These linear actuators change with their length changes directly the volume of the pressure chamber adjacent to the piston of the hydraulic cylinder.
- the linear actuators can support linearly movable regions of a wall of the pressure chamber. They are under the pressure prevailing in the pressure chamber set a bias.
- the linearly movable regions of the wall of the pressure chamber supported by the linear actuators may be small pistons, ie pistons with a much smaller piston area than the piston of the hydraulic cylinder.
- the linear actuators can be arranged in the piston of the hydraulic cylinder and support with their small piston linearly movable areas within the piston surface of the piston of the hydraulic cylinder.
- the linear actuators of the new device are piezo stack actuators, i. H. to actuators in which a plurality of piezocrystal elements, in particular piezoceramic discs, stacked to increase the achievable length change.
- Piezo-stack actuators are highly dynamically controllable when they are under a compressive bias.
- the optimum pressure bias on the linear actuators can easily be adjusted by varying the diameter of the small pistons supported by them relative to the diameter of the piezo-stack actuators, taking into account the pressure prevailing in the pressure chamber of the hydraulic cylinder.
- the dimensions of dynamically operated (in particular cylindrical or rectangular) piezo stack actuators perpendicular to their stacking direction are limited, typically less than 20 mm, so that the heat input into the actuators does not lead to internal overheating due to hysteresis effects of the piezo material ,
- the small dimensions make it easier to dissipate the heat generated inside the piezo material to the outside.
- the limitation of the dimensions of the individual piezo stack actuators also results in limitations for the force which can be applied to the piston via the hydraulic medium with each of these actuators. However, in the case of the present invention, this limitation is easily compensated for by connecting a multiplicity of piezo-stack actuators in parallel and each acting on the pressure chamber via a small piston.
- the space required for this purpose is readily available because hydraulic cylinders with which the nip of a roll stand is adjusted, typically have a very large piston area of a few square decimeters. About this piston surface, the individual piezo stack actuators can be distributed.
- the wall thickness of the ring is then typically, for example, less than 20 mm.
- the Piezoaktuatorgrund Structuring is defined here by the outer diameter of the annular actuator. For example, with an outside diameter of 60 mm and a wall thickness of 16 mm, a base area of 2,200 mm 2 is achieved.
- the piezo stack actuators can be cooled with the hydraulic medium flowing through capillary lines leading from the pressure chamber.
- the capillary lines are to be dimensioned so that they can pass limited amounts of hydraulic medium to the piezo-stack actuators as a cooling medium and the pressure in the pressure chamber over its length completely drops.
- the hydraulic medium is no longer at the pressure in the pressure chamber on exiting the capillary, but at ambient pressure or an ambient pressure.
- the heated hydraulic medium returns via a radiator in the circulation of the hydraulic fluid.
- such cooling of the piezo-stack actuators presupposes that hydraulic medium is continuously supplied to the pressure chamber in order to maintain the static pressure prevailing in it, which sets the nip.
- At least one sensor is provided on the new device, which detects movements in the direction of the nip on at least one working or support roller of the rolling stand. Furthermore, a signal generator is provided, which drives the linear actuators with a drive signal which is dependent on the amplitude, frequency and phase of the detected movements.
- the sensor for detecting the movements of the roller may be an acceleration sensor provided on a bearing of a roller.
- the movements of a support roller in the direction of the nip can also be used with a distance sensor for a distance to a shell of Back-up roller to be detected.
- a distance sensor is to be combined with an acceleration sensor which supplies a correction signal for proper movements of the distance sensor.
- the distance sensor itself may be, for example, a capacitive distance sensor or also have a rolling on the jacket of the support roller Tastrad.
- the hydraulic cylinder in which the pressure changes are generated directly in a pressure chamber adjacent to its piston by changing the volume of the pressure chamber, may be a setting cylinder of the respective rolling stand, which specifies the nip or the force between the work rolls. It is preferred if the invention is implemented in all of the usually two Anstellzylinder. However, the present invention can also be implemented in any other hydraulic cylinder, which is provided in the respective rolling mill and the application of hydraulic medium acts on the nip, in particular in any bending cylinder, with the deflection of the work rolls or the parallelism of the nip between the work rolls is adjusted.
- Roll stand 15 shown comprises four rolls 1 to 4, of which the two middle rolls 2 and 3 serve as work rolls and the two outer rolls 1 and 4 as support rolls. Between the work rolls 2 and 3, a nip 16 is formed, through which passes the rolled with the roll stand 5 material.
- the rollers 1 to 4 are mounted with their shafts 17 to 20 in a rolling mill 5, which is based on a base 21.
- the nip 16 is adjusted by means of hydraulic cylinders 6, which act on bearings for the shaft 20 of the lower support roller 4.
- the bearings of the work rolls 2 and 3 are guided in the direction of the nip 16 slidably on the rolling mill.
- the bearings for the shaft 17 of the upper back-up roll are supported upwardly at a bar of the rolling mill seating. Movements of the rollers 1 to 4 in the direction of the nip 16 are detected by acceleration sensors 13 at the bearings for the shaft 17 of the upper support roller 1.
- a controller 14 controls linear actuators 11 in the hydraulic cylinders 6 in response to the detected movements of the rollers 1 to 4 to actively suppress these movements.
- the controller 14 is additionally supplied with a speed signal 23, which tells her the current speed of the work rolls 2 and 3 and / or the current speed of the support rollers 1 and 4, because it is particularly effective at the frequencies corresponding to these speeds or their harmonics, to counteract the movements of the rollers 1 to 4.
- Fig. 2 shows one of the hydraulic cylinders 6 according to Fig. 1 in an enlarged view.
- a pressure chamber 24 is provided, which is acted upon by hydraulic medium to adjust the nip.
- This is a lower piston chamber 10 of the hydraulic cylinder 6.
- the hydraulic cylinder 6 also has an upper piston chamber 9, which acts with a smaller effective area on the piston 8 of the hydraulic cylinder and which can be acted upon for clamping the hydraulic cylinder.
- the piston 8 supports with a piston rod 7 of one of the two end bearing for the shaft 20 according to Fig. 1 on the rolling mill 15 from.
- the forces acting on the piston via the piston rod 7, however, are determined not only by the introduced from the outside with the hydraulic medium in the two piston chambers 9 and 10 pressures.
- two linear actuators 11 are provided, with which the pressure in the pressure chamber 24, that is, the lower piston chamber 10, can be varied within the hydraulic cylinder 6.
- the linear actuators 11 are provided in the piston 8 and are supported at the rear on the piston 8. On their other side, they act on small pistons 12 whose piston surfaces 25 are movable regions 26 of a piston surface 27 of the piston 8.
- the linear actuators 11 are also acted upon by the pressure in the pressure chamber 24.
- this is not a disadvantage in the preferred embodiment of the linear actuators as piezo stack actuators 28, but an advantage, because a highly dynamic control of piezo stack actuators already presupposes a pressure bias.
- Fig. 3 shows another rolling mill from the side, which also has four rolls 1 to 4 consisting of two work rolls 2 and 3 and two back-up rolls 1 and 4. Differences to the structure of Fig. 1 do not insist that in Fig. 3 was omitted for convenience on the playback of the controller 14, but in the arrangement of the acceleration sensor 13 not on the bearing 29 for the shaft 17 of the upper support roller 1, which is supported on the latch 22, but on the bearing 31 for the shaft 19 of lower work roll 3.
- the hydraulic cylinder 6 is formed differently, as now based on the 4 and 5 will be explained in more detail.
- Fig. 4 shows a plan view of the piston surface 27 of the piston 8 of the hydraulic cylinder 6 according to Fig. 3 , It can be seen a plurality of pistons 12 with piston surfaces 25, which are supported relative to the piston 8 each with a linear actuator not visible here, which is controlled by the controller for suppressing the rattling of the rollers of the rolling stand.
- the multiplicity of pistons 12 take into account the maximum diameter of piezo stack actuators, so that they are not so much heated in their interior under dynamic stress due to hysteresis effects that they die a "heat death". A maximum diameter of 20 mm or less ensures that the heat generated inside the piezo material can be dissipated to the surfaces of the piezo stack actuator.
- Fig. 5 is a cut by a piston 12 and the underlying piezo stack actuator 28 as a linear actuator 11.
- the diameter of the piston 12 can be greater than that of the piezo-stack actuator 28 in order to set a favorable pressure bias on the piezo-stack actuator 28 depending on the pressure on the piston surface 25.
- the capillary conduits 33 lead to a bore 34 in which the piezo-stack actuator 28 is arranged.
- the free cross-section of the bore 34 to the piezo-stack actuator 28 is much larger than the diameter of the capillary 33.
- a line 35 which leads from the bore 34 to a manifold 36 for the through the capillary 33 passed through hydraulic medium has a much larger cross section than the capillary 33 on.
- the hydraulic medium flowing along the piezo-stack actuators 28 absorbs the heat generated by the latter and leads it to a cooler for the hydraulic medium, not shown here.
- the piezo actuator 11 according to Fig. 5 can also be used as a piezo stack ring actuator 37 Fig. 6 be executed. As a result, the increase in the base area, while maintaining the good heat dissipation is given.
- the invention can also be used for several pairs of rolls for work rolls and / or back-up rolls or more than 4 rolls.
- Fig. 7 outlines between the bearings 30 and 31 of the work rolls 2 and 3 acting, so-called bending cylinder 38 and 39, with which the parallelism of the nip 16 influence can be taken and the piston chambers 40 to 43 can also be used as pressure chambers 24, in which invention pressure changes are produced by changes in the volume of the respective pressure chamber 24, which affect the nip 16 and with which, accordingly, the rattling of the rollers 1 to 4 of the roll stand 15 influenced, ie in particular can be suppressed.
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Abstract
Description
Die Erfindung bezieht sich auf ein Verfahren zum Unterdrücken des Ratterns von Walzen eines Walzgerüsts mit den Merkmalen des Oberbegriffs des unabhängigen Patentanspruchs 1 sowie auf eine Vorrichtung zum Unterdrücken des Ratterns von Walzen eines Walzgerüsts mit den Merkmalen des Oberbegriffs des unabhängigen Patentanspruchs 6.The invention relates to a method for suppressing the chattering of rolls of a rolling stand having the features of the preamble of
Beim Rattern von Walzen eines Walzgerüsts handelt es sich um Schwingungen der Walzen, die auch als Chatter-Schwingungen, z. B. 3. Oktav-Chatter, 5. Oktav-Chatter, bezeichnet werden. Diese Schwingungen oder von ihnen hervorgerufene Unrundheitsbildungen der Walzen, welche ihrerseits Schwingungen anregen, führen zu Variationen des Walzenspalts des jeweiligen Walzgerüsts, die sich in Form von Ratter- oder Chattermarken auf dem gewalzten Material bemerkbar machen. Die Chattermarken stellen in jedem Fall eine Qualitätsminderung des gewalzten Materials dar, bei dem es sich z. B. um Aluminium- oder Stahlblech bis herab zur Folienstärke handeln kann. Wenn die Chattermarken an den Walzen selbst zu erkennen sind, müssen diese ausgebaut und nachgeschliffen werden, weil dann selbst durch veränderte Betriebsparameter des Walzgerüsts die Chatter-Schwingungen nicht mehr unterdrückt werden können. Derartige geänderte Betriebsbedingungen zum Unterdrücken von Chatter-Schwingungen bedeuten in der Regel eine erhebliche Reduktion der Produktionsgeschwindigkeit.The rattling of rolls of a rolling stand are vibrations of the rolls, which are also known as Chatter vibrations, z. B. 3rd octave chatter, 5th octave chatter. These vibrations, or non-circularity of the rollers, which in turn cause vibrations, lead to variations in the nip of the respective rolling stand, which are manifested in the form of chatter marks on the rolled material. The Chattermarken represent in any case a reduction in quality of the rolled material, in which it is z. B. can be aluminum or steel sheet down to the film thickness. If the Chatter marks on the rollers themselves are visible, they must be removed and reground, because then even by changing operating parameters of the rolling stand Chatter vibrations can not be suppressed. Such changed operating conditions for suppressing Chatter oscillations usually mean a significant reduction in production speed.
Ein Verfahren mit den Merkmalen des Oberbegriffs des unabhängigen Patentanspruchs 1 und eine Vorrichtung mit den Merkmalen des Oberbegriffs des unabhängigen Patentanspruchs 6 sind aus der
Aus der
Aus der
Aus der
Aus der
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren mit den Merkmalen des Oberbegriffs des unabhängigen Patentanspruchs 1 und eine Vorrichtung mit den Merkmalen des Oberbegriffs des unabhängigen Patentanspruchs 6 aufzuzeigen, mit denen Chatter-Schwingungen an einem Walzgerüst effektiv unterdrückt werden können, ohne dass dazu umfangreiche Änderungen an dem Walzgerüst vorgenommen werden müssten.The invention has for its object to provide a method having the features of the preamble of
Die Aufgabe der Erfindung wird erfindungsgemäß durch ein Verfahren mit den Merkmalen des unabhängigen Patentanspruchs 1 und eine Vorrichtung mit den Merkmalen des unabhängigen Patentanspruchs 6 gelöst. Bevorzugte Ausführungsformen des neuen Verfahrens sind in den abhängigen Patentansprüchen 2 bis 5 beschrieben, während die abhängigen Patentansprüche 7 bis 15 bevorzugte Ausführungsformen der neuen Vorrichtung beschreiben.The object of the invention is achieved by a method having the features of
Bei dem neuen Verfahren werden Druckänderungen in einem Hydraulikmedium, das mindestens einen der den Walzenspalt des Walzengerüsts einstellenden Hydraulikzylinder beaufschlagt, unmittelbar in einem an seinen Kolben angrenzenden Druckraum des Hydraulikzylinders erzeugt, indem das Volumen des Druckraums verändert wird. Das heißt, es werden dem Hydraulikzylinder keine Druckpulsationen von außen zugeführt, die sich je nach Schaltstellung von zu dem Hydraulikzylinder führenden Ventilen unterschiedlich auf den Druck in dem Hydraulikzylinder selbst auswirken. Insbesondere werden Verzögerungen zwischen der Erzeugung der Druckänderungen und ihrem Einwirken auf den Kolben des Hydraulikzylinders und jedwede Dämpfungen der Druckänderungen, bis sie auf den Kolben einwirken, vermieden. Auf diese Weise kann mit den Druckänderungen hochdynamisch in das Walzgerüst eingegriffen und reduzierend auf Chatter-Schwingungen oder bereits auf diese möglicherweise hervorrufende Anregungen eingewirkt werden.In the new method, pressure changes in a hydraulic medium, which acts on at least one of the nip of the roll stand adjusting hydraulic cylinder, directly generated in an adjacent to its piston pressure chamber of the hydraulic cylinder by the volume of the pressure chamber is changed. That is, no pressure pulsations are supplied to the hydraulic cylinder from the outside, depending on the switching position of valves leading to the hydraulic cylinder have different effects on the pressure in the hydraulic cylinder itself. In particular, delays between the generation of the pressure changes and their action on the piston of the hydraulic cylinder and any damping of the pressure changes until they act on the piston are avoided. In this way, the pressure changes can be highly dynamically intervened in the roll stand and reduced to Chatter vibrations or already acting on these possibly causing suggestions.
Konkret können dazu die Druckänderungen in dem Druckraum in Abhängigkeit von Amplitude, Frequenz und Phase von Bewegungen einer oder mehrerer der Walzen des Walzgerüsts erzeugt werden. Diese Bewegungen werden dann an mindestens einer Arbeits- oder Stützwalze des Walzgerüsts vorzugsweise in Richtung des Walzenspalts erfasst. Mit dem Erfassen von Bewegungen ist hier wahlweise das Erfassen von Beschleunigungen und/oder das Erfassen von Geschwindigkeiten und/oder das Erfassen von Lagen oder Abständen gemeint, wobei klar ist, dass diese drei Bewegungsgrößen zeitliche Integrale bzw. zeitliche Ableitungen voneinander sind.In concrete terms, the pressure changes in the pressure chamber can be generated as a function of the amplitude, frequency and phase of movements of one or more of the rolls of the roll stand. These movements are then detected on at least one working or support roller of the roll stand, preferably in the direction of the nip. By detecting motions is meant here optionally the detection of accelerations and / or the detection of velocities and / or the detection of positions or distances, it being understood that these three motion variables are temporal integrals or temporal derivatives of one another.
Das Regelkonzept, mit dem bei dem neuen Verfahren die Druckänderungen in Abhängigkeit von Amplitude, Frequenz und Phase der erfassten Bewegungen der Walzen des Walzgerüsts erzeugt werden, kann darauf abzielen, die Steifigkeit an dem betrachteten Punkt der jeweiligen Walze virtuell zu erhöhen, d. h. allen Beschleunigungen, die auf diesen Punkt einwirken, mit gegenphasigen Kräften zu begegnen, die den Punkt in Ruhe halten.The control concept with which in the new method the pressure changes are generated as a function of amplitude, frequency and phase of the detected movements of the rolls of the roll stand can aim to virtually increase the stiffness at the considered point of the respective roll, ie all accelerations, which act on this point, countering with antiphase forces that keep the point at rest.
Alternativ kann das Regelkonzept bei dem neuen Verfahren auf eine virtuelle Erhöhung der Dämpfung auftretender Bewegungen des betrachteten Punkts abzielen. Bei diesem Konzept wird auftretenden Bewegungen der Walzen möglichst viel Energie entzogen. Beide vorgenannten Konzepte können auch miteinander kombiniert werden.Alternatively, the control concept in the new method can be aimed at a virtual increase in the attenuation of occurring movements of the considered point. In this concept, as much movement of the rollers as possible is withdrawn. Both of the above concepts can also be combined with each other.
Die Bewegungen der Walzen des Walzgerüsts können bei dem neuen Verfahren nicht nur an den Walzen selbst, sondern auch in bzw. an ihren Lagern erfasst werden. Dies ist insbesondere sinnvoll, wenn die Bewegungen der Arbeitswalzen oder Stützwalzen des Walzgerüsts erfasst werden sollen, die die Konstanz des Walzenspalts unmittelbar oder mittelbar beeinflussen und damit die Qualität des gewalzten Materials mit ihrem Auftreten unmittelbar beeinträchtigen. Diese Bewegungen können zwar grundsätzlich auch beispielsweise durch in die Walze integrierte Sensoren direkt erfasst werden. Dabei ist aber zu berücksichtigen, dass die Arbeitswalzen eines Walzgerüsts ausgewechselt werden, um übergeschliffen zu werden, selbst wenn keine Rattermarken auftreten. Sensoren in den Walzen würden daher den Gesamtaufwand für die Umsetzung des neuen Verfahrens stark erhöhen, was bei einer Erfassung der Bewegungen der Walzen durch Messen von Beschleunigungen ihrer Lager nicht der Fall ist.The movements of the rolls of the roll stand can be detected in the new process not only on the rolls themselves, but also in or at their camps. This is particularly useful if the movements of the work rolls or back-up rolls of the roll stand are to be detected, which directly or indirectly affect the constancy of the roll gap and thus directly affect the quality of the rolled material with their occurrence. In principle, these movements can also be detected directly, for example by sensors integrated in the roller. However, it should be noted that the work rolls of a rolling mill are replaced to be over-ground, even if no chatter marks occur. Sensors in the rollers would therefore greatly increase the total cost of implementing the new method, which is not the case with detecting the movements of the rollers by measuring accelerations of their bearings.
Die Bewegungen der Stützwalzen eines Walzgerüsts in Richtung des Walzenspalts können auf deren den Arbeitswalzen abgekehrten Seiten auch mit einem Abstandssensor erfasst werden. Da dieser nicht absolut fest angeordnet werden kann, sondern bei Schwingungen des Walzgerüsts ebenfalls Lageveränderungen erfährt, ist ein solcher Abstandssensor vorzugsweise mit einem Beschleunigungssensor zu kombinieren, der ein Korrektursignal für Eigenbewegungen des Abstandssensors bereitstellt.The movements of the support rollers of a rolling stand in the direction of the nip can be detected on their sides facing away from the work rolls also with a distance sensor. Since this can not be arranged absolutely fixed, but also experiences changes in position in vibrations of the roll stand, such a distance sensor is preferably to be combined with an acceleration sensor which provides a correction signal for proper movements of the distance sensor.
Die neue Vorrichtung zum Unterdrücken des Ratterns von Walzen eines Walzgerüsts weist elektrisch ansteuerbare Linearaktuatoren als Teile der Mittel zum Erzeugen von Druckänderungen in dem den Hydraulikzylinder für das Einstellen des Walzenspalts beaufschlagenden Hydraulikmedium auf. Diese Linearaktuatoren verändern mit ihren Längenänderungen unmittelbar das Volumen des an den Kolben angrenzenden Druckraums des Hydraulikzylinders.The novel device for suppressing the rattle of rolls of a rolling stand has electrically controllable linear actuators as parts of the means for generating pressure changes in the hydraulic medium acting on the hydraulic cylinder for adjusting the nip. These linear actuators change with their length changes directly the volume of the pressure chamber adjacent to the piston of the hydraulic cylinder.
Konkret können die Linearaktuatoren linear bewegliche Bereiche einer Wandung des Druckraums abstützen. Sie werden dabei durch den in dem Druckraum herrschenden Druck unter eine Vorspannung gesetzt. Dies ist jedoch keinesfalls nachteilig, sondern für verschiedenen Linearaktuatoren sogar Voraussetzung für ein hochdynamisches Ansprechverhalten. Die von den Linearaktuatoren abgestützten linear beweglichen Bereiche der Wandung des Druckraums können kleine Kolben sein, d. h. Kolben mit viel kleinerer Kolbenfläche als der Kolben des Hydraulikzylinders.Specifically, the linear actuators can support linearly movable regions of a wall of the pressure chamber. They are under the pressure prevailing in the pressure chamber set a bias. However, this is by no means disadvantageous, but for different linear actuators even a prerequisite for a highly dynamic response. The linearly movable regions of the wall of the pressure chamber supported by the linear actuators may be small pistons, ie pistons with a much smaller piston area than the piston of the hydraulic cylinder.
Konkret können die Linearaktuatoren dabei in dem Kolben des Hydraulikzylinders angeordnet sein und mit ihren kleinen Kolben linear bewegliche Bereiche innerhalb der Kolbenfläche des Kolbens des Hydraulikzylinders abstützen. Indem die Linearaktuatoren in den Kolben des Hydraulikzylinders integriert werden, muss für die Nachrüstung der neuen Vorrichtung bei einem vorhandenen Walzgerüst im Wesentlichen nur der Kolben ausgetauscht werden.Specifically, the linear actuators can be arranged in the piston of the hydraulic cylinder and support with their small piston linearly movable areas within the piston surface of the piston of the hydraulic cylinder. By integrating the linear actuators in the pistons of the hydraulic cylinder, essentially only the piston needs to be replaced for retrofitting the new device to an existing rolling stand.
Vorzugsweise handelt es sich bei den Linearaktuatoren der neuen Vorrichtung um Piezo-Stapel-Aktuatoren, d. h. um Aktuatoren, bei denen mehrere Piezokristall-Elemente, insbesondere piezokeramische Scheiben, zur Erhöhung der erreichbaren Längenänderung aufeinandergestapelt sind. Piezo-Stapel-Aktuatoren sind hochdynamisch ansteuerbar, wenn sie unter einer Druckvorspannung stehen. Dabei kann die optimale Druckvorspannung auf die Linearaktuatoren leicht durch Variation des Durchmessers der von ihnen abgestützten kleinen Kolben gegenüber dem Durchmesser der Piezo-Stapel-Aktuatoren unter Berücksichtigung des in dem Druckraum des Hydraulikzylinders herrschenden Drucks eingestellt werden.Preferably, the linear actuators of the new device are piezo stack actuators, i. H. to actuators in which a plurality of piezocrystal elements, in particular piezoceramic discs, stacked to increase the achievable length change. Piezo-stack actuators are highly dynamically controllable when they are under a compressive bias. In this case, the optimum pressure bias on the linear actuators can easily be adjusted by varying the diameter of the small pistons supported by them relative to the diameter of the piezo-stack actuators, taking into account the pressure prevailing in the pressure chamber of the hydraulic cylinder.
Die Abmessungen von dynamisch betriebenen (insbesondere zylindrischen oder rechteckigen) Piezo-Stapel-Aktuatoren senkrecht zu ihrer Stapelrichtung sind begrenzt, typischerweise betragen sie weniger als 20 mm, damit der Wärmeeintrag in die Aktuatoren aufgrund von Hystereseeffekte des Piezo-Materials nicht zu einer inneren Überhitzung führt. Die geringen Abmessungen erleichtern es, die im Inneren des Piezo-Materials anfallende Wärme nach außen abzuführen. Aus der Begrenzung der Abmessungen der einzelnen Piezo-Stapel-Aktuatoren resultieren auch Begrenzungen für die mit jedem dieser Aktuatoren über das Hydraulikmedium auf den Kolben aufbringbaren Kraft. Diese Begrenzung wird bei der vorliegenden Erfindung jedoch leicht dadurch kompensiert, dass eine Vielzahl von Piezo-Stapel-Aktuatoren parallel geschaltet wird und jeweils über einen kleinen Kolben auf den Druckraum einwirkt. Der hierfür nötige Bauraum ist ohne weiteres vorhanden, da Hydraulikzylinder, mit denen der Walzenspalt eines Walzgerüsts eingestellt wird, typischerweise eine sehr große Kolbenfläche von einigen Quadratdezimetern aufweisen. Über diese Kolbenfläche können die einzelnen Piezo-Stapel-Aktuatoren verteilt werden.The dimensions of dynamically operated (in particular cylindrical or rectangular) piezo stack actuators perpendicular to their stacking direction are limited, typically less than 20 mm, so that the heat input into the actuators does not lead to internal overheating due to hysteresis effects of the piezo material , The small dimensions make it easier to dissipate the heat generated inside the piezo material to the outside. The limitation of the dimensions of the individual piezo stack actuators also results in limitations for the force which can be applied to the piston via the hydraulic medium with each of these actuators. However, in the case of the present invention, this limitation is easily compensated for by connecting a multiplicity of piezo-stack actuators in parallel and each acting on the pressure chamber via a small piston. The space required for this purpose is readily available because hydraulic cylinders with which the nip of a roll stand is adjusted, typically have a very large piston area of a few square decimeters. About this piston surface, the individual piezo stack actuators can be distributed.
Die Begrenzung der Grundfläche von Piezoaktuatoren bei zylindrischen oder rechteckigen Aktuatoren aufgrund der angesprochenen Gefahr der Überhitzung, die typischerweise unterhalb ca. 400 mm2 liegt, kann durch den Einsatz von ringförmigen Aktuatoren überwunden werden. Die Wandstärke des Rings beträgt dann typischerweise bspw. weniger als 20 mm. Die Piezoaktuatorgrundfläche wird hierbei durch den Außendurchmesser des ringförmigen Aktuators definiert. So wird beispielsweise bei einem Außendurchmesser von 60 mm und einer Wandstärke von 16 mm eine Grundfläche von 2.200 mm2 erzielt.The limitation of the base area of piezoactuators in cylindrical or rectangular actuators due to the mentioned risk of overheating, which is typically below about 400 mm 2 , can be overcome by the use of annular actuators. The wall thickness of the ring is then typically, for example, less than 20 mm. The Piezoaktuatorgrundfläche is defined here by the outer diameter of the annular actuator. For example, with an outside diameter of 60 mm and a wall thickness of 16 mm, a base area of 2,200 mm 2 is achieved.
Um die bereits angesprochene Gefahr der Überhitzung der Piezo-Stapel-Aktuatoren bei der neuen Vorrichtung zuverlässig abzuwenden, können die Piezo-Stapel-Aktuatoren mit dem Hydraulikmedium gekühlt werden, das durch aus dem Druckraum führende Kapillarleitungen fließt. Die Kapillarleitungen sind so zu dimensionieren, dass sie begrenzte Mengen an Hydraulikmedium zu den Piezo-Stapel-Aktuatoren als Kühlmedium hindurch treten lassen und der Druck in dem Druckraum über ihre Länge vollständig abfällt. Damit befindet sich das Hydraulikmedium beim Austreten aus den Kapillarleitungen nicht mehr auf dem Druck in dem Druckraum, sondern auf Umgebungsdruck oder einem umgebungsnahen Druck. Von den Piezo-Stapel-Aktuatoren gelangt das erwärmte Hydraulikmedium über einen Kühler in den Kreislauf des Hydraulikmittels zurück. Eine derartige Kühlung der Piezo-Stapel-Aktuatoren setzt allerdings voraus, dass dem Druckraum kontinuierlich Hydraulikmedium zugeführt wird, um den in ihm herrschenden, den Walzenspalt einstellenden statischen Druck aufrechtzuerhalten.In order to reliably avert the already mentioned risk of overheating of the piezo stack actuators in the new device, the piezo stack actuators can be cooled with the hydraulic medium flowing through capillary lines leading from the pressure chamber. The capillary lines are to be dimensioned so that they can pass limited amounts of hydraulic medium to the piezo-stack actuators as a cooling medium and the pressure in the pressure chamber over its length completely drops. Thus, the hydraulic medium is no longer at the pressure in the pressure chamber on exiting the capillary, but at ambient pressure or an ambient pressure. From the piezo stack actuators, the heated hydraulic medium returns via a radiator in the circulation of the hydraulic fluid. However, such cooling of the piezo-stack actuators presupposes that hydraulic medium is continuously supplied to the pressure chamber in order to maintain the static pressure prevailing in it, which sets the nip.
An der neuen Vorrichtung ist mindestens ein Sensor vorgesehen, der an mindestens einer Arbeits- oder Stützwalze des Walzgerüsts Bewegungen in Richtung des Walzenspalts erfasst. Weiterhin ist ein Signalgenerator vorgesehen, der die Linearaktuatoren mit einem Ansteuersignal ansteuert, das von Amplitude, Frequenz und Phase der erfassten Bewegungen abhängig ist. Auf die dabei anwendbaren Regelkonzepte wurde bereits oben im Zusammenhang mit dem neuen Verfahren eingegangen.At least one sensor is provided on the new device, which detects movements in the direction of the nip on at least one working or support roller of the rolling stand. Furthermore, a signal generator is provided, which drives the linear actuators with a drive signal which is dependent on the amplitude, frequency and phase of the detected movements. The applicable control concepts have already been discussed above in connection with the new procedure.
Der Sensor zum Erfassen der Bewegungen der Walze kann ein an einem Lager einer Walze vorgesehener Beschleunigungssensor sein. Die Bewegungen einer Stützwalze in Richtung des Walzenspalts können auch mit einem Abstandssensor für einen Abstand zu einem Mantel der Stützwalze erfasst werden. Wie bereits angesprochen wurde, ist ein solcher Abstandssensor, mit einem Beschleunigungssensor zu kombinieren, der ein Korrektursignal für Eigenbewegungen des Abstandssensors liefert. Der Abstandssensor selbst kann beispielsweise ein kapazitiver Abstandssensor sein oder auch ein auf dem Mantel der Stützwalze abrollendes Tastrad aufweisen.The sensor for detecting the movements of the roller may be an acceleration sensor provided on a bearing of a roller. The movements of a support roller in the direction of the nip can also be used with a distance sensor for a distance to a shell of Back-up roller to be detected. As already mentioned, such a distance sensor is to be combined with an acceleration sensor which supplies a correction signal for proper movements of the distance sensor. The distance sensor itself may be, for example, a capacitive distance sensor or also have a rolling on the jacket of the support roller Tastrad.
Der Hydraulikzylinder, bei dem die Druckänderungen unmittelbar in einem an seinen Kolben angrenzenden Druckraum durch Verändern des Volumens des Druckraums erzeugt werden, kann ein Anstellzylinder des jeweiligen Walzgerüsts sein, der den Walzenspalt bzw. die Kraft zwischen den Arbeitswalzen vorgibt. Dabei ist es bevorzugt, wenn die Erfindung bei allen der üblicherweise zwei Anstellzylinder umgesetzt wird. Die vorliegende Erfindung kann aber auch bei jedem anderen Hydraulikzylinder umgesetzt werden, der bei dem jeweiligen Walzgerüst vorgesehen ist und dessen Beaufschlagung mit Hydraulikmedium sich auf den Walzenspalt auswirkt, wie insbesondere bei jedwedem Biegezylinder, mit dem die Durchbiegung der Arbeitswalzen bzw. die Parallelität des Walzenspalts zwischen den Arbeitswalzen eingestellt wird.The hydraulic cylinder, in which the pressure changes are generated directly in a pressure chamber adjacent to its piston by changing the volume of the pressure chamber, may be a setting cylinder of the respective rolling stand, which specifies the nip or the force between the work rolls. It is preferred if the invention is implemented in all of the usually two Anstellzylinder. However, the present invention can also be implemented in any other hydraulic cylinder, which is provided in the respective rolling mill and the application of hydraulic medium acts on the nip, in particular in any bending cylinder, with the deflection of the work rolls or the parallelism of the nip between the work rolls is adjusted.
Vorteilhafte Weiterbildungen der Erfindung ergeben sich aus den Patentansprüchen, der Beschreibung und den Zeichnungen. Die in der Beschreibungseinleitung genannten Vorteile von Merkmalen und von Kombinationen mehrerer Merkmale sind lediglich beispielhaft und können alternativ oder kumulativ zur Wirkung kommen, ohne dass die Vorteile zwingend von erfindungsgemäßen Ausführungsformen erzielt werden müssen. Weitere Merkmale sind den Zeichnungen - insbesondere den dargestellten Geometrien und den relativen Abmessungen mehrerer Bauteile zueinander sowie deren relativer Anordnung und Wirkverbindung - zu entnehmen. Die Kombination von Merkmalen unterschiedlicher Ausführungsformen der Erfindung oder von Merkmalen unterschiedlicher Patentansprüche ist ebenfalls abweichend von den gewählten Rückbeziehungen der Patentansprüche möglich und wird hiermit angeregt. Dies betrifft auch solche Merkmale, die in separaten Zeichnungen dargestellt sind oder bei deren Beschreibung genannt werden. Diese Merkmale können auch mit Merkmalen unterschiedlicher Patentansprüche kombiniert werden. Ebenso können in den Patentansprüchen aufgeführte Merkmale für weitere Ausführungsformen der Erfindung entfallen.Advantageous developments of the invention will become apparent from the claims, the description and the drawings. The advantages of features and of combinations of several features mentioned in the introduction to the description are merely exemplary and can come into effect alternatively or cumulatively, without the advantages having to be achieved by embodiments according to the invention. Further features are the drawings - in particular the illustrated geometries and the relative dimensions of several components to each other and their relative arrangement and operative connection - refer. The combination of features of different embodiments of the invention or of features of different claims is also possible deviating from the chosen relationships of the claims and is hereby stimulated. This also applies to those features which are shown in separate drawings or are mentioned in their description. These features can also be combined with features of different claims. Likewise, in the claims listed features for further embodiments of the invention can be omitted.
Die Erfindung wird im Folgenden anhand von Ausführungsbeispielen unter Bezugnahme auf die beigefügten Zeichnungen näher erläutert und beschrieben.
- Fig. 1
- zeigt ein Walzgerüst mit einer erfindungsgemäßen Vorrichtung zum Unterdrücken des Ratterns von Walzen des Walzgerüsts mit Blickrichtung auf die Achsen des Walzgerüsts, wobei die Darstellung von
Fig. 1 im Bereich von Hydraulikzylindern zum Einstellen des Walzenspalts des Walzgerüsts geschnitten ist. - Fig. 2
- zeigt einen der bereits in
Fig. 1 geschnitten dargestellten Hydraulikzylinder des Walzgerüsts in gegenüberFig. 1 vergrößerter Querschnittsansicht. - Fig. 3
- zeigt eine andere Ausführungsform eines Walzgerüsts mit einer erfindungsgemäßen Vorrichtung in einer Seitenansicht mit Blickrichtung längs der Achsen der Walzen des Walzgerüsts, wobei auch hier ein Hydraulikzylinder zum Einstellen des Walzenspalts des Walzgerüsts geschnitten dargestellt ist.
- Fig. 4
- zeigt eine Draufsicht auf die Kolbenfläche des Kolbens des Hydraulikzylinders gemäß
Fig. 3 . - Fig. 5
- zeigt einen Schnitt durch ein Detail des Kolbens gemäß
Fig. 4 . - Fig. 6
- zeigt einen Schnitt durch ein Detail des Kolbens gemäß
Fig. 4 und einen separaten Piezostapel-Ringaktuator als Alternative zu der Ausführungsform gemäßFig. 5 . - Fig. 7
- zeigt ein Walzgerüst, wobei zusätzlich zu
Fig. 1 zwischen Lagern von Arbeitswalzen wirkende Biegezylinder wiedergegeben sind.
- Fig. 1
- shows a rolling stand with a device according to the invention for suppressing the rattling of rolls of the rolling stand with a view towards the axes of the roll stand, the illustration of
Fig. 1 is cut in the range of hydraulic cylinders for adjusting the nip of the rolling stand. - Fig. 2
- shows one of the already in
Fig. 1 Cut illustrated hydraulic cylinder of the rolling mill in oppositeFig. 1 enlarged cross-sectional view. - Fig. 3
- shows another embodiment of a rolling stand with a device according to the invention in a side view looking along the axes of the rolls of the rolling stand, wherein also here a hydraulic cylinder for adjusting the roll gap of the roll stand is shown in section.
- Fig. 4
- shows a plan view of the piston surface of the piston of the hydraulic cylinder according to
Fig. 3 , - Fig. 5
- shows a section through a detail of the piston according to
Fig. 4 , - Fig. 6
- shows a section through a detail of the piston according to
Fig. 4 and a separate piezo stack ring actuator as an alternative to the embodiment of FIGFig. 5 , - Fig. 7
- shows a rolling stand, in addition to
Fig. 1 between bearings of work rolls acting bending cylinder are shown.
Das in
Um die Wärme von den Oberflächen der Piezo-Stapel-Aktuatoren 28 weiter abzuführen, weisen die Kolben 12 gemäß
Der Piezoaktuator 11 gemäß
Es versteht sich, dass die Erfindung auch für mehrere Walzenpaare für Arbeitswalzen und/oder Stützwalzen einsetzbar ist oder mehr als 4 Walzen.It is understood that the invention can also be used for several pairs of rolls for work rolls and / or back-up rolls or more than 4 rolls.
Es versteht sich auch, dass die vorliegende Erfindung nicht auf die Umsetzung bei den groß dimensionierten Hydraulikzylindern 6 eines Walzgerüsts 15 beschränkt ist, die auch als Anstellzylinder bezeichnet werden.
- 11
- Stützwalzesupporting roll
- 22
- ArbeitswalzeStripper
- 33
- ArbeitswalzeStripper
- 44
- Stützwalzesupporting roll
- 55
- WalzwerksstuhlungWalzwerksstuhlung
- 66
- Hydraulikzylinderhydraulic cylinders
- 77
- Kolbenstangepiston rod
- 88th
- Kolbenpiston
- 99
- Kolbenkammerpiston chamber
- 1010
- Kolbenkammerpiston chamber
- 1111
- Linearaktuatorlinear actuator
- 1212
- Kolbenpiston
- 1313
- Beschleunigungssensoraccelerometer
- 1414
- Steuerungcontrol
- 1515
- Walzgerüstrolling mill
- 1616
- Walzenspaltnip
- 1717
- Wellewave
- 1818
- Wellewave
- 1919
- Wellewave
- 2020
- Wellewave
- 2121
- Sockelbase
- 2222
- Riegelbars
- 2323
- DrehzahlsignalSpeed signal
- 2424
- Druckraumpressure chamber
- 2525
- Kolbenflächepiston area
- 2626
- BereichArea
- 2727
- Kolbenflächepiston area
- 2828
- Piezo-Stapel-AktuatorPiezo-stack actuator
- 2929
- Lagercamp
- 3030
- Lagercamp
- 3131
- Lagercamp
- 3232
- Lagercamp
- 3333
- Kapillarleitungcapillary
- 3434
- Bohrungdrilling
- 3535
- Leitungmanagement
- 3636
- Sammelleitungmanifold
- 3737
- Piezostapel-RingaktuatorPiezo stack Ringaktuator
- 3838
- Biegezylinderbending cylinders
- 3939
- Biegezylinderbending cylinders
- 4040
- Kolbenkammerpiston chamber
- 4141
- Kolbenkammerpiston chamber
- 4242
- Kolbenkammerpiston chamber
- 4343
- Kolbenkammerpiston chamber
Claims (15)
- Method of suppressing chatter of rollers of a roll stand (15) which comprises at least two working rollers (2, 3) opposing each other across a nip, two supporting rollers (1, 4) supporting the working rollers (2, 3), and two hydraulic cylinders (6) adjusting the nip (16), pressure variations in a hydraulic fluid, which charges at least one of the hydraulic cylinders (6) adjusting the nip (16) of the roll stand (15), being created, characterized in that the pressure variations are generated directly in a pressure chamber (24) of the hydraulic cylinder (6) adjacent to its piston (8) in that the volume of the pressure chamber (24) is varied.
- Method of claim 1, characterized in that movements in the direction of the nip (16) are monitored at at least one roller (1 to 4) of the roll stand (15), and that the pressure variations in the pressure chamber (24) are generated depending on amplitude, frequency and phase of the movements.
- Method of claim 2, characterized in that the pressure variations are generated according to the concept of actively increasing the stiffness.
- Method of claim 2, characterized in that the pressure variations are generated according to the concept of actively increasing the attenuation.
- Method of any of the claims 2 to 4, characterized in that the movements of the roller (1, 2, 3 or 4) are monitored by measuring accelerations of its bearings (29, 30, 31 or 32).
- Apparatus for suppressing chatter of rollers of a roll stand (15) which comprises at least two working rollers (2, 3) opposing each other across a nip (16), two supporting rollers (1, 4) supporting the working rollers (2, 3), and two hydraulic cylinders (6) adjusting the nip (16), the apparatus having means for generating pressure variations in a hydraulic fluid charging at least one of the hydraulic cylinders (6), characterized in that the means for generating pressure variations comprise electrically controllable linear actuators (11) which vary the volume of a pressure chamber (24) of the hydraulic cylinder (6) directly adjacent to its piston (8) with their changes in length.
- Apparatus of claim 6, characterized in that the linear actuators (11) support linearly movable areas (26) of a wall of the pressure chamber (24).
- Apparatus of claim 7, characterized in that the linear actuators (11) are arranged in the piston (8) of the hydraulic cylinder (6) and support linearly movable areas (26) of the piston surface (27).
- Apparatus of any of the claims 6 to 8, characterized in that the linear actuators are piezo stack actuators (28).
- Apparatus of claim 9, characterized in that the piezo stack actuators are made as ring actuators (37).
- Apparatus of claim 9 or 10, characterized in that the piezo stack actuators ((28) are cooled by the hydraulic fluid via capillary lines (33) leading out of the pressure chamber (24).
- Apparatus of any of the claims 6 to 11, characterized in that at least one sensor is provided which monitors movements in the direction of the nip (16) in or at at least one roller (1 to 4) of the roll stand (15), and that a controller (14) is provided which controls the linear actuators (11) with a control signal which depends on amplitude, frequency and phase of the movements.
- Apparatus of claim 12, characterized in that the sensor is an acceleration sensor (13) provided at a bearing (29, 30, 31 or 32) of a roller (1, 2, 3, or 4).
- Apparatus of claim 12, characterized in that the sensor includes a distance sensor for a distance to an envelope of a supporting roller (1 or 4).
- Apparatus of any of the claims 6 to 14, characterized in that the at least one hydraulic cylinder is an engaging cylinder (6) or a bending cylinder (38, 39) of the roll stand (15).
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DE102007050911A DE102007050911A1 (en) | 2007-10-23 | 2007-10-23 | Method and apparatus for suppressing the chattering of work rolls of a rolling stand |
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EP2052796A1 EP2052796A1 (en) | 2009-04-29 |
EP2052796B1 true EP2052796B1 (en) | 2011-08-03 |
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US10065225B2 (en) | 2014-07-25 | 2018-09-04 | Novelis Inc. | Rolling mill third octave chatter control by process damping |
US10166584B2 (en) | 2014-07-15 | 2019-01-01 | Novelis Inc. | Process damping of self-excited third octave mill vibration |
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DE102015223516A1 (en) | 2015-09-23 | 2017-03-23 | Sms Group Gmbh | Roll stand, rolling mill and method for actively damping vibrations in a rolling stand |
DE102016202366A1 (en) | 2016-02-16 | 2017-08-17 | Sms Group Gmbh | Apparatus for suppressing chatter vibrations in a rolling train |
DE102016202367A1 (en) | 2016-02-16 | 2017-08-17 | Sms Group Gmbh | Apparatus for suppressing chatter vibrations with coated rolls in a rolling train |
DE102017105257A1 (en) | 2017-03-13 | 2018-09-13 | Schaeffler Technologies AG & Co. KG | Clamping arrangement for a machine tool and machine tool with the clamping device arrangement |
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GB1158587A (en) * | 1965-12-16 | 1969-07-16 | British Iron Steel Research | Improvements in and relating to Mill Stands |
JPS60118313A (en) * | 1983-11-30 | 1985-06-25 | Kawasaki Steel Corp | Control method of sheet thickness in rolling mill |
JP2659820B2 (en) * | 1989-09-27 | 1997-09-30 | 石川島播磨重工業株式会社 | Rolling mill thickness control device |
DE4010662C3 (en) * | 1990-04-03 | 2001-07-05 | Bwg Bergwerk Walzwerk | Adjustment device for adjusting the roller spacing in roll stands, especially in strip roll stands for hot or cold rolling |
DE4410960B4 (en) * | 1994-03-29 | 2005-03-03 | Siemens Ag | Method for suppressing the influence of roll eccentricities |
US5724846A (en) | 1996-01-31 | 1998-03-10 | Aluminum Company Of America | Interruption of rolling mill chatter by induced vibrations |
DE19821854C1 (en) * | 1998-05-15 | 1999-07-29 | Eras Entwicklung Und Realisati | Appts to suppress contact oscillations between rollers in paper coating or printing etc |
AUPQ120999A0 (en) * | 1999-06-25 | 1999-07-22 | Industrial Automation Services Pty Ltd | Vibration suppressing piston |
DE102005026907A1 (en) | 2005-06-10 | 2006-12-14 | Voith Patent Gmbh | Deflection roll |
DE102006008574A1 (en) * | 2006-02-22 | 2007-08-30 | Siemens Ag | Reducing the influence of roller excentricity on the thickness of a rolled material, comprises identifying the roller excentricity and determining a correction signal for a control unit |
-
2007
- 2007-10-23 DE DE102007050911A patent/DE102007050911A1/en not_active Withdrawn
-
2008
- 2008-10-23 AT AT08167442T patent/ATE518607T1/en active
- 2008-10-23 EP EP08167442A patent/EP2052796B1/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10166584B2 (en) | 2014-07-15 | 2019-01-01 | Novelis Inc. | Process damping of self-excited third octave mill vibration |
US10065225B2 (en) | 2014-07-25 | 2018-09-04 | Novelis Inc. | Rolling mill third octave chatter control by process damping |
Also Published As
Publication number | Publication date |
---|---|
EP2052796A1 (en) | 2009-04-29 |
DE102007050911A1 (en) | 2009-04-30 |
ATE518607T1 (en) | 2011-08-15 |
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