EP2052394A2 - Method for producing a coil, in particular an ignition coil for a motor vehicle - Google Patents
Method for producing a coil, in particular an ignition coil for a motor vehicleInfo
- Publication number
- EP2052394A2 EP2052394A2 EP07788167A EP07788167A EP2052394A2 EP 2052394 A2 EP2052394 A2 EP 2052394A2 EP 07788167 A EP07788167 A EP 07788167A EP 07788167 A EP07788167 A EP 07788167A EP 2052394 A2 EP2052394 A2 EP 2052394A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- winding
- coil
- mandrel
- primary winding
- housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F38/00—Adaptations of transformers or inductances for specific applications or functions
- H01F38/12—Ignition, e.g. for IC engines
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/30—Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
- H01F27/306—Fastening or mounting coils or windings on core, casing or other support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F5/00—Coils
- H01F5/02—Coils wound on non-magnetic supports, e.g. formers
- H01F2005/025—Coils wound on non-magnetic supports, e.g. formers wound on coaxial arrangement of two or more formers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F38/00—Adaptations of transformers or inductances for specific applications or functions
- H01F38/12—Ignition, e.g. for IC engines
- H01F2038/122—Ignition, e.g. for IC engines with rod-shaped core
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/4902—Electromagnet, transformer or inductor
- Y10T29/49071—Electromagnet, transformer or inductor by winding or coiling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/4902—Electromagnet, transformer or inductor
- Y10T29/49073—Electromagnet, transformer or inductor by assembling coil and core
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
Definitions
- the invention relates to a method for producing a coil, in particular an ignition coil for a motor vehicle.
- a coil which has an elongated coil housing.
- several, pre-assembled modules or components are used. These components include u.a. a rod-shaped magnetic core which is concentrically surrounded by a secondary coil body having a secondary winding and by a primary coil body having a primary winding.
- the coil housing is filled with an insulating resin.
- Such an ignition coil is inserted into the cylinder head of the engine in a corresponding receiving bore and contacted with the spark plug of the internal combustion engine.
- the receiving bore for the ignition coil is limited in diameter. This contradicts the requirement to provide the highest possible ignition energy for the spark plug, as this would require a maximum in terms of installation space in the diameter of the ignition coil.
- the primary wire for a primary winding is wound in a first step on a mandrel, which also serves as an inner part for an injection molding tool.
- the primary winding together with mandrel is then encapsulated with a plastic, wherein the plastic simultaneously forms the outer housing of the pencil ignition coil.
- the known primary winding is thus in terms of their radial extent a very favorable education possible because of a separate, the diameter the rod ignition coil enlarging primary coil body and is dispensed with an additional outer housing.
- the inventive method for producing a coil, in particular an ignition coil for a motor vehicle with the features of claim 1 has the advantage that it enables a simple and inexpensive production by reducing the space by dispensing with a separate primary coil body.
- connection ring which is connected in advance with the ends of the primary winding and together with the winding mandrel in the housing Coil is inserted.
- the winding mandrel In order to allow a particularly good transfer or stripping of the primary winding in the housing of the coil, it is provided in a further advantageous embodiment to provide an additional stripping element that holds the primary winding or fixed when the winding mandrel is pulled out of the housing of the coil.
- an additional stripping element instead of a stripping element, it is also conceivable to provide the winding mandrel with a variable diameter, such that for pulling out of the winding mandrel, the diameter of the winding mandrel is reduced so that the adhesion or bond between the winding mandrel and the primary winding when pulling out the winding mandrel from the housing will be annulled.
- Figure 2 shows a longitudinal section through a first mandrel with wound on the winding mandrel primary winding
- Figures 3 and 4 are cross-sections through a second mandrel during different working positions.
- the bar coil 10 shown in Figure 1 is used in particular as an ignition coil in internal combustion engines of motor vehicles, and is provided for direct contacting with a spark plug, not shown, which in turn is used together with the rod coil 10 in a shaft in the cylinder head of the internal combustion engine.
- the rod coil 10 includes in coaxial arrangement to a longitudinal axis 12 in a housing 13 made of plastic in a central position an elongated cylindrical core 14, which is also referred to as the I-core.
- the core 14 is made of layered magnetizable material and is part of an open magnetic circuit.
- a secondary coil body 18 Concentrically around the core 14, a secondary coil body 18 is arranged with a high-voltage secondary winding 19.
- the secondary winding 19 is surrounded by a primary winding 20.
- the primary winding 20 is surrounded with a small radial distance from a cylindrical portion 22 of the housing 13, which has a winding 19, 20 adapted longitudinal extent.
- the section 22 of the housing 13 in turn is enveloped without radial play by a longitudinally slotted sleeve-shaped return plate 23, which forms the outer shell in this area of the bar coil 10.
- the return plate 23 serves as Inference element of the magnetic circuit of the bar coil 10 of the leadership of the magnetic field and is also referred to as the outer core.
- metallic connector 27 are arranged, via which the primary winding 20 of the bar coil 10 is supplied with low voltage.
- the second end portion 26 includes a metallic ferrule 28 connected to the secondary winding 19, through which the high voltage of the bar coil 10 is dissipated to the spark plug (not shown).
- a connection ring 30 is provided, on the one hand with the
- the interior of the housing 13 is preferably filled with an insulating resin 33, which also fills in particular the radial gap between the primary winding 20 and the opposite secondary winding 19.
- the winding mandrel 35 has a cylindrical or preferably slightly conical shape, at least in the region provided for the primary winding 20.
- the length of the mandrel 35 is dimensioned so that at least the primary winding 20 and the ring 29 and the connecting ring 30 find space on it. It should be the
- Inner diameter of the ring 29 and the connecting ring 30 to be matched to the outer diameter of the winding mandrel 35 that a slight stripping of the ring 29 and the connecting ring 30 in the axial direction of the winding mandrel 35 is possible.
- the ring 29 and the connecting ring 30 are positioned at a corresponding distance from each other on the winding mandrel 35, whereupon subsequently the wire of the primary winding 30 in at least one layer between the ring 29 and the connecting ring 30 is wound onto the winding mandrel 35.
- winding mandrel 35 relative to a (not shown) wire dispenser rotatable and displaceable in the axial direction, or preferably characterized in that with fixed winding mandrel 35, the wire dispensing device rotates about the mandrel 35 and at the same time in the axial direction the winding mandrel 35 moves.
- the wire ends 36, 37 of the primary winding 20 are electrically contacted with the connection ring 30, for example, welded.
- the wire of the primary winding 20 may be formed as a so-called baked enamel wire.
- the baked enamel layer of the primary winding 20 is activated by a corresponding heat treatment, so that thereafter the primary winding 20 is formed as a compact, solid unit.
- the mandrel 35 is inserted together with the primary winding 20 in the housing 13 until the primary winding 20 is located at the intended position in the housing 13 ( Figure T).
- Figure T For stripping the primary winding 20 in the housing 13 of the winding mandrel 35 and the ring 29 then cooperates with a tubular stripping element 38 in the exemplary embodiment, which upon removal of the winding mandrel 35 from the
- the winding mandrel 35 to facilitate the stripping operation of the primary winding 20 of the winding mandrel 35 is slightly conical, such that the diameter of the winding mandrel 35 is reduced viewed in the direction of the connection ring 30.
- the intermediate layer 40 consists for example of a possibly coated paper or plastic film layer, which may be perforated if necessary.
- the intermediate layer 40 is here applied to the winding mandrel 35 before winding the primary winding 20 onto the winding mandrel 35 first, and then stripped together with the primary winding 20 in the housing 13.
- FIGS. 3 and 4 a modified winding mandrel 35a is shown in FIGS. 3 and 4.
- the mandrel 35a is characterized in that it is variable in diameter. In the example shown, this is realized by movable in the direction of the double arrows 41 segments 42, but of course other embodiments are conceivable. For winding up the primary winding 20 or the
- Interlayer 40 in this case has the winding mandrel 35a according to the figure 3 its largest diameter.
- the diameter of the winding mandrel 35a is reduced as shown in FIG 4, so that the adhesion of the intermediate layer 40 and the primary winding 20 is lifted to the winding mandrel 35a.
- the stripping element 38 can be dispensed with in the case of the modified winding mandrel 35a.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Ignition Installations For Internal Combustion Engines (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006037169A DE102006037169A1 (en) | 2006-08-09 | 2006-08-09 | Method for producing a coil, in particular an ignition coil for a motor vehicle |
PCT/EP2007/058014 WO2008017631A2 (en) | 2006-08-09 | 2007-08-02 | Method for producing a coil, in particular an ignition coil for a motor vehicle |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2052394A2 true EP2052394A2 (en) | 2009-04-29 |
EP2052394B1 EP2052394B1 (en) | 2012-03-21 |
Family
ID=38904715
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07788167A Expired - Fee Related EP2052394B1 (en) | 2006-08-09 | 2007-08-02 | Method for producing a coil, in particular an ignition coil for a motor vehicle |
Country Status (5)
Country | Link |
---|---|
US (1) | US8230584B2 (en) |
EP (1) | EP2052394B1 (en) |
JP (1) | JP2010500744A (en) |
DE (1) | DE102006037169A1 (en) |
WO (1) | WO2008017631A2 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009278074A (en) * | 2008-04-15 | 2009-11-26 | Denso Corp | Ignition coil for internal combustion engine and method of making the same |
WO2012037658A1 (en) | 2010-09-24 | 2012-03-29 | Research In Motion Limited | Method and apparatus for differentiated access control |
US10423248B2 (en) * | 2011-10-28 | 2019-09-24 | Wacom Co., Ltd. | Touch-sensitive system with motion filtering |
DE102011088519A1 (en) * | 2011-12-14 | 2013-06-20 | Metabowerke Gmbh | Stator for an electric motor and method for producing a stator for an electric motor |
US10381903B2 (en) | 2012-12-12 | 2019-08-13 | Metabo-Allee 1 | Method for producing a stator for an electric motor |
Family Cites Families (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1121408B (en) * | 1956-01-13 | 1962-01-04 | Bosch Gmbh Robert | Ignition coil for ignition systems of internal combustion engines and processes for their manufacture |
DE2346346C2 (en) * | 1973-09-14 | 1982-06-09 | Robert Bosch Gmbh, 7000 Stuttgart | Ignition transformer for generating high-voltage pulses, in particular ignition armatures |
JPH0819367B2 (en) | 1987-12-01 | 1996-02-28 | 東洋インキ製造株式会社 | Color chip manufacturing method |
FR2630782B1 (en) * | 1988-04-28 | 1993-05-14 | Marchal Equip Auto | IGNITION COIL FOR IGNITION OF INTERNAL COMBUSTION ENGINES OF MOTOR VEHICLES, AND MANUFACTURING METHOD THEREOF |
JPH02102706A (en) * | 1988-10-07 | 1990-04-16 | Katsuyoshi Harada | Dehydrator |
JPH07109811B2 (en) * | 1988-11-11 | 1995-11-22 | 株式会社日立製作所 | Inner winding mounting device |
DE4040604A1 (en) * | 1990-12-19 | 1992-06-25 | Bosch Gmbh Robert | METHOD AND DEVICE FOR PRODUCING COILS |
JPH077897A (en) * | 1993-06-21 | 1995-01-10 | Sony Corp | Winding jig for coil formation and apparatus and method for wire winding |
US6655707B2 (en) * | 1994-08-22 | 2003-12-02 | Advanced Composites, Inc. | Net shape filament winding manufacturing process, articles made therefrom and composite bicycle fork and other components |
JP3381453B2 (en) * | 1995-05-12 | 2003-02-24 | 株式会社デンソー | Winding method and coil for electric winding parts |
JP3817723B2 (en) * | 1996-07-19 | 2006-09-06 | 石川島播磨重工業株式会社 | Coil winding / rewinding device |
JP3988230B2 (en) * | 1997-08-07 | 2007-10-10 | 株式会社デンソー | Method for manufacturing stick-type ignition coil |
JP4045631B2 (en) * | 1998-02-06 | 2008-02-13 | トヨタ自動車株式会社 | Ignition coil and manufacturing method thereof |
JP3422252B2 (en) | 1998-04-22 | 2003-06-30 | 株式会社日立製作所 | High voltage transformer and ignition transformer using it |
DE20012401U1 (en) | 2000-07-18 | 2001-11-29 | Bosch Gmbh Robert | Rod coil for ignition systems |
DE10247411B4 (en) * | 2002-10-11 | 2012-12-20 | Robert Bosch Gmbh | Method for producing a space-optimized primary wire winding for a pencil ignition coil |
JP4123029B2 (en) * | 2003-04-01 | 2008-07-23 | 株式会社デンソー | Ignition device for internal combustion engine |
DE20312503U1 (en) * | 2003-08-11 | 2003-12-24 | Niggemeyer, Gert Günther, Ing.(grad.) | Rod-shaped ignition transformer |
JP4969770B2 (en) * | 2004-04-09 | 2012-07-04 | 株式会社デンソー | Stick type ignition coil and method for assembling the primary coil assembly |
TWI291185B (en) * | 2005-01-17 | 2007-12-11 | Honda Motor Co Ltd | Bobbinless coil and method of manufacturing the same |
-
2006
- 2006-08-09 DE DE102006037169A patent/DE102006037169A1/en not_active Withdrawn
-
2007
- 2007-08-02 JP JP2009523250A patent/JP2010500744A/en active Pending
- 2007-08-02 WO PCT/EP2007/058014 patent/WO2008017631A2/en active Application Filing
- 2007-08-02 EP EP07788167A patent/EP2052394B1/en not_active Expired - Fee Related
- 2007-08-02 US US12/309,576 patent/US8230584B2/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO2008017631A2 * |
Also Published As
Publication number | Publication date |
---|---|
US20100018033A1 (en) | 2010-01-28 |
JP2010500744A (en) | 2010-01-07 |
WO2008017631A2 (en) | 2008-02-14 |
WO2008017631A3 (en) | 2008-04-10 |
DE102006037169A1 (en) | 2008-02-14 |
EP2052394B1 (en) | 2012-03-21 |
US8230584B2 (en) | 2012-07-31 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP0862689B1 (en) | Motor fuel dispenser | |
DE19611220C2 (en) | Electrical connecting element, in particular for an ignition device for an internal combustion engine | |
EP2052394B1 (en) | Method for producing a coil, in particular an ignition coil for a motor vehicle | |
DE602005004362T2 (en) | New method of assembling an arrangement of a spark plug and a coil by using a Einspannmoments using the bobbin | |
DE10143055A1 (en) | Ignition unit comprises a housing accommodating a spark plug, an ignition coil electrically joined to the spark plug connector section, and a connector element for supplying voltage to the ignition coil | |
DE10055589A1 (en) | Ignition coil with primary winding arranged outside the secondary winding | |
EP2059974B1 (en) | Electrical contact between a terminal post and a terminal wire and method for producing said contact | |
DE10043883A1 (en) | Sheath for a glow plug module of an ignition coil arrangement | |
DE19702438A1 (en) | Rod-shaped ignition coil for combustion engine | |
DE19623399A1 (en) | Ignition coil for internal combustion (IC) engine | |
EP1563519B1 (en) | Electrical contacting of thin enameled wires of secondary windings of ignition coils | |
EP1563520B1 (en) | Electrical contact between thin varnished wires of the secondary winding of an ignition coil | |
WO2007125008A1 (en) | Ignition coil for an internal combustion engine, in particular of a motor vehicle | |
DE102005047185A1 (en) | Automotive ignition coil has a primary coil winding on the outside of a spray applied plastic sheath | |
DE102005043336A1 (en) | Bar ignition transformer for supplying an ignition means, in particular a spark plug of an internal combustion engine, with a high voltage | |
DE10360338A1 (en) | Ignition coil for a gasoline engine and method for its production | |
EP0516773B1 (en) | Process for manufacturing coils | |
WO2008046711A1 (en) | Ignition coil, in particular for an internal combustion engine of a motor vehicle | |
DE102005028814A1 (en) | Ignition coil for an internal combustion engine | |
WO2008025683A1 (en) | Ignition coil, particularly for an internal combustion engine in a motor vehicle | |
EP1730754B1 (en) | Transformer device for generating an ignition voltage for internal combustion engines | |
DE102005033247A1 (en) | Method for producing a resin-filled ignition coil | |
DE102005062126A1 (en) | Ignition coil for internal-combustion engine, has molding material arranged between sleeve-like unit and secondary coil body, where sleeve-like unit separates molding material into two areas that are separated from each other | |
DE19523514B4 (en) | Electrical connection of two plastic-insulated high-voltage cables and method for producing such a connection | |
DE102004014934B3 (en) | Ignition coil and method for its production |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
17P | Request for examination filed |
Effective date: 20090309 |
|
AK | Designated contracting states |
Kind code of ref document: A2 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU LV MC MT NL PL PT RO SE SI SK TR |
|
AX | Request for extension of the european patent |
Extension state: AL BA HR MK RS |
|
DAX | Request for extension of the european patent (deleted) | ||
RBV | Designated contracting states (corrected) |
Designated state(s): DE |
|
17Q | First examination report despatched |
Effective date: 20101202 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R079 Ref document number: 502007009531 Country of ref document: DE Free format text: PREVIOUS MAIN CLASS: H01F0038120000 Ipc: H01F0027300000 |
|
RIC1 | Information provided on ipc code assigned before grant |
Ipc: H01F 27/30 20060101AFI20110831BHEP Ipc: H01F 41/04 20060101ALI20110831BHEP Ipc: H01F 38/12 20060101ALI20110831BHEP |
|
GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): DE |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R096 Ref document number: 502007009531 Country of ref document: DE Effective date: 20120516 |
|
PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
26N | No opposition filed |
Effective date: 20130102 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R097 Ref document number: 502007009531 Country of ref document: DE Effective date: 20130102 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: DE Payment date: 20151022 Year of fee payment: 9 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R119 Ref document number: 502007009531 Country of ref document: DE |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: DE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20170301 |