EP2027391B1 - Refrigerant condenser - Google Patents
Refrigerant condenser Download PDFInfo
- Publication number
- EP2027391B1 EP2027391B1 EP07730006A EP07730006A EP2027391B1 EP 2027391 B1 EP2027391 B1 EP 2027391B1 EP 07730006 A EP07730006 A EP 07730006A EP 07730006 A EP07730006 A EP 07730006A EP 2027391 B1 EP2027391 B1 EP 2027391B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- compressor housing
- body element
- refrigerant
- suction pipe
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000003507 refrigerant Substances 0.000 title claims abstract description 57
- 125000006850 spacer group Chemical group 0.000 claims abstract description 37
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 238000007789 sealing Methods 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 239000000463 material Substances 0.000 description 11
- 238000007906 compression Methods 0.000 description 9
- 238000001816 cooling Methods 0.000 description 8
- 239000003570 air Substances 0.000 description 6
- 229910010293 ceramic material Inorganic materials 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 239000011494 foam glass Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005275 alloying Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910017827 Cu—Fe Inorganic materials 0.000 description 1
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 1
- LTPBRCUWZOMYOC-UHFFFAOYSA-N beryllium oxide Inorganic materials O=[Be] LTPBRCUWZOMYOC-UHFFFAOYSA-N 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- IYRDVAUFQZOLSB-UHFFFAOYSA-N copper iron Chemical compound [Fe].[Cu] IYRDVAUFQZOLSB-UHFFFAOYSA-N 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052574 oxide ceramic Inorganic materials 0.000 description 1
- 239000011224 oxide ceramic Substances 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/123—Fluid connections
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/008—Hermetic pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/04—Heating; Cooling; Heat insulation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2230/00—Manufacture
- F04C2230/60—Assembly methods
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/30—Casings or housings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/80—Other components
- F04C2240/806—Pipes for fluids; Fittings therefor
Definitions
- the present invention relates to a hermetically sealed refrigerant compressor, which has a hermetically sealed compressor housing, in the interior of which a refrigerant-compressing piston-cylinder unit operates and a suction pipe and a pressure pipe is provided, via the suction pipe refrigerant to the piston-cylinder Unit flows and the compressed by the piston-cylinder unit refrigerant is transported out of the compressor housing via the pressure tube, wherein on the compressor housing connection openings for the suction pipe or the pressure tube are provided which the overflow of the refrigerant from outside the compressor housing to within the compressor housing and vice versa allow, wherein the connection of the suction pipe or the pressure tube to the connection opening via a connecting device hermetically sealed, according to the preamble of claim 1.
- Such refrigerant compressors are used in domestic and industrial applications, where they are usually arranged on the back of a refrigerator or refrigerator. Your task is to compress a refrigerant circulating in the cooling system and memorizube patn, whereby heat dissipated from the interior of the refrigerator, delivered to the environment and a refrigerator or cooling rack is thus cooled in a known manner.
- the refrigerant compressor has a hermetically sealed compressor housing and an electric motor, which via a crankshaft oscillating in a cylinder piston for Compressing the refrigerant drives.
- the compressor housing consists mostly of a cover part and a base part and has connection openings, wherein a suction tube, a pressure tube and possibly other lines are provided which lead through selbige connection openings in the compressor housing and out of this to the refrigerant to the cylinder and to transport this again into the cooling circuit.
- Possibilities for improving the efficiency are in particular in the lowering of the temperature of the refrigerant at the beginning of the compression process.
- Each reduction of the suction temperature of the refrigerant in the cylinder of the piston-cylinder unit therefore causes as well as the lowering of the temperature during the compression process and, associated with the Ausschiebetemperatur a reduction in the required technical work for the compression process.
- the pressure pipe itself also indirectly causes additional heating of the suction pipe and thus of the refrigerant immediately before the compression cycle. Since the condensed refrigerant discharged in the pressure tube has temperatures of up to 100 ° C., the pressure tube is strongly heated, which in particular also transfers to the compressor housing in the region of the connection opening and from there to the suction tube.
- a compressor housing is known with a consisting of two nested tube elements suction tube, said tube element having the smaller diameter having an O-ring, thickened end portion which contacts the inside of the other tube element.
- This measure is to ensure a mobility of the suction pipe connected to a cylinder housing. Because of the air gap between the outer diameter of the first tubular element and the inner diameter of the second tubular element, this also results in the connection area of the compressor housing certain insulating effect compared to the transported coolant, however, the achieved here reduction of heat transfer is relatively low, since the wall of the compressor housing ends directly on the intake manifold.
- the US 2004/096338 A1 discloses a compressor housing having a guided through the wall of the compressor housing, tubular body member for receiving a pressure tube, wherein between the body member and the pressure tube, a likewise tubular insert or spacer element is arranged.
- the spacer element is welded to the end of the pressure tube, while the body element is welded end to the spacer element.
- a compressor housing is known, whose components are provided in adjoining areas with a hermetically sealing layer or a bead to dampen vibrations.
- a pressure pipe connection is disclosed with a made of elastic material body member. This body element is attached by means of an adhesive layer on the Geäusewandung and the pressure tube.
- connection device is to be created, which significantly reduces the heat transfer between the compressor housing and suction pipe or pressure pipe, so that the lowest possible temperature level of the refrigerant at the beginning of the compression process, ie when sucking into the cylinder of the piston-cylinder unit is ensured.
- this object is achieved by a refrigerant compressor having the characterizing features of claim 1.
- a refrigerant compressor has a hermetically sealed compressor housing, in the interior of which a refrigerant-compressing piston-cylinder unit operates and a suction pipe and a pressure pipe is provided, via the suction pipe in a known manner, a refrigerant flows to the piston-cylinder unit and of the piston-cylinder unit compressed refrigerant is transported out of the compressor housing via the pressure tube, wherein on the compressor housing connection openings for the suction pipe or the pressure tube are provided, which allow the overflow of the refrigerant from outside the compressor housing to within the compressor housing and vice versa, the connection of the suction pipe and the pressure tube to the connection opening via a connecting device hermetically sealed.
- the connecting device has a preferably sleeve-shaped body member and at least one Distance element, which distances the body element from the suction pipe or pressure tube.
- the body element is thus not in direct contact with the suction pipe or pressure tube or the heat is introduced into the body element only to a reduced extent on the spacer element.
- the body element outside the connection opening, this hermetically sealing enclosing, attached to an outer side of the compressor housing, and the spacer element is disposed between the body member and suction / pressure tube and enclosing the suction tube / pressure tube hermetically sealing.
- the body element may in this case be fastened either directly to the compressor housing with an end face or else by means of an abutment section angled for example by 90 °.
- the body element and preferably also the spacer element is made of austenitic steel.
- Austenitic steel is characterized in the present application by its compared to unalloyed steel reduced thermal conductivity and high corrosion resistance, toughness and high heat resistance.
- the spacer element is made of foam glass, plastic or ceramic material. Due to their low heat transfer coefficients, the abovementioned materials cause a strong reduction of the undesirable heat transfer from the compressor housing or from the body member in direct contact with the intake manifold and vice versa from the pressure pipe to the body member and the compressor housing.
- the body element and spacer element are designed as an integral component.
- the spacer element is designed as a section, preferably an end section of the body element, which runs at an angular inclination, preferably a right angle, to the axis of the suction tube or pressure tube around the suction tube or pressure tube hermetically sealing.
- the portion or end portion of the body member surrounds the suction tube / pressure tube at a portion of its longitudinal extent, which outside the connection opening or outside a projected in the normal direction on the peripheral surface of the body panel cross-sectional area the compressor housing is located.
- the body member has a stopper portion with which that is attached to the outside of the compressor housing.
- the diameter of the connection opening is in this case preferably larger than the outer diameter of that portion of the body element which is passed through the connection opening. In this way it is ensured that a contact surface of the connection opening does not touch the body element, but is spaced therefrom. Also by this measure, the insulating function of the connecting device according to the invention is increased and reduces the heat transfer between the intake manifold / pressure tube and the compressor housing.
- Both the body element and the spacer can be carried out in several parts according to the characterizing features of claim 6 in order to allow further manufacturing or thermal advantages.
- a refrigerant compressor has a hermetically sealed compressor housing 1, into which a suction pipe 2, a pressure pipe 3 and a service pipe 4 open via connection openings 5.
- a refrigerant flows via the suction pipe 2, a refrigerant to a disposed within the compressor housing 1 (not shown) piston-cylinder unit in which a compression of the refrigerant takes place, wherein the pressure tube 3, the compressed and therefore highly heated refrigerant as a result the piston-cylinder unit leads out of the compressor housing 1 out into a (also not shown) cooling circuit of a cold room.
- the piston-cylinder unit is driven by an electric motor via a crankshaft, so that the cooling space associated with the refrigerant compressor is continuously cooled by means of the circulating refrigerant.
- the compressor housing 1 has a plurality of stand elements 6, by means of which it can be positioned on a predetermined footprint of a cooling device.
- a compressor housing 1 can also be configured in other ways, for example in the form of an obliquely divided or otherwise composite compressor housing 1.
- Suction tube 2, pressure tube 3 or service pipe 4 to lead over the cover part into the interior of the compressor housing, wherein suction tube 2, pressure tube 3 is not necessarily as in Fig.1 shown, must run in pairs next to each other, but also in any staggered connection openings 5 of the compressor housing 1 open or can lead out of these.
- the service pipe 4 is used only for filling the compressor housing 1 with a suitable refrigerant or with an oil required for lubrication.
- Fig.2 shows a plan view of the in Fig.1 illustrated as an oblique view compressor housing 1 and forms with the therein drawn sectional guides AA and BB, the reference of in Fig. 3 shown, partial sectional view showing a conventional, known from the prior art pipe connection to the compressor housing 1.
- the suction pipe and / or the pressure pipe in this case pass through the connecting opening 5 through a connecting device 9 hermetically sealed to the compressor housing 1, the connecting device 9 in turn being hermetically sealed is connected to the suction pipe or pressure tube, preferably welded.
- FIGS. 4 and 5 also show pipe connections according to the prior art in detail view.
- the compressor housing 1 is usually made of deep-drawn steel, while the suction tube 2 and the pressure tube 3 are made of copper, a copper-iron alloy or a pure iron material.
- a connecting device 9 it is customary to attach the suction tube 2 or pressure tube 3 by means of a connecting device 9 to the connection openings 5 of the compressor housing 1.
- a steel disc is soldered to the suction tube 2 and pressure tube 3 and this system welded in a further operation to the compressor housing 1.
- connection opening 5 or the surrounding area of the compressor housing 1 can be prepared in such a way that a positive contact between the contacting surfaces of the compressor housing 1 and the connection device 9 is made possible, for example by both the connection device 9 and on Compressor housing 1 provided, mutually corresponding chamfers 14 (FIG. Figure 4 ).
- FIG. 5 Another way of connecting the suction pipe 2 and the pressure pipe 3 to the compressor housing 1 is in Figure 5 shown, wherein a Cu or a Cu-Fe tube is shown, which was compressed and with a formed in the course of compression arched projection of the tube cross section at a chamfer 14 of the connection opening 5 of the compressor housing 1 is a stop and there eg by welding the compressor housing 1 is hermetically sealed.
- FIGS. 6 to 8 show other known from the prior art connection possibilities for the suction pipe 2 / pressure tube 3 with a stop of the connecting device 9 on the outer side 13 of the compressor housing 1 (FIG. Figure 7 ), a pipe connection with a stop of the connecting device 9 on the inside 12 of the compressor housing 1 ( Figure 8 ) or a pipe connection without stop of the connection device 9 on the compressor housing 1 ( Figure 9 ).
- the connecting device 9 has a body element 8 and at least one spacer element 7 which distances the body element 8 from the suction pipe 2 or pressure pipe 3 , The body element 8 is therefore no longer in direct contact with the suction tube 2 or pressure tube 3, or the contact zones between these elements are kept very small.
- the body element 8 outside the connection opening 5, this enclosing, arranged on the compressor housing 1 ( Figure 10 ).
- the body element 8 is in this case fastened with an obtuse cross-sectional area directly on the outer side 13 of the compressor housing 1.
- an angled by 90 ° stop section may be provided for more stable attachment of the body element 8, for example, an angled by 90 ° stop section.
- a rear ventilation space is formed between the suction pipe 2 / pressure tube 3 and the body element 8, which communicates via the connection opening 5 of the compressor housing 1 with the direction indicated by the arrows 15 ambient air outside the compressor housing 1 and allows an additional cooling effect.
- the diameter of the connection opening 5 is formed larger than the diameter of the suction tube 2 / pressure tube 3 for this purpose.
- Figure 11 already shows an alternative embodiment of the connecting device 9, wherein the body element 8 and spacer element 7 are designed as an integral component.
- the spacer element 7 is formed as an end portion of the body member 8, which at an angular inclination, preferably a right angle, to the axis of the suction pipe 2 / pressure tube 3 extends to hermetically seal the suction tube 2 / pressure tube 3, for example by soldering or welding.
- the body element 8 is preferably designed sleeve-shaped, thus has a substantially parallel to the axis of the suction tube 2 / pressure tube 3 and to the axis of the connection opening 5 extending wall section on (see Figure 9 ).
- the body member 8 may be configured convex, concave or irregular geometry instead of a sleeve-shaped or cylindrical shape. It is essential, however, always that the body member 8, the suction tube 2 / pressure tube 3 is not touched over a length which allows unhindered heat transfer, but is distanced from this, albeit minimal, via a spacer element 7.
- the body member 8 In order to secure the body member 8 reliably on the compressor housing 1, it may be provided with a stopper portion 10 which rests against the outside 13 or on the inside 12 of the compressor housing 1 and fixed there in a known manner, that is, for example, soldered or welded.
- the stop section 10 is preferably an integral part of the body element 8, which receives its desired dimensioning in the bending or deep-drawing process.
- the stopper portion 10 In the case of a multi-part embodiment of the body member 8, the stopper portion 10 but also be made as a separate element which is soldered or welded to the sleeve-shaped body member 8.
- the diameter of the connection opening 5 in this case is dimensioned larger than the outer diameter of that portion of the body element 8, which is passed through the connection opening 5. This ensures that an abutment surface 11 of the connection opening 5 does not touch the body element 8, but is spaced therefrom. In this way, an annular gap is formed between the body element 8 and abutment surface 11, in which outside air can circulate and the connection device 9 can cool.
- ⁇ defines the amount of heat passing through a layer of the surface and thickness unit at 1 K temperature difference in a time unit and expressed in W / (m * K) becomes.
- copper depending on the temperature
- ⁇ for unalloyed steel is about 100 W / (m * K).
- suitable alloying elements such as chromium, nickel, manganese or molybdenum
- the thermal conductivity coefficient ⁇ of steel can be significantly reduced.
- Cr-Ni steel may have a thermal conductivity coefficient ⁇ of less than 20 W / (m * K).
- Foam glass with a coefficient of thermal conductivity ⁇ of about 0.05 W / (m * K) has proved to be particularly favorable in tests of the already mentioned material. foam glass thus has only a slightly larger ⁇ value than air with 0.024 W / (m * K).
- ceramic materials have proven to be very advantageous in the present field of application, especially those based on metal oxides.
- so-called special ceramic materials or technical materials such as highly sintered oxide ceramics of aluminum, magnesium, beryllium or zirconium oxide can be used.
- it is solderable ceramic materials, so that a perfect soldering of spacer element 7 and suction tube 2 / pressure tube 3 on the one hand and the body element 8 or even compressor housing 1 is made possible to achieve the required tightness.
- temperature and aging resistant plastics can be used as materials for the spacer element 7, which are then applied by suitable fastening measures such as shrinking, gluing, laser, encapsulation or lamination on the suction tube 2 / pressure tube 3.
- Austenitic steel is preferred as the material for the body element 8.
- Austenitic steel in the present field of application is characterized by its alloying content (e.g., Cr-Ni or Mg alloys) having reduced thermal conductivity and high corrosion resistance, toughness and high heat resistance. At the same time, however, this material also enables the hermetically sealed connection of the body part 8 to the compressor housing by means of welding.
- Figure 10 shows an alternative embodiment of the connecting device 9, wherein the body element 8 and spacer element 7 are designed as an integral component.
- the spacer element 7 is formed as an end portion of the body member 8, which at an angular inclination, preferably a right angle, to the axis of the suction pipe 2 / pressure tube 3 extends to hermetically seal the suction tube 2 / pressure tube 3, for example by soldering or welding.
- the inner diameter of the sleeve-shaped body member 8 is always larger than the outer diameter of the suction tube 2 / pressure tube 3, so that between the suction tube 2 / pressure tube 3 and the body member 8, an air cushion (gas mixture, refrigerant) is formed, which has insulating function and the heat transfer between intake manifold 2 / pressure pipe 3 and compressor housing 1 also greatly reduced.
- the end portion of the body member 8 may also be a separately manufactured element, which is attached to the end face of the sleeve-shaped body member 8 and the suction tube 2 / pressure tube 3 surrounds.
- the body member 8 in the reverse than in Figure 10 be arranged shown position, ie arranged in the region of the inner side 12 of the compressor housing 1 end portion as a spacer element 7, wherein the suction tube / pressure pipe section in the region of the connection opening undergoes ventilation and cooling by the compressor housing 1 surrounding air.
- the end portion of the body member 8 surrounds the suction tube 2 / pressure tube 3 at a portion of its longitudinal extent, which is outside the connection opening 5 or outside a projected in the normal direction on the peripheral surface of the body member 8 wall cross-sectional area of the compressor housing 1.
- the contact surface of the end portion of the body member 8 with the suction pipe 2 / pressure tube 3 is therefore not arranged in the immediate vicinity of the contact surface of the body member 8 with the compressor housing 1, but in a the insulating function conducive distance to this.
- a multi-part body element 8 consisting of several interlocking elements has the advantage of greater flexibility in manufacturing and in the surface treatment and allows a specific configuration of the connection system depending on the present requirements and applications.
- FIG. 12 a particular embodiment of a connecting device 9 is shown, which has a preferably made of foam glass, plastic or ceramic material spacer element 7 ', wherein the spacer element 7' L-shaped and arranged directly between abutting surface 11 of the connection opening 5 and suction tube 2 / pressure tube 3 is.
- a leg portion 16 of the spacer element 7 ' is in this case enclosed by the body element 8 and pressed against the outer side 13 of the compressor housing 1.
- the spacer element 7 ' must therefore not necessarily have a hermetically sealing function in this construction, if the body member 8 is hermetically sealed both with the compressor housing 1 and with the suction pipe 2 / pressure tube 3. It is thus given the advantage with this construction, that for the spacer element 7 'also materials can be used, with which it is difficult to produce a hermetically sealing connection to another medium, in particular those materials which are not solderable or weldable ,
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Abstract
Description
Die vorliegende Erfindung bezieht sich auf einen hermetisch gekapselten Kältemittelverdichter, welcher ein hermetisch dichtes Verdichtergehäuse aufweist, in dessen Innerem eine ein Kältemittel verdichtende Kolben-Zylinder-Einheit arbeitet und ein Saugrohr sowie ein Druckrohr vorgesehen ist, wobei über das Saugrohr Kältemittel zur Kolben-Zylinder-Einheit strömt und das von der Kolben-Zylindereinheit verdichtete Kältemittel über das Druckrohr aus dem Verdichtergehäuse heraus befördert wird, wobei am Verdichtergehäuse Anschlussöffnungen für das Saugrohr bzw. das Druckrohr vorgesehen sind, welche das Überströmen des Kältemittels von außerhalb des Verdichtergehäuses nach Innerhalb des Verdichtergehäuses und umgekehrt ermöglichen, wobei die Anbindung des Saugrohrs bzw. des Druckrohrs an die Anschlussöffnung über eine Anschlussvorrichtung hermetisch dicht erfolgt, gemäß dem Oberbegriff des Anspruchs 1.The present invention relates to a hermetically sealed refrigerant compressor, which has a hermetically sealed compressor housing, in the interior of which a refrigerant-compressing piston-cylinder unit operates and a suction pipe and a pressure pipe is provided, via the suction pipe refrigerant to the piston-cylinder Unit flows and the compressed by the piston-cylinder unit refrigerant is transported out of the compressor housing via the pressure tube, wherein on the compressor housing connection openings for the suction pipe or the pressure tube are provided which the overflow of the refrigerant from outside the compressor housing to within the compressor housing and vice versa allow, wherein the connection of the suction pipe or the pressure tube to the connection opening via a connecting device hermetically sealed, according to the preamble of
Derartige Kältemittelverdichter finden im Haushalts- und Industriebereich Einsatz, wo sie zumeist an der Rückseite eines Kühlschranks oder Kühlregals angeordnet sind. Ihre Aufgabe ist es, ein im Kühlsystem zirkulierendes Kältemittel zu komprimieren und weiterzubefördern, wodurch Wärme aus dem Inneren des Kühlschranks abgeführt, an die Umgebung abgegeben und ein Kühlraum oder Kühlregal somit in bekannter Weise gekühlt wird.Such refrigerant compressors are used in domestic and industrial applications, where they are usually arranged on the back of a refrigerator or refrigerator. Your task is to compress a refrigerant circulating in the cooling system and weiterzubefördern, whereby heat dissipated from the interior of the refrigerator, delivered to the environment and a refrigerator or cooling rack is thus cooled in a known manner.
Der Kältemittelverdichter besitzt ein hermetisch abgedichtetes Verdichtergehäuse und einen Elektromotor, welcher über eine Kurbelwelle einen in einem Zylinder oszillierenden Kolben zur Verdichtung des Kältemittels antreibt. Das Verdichtergehäuse besteht dabei zumeist aus einem Deckelteil und einem Basisteil und weist Anschlussöffnungen auf, wobei ein Saugrohr, ein Druckrohr sowie eventuell noch andere Leitungen vorgesehen sind, welche durch selbige Anschlussöffnungen in das Verdichtergehäuse hinein und aus diesem herausführen, um das Kältemittel zum Zylinder und von diesem wieder in den Kühlkreislauf zu befördern.The refrigerant compressor has a hermetically sealed compressor housing and an electric motor, which via a crankshaft oscillating in a cylinder piston for Compressing the refrigerant drives. The compressor housing consists mostly of a cover part and a base part and has connection openings, wherein a suction tube, a pressure tube and possibly other lines are provided which lead through selbige connection openings in the compressor housing and out of this to the refrigerant to the cylinder and to transport this again into the cooling circuit.
Angesichts der weltweit großen Anzahl in Betrieb befindlicher Kältemittelverdichter liegt in jeder Wirkungsgradverbesserung, die an einem Kältemittelverdichter vorgenommen wird, ein beträchtliches Energieeinsparungspotential, welches im Zuge der sich global verknappenden Energieressourcen von immer größerer Relevanz wird.Considering the large number of refrigerant compressors in operation in the world, any efficiency improvement made to a refrigerant compressor has significant energy savings potential, which is becoming increasingly important as global energy resources become scarcer.
Möglichkeiten für eine Verbesserung des Wirkungsgrades liegen insbesondere in der Absenkung der Temperatur des Kältemittels am Beginn des Kompressionsvorganges. Jede Absenkung der Einsaugtemperatur des Kältemittels in den Zylinder der Kolben-Zylinder-Einheit bewirkt daher ebenso wie die Absenkung der Temperatur während des Verdichtungsvorganges und damit verbunden der Ausschiebetemperatur eine Verringerung der erforderlichen technischen Arbeit für den Verdichtungsvorgang.Possibilities for improving the efficiency are in particular in the lowering of the temperature of the refrigerant at the beginning of the compression process. Each reduction of the suction temperature of the refrigerant in the cylinder of the piston-cylinder unit therefore causes as well as the lowering of the temperature during the compression process and, associated with the Ausschiebetemperatur a reduction in the required technical work for the compression process.
Bei bekannten hermetisch gekapselten Kältemittelverdichtern erfolgt bauartbedingt eine starke Erwärmung des Kältemittels auf dessen Weg vom Verdampfer (Kühlraum) zum Ansaugventil der Kolben-Zylinder-Einheit. Da zufolge des Verdichtungsvorganges eine beträchtliche Wärmemenge erzeugt wird und diese sich auch auf das Verdichtergehäuse überträgt, kommt es in weiterer Folge natürlich auch zu einem Wärmeübergang vom Verdichtergehäuse auf die Rohranbindungen des Kältemittelverdichters, insbesondere auf das Saugrohr.In known hermetically sealed refrigerant compressors is due to design a strong heating of the refrigerant on its way from the evaporator (refrigerator) to the intake valve of the piston-cylinder unit. As a result of the compression process, a considerable amount of heat is generated and this also transmits to the compressor housing, it comes naturally also to a heat transfer from Compressor housing on the pipe connections of the refrigerant compressor, in particular on the suction pipe.
Auch das Druckrohr selbst bewirkt auf indirekte Weise eine zusätzliche Erwärmung des Saugrohrs und damit des unmittelbar vor dem Kompressionszyklus stehenden Kältemittels. Da das im Druckrohr abgeführte, verdichtete Kältemittel Temperaturen bis zu 100°C aufweist, erfolgt eine starke Erwärmung des Druckrohrs, welche sich insbesondere auch im Bereich der Anschlussöffnung auf das Verdichtergehäuse und von diesem wiederum auf das Saugrohr überträgt.The pressure pipe itself also indirectly causes additional heating of the suction pipe and thus of the refrigerant immediately before the compression cycle. Since the condensed refrigerant discharged in the pressure tube has temperatures of up to 100 ° C., the pressure tube is strongly heated, which in particular also transfers to the compressor housing in the region of the connection opening and from there to the suction tube.
Indem das angesaugte Kältemittel somit erwärmt wird, erfolgt eine Verschlechterung des Wirkungsgrads des Kältemittelverdichters.By thus heating the sucked refrigerant, a deterioration in the efficiency of the refrigerant compressor occurs.
Neben einer aus dem Stand der Technik bekannten Isolierung der im Innenraum des Verdichtergehäuses geführten Abschnitte der Saug- und Druckrohre erlangt auch eine Isolierung ebendieser im Bereich der Anschlussöffnungen, also an jener Stelle, an welcher sich das Saugrohr bzw. Druckrohr und das Verdichtergehäuse unmittelbar berühren, besondere Bedeutung.In addition to a known from the prior art insulation of the guided in the interior of the compressor housing sections of the suction and pressure pipes also obtained ebendieser in the region of the connection openings, ie at the point at which the suction pipe or pressure tube and the compressor housing directly, special meaning.
Aus der
Die
Aus der
Aus der
Es ist daher das Ziel der vorliegenden Erfindung, die durch die Erwärmung des angesaugten Kältemittels im Bereich der Anschlussöffnungen des Verdichtergehäuses entstehenden Wirkungsgradverluste des Kältemittelverdichters zu vermindern und den Wirkungsgrad von Kältemittelverdichtern zu optimieren. Zu diesem Zweck soll eine Anschlussvorrichtung geschaffen werden, welche den Wärmeübergang zwischen Verdichtergehäuse und Saugrohr bzw. Druckrohr deutlich vermindert, sodass ein möglichst niedriges Temperaturniveau des Kältemittels zu Beginn des Verdichtungsvorganges, also beim Ansaugen in den Zylinder der Kolben-Zylinder-Einheit, gewährleistet ist.It is therefore the object of the present invention to reduce the efficiency losses of the refrigerant compressor resulting from the heating of the drawn-in refrigerant in the region of the connection openings of the compressor housing and to optimize the efficiency of refrigerant compressors. For this purpose, a connection device is to be created, which significantly reduces the heat transfer between the compressor housing and suction pipe or pressure pipe, so that the lowest possible temperature level of the refrigerant at the beginning of the compression process, ie when sucking into the cylinder of the piston-cylinder unit is ensured.
Erfindungsgemäß wird dieses Ziel durch einen Kältemittelverdichter mit den kennzeichnenden Merkmalen des Anspruchs 1 erreicht.According to the invention, this object is achieved by a refrigerant compressor having the characterizing features of
Ein Kältemittelverdichter weist ein hermetisch dichtes Verdichtergehäuse auf, in dessen Innerem eine ein Kältemittel verdichtende Kolben-Zylinder-Einheit arbeitet und ein Saugrohr sowie ein Druckrohr vorgesehen ist, wobei über das Saugrohr in bekannter Weise ein Kältemittel zur Kolben-Zylinder-Einheit strömt und das von der Kolben-Zylindereinheit verdichtete Kältemittel über das Druckrohr aus dem Verdichtergehäuse heraus befördert wird, wobei am Verdichtergehäuse Anschlussöffnungen für das Saugrohr bzw. das Druckrohr vorgesehen sind, welche das Überströmen des Kältemittels von außerhalb des Verdichtergehäuses nach Innerhalb des Verdichtergehäuses und umgekehrt ermöglichen, wobei die Anbindung des Saugrohrs bzw. des Druckrohrs an die Anschlussöffnung über eine Anschlussvorrichtung hermetisch dicht erfolgt. Die Anschlussvorrichtung weist ein vorzugsweise hülsenförmig ausgebildetes Korpuselement sowie mindestens ein Distanzelement auf, welches das Korpuselement vom Saugrohr bzw. Druckrohr distanziert. Das Korpuselement steht also nicht in unmittelbarem Kontakt mit dem Saugrohr bzw. Druckrohr bzw. erfolgt die Wärmeeinleitung in das Korpuselement nur in vermindertem Maße über das Distanzelement.A refrigerant compressor has a hermetically sealed compressor housing, in the interior of which a refrigerant-compressing piston-cylinder unit operates and a suction pipe and a pressure pipe is provided, via the suction pipe in a known manner, a refrigerant flows to the piston-cylinder unit and of the piston-cylinder unit compressed refrigerant is transported out of the compressor housing via the pressure tube, wherein on the compressor housing connection openings for the suction pipe or the pressure tube are provided, which allow the overflow of the refrigerant from outside the compressor housing to within the compressor housing and vice versa, the connection of the suction pipe and the pressure tube to the connection opening via a connecting device hermetically sealed. The connecting device has a preferably sleeve-shaped body member and at least one Distance element, which distances the body element from the suction pipe or pressure tube. The body element is thus not in direct contact with the suction pipe or pressure tube or the heat is introduced into the body element only to a reduced extent on the spacer element.
Erfindungsgemäß ist das Korpuselement außerhalb der Anschlussöffnung, diese hermetisch abdichtend umschließend, an einer Außenseite des Verdichtergehäuses angebracht, und das Distanzelement ist zwischen Korpuselement und Saugrohr/Druckrohr angeordnet und umschließt das Saugrohr/Druckrohr hermetisch abdichtend.According to the invention, the body element outside the connection opening, this hermetically sealing enclosing, attached to an outer side of the compressor housing, and the spacer element is disposed between the body member and suction / pressure tube and enclosing the suction tube / pressure tube hermetically sealing.
Das Korpuselement kann hierbei entweder mit einer Stirnseite unmittelbar am Verdichtergehäuse befestigt sein oder auch mittels eines beispielsweise um 90° abgewinkelten Anschlagabschnitts.The body element may in this case be fastened either directly to the compressor housing with an end face or else by means of an abutment section angled for example by 90 °.
Indem der Wärmeübergang vom Verdichtergehäuse auf das Saugrohr bzw. vom heißen Druckrohr auf das Verdichtergehäuse und in weiterer Folge von diesem auf das Saugrohr vermindert ist, wird eine beträchtliche Reduktion der Temperatur des im Saugrohr geführten und unmittelbar vor dem Verdichtungsprozess in der Kolben-Zylinder-Einheit stehenden Kältemittels und damit eine Erhöhung des Wirkungsgrads des Kältemittelverdichters erzielt. Durch die Vermeidung des Wärmeübergangs vom heißen Druckrohr auf das Verdichtergehäuse wird auch eine Erwärmung des Verdichtergehäuses selbst sowie des Verdichtergehäuseinneren (Öl, das im Inneren befindliche Kältemittel, Verdichtergehäusetemperatur) gesenkt und auch dadurch das angesaugte Gas weniger erwärmt, was zu einer Wirkungsgradverbesserung führt.By the heat transfer from the compressor housing is reduced to the suction pipe or from the hot pressure tube to the compressor housing and subsequently to this on the suction pipe, a considerable reduction in the temperature of the guided in the intake manifold and immediately before the compression process in the piston-cylinder unit standing refrigerant and thus achieved an increase in the efficiency of the refrigerant compressor. By avoiding the heat transfer from the hot pressure tube to the compressor housing, heating of the compressor housing itself as well as the inside of the compressor housing (oil, internal refrigerant, compressor housing temperature) is also reduced, thereby also less heating the sucked gas, resulting in an improvement in efficiency.
Gemäß den kennzeichnenden Merkmalen des Anspruchs 2 ist das Korpuselement und vorzugsweise auch das Distanzelement aus austenitischem Stahl gefertigt. Austenitischer Stahl zeichnet sich im vorliegenden Anwendungsgebiet durch seine gegenüber unlegiertem Stahl verminderte Wärmeleitfähigkeit sowie einer hohen Korrosionsbeständigkeit, Zähigkeit und Hochwarmfestigkeit aus.According to the characterizing features of
Gemäß einer anderen bevorzugten Ausführungsvariante der Erfindung ist das Distanzelement aus Schaumglas, Kunststoff oder keramischem Werkstoff gefertigt. Die genannten Werkstoffe bedingen durch ihren niedrigen Wärmeübergangskoeffizienten eine starke Reduktion des unerwünschten Wärmeübergangs vom Verdichtergehäuse bzw. vom mit diesem in unmittelbarem Kontakt stehenden Korpuselement auf das Saugrohr sowie umgekehrt vom Druckrohr auf das Korpuselement und das Verdichtergehäuse.According to another preferred embodiment of the invention, the spacer element is made of foam glass, plastic or ceramic material. Due to their low heat transfer coefficients, the abovementioned materials cause a strong reduction of the undesirable heat transfer from the compressor housing or from the body member in direct contact with the intake manifold and vice versa from the pressure pipe to the body member and the compressor housing.
Neben einer unmittelbaren Anordnung eines separaten, isolierend wirkenden Distanzelementes zwischen Korpuselement und Saugrohr bzw. Druckrohr, ist es in einer alternativen Ausführungsvariante auch möglich, Korpuselement und Distanzelement als integralen Bauteil auszugestalten. Solcherart ist es vorgesehen, dass das Distanzelement als ein Abschnitt, vorzugsweise ein Endabschnitt des Korpuselementes ausgebildet ist, welcher unter einer winkeligen Neigung, vorzugsweise einem rechten Winkel, zur Achse des Saugrohrs bzw. Druckrohrs verläuft, um das Saugrohr bzw. Druckrohr hermetisch abdichtend zu umschließen. Indem durch diese Geometrie also bedingt ist, dass der innere Durchmesser des Korpuselementes - lediglich mit Ausnahme seines Endabschnitts - stets größer ist als der äußere Durchmesser des Saugrohrs/Druckrohrs, wird zwischen dem Saugrohr/Druckrohr und dem Korpuselement ein Luftpolster ausgebildet, welcher isolierende Funktion besitzt und den unerwünschten Wärmeübergang zwischen Saugrohr/Druckrohr und Verdichtergehäuse stark vermindert. Diese Ausführungsvariante ermöglicht eine einfache und ökonomische Fertigungsweise der Anschlussvorrichtung.In addition to a direct arrangement of a separate, insulating-acting spacer element between the body member and suction tube or pressure tube, it is also possible in an alternative embodiment, to design the body element and spacer element as an integral component. In this way, it is provided that the spacer element is designed as a section, preferably an end section of the body element, which runs at an angular inclination, preferably a right angle, to the axis of the suction tube or pressure tube around the suction tube or pressure tube hermetically sealing. Thus, by this geometry is due to the fact that the inner diameter of the body element - only with the exception of its end portion - is always greater than the outer diameter of the suction tube / pressure tube, an air cushion is formed between the suction tube / pressure tube and the body element, which has insulating function and the unwanted heat transfer between intake manifold / pressure tube and compressor housing greatly reduced. This embodiment allows a simple and economical way of manufacturing the connection device.
Bei dieser Ausführungsform ist es gemäß den kennzeichnenden Merkmalen des Anspruchs 3 vorgesehen, dass der Abschnitt bzw. Endabschnitt des Korpuselementes das Saugrohr/Druckrohr an einem Abschnitt ihrer Längserstreckung umschließt, welcher außerhalb der Anschlussöffnung bzw. außerhalb einer in Normalrichtung auf die Umfangsfläche des Korpuselementes projizierten Wandquerschnittsfläche des Verdichtergehäuses liegt. Indem also die Berührungsfläche des Abschnitts bzw. Endabschnitts des Korpuselementes mit dem Saugrohr/Druckrohr möglichst weit entfernt von der Berührungsfläche des Korpuselementes mit dem Verdichtergehäuse angeordnet ist, wird die zu überbrückende Strecke des Wärmetransports verlängert und dem Wärmeübergang zwischen Saugrohr/Druckrohr und Verdichtergehäuse ein möglichst großes Hindernis in den Weg gestellt.In this embodiment, it is provided according to the characterizing features of
Um das Saugrohr/Druckrohr auf optimale Weise hermetisch abdichtend zu umgreifen, ist der als Distanzelement ausgebildete Endabschnitt des Korpuselementes zufolge der kennzeichnenden Merkmale des Anspruchs 4 mit einer ringförmigen Öffnung versehen.To embrace the suction tube / pressure tube in an optimal manner hermetically sealing, designed as a spacer element end portion of the body element according to the characterizing features of
Gemäß den kennzeichnenden Merkmalen des Anspruchs 5 besitzt das Korpuselement einen Anschlagabschnitt, mit welchem jenes an der Außenseite des Verdichtergehäuses befestigt ist. Der Durchmesser der Anschlussöffnung ist hierbei vorzugsweise größer als der äußere Durchmesser jenes Abschnitts des Korpuselementes, welcher durch die Anschlussöffnung hindurchgeführt wird. Auf diese Weise ist sichergestellt, dass eine Stoßfläche der Anschlussöffnung das Korpuselement nicht berührt, sondern von diesem beabstandet ist. Auch durch diese Maßnahme wird die isolierende Funktion der erfindungsgemäßen Anschlussvorrichtung erhöht und der Wärmeübergang zwischen Saugrohr/Druckrohr und Verdichtergehäuse vermindert.According to the characterizing features of
Sowohl das Korpuselement als auch das Distanzelement können gemäß den kennzeichnenden Merkmalen des Anspruch 6 auch mehrteilig ausgeführt sein, um weitere fertigungs- oder wärmetechnische Vorteile zu ermöglichen.Both the body element and the spacer can be carried out in several parts according to the characterizing features of
Die Erfindung wird nun anhand eines Ausführungsbeispiels näher erläutert. Dabei zeigt:
- Fig.1
- einen Basisteil eines Verdichtergehäuses in Schrägansicht
- Fig.2
- einen Basisteil eines Verdichtergehäuses in Draufsicht
- Fig.3
- eine partielle Schnittdarstellung des Verdichtergehäuses aus
Fig.2 entlang Linien A-A bzw. B-B mit einer Anschlussvorrichtung nach dem Stand der Technik - Fig.4
- eine vergrößerte Darstellung des Details A aus
Fig.3 - Fig.5
- eine alternative Ausführungsvariante einer Anschlussvorrichtung nach dem Stand der Technik
- Fig.6
- eine weitere alternative Ausführungsvariante einer Anschlussvorrichtung nach dem Stand der Technik
- Fig.7
- eine weitere alternative Ausführungsvariante einer Anschlussvorrichtung nach dem Stand der Technik
- Fig.8
- eine weitere alternative Ausführungsvariante einer Anschlussvorrichtung nach dem Stand der Technik
- Fig.9
- eine weitere Ausführungsvariante einer Anschlussvorrichtung nach dem Stand der Technik.
- Fig.10
- eine Ausführungsvariante einer erfindungsgemäßen Anschlussvorrichtung
- Fig.11
- eine weitere Ausführungsvariante einer erfindungsgemäßen Anschlussvorrichtung
- Fig.12
- eine weitere Ausführungsvariante einer erfindungsgemäßen Anschlussvorrichtung
- Fig.1
- a base part of a compressor housing in an oblique view
- Fig.2
- a base part of a compressor housing in plan view
- Figure 3
- a partial sectional view of the compressor housing
Fig.2 along lines AA and BB with a connection device according to the prior art - Figure 4
- an enlarged view of the detail A from
Figure 3 - Figure 5
- an alternative embodiment of a connection device according to the prior art
- Figure 6
- a further alternative embodiment of a connection device according to the prior art
- Figure 7
- a further alternative embodiment of a connection device according to the prior art
- Figure 8
- a further alternative embodiment of a connection device according to the prior art
- Figure 9
- a further embodiment of a connection device according to the prior art.
- Figure 10
- an embodiment of a connecting device according to the invention
- Figure 11
- a further embodiment of a connecting device according to the invention
- Figure 12
- a further embodiment of a connecting device according to the invention
Ein Kältemittelverdichter besitzt ein hermetisch dichtes Verdichtergehäuses 1, in welches ein Saugrohr 2, ein Druckrohr 3 sowie ein Servicerohr 4 über Anschlussöffnungen 5 einmünden.A refrigerant compressor has a hermetically sealed
In bekannter Weise strömt über das Saugrohr 2 ein Kältemittel zu einer innerhalb des Verdichtergehäuses 1 angeordneten (nicht dargestellten) Kolben-Zylinder-Einheit, in welcher eine Kompression des Kältemittels erfolgt, wobei das Druckrohr 3 das verdichtete und daher stark erwärmte Kältemittel in weiterer Folge von der Kolben-Zylinder-Einheit wieder aus dem Verdichtergehäuse 1 heraus in einen (ebenfalls nicht dargestellten) Kühlkreislauf eines Kühlraums führt. Die Kolben-Zylinder-Einheit wird dabei von einem Elektromotor über eine Kurbelwelle angetrieben, sodass der mit dem Kältemittelverdichter assoziierte Kühlraum mittels des zirkulierenden Kältemittels fortwährend gekühlt wird.In a known manner flows via the
Das Verdichtergehäuse 1 weist mehrere Standelemente 6 auf, mittels welchen es auf einer dafür vorbestimmten Standfläche eines Kühlgeräts positioniert werden kann.The
Obwohl in diesem Zusammenhang in
Das Servicerohr 4 dient lediglich zur Befüllung des Verdichtergehäuses 1 mit einem geeigneten Kältemittel bzw. mit einem zur Schmierung erforderlichen Öl.The
Die
Eine andere Anbindungsweise vom Saugrohr 2 bzw. Druckrohr 3 an das Verdichtergehäuses 1 ist in
Unabhängig davon, wie der Rohranschluss gemäß den bisher beschriebenen
Um einen solchen Wärmeübergang vom Verdichtergehäuse 1 auf das Saugrohr 2 bzw. vom Druckrohr 3 auf das Verdichtergehäuse 1 deutlich zu reduzieren, weist die Anschlussvorrichtung 9 ein Korpuselement 8 sowie mindestens ein Distanzelement 7 auf, welches das Korpuselement 8 vom Saugrohr 2 bzw. Druckrohr 3 distanziert. Das Korpuselement 8 steht also nicht mehr in unmittelbarem Kontakt mit dem Saugrohr 2 bzw. Druckrohr 3, bzw. sind die Kontaktzonen zwischen diesen Elementen sehr klein gehalten.In order to significantly reduce such a heat transfer from the
Erfindungsgemäß ist das Korpuselement 8 außerhalb der Anschlussöffnung 5, diese umschließend, am Verdichtergehäuse 1 angeordnet (
Falls das Korpuselement 8 nicht an der Außenseite 13, sondern an der Innenseite 12 des Verdichtergehäuses 1 angeordnet ist (so in
Das Korpuselement 8 ist vorzugsweise hülsenförmig ausgebildet, weist also einen im Wesentlichen parallel zur Achse des Saugrohrs 2/Druckrohrs 3 bzw. zur Achse der Anschlussöffnung 5 verlaufenden Wandungsabschnitt auf (siehe
Um das Korpuselement 8 zuverlässig am Verdichtergehäuse 1 zu befestigen, kann es mit einem Anschlagabschnitt 10 versehen sein, welcher an der Außenseite 13 oder an der Innenseite 12 des Verdichtergehäuses 1 anliegt und dort in bekannter Weise befestigt, also beispielsweise angelötet oder angeschweißt ist. Beim Anschlagabschnitt 10 handelt es sich vorzugsweise um einen integralen Teil des Korpuselementes 8, welcher im Biege- oder Tiefziehverfahren seine gewünschte Dimensionierung erhält. Im Falle einer mehrteiligen Ausführung des Korpuselementes 8 kann der Anschlagabschnitt 10 jedoch auch als separates Element gefertigt sein, welches an das hülsenförmige Korpuselement 8 angelötet oder angeschweißt ist.In order to secure the
Um den Wärmeübergang zwischen Verdichtergehäuse 1 und Saugrohr 2/Druckrohr 3 weiter zu vermindern, ist der Durchmesser der Anschlussöffnung 5 hierbei größer bemessen als der äußere Durchmesser jenes Abschnitts des Korpuselementes 8, welcher durch die Anschlussöffnung 5 hindurchgeführt wird. Somit ist sichergestellt, dass eine Stoßfläche 11 der Anschlussöffnung 5 das Korpuselement 8 nicht berührt, sondern von diesem beabstandet ist. Auf diese Weise wird zwischen Korpuselement 8 und Stoßfläche 11 ein ringförmiger Spalt ausgebildet, in welchem Außenluft zirkulieren und die Anschlussvorrichtung 9 kühlen kann.In order to further reduce the heat transfer between the
Bei der Wahl geeigneter Werkstoffe für das Distanzelement 7 ist insbesondere deren Wärmeleitfähigkeitskoeffizient λ von ausschlaggebender Bedeutung, welcher die Wärmemenge definiert, die in einer Zeiteinheit durch eine Schicht der Flächen- und Dickeneinheit bei 1 K Temperaturdifferenz geht und in W/(m*K) angegeben wird. Während Kupfer (temperaturabhängig) einen vergleichsweise hohen Wärmeleitfähigkeitskoeffizient λ von etwa 380 W/(m*K) besitzt, so beträgt λ bei unlegiertem Stahl etwa 100 W/(m*K). Mittels Zumengung geeigneter Legierungselemente wie etwa Chrom, Nickel, Mangan oder Molybdän kann der Wärmeleitfähigkeitskoeffizient λ von Stahl jedoch bedeutend gesenkt werden. Cr-Ni Stahl kann beispielsweise einen Wärmeleitfähigkeitskoeffizienten λ von unter 20 W/(m*K) aufweisen.In the choice of suitable materials for the
Besonders günstig hat sich in Versuchen der bereits erwähnte Werkstoff Schaumglas mit einem Wärmeleitfähigkeitskoeffizienten λ von etwa 0,05 W/(m*K) erwiesen. Schaumglas besitzt somit einen nur unwesentlich größeren λ-Wert als Luft mit 0,024 W/(m*K).Foam glass with a coefficient of thermal conductivity λ of about 0.05 W / (m * K) has proved to be particularly favorable in tests of the already mentioned material. foam glass thus has only a slightly larger λ value than air with 0.024 W / (m * K).
Ebenso haben sich keramische Werkstoffe im vorliegenden Anwendungsgebiet als sehr vorteilhaft erwiesen, insbesondere solche auf der Grundlage von Metalloxiden. Beispielsweise können sogenannte keramische Sondermassen oder technische Massen wie etwa hochgesinterte Oxidkeramik aus Aluminium-, Magnesium-, Beryllium- oder Zirkoniumoxid Einsatz finden.Likewise, ceramic materials have proven to be very advantageous in the present field of application, especially those based on metal oxides. For example, so-called special ceramic materials or technical materials such as highly sintered oxide ceramics of aluminum, magnesium, beryllium or zirconium oxide can be used.
Vorzugsweise handelt es sich um lötbare keramische Werkstoffe, sodass eine einwandfreie Verlötung von Distanzelement 7 und Saugrohr 2/Druckrohr 3 einerseits und Korpuselement 8 oder sogar Verdichtergehäuse 1 ermöglicht wird, um die erforderliche Dichtheit zu erzielen.Preferably, it is solderable ceramic materials, so that a perfect soldering of
Die keramische Werkstoffe erweisen sich neben ihrer geringen Wärmeleitfähigkeit [λ = 0,5-1,4 W/(m*K)] und Korrosionsbeständigkeit auch aufgrund ihrer Feuer-, Temperatur- und Formfestigkeit als besonders günstig für einen Einsatz zur Isolierung von Saugrohr 2/Druckrohr 3 an ihrer Anschlussstelle am Verdichtergehäuse 1.The ceramic materials prove, in addition to their low thermal conductivity [λ = 0.5-1.4 W / (m * K)] and corrosion resistance also due to their fire, temperature and dimensional stability as particularly favorable for use for the isolation of suction tube. 2 /
Auch können temperatur- und alterungsbeständige Kunststoffe als Werkstoffe für das Distanzelement 7 zum Einsatz kommen, welche dann durch geeignete Befestigungsmaßnahmen wie Schrumpfen, Kleben, Lasern, Umspritzen oder Laminieren auf das Saugrohr 2/Druckrohr 3 aufgebracht werden.Also, temperature and aging resistant plastics can be used as materials for the
Die genannten Werkstoffe bedingen durch ihren niedrigen Wärmeübergangskoeffizienten eine starke Reduktion des unerwünschten Wärmeübergangs vom Verdichtergehäuse 1 bzw. vom mit diesem in unmittelbarem Kontakt stehenden Korpuselement 8 auf das Saugrohr 2 sowie umgekehrt vom Druckrohr 3 auf das Korpuselement 8 und das Verdichtergehäuse 1.Due to their low heat transfer coefficients, the abovementioned materials cause a strong reduction of the undesired heat transfer from the
Als Werkstoff für das Korpuselement 8 wird austenitischer Stahl bevorzugt. Austenitischer Stahl zeichnet sich im vorliegenden Anwendungsgebiet durch seinen Legierungsanteil (z.B. Cr-Ni oder Mg-Legierungen) mit einer verminderten Wärmeleitfähigkeit sowie einer hohen Korrosionsbeständigkeit, Zähigkeit und Hochwarmfestigkeit aus. Gleichzeitig ermöglicht dieser Werkstoff aber auch die hermetisch dichte Anbindung des Korpusteils 8 an das Verdichtergehäuse mittels Schweißen.Austenitic steel is preferred as the material for the
Auch
Wie aus der Darstellung gemäß
Auch kann das Korpuselement 8 in der umgekehrten als der in
Wie in
Um das Saugrohr 2/Druckrohr 3 zu umgreifen und eine hermetisch abdichtende Verbindung zu diesem zu ermöglichen, ist der als Distanzelement 7 ausgebildete Endabschnitt des Korpuselementes 8 mit einer ringförmigen Öffnung versehen, innerhalb welcher das Saugrohr 2/Druckrohr 3 dicht befestigt ist.In order to surround the
Um im jeweiligen Anwendungsfall weitere fertigungs- oder wärmetechnische Vorteile zu erzielen, kann es gegebenenfalls zweckmäßig sein, das Korpuselement 8 und/oder das Distanzelement 7 mehrteilig auszuführen. Ein mehrteiliges Korpuselement 8, bestehend aus mehreren ineinandergreifenden Elementen weist den Vorteil größer Flexibilität in der Fertigung und in der Oberflächenbearbeitung auf und ermöglicht eine spezifische Ausgestaltung des Anschlusssystems je nach den vorliegenden Anforderungen und Einsatzgebieten.In order to achieve further manufacturing or thermal advantages in the respective application, it may be expedient to carry out the
In
Claims (6)
- A hermetically encapsulated refrigerant compressor, comprising a hermetically sealed compressor housing (1), in the interior of which there are disposed a piston-cylinder unit which compresses a refrigerant, a suction pipe (2) and a pressure pipe (3), with refrigerant flowing via the suction pipe (2) to the piston-cylinder unit and the refrigerant compressed by the piston-cylinder unit being conveyed out of the compressor housing (1) via the pressure pipe (3), with connection openings (5) for the suction pipe (2) and the pressure pipe (3) being provided on the compressor housing (1), which openings enable the overflow of the refrigerant from the outside of the compressor housing (1) into the interior of the compressor housing (1) and vice versa, with the connection of the suction pipe (2) and pressure pipe (3) to the connection openings (5) occurring in a hermetically tight manner by means of a connection apparatus (9), with the connection apparatus (9) comprising a preferably sleeve-like body element (8) and at least one spacer element (7) which spaces the body element (8) from the suction pipe (2)/pressure pipe (3), and the body element (8) is attached to an outside (13) of the compressor housing (1) outside of the connection opening (5) by enclosing the same in a hermetically sealing manner, characterized in that the spacer element (7) is arranged between the body element (8) and the suction pipe (2)/pressure pipe (3) and encloses the suction pipe (2)/pressure pipe (3) in a hermetically sealing manner, and the spacer element (7) is a section, preferably an end section of the body element (8), which extends under an angular inclination, preferably a right angle, relative to the axis of the suction pipe (2)/pressure pipe (3) and encloses the suction pipe (2)/pressure pipe (3) in a hermetically sealing manner.
- A hermetically encapsulated refrigerant compressor according to claim 1, characterized in that the body element (8) is made of austenitic steel.
- A hermetically encapsulated refrigerant compressor according to claim 1 or 2, characterized in that the section or end section of the body element (8) encloses the suction pipe (2)/pressure pipe (3) at a section of the circumference which lies outside of the connection opening (5) or outside of cross-sectional wall surface of the compressor housing (1) which is projected in the normal direction onto the circumferential surface of the body element (8).
- A hermetically encapsulated refrigerant compressor according to one of the claims 1 to 3, characterized in that the section or end section of the body element (8) which is arranged as a spacer element (7) ends in an annular opening.
- A hermetically encapsulated refrigerant compressor according to one of the claims 1 to 4, characterized in that the body element (8) has a contact section (10) and is fastened with the same to the outside (13) of the compressor housing (1), with the diameter of the connection opening (5) preferably being larger than the outer diameter of the section of the body element (8) which is guided through the connection opening (5), so that an abutting surface area (11) of the connection opening (5) is spaced from the body element (8).
- A hermetically encapsulated refrigerant compressor according to one of the claims 1 to 5, characterized in that the body element (8) and/or the spacer element (7) are arranged in several parts.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI200730926T SI2027391T1 (en) | 2006-06-08 | 2007-06-08 | Refrigerant condenser |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT0045006U AT9233U1 (en) | 2006-06-08 | 2006-06-08 | REFRIGERANT COMPRESSOR |
PCT/EP2007/055648 WO2007141326A1 (en) | 2006-06-08 | 2007-06-08 | Refrigerant condenser |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2027391A1 EP2027391A1 (en) | 2009-02-25 |
EP2027391B1 true EP2027391B1 (en) | 2012-02-29 |
Family
ID=46578782
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07730006A Active EP2027391B1 (en) | 2006-06-08 | 2007-06-08 | Refrigerant condenser |
Country Status (6)
Country | Link |
---|---|
US (1) | US20090110586A1 (en) |
EP (1) | EP2027391B1 (en) |
CN (1) | CN101466950A (en) |
AT (2) | AT9233U1 (en) |
SI (1) | SI2027391T1 (en) |
WO (1) | WO2007141326A1 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8651841B2 (en) * | 2008-08-05 | 2014-02-18 | Lg Electronics Inc. | Rotary compressor with improved connection |
CN104619987B (en) | 2012-09-13 | 2018-01-12 | 艾默生环境优化技术有限公司 | Compressor assembly with guiding sucting |
KR20160055497A (en) | 2014-11-10 | 2016-05-18 | 엘지전자 주식회사 | Reciprocating compressor and a method for assembling the same |
KR20200099704A (en) * | 2019-02-15 | 2020-08-25 | 엘지전자 주식회사 | A compressor |
US11236748B2 (en) | 2019-03-29 | 2022-02-01 | Emerson Climate Technologies, Inc. | Compressor having directed suction |
US11767838B2 (en) | 2019-06-14 | 2023-09-26 | Copeland Lp | Compressor having suction fitting |
CN114729631A (en) * | 2019-12-06 | 2022-07-08 | 大金工业株式会社 | Compressor and compressor unit |
US11248605B1 (en) | 2020-07-28 | 2022-02-15 | Emerson Climate Technologies, Inc. | Compressor having shell fitting |
US11619228B2 (en) | 2021-01-27 | 2023-04-04 | Emerson Climate Technologies, Inc. | Compressor having directed suction |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3209991A (en) * | 1963-12-16 | 1965-10-05 | Westinghouse Electric Corp | Sealed compressor unit assembly |
US4240774A (en) * | 1979-02-15 | 1980-12-23 | General Electric Company | Hermetically sealed compressor suction tube and method of assembly |
US4640669A (en) * | 1984-11-13 | 1987-02-03 | Tecumseh Products Company | Rotary compressor lubrication arrangement |
JPS62118186A (en) * | 1985-11-15 | 1987-05-29 | 株式会社東芝 | Pipe joining method of compressor |
BR8804677A (en) * | 1988-09-06 | 1990-06-05 | Brasil Compressores Sa | DIRECT SUCTION SYSTEM FOR ROTARY HERMETIC COMPRESSOR AND ITS ASSEMBLY PROCESS |
FR2655389B1 (en) | 1989-12-01 | 1994-05-27 | Unite Hermetique | HERMETIC MOTOR COMPRESSOR WITH QUIET OPERATION. |
MY120330A (en) | 1997-06-30 | 2005-10-31 | Matsushita Electric Ind Co Ltd | Sealed compressor having pipe connectors and method of joining pipe connectors to sealed casing |
US6361293B1 (en) | 2000-03-17 | 2002-03-26 | Tecumseh Products Company | Horizontal rotary and method of assembling same |
KR100498376B1 (en) | 2002-11-19 | 2005-07-01 | 엘지전자 주식회사 | Scroll compressor and fabrication method for scroll compressor |
-
2006
- 2006-06-08 AT AT0045006U patent/AT9233U1/en not_active IP Right Cessation
-
2007
- 2007-06-08 SI SI200730926T patent/SI2027391T1/en unknown
- 2007-06-08 WO PCT/EP2007/055648 patent/WO2007141326A1/en active Application Filing
- 2007-06-08 EP EP07730006A patent/EP2027391B1/en active Active
- 2007-06-08 CN CNA2007800212963A patent/CN101466950A/en active Pending
- 2007-06-08 AT AT07730006T patent/ATE547630T1/en active
-
2008
- 2008-12-05 US US12/315,719 patent/US20090110586A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
AT9233U1 (en) | 2007-06-15 |
ATE547630T1 (en) | 2012-03-15 |
EP2027391A1 (en) | 2009-02-25 |
WO2007141326A1 (en) | 2007-12-13 |
CN101466950A (en) | 2009-06-24 |
US20090110586A1 (en) | 2009-04-30 |
SI2027391T1 (en) | 2012-07-31 |
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