EP2020627B1 - Procédé et dispositif destinés à la fabrication d'un mélange - Google Patents

Procédé et dispositif destinés à la fabrication d'un mélange Download PDF

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Publication number
EP2020627B1
EP2020627B1 EP07014872A EP07014872A EP2020627B1 EP 2020627 B1 EP2020627 B1 EP 2020627B1 EP 07014872 A EP07014872 A EP 07014872A EP 07014872 A EP07014872 A EP 07014872A EP 2020627 B1 EP2020627 B1 EP 2020627B1
Authority
EP
European Patent Office
Prior art keywords
mixture
correlation function
physical property
selected physical
solvent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP07014872A
Other languages
German (de)
English (en)
Other versions
EP2020627A1 (fr
Inventor
Siegfried Buchner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
OSI FOOD SOLUTIONS GERMANY GmbH
Original Assignee
Esca Food Solutions & Co KG GmbH
Esca Food Solutions & Cokg GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Esca Food Solutions & Co KG GmbH, Esca Food Solutions & Cokg GmbH filed Critical Esca Food Solutions & Co KG GmbH
Priority to EP07014872A priority Critical patent/EP2020627B1/fr
Priority to ES07014872T priority patent/ES2377480T3/es
Priority to PL07014872T priority patent/PL2020627T3/pl
Priority to DK07014872.1T priority patent/DK2020627T3/da
Priority to AT07014872T priority patent/ATE530970T1/de
Publication of EP2020627A1 publication Critical patent/EP2020627A1/fr
Application granted granted Critical
Publication of EP2020627B1 publication Critical patent/EP2020627B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D11/00—Control of flow ratio
    • G05D11/02—Controlling ratio of two or more flows of fluid or fluent material
    • G05D11/13—Controlling ratio of two or more flows of fluid or fluent material characterised by the use of electric means
    • G05D11/135—Controlling ratio of two or more flows of fluid or fluent material characterised by the use of electric means by sensing at least one property of the mixture
    • G05D11/136—Controlling ratio of two or more flows of fluid or fluent material characterised by the use of electric means by sensing at least one property of the mixture by sensing the viscosity
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D11/00—Control of flow ratio
    • G05D11/02—Controlling ratio of two or more flows of fluid or fluent material
    • G05D11/13—Controlling ratio of two or more flows of fluid or fluent material characterised by the use of electric means
    • G05D11/139—Controlling ratio of two or more flows of fluid or fluent material characterised by the use of electric means by measuring a value related to the quantity of the individual components and sensing at least one property of the mixture

Definitions

  • a method for producing a mixture of a powdered material and a solvent, such as water comprising the steps of: specifying a target value of a selected physical property of the mixture, providing an initial mathematical correlation function between the selected physical property and a mixing ratio between the solvent and the powdered material, preparing a batch-specific sample mixture in a predetermined mixing ratio under standardized conditions, determining a value of the selected physical property of the sample mixture, determining an adapted correlation function from the initial correlation function and the value of the physical property at the predetermined mixing ratio; Determining with the adjusted correlation function of a target mixing ratio for a mixture, whose selected physical property corresponds to the target value, and producing the mixture with the determined target mixture ratio.
  • the purpose of fitting the initial correlation function is to extend it so that the measured value of the physical property is included in and represented by the fitted correlation function.
  • the values at the measurement of the sample are inserted in the initial correlation function to achieve an increase in the accuracy of the correlation function.
  • the invention provides that for the preparation of the sample mixture, a first automatic mixing device is used.
  • a second automated mixing device is used for the preparation of the mixture. It is preferably provided that the first and second automatic mixing devices are controlled by a common or interconnected control device (s).
  • a value of the selected physical property of the mixture is determined. It may then be added, if necessary, a correction amount of powdered material or solvent, which can be determined by the adapted correlation function.
  • an apparatus for producing a mixture of a powdery material and a solvent, such as water with a first mixing device for producing a sample mixture of the powdery material and the solvent in a predetermined mixing ratio, a determining device for determining a value of a selected physical property the sample mixture, a second mixing means having a controller in which an initial mathematical correlation function between the selected physical property and a mixing ratio between solvent and powdered material is stored and a matched correlation function can be stored, means for determining an adapted correlation function from the initial correlation function and certain value of the selected physical property and storing the fitted correlation function.
  • a solvent such as water
  • the determining means may be a viscosity measuring device.
  • the controller may include a microprocessor having a storage unit for storing correlation functions, mixing ratios, and values.
  • the means for determining a matched correlation function may be a microprocessor.
  • the "arbitrary substance” may be a liquid (not a solvent), a pasty substance or a solid of any consistency, the amount of which added x depends on the specific conditions and requirements of a specific mixing process.
  • the measurement of the properties of the powdery material takes place temporally and spatially separated from the actual production plant, wherein the assignment of the values to the individual raw materials via a traceable identification is possible at any time, for example by detecting a barcode of a delivered amount of raw material.
  • the powdery material is supplied as raw material (1).
  • a test mixture with a predetermined mixing ratio of 1: 1 is prepared (2).
  • an automated mixing device is preferably used with a control in which the mixing ratio is programmed and automatically mixes the mixture components, powdered material and water, under standardized conditions.
  • the standardized conditions in this example mean a fixed temperature, about 10 ° C or 20 ° C, mixing time about 60 sec., Mixer speed and measuring device.
  • a target value of a selected physical property of the sample mixture is specified and determined, in this case a specific target value of the viscosity of the mixture, about 1000 Pa ⁇ s.
  • sample mixture can be specified, for example the electrical conductivity, the dry matter content, the solubility or the fat content, in each case setting a target value of this property which must be observed in the mixture actually to be produced.
  • the mathematical correlation function that has been previously determined and indicates the relationship between the values of the selected physical property and the mixing ratio between the powdered material and the solvent.
  • the mathematical correlation function would be fixed, and a given mixing ratio would always result in the same values of the selected physical property. Since, however, many powder-like materials to be used already exhibit, for example, property fluctuations due to their proportion of natural substances, the correlation function used is usually only an approximation, so that a mixing ratio determined using this function does not necessarily lead to the desired target value of the selected physical property in the sample mixture leads.
  • the batch number is scanned (7) and the system checks whether target values for the selected physical property are available for that batch number System are deposited (8).
  • an automatic mixer is preferably used, which is controlled by a controller in which a mixing program and the initial and adapted correlation function are stored.
  • the controller of the mixer communicates with the controller of the mixer used to prepare the sample mixture, or it is one and the same controller.
  • the controller has a microcomputer that performs all necessary evaluations and calculations.
  • the determined value is visually displayed via an indication on the line, whereby an alarm message occurs when the limit value is exceeded or fallen below (13).
  • a timer is started (18), which monitors the settable service life of the mixture in the mixing container and outputs a warning message if it is exceeded. This is done for the reason that the viscosity of the mixture changes over time due to the raw material components. The time window in which the mixture has the required properties must therefore be determined and controlled. At the same time, the system waits for a request signal from a production line (17), where the liquid level in the application device is measured by means of a level indicator.
  • a mixture report is automatically generated, in which all production-specific parameters are recorded (23), namely the viscosity of the mixture after the first mixture, if necessary after mixing and delivery to the line, wherein the output of the viscosity takes place, for example, in mPas; Temperatures of the mixture (initial and final temperature); Batch number of the powdery material; Mixing ratios (amounts of water and material); used program; time; Date; automatic or manual mode; stirring speeds; Turns and times; Times for start of mixing and delivery to the line (also at intervals); Exceeding the service life, whereby a complete history is created by means of faults and the necessary post-mixing operations are recorded, as well as the quantities of solvent and pulverulent material required for correction.
  • changes to the settings are saved (type of change, date, time, user), and stored and output of fault messages and alerts (location, date, time, duration).
  • the system will create a new mix (10) if in the meantime a new batch code has been scanned (7) and the query for stored values will be started automatically (8).

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Accessories For Mixers (AREA)
  • Analysing Materials By The Use Of Radiation (AREA)
  • Polyesters Or Polycarbonates (AREA)
  • Telephone Function (AREA)

Claims (8)

  1. Procédé de fabrication d'un mélange d'un matériau pulvérulent et d'un solvant, caractérisé par les étapes consistant à :
    - affecter une valeur de consigne d'une propriété physique sélectionnée du mélange,
    - fournir une fonction de corrélation mathématique initiale, entre la propriété physique sélectionnée et un rapport de mélange entre solvant et matériau pulvérulent,
    - produire un mélange échantillon, dans un rapport de mélange prédéterminé dans des conditions standardisées,
    - déterminer une valeur de la propriété physique sélectionnée du mélange échantillon,
    - déterminer une fonction de corrélation adaptée à partir de la fonction de corrélation initiale et de la valeur de la propriété physique, pour le rapport de mélange prédéterminé,
    - avec la fonction de corrélation adaptée, déterminer un rapport de mélange de consigne, pour un mélange dont la propriété physique sélectionnée correspond à la valeur de consigne, et
    - fabriquer le mélange avec le rapport de mélange de consigne ayant été déterminé.
  2. Procédé selon la revendication 1, caractérisé en ce que la propriété physique sélectionnée est la viscosité, la conductivité électrique, la teneur en masse sèche, la solubilité ou la teneur en graisse.
  3. Procédé selon la revendication 1 ou 2, caractérisé en ce que l'on utilise comme fonction de corrélation initiale une fonction de corrélation adaptée issue d'un processus de mélange antérieur.
  4. Procédé selon l'une des revendications précédentes, caractérisé en ce qu'on utilise un premier dispositif de mélange automatique pour la fabrication du mélange échantillon.
  5. Procédé selon l'une des revendications précédentes, caractérisé en ce qu'on utilise un deuxième dispositif de mélange automatique pour la fabrication du mélange.
  6. Procédé selon la revendication 5, caractérisé en ce que le premier et le deuxième dispositif de mélange automatique est commandé par un dispositif de commande commun, ou par des dispositifs de commande reliés entre eux.
  7. Procédé selon l'une des revendications précédentes, caractérisé en ce qu'une valeur de la propriété physique sélectionnée du mélange est déterminée.
  8. Procédé selon la revendication 7, caractérisé en ce qu'on ajoute une quantité correctrice de matériau pulvérulent ou de solvant, pouvant être déterminée à l'aide de la fonction de corrélation adaptée.
EP07014872A 2007-07-30 2007-07-30 Procédé et dispositif destinés à la fabrication d'un mélange Not-in-force EP2020627B1 (fr)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP07014872A EP2020627B1 (fr) 2007-07-30 2007-07-30 Procédé et dispositif destinés à la fabrication d'un mélange
ES07014872T ES2377480T3 (es) 2007-07-30 2007-07-30 Procedimiento y dispositivo para la preparación de una mezcla.
PL07014872T PL2020627T3 (pl) 2007-07-30 2007-07-30 Sposób i urządzenie do wytwarzania mieszaniny
DK07014872.1T DK2020627T3 (da) 2007-07-30 2007-07-30 Fremgangsmåde og apparat til fremstilling af en blanding
AT07014872T ATE530970T1 (de) 2007-07-30 2007-07-30 Verfahren und vorrichtung zum herstellen einer mischung

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP07014872A EP2020627B1 (fr) 2007-07-30 2007-07-30 Procédé et dispositif destinés à la fabrication d'un mélange

Publications (2)

Publication Number Publication Date
EP2020627A1 EP2020627A1 (fr) 2009-02-04
EP2020627B1 true EP2020627B1 (fr) 2011-10-26

Family

ID=39811548

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07014872A Not-in-force EP2020627B1 (fr) 2007-07-30 2007-07-30 Procédé et dispositif destinés à la fabrication d'un mélange

Country Status (5)

Country Link
EP (1) EP2020627B1 (fr)
AT (1) ATE530970T1 (fr)
DK (1) DK2020627T3 (fr)
ES (1) ES2377480T3 (fr)
PL (1) PL2020627T3 (fr)

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2115303A (en) * 1982-02-18 1983-09-07 Simon Ltd Henry A method of and apparatus for mixing separately stored materials
GB2120563B (en) * 1982-05-24 1985-09-18 Quantock Veal Limited Automatic animal feeder
US7668622B2 (en) * 2004-03-30 2010-02-23 Honeywell International Inc. Efficient blending based on blending component availablity for a partial blend duration

Also Published As

Publication number Publication date
ATE530970T1 (de) 2011-11-15
EP2020627A1 (fr) 2009-02-04
DK2020627T3 (da) 2012-02-20
PL2020627T3 (pl) 2012-11-30
ES2377480T3 (es) 2012-03-28

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