EP1983186A2 - Elément de commande à compensation de pression - Google Patents
Elément de commande à compensation de pression Download PDFInfo
- Publication number
- EP1983186A2 EP1983186A2 EP08103368A EP08103368A EP1983186A2 EP 1983186 A2 EP1983186 A2 EP 1983186A2 EP 08103368 A EP08103368 A EP 08103368A EP 08103368 A EP08103368 A EP 08103368A EP 1983186 A2 EP1983186 A2 EP 1983186A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure
- fuel
- fuel injector
- valve
- injector according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0014—Valves characterised by the valve actuating means
- F02M63/0015—Valves characterised by the valve actuating means electrical, e.g. using solenoid
- F02M63/0026—Valves characterised by the valve actuating means electrical, e.g. using solenoid using piezoelectric or magnetostrictive actuators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0031—Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
- F02M63/0043—Two-way valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0057—Means for avoiding fuel contact with valve actuator, e.g. isolating actuators by using bellows or diaphragms
Definitions
- Pressure-controlled fuel injectors with pressure booster, hydraulic nozzle opening pressure and control via only one control valve are for example out DE 102 18 904 A1 known.
- the fuel injection device disclosed therein comprises a fuel injector, which can be supplied by a high-pressure fuel source, with a pressure booster device. In this projecting a closing piston of the fuel injector into a closing pressure chamber, so that a closing piston can be acted upon by fuel pressure to achieve a force acting in the closing direction on the closing piston force.
- the closing pressure chamber and the rear space of the pressure booster device are formed by a common closing pressure-return chamber, wherein all portions of the closing pressure-return space are permanently connected to each other for the exchange of fuel.
- the effective area, on which a damper chamber pressure acts is the same size as the area on which the injection pressure acts. Due to this circumstance, the injection valve member only begins the closing process as soon as a pressure p TR in a nozzle chamber becomes smaller than a pressure p ST in a control chamber. However, since the injection valve member requires a certain time t s until it has returned to its seat in the injector body of the fuel injector and closes the arranged below the seat injection ports, injects the fuel injector in the final phase of the injection process with an injection pressure below that in the high-pressure accumulator prevailing pressure.
- the injection rate of such a fuel injector is characterized by a plateau, ie a dent. Due to the decreasing injection pressure in the final phase of the injection, however, the emission composition of an internal combustion engine operated in this way changes to the negative, ie the exhaust gas contains too many pollutants.
- piezo actuators for driving mechanical or hydraulic control members or valves.
- to drive and actuate injectors in fuel injectors in direct-injection internal combustion engines find piezo actuators increasingly use.
- Direct-acting systems appear particularly advantageous since they react very quickly and allow multiple injections of fuel in short time intervals during a combustion cycle. Multiple injections prove to be very advantageous in terms of noise comfort and exhaust gas quality.
- the medium to be injected i.e., the one to be injected, surrounds. as a rule, the fuel, the injector actuated actuator.
- the term "wet" actuator is used.
- the inserted piezoelectric actuator module is to be isolated from the medium to be injected.
- this isolation of the actuator module takes place against the medium to be injected by a coating applied to the actuator in the form of a shrink tube or by consuming applied coatings.
- An insulation applied in this way to a piezoactuator proves to be problematic, in particular at high system pressures, which can be more than 1600 bar, on the one hand with regard to the costs and on the other hand with regard to the achievable durability.
- the need to improve the exhaust gas quality direct injection internal combustion engines by further increasing the injection pressures exacerbated this problem.
- inventively proposed fuel injector allows a realization of short consecutive multiple injections and a very good reproducibility in terms of the amount of fuel introduced, i. a particularly good stroke / stroke stability.
- a fast-switching, tolerance-insensitive switching valve is installed, which switches easily even at higher system pressures, which are generated in the high-pressure accumulator body by means of a high pressure unit.
- the switching valve is preferably formed pressure-balanced, so that lower switching forces are necessary. This in turn favors the pressurization of the inventively proposed fuel injector with higher system pressures, i. higher pressures generated in the high pressure accumulator. Due to the decoupling of the actuator, which is z. B.
- the integration of the actuator module in the fuel injector is much easier and thus cheaper, since the actuator of the proposed solution according to the invention is now no longer shield against the fuel.
- the significantly reduced number of components leads to a fuel injector, which can be produced cost-effectively in mass production, and which can be used in particular on high-pressure accumulator injection systems (common rail).
- the actuator preferably designed as a piezoelectric actuator is housed in a fuel-free, in particular in a diesel fuel-free space in the holding body, which is separated by a trained example as O-ring seal and the other by a spring element from the low pressure path of the fuel injector is, so that the actuator module is not acted upon by the still under a residual pressure level fuel, in particular diesel fuel.
- the pressure balanced trained switching valve comprises a guide pin, a valve pin and a compression spring which presses the valve pin in a rest position against a sealing seat.
- a pressure prevailing in a control room pressure so that the guide pin is always pressed against a shim. Due to the relatively large pressure difference between the high pressure region and the low pressure region of the fuel injector, there is a continuous leakage through the radial guide between the guide pin, which is slidably received in the valve pin. This leakage is passed through the radial guide between the valve pin and valve bore via at least one transverse bore in a low pressure chamber and from there into a low pressure region of the fuel injector.
- FIG. 1 shows an embodiment of the inventively proposed fuel injector comprising a holding body, a throttle plate, a nozzle module, which are joined together via a nozzle lock nut to a screw connection.
- a fuel injector 10 designed according to the invention comprises a nozzle module 12, a throttle plate 14 and a holding body 18, which are joined together via a nozzle lock nut 16 and form a screw connection.
- the introduced into the fuel injector 10 axial force with which the nozzle module 12, the throttle plate 14 and the holding body 18 are clamped together, is dependent from the tightening torque, which is applied to the nozzle lock nut 16 during assembly.
- an actuator module 20 In the holding body 18 of the fuel injector 10 is an actuator module 20.
- the actuator module 20 By means of the actuator module 20, a hydraulic 2/2-way switching valve 22 is driven.
- the actuator module 20 is arranged in a fuel-free space 24 in the holding body 18.
- the fuel-free space 24 is separated from the low-pressure path of the fuel injector 10 by a seal 26, which is formed in a simple and effective manner as an O-ring, and by a spring element 28.
- the spring element 28 is on the one hand at an upper collar 32 with a coupler head 34 materially connected, so for example glued or welded, and holds the actuator of the actuator module 20 in each of its operating states under a defined bias.
- the spring element 28 is formed on the lower collar 36 such that a radial clearance between the coupler head 34 and the spring element 28 allows a short-term pressure build-up within a coupler space 38.
- the adjustment of the spring force generated by the spring element 28 takes place through the adjusting washer 40, which is inserted in the lower region of the holding body 18 above an upper plan side of the throttle plate 14.
- the seal 26 is preferably formed as an O-ring.
- Figure 1.1 shows an enlarged view of the low pressure side.
- throttle check valve 100 In the low-pressure line, via which leakage from the leakage bore 64 is diverted into the low-pressure region of the fuel injector 10, a throttle check valve 100 is inserted to increase the low-pressure-side residual pressure.
- throttle check valve 100 may be formed directly in the line a throttle point.
- the 2/2-way valve 22 has a valve pin or valve piston 44 which has a through hole, in particular a through hole, in which a guide pin 42 is located.
- the valve pin or valve piston 44 of the 2/2-way switching valve 22 is acted upon by a compression spring 46, which - as in FIG. 1 shown - on the underside of the inserted into the holding body 18 shim 40 is supported.
- a compression spring 46 which - as in FIG. 1 shown - on the underside of the inserted into the holding body 18 shim 40 is supported.
- the guide pin 42 is acted upon in a control chamber 86 prevailing system pressure.
- the guide pin 42 is pressed with its opposite end face against the lower end face of the dial 40.
- a nozzle chamber 68 is formed in the nozzle module 12 of the screw assembly of the fuel injector 10.
- the nozzle chamber 68 is separated from the control chamber 86 by a control chamber sleeve 85.
- the control chamber sleeve 85 is acted upon by a compression spring, which is supported on a collar of a preferably needle-shaped injection valve member 92.
- the nozzle space 68 is supplied with fuel under respective system pressure via a high pressure pump 7 or other high pressure source such as a high pressure common rail of a fuel injection system.
- the fuel under system pressure flows via supply holes 70 through the holding body 18 and the throttle plate 14 to the nozzle chamber 68.
- the control chamber 86 is acted upon by a branch from the supply bore 70, in which an inlet throttle 96 is formed, with fuel under system pressure.
- the pressure relief of the control chamber 86 by means of the pressure compensated trained 2/2-way switching valve 22 and a pressure-relieving the control chamber 86, the guide pin 42 in the valve pin or valve piston 44 flush mounted outlet throttle 88.
- Reference numeral 90 denotes the diameter of the preferably needle-shaped Injector valve member 92 in the region of its seat above the at least one injection port 94 in the nozzle module 12 has.
- the actuator module 20 accommodates an actuator 74 constructed in a layered fashion from a piezocrystal stack, which can be energized via an electrical contact 56.
- Reference numeral 80 denotes an actuator foot
- reference numeral 84 denotes a valve seat as shown in FIG FIG. 2 , on which a convex underside of the valve pin or valve piston 44 of the pressure-compensated 2/2-way switching valve 22 is seated.
- the in FIG. 2 shown area provides an enlarged view of the in FIG. 1 already shown 2/2-way switching valve 22 is.
- p K denotes the pressure in the coupler space 38 and p N denotes a pressure which prevails in the low-pressure region of the fuel injector 10.
- the actuator 74 is controlled via the electrical contact 76, which is guided via a low-pressure tight seal 78 on the actuator base 80 from the fuel injector 10, inversely.
- the inverse activation of the actuator 74 means that in the rest position of the actuator 74 a positive voltage is applied thereto.
- the actuator 74 thus has in its rest position its maximum length in the axial direction, ie in the direction of the center line of the piezocrystal stack - as in FIG. 1 indicated.
- the piezoelectric actuator 74 If the piezoelectric actuator 74 is discharged, its length is shortened. Due to this, the coupler head 34 moves vertically upward. Due to the tight toleranced clearance between the coupler head 34 and the spring element 28 in the region of the lower collar 36, the pressure p K builds up within the coupler space 38. Via the connecting bore 82, the pressure also builds up in the valve chamber 54. Since the valve seat 84 on the valve piston 44 has the seat diameter d S , acts in the opening direction, a hydraulic force F ⁇ ff on the surface ⁇ / 4 ⁇ (d V 2 - d S 2 ). The pressure in the return system is higher than 1 bar, due to a throttle arranged there 100 or a throttle check valve 100, see Figure 1.1 ,
- the valve pin or the valve piston 44 moves only from its seating 48 when a force acting in the closing direction force F closing ⁇ F Publ is where F is closed from the spring force F F and the hydraulic force F Hyd that also at the area ⁇ / 4 ⁇ (d V 2 - d S 2 ) acts, is formed.
- the valve pin or the valve piston 44 moves to the stop, which is formed by the lower edge of the dial 40. Since the low-pressure path is now released, the pressure in the control chamber 86 above the preferably needle-shaped injection valve member 92 builds up via the outlet throttle 88.
- the preferably needle-shaped injection valve member 92 moves from its seat and allows injection of system under pressure fuel through the at least one arranged at the combustion chamber end of the nozzle module 12 injection port 94.
- the opening speed or the closing speed of the needle-shaped injection valve member can be specified.
- the piezoelectric actuator 74 of the actuator module 20 is again charged to its base voltage, so that, in contrast to the opening phase of the preferably needle-shaped injection valve member 92, the longest extent of the piezocrystal stack of the actuator 74 is set in the closing phase. Due to the elongation of the piezocrystal stack of the piezoelectric actuator 74 when subjected to its base voltage, the fuel volume contained in the coupler space 38 is compressed, so that the pressure p K in the coupler space increases.
- the valve pin or the valve piston 44 again moves into the sealing seat 48 and decouples the connection between the control chamber 86 and the low-pressure-side region of the fuel injector 10
- the pressure in the control chamber 86 is equalized by the inflow via the inlet throttle 96 back to the system pressure, which prevails in the high-pressure accumulator or is generated by a high pressure pumping unit.
- the embodiment of the inventively proposed fuel injector 10 a filling of the fuel-free space 24 with an electrically insulating fluid is conceivable.
- the electrically insulating fluid causes the temperature at the actuator 74, which arises during operation of the actuator 74, to be dissipated more rapidly than air due to the higher temperature conductivity of liquids.
- FIG. 3 shows an alternative embodiment of the fuel injector 10, in which an additional sleeve 98 is pressed into the inner diameter of the spring element 28.
- an additional sleeve 98 is pressed into the inner diameter of the spring element 28.
- throttle check valve in the low pressure region of the pressure is increased.
- throttle check valve 100 in the low pressure line can be 100 in the low pressure line and the in Figure 1.1 shown throttle check valve 100 can be used, through which the low-pressure side pressure level is raised. The higher the low pressure level can be maintained, the easier it is to implement the function of the switching valve due to the small actuator stroke.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007017729A DE102007017729A1 (de) | 2007-04-16 | 2007-04-16 | Druckausgeglichenes Stellelement |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1983186A2 true EP1983186A2 (fr) | 2008-10-22 |
EP1983186A3 EP1983186A3 (fr) | 2009-01-07 |
EP1983186B1 EP1983186B1 (fr) | 2011-10-19 |
Family
ID=39711849
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08103368A Not-in-force EP1983186B1 (fr) | 2007-04-16 | 2008-04-04 | Elément de commande à compensation de pression |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1983186B1 (fr) |
AT (1) | ATE529624T1 (fr) |
DE (1) | DE102007017729A1 (fr) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104797807A (zh) * | 2012-12-20 | 2015-07-22 | 大陆汽车有限公司 | 压电喷射器 |
US10024285B2 (en) | 2012-07-18 | 2018-07-17 | Continental Automotive Gmbh | Piezo injector with hydraulically coupled nozzle needle movement |
US10508635B2 (en) | 2012-12-07 | 2019-12-17 | Continental Automotive Gmbh | Piezo injector |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102016220074B4 (de) * | 2016-10-14 | 2023-02-02 | Vitesco Technologies GmbH | Piezo-Common-Rail-Injektor mit hydraulischem Spielausgleich über Bewegung des Ventilsitzes |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10218904A1 (de) | 2001-05-17 | 2002-12-05 | Bosch Gmbh Robert | Kraftstoffeinspritzeinrichtung |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10118053A1 (de) * | 2001-04-11 | 2002-10-24 | Bosch Gmbh Robert | Ventil zum Steuern von Flüssigkeiten |
DE102006055548A1 (de) * | 2006-11-24 | 2008-05-29 | Robert Bosch Gmbh | Kraftstoffinjektor |
-
2007
- 2007-04-16 DE DE102007017729A patent/DE102007017729A1/de not_active Withdrawn
-
2008
- 2008-04-04 AT AT08103368T patent/ATE529624T1/de active
- 2008-04-04 EP EP08103368A patent/EP1983186B1/fr not_active Not-in-force
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10218904A1 (de) | 2001-05-17 | 2002-12-05 | Bosch Gmbh Robert | Kraftstoffeinspritzeinrichtung |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10024285B2 (en) | 2012-07-18 | 2018-07-17 | Continental Automotive Gmbh | Piezo injector with hydraulically coupled nozzle needle movement |
US10508635B2 (en) | 2012-12-07 | 2019-12-17 | Continental Automotive Gmbh | Piezo injector |
CN104797807A (zh) * | 2012-12-20 | 2015-07-22 | 大陆汽车有限公司 | 压电喷射器 |
US9689359B2 (en) | 2012-12-20 | 2017-06-27 | Continental Automotive Gmbh | Piezo injector |
Also Published As
Publication number | Publication date |
---|---|
ATE529624T1 (de) | 2011-11-15 |
EP1983186A3 (fr) | 2009-01-07 |
DE102007017729A1 (de) | 2008-10-23 |
EP1983186B1 (fr) | 2011-10-19 |
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