EP1947738A1 - Terminal block and leaf spring contact therefor - Google Patents
Terminal block and leaf spring contact therefor Download PDFInfo
- Publication number
- EP1947738A1 EP1947738A1 EP07019264A EP07019264A EP1947738A1 EP 1947738 A1 EP1947738 A1 EP 1947738A1 EP 07019264 A EP07019264 A EP 07019264A EP 07019264 A EP07019264 A EP 07019264A EP 1947738 A1 EP1947738 A1 EP 1947738A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- leaf spring
- tongue
- spring contact
- conductor
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000004020 conductor Substances 0.000 claims abstract description 91
- 239000000463 material Substances 0.000 claims abstract description 65
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 14
- 239000000956 alloy Substances 0.000 claims abstract description 14
- 238000005476 soldering Methods 0.000 claims abstract description 4
- 238000005452 bending Methods 0.000 claims description 21
- 238000003780 insertion Methods 0.000 claims description 21
- 230000037431 insertion Effects 0.000 claims description 21
- 239000011810 insulating material Substances 0.000 claims description 21
- 229910000906 Bronze Inorganic materials 0.000 claims description 7
- 239000010974 bronze Substances 0.000 claims description 7
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 claims description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 229910000679 solder Inorganic materials 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 229910000990 Ni alloy Inorganic materials 0.000 claims description 2
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 claims description 2
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 210000004262 dental pulp cavity Anatomy 0.000 claims 1
- 238000005516 engineering process Methods 0.000 claims 1
- 210000002105 tongue Anatomy 0.000 description 77
- 229910000639 Spring steel Inorganic materials 0.000 description 6
- 238000013461 design Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000007769 metal material Substances 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 239000012792 core layer Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000012858 resilient material Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
- H01R4/4809—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/03—Contact members characterised by the material, e.g. plating, or coating materials
Definitions
- the invention relates to a flat-forming leaf spring contact for an electrical conductor terminal, which is integrally formed from a piece of sheet material and at least one end of a integrally formed from the sheet material Lötan gleichfahne and a leaf spring tongue, wherein the Lötan gleichfahne in a spring region having a width greater than the width of Lötan gleichfahne in the spring area, the leaf spring tongue is exposed from the sheet material in such a way that the leaf spring tongue adjacent sheet metal strips form a support frame for the leaf spring tongue having two parallel to the longitudinal extent of the leaf spring tongue frame side members and a frame cross member integral with the tongue root Leaf spring tongue is connected, and wherein the leaf spring tongue is bent out of the plane of the surface extension of the support frame.
- the invention further relates to a conductor terminal with an insulating material housing and at least one leaf spring contact described above installed in the insulating housing such that the leaf spring tongue protrudes into an associated conductor insertion opening formed in the insulating housing.
- Conductor terminal and leaf spring contacts are available in many designs.
- the leaf spring contacts are preferably made in one piece.
- the present invention is concerned with the design of a leaf spring contact, in which a leaf spring tongue is uncovered from a piece of sheet material, for example by free cutting or free punching in such a way that the sheet material strips adjacent to the leaf spring tongue form a support frame for the leaf spring tongue.
- the support frame comprises two spaced parallel frame side members and a frame cross member formed integrally with the tongue root of the leaf spring tongue.
- the leaf spring tongue is bent out of the plane of the surface extension of the support frame.
- the sheet material used has elastic suspension properties.
- Leaf spring contacts of the aforementioned type are used for conductor terminals, as for example in the AT 402 768 B and the DE 203 03 537 U1 are shown. These conductor terminals each have fixed busbars (eg made of a rigid copper material) against which the respective electrical conductor to be connected is electrically and mechanically clamped, by means of a leaf spring tongue, for this purpose when inserting the electrical conductor in the nip of their respective sheet material Support frame is moved in, whereby in the leaf spring tongue a restoring force builds up, which is used to clamp the electrical conductor against the respective busbar.
- fixed busbars eg made of a rigid copper material
- leaf spring contacts there are also those in which the restoring force of the leaf spring tongue is not generated by the fact that the leaf spring tongue is moved away when inserting an electrical conductor in the respective conductor nip of its support frame, but the reverse case is realized at the leaf spring tongue is moved on insertion of an electrical conductor in the respective conductor terminal point on its support frame.
- This design is only possible if in the manufacturing process, the leaf spring tongue is bent out in the region of the tongue root with an angle of attack from the plane of the surface extension of the support frame so that in this bending process, the material of the tongue root arc is work hardened and thus work hardened in the bent state of the leaf spring tongue.
- Such a leaf spring contact shows the U.S. Patent 4,673,232 ,
- FR 1 049 581 A discloses a one-piece folded leaf spring contact of a resilient bronze material. From the folded sheet material is a tongue bent. This has due to the current-carrying but not resilient material on a spring terminal required for a conductor terminal.
- an object of the present invention to provide an improved leaf spring contact for an electrical conductor terminal, which is one-piece and flat and in addition to high spring forces also has sufficient current carrying capacity and good solderability for further processing.
- the object is achieved with the leaf spring contact of the type mentioned above in that the sheet material formed from a spring material alloy and clad on at least one top with a baffle material of an electrically conductive and current-carrying conductor material and the at least one Lötan gleichfahne is tinned.
- the sheet material in the core consists of a spring material alloy, which is occupied to improve the current carrying capacity with a conductor material, siw is more conductive than the spring material alloy. From this multilayer sheet material then the leaf spring tongue is exposed. At the at least one end of the leaf spring contact, the conductor material alloy plated with conductor material is also tin-plated in order to provide a good solderability of the solder terminal lug formed at the ends.
- the spring sheet metal material clad with guide sheet material makes it possible to provide sufficiently high spring forces of the leaf spring tongue on account of the spring material alloy and to compensate for the conductivity and current carrying capacity of the available spring material alloys, which are not sufficient for conductor connection terminals, by the guide sheet material.
- the clad sheet metal material can also be tinned, so that the solder terminal lugs can be soldered easily, for example, in the reflow process.
- the ratio of the conductivity of the spring material alloy to the conductivity should be less than 1/10, and preferably less than 1/50, and more preferably less than 1/70.
- the spring material alloy is preferably a chromium-nickel alloy, as is commonly used for the contact springs of conductor terminal contacts.
- the conductor material may be copper or bronze or a similar good conducting material, or may be formed from an alloy containing such good conducting metals.
- the leaf spring contact is preferably bent in an L-shaped or U-shaped manner so that the spring region with the support frame extends transversely to the solder connection lug. If only one Lötan gleichfahne is provided at one end of the sheet material, the leaf spring contact is preferably bent in an L-shape. In Lötan gleichfahnen at both ends of the sheet material, these Lötan gleichfahen are preferably bent away from the spring portion in the same direction and extend parallel to each other. The leaf spring contact is then designed U-shaped.
- the spring force of the leaf spring tongue which is bent out of a piece of sheet material with work hardening of its tongue root arch, can be improved such that the leaf spring contact as a whole continues to be of a flat design, but is distinguished by substantially higher spring forces of the leaf spring tongue.
- the frame side parts are each formed in the manner of a longitudinal carrier, which rests on end-side supports, with a support in the region of the tongue root arc and with a support in the region of the other end of the frame side member.
- a further advantageous embodiment provides that the frame longitudinal members are formed between their supports in the form of a straight and flat in the load-free state longitudinal member, as it normally corresponds to the original shape of the sheet material from which the leaf spring tongues exposed, for example, cut or punched free.
- Both supports of the longitudinal members of the support frame may be insulating supports, which are formed from the material of the insulating material of the conductor terminal.
- insulating supports which are formed from the material of the insulating material of the conductor terminal.
- a very convenient and functionally optimal design provides that the arranged in the region of the tongue root arc of the leaf spring tongue support is formed by an approximately 90 ° arc of the tail of the frame side member, wherein such a form sheet may preferably be 91 ° circular arc.
- the tongue root arc of the leaf spring tongue corresponds to the form of the root-side support of the frame side member and is integrally connected to about 2/3 of its arc length with the Auflager-form arc of the frame side member. Tests by the Applicant have shown that such a 2/3 connection in the best possible way the bending stress of the leaf spring tongue in a converts corresponding bending stress of the frame side members or the bending lines (equal bending deformations) of both components coupled together.
- a support of the frame side member is designed as a fixed bearing and the other support of the frame side member as a floating bearing.
- the sheet material used for the leaf spring contact has good elastic suspension properties and has sufficient electrical conductivity in the event that the leaf spring contact clamps the electrical conductor to be connected directly against the insulating material of the insulating material of the conductor terminal, which is quite common at lower ampere currents.
- the leaf spring contact is made of a spring steel sheet which is copper-plated and tin-plated, or of a bronze material or e.g. Made of a copper base material with improved suspension properties.
- the leaf spring contact in one piece, i. integrally formed with a lug leg, which is deformed starting from the one or the other end of the frame or the longitudinal frame and bent to the conductor terminal point that he offers an abutment for the conductor terminal point.
- the electrical conductor between the leaf spring tongue and the anvil is electrically and mechanically clamped, whereby a "self-supporting" leaf spring contact is formed, which transmits no clamping force on the insulating material of the insulating material of the conductor terminal.
- the leaf spring contact described above is preferably installed in an insulating housing of a conductor terminal so that the leaf spring tongue in an associated, formed in the insulating housing Conductor insertion hole protrudes.
- the leaf spring tongue When inserting a stripped end of an electrical conductor in the conductor insertion opening, the leaf spring tongue is deflected by the electrical conductor and presses the electrical conductor against the insulating material, so as to make electrical contact of the electrical conductor with the leaf spring contact.
- an integrally formed with the insulating material overload protection bar is provided, which protrudes into the spring area and between the support frame and the Leaf spring tongue is arranged so that the end of the leaf spring tongue rests at a defined by the overload protection bar maximum allowable deflection of the leaf spring tongue in the direction of support frame on the overload protection bar.
- This at least one overload protection bar is formed, for example, on a rear side closure lid which is formed so as to be pivotable on the insulating material housing with a film hinge.
- the leaf spring contacts can thus be inserted from the accessible through the open back cover lid back of the insulating material in this.
- the rear side closure lid is closed and locked, wherein the formed on the inside of the back cover closure overload protection bars protrude into the interior of the insulating material so that the overload protection bars lie between the leaf spring contacts and the support frame of the leaf spring contacts.
- the insulating material has no hinged mounting holes, but is executed in one piece closed.
- the at least one overload protection bar can in turn be integrally formed on the inside of the rear side wall of the integrally formed executed insulating housing and protrude into the conductor insertion opening.
- Below a conductor insertion opening is then in each case an associated Guiding channel for receiving and guiding a leaf spring contact introduced, which has a stop positioned in such a way that the leaf spring tongue during assembly of the inserted into the guide channel leaf spring contact on the overload protection bar is pivoted into the conductor insertion opening and in a subsequent displacement of the leaf spring contact from the stop away the end of Leaf spring tongue rests on the overload protection bar during deflection of the leaf spring tongue.
- the leaf spring tongue is thus pulled through during assembly under the overload protection bar and thereby more strongly deflected for a short time, as is permitted by the overload protection bar in the mounted state. After the leaf spring tongue has passed the overload protection bar and snaked into the conductor insertion opening, the leaf spring tongue is moved back a little, so that the overload protection bar can be effective.
- the at least one leaf spring contact in the guide channel may be caulked by deformation of the insulating material.
- the leaf spring contact is set relative to the insulating material.
- the back cover When the back cover is integrally formed with a film hinge on the insulating, the problem arises during assembly that the lower edge of the back cover must be fitted to the bottom of the insulating housing. Due to the flexibility of the film hinge, it may happen that the lower edge of the back cover closes too far down.
- at least one bending bollard pointing in the direction of the film hinge is integrally formed on the rear sides of the insulating housing adjacent to the film hinge. The bending bollard is designed such that when closing the back cover lid unfavorable deflection of the film hinge is prevented and thereby the lower edge of the back cover lid is suitably guided into the locking position with the bottom of the insulating material.
- FIG. 1 lets recognize a leaf spring contact 1, in which from a one-piece sheet material, a leaf spring tongue 10 is exposed and bent out.
- the left sheet metal material forms in the spring area 2 a support frame with longitudinal members 11.
- a LötanInstitutfahne 15 goes off.
- the sheet material is formed in the core layer 3 of a spring material alloy, for example, a chrome-nickel spring steel.
- the core layer 3 is clad on one side and preferably on both sides with an electrically conductive and current-carrying conductor material 4a, 4b.
- the conductor material 4a, 4b for example made of copper or bronze or a copper- and bronze-containing alloy ensures the necessary for the electrical connection of an electrical conductor low electrical resistance and thus a sufficient current carrying capacity.
- the LötanInstitutfahne 15 is tinned (layer 7), so that it can be soldered well.
- FIG. 2 shows a perspective view of a particular embodiment of the leaf spring contact 1, which is formed from a piece of sheet material in such a way that from the sheet material, the leaf spring tongue 10 is cut, with the leaf spring tongue 10 adjacent sheet metal strips are retained and used as a longitudinal beam 11 for a support frame Whose frame cross member 12 is formed integrally with the tongue root 13 of the leaf spring tongue 10.
- the frame side members 11 are each supported by two end supports 14 (in the manner of a support on two supports), wherein in which in the FIG. 2 illustrated embodiment, the supports 14 are formed by the respective 90 ° -Formbogen of the end pieces of the frame longitudinal member 11.
- the tongue root arc 13 of the leaf spring tongue 10 corresponds to the shape of the root-side support 14 and is integrally connected to about 2/3 of its arc length with the respective support form of both sides present frame side rail 11. As a result, the respective deflections of the leaf spring tongue 10 and the frame side member 11 are coupled together.
- FIG. 3 shows the respective bending lines (equal bending deformations) of the leaf spring tongue 10 and the frame rails 11 in the unloaded state (which corresponds to the solid lines) and in the loaded state (corresponding to the dashed lines).
- FIG. 4 allows the installation state of the leaf spring contact 1 with its frame side members 11 and the leaf spring tongue 10 in the insulating material 16 of a printed circuit conductor connection terminal recognize.
- a Lötan gleichfahne 15 formed for soldering in the circuit is to the in FIGS. 1 and 2 illustrated right end of the leaf spring contact 1 a Lötan gleichfahne 15 formed. The right end is at This embodiment, a so-called fixed bearing. Visible is still the conductor terminal with an inserted and clamped against the insulating material of the insulating housing 16 electrical conductor 17.
- the insulating material 16 has in the usual way a test port 18th
- FIG. 5 leaves a third embodiment of the leaf spring contact 1 according to the second embodiment according to Figures 2 and 3 , but recognize with a Lötan gleichfahne 19, which is formed in this embodiment, the left side end of the frame rail 11.
- the left-side end with the Lötan gleichfahne 19 is again the fixed bearing.
- FIG. 6 more clearly showing a side view of the third embodiment of the leaf spring contact 1 with resting on the end of the leaf spring tongue 10 electrical conductor 17.
- the right-side support 14 of the longitudinal frame member 11 is formed as a so-called floating bearing in conjunction with a plastic support 20 of the insulating housing 16.
- FIGS. 7 and 8 show a fourth embodiment of the leaf spring contact 1, in which the left side support of the frame rail 11 is formed as a so-called movable bearing, and formed by a plastic support 20 of the insulating 16. Even with such a Auflagerung the frame side rail 11 of the leaf spring contact 1 are the introductory described advantages of a built according to the teachings of the invention leaf spring contact 1 available.
- FIG. 9 shows a side sectional view of a particular embodiment of a conductor terminal, in which the insulating housing 16 is designed in one piece without mounting flaps for installation of the leaf spring contact 1.
- a guide channel 22 is provided which is adapted to the leaf spring contact 1 such that it is held in the guide channel 22 and the Lötan gleichfahnen 19 from the guide channel 22 delimiting bottom 23 of the insulating housing 16th protrude and the leaf spring contact 1 is held in the guide channel 22.
- To mount the conductor connection terminal of the leaf spring contact 1 is pushed from the back into the guide channel 22, wherein the leaf spring tongue 10 is strongly deflected.
- the leaf spring contact 1 When the leaf spring contact 1 reaches a stop 24 provided in the front region of the guide channel 22, the leaf spring tongue 10 no longer abuts against an overload protection web 25 projecting from the rear side into the conductor insertion opening 21 and jumps up into the conductor insertion opening 21.
- the leaf spring contact 1 In order to prevent excessive deflection of the leaf spring tongue 10, the leaf spring contact 1 is displaced away from the stop (from the scraped position) so far that upon deflection of the leaf spring tongue 10, the end of the leaf spring tongue 10 on the overload protection bar 25 preferably in a trough introduced thereto 26 rests.
- the leaf spring contact 1 can then caulked by deformation of the insulating housing 16, that are fixed to the insulating 16.
- FIG. 10 shows another embodiment of a conductor terminal, in which the guide channel 22 is accessible from the front of the insulating housing 16.
- the stop 24 is formed on the back below the overload protection bar 25.
- FIG. 11 shows a further variant of a conductor connection terminal, in which the rear side of the insulating housing 16 can be closed with the aid of a rear-side closure cover 30 hinged to the insulating housing 16 with a film hinge 29.
- a rear-side closure cover 30 hinged to the insulating housing 16 with a film hinge 29.
- an overload protection bar 25 are each formed for a leaf spring contact 1, which after closing the back cover 30 in the in FIGS. 9 and 10 shown manner between the frame rail 11 of the leaf spring contact 1 and the leaf spring tongue 10 is located.
- FIG. 12 Leaves a side view of the closed conductor terminal FIG. 11 detect.
- closing the back cover 30 it must be ensured that the lower edge of the back cover 30 is correctly aligned in the closed position on the rear edge of the bottom of the insulating 16 and not too far down due to unfavorable curvature of the film hinge 29.
- At least one bending bollard 31, preferably a bending bollard 31 per leaf spring contact 1, is provided on the rear side of the insulating housing 16, which is arranged adjacent to the film hinge 29 and assigns it to the film hinge 29 in such a way that at an unfavorable deflection of the film hinge 29 this on the Bending bollard 31 abuts and is deflected so that it is ensured that the lower edge of the back cover 30 is suitably guided in the closed position.
Abstract
Description
Die Erfindung betrifft einen flachbauenden Blattfederkontakt für eine elektrische Leiteranschlussklemme, der einteilig aus einem Stück Blechmaterial gebildet ist und an mindestens einem Ende eine integral aus dem Blechmaterial geformte Lötanschlussfahne und eine Blattfederzunge hat, wobei die Lötanschlussfahne in einen Federbereich mit größerer Breite als die Breite der Lötanschlussfahne übergeht und in dem Federbereich die Blattfederzunge aus dem Blechmaterial in der Weise freigelegt ist, dass die zur Blattfederzunge benachbarten Blechmaterialstreifen einen Tragrahmen für die Blattfederzunge bilden, der zwei zu der Längserstreckung der Blattfederzunge parallel verlaufende Rahmenseitenteile und ein Rahmenquerteil aufweist, das einstückig mit der Zungenwurzel der Blattfederzunge verbunden ist, und wobei die Blattfederzunge aus der Ebene der Flächenerstreckung des Tragrahmens herausgebogen ist.The invention relates to a flat-forming leaf spring contact for an electrical conductor terminal, which is integrally formed from a piece of sheet material and at least one end of a integrally formed from the sheet material Lötanschlussfahne and a leaf spring tongue, wherein the Lötanschlussfahne in a spring region having a width greater than the width of Lötanschlussfahne in the spring area, the leaf spring tongue is exposed from the sheet material in such a way that the leaf spring tongue adjacent sheet metal strips form a support frame for the leaf spring tongue having two parallel to the longitudinal extent of the leaf spring tongue frame side members and a frame cross member integral with the tongue root Leaf spring tongue is connected, and wherein the leaf spring tongue is bent out of the plane of the surface extension of the support frame.
Die Erfindung betrifft weiterhin eine Leiteranschlussklemme mit einem Isolierstoffgehäuse und mindestens einem in das Isolierstoffgehäuse derart eingebauten oben beschriebenen Blattfederkontakt, dass die Blattfederzunge in eine zugeordnete, in dem Isolierstoffgehäuse gebildete Leitereinführungsöffnung hineinragt.The invention further relates to a conductor terminal with an insulating material housing and at least one leaf spring contact described above installed in the insulating housing such that the leaf spring tongue protrudes into an associated conductor insertion opening formed in the insulating housing.
Leiteranschlussklemme und Blattfederkontakte hierzu gibt es in sehr vielen Bauformen. Die Blattfederkontakte werden bevorzugt einstückig hergestellt. Die vorliegende Erfindung befasst sich mit der Bauform eines Blattfederkontaktes, bei dem eine Blattfederzunge aus einem Stück Blechmaterial beispielsweise durch Freischneiden oder Freistanzen in der Weise freigelegt ist, dass die zur Blattfederzunge benachbarten Blechmaterialstreifen einen Tragrahmen für die Blattfederzunge bilden. Der Tragrahmen umfasst zwei voneinander beabstandete parallel zueinander verlaufende Rahmenseitenteile und ein Rahmenquerteil, der einstückig mit der Zungenwurzel der Blattfederzunge ausgebildet ist. Die Blattfederzunge ist aus der Ebene der Flächenerstreckung des Tragrahmens heraus gebogen. Das verwendete Blechmaterial besitzt elastische Federungseigenschaften.Conductor terminal and leaf spring contacts are available in many designs. The leaf spring contacts are preferably made in one piece. The present invention is concerned with the design of a leaf spring contact, in which a leaf spring tongue is uncovered from a piece of sheet material, for example by free cutting or free punching in such a way that the sheet material strips adjacent to the leaf spring tongue form a support frame for the leaf spring tongue. The support frame comprises two spaced parallel frame side members and a frame cross member formed integrally with the tongue root of the leaf spring tongue. The leaf spring tongue is bent out of the plane of the surface extension of the support frame. The sheet material used has elastic suspension properties.
Blattfederkontakte der vorgenannten Art werden für Leiteranschlussklemmen verwendet, wie sie z.B. in der
Es ist beispielsweise aus der
Neben den vorgenannten Bauformen von Blattfederkontakten gibt es auch solche, bei denen die Rückstellkraft der Blattfederzunge nicht dadurch erzeugt wird, dass die Blattfederzunge beim Einstecken eines elektrischen Leiters in die jeweilige Leiter-Klemmstelle von ihrem Tragrahmen hinwegbewegt wird, sondern der umgekehrte Fall realisiert ist, bei dem Blattfederzunge beim Einstecken eines elektrischen Leiters in die jeweilige Leiter-Klemmstelle auf ihren Tragrahmen zubewegt wird. Diese Bauform ist nur dann möglich, wenn im Fertigungsprozess die Blattfederzunge im Bereich ihrer Zungenwurzel mit einem Anstellwinkel aus der Ebene der Flächenerstreckung des Tragrahmens derart herausgebogen wird, dass sich bei diesem Biegevorgang das Material des Zungenwurzelbogens kaltverfestigt und somit im herausgebogenen Zustand der Blattfederzunge kaltverfestigt ist. Einen solchen Blattfederkontakt zeigt die
Ausgehend hiervon ist es Aufgabe der vorliegenden Erfindung, einen verbesserten Blattfederkontakt für eine elektrische Leiteranschlussklemme zu schaffen, der einteilig und flachbauend ist und neben hohen Federkräften auch eine ausreichende Stromtragfähigkeit sowie eine gute Verlötbarkeit zur Weiterverarbeitung hat.Based on this, it is an object of the present invention to provide an improved leaf spring contact for an electrical conductor terminal, which is one-piece and flat and in addition to high spring forces also has sufficient current carrying capacity and good solderability for further processing.
Die Aufgabe wird mit dem Blattfederkontakt der eingangs genannten Art dadurch gelöst, dass das Blechmaterial aus einer Federmateriallegierung gebildet und auf mindestens einer Oberseite mit einem Leitblechmaterial aus einem elektrisch leitenden und stromtragfähigen Leitermaterial plattiert und die mindestens eine Lötanschlussfahne verzinnt ist.The object is achieved with the leaf spring contact of the type mentioned above in that the sheet material formed from a spring material alloy and clad on at least one top with a baffle material of an electrically conductive and current-carrying conductor material and the at least one Lötanschlussfahne is tinned.
Es wird somit vorgeschlagen, einen einteiligen Blattfederkontakt dadurch zu schaffen, dass das Blechmaterial im Kern aus einer Federmateriallegierung besteht, die zur Verbesserung der Stromtragfähigkeit mit einem Leitermaterial belegt ist, siw leitfähiger als die Federmateriallegierung ist. Aus diesem mehrschichtigen Blechmaterial wird dann die Blattfederzunge freigelegt. An dem mindestens einen Ende des Blattfederkontaktes wird die mit Leitermaterial plattierte Federmateriallegierung zudem noch verzinnt, um eine gute Lötfähigkeit der an den Enden ausgebildeten Lötanschlussfahne zu schaffen.It is thus proposed to provide a one-piece leaf spring contact in that the sheet material in the core consists of a spring material alloy, which is occupied to improve the current carrying capacity with a conductor material, siw is more conductive than the spring material alloy. From this multilayer sheet material then the leaf spring tongue is exposed. At the at least one end of the leaf spring contact, the conductor material alloy plated with conductor material is also tin-plated in order to provide a good solderability of the solder terminal lug formed at the ends.
Durch das mit Leitblechmaterial plattierte Federmaterialblech gelingt es, ausreichend hohe Federkräfte der Blattfederzunge aufgrund der Federmateriallegierung bereitzustellen und die für Leiteranschlussklemmen nicht hinreichende Leitfähigkeit und Stromtragfähigkeit der verfügbaren Federmateriallegierungen durch das Leitblechmaterial auszugleichen. Durch die Plattierung des Federmaterialblechs mit dem Leitblechmaterial werden die Federeigenschaften nicht wesentlich beeinträchtigt. Das plattierte Blechmaterial lässt sich auch verzinnen, so dass die Lötanschlussfahnen beispielsweise im Reflow-Prozess problemlos verlötet werden können.The spring sheet metal material clad with guide sheet material makes it possible to provide sufficiently high spring forces of the leaf spring tongue on account of the spring material alloy and to compensate for the conductivity and current carrying capacity of the available spring material alloys, which are not sufficient for conductor connection terminals, by the guide sheet material. By plating the spring material sheet with the baffle material, the spring properties are not significantly affected. The clad sheet metal material can also be tinned, so that the solder terminal lugs can be soldered easily, for example, in the reflow process.
Das Verhältnis der Leitfähigkeit der Federmateriallegierung zur Leitfähigkeit sollte weniger als 1/10 und vorzugsweise weniger als 1/50 und besonders bevorzugt weniger als 1/70 sein.The ratio of the conductivity of the spring material alloy to the conductivity should be less than 1/10, and preferably less than 1/50, and more preferably less than 1/70.
Die Federmateriallegierung ist vorzugsweise eine Chrom-Nickel-Legierung, wie sie üblicherweise für die Kontaktfedern von Leiteranschlussklemmenkontakten genutzt wird. Das Leitermaterial kann Kupfer oder Bronze oder ein ähnliches gut leitendes Material sein oder aus einer derartige gut leitende Metalle enthaltenden Legierung gebildet sein.The spring material alloy is preferably a chromium-nickel alloy, as is commonly used for the contact springs of conductor terminal contacts. The conductor material may be copper or bronze or a similar good conducting material, or may be formed from an alloy containing such good conducting metals.
Der Blattfederkontakt ist vorzugsweise so L- oder U-förmig gebogen, dass sich der Federbereich mit dem Tragrahmen quer zur Lötanschlussfahne erstreckt. Wenn nur eine Lötanschlussfahne an einem Ende des Blechmaterials vorgesehen ist, ist der Blattfederkontakt vorzugsweise L-förmig gebogen. Bei Lötanschlussfahnen an beiden Enden des Blechmaterials sind diese Lötanschlussfahnen vorzugsweise vom Federbereich in dieselbe Richtung weggebogen und erstrecken sich parallel zueinander. Der Blattfederkontakt ist dann U-förmig ausgestaltet.The leaf spring contact is preferably bent in an L-shaped or U-shaped manner so that the spring region with the support frame extends transversely to the solder connection lug. If only one Lötanschlussfahne is provided at one end of the sheet material, the leaf spring contact is preferably bent in an L-shape. In Lötanschlussfahnen at both ends of the sheet material, these Lötanschlussfahnen are preferably bent away from the spring portion in the same direction and extend parallel to each other. The leaf spring contact is then designed U-shaped.
Bei einem Blattfederkontakt gemäß der
Im Unterschied zu dem bisherigen Stand der Technik, bei dem der Tragrahmen des Blechmaterials, aus dem die Blattfederzunge herausgebogen ist, meist flach an einer Gehäusewand des Isolierstoffgehäuses der Leiteranschlussklemme anliegt (und somit ungenutzt nur die Position der Blattfederzunge fixiert), zeigt die bevorzugte Ausführungsform, dass die Rahmenseitenteile des Tragrahmens in der Art eines Tragwerkes (d.h. in der Art eines Trägers auf zwei Stützen) einer Biegeverformung unterworfen werden können, und zwar in Abhängigkeit von der Biegebeanspruchung der Blattfederzunge, wodurch die Federkräfte der Blattfederzunge (und somit die Federklemmkraft des Leiteranschlusses) sehr wesentlich erhöht sind.In contrast to the prior art, in which the support frame of the sheet material, from which the leaf spring tongue is bent, usually flat against a housing wall of the insulating housing of the conductor terminal (and thus unused only the position of the leaf spring tongue fixed), shows the preferred embodiment, that the frame side parts of the support frame in the manner of a supporting structure (ie in the manner of a support on two supports) of a bending deformation can be subjected, depending on the bending stress of the leaf spring tongue, whereby the spring forces of the leaf spring tongue (and thus the spring clamping force of the conductor terminal) are very substantially increased.
Diese Verbesserung der Klemmkraft der Blattfederzunge wird erreicht, ohne dass der Blattfederkontakt eine nennenswert größere Bauform erfordert. Es ist lediglich eine geringe Einbauhöhe für die beidseitigen Auflager der Längsträger des Tragrahmens vorzusehen, die zweckmäßigerweise konstruktiv derart in das Isolierstoffgehäuse einer Leiteranschlussklemme einzubauen sind, dass die Rahmenlängsträger zwischen ihren Auflagern frei von aufliegenden Lasten und frei von Biegungs-Begrenzungen sind, so dass sich die Längsträger frei und nur in Abhängigkeit von der Biegebeanspruchung der Blattfederzunge durchbiegen können.This improvement in the clamping force of the leaf spring tongue is achieved without the leaf spring contact requires a significantly larger size. It is only a small installation height for the two-sided support of the longitudinal beams of the support frame to be installed, which are advantageously constructively install such in the insulating housing of a conductor terminal that the frame rails between their supports are free of overhead loads and free of bending limitations, so that the Longitudinal support freely and can bend only in response to the bending stress of the leaf spring tongue.
Eine weitere vorteilhafte Ausführungsform sieht vor, dass die Rahmenlängsträger zwischen ihren Auflagern in der Form eines im lastfreien Zustand geraden und ebenen Längsträgers ausgebildet sind, wie es im Normalfall der Ursprungsform des Blechmaterials entspricht, aus dem die Blattfederzungen freigelegt, beispielsweise freigeschnitten oder freigestanzt sind.A further advantageous embodiment provides that the frame longitudinal members are formed between their supports in the form of a straight and flat in the load-free state longitudinal member, as it normally corresponds to the original shape of the sheet material from which the leaf spring tongues exposed, for example, cut or punched free.
Beide Auflager der Längsträger des Tragrahmens können Isolierstoff-Auflager sein, die aus dem Material des Isolierstoffgehäuses der Leiteranschlussklemme herausgeformt sind. Jedoch eine sehr zweckmäßige und funktionsmäßig optimale Bauform sieht vor, dass das im Bereich des Zungenwurzelbogens der Blattfederzunge angeordnete Auflager durch einen etwa 90°-Formbogen des Endstücks des Rahmenlängsträgers gebildet ist, wobei ein solcher Formbogen vorzugsweise 91 °-Kreisbogen sein kann.Both supports of the longitudinal members of the support frame may be insulating supports, which are formed from the material of the insulating material of the conductor terminal. However, a very convenient and functionally optimal design provides that the arranged in the region of the tongue root arc of the leaf spring tongue support is formed by an approximately 90 ° arc of the tail of the frame side member, wherein such a form sheet may preferably be 91 ° circular arc.
In Verbindung mit einem solchen 90°-Formbogen ist es vorteilhaft, wenn der Zungenwurzelbogen der Blattfederzunge dem Formbogen des wurzelseitigen Auflagers des Rahmenlängsträgers entspricht und auf etwa 2/3 seiner Bogenlänge mit dem Auflager-Formbogen des Rahmenlängsträgers einstückig verbunden ist. Versuche seitens der Anmelderin haben ergeben, dass eine solche 2/3-Verbindung in bestmöglicher Weise die Biegebeanspruchung der Blattfederzunge in eine korrespondierende Biegebeanspruchung der Rahmenlängsträger umsetzt bzw. die Biegelinien (gleich Biegeverformungen) beider Bauteile miteinander koppelt.In conjunction with such a 90 ° -formbogen, it is advantageous if the tongue root arc of the leaf spring tongue corresponds to the form of the root-side support of the frame side member and is integrally connected to about 2/3 of its arc length with the Auflager-form arc of the frame side member. Tests by the Applicant have shown that such a 2/3 connection in the best possible way the bending stress of the leaf spring tongue in a converts corresponding bending stress of the frame side members or the bending lines (equal bending deformations) of both components coupled together.
Hinsichtlich der konstruktiven Einbausituation des Blattfederkontaktes in eine elektrische Leiteranschlussklemme ist es zweckmäßig, wenn ein Auflager des Rahmenlängsträgers als Festlager und das andere Auflager des Rahmenlängsträgers als Loslager ausgebildet ist.With regard to the structural installation situation of the leaf spring contact in an electrical conductor terminal, it is advantageous if a support of the frame side member is designed as a fixed bearing and the other support of the frame side member as a floating bearing.
In der Bauform des Blattfederkontaktes, bei der die Biegeverformung ausgenutzt wird, kann anstelle der verzinnten Lötanschlussfahne auch ein Klemm- oder Schraubanschluss oder eine starre Verbindung zu einem weiteren Blattfederkontakt vorgesehen sein.In the design of the leaf spring contact, in which the bending deformation is utilized, instead of the tinned Lötanschlussfahne also a clamping or screw connection or a rigid connection can be provided to another leaf spring contact.
Das verwendete Blechmaterial für den Blattfederkontakt hat gute elastische Federungseigenschaften und besitzt hinreichende elektrische Leitfähigkeiten für den Fall, dass der Blattfederkontakt den anzuschließenden elektrischen Leiter direkt gegen den Isolierstoff des Isolierstoffgehäuses der Leiteranschlussklemme klemmt, was bei geringeren Ampereströmen durchaus üblich ist. Hierzu ist der Blattfederkontakt aus einem Federstahlblech gebaut, das verkupfert und verzinnt ist, oder aus einem Bronzematerial oder z.B. aus einem Kupfer-Basismaterial mit verbesserten Federungseigenschaften.The sheet material used for the leaf spring contact has good elastic suspension properties and has sufficient electrical conductivity in the event that the leaf spring contact clamps the electrical conductor to be connected directly against the insulating material of the insulating material of the conductor terminal, which is quite common at lower ampere currents. For this purpose, the leaf spring contact is made of a spring steel sheet which is copper-plated and tin-plated, or of a bronze material or e.g. Made of a copper base material with improved suspension properties.
Auch ist es möglich, den Blattfederkontakt einteilig, d.h. einstückig mit einem Ansatzschenkel auszubilden, der ausgehend von dem einen oder dem anderen Ende des oder der Rahmenlängsträger so verformt und auf die Leiterklemmstelle zugebogen ist, dass er für die Leiterklemmstelle ein Gegenlager anbietet. In einem solchen Fall wird der elektrische Leiter zwischen der Blattfederzunge und dem Gegenlager elektrisch und mechanisch geklemmt, wodurch ein "selbsttragender" Blattfederkontakt gebildet ist, der keine Klemmkraft auf den Isolierstoff des Isolierstoffgehäuses der Leiteranschlussklemme überträgt.It is also possible that the leaf spring contact in one piece, i. integrally formed with a lug leg, which is deformed starting from the one or the other end of the frame or the longitudinal frame and bent to the conductor terminal point that he offers an abutment for the conductor terminal point. In such a case, the electrical conductor between the leaf spring tongue and the anvil is electrically and mechanically clamped, whereby a "self-supporting" leaf spring contact is formed, which transmits no clamping force on the insulating material of the insulating material of the conductor terminal.
Der oben beschriebene Blattfederkontakt wird vorzugsweise in einem Isolierstoffgehäuse einer Leiteranschlussklemme so eingebaut, dass die Blattfederzunge in eine zugeordnete, in dem Isolierstoffgehäuse gebildete Leitereinführungsöffnung hineinragt. Beim Einführen eines abisolierten Endes eines elektrischen Leiters in die Leitereinführungsöffnung wird durch den elektrischen Leiter die Blattfederzunge ausgelenkt und drückt den elektrischen Leiter gegen das Isolierstoffgehäuse, um so einen elektrischen Kontakt des elektrischen Leiters mit dem Blattfederkontakt herzustellen.The leaf spring contact described above is preferably installed in an insulating housing of a conductor terminal so that the leaf spring tongue in an associated, formed in the insulating housing Conductor insertion hole protrudes. When inserting a stripped end of an electrical conductor in the conductor insertion opening, the leaf spring tongue is deflected by the electrical conductor and presses the electrical conductor against the insulating material, so as to make electrical contact of the electrical conductor with the leaf spring contact.
Um eine übermäßige Auslenkung der Blattfederzunge und damit eine Überlastung derselben zu vermeiden, ist in einer bevorzugten Ausführungsform auf der dem Einlass in die Leitereinführungsöffnung gegenüberliegenden Seite des Isolierstoffgehäuses ein integral mit dem Isolierstoffgehäuse geformter Überlastschutzsteg vorgesehen, der in den Federbereich hineinragt und zwischen dem Tragrahmen und der Blattfederzunge so angeordnet ist, dass das Ende der Blattfederzunge bei einer durch den Überlastschutzsteg definierten maximal zulässigen Auslenkung der Blattfederzunge in Richtung Tragrahmen auf dem Überlastschutzsteg aufliegt.In order to avoid excessive deflection of the leaf spring tongue and thus an overload of the same, on the opposite side of the inlet in the conductor insertion opening side of the insulating housing, an integrally formed with the insulating material overload protection bar is provided, which protrudes into the spring area and between the support frame and the Leaf spring tongue is arranged so that the end of the leaf spring tongue rests at a defined by the overload protection bar maximum allowable deflection of the leaf spring tongue in the direction of support frame on the overload protection bar.
Dieser mindestens eine Überlastschutzsteg ist beispielsweise an einem verschwenkbar an das Isolierstoffgehäuse mit einem Filmscharnier angeformten Rückseitenverschlussdeckel ausgebildet. Bei der Montage der Leiteranschlussklemme können die Blattfederkontakte somit von der durch den geöffneten Rückseitenverschlussdeckel zugänglichen Rückseite des Isolierstoffgehäuses in dieses eingeschoben werden. Anschließend wird der Rückseitenverschlussdeckel zugeklappt und verriegelt, wobei die an der Innenseite des Rückseitenverschlussdeckels angeformten Überlastschutzstege in den Innenraum des Isolierstoffgehäuses so hineinragen, dass die Überlastschutzstege zwischen den Blattfederkontakten und dem Tragrahmen der Blattfederkontakte liegen.This at least one overload protection bar is formed, for example, on a rear side closure lid which is formed so as to be pivotable on the insulating material housing with a film hinge. When mounting the conductor terminal, the leaf spring contacts can thus be inserted from the accessible through the open back cover lid back of the insulating material in this. Subsequently, the rear side closure lid is closed and locked, wherein the formed on the inside of the back cover closure overload protection bars protrude into the interior of the insulating material so that the overload protection bars lie between the leaf spring contacts and the support frame of the leaf spring contacts.
Denkbar ist aber auch, dass das Isolierstoffgehäuse keine aufklappbaren Montageöffnungen hat, sondern einteilig geschlossen ausgeführt ist. Bei einer solchen Ausführungsform kann der mindestens eine Überlastschutzsteg wiederum an der Innenseite der Rückseitenwand des einteilig geschlossenen ausgeführten Isolierstoffgehäuses angeformt sein und in die Leitereinführungsöffnung hineinragen. Unterhalb einer Leitereinführungsöffnung ist dann jeweils ein zugeordneter Führungskanal zur Aufnahme und Führung eines Blattfederkontaktes eingebracht, der einen derart positionierten Anschlag hat, dass die Blattfederzunge bei der Montage des in den Führungskanal eingeschobenen Blattfederkontaktes an dem Überlastschutzsteg vorbei in die Leitereinführungsöffnung verschwenkbar ist und bei einer anschließenden Verschiebung des Blattfederkontaktes vom Anschlag weg das Ende der Blattfederzunge auf dem Überlastschutzsteg bei Auslenkung der Blattfederzunge aufliegt. Die Blattfederzunge wird somit bei der Montage unter dem Überlastschutzsteg hindurchgezogen und dabei kurzzeitig stärker ausgelenkt, als durch den Überlastschutzsteg im montierten Zustand zugelassen wird. Nachdem die Blattfederzunge an dem Überlastschutzsteg vorbeigeführt und in die Leitereinführungsöffnung hineingeschnellt ist, wird die Blattfederzunge wieder ein wenig zurück verschoben, so dass der Überlastschutzsteg wirksam werden kann.It is also conceivable that the insulating material has no hinged mounting holes, but is executed in one piece closed. In such an embodiment, the at least one overload protection bar can in turn be integrally formed on the inside of the rear side wall of the integrally formed executed insulating housing and protrude into the conductor insertion opening. Below a conductor insertion opening is then in each case an associated Guiding channel for receiving and guiding a leaf spring contact introduced, which has a stop positioned in such a way that the leaf spring tongue during assembly of the inserted into the guide channel leaf spring contact on the overload protection bar is pivoted into the conductor insertion opening and in a subsequent displacement of the leaf spring contact from the stop away the end of Leaf spring tongue rests on the overload protection bar during deflection of the leaf spring tongue. The leaf spring tongue is thus pulled through during assembly under the overload protection bar and thereby more strongly deflected for a short time, as is permitted by the overload protection bar in the mounted state. After the leaf spring tongue has passed the overload protection bar and snaked into the conductor insertion opening, the leaf spring tongue is moved back a little, so that the overload protection bar can be effective.
Wenn, wie beispielsweise in der beschriebenen Ausführungsform unterhalb einer Leitereinführungsöffnung jeweils ein zugeordneter Führungskanal zur Aufnahme eines Blattfederkontaktes in dem Isolierstoffgehäuse vorgesehen ist, kann der mindestens eine Blattfederkontakt in dem Führungskanal durch Verformung des Isolierstoffgehäuses verstemmt sein. Damit wird der Blattfederkontakt relativ zum Isolierstoffgehäuse festgelegt.If, for example, in the embodiment described below an associated guide channel for receiving a leaf spring contact in the insulating housing is provided below a conductor insertion opening, the at least one leaf spring contact in the guide channel may be caulked by deformation of the insulating material. Thus, the leaf spring contact is set relative to the insulating material.
Wenn der Rückseitenverschlussdeckel mit einem Filmscharnier an dem Isolierstoffgehäuse angeformt ist, stellt sich bei der Montage das Problem, dass die Unterkante des Rückseitenverschlussdeckels passend auf den Boden des Isolierstoffgehäuses aufgesetzt werden muss. Durch die Flexibilität des Filmscharniers kann es passieren, dass die Unterkante des Rückseitenverschlussdeckels zu weit nach unten ragt. Um dies zu verhindern und eine problemlose schnelle automatische oder manuelle Fertigung zu ermöglichen, ist an der Rückseiten des Isolierstoffgehäuses angrenzend an das Filmscharnier mindestens ein in Richtung Filmscharnier weisender Biegepoller angeformt. Der Biegepoller ist derart ausgebildet, dass beim Schließen des Rückseitenverschlussdeckels eine ungünstige Auslenkung des Filmscharniers verhindert wird und dadurch die Unterkante des Rückseitenverschlussdeckels passend in die Verriegelungsstellung mit dem Boden des Isolierstoffgehäuses geführt wird.When the back cover is integrally formed with a film hinge on the insulating, the problem arises during assembly that the lower edge of the back cover must be fitted to the bottom of the insulating housing. Due to the flexibility of the film hinge, it may happen that the lower edge of the back cover closes too far down. In order to prevent this and to allow easy fast automatic or manual production, at least one bending bollard pointing in the direction of the film hinge is integrally formed on the rear sides of the insulating housing adjacent to the film hinge. The bending bollard is designed such that when closing the back cover lid unfavorable deflection of the film hinge is prevented and thereby the lower edge of the back cover lid is suitably guided into the locking position with the bottom of the insulating material.
Die Erfindung wird nachfolgend anhand der beigefügten Zeichnungen anhand von Ausführungsbeispielen näher beschrieben. Es zeigen:
- Figur 1 -
- eine einfache Ausführungsform eines Blattfederkontaktes mit verzinnter Lötanschlussfahne und kupferplattiertem Chrom-Nickel-Federstahl;
- Figur 2 -
- perspektivische Ansicht einer zweiten Ausführungsform eines Blattfederkontaktes;
- Figur 3 -
- Seitenansicht des Blattfederkontaktes aus
Figur 1 ; - Figur 4 -
- perspektivische Teilschnittansicht eines Isolierstoffgehäuses mit darin eingebautem Blattfederkontakt und eingestecktem Leiter;
- Figur 5 -
- perspektivische Darstellung einer dritten Ausführungsform eines Blattfederkontaktes;
- Figur 6 -
- Seitenansicht des Blattfederkontaktes aus
Figur 5 mit darüberliegendem Leiterende; - Figur 7 -
- perspektivische Darstellung einer vierten Ausführungsform eines Blattfederkontaktes;
- Figur 8 -
- Seitenansicht des Blattfederkontaktes aus
Figur 7 mit darüber angeordnetem Leiter; - Figur 9 -
- Seiten-Schnittansicht eines einseitig geschlossen ausgeführten Isolierstoffgehäuses mit von der Rückseite einschiebbarem Blattfederkontakt;
- Figur 10 -
- Seiten-Schnittansicht eines einstückig geschlossenen Isolierstoffgehäuses mit von der Vorderseite einschiebarem Blattfederkontakt;
- Figur 11 -
- perspektivische Ansicht einer Leiteranschlussklemme von der Rückseite mit geöffnetem Rückseitenverschlussdeckel;
- Figur 12 -
- Seitenansicht der Leiteranschlussklemme aus
Figur 11 mit geschlossenem Rückseitenverschlussdeckel; - Figur 13 -
- Ausschnittsansicht der Leiteranschlussklemme aus
Figuren 11 und 12 mit geöffnetem Rückseitenverschlussdeckel im Bereich des Filmscharniers.
- FIG. 1 -
- a simple embodiment of a leaf spring contact with tin-plated solder tail lug and copper-plated chrome-nickel spring steel;
- FIG. 2 -
- perspective view of a second embodiment of a leaf spring contact;
- FIG. 3 -
- Side view of the leaf spring contact
FIG. 1 ; - FIG. 4 -
- perspective partial sectional view of an insulating housing with built-in leaf spring contact and inserted conductor;
- FIG. 5 -
- perspective view of a third embodiment of a leaf spring contact;
- FIG. 6 -
- Side view of the leaf spring contact
FIG. 5 with overlying conductor end; - FIG. 7 -
- perspective view of a fourth embodiment of a leaf spring contact;
- FIG. 8 -
- Side view of the leaf spring contact
FIG. 7 with overhead conductor; - FIG. 9
- Side sectional view of a one-sided closed executed insulating housing with insertable from the back leaf spring contact;
- FIG. 10 -
- Side sectional view of an integrally sealed insulating housing einschiebarem from the front Leaf spring contact;
- FIG. 11
- perspective view of a conductor terminal from the back with opened back cover;
- FIG. 12 -
- Side view of the conductor connection terminal off
FIG. 11 with closed back cover; - FIG. 13
- Sectional view of the conductor connection terminal off
FIGS. 11 and 12 with opened back cover in the area of the film hinge.
Das Blechmaterial ist in der Kernschicht 3 aus einer Federmateriallegierung beispielsweise aus einem Chrom-Nickel-Federstahl gebildet. Die Kernschicht 3 ist einseitig und vorzugsweise beidseitig mit einem elektrisch leitenden und stromtragfähigen Leitermaterial 4a, 4b plattiert. Das Leitermaterial 4a, 4b beispielsweise aus Kupfer oder Bronze oder eine kupfer- und bronzehaltigen Legierung stellt den für den elektrischen Anschluss eines elektrischen Leiters notwendigen geringen elektrischen Widerstand und damit eine hinreichende Stromtragfähigkeit sicher.The sheet material is formed in the
Die Lötanschlussfahne 15 ist verzinnt (Schicht 7), so dass diese gut verlötet werden kann.The
Durch das mit Leitblechmaterial plattierte Federmaterial gelingt es sowohl die für einen einstückigen Blattfederkontakt 1 erforderlichen Federeigenschaften für die Blattfederzunge 10, als auch die notwendigen elektrischen Eigenschaften, insbesondere einen geringen Widerstand und eine hohe Stromtragfähigkeit bereitzustellen, ohne dass zusätzliche Stromschienen oder besondere konstruktive Formgebungen erforderlich sind.
Da der Blattfederkontakt umgebogen wird, sollte die Streckrichtung des aufplattierten Leitblechmaterials in Erstreckungsrichtung der Blattfederzunge 10 verlaufen.By means of the spring material clad with baffle material, both the spring characteristics required for a one-piece
Since the leaf spring contact is bent, the stretching direction of the plated baffle material should extend in the extension direction of the
Die Rahmenlängsträger 11 sind jeweils durch zwei endseitige Auflager 14 getragen (in der Art eines Trägers auf zwei Stützen), wobei bei dem in der
Es ist erkennbar, dass der Zungenwurzelbogen 13 der Blattfederzunge 10 dem Formbogen der wurzelseitigen Auflager 14 entspricht und auf etwa 2/3 seiner Bogenlänge mit den jeweiligen Auflager-Formbogen der beidseits vorhandenen Rahmenlängsträger 11 einstückig verbunden ist. Hierdurch sind die jeweiligen Durchbiegungen der Blattfederzunge 10 und der Rahmenlängsträger 11 miteinander gekoppelt.It can be seen that the
Dies wird in der
Claims (17)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE102007003792A DE102007003792B4 (en) | 2007-01-19 | 2007-01-19 | Leaf spring contact for an electrical conductor terminal |
Publications (1)
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EP1947738A1 true EP1947738A1 (en) | 2008-07-23 |
Family
ID=38664071
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EP07019264A Withdrawn EP1947738A1 (en) | 2007-01-19 | 2007-10-01 | Terminal block and leaf spring contact therefor |
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US (1) | US20080233808A1 (en) |
EP (1) | EP1947738A1 (en) |
CN (1) | CN101304124A (en) |
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DE202014101915U1 (en) | 2014-04-23 | 2015-07-24 | Wago Verwaltungsgesellschaft Mbh | Conductor terminal |
CN113646973A (en) * | 2019-03-29 | 2021-11-12 | 捷利知产股份有限公司 | Wafer connector |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101609936B (en) | 2008-06-17 | 2011-05-11 | 吴智远 | Electric lead connection terminal and manufacture method thereof |
CN102892260B (en) * | 2011-03-23 | 2015-09-02 | 深圳市福智软件技术有限公司 | A kind of clip of media player |
ITMI20110798A1 (en) | 2011-05-10 | 2012-11-11 | M & M S N C Di Picozzi Guido E C | ELASTIC LINEAR BAR ELECTRIC CONTACT AND TERMINAL INCLUDING THIS ELECTRIC CONTACT |
CN105633662A (en) * | 2014-10-30 | 2016-06-01 | 国家电网公司 | Voltage miniature bus binding post |
TWI612743B (en) * | 2016-12-19 | 2018-01-21 | Terminal block improved structure | |
DE102017215240A1 (en) * | 2017-08-31 | 2019-02-28 | Seg Automotive Germany Gmbh | NTC component for installation in the electrical circuit of an electrical unit |
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- 2007-01-19 DE DE102007003792A patent/DE102007003792B4/en not_active Expired - Fee Related
- 2007-10-01 EP EP07019264A patent/EP1947738A1/en not_active Withdrawn
-
2008
- 2008-01-15 US US12/014,307 patent/US20080233808A1/en not_active Abandoned
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EP0458410A1 (en) * | 1990-05-23 | 1991-11-27 | Koninklijke Philips Electronics N.V. | Electrical connection member for connecting a wire-shaped electrical conductor |
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CN113646973A (en) * | 2019-03-29 | 2021-11-12 | 捷利知产股份有限公司 | Wafer connector |
Also Published As
Publication number | Publication date |
---|---|
CN101304124A (en) | 2008-11-12 |
US20080233808A1 (en) | 2008-09-25 |
DE102007003792B4 (en) | 2011-08-25 |
DE102007003792A1 (en) | 2008-07-31 |
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