EP1944549B1 - Method for controlling a gas burner - Google Patents
Method for controlling a gas burner Download PDFInfo
- Publication number
- EP1944549B1 EP1944549B1 EP07025165.7A EP07025165A EP1944549B1 EP 1944549 B1 EP1944549 B1 EP 1944549B1 EP 07025165 A EP07025165 A EP 07025165A EP 1944549 B1 EP1944549 B1 EP 1944549B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- gas
- sensor
- control
- combustion air
- gas burner
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 13
- 238000002485 combustion reaction Methods 0.000 claims description 19
- 238000010438 heat treatment Methods 0.000 claims description 10
- 230000006978 adaptation Effects 0.000 claims 2
- 239000007789 gas Substances 0.000 description 57
- 238000005259 measurement Methods 0.000 description 5
- 239000013256 coordination polymer Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000567 combustion gas Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N1/00—Regulating fuel supply
- F23N1/02—Regulating fuel supply conjointly with air supply
- F23N1/022—Regulating fuel supply conjointly with air supply using electronic means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
- F23N5/18—Systems for controlling combustion using detectors sensitive to rate of flow of air or fuel
- F23N5/184—Systems for controlling combustion using detectors sensitive to rate of flow of air or fuel using electronic means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2227/00—Ignition or checking
- F23N2227/12—Burner simulation or checking
- F23N2227/16—Checking components, e.g. electronic
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2227/00—Ignition or checking
- F23N2227/18—Applying test signals, e.g. periodic
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2227/00—Ignition or checking
- F23N2227/20—Calibrating devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2237/00—Controlling
- F23N2237/24—Controlling height of burner
- F23N2237/26—Controlling height of burner oxygen-air ratio
Definitions
- the invention relates to a method for controlling a gas burner according to the preamble of claim 1.
- a method for controlling a gas burner wherein a gas burner via a gas line, a gas stream and a combustion air line, a combustion air flow is supplied.
- the gas line is a gas valve and the combustion air line is associated with a fan, wherein a sensor that provides an electrical or electronic measurement signal, on the one hand on the combustion air line and on the other hand engages the gas line.
- the gas burner is controlled in the sense of a 1: 1 gas / air control such that the gas flow supplied to the gas burner is about the same size as the combustion gas supplied to the gas burner, in which case the sensor is not flowed through, a flow through the Sensor is thus about zero.
- the structure of the sensor which is used to control the gas burner, is from the DE 100 56 064 A1
- the sensor has a heating device positioned between two temperature-sensitive measuring devices. With active control, the heating device of the sensor is turned on, so that when the sensor is flowed through, depending on the flow direction of a measuring device is heated by the heater more than the other measuring device.
- After DE 100 56 064 A1 It is also proposed to turn off the heater of the sensor to perform a sensor safety check with the gas valve closed and the fan off so as to eliminate the effect of natural flow on the sensor safety check.
- the invention is based on the problem to provide a novel method for controlling a gas burner with increased control accuracy.
- a method for controlling a gas burner with the features of claim 1.
- a heating device associated with the sensor is switched off at defined time intervals for a defined period of time, whereby a measured value of the sensor is used to perform a calibration of the control in terms of a setpoint adjustment.
- a method for controlling a gas burner is proposed, with which a setpoint adjustment of the control is performed for calibration purposes at defined time intervals.
- a much more accurate control of a gas burner can be realized.
- a drift in the mode of operation of the sensor adjusting over the operation of the gas burner can thus be compensated in order to ensure a consistently good quality of control.
- the present invention relates to a method for controlling a gas burner, wherein the gas burner to be controlled, a gas / air mixture is supplied.
- a gas stream can be fed to the gas burner via a gas line 10, at least one gas valve 11 being integrated into the gas line 10.
- the gas line 10 opens into a combustion air line 12, via which a combustion air flow is supplied to the gas burner.
- the combustion air line 12 is associated with a blower 13. The rotational speed of the blower 13 determines the combustion air flow.
- a throttle point 14 is arranged, wherein the gas line 10 downstream of the throttle point 14 opens into the combustion air line 12.
- a gas nozzle 15 closes off the gas line 10 in the region of the combustion air line 12. In the flow direction behind the gas nozzle 15 is therefore present in front of a gas / air mixture.
- a sensor 16 which engages with a measuring point 17 on the gas line 10 with a further measuring point 18 on the combustion air line 12.
- the sensor 16 is designed as a flowmeter or anemometer and flows depending on the flow conditions or pressure conditions in the gas line 10 and combustion air line 12. The detailed structure of the sensor 16 results from Fig. 2 ,
- the sensor 16 generates depending on the flow through an electrical or electronic measurement signal 19, which is supplied to a control unit 20.
- the control unit 20 compares the actual value provided by the sensor with a setpoint value, wherein an actuating signal 21 for an actuator 22 assigned to the gas valve 11 is generated as a function thereof.
- the gas valve 11 is opened via the actuator 22 such that the gas flow corresponds to the combustion air flow, so that no flow flows through the sensor 16.
- the sensor 16 has according to Fig. 2 via a heating device 23 which is arranged between two temperature-sensitive measuring devices 24, 25.
- the two temperature-sensitive measuring devices 24, 25 are preferably designed as PTC elements, wherein the measuring devices 24 and 25 are coupled via resistance elements 27 and 28 to a power supply.
- the signals provided by the temperature-sensitive measuring devices 24 and 25 are supplied to an amplifier 26, the amplifier 26 finally providing the electrical or electronic measuring signal 19 of the sensor 16.
- either the measuring device 24 or the measuring device 25 is heated more when the heating device 23 is switched on.
- a measured value of the sensor 16 determined here is used perform a calibration of the control in terms of a setpoint adjustment.
- the measured value of the sensor 16 determined here is used as a new desired value and thus new control point for the 1: 1 gas / air control.
- Fig. 3 illustrates the inventive method. So shows Fig. 3 a diagram in which on the horizontally extending axis of the flow rate ⁇ through the sensor 16 and on the vertical axis, the measuring signal U of the sensor 16 is plotted. The measurement signal U corresponds to the measurement signal 19.
- a curve 29 shows the measurement signal U of the sensor 16 as a function of the flow rate ⁇ when the heating device of the sensor 16 is switched off; on the other hand, a curve 30 shows the measuring signal U of the sensor 16 as a function of the flow rate ⁇ when the heating device 23 is switched on.
- the two curves 29 and 30 correspond to the behavior of a new or new sensor 16, wherein the crossing point CP 0 of the two curves 29 and 30, the target value for the 1: 1 gas / air control and thus the control point at a new or new sensor 16 corresponds.
- the heater 23 of the sensor 16 is turned off at defined time intervals for a defined period of time, wherein a measured value of the sensor determined here is used as a new desired value for the 1: 1 gas / air control becomes.
- This results in a convergent process which leads to a new desired value and thus control point CP NEW for the 1: 1 gas / air control for an aged sensor 16.
- the curves 29 and 30 have shifted to the curves 29 'and 30', respectively, with the new setpoint or control point CP NEW for the control again being at the intersection of the curves 29 'and 30'. It is therefore provided an automatic calibration of the control in the sense of a setpoint adjustment for a 1: 1 gas / air control.
- the setpoint adjustment takes place only when the measured value U of the sensor 16 determined during active control and switched-off heater 23 is within an allowable tolerance band around the output signal U of the sensor 16, which prevails in the control point CP 0 .
- the setpoint adjustment does not take place, rather an error message is generated and the gas regulator is stopped. Only if the measured value U of the sensor is between the upper limit value and the lower limit value when the control is active and the heating device 23 is switched off is the setpoint adjustment according to the invention then carried out.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Regulation And Control Of Combustion (AREA)
Description
Die Erfindung betrifft ein Verfahren zum Regeln eines Gasbrenners nach dem Oberbegriff des Anspruchs 1.The invention relates to a method for controlling a gas burner according to the preamble of
Aus der
Der Aufbau des Sensors, der zum Regeln des Gasbrenners verwendet wird, ist aus der
Weiter Stand der Technik ist aus
Hiervon ausgehend liegt der Erfindung das Problem zu Grunde, ein neuartiges Verfahren zum Regeln eines Gasbrenners mit erhöhter Regelgenauigkeit zu schaffen.On this basis, the invention is based on the problem to provide a novel method for controlling a gas burner with increased control accuracy.
Dieses Problem wird durch ein Verfahren zum Regeln eines Gasbrenners mit den Merkmalen des Anspruchs 1 gelöst. Erfindungsgemäß wird bei aktiver Regelung, also bei geöffnetem Gasventil und laufendem Gebläse, eine dem Sensor zugeordnete Heizeinrichtung in definierten Zeitabständen für einen definierten Zeitraum ausgeschaltet, wobei ein hierbei ermittelter Messwert des Sensors verwendet wird, um eine Kalibrierung der Regelung im Sinne einer Sollwertanpassung durchzuführen.This problem is solved by a method for controlling a gas burner with the features of
Mit der hier vorliegenden Erfindung wird ein Verfahren zum Regeln eines Gasbrenners vorgeschlagen, mit welchem in definierten Zeitabständen eine Sollwertanpassung der Regelung zu Kalibrierzwecken durchgeführt wird. Hierdurch kann gegenüber dem Stand der Technik eine wesentlich genauere Regelung eines Gasbrenners realisiert werden. Ein sich über den Betrieb des Gasbrenners einstellender Drift in der Funktionsweise des Sensors kann so kompensiert werden, um eine gleichbleibend gute Regelqualität zu gewährleisten.With the present invention, a method for controlling a gas burner is proposed, with which a setpoint adjustment of the control is performed for calibration purposes at defined time intervals. In this way, compared to the prior art, a much more accurate control of a gas burner can be realized. A drift in the mode of operation of the sensor adjusting over the operation of the gas burner can thus be compensated in order to ensure a consistently good quality of control.
Bevorzugte Weiterbildungen der Erfindung ergeben sich aus den Unteransprüchen und der nachfolgenden Beschreibung. Nachfolgend wird ein Ausführungsbeispiel der Erfindung, ohne hierauf beschränkt zu sein, anhand der Zeichnung näher erläutert. In der Zeichnung zeigt:
- Fig. 1:
- eine Vorrichtung zum Regeln eine Gasbrenners in schematisierter Darstellung;
- Fig. 2:
- den Sensor der Vorrichtung der
Fig. 1 in detaillierter Darstellung; und - Fig. 3:
- ein Diagramm zur Verdeutlichung des erfindungsgemäßen Verfahrens zum Regeln eines Gasbrenners.
- Fig. 1:
- a device for controlling a gas burner in a schematic representation;
- Fig. 2:
- the sensor of the device
Fig. 1 in a detailed representation; and - 3:
- a diagram illustrating the method according to the invention for controlling a gas burner.
Die hier vorliegende Erfindung betrifft ein Verfahren zur Regelung eines Gasbrenners, wobei dem zu regelnden Gasbrenner ein Gas/Luft-Gemisch zugeführt wird. Zur Bereitstellung des dem Gasbrenner zuzuführenden Gas/Luft-Gemisches ist dem Gasbrenner über eine Gasleitung 10 ein Gasstrom zuführbar, wobei in die Gasleitung 10 mindestens ein Gasventil 11 integriert ist. Die Gasleitung 10 mündet in eine Verbrennungsluftleitung 12, über die dem Gasbrenner ein Verbrennungsluftstrom zugeführt wird. Der Verbrennungsluftleitung 12 ist ein Gebläse 13 zugeordnet. Die Drehzahl des Gebläses 13 bestimmt den Verbrennungsluftstrom.The present invention relates to a method for controlling a gas burner, wherein the gas burner to be controlled, a gas / air mixture is supplied. In order to provide the gas / air mixture to be supplied to the gas burner, a gas stream can be fed to the gas burner via a
Innerhalb der Verbrennungsluftleitung 12 ist eine Drosselstelle 14 angeordnet, wobei die Gasleitung 10 stromabwärts der Drosselstelle 14 in die Verbrennungsluftleitung 12 mündet. Eine Gasdüse 15 schließt die Gasleitung 10 im Bereich der Verbrennungsluftleitung 12 ab. In Strömungsrichtung hinter der Gasdüse 15 liegt demzufolge ein Gas/Luft-Gemisch vor.Within the
Zur Bereitstellung einer 1:1-Gas/Luft-Regelung dient ein Sensor 16, der mit einem Messpunkt 17 an der Gasleitung 10 mit einem weiteren Messpunkt 18 an der Verbrennungsluftleitung 12 angreift. Der Sensor 16 ist als Durchflussmesser bzw. Anemometer ausgebildet und abhängig von den Strömungsverhältnissen bzw. Druckverhältnissen in der Gasleitung 10 sowie Verbrennungsluftleitung 12 durchströmt. Der detaillierte Aufbau des Sensors 16 ergibt sich aus
Der Sensor 16 erzeugt abhängig von dessen Durchströmung ein elektrisches bzw. elektronisches Messsignal 19, welches einem Regelgerät 20 zugeführt wird. Das Regelgerät 20 vergleicht den vom Sensor bereitgestellten Istwert mit einem Sollwert, wobei abhängig hiervon ein Stellsignal 21 für einen dem Gasventil 11 zugeordneten Stellantrieb 22 erzeugt wird. Bei einer 1:1-Gas/Luft-Regelung wird das Gasventil 11 über den Stellantrieb 22 derart geöffnet, dass der Gasstrom dem Verbrennungsluftstrom entspricht, dass also durch den Sensor 16 keine Strömung fließt.The
Der Sensor 16 verfügt gemäß
Im Sinne des erfindungsgemäßen Verfahrens wird vorgeschlagen, bei aktiver Regelung, also bei geöffnetem Gasventil 11 und eingeschaltetem Gebläse 13, die dem Sensor 16 zugeordnete Heizeinrichtung 23 in definierten Zeitabständen für einen definierten Zeitraum auszuschalten, wobei ein hierbei ermittelter Messwert des Sensors 16 verwendet wird, um eine Kalibrierung der Regelung im Sinne einer Sollwertanpassung durchzuführen. Der hierbei ermittelte Messwert des Sensors 16 wird als neuer Sollwert und damit neuer Regelpunkt für die 1:1-Gas/Luft-Regelung verwendet.For the purposes of the method according to the invention, it is proposed to switch off the
Die beiden Kurven 29 und 30 entsprechen dem Verhalten eines neuen bzw. neuwertigen Sensors 16, wobei der Kreuzungspunkt CP0 der beiden Kurven 29 und 30 dem Sollwert für die 1:1-Gas/Luft-Regelung und damit dem Regelpunkt bei einem neuen bzw. neuwertigen Sensor 16 entspricht.The two
Zur Kalibrierung und damit zur Kompensation von Drifteffekten des Sensors 16 wird erfindungsgemäß in definierten Zeitabständen für einen definierten Zeitraum die Heizeinrichtung 23 des Sensors 16 ausgeschaltet, wobei ein hierbei ermittelter Messwert des Sensors als neuer Sollwert für die 1:1-Gas/Luft-Regelung verwendet wird. Hierdurch ergibt sich ein konvergierender Prozess, der zu einem neuen Sollwert und damit Regelpunkt CPNEU für die 1:1-Gas/Luft-Regelung für einen gealterten Sensor 16 führt. Bei einem gealterten Sensor haben sich demnach die Kurven 29 sowie 30 auf die Kurven 29' bzw. 30' verschoben, wobei der neue Sollwert bzw. Regelpunkt CPNEU für die Regelung wiederum im Schnittpunkt der Kurven 29' und 30' liegt. Es wird demnach eine automatische Kalibrierung der Regelung im Sinne einer Sollwertanpassung für eine 1:1-Gas/Luft-Regelung bereitgestellt.For calibration and thus for compensation of drift effects of the
Nach einer vorteilhaften Weiterbildung der Erfindung erfolgt die Sollwertanpassung nur dann, wenn der bei aktiver Regelung und ausgeschalteter Heizeinrichtung 23 ermittelte Messwert U des Sensors 16 innerhalb eines zulässigen Toleranzbands um das Ausgangssignal U des Sensors 16 liegt, welches im Regelpunkt CP0 herrscht. Ist also das bei ausgeschalteter Heizeinrichtung 23 und aktiver Regelung ermittelte Ausgangssignal U des Sensors 16 größer als ein oberer Grenzwert oder kleiner als ein unterer Grenzwert, so erfolgt die Sollwertanpassung nicht, vielmehr wird eine Fehlermeldung generiert und der Gasregler stillgesetzt. Nur dann, wenn der Messwert U des Sensors bei aktiver Regelung und ausgeschalteter Heizeinrichtung 23 zwischen dem oberen Grenzwert und dem unteren Grenzwert liegt, erfolgt dann die erfindungsgemäße Sollwertanpassung.According to an advantageous embodiment of the invention, the setpoint adjustment takes place only when the measured value U of the
- 1010
- Gasleitunggas pipe
- 1111
- Gasventilgas valve
- 1212
- VerbrennungsluftleitungCombustion air line
- 1313
- Gebläsefan
- 1414
- Drosselstellerestriction
- 1515
- Gasdüsegas nozzle
- 1616
- Sensorsensor
- 1717
- Messpunktmeasuring point
- 1818
- Messpunktmeasuring point
- 1919
- Messsignalmeasuring signal
- 2020
- Regelgerätregulator
- 2121
- Stellsignalactuating signal
- 2222
- Stellgerätpositioner
- 2323
- Heizeinrichtungheater
- 2424
- Messeinrichtungmeasuring device
- 2525
- Messeinrichtungmeasuring device
- 2626
- Verstärkeramplifier
- 2727
- Widerstandselementresistive element
- 2828
- Widerstandselementresistive element
- 29, 29'29, 29 '
- KurveCurve
- 30, 30'30, 30 '
- KurveCurve
Claims (3)
- Method for controlling a gas burner, wherein a gas burner is fed a stream of gas by way of a gas line (10), which is assigned a gas valve (11), and a stream of combustion air by way of a combustion air line (12), which is assigned a blower (13), wherein an electrical or electronic measuring signal provided by a sensor (16), which acts on the one hand on the gas line (10) and on the other hand on the combustion air line (12), is used for controlling the gas burner in such a way that the stream of gas corresponds to the stream of combustion air in the sense of a 1:1 gas/air control, and consequently a flow through the sensor (16) is approximately zero, characterized in that, in the case of active control, that is to say with an opened gas valve (11) and a running blower (13), a heating device (23) assigned to the sensor (16) is switched off at defined time intervals for a defined time period, and in that a measured value thereby determined of the sensor (16) is used to carry out a calibration of the control in the sense of a setpoint adaptation.
- Value according to Claim 1, characterized in that the measured value thereby determined of the sensor (16) is used as a new setpoint, and consequently a new control point for the 1:1 gas/air control.
- Method according to Claim 1 or 2, characterized in that the setpoint adaptation only takes place when the measured value thereby determined of the sensor (16) lies between an upper limit value and a lower limit value.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007002847A DE102007002847B4 (en) | 2007-01-15 | 2007-01-15 | Method for controlling a gas burner |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1944549A2 EP1944549A2 (en) | 2008-07-16 |
EP1944549A3 EP1944549A3 (en) | 2014-02-26 |
EP1944549B1 true EP1944549B1 (en) | 2015-07-15 |
Family
ID=39315223
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07025165.7A Active EP1944549B1 (en) | 2007-01-15 | 2007-12-28 | Method for controlling a gas burner |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP1944549B1 (en) |
DE (1) | DE102007002847B4 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010044762A1 (en) * | 2010-09-08 | 2012-03-08 | Honeywell Technologies S.A.R.L. | Device for calibrating a gas burner control |
DE102011117736A1 (en) * | 2011-11-07 | 2013-05-08 | Honeywell Technologies Sarl | Method for operating a gas burner |
DE102015117406A1 (en) * | 2015-10-13 | 2017-04-13 | Ebm-Papst Landshut Gmbh | Control device for gas burners |
EP3290800B1 (en) * | 2016-09-02 | 2021-03-24 | Robert Bosch GmbH | Method for updating a characteristic curve in a heating system and a control unit and a heating system |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2825212B2 (en) * | 1991-10-17 | 1998-11-18 | 大阪瓦斯株式会社 | Combustion equipment |
DE19824521B4 (en) | 1998-06-02 | 2004-12-23 | Honeywell B.V. | Control device for gas burners |
DE10056064B4 (en) | 2000-11-11 | 2005-09-08 | Honeywell B.V. | Method for controlling a gas burner |
DE102005034758B3 (en) * | 2005-07-21 | 2006-08-10 | Honeywell Technologies S.A.R.L. | Method for operating a gas burner comprises actuating one or each gas valve for adjusting the gas stream through a gas line with a running fan depending on a signal from a sensor |
-
2007
- 2007-01-15 DE DE102007002847A patent/DE102007002847B4/en active Active
- 2007-12-28 EP EP07025165.7A patent/EP1944549B1/en active Active
Also Published As
Publication number | Publication date |
---|---|
DE102007002847B4 (en) | 2008-10-16 |
EP1944549A2 (en) | 2008-07-16 |
DE102007002847A1 (en) | 2008-07-17 |
EP1944549A3 (en) | 2014-02-26 |
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