EP1939515A1 - High pressure seal - Google Patents
High pressure seal Download PDFInfo
- Publication number
- EP1939515A1 EP1939515A1 EP07122106A EP07122106A EP1939515A1 EP 1939515 A1 EP1939515 A1 EP 1939515A1 EP 07122106 A EP07122106 A EP 07122106A EP 07122106 A EP07122106 A EP 07122106A EP 1939515 A1 EP1939515 A1 EP 1939515A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure seal
- bore
- sealing
- seal according
- sealing bolt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000007789 sealing Methods 0.000 claims abstract description 76
- 239000000446 fuel Substances 0.000 claims abstract description 34
- 238000002347 injection Methods 0.000 claims abstract description 23
- 239000007924 injection Substances 0.000 claims abstract description 23
- 238000003825 pressing Methods 0.000 claims abstract description 17
- 239000011248 coating agent Substances 0.000 claims description 17
- 238000000576 coating method Methods 0.000 claims description 17
- 238000001125 extrusion Methods 0.000 claims description 13
- 230000006835 compression Effects 0.000 claims description 12
- 238000007906 compression Methods 0.000 claims description 12
- 238000002485 combustion reaction Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000004809 Teflon Substances 0.000 description 4
- 229920006362 Teflon® Polymers 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- NAWXUBYGYWOOIX-SFHVURJKSA-N (2s)-2-[[4-[2-(2,4-diaminoquinazolin-6-yl)ethyl]benzoyl]amino]-4-methylidenepentanedioic acid Chemical compound C1=CC2=NC(N)=NC(N)=C2C=C1CCC1=CC=C(C(=O)N[C@@H](CC(=C)C(O)=O)C(O)=O)C=C1 NAWXUBYGYWOOIX-SFHVURJKSA-N 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 239000012777 electrically insulating material Substances 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000004020 conductor Substances 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- MSNOMDLPLDYDME-UHFFFAOYSA-N gold nickel Chemical compound [Ni].[Au] MSNOMDLPLDYDME-UHFFFAOYSA-N 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/005—Arrangement of electrical wires and connections, e.g. wire harness, sockets, plugs; Arrangement of electronic control circuits in or on fuel injection apparatus
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/16—Sealing of fuel injection apparatus not otherwise provided for
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/06—Injectors peculiar thereto with means directly operating the valve needle
- F02M51/0603—Injectors peculiar thereto with means directly operating the valve needle using piezoelectric or magnetostrictive operating means
Definitions
- the invention relates to a high-pressure seal, in particular a high-pressure seal for a fuel injection valve and a fuel injection valve with such a high-pressure seal.
- the invention relates to the field of injectors for fuel injection systems of air compressing, self-igniting internal combustion engines.
- a device with a piezoelectric actuator for a fuel injection valve is known.
- the piezoelectric actuator has two end faces and two electrically conductive contact tracks, each of which passes through the actuator, starting from an end face.
- the actuator is clamped between two metallic plates, each of which is arranged on an end face.
- an electrically insulating insulating layer is arranged between each end face and the plate arranged there. Through one of the metallic plates, the electrically conductive contact paths are guided.
- the from the WO 03/026033 A1 known device has the disadvantage that the seal against fuel under high pressure is limited. Unless the device is in an actuator space is used, is provided in the high-pressure fuel, there is the problem that compared to a non-pressurized outer side to which the electrically conductive contact paths are guided, a high pressure difference occurs, which is difficult to seal.
- holes through which the electrically conductive contact paths are made to be filled up with a glass enamel functioning as an insulator.
- a metal body having the holes, and surrounding the bore of glass sleeves electrically conductive contact paths can be heated together to the melting point of the glass, wherein after a subsequent quenching the seal is formed, which results from the tension, the is due to the different thermal expansion coefficients of the materials.
- the entire unit is then provided with a nickel-gold coating and is pressed in a conical bore from the high pressure side.
- this system has the disadvantage that the handling is complex, since a variety of different manufacturing steps, additional complex contacts and possibly an additional isolation process to prevent an electrical short circuit or a voltage-induced flashover is required.
- the seal may be damaged, in particular in the area of glass melting.
- the high-pressure seal according to the invention with the features of claim 1 and the fuel injection valve according to the invention with the features of claim 13 have the advantage that a reliable high-pressure seal is created, which has a high mechanical stability and is also suitable for high pressures.
- an arrangement of the high-pressure seal in which the high-pressure medium is provided on the second side, so that the force with which the collar is pressed against the body, increases with the pressure of the medium.
- An additional sealing effect can also be formed by the positive connection between the helical profile of the sleeve and the body in the region of the bore by the helical profile additionally ensures a circumferential seal.
- the pressing element is designed as a spherical pressing element.
- the pressing element can be easily manufactured and also simply pressed into the blind bore of the sealing bolt.
- the pressing element has a barrel-shaped injection body, which is pressed into the blind bore. Furthermore, it is advantageous for the pressing element to have a contact element which For example, designed as a rod-shaped contact plug.
- the barrel-shaped configuration of the pressing body ensures the positioning of the contact element with respect to the blind bore, to allow the contacting of the contact element and to prevent, for example, short circuits. This results in many possibilities for contacting the contact element.
- an electrically insulating insulating means which electrically isolates the sealing bolt against the body.
- an embodiment of the sealing bolt and the body and possibly other elements made of metallic and thus electrically conductive materials is possible. This allows for a seal against high pressures with relatively inexpensive materials and on the other hand, a high media resistance, especially against fuel.
- the insulating means is formed of an electrically insulating coating.
- the electrically insulating coating is applied to the sealing bolt, which can be done relatively inexpensively.
- the electrically insulating coating can be formed, for example, from Teflon.
- the electrically insulating coating in a sealing region has a layer thickness which is not greater than an extrusion limit thickness. Especially in the sealing area occur relatively large forces, whereby an extrusion can occur.
- the collar of the sealing bolt has a biting edge on which sealing bolts are pressed against the body.
- the pressing can also be done indirectly, in particular via the insulating layer. This has the advantage that a defined seal is formed, which has a high pressure resistance, wherein a self-reinforcing seal is achieved by the application of the federal government of the sealing bolt with the fuel under high pressure.
- the sealing bolt has a contact element which is formed by a blind bore.
- a simple contacting of the high-pressure seal on the side of the sealing bolt is possible.
- Other embodiments of the contact element are advantageous, for example, the configuration as a rod-shaped contact plug, which is provided on the side of the collar of the sealing bolt.
- the bore provided in the body is designed as a stepped bore, wherein the sleeve is inserted at least substantially up to a step of the stepped bore in the stepped bore, so that the assembly of the high-pressure seal simplified and a reliable sealing effect is ensured in the assembled state ,
- Fig. 1 shows a high-pressure seal 1 according to a first embodiment of the invention prior to assembly.
- the high-pressure seal 1 is particularly suitable for a fuel injection valve 2, as it is also in Fig. 6 is shown schematically.
- the high-pressure seal is used specifically for sealing a high-pressure fuel to atmospheric pressure, the high-pressure seal 1 allows the passage of electrical signals or electrical energy.
- the high pressure seal 1 can serve to seal very high pressures, for example, about 200 MPa (2000 bar).
- a preferred use of the fuel injection valve 2 is for a fuel injection system with a common rail, which leads diesel fuel under high pressure to a plurality of fuel injection valves 2.
- the high-pressure seal 1 according to the invention and the fuel injection valve 2 according to the invention are also suitable for other applications.
- the high-pressure seal 1 is used to seal a provided in a body 3 bore 4, which is designed as a stepped bore 4 and at least one stage 5 has.
- the body 3 has a first side 6 and a second side 7 opposite the first side 6.
- the high-pressure seal 1 is mounted so that a seal of the pressure acting on the second side 7 is ensured compared to the relatively low pressure on the first side 6.
- the bore 4 has from the first side 6 forth to level 5 a diameter a, wherein a bevägter Section 8 may be provided.
- a sleeve 9 is introduced from the first side 6, as illustrated by the arrows 10. Furthermore, the high-pressure seal 1 has a sealing bolt 11 and a compression element 12. The sleeve 9 is inserted into the bore 4 in such a way that the sleeve 9 is supported on the step 5. The sleeve 9 has on an outer side 13 a helical profile 14 which is inclined slightly against the insertion direction represented by the arrows 10.
- Fig. 2 shows the high-pressure seal 1 in the partially assembled state, wherein the sleeve 9 is inserted into the bore 4.
- An outer diameter of the outer side 13 of the sleeve 9 corresponds substantially to the diameter a of the bore 4 to the step 5.
- the sleeve 9 also has a bore 15 which has a diameter b.
- the bore 15 may already be formed prior to insertion of the sleeve 9. However, the bore 15 can be drilled only after the introduction of the sleeve 9 in the bore 4 to achieve an alignment of the bore 15 in the direction of an axis 16 of the high-pressure seal 1 with relatively high accuracy.
- the sealing bolt 11 has a blind bore 19, which has an inner diameter d substantially. Of the Inner diameter d of the blind bore 19 is slightly smaller than an outer diameter c of the compression element 12, which is designed as a spherical compression element 12.
- the pressing element 12 is inserted into the blind bore 19 after the assembly of the sealing bolt 11.
- the sealing bolt 11 is expanded in the region of the blind bore 19, so that the diameter of the outer side 17 increases.
- the sleeve 9 is also expanded, so that the helical profile 14 at least slightly penetrates into the body 3 and a positive connection between the sleeve 9 and the body 3 is created.
- Fig. 3 shows the high-pressure seal 1 in the mounted state in which the pressing element 12 is inserted into the blind bore 19 of the sealing bolt 11. Due to the excess of the spherical compression element 12 to the inner diameter d of the blind bore 19 of the sealing pin 11 is deformed in the region of the blind bore 19 and thus also the sleeve 9 in the helical teeth 14, in particular extended.
- the sealing bolt 11 is also partially coated with an electrically insulating coating 25 which constitutes an electrically insulating insulating means, which is an electrically insulating material or an electrically insulating material, between the sealing bolt 11 and the body 3.
- the electrically insulating coating 25 prevents an electrical short circuit between the sealing bolt 11 and the body 4.
- Fig. 4 shows the in Fig. 3 labeled IV section of the high pressure seal 1 of the first embodiment.
- the sealing bolt 11 has in the region of an edge 26 of the body 3, which is formed through the bore 4 in the body 3 toward the second side 7, a recess 27, so that the sealing bolt 11 in the region of the edge 26 spaced from the body. 3 is.
- the sealing surface 31 serves to seal against the fuel pressure, which generates a force F D in the region of the sealing edge 30.
- the layer thickness h of the coating 25 is less than or equal to an extrusion limit thickness in order to prevent extrusion of the coating 25 on the sealing surface 31 by the applied pressure. The determination of the layer thickness h as extrusion boundary thickness is shown below by way of example.
- the effective pressure surface A B of the sealing bolt 11 results from the in Fig. 3 illustrated outer diameter e of the collar 18 of the sealing bolt 11 and the Ludolph number ⁇ to:
- a B ⁇ * e 2 / 4th
- Factor 3 takes into account 3 times the safety. Instead of the factor 3, another factor may be chosen to generally specify a frictional force F x with x-fold certainty.
- F x frictional force
- the extrusion limit thickness given by the formula (10), in particular the formula (12), is to be understood as the maximum value which is maintained at least in the region of the sealing edge 30 in order to allow extrusion of the coating 25 in the region of the sealing edge 30 prevent.
- the remaining coating 25, that is the coating 25 outside the sealing edge 30, may also have a different layer thickness.
- the layer thickness h may be also smaller than the extrusion limit thickness determined by the formula (10).
- the layer thickness h can be influenced within certain limits by the choice of the safety factor x, which is selected equal to 3 above, and the friction coefficient ⁇ 0 .
- Fig. 5 shows the in Fig. 3 illustrated high-pressure seal 1 according to a second embodiment of the invention.
- the designated IV section is according to the basis of the Fig. 4 designed neckline designed.
- a plug or the like for contacting the high-pressure seal 1 on the second side can be inserted into the contact member 35.
- a plug or the like can be used to allow contacting of the high-pressure seal 1 from the first side 6.
- the contacting on the first side 6 and / or the second side 7 of the body 3 can also be done in other ways, for example by soldering.
- Fig. 6 shows a simplified illustrated fuel injection valve 2 with a high-pressure seal 1 according to a third embodiment of the invention.
- the section marked IV is in accordance with the in Fig. 4 designated neckline designed.
- the body 3 is inserted into a valve housing 37 of the fuel injection valve 2.
- the body 3 may also be part of the valve housing 37 or be formed integrally with the valve housing 37.
- the fuel injection valve 2 has a simplified illustrated actuator 38, which is supplied to a fuel under high pressure via a line 39.
- high-pressure fuel may also be located in a valve chamber 40.
- the actuating device 38 is electrically contacted on the one hand with the contact element 35 of the high-pressure seal 1 and on the other hand with the body 3.
- a control unit 44 is provided, which is contacted on the one hand with the compression element 12 and on the other hand with the body 3 electrically. Thereby, the passage of electrical energy through the valve housing 37 into the interior of the valve housing 37 to the actuator 38 is possible to actuate the fuel injection valve 2, wherein fuel can be sprayed off via a nozzle opening 41.
- the pressing element 12 has a barrel-shaped pressing body 42 and a contact element 43. The barrel-shaped compression body 42 is pressed into the blind bore 19 in order to form a press connection between the sleeve 9 in the region of the helical profile 14 and the body 13.
- the contact element 43 of the compression element 12 is designed as a rod-shaped contact plug to allow contacting by means of a socket with the control unit 44. Furthermore, the sealing bolt 11 has a contact element 35 designed as a contact plug in order to connect to the actuating device 38 by means of a bushing enable.
- the barrel-shaped configuration of the compression body 42 and the arrangement of the sealing bolt 11 in the bore 15 thereby allow alignment of the contact element 43 of the compression element 12 and the contact element 35 of the sealing bolt 11 along the axis 16 of the high pressure seal. 1
- a first high pressure resistant seal is formed. Furthermore, a second high-pressure resistant seal is formed by the positive connection between the helical profile 14 of the sleeve 9 and the body 3. These two seals ensure reliable operation of the high-pressure seal 1 in order to prevent leakage of the highly pressurized fuel from the valve housing 37 provided in the valve space 40.
- a plurality of high pressure seals 1 may be provided to lead, for example, measurement signals from the interior of the valve housing 37 to the controller 44 or the like.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Description
Die Erfindung betrifft eine Hochdruckabdichtung, insbesondere eine Hochdruckabdichtung für ein Brennstoffeinspritzventil und ein Brennstoffeinspritzventil mit solch einer Hochdruckabdichtung. Speziell betrifft die Erfindung das Gebiet der Injektoren für Brennstoffeinspritzanlagen von luftverdichtenden, selbstzündenden Brennkraftmaschinen.The invention relates to a high-pressure seal, in particular a high-pressure seal for a fuel injection valve and a fuel injection valve with such a high-pressure seal. Specifically, the invention relates to the field of injectors for fuel injection systems of air compressing, self-igniting internal combustion engines.
Aus der
Die aus der
Zur Abdichtung ist es beispielsweise denkbar, dass Bohrungen, durch die die elektrisch leitenden Kontaktbahnen geführt sind, mit einer als Isolator funktionierenden Glaseinschmelzung aufgefüllt werden. Beispielsweise können ein Metallkörper, der die Bohrungen aufweist, und die im Bereich der Bohrung von Glashülsen umgebenen elektrisch leitfähigen Kontaktbahnen zusammen bis auf den Schmelzpunkt des Glases erhitzt werden, wobei nach einem nachfolgenden Abschrecken die Abdichtung gebildet ist, die auf Grund der Verspannung resultiert, die durch die unterschiedlichen Temperaturausdehnungskoeffizienten der Materialien bedingt ist. Dabei ist es denkbar, dass die gesamte Einheit im Anschluss mit einer Nickel-Gold-Beschichtung versehen wird und in einer konischen Bohrung von der Hochdruckseite verpresst wird. Dieses System hat allerdings den Nachteil, dass die Handhabung aufwändig ist, da eine Vielzahl von unterschiedlichen Herstellungsschritten, zusätzliche aufwändige Kontaktierungen sowie gegebenenfalls ein zusätzlicher Isolierprozess zur Verhinderung eines elektrischen Kurzschlusses oder eines spannungsbedingten Überschlags erforderlich ist. Außerdem kann es auf Grund von Vibrationen, Druckschwankungen oder aus anderen Gründen zur Beschädigung der Abdichtung, insbesondere im Bereich der Glaseinschmelzung, kommen.For sealing, it is conceivable, for example, for holes through which the electrically conductive contact paths are made to be filled up with a glass enamel functioning as an insulator. For example, a metal body having the holes, and surrounding the bore of glass sleeves electrically conductive contact paths can be heated together to the melting point of the glass, wherein after a subsequent quenching the seal is formed, which results from the tension, the is due to the different thermal expansion coefficients of the materials. It is conceivable that the entire unit is then provided with a nickel-gold coating and is pressed in a conical bore from the high pressure side. However, this system has the disadvantage that the handling is complex, since a variety of different manufacturing steps, additional complex contacts and possibly an additional isolation process to prevent an electrical short circuit or a voltage-induced flashover is required. In addition, due to vibrations, pressure fluctuations or other reasons, the seal may be damaged, in particular in the area of glass melting.
Die erfindungsgemäße Hochdruckabdichtung mit den Merkmalen des Anspruchs 1 und das erfindungsgemäße Brennstoffeinspritzventil mit den Merkmalen des Anspruchs 13 haben demgegenüber den Vorteil, dass eine zuverlässige Hochdruckabdichtung geschaffen ist, die eine hohe mechanische Stabilität aufweist und auch für hohe Drucke geeignet ist.The high-pressure seal according to the invention with the features of
Durch die in den Unteransprüchen aufgeführten Maßnahmen sind vorteilhafte Weiterbildungen der im Anspruch 1 angegebenen Hochdruckabdichtungen und des im Anspruch 13 angegebenen Brennstoffeinspritzventils möglich.The measures listed in the dependent claims advantageous refinements of the specified in
Vorteilhaft ist eine Anordnung der Hochdruckabdichtung, bei der das unter hohem Druck stehende Medium auf der zweiten Seite vorgesehen ist, so dass die Kraft, mit der der Bund gegen den Körper gepresst ist, mit dem Druck des Mediums ansteigt. Somit ergibt sich eine selbstverstärkende Dichtwirkung, so dass eine zuverlässige Abdichtung gewährleistet ist. Eine zusätzliche Dichtwirkung kann außerdem durch den Formschluss zwischen dem schrägverzahnten Profil der Hülse und dem Körper im Bereich der Bohrung ausgebildet sein, indem das schrägverzahnte Profil zusätzlich eine umfängliche Abdichtung gewährleistet.Advantageously, an arrangement of the high-pressure seal in which the high-pressure medium is provided on the second side, so that the force with which the collar is pressed against the body, increases with the pressure of the medium. This results in a self-reinforcing sealing effect, so that a reliable seal is ensured. An additional sealing effect can also be formed by the positive connection between the helical profile of the sleeve and the body in the region of the bore by the helical profile additionally ensures a circumferential seal.
In vorteilhafter Weise ist das Verpressungselement als kugelförmiges Verpressungselement ausgebildet. Dadurch kann das Verpressungselement einfach hergestellt und zudem einfach in die Sackbohrung des Dichtbolzens eingepresst werden.Advantageously, the pressing element is designed as a spherical pressing element. As a result, the pressing element can be easily manufactured and also simply pressed into the blind bore of the sealing bolt.
Vorteilhaft ist es auch, dass das Verpressungselement einen tonnenförmigen Verpressungskörper aufweist, der in die Sackbohrung eingepresst ist. Ferner ist es vorteilhaft, dass das Verpressungselement ein Kontaktelement aufweist, das beispielsweise als stabförmiger Kontaktstecker ausgestaltet ist. Die tonnenförmige Ausgestaltung des Verpressungskörpers gewährleistet dabei die Positionierung des Kontaktelements bezüglich der Sackbohrung, um die Kontaktierung des Kontaktelements zu ermöglichen und beispielsweise Kurzschlüsse zu verhindern. Dabei ergeben sich vielfältige Möglichkeiten zur Kontaktierung des Kontaktelements.It is also advantageous that the pressing element has a barrel-shaped injection body, which is pressed into the blind bore. Furthermore, it is advantageous for the pressing element to have a contact element which For example, designed as a rod-shaped contact plug. The barrel-shaped configuration of the pressing body ensures the positioning of the contact element with respect to the blind bore, to allow the contacting of the contact element and to prevent, for example, short circuits. This results in many possibilities for contacting the contact element.
In vorteilhafter Weise ist ein elektrisch isolierendes Isoliermittel vorgesehen, das den Dichtbolzen gegenüber dem Körper elektrisch isoliert. Dadurch ist eine Ausgestaltung des Dichtbolzens und des Körpers und gegebenenfalls weiterer Elemente aus metallischen und somit elektrisch leitenden Werkstoffen möglich. Dies ermöglicht zum einen eine Abdichtung gegenüber hohen Drucken mit relativ kostengünstigen Werkstoffen und zum anderen eine hohe Medienbeständigkeit, insbesondere gegenüber Brennstoff. Dabei ist es vorteilhaft, dass das Isoliermittel aus einer elektrisch isolierenden Beschichtung gebildet ist. Vorzugsweise ist die elektrisch isolierende Beschichtung auf den Dichtbolzen aufgebracht, was relativ kostengünstig erfolgen kann. Die elektrisch isolierende Beschichtung kann beispielsweise aus Teflon gebildet sein.Advantageously, an electrically insulating insulating means is provided which electrically isolates the sealing bolt against the body. As a result, an embodiment of the sealing bolt and the body and possibly other elements made of metallic and thus electrically conductive materials is possible. This allows for a seal against high pressures with relatively inexpensive materials and on the other hand, a high media resistance, especially against fuel. It is advantageous that the insulating means is formed of an electrically insulating coating. Preferably, the electrically insulating coating is applied to the sealing bolt, which can be done relatively inexpensively. The electrically insulating coating can be formed, for example, from Teflon.
Vorteilhaft ist es, dass die elektrisch isolierende Beschichtung in einem Dichtbereich eine Schichtdicke aufweist, die nicht größer ist als eine Extrusionsgrenzdicke. Gerade im Dichtbereich treten relativ große Kräfte auf, wodurch eine Extrusion auftreten kann. Um diese Extrusion des Isoliermaterials an der Dichtfläche durch den anliegenden Druck zu verhindern, ist die maximale Schichtdicke, das heißt die Extrusionsgrenzdicke, vorzugsweise über das Verhältnis der Schichtdicke zum Bolzendurchmesser definiert. Bei einer Werkstoffpaarung von Stahl und Teflon ergibt sich für das Verhältnis der Extrusionsgrenzdicke zum Bolzendurchmesser ein Wert von beispielsweise 1/150 mit dem Reibkoeffizienten der Paarung Teflon zu Stahl von µ0=0,08.It is advantageous that the electrically insulating coating in a sealing region has a layer thickness which is not greater than an extrusion limit thickness. Especially in the sealing area occur relatively large forces, whereby an extrusion can occur. In order to prevent this extrusion of the insulating material on the sealing surface by the applied pressure, the maximum layer thickness, that is, the extrusion limit thickness, is preferably defined by the ratio of the layer thickness to the bolt diameter. At a Material combination of steel and Teflon results for the ratio of the extrusion limit thickness to the bolt diameter a value of, for example, 1/150 with the friction coefficient of the mating Teflon to steel of μ 0 = 0.08.
Vorteilhaft ist es, dass der Bund des Dichtbolzens eine Beißkante aufweist, an der Dichtbolzen gegen den Körper gepresst ist. Die Pressung kann dabei auch mittelbar, insbesondere über die Isolierschicht, erfolgen. Dies hat den Vorteil, dass eine definierte Abdichtung gebildet ist, die eine hohe Druckbeständigkeit aufweist, wobei durch die Beaufschlagung des Bundes des Dichtbolzens mit dem unter hohen Druck stehenden Brennstoff eine selbstverstärkende Abdichtung erzielt ist.It is advantageous that the collar of the sealing bolt has a biting edge on which sealing bolts are pressed against the body. The pressing can also be done indirectly, in particular via the insulating layer. This has the advantage that a defined seal is formed, which has a high pressure resistance, wherein a self-reinforcing seal is achieved by the application of the federal government of the sealing bolt with the fuel under high pressure.
Vorteilhaft ist es auch, dass der Dichtbolzen ein Kontaktelement aufweist, das durch eine Sackbohrung gebildet ist. Dadurch ist eine einfache Kontaktierung der Hochdruckabdichtung auf der Seite des Dichtbolzens möglich. Auch andere Ausgestaltungen des Kontaktelements sind vorteilhaft, beispielsweise die Ausgestaltung als stabförmiger Kontaktstecker, der auf der Seite des Bundes des Dichtbolzens vorgesehen ist.It is also advantageous that the sealing bolt has a contact element which is formed by a blind bore. As a result, a simple contacting of the high-pressure seal on the side of the sealing bolt is possible. Other embodiments of the contact element are advantageous, for example, the configuration as a rod-shaped contact plug, which is provided on the side of the collar of the sealing bolt.
Vorteilhaft ist es, dass die in dem Körper vorgesehene Bohrung als Stufenbohrung ausgestaltet ist, wobei die Hülse zumindest im Wesentlichen bis zu einer Stufe der Stufenbohrung in die Stufenbohrung eingesetzt ist, so dass die Montage der Hochdruckabdichtung vereinfacht und eine zuverlässige Dichtwirkung im montierten Zustand gewährleistet ist.It is advantageous that the bore provided in the body is designed as a stepped bore, wherein the sleeve is inserted at least substantially up to a step of the stepped bore in the stepped bore, so that the assembly of the high-pressure seal simplified and a reliable sealing effect is ensured in the assembled state ,
Bevorzugte Ausführungsbeispiele der Erfindung sind in der nachfolgenden Beschreibung anhand der beigefügten Zeichnungen, in denen sich entsprechende Elemente mit übereinstimmenden Bezugszeichen versehen sind, näher erläutert.Preferred embodiments of the invention are explained in more detail in the following description with reference to the accompanying drawings, in which corresponding elements are provided with corresponding reference numerals.
Es zeigt:
-
Fig. 1 eine Hochdruckabdichtung in einer schematischen Schnittdarstellung entsprechend einem ersten Ausführungsbeispiel der Erfindung vor einer Montage; -
Fig. 2 die inFig. 1 dargestellte Hochdruckabdichtung im teilmontierten Zustand; -
Fig. 3 die inFig. 1 dargestellte Hochdruckabdichtung im montierten Zustand; -
Fig. 4 den inFig. 3 mit IV bezeichneten Ausschnitt der Hochdruckabdichtung des ersten Ausführungsbeispiels; -
Fig. 5 eine Hochdruckabdichtung in einer schematischen Schnittdarstellung entsprechend einem zweiten Ausführungsbeispiel und -
Fig. 6 ein Brennstoffeinspritzventil mit einer Hochdruckabdichtung entsprechend einem dritten Ausführungsbeispiel der Erfindung in einer schematischen Schnittdarstellung.
-
Fig. 1 a high-pressure seal in a schematic sectional view according to a first embodiment of the invention prior to assembly; -
Fig. 2 in theFig. 1 illustrated high-pressure seal in the partially assembled state; -
Fig. 3 in theFig. 1 illustrated high-pressure seal in the assembled state; -
Fig. 4 the inFig. 3 labeled IV section of the high pressure seal of the first embodiment; -
Fig. 5 a high pressure seal in a schematic sectional view according to a second embodiment and -
Fig. 6 a fuel injection valve with a high pressure seal according to a third embodiment of the invention in a schematic sectional view.
Die Hochdruckabdichtung 1 dient zur Abdichtung einer in einem Körper 3 vorgesehenen Bohrung 4, die als Stufenbohrung 4 ausgestaltet ist und zumindest eine Stufe 5 aufweist. Der Körper 3 weist eine erste Seite 6 und eine der ersten Seite 6 gegenüberliegende zweite Seite 7 auf. Im Betrieb liegt an der zweiten Seite 7 ein hoher Druck gegenüber der ersten Seite 6 an. Beispielsweise kann sich auf der zweiten Seite 7 unter hohem Druck stehender Brennstoff befinden, während auf der ersten Seite 6 Atmosphärendruck herrscht. Die Hochdruckabdichtung 1 ist so montiert, dass eine Abdichtung des an der zweiten Seite 7 wirkenden Druckes gegenüber dem relativ niedrigen Druck an der ersten Seite 6 gewährleistet ist. Die Bohrung 4 weist von der ersten Seite 6 her bis zur Stufe 5 einen Durchmesser a auf, wobei ein angeschrägter Abschnitt 8 vorgesehen sein kann. In den Teil der Bohrung 4 mit dem Durchmesser a wird eine Hülse 9 von der ersten Seite 6 eingebracht, wie es durch die Pfeile 10 veranschaulicht ist. Ferner weist die Hochdruckabdichtung 1 einen Dichtbolzen 11 und ein Verpressungselement 12 auf. Die Hülse 9 wird so in die Bohrung 4 eingebracht, dass die Hülse 9 sich an der Stufe 5 abstützt. Die Hülse 9 weist an einer Außenseite 13 ein schrägverzahntes Profil 14 auf, das etwas gegen die durch die Pfeile 10 dargestellte Einbringrichtung geneigt ist.The high-
In dem in der
Der Dichtbolzen 11 weist eine Sackbohrung 19 auf, die im Wesentlichen einen Innendurchmesser d hat. Der Innendurchmesser d der Sackbohrung 19 ist dabei etwas kleiner als ein Außendurchmesser c des Verpressungselements 12, das als kugelförmiges Verpressungselement 12 ausgestaltet ist. Das Verpressungselement 12 wird nach der Montage des Dichtbolzens 11 in die Sackbohrung 19 eingebracht. Dadurch wird der Dichtbolzen 11 im Bereich der Sackbohrung 19 aufgedehnt, so dass sich der Durchmesser der Außenseite 17 vergrößert. Somit wird auch die Hülse 9 aufgedehnt, so dass das schrägverzahnte Profil 14 zumindest etwas in den Körper 3 eindringt und eine formschlüssige Verbindung zwischen der Hülse 9 und dem Körper 3 geschaffen ist.The sealing
Der Dichtbolzen 11 ist außerdem teilweise mit einer elektrisch isolierenden Beschichtung 25 beschichtet, die ein elektrisch isolierendes Isoliermittel, das ist ein elektrisch isolierendes Material oder ein elektrisch isolierender Stoff, zwischen dem Dichtbolzen 11 und dem Körper 3 darstellt. Die elektrisch isolierende Beschichtung 25 verhindert einen elektrischen Kurzschluss zwischen dem Dichtbolzen 11 und dem Körper 4. Somit kann sowohl von der ersten Seite 6 als auch von der zweiten Seite 7 eine elektrische Kontaktierung mit dem Dichtbolzen 11 erfolgen, um beispielsweise eine elektrische Energie von der ersten Seite 6 zu der zweiten Seite 7 zu führen, ohne dass es zu einem Kurzschluss mit dem Körper 3 kommt. Die Verbindung eines elektrischen Verbrauchers kann dann einerseits über die Hochdruckabdichtung 1 und andererseits über den Körper 3 erfolgen. Es können allerdings auch mehrere Hochdruckabdichtungen 1 vorgesehen sein, wobei über eine Hochdruckabdichtung eine Verbindung mit einem elektrischen Pluspol und über eine andere Hochdruckabdichtung eine Verbindung mit einem elektrischen Minuspol erfolgt.The sealing
Die wirksame Druckfläche AB des Dichtbolzens 11 ergibt sich aus dem in
Mit dem Druck p des auf der zweiten Seite 7 des Körpers 3 vorgesehenen Mediums ergibt sich für die Normalkraft FN auf den Dichtbolzen 11:
wobei der Druck p beispielsweise 200 MPa betragen kann. Aus den Formeln (1) und (2) ergibt sich für die Normalkraft FN auf den Dichtbolzen 11:
wherein the pressure p may be 200 MPa, for example. From the formulas (1) and (2) results for the normal force F N on the sealing bolt 11:
Die Mantelfläche AD der Dichtung ergibt sich aus dem Außendurchmesser e des Bundes 18 des Dichtbolzens 11 und der Schichtdicke h:
Die Druckkraft FD auf die durch die Dichtfläche 31 gegebene Dichtung ergibt sich aus dem Druck p des Mediums und der Mantelfläche AD der Dichtung:
Aus den Formeln (4) und (5) ergibt sich somit die Druckkraft FD
auf die Dichtung zu:
to the seal too:
Die Kraft FR zur Überwindung der Haftreibung der Materialpaarung aus dem Material des Körpers 3 und dem Material der Beschichtung 25 ergibt sich aus dem diesbezüglichen Reibkoeffizienten µ0 und der Normalkraft FN auf den Dichtbolzen 11:
wobei in Formel (7) die Normalkraft FN entsprechend der Formel (3) verwendet worden ist.The force F R for overcoming the static friction of the material pairing of the material of the
wherein in formula (7) the normal force F N according to the formula (3) has been used.
Um die Zuverlässigkeit der Abdichtung zu erhöhen, ist vorzugsweise eine x-fache Sicherheit für die Reibungskraft FR berücksichtigt. Beispielsweise kann x gleich 3 gewählt sein. Es ergibt sich dann:
wobei das Dreifache der Druckkraft FD für die Reibungskraft Fx mit 3-facher Sicherheit gewählt ist. Durch Gleichsetzen der Reibungskraft FR entsprechend der Formel (7) und der Reibungskraft mit 3-facher Sicherheit Fx entsprechend der Formel (8), das heißt:
ergibt sich nach einigen Vereinfachungen:
wherein the triple of the pressing force F D is selected for the frictional force F x with 3 times certainty. By equalizing the frictional force F R according to the formula (7) and the frictional force with 3 times certainty F x according to the formula (8), that is:
results after some simplifications:
Dabei berücksichtigt der Faktor 3 die 3-fache Sicherheit. Anstelle des Faktors 3 kann auch ein anderer Faktor gewählt werden, um allgemein eine Reibungskraft Fx mit x-facher Sicherheit vorzugeben. Für den Reibkoeffizienten der Paarung Teflon und Stahl von
ergibt sich für das Verhältnis der Extrusionsgrenzdicke, das heißt der maximal wählbaren Schichtdicke h und dem Außendurchmesser e des Dichtbolzens 11:
results for the ratio of the extrusion boundary thickness, that is, the maximum selectable layer thickness h and the outer diameter e of the sealing bolt 11:
Es ist anzumerken, dass die durch die Formel (10), insbesondere die Formel (12), gegebene Extrusionsgrenzdicke als Maximalwert zu verstehen ist, der zumindest im Bereich der Dichtkante 30 eingehalten ist, um eine Extrusion der Beschichtung 25 im Bereich der Dichtkante 30 zu verhindern. Die übrige Beschichtung 25, das heißt die Beschichtung 25 außerhalb der Dichtkante 30, kann auch eine andere Schichtdicke aufweisen. Ferner kann die Schichtdicke h auch kleiner als die Extrusionsgrenzdicke, die durch die Formel (10) ermittelt ist, gewählt sein. Außerdem kann die Schichtdicke h durch die Wahl des Sicherheitsfaktors x, der oben gleich 3 gewählt ist, und den Reibkoeffizienten µ0 innerhalb gewisser Grenzen beeinflusst werden.It should be noted that the extrusion limit thickness given by the formula (10), in particular the formula (12), is to be understood as the maximum value which is maintained at least in the region of the sealing
Ferner kann in einem verbleibenden Teil 36 der Sackbohrung 19, durch den das Verpressungselement 12 in die Sackbohrung 19 gepresst worden ist, ein Stecker oder dergleichen eingesetzt werden, um eine Kontaktierung der Hochdruckabdichtung 1 von der ersten Seite 6 zu ermöglichen.Furthermore, in a remaining
Die Kontaktierung auf der ersten Seite 6 und/oder der zweiten Seite 7 des Körpers 3 kann auch auf andere Weise, beispielsweise durch Löten, erfolgen.The contacting on the
Durch die Abdichtung des Bundes 18 gegenüber dem Körper 3, wie es anhand der
Die Erfindung ist nicht auf die beschriebenen Ausführungsbeispiele beschränkt.The invention is not limited to the described embodiments.
Claims (14)
dadurch gekennzeichnet,
dass das Verpressungselement (12) als kugelförmiges Verpressungselement (12) ausgestaltet ist.High pressure seal according to claim 1,
characterized,
that the Verpressungselement (12) is designed as a spherical Verpressungselement (12).
dadurch gekennzeichnet,
dass das Verpressungselement (12) einen tonnenförmigen Verpressungskörper (42), der in die Sackbohrung (19) eingepresst ist, und ein Kontaktelement (43) aufweist.High pressure seal according to claim 1,
characterized,
in that the pressing element (12) has a barrel-shaped pressing body (42) which is pressed into the blind bore (19) and a contact element (43).
dadurch gekennzeichnet,
dass das Kontaktelement (43) als stabförmiger Kontaktstecker ausgestaltet ist.High pressure seal according to claim 3,
characterized,
that the contact element (43) is designed as a rod-shaped contact plug.
dadurch gekennzeichnet,
dass ein elektrisch isolierendes Isoliermittel (25) vorgesehen ist, das den Dichtbolzen (11) gegenüber dem Körper (3) elektrisch isoliert.High-pressure seal according to one of claims 1 to 4,
characterized,
in that an electrically insulating insulating means (25) is provided which electrically insulates the sealing bolt (11) from the body (3).
dadurch gekennzeichnet,
dass das Isoliermittel aus einer elektrisch isolierenden Beschichtung (25) gebildet ist, die zumindest teilweise auf den Dichtbolzen (11) aufgebracht ist.High pressure seal according to claim 5,
characterized,
that the insulating means is formed from an electrically insulating coating (25) which is at least partially applied to the sealing bolt (11).
dadurch gekennzeichnet,
dass die elektrisch isolierende Beschichtung (25) zumindest in einem Dichtbereich (31) eine Schichtdicke (h) aufweist, die nicht größer ist als eine Extrusionsgrenzdicke.High pressure seal according to claim 6,
characterized,
in that the electrically insulating coating (25) has a layer thickness (h) at least in a sealing region (31) which is not greater than an extrusion boundary thickness.
dadurch gekennzeichnet,
dass der Bund (18) des Dichtbolzens (11) eine Dichtkante (30) aufweist, an der der Dichtbolzen (11) zumindest mittelbar gegen den Körper (3) gepresst ist.High-pressure seal according to one of claims 1 to 7,
characterized,
in that the collar (18) of the sealing pin (11) has a sealing edge (30), where the sealing pin (11) at least indirectly pressed against the body (3).
dadurch gekennzeichnet,
dass der Dichtbolzen (11) ein Kontaktelement (35) aufweist.High-pressure seal according to one of claims 1 to 8,
characterized,
that the sealing pin (11) has a contact element (35).
dadurch gekennzeichnet,
dass das Kontaktelement (35) durch eine Sackbohrung gebildet ist.High pressure seal according to claim 9,
characterized,
that the contact element (35) is formed by a blind bore.
dadurch gekennzeichnet,
dass das Kontaktelement (35) als stabförmiger Kontaktstecker ausgestaltet ist.High pressure seal according to claim 9,
characterized,
that the contact element (35) is designed as a rod-shaped contact plug.
dadurch gekennzeichnet,
dass die in dem Körper (3) vorgesehene Bohrung (4) als Stufenbohrung ausgestaltet ist, wobei die Hülse (9) zumindest im Wesentlichen bis zu einer Stufe (5) der Stufenbohrung in die Stufenbohrung eingesetzt ist.High-pressure seal according to one of claims 1 to 11,
characterized,
in that the bore (4) provided in the body (3) is designed as a stepped bore, wherein the sleeve (9) is inserted into the stepped bore at least substantially up to a step (5) of the stepped bore.
Ventilgehäuse (37) angeordneten Betätigungseinrichtung (38), wobei zumindest die Betätigungseinrichtung (38) über eine Hochdruckabdichtung (1) nach einem der Ansprüche 1 bis 12 mit einem Steuergerät (44) verbindbar ist.Fuel injection valve (2), in particular injector for fuel injection systems of air-compressing, self-igniting internal combustion engines, with one in one
Actuating device (38) arranged valve housing (37), wherein at least the actuating device (38) via a high-pressure seal (1) according to one of claims 1 to 12 with a control device (44) is connectable.
dadurch gekennzeichnet,
dass der Körper (13), in dem die durch die Hochdruckabdichtung (1) abgedichtete Bohrung (4) vorgesehen ist, in das Ventilgehäuse (37) eingesetzt, mit dem Ventilgehäuse (37) stoffschlüssig verbunden oder einstückig mit dem Ventilgehäuse (37) ausgebildet ist.Fuel injection valve according to claim 13,
characterized,
that the body (13) in which the through the High-pressure seal (1) sealed bore (4) is provided, inserted into the valve housing (37), with the valve housing (37) integrally connected or formed integrally with the valve housing (37).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200610062006 DE102006062006A1 (en) | 2006-12-29 | 2006-12-29 | High pressure seal |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1939515A1 true EP1939515A1 (en) | 2008-07-02 |
EP1939515B1 EP1939515B1 (en) | 2013-07-03 |
Family
ID=39271409
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20070122106 Not-in-force EP1939515B1 (en) | 2006-12-29 | 2007-12-03 | High pressure seal |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP1939515B1 (en) |
DE (1) | DE102006062006A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009118215A1 (en) * | 2008-03-25 | 2009-10-01 | Robert Bosch Gmbh | High-pressure seal |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3193895A (en) * | 1962-02-23 | 1965-07-13 | Oxley Robert Frederick | Plug and socket connections |
WO2003026033A1 (en) * | 2001-09-12 | 2003-03-27 | Siemens Aktiengesellschaft | Device with a piezoelectric actuator |
DE10220620A1 (en) | 2002-05-08 | 2003-11-27 | Siemens Ag | Stopper for sealing stepped bore under pressure fits into wider section of bore and transitional section between this and its narrow part and has central bore containing ball which presses it against bore |
DE102004032572A1 (en) * | 2004-07-05 | 2006-01-26 | Tyco Electronics Amp Gmbh | Connecting arrangement and contact pin |
-
2006
- 2006-12-29 DE DE200610062006 patent/DE102006062006A1/en not_active Withdrawn
-
2007
- 2007-12-03 EP EP20070122106 patent/EP1939515B1/en not_active Not-in-force
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3193895A (en) * | 1962-02-23 | 1965-07-13 | Oxley Robert Frederick | Plug and socket connections |
WO2003026033A1 (en) * | 2001-09-12 | 2003-03-27 | Siemens Aktiengesellschaft | Device with a piezoelectric actuator |
DE10220620A1 (en) | 2002-05-08 | 2003-11-27 | Siemens Ag | Stopper for sealing stepped bore under pressure fits into wider section of bore and transitional section between this and its narrow part and has central bore containing ball which presses it against bore |
DE102004032572A1 (en) * | 2004-07-05 | 2006-01-26 | Tyco Electronics Amp Gmbh | Connecting arrangement and contact pin |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009118215A1 (en) * | 2008-03-25 | 2009-10-01 | Robert Bosch Gmbh | High-pressure seal |
Also Published As
Publication number | Publication date |
---|---|
DE102006062006A1 (en) | 2008-07-03 |
EP1939515B1 (en) | 2013-07-03 |
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