EP1932619B1 - An apparatus for distressing solid objects comprising a drum - Google Patents
An apparatus for distressing solid objects comprising a drum Download PDFInfo
- Publication number
- EP1932619B1 EP1932619B1 EP20070023922 EP07023922A EP1932619B1 EP 1932619 B1 EP1932619 B1 EP 1932619B1 EP 20070023922 EP20070023922 EP 20070023922 EP 07023922 A EP07023922 A EP 07023922A EP 1932619 B1 EP1932619 B1 EP 1932619B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- drum
- axis
- symmetry
- distressing
- pivots
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/02—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving rotary barrels
- B24B31/023—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving rotary barrels with tiltable axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/02—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving rotary barrels
- B24B31/0212—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving rotary barrels the barrels being submitted to a composite rotary movement
Definitions
- the invention relates to an apparatus for distressing solid objects, such as for example ceramic glazes, masonry, stone, wood; and also articles made of cast materials such as bronze and stainless steel.
- the distressing operation gives the piece a particular surface abrasion, and be used for example for deburring cast pieces, obtaining smooth surfaces free of burrs; or, if a deeper operation is performed, for giving a surface a particular surface roughness, an effect which is especially appreciated in covering materials, which gain a worn and antiquated appearance because of the lack of sharp edges it leaves, and for the "lived-in" look of the surfaces produced.
- This lived-in or aged look is obtained in nature by a long period spent on a river bed.
- the prior art includes using mills substantially constituted by a trunco-cylindrical drum, quite broad, which is partially filled with a mixture of spheres, or balls, made of a hard material (such as silicon, or treated alubit) and water, and rotated according to the axis of symmetry of the cylinder for a certain time, such as to reduce the pieces introduced therein to power thanks to the cyclic motion of revolution, contact and rubbing of the materials contained.
- a hard material such as silicon, or treated alubit
- the drum For more fragile pieces it is preferred to fill the drum with water, dispensing with the presence of spheres or balls made of a hard material, and proceeding to rotate the drum by means of an external motor, for a certain time.
- the product to be treated is introduced into the drum through a sealed hatch and distressed for a certain time, perhaps multiples of ten minutes, according to the characteristics of the product (harder or less hard), and the surface effect desired.
- the known apparatus for distressing exhibit some drawbacks.
- GB 685 711 A describes a barrel for barrel polishing.
- the system is egg-shaped and is adapted to be rotated about an axis of rotation which is inclined at a small angle to the axis of the barrel.
- the system is formed by two half-barrels wherein each of the half-barrel has a spindle boss 48 cast integral with it and strengthening webs 49.
- the spindle bosses 48 are cast in such a position on the half-barrels so that when the two half barrels are secured together, the bosses 48 are aligned on a line which intersects at a small angle of 16 ⁇ 1 4 • with the major axis of the ellipsoid.
- the system described in GB 685 711 A has therefore an elaborate shape which is difficult to be manufactured. Moreover, the structure of the system, and, in particular, the connection between the barrel and the support structure by means of the spindle bosses 48 and the strengthening webs 49, beside being difficult to be manufactured, does not guarantee high stability so that particular care must be taken in the selection of the rotation speed and of the load of the barrel.
- the aim of the present invention is to obviate the above-mentioned drawbacks, by providing an apparatus which is able to distress correctly, even operating on solid bodies in which the length is prevalent with respect to the other two dimensions, with cycles having a particularly contained duration.
- 1 denotes in its entirety an apparatus for distressing solid pieces, made according to the invention.
- 2 denotes a sturdy base frame superiorly provided with two rolling supports 6 on which a drum 3 rotates according to an axis 10 thereof.
- the axis 10 is preferably arranged horizontally.
- the drum 3 is constituted by a trunco-cylindrical central part 4, and by two heads 5.
- the internal wall of the drum 3 is covered with a known anti-abrasion material, such as for example panels made of a hard polyurethane.
- the cylindrical part 4 is provided with a central axis of symmetry 11, which does not coincide with the rolling axis 10 of the drum 3.
- the two axes 10 and 11 form an angle ⁇ , a value of which depends on the type of the material being worked.
- the value of the angle ⁇ is comprised between 10 and 20 degrees; while for materials or pieces which are not fragile, such as for example cast pieces to be deburred, or for the milling of ceramic glazes, the value of angle ⁇ is comprised in the range from 30 to 40 degrees.
- Motors 7 are provided, powered by an electric motor 8 controlled by a known-type electronic card which can vary the rotation speed continuously and freely.
- a hatch 9 of known type is located on the wall of the drum 3 for introducing/evacuating the contents thereof, which are introduced discontinuously.
- the drum After introducing the material to be distressed and closing the hatch 9, the drum is rotated according to the horizontal axis 10. As this axis does not coincide with the axis of symmetry of the drum 3, an oscillation of the drum 3 is produced which superposes the rotation movement.
- Figure 2 shows the position of the drum 3 after half a revolution: note that in this position the inclination of the drum is inverted with respect to the start position.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Crushing And Grinding (AREA)
Description
- The invention relates to an apparatus for distressing solid objects, such as for example ceramic glazes, masonry, stone, wood; and also articles made of cast materials such as bronze and stainless steel.
- The distressing operation gives the piece a particular surface abrasion, and be used for example for deburring cast pieces, obtaining smooth surfaces free of burrs; or, if a deeper operation is performed, for giving a surface a particular surface roughness, an effect which is especially appreciated in covering materials, which gain a worn and antiquated appearance because of the lack of sharp edges it leaves, and for the "lived-in" look of the surfaces produced.
- This lived-in or aged look is obtained in nature by a long period spent on a river bed.
- In an industrial context, to artificially reproduce this effect apparatus are used such as grinding ball mills in the ceramics field for pulverising frits, or glazes based on solid vitreous or ceramic materials.
- The prior art includes using mills substantially constituted by a trunco-cylindrical drum, quite broad, which is partially filled with a mixture of spheres, or balls, made of a hard material (such as silicon, or treated alubit) and water, and rotated according to the axis of symmetry of the cylinder for a certain time, such as to reduce the pieces introduced therein to power thanks to the cyclic motion of revolution, contact and rubbing of the materials contained.
- For more fragile pieces it is preferred to fill the drum with water, dispensing with the presence of spheres or balls made of a hard material, and proceeding to rotate the drum by means of an external motor, for a certain time.
- In this situation the reciprocal contact of the pieces inside the drum causes erosion of the external surfaces of the pieces, thus obtaining the distressed effect.
- The product to be treated is introduced into the drum through a sealed hatch and distressed for a certain time, perhaps multiples of ten minutes, according to the characteristics of the product (harder or less hard), and the surface effect desired.
- The known apparatus for distressing exhibit some drawbacks.
- Firstly, experience of this type of working with mills has shown that working long pieces, such as for example rods, baseboards, bars, leads to considerable waste or rejects, due to the breakage of the pieces caused by the particular revolution movement to which the pieces are subjected. Secondly, in known distressing mills the working times for each cycle are generally rather long, thus limiting production potential.
-
GB 685 711 A - The system described in
GB 685 711 A - The aim of the present invention is to obviate the above-mentioned drawbacks, by providing an apparatus which is able to distress correctly, even operating on solid bodies in which the length is prevalent with respect to the other two dimensions, with cycles having a particularly contained duration.
- The aims are attained according to the indications of claim 1 and the relative dependent claims, which are appended to the present description.
- The invention will be more fully understood from the description that follows of an example of application thereof, illustrated by way of nonlimiting example in the accompanying figures of the drawings, in which:
-
figure 1 is a schematic lateral view of an apparatus made according to the invention, in the loading position of the material to be distressed; -
figure 2 is the same apparatus in which the drum is rotated by 180° with respect tofigure 1 . - With reference to the figures of the drawings, 1 denotes in its entirety an apparatus for distressing solid pieces, made according to the invention.
2 denotes a sturdy base frame superiorly provided with tworolling supports 6 on which adrum 3 rotates according to anaxis 10 thereof. - The
axis 10 is preferably arranged horizontally. - The
drum 3 is constituted by a trunco-cylindricalcentral part 4, and by twoheads 5. - The internal wall of the
drum 3 is covered with a known anti-abrasion material, such as for example panels made of a hard polyurethane. - The
cylindrical part 4 is provided with a central axis ofsymmetry 11, which does not coincide with therolling axis 10 of thedrum 3. - The two
axes - Consequently the supporting pivots of the
drum 3 on thesupports 6 are applied on theheads 5 asymmetrically, i.e. not coinciding with the central of the head. - By way of indication, for distressing fragile materials or pieces, the value of the angle α is comprised between 10 and 20 degrees; while for materials or pieces which are not fragile, such as for example cast pieces to be deburred, or for the milling of ceramic glazes, the value of angle α is comprised in the range from 30 to 40 degrees.
- Motors 7 are provided, powered by an
electric motor 8 controlled by a known-type electronic card which can vary the rotation speed continuously and freely. - A
hatch 9 of known type is located on the wall of thedrum 3 for introducing/evacuating the contents thereof, which are introduced discontinuously. - Functioning is as follows.
- After introducing the material to be distressed and closing the
hatch 9, the drum is rotated according to thehorizontal axis 10. As this axis does not coincide with the axis of symmetry of thedrum 3, an oscillation of thedrum 3 is produced which superposes the rotation movement. -
Figure 2 shows the position of thedrum 3 after half a revolution: note that in this position the inclination of the drum is inverted with respect to the start position. - An oscillating movement of the drum follows during rotation thereof, which enables the above-cited aims to be attained.
Claims (4)
- An apparatus for distressing solid products, constituted by a drum (3) developing along an axis of symmetry (11), by first and second heads (5) extending from opposite end portions of said drum (3), by first and second pivots coupled with first and second rolling supports (6), respectively, superiorly provided on a sturdy base frame (2), the longitudinal axis of symmetry of said first and second pivots thus defining the rotation axis (10) of said drum (3), so that the longitudinal axis of symmetry of said first and second pivots extends along a direction defining a predefined angle (α) with said axis of symmetry (11) of said drum (3) so that the rotation axis (10) of the drum (3) is not coincident with said axis of symmetry (11) of said drum (3), said drum (3) being further provided with a sealed hatch (9) for loading and unloading;
characterized in that:the drum (3) is trunco-cylindrical, in thateach of said first and second heads (5) has a truncated oblique cone shape, and in thatsaid first and second pivots extend from end portions of said first and second heads (5), respectively, opposite to said trunco-cylindrical drum (3). - The apparatus of claim 1, characterized in that the rotation axis (10) and the axis of symmetry (11) form a reciprocal angle (α) which is comprised between 10° and 40°.
- The apparatus of any one of claims 1 or 2, characterized in that motors (7) causing the rotation of the drum (3) are powered by an electric motor controlled by an electronic card which can vary a rotation speed of the drum (3) as desired.
- Use of an apparatus according to one of the claims 1 to 3 for distressing solid objects, such as ceramic glazes, masonry, stone, wood.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITRE20060150 ITRE20060150A1 (en) | 2006-12-12 | 2006-12-12 | EQUIPMENT FOR BREAKING |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1932619A1 EP1932619A1 (en) | 2008-06-18 |
EP1932619B1 true EP1932619B1 (en) | 2012-08-08 |
Family
ID=39203256
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20070023922 Not-in-force EP1932619B1 (en) | 2006-12-12 | 2007-12-11 | An apparatus for distressing solid objects comprising a drum |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP1932619B1 (en) |
IT (1) | ITRE20060150A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105924233A (en) * | 2016-04-29 | 2016-09-07 | 山东狮子王陶瓷科技有限公司 | Peeling-glaze marble tile and preparation method thereof |
CN106541328A (en) * | 2016-11-23 | 2017-03-29 | 江苏神山风电设备制造有限公司 | A kind of deburring cylinder mechanism |
CN109262439A (en) * | 2018-11-12 | 2019-01-25 | 李子涵 | A burring device for agricultural implement |
CN115157101A (en) * | 2022-08-25 | 2022-10-11 | 南通苏鲁达智能制造科技有限公司 | Polishing machine for producing aluminum alloy handle |
DE102022211567A1 (en) * | 2022-11-02 | 2024-05-02 | Continental Reifen Deutschland Gmbh | Process for the extraction of natural rubber |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB685711A (en) | 1950-03-29 | 1953-01-07 | Vere Holdings Ltd | Improvements in or relating to barrels for barrel polishing |
DE3021771C2 (en) * | 1980-06-10 | 1982-10-07 | Max Spaleck Gmbh & Co Kg, 4290 Bocholt | Barrel finishing machine |
DE8210783U1 (en) * | 1982-04-16 | 1982-09-23 | Zeidler, Franz, 8591 Bärnau | DEVICE FOR POLISHING AND / OR GRINDING WORKPIECES |
IT1298656B1 (en) * | 1996-02-26 | 2000-01-12 | T M Di Volpe Remo | APPLIANCE FOR THE FAST AGING OF CONSTRUCTIONS AND SUPPLY MATERIALS SUCH AS STONES, GRANITES, MARBLES, BRICKS, FLOORS AND |
JP2006055924A (en) * | 2004-08-18 | 2006-03-02 | Shin Etsu Chem Co Ltd | Method for chamfering rare earth alloy |
-
2006
- 2006-12-12 IT ITRE20060150 patent/ITRE20060150A1/en unknown
-
2007
- 2007-12-11 EP EP20070023922 patent/EP1932619B1/en not_active Not-in-force
Also Published As
Publication number | Publication date |
---|---|
ITRE20060150A1 (en) | 2008-06-13 |
EP1932619A1 (en) | 2008-06-18 |
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