EP1921220A2 - Panneau de revêtement - Google Patents

Panneau de revêtement Download PDF

Info

Publication number
EP1921220A2
EP1921220A2 EP07119931A EP07119931A EP1921220A2 EP 1921220 A2 EP1921220 A2 EP 1921220A2 EP 07119931 A EP07119931 A EP 07119931A EP 07119931 A EP07119931 A EP 07119931A EP 1921220 A2 EP1921220 A2 EP 1921220A2
Authority
EP
European Patent Office
Prior art keywords
bricks
brick
vertical reinforcing
reinforcing bars
holes
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP07119931A
Other languages
German (de)
English (en)
Inventor
Edward Nolan
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of EP1921220A2 publication Critical patent/EP1921220A2/fr
Withdrawn legal-status Critical Current

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0053—Machines or methods for applying the material to surfaces to form a permanent layer thereon to tiles, bricks or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/041—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres composed of a number of smaller elements, e.g. bricks, also combined with a slab of hardenable material

Definitions

  • This invention relates to cladding panels, and in particular to prefabricated reinforced masonry panels.
  • prefabricated reinforced masonry panels are to be found in Patent Specification Nos. GB 2,407,828 , WO 03/104577 , GB 1,219,587 , GB 1,149,741 and GB 1,094,574 . While a number of such cladding panels have been proposed previously, for one reason or another these have not proven entirely satisfactory and do not appear to have found widespread use.
  • the present invention is directed towards providing an improved cladding panel and method of manufacturing such cladding panels.
  • a method for manufacturing a prefabricated reinforced masonry panel including the steps:
  • the method includes laterally offsetting the inner and outer vertical reinforcing bars.
  • the method includes inserting two vertical reinforcing bars through each brick.
  • the method includes inserting one outer vertical reinforcing bar and one inner vertical reinforcing bar through each brick.
  • the method includes laying a second transverse reinforcing bar across said inner reinforcing bars along at least one of the gaps between rows of bricks prior to pouring the liquid mortar into the gaps between the bricks.
  • the method includes laying first and second transverse reinforcing bars in all the gaps between the rows of bricks.
  • each transverse reinforcing bar extends between opposite sides of the brick array.
  • the reinforcing bars comprise rebar.
  • the method includes preparing a liquid mortar by mixing together a fine sand, cement and water.
  • the method includes the step of arranging the bricks on the bed for forming an ope in the wall panel.
  • the ope may be provided, for example, for reception of a window or door assembly.
  • means is provided for sealing between a face of each brick and the bed.
  • said sealing means extends into the gaps between the bricks.
  • the sealing means comprises resilient sealing elements mounted on the bed in the gaps between the bricks.
  • the invention provides a prefabricated reinforced masonry panel, including:
  • an outer vertical reinforcing bar and an inner vertical reinforcing bar extend through each brick, said outer vertical reinforcing bar and inner vertical reinforcing bar engaging holes in the brick spaced-apart at each side of a longitudinal axis of the brick.
  • outer vertical reinforcing bar and the inner vertical reinforcing bar are laterally offset in each brick, engaging longitudinally spaced-apart holes in the brick.
  • a pair of spaced-apart transverse reinforcing bars are mounted between at least two adjacent rows of brick.
  • pairs of spaced-apart transverse reinforcing bars are mounted between all the rows of bricks.
  • the cladding panel has mounting means for attachment of the cladding panel to a support structure.
  • the mounting means will be provided at a rear of the panel.
  • the mounting means may be attached to the rear surface of the panel by any suitable fasteners.
  • the mounting means may be embedded in the panel structure. In this construction, the mounting means may be engaged by the reinforcing bars passing through the cladding panel.
  • the cladding panel 1 comprises a plurality of bricks 2 stacked in a number of rows 3.
  • Vertical reinforcing bars 4 extend through the bricks 2 between a top 5 and a bottom 6 of the panel 1.
  • Mortar 7 is provided between the bricks 2.
  • Transverse reinforcing bars 12 are embedded in the mortar 7 between each row 3 of the bricks 2.
  • the bricks 2 are conventional building bricks with a number of spaced- apart through holes 8 extending between a top face 9 and a bottom face 10 of each brick 2.
  • Each brick 2 has a length L of 215mm, a width W of 105mm and a depth D of 65mm.
  • Each hole 8 has a diameter of 20mm.
  • the vertical reinforcing bars 4 extend through the bricks 2 in each row of bricks between the top 5 and bottom 6 of the cladding panel 1, as can best be seen in Fig. 3.
  • the two vertical reinforcing bars 4 which engage each brick 2 are offset being spaced-apart at opposite sides of a central longitudinal axis X of the brick 2 and are also laterally offset in each brick 2 engaging longitudinally spaced-apart holes 8 in the brick 2 as best seen in Fig 5.
  • the bricks 2 in each row 3 of bricks 2 are offset from the next adjacent row 3 of bricks 2 in similar fashion to a conventional brick wall construction.
  • pairs of transverse reinforcing bars 12 are mounted between each row 3 of bricks 2 and extend between opposite ends 16, 17 of the wall panel 1, being embedded in the mortar 7.
  • Such pairs of transverse reinforcing bars 12 may be provided between some or all of the rows 3 of bricks 2, as required.
  • tie elements may be mounted on a rear face of the cladding panel 1 or embedded in the cladding panel 1 and projecting outwardly of the rear face of the cladding panel 1 for connection to a support structure on a building for mounting the cladding panel 1 on a building structure.
  • FIG. 7 another prefabricated reinforced masonry panel according to a second embodiment of the invention is shown and indicated generally by the reference numeral 20. Parts similar to those described previously are assigned the same reference numerals. In this case, a number of openings 21 are provided in the wall panel 20 for reception of windows.
  • FIG. 8 another prefabricated reinforced masonry panel is shown and indicated generally by the reference numeral 30. Parts similar to those described previously are assigned the same reference numerals, In this case, a pair of spaced-apart brick panels 1 are provided between which is sandwiched an intermediate layer 31. Said intermediate layer 31 may comprise insulation or alternatively it could comprise a reinforced concrete layer.
  • the masonry panel 40 comprises an outer brick panel 1, an intermediate insulation panel 41 and an inner panel 42 of reinforced concrete material.
  • the outer brick panel 1 and inner reinforced concrete panel 42 are tied together in any suitable fashion and the insulation material 41 mounted therebetween.
  • Upright T-section posts 45 are associated with the panels 40.
  • a laterally extending tongue 46 on the post 45 engages in an associated groove 47 formed at each end of the masonry panel 40.
  • a masonry panel 40 can be mounted between a pair of the pillars 45 in constructing and supporting a wall formed of the panels 40.
  • a plurality of bricks 2 are laid face down on a horizontal support surface 50 of a panel forming bed 51 in a spaced-apart array leaving gaps 52 between the bricks 2 for reception of the mortar 7.
  • Said array comprises a number of juxtaposed rows of bricks 2, the bricks 2 in each row of bricks being staggered relative to the bricks in each adjacent row of bricks 2.
  • the through holes 8 in the bricks are overlapped in adjacent rows of bricks 2 when forming the array on the bed 51.
  • Rubber spacer strips 53 are mounted in the gaps 52 between the bricks 2 on the bed 51 and seal between the bricks 2 and the bed 51.
  • a number of spaced-apart outer vertical reinforcing bars 54 are inserted through the overlapping holes 8 in the bricks 2 between a top row of the bricks 2 and a bottom row of the bricks 2 in said array of bricks on the bed 51(Fig.12).
  • a first transverse reinforcing bar 12 is laid across the outer reinforcing bars 54 (Fig. 13) along at least one of the gaps 52 between the rows of bricks 2.
  • a number of inner vertical reinforcing bars 56 are inserted through the holes 8 in the bricks 2 to extend between the top row of bricks 2 and the bottom row of bricks 2 in the array of bricks mounted on the bed 51 (Fig.14).
  • a second transverse reinforcing bar 12 is mounted on top of the inner reinforcing bars 56 (Fig. 15) in the gaps 52 between the rows of bricks 2.
  • a liquid mortar is prepared from a mixture of special fine sand, cement and water. Further additives may also be included, for example an additive to improve flowability without segregation.
  • the liquid mortar is poured into the gaps 52 filling the gaps 52 and the holes 8 in the bricks 2.
  • the mortar 7 is allowed to set and then the prefabricated reinforced masonry panel 1 is removed from the bed 51.
  • the reinforcing bars preferably comprise rebar of suitable size.
  • the vertical reinforcing bars 4,54,56 will typically be in the order of 8mm-10mm and the transverse reinforcing bars 12 may by in the order of 6mm.
  • the transverse reinforcing bars 12 are provided in one or more courses, in some cases in every second course, and in some cases in every course.
  • the mortar should be free flowing to readily easily and quickly fill the gaps between the bricks and the holes in the bricks whilst at the same time avoiding segregation of the components.
  • cladding panels 1 are mounted on an exterior of a building structure to provide a brick wall façade on the building structure. Any suitable mounting means may be provided for mounting the panels 1 and such mounting of cladding panels on support structures is well known in the art.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Manufacturing & Machinery (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
EP07119931A 2006-11-02 2007-11-02 Panneau de revêtement Withdrawn EP1921220A2 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
IE20060809 2006-11-02

Publications (1)

Publication Number Publication Date
EP1921220A2 true EP1921220A2 (fr) 2008-05-14

Family

ID=38984168

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07119931A Withdrawn EP1921220A2 (fr) 2006-11-02 2007-11-02 Panneau de revêtement

Country Status (3)

Country Link
US (1) US20080115452A1 (fr)
EP (1) EP1921220A2 (fr)
IE (2) IES20070795A2 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105421810A (zh) * 2015-12-17 2016-03-23 北京筑福建筑事务有限责任公司 一种预制墙板加固砌体结构及其施工方法
WO2018055596A1 (fr) * 2016-09-26 2018-03-29 Mauro Grandi Système de mur préfabriqué en maçonnerie renforcée, procédé de réalisation du système de mur préfabriqué et système de construction préfabriqué
CN110506146A (zh) * 2017-03-29 2019-11-26 安东·马西莫·加卢乔 附接有加强件的绝缘材料板件

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103343582A (zh) * 2013-07-26 2013-10-09 株洲博尔曼科技发展有限公司 一种新型保温填充墙体系及其施工方法
GB2569093B (en) * 2017-10-13 2022-06-01 Forterra Building Products Ltd Prefabricated building panels

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3534518A (en) * 1968-09-27 1970-10-20 Groutlock Corp Interlocking building block construction
US4001365A (en) * 1975-01-20 1977-01-04 Graham Wilson E Load-bearing wall panel whose elements are mortar-binded, and apparatus and method for fabricating same
US4319440A (en) * 1979-10-11 1982-03-16 Rassias John N Building blocks, wall structures made therefrom and methods of making the same
CA2128644A1 (fr) * 1994-07-22 1996-01-23 Z. Grant Kafarowski Applicateur de mortier utilise dans la fabrication de panneaux muraux de briques
US6397549B1 (en) * 1997-05-08 2002-06-04 Robert A. Baldwin Building block with a wooden attachment layer
US6851235B2 (en) * 1997-05-08 2005-02-08 Robert A. Baldwin Building block with a cement-based attachment layer
US5913791A (en) * 1997-05-08 1999-06-22 Baldwin; Robert A. Building block, method for making the same, and method for building a wall using the same
US6402435B1 (en) * 1999-12-29 2002-06-11 Cyrrus Gregory Lewis Pre-stressed modular retaining wall system and method
FR2871487B1 (fr) * 2004-06-15 2006-09-08 Dev Construction Ecologique Sa Procede de realisation d'un mur a partir de chanvre et de chaux, blocs pour sa mise en oeuvre et dispositif de moulage desdits blocs
US7677007B2 (en) * 2005-05-11 2010-03-16 Parker William H Interlocking insulating firebrick

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105421810A (zh) * 2015-12-17 2016-03-23 北京筑福建筑事务有限责任公司 一种预制墙板加固砌体结构及其施工方法
CN105421810B (zh) * 2015-12-17 2023-11-21 新疆彦鑫建筑安装工程有限责任公司 一种预制墙板加固砌体结构及其施工方法
WO2018055596A1 (fr) * 2016-09-26 2018-03-29 Mauro Grandi Système de mur préfabriqué en maçonnerie renforcée, procédé de réalisation du système de mur préfabriqué et système de construction préfabriqué
CN110506146A (zh) * 2017-03-29 2019-11-26 安东·马西莫·加卢乔 附接有加强件的绝缘材料板件

Also Published As

Publication number Publication date
US20080115452A1 (en) 2008-05-22
IE20070796A1 (en) 2008-07-23
IES20070795A2 (en) 2008-07-23

Similar Documents

Publication Publication Date Title
AU2008100327A4 (en) Location devices for reinforced concrete walls
US5528874A (en) Building blocks and insulated composite walls having stackable half-bond symmetry and method of making such walls
AU684312B2 (en) Block wall system
WO2009059036A1 (fr) Système de panneaux muraux préfabriqués
US20220064946A1 (en) Insulated concrete form construction method and system
MX2010013375A (es) Sistema para la constuccion de muros utilizando bloques provistos con medios de acoplamiento.
AU2003201400A1 (en) Building blocks for reinforced concrete walls
EP1921220A2 (fr) Panneau de revêtement
CN110761443A (zh) 装配式混凝土结构墙-柱钢管混凝土键连接结构及其拼装方法
KR100758504B1 (ko) 지하 연속벽 시공방법 및 톱니형 합벽 지하 연속벽 구조
CA2892704C (fr) Procede de construction de maconnerie de blocs de beton renforcee
KR20050021771A (ko) 무해체 구조의 거푸집 및 그 제작방법
WO1990013716A1 (fr) Bloc de maçonnerie ameliore
US20200362558A1 (en) Wall Reinforcement System
CN115807561A (zh) 超高页岩清水砖镂空装饰花墙的连接加固构造及其工法
CN211229041U (zh) 装配式混凝土结构墙-柱钢管混凝土键连接结构
IES85143Y1 (en) A cladding panel
IE20070795U1 (en) A cladding panel
CN110820992B (zh) 砌体填充墙加筋构造柱及其施工方法
KR100522746B1 (ko) 무해체 구조의 거푸집 및 그 제작방법
EP1103663B1 (fr) Poutre de couronnement pour pieux
EP1120505B1 (fr) Brique pour la construction à sec de maçonnerie à haute performance
CN210002613U (zh) 预制条板内隔墙构造柱
JP3115887U (ja) 残存型枠パネル
JP2741850B2 (ja) Ｌ形擁壁の構築方法

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

AK Designated contracting states

Kind code of ref document: A2

Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU LV MC MT NL PL PT RO SE SI SK TR

AX Request for extension of the european patent

Extension state: AL BA HR MK RS

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN

18D Application deemed to be withdrawn

Effective date: 20100601