EP1914020B1 - Profiling stand for a roll forming machine - Google Patents
Profiling stand for a roll forming machine Download PDFInfo
- Publication number
- EP1914020B1 EP1914020B1 EP06021687A EP06021687A EP1914020B1 EP 1914020 B1 EP1914020 B1 EP 1914020B1 EP 06021687 A EP06021687 A EP 06021687A EP 06021687 A EP06021687 A EP 06021687A EP 1914020 B1 EP1914020 B1 EP 1914020B1
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- EP
- European Patent Office
- Prior art keywords
- eccentric
- stand according
- profiling
- eccentric bush
- profiling stand
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
Definitions
- the invention relates to a Profiliergerüst for a Rollumformstrom according to the preamble of claim 1 (see, eg US-B-6-282 932 ).
- the Profiliergerüst comprises a frame with a first forming roller and a second forming roller, between which a material strip to be formed is passed to reshape it into a profile, or a corresponding profile is passed to further reshape it.
- the form rollers can be driven or free-running.
- At least one of the two forming rollers is seated on a shaft, in particular a drive shaft, which in turn is mounted in an eccentric bush so that a rotation of the eccentric bushing causes an axially parallel, lateral displacement of the shaft relative to the frame, by the distance of the two forming rollers to each other adapt different material strip thicknesses.
- Roll forming plants in which such Profiliergerüste be used, consisting essentially of a variety of such Profiliergerüsten in line, passed through which the reshaped into a profile material band and successively transformed into the desired final profile.
- the material strip in each case passes through at least two cooperating forming rollers, which transmit the forces for forming the material strip on this. The distance between these at least two cooperating shaping rollers must be adapted to the thickness of the material band.
- the Profiliergerüste In order to be able to profile material strips with different thicknesses in one and the same Rollumformstrom, the Profiliergerüste must be provided with such adjustable mold rollers that the distance between the cooperating mold rollers changeable and the changed material strip thickness is customizable. However, since high forces must act to deform the material strip, which act in particular in the direction of the connecting path between the forming roller axes of the cooperating shaping rollers, it is difficult to realize such an adjustment. Because the adjustment mechanism must withstand the high forming forces.
- the rotational movement on the eccentric bush which is necessary for a lateral, axially parallel displacement of the forming roller, naturally leads to a rotation of the forming roller about the shaft axis or about the axis of the eccentric bushing.
- this rotation is not a problem, because the form roller is then designed to be rotationally symmetrical about this axis.
- the known eccentric adjustment of the forming rollers becomes problematic when the profiling stand is a helical roller unit, that is to say that at least one of the two forming rollers has an axis of rotation which is angled relative to the axis of the associated shaft mounted in the eccentric bushing. Because if then the eccentric bushing twisted is moved, the axis of the angled arranged form roller along a conical surface moves out of the working position.
- the present invention is therefore the object of a profiling with eccentric adjustment of the distance of the forming rollers of the type described above to modify so that the eccentric adjustment of the distance of the forming rollers is also used when the eccentric to be adjusted form roller is angled relative to its shaft That is, it is the Profiliergerüst so a Schrägrollentician.
- the Profiliergerüst known from the prior art with eccentric adjustment of the mold roller spacing is therefore modified according to the present invention in that the eccentric bush associated with the form roller is mounted on a support sleeve which is rotatably mounted in the eccentric bush and laterally displaceable mounted on the frame, so because of the only laterally displaceable attachment to the stationary frame can not rotate with the eccentric bushing. Accordingly, the adjustable form roller or its axis does not twist during rotation of the eccentric bush.
- the support sleeve is laterally slidably mounted on the frame via at least two rotatably seated in the frame and in the support sleeve eccentric, said eccentric preferably have the same eccentric dimension as the eccentric bushing.
- the eccentric bushing is twisted, the carrier sleeve will try to rotate as well as forcefully move laterally parallel to the axis.
- the support sleeve is prevented from rotating.
- this desired articulated behavior of the carrier sleeve can also be achieved by means of a joint arrangement or a correspondingly designed link guide of non-eccentric retaining bolts. It is important within the scope of the invention in each case only that the support sleeve is prevented from rotating relative to the frame, while a lateral displacement corresponding to the lateral displacement of the axis of the rotated eccentric bushing is possible. Nevertheless, the solution over eccentric bolts is particularly preferred.
- the invention is preferably used in Profiliergerüsten which have at least one forming roller whose axis of rotation is angled relative to the adjustable over the eccentric bushing axis of the associated shaft, so there is a Schrägrollenhow; in particular if a housing fastened to the carrier sleeve is provided, on which the forming roller assigned to the eccentric bushing is mounted, and which includes a deflection for transmitting the torque to the shaft on the forming roller, for example a universal joint or bevel gears.
- eccentric bushing and / or the carrier sleeve of the profiling stand according to the invention are formed axially adjustable relative to the frame.
- axially parallel forming rollers genügtes usually not only to increase the distance between the two axes of the cooperating form rollers to perform a thicker material band or a thicker profile, but it must also be an axial offset two co-operating form roles are increased or reduced.
- helical roller units this is immediately obvious;
- an axial offset is necessary if the metal strip passed through has or should have a profile whose cross-section not only extends horizontally but also has a vertical component.
- the axial adjustment of the eccentric bush and / or the carrier sleeve is independent of the rotation of the eccentric bushing. Because then not only a synchronous adjustment of the axial distance and the axial offset can be done, but also an asynchronous adjustment.
- this can have a concentric to its outer surface thread on which a gear wheel with internal thread runs, which in turn is mounted axially non-displaceable relative to the frame.
- an actuator can be provided with a further gear, which meshes with the aforementioned gear with internal thread.
- To rotate the eccentric bush may be mounted on this a pivot lever whose leverage reduces the counterforce of the deformation, which aims to cause a rotation of the eccentric bushing again.
- a pivot lever whose leverage reduces the counterforce of the deformation, which aims to cause a rotation of the eccentric bushing again.
- At least one side roll in particular a running side roll, can be associated with the first and second forming rolls, especially if the profiling frame according to the invention is a skew roll unit.
- the eccentric bushing is preferably slidably mounted while the eccentric bolts are roller-mounted. This reduces the resistance of the eccentric bolt against a desired lateral displacement of the shaft axis, while the eccentric bushing is not stored too smoothly to achieve a self-locking the Vercardne Trent due to the opposing force of the forming forces on the forming rollers. This self-locking can be so pronounced that no external holding forces must act on the eccentric bushing.
- FIG. 1 shows a profiling scaffold 10 constructed according to the invention in a lateral sectional view. This comprises two cooperating, driven shaping rollers 11 and 12, between which an already pre-profiled material band 31 (FIG. FIG. 10 ) is passed, and with which further cooperates a free-running side roller 14.
- the Profiliergerüst 10 includes next to another form roller pair 13 and 12 and a cooperating with these two free-running side roller 15th
- the profiling stand 10 further comprises a frame 16 in which drive shafts 32, 33 and 34 for the forming rollers 11, 12 and 13 are mounted.
- the present profiling stand 10 is designed as a skew roller unit, ie the forming rollers 11 and 13 have rotation axes 35 and 36, which are angled relative to the axes of the associated drive shafts 32 and 34. Accordingly, in each case a housing 17, 18 is provided, on which the forming rollers 11, 13 are mounted are, and which the deflection for transmitting the torque from the drive shafts 32, 34 on the forming rollers 11, 13, in this case a (not shown) bevel gear, include.
- the drive shaft 32 is mounted in an eccentric bushing 20, which can be rotated via a pivot lever 25.
- a rotation of the eccentric bush 20 causes a lateral, axially parallel displacement of the drive shaft 32 and the housing 17, so that the distance between the forming rollers 11 and 12 changes in the y-direction.
- a carrier sleeve 19 is inserted into the eccentric bushing 20, on which the housing 17 is attached.
- the support sleeve 19 makes the lateral movement of the drive shaft 32 during rotation of the eccentric bush 20 forcibly with, but it is rotatably mounted in the eccentric bushing 20, and it is prevented by a corresponding attachment to the frame 16 from rotating with the eccentric bushing 20. Accordingly, the rotation axis 35 of the forming roller 11 remains unchanged upon rotation of the eccentric bushing 20.
- FIGS. 5, 6 and 7 in each case a partial view along the section AA FIG. 1 are, while the Figurren 5a, 6a and 7a partial outbreaks along the section BB from FIG. 1 represent.
- the drive shaft 32 is rotatably mounted in the support sleeve 19 and this turn rotatably in the eccentric bushing 20, and this in turn rotatable in the frame 16.
- the support sleeve 19 has a in this section all over seeing Head plate, which is provided with four holes. In each of the holes sits an eccentric pin 21, 22, 23 and 24, whose eccentric e is the same eccentric, as that of the eccentric sleeve 20th
- the eccentric pins 21, 22, 23 and 24 are each freely rotatably mounted both in the top plate of the support sleeve 19 and in corresponding holes in the frame 16, by means of rolling bearings 37 in this particularly easy to rotate.
- FIG. 10 shows an already profiled material strip 31, which is further formed between the forming rollers 11 and 12 and the side roller 14 - that it is not sufficient to adapt to different thicknesses of the material strip 31, to adjust the forming roller 11 in the y-direction.
- a synchronous adjustment in the x-direction must be added since the shaping roller 11 acts approximately in the bisecting line of the form roller 12 and side roller 14 which are perpendicular to one another. For other angles, an asynchronous adjustment in the x direction must be carried out accordingly.
- the rotation of the eccentric bushing 20 via the pivot lever 25 can be effected by means of an actuator (not shown here); so that both the adjustment of the forming roller 11 in the x direction and the adjustment of the forming roller 11 in the y direction by means of NC axis controls can be synchronous or asynchronous.
- FIG. 9 shows.
- a single actuator thus acts on a whole series (here on two) Profiliergerüste 10 and 10 '.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Forging (AREA)
- Toys (AREA)
- Packaging Of Machine Parts And Wound Products (AREA)
- Body Structure For Vehicles (AREA)
Abstract
Description
Die Erfindung betrifft ein Profiliergerüst für eine Rollumformanlage nach dem Oberbegriff des Anspruchs 1 (siehe z.B.
Rollumformanlagen, in denen derartige Profiliergerüste verwendet werden, bestehen im Wesentlichen aus einer Vielzahl von solchen Profiliergerüsten in Linie, durch die hindurch das in ein Profil umzuformende Werkstoffband geführt und sukzessive in das gewünschte Endprofil umgeformt wird. In jedem Umformschritt durchläuft das Werkstoffband jeweils mindestens zwei zusammenwirkende Formrollen, die die Kräfte zum Umformen des Werkstoffbandes auf dieses übertragen. Der Abstand zwischen diesen mindestens zwei zusammenwirkenden Formrollen muss hierbei an die Dicke des Werkstoffbandes angepasst sein.Roll forming plants in which such Profiliergerüste be used, consisting essentially of a variety of such Profiliergerüsten in line, passed through which the reshaped into a profile material band and successively transformed into the desired final profile. In each forming step, the material strip in each case passes through at least two cooperating forming rollers, which transmit the forces for forming the material strip on this. The distance between these at least two cooperating shaping rollers must be adapted to the thickness of the material band.
Um nun Werkstoffbänder mit unterschiedlichen Dicken in ein und derselben Rollumformanlage profilieren zu können, müssen die Profiliergerüste mit solcherart verstellbaren Formrollen versehen sein, dass der Abstand zwischen den zusammenwirkenden Formrollen veränderbar und der veränderten Werkstoffband-Dicke anpassbar ist. Da zum Umformen des Werkstoffbandes allerdings hohe Kräfte wirken müssen, die insbesondere in Richtung der Verbindungsstrecke zwischen den Formrollenachsen der zusammenwirkenden Formrollen wirken, ist es schwierig, eine solche Verstellung zu realisieren. Denn der Verstellmechanismus muss den hohen Umformkräften standhalten.In order to be able to profile material strips with different thicknesses in one and the same Rollumformanlage, the Profiliergerüste must be provided with such adjustable mold rollers that the distance between the cooperating mold rollers changeable and the changed material strip thickness is customizable. However, since high forces must act to deform the material strip, which act in particular in the direction of the connecting path between the forming roller axes of the cooperating shaping rollers, it is difficult to realize such an adjustment. Because the adjustment mechanism must withstand the high forming forces.
Aus der
Die Rotationsbewegung an der Exzenterbuchse, die für eine laterale, achsparallele Verschiebung der Formrolle notwendig ist, führt allerdings naturgemäß zu einer Verdrehung der Formrolle um die Wellenachse bzw. um die Achse der Exzenterbuchse. Solange die Formrolle achsparallel mit der Welle und der Exzenterbuchse angeordnet ist, ist diese Verdrehung unproblematisch, denn die Formrolle ist dann gerade um diese Achse rotationssymmetrisch ausgebildet. Problematisch wird die bekannte exzentrische Verstellung der Formrollen jedoch dann, wenn es sich beim Profiliergerüst um eine Schrägrolleneinheit handelt, also wenigstens eine der beiden Formrollen eine Rotationsachse aufweist, die gegenüber der Achse der zugeordneten und in der Exzenterbuchse gelagerten Welle abgewinkelt verläuft. Denn wenn dann die Exzenterbuchse verdreht wird, bewegt sich die Achse der abgewinkelt angeordneten Formrolle entlang einer Kegelfläche aus der Arbeitsposition heraus.However, the rotational movement on the eccentric bush, which is necessary for a lateral, axially parallel displacement of the forming roller, naturally leads to a rotation of the forming roller about the shaft axis or about the axis of the eccentric bushing. As long as the forming roller is arranged axially parallel to the shaft and the eccentric bushing, this rotation is not a problem, because the form roller is then designed to be rotationally symmetrical about this axis. However, the known eccentric adjustment of the forming rollers becomes problematic when the profiling stand is a helical roller unit, that is to say that at least one of the two forming rollers has an axis of rotation which is angled relative to the axis of the associated shaft mounted in the eccentric bushing. Because if then the eccentric bushing twisted is moved, the axis of the angled arranged form roller along a conical surface moves out of the working position.
Der vorliegenden Erfindung liegt daher die Aufgabe zugrunde, ein Profiliergerüst mit exzentrischer Verstellung des Abstandes der Formrollen der eingangs beschriebenen Art so zu modifizieren, dass die exzentrische Verstellung des Abstandes der Formrollen auch dann einsetzbar ist, wenn die exzentrisch zu verstellende Formrolle gegenüber ihrer Welle abgewinkelt ist, es sich beim Profiliergerüst also um eine Schrägrolleneinheit handelt.The present invention is therefore the object of a profiling with eccentric adjustment of the distance of the forming rollers of the type described above to modify so that the eccentric adjustment of the distance of the forming rollers is also used when the eccentric to be adjusted form roller is angled relative to its shaft That is, it is the Profiliergerüst so a Schrägrolleneinheit.
Gelöst ist diese Aufgabe durch ein Profiliergerüst mit den Merkmalen des Anspruchs 1. Bevorzugte Ausgestaltungen und Weiterbildungen des erfindungsgemäßen Profiliergerüsts sind in den Ansprüchen 2 bis 14 niedergelegt.This object is achieved by a Profiliergerüst with the features of claim 1. Preferred embodiments and further developments of the invention Profiliergerüsts are laid down in claims 2 to 14.
Das aus dem Stand der Technik bekannte Profiliergerüst mit exzentrischer Verstellung des Formrollenabstands wird nach der vorliegenden Erfindung also dadurch modifiziert, dass die der Exzenterbuchse zugeordnete Formrolle an einer Trägerhülse gelagert ist, welche drehbar in der Exzenterbuchse sitzt und lateral verschieblich am Gestell angebracht ist, sich also wegen der lediglich lateral verschieblichen Anbringung am ortsfesten Gestell nicht mit der Exzenterbuchse mitdrehen kann. Dementsprechend verdreht sich auch die verstellbare Formrolle bzw. deren Achse beim Verdrehen der Exzenterbuchse nicht.The Profiliergerüst known from the prior art with eccentric adjustment of the mold roller spacing is therefore modified according to the present invention in that the eccentric bush associated with the form roller is mounted on a support sleeve which is rotatably mounted in the eccentric bush and laterally displaceable mounted on the frame, so because of the only laterally displaceable attachment to the stationary frame can not rotate with the eccentric bushing. Accordingly, the adjustable form roller or its axis does not twist during rotation of the eccentric bush.
In bevorzugter Weise ist die Trägerhülse über mindestens zwei drehbar im Gestell und in der Trägerhülse sitzende Exzenterbolzen lateral verschiebbar am Gestell angebracht, wobei diese Exzenterbolzen vorzugsweise dasselbe Exzentermaß wie die Exzenterbuchse aufweisen. Wird also die Exzenterbuchse verdreht, versucht die Trägerhülse sich sowohl mitzudrehen, als auch sich zwangsweise achsparallel lateral zu verschieben. Da über die Exzenterbolzen jedoch eine Verbindung mit dem ortsfesten Gestell besteht und mindestens zwei Exzenterbolzen vorhanden sind, wird die Trägerhülse an einer Rotationsbewegung gehindert. Die laterale Verschiebebewegung ist jedoch möglich, da die Exzenterbolzen sowohl in der Trägerhülse als auch im Gestell drehbar sitzen und der lateralen Bewegung der Trägerhülse durch eine Drehung ausweichen, die der Verdrehung der Exzenterhülse entspricht, soweit ein identisches Exzentermaß gewählt worden ist.Preferably, the support sleeve is laterally slidably mounted on the frame via at least two rotatably seated in the frame and in the support sleeve eccentric, said eccentric preferably have the same eccentric dimension as the eccentric bushing. Thus, if the eccentric bushing is twisted, the carrier sleeve will try to rotate as well as forcefully move laterally parallel to the axis. However, since there is a connection with the stationary frame via the eccentric pin and at least two eccentric bolts are present, the support sleeve is prevented from rotating. However, the lateral displacement movement is possible because the eccentric pins are rotatable both in the carrier sleeve and in the frame and avoid the lateral movement of the carrier sleeve by a rotation, which corresponds to the rotation of the eccentric sleeve, as far as an identical Exzentermaß has been selected.
Grundsätzlich kann dieses erwünschte gelenkige Verhalten der Trägerhülse auch über eine Gelenkanordnung oder eine entsprechend ausgestaltete Kulissenführung von nicht exzentrischen Haltebolzen erzielt werden. Wichtig ist im Rahmen der Erfindung jeweils nur, dass die Trägerhülse an einer Verdrehung gegenüber dem Gestell gehindert wird, während eine laterale Verschiebung entsprechend der lateralen Verschiebung der Achse der verdrehten Exzenterbuchse möglich ist. Gleichwohl ist die Lösung über Exzenterbolzen besonders bevorzugt.In principle, this desired articulated behavior of the carrier sleeve can also be achieved by means of a joint arrangement or a correspondingly designed link guide of non-eccentric retaining bolts. It is important within the scope of the invention in each case only that the support sleeve is prevented from rotating relative to the frame, while a lateral displacement corresponding to the lateral displacement of the axis of the rotated eccentric bushing is possible. Nevertheless, the solution over eccentric bolts is particularly preferred.
Wie sich aus der oben beschriebenen, der Erfindung zugrunde liegenden Aufgabe ergibt, wird die Erfindung bevorzugterweise bei Profiliergerüsten eingesetzt, die mindestens eine Formrolle aufweisen, deren Rotationsachse gegenüber der über die Exzenterbuchse verstellbaren Achse der zugeordneten Welle abgewinkelt verläuft, also eine Schrägrolleneinheit vorliegt; insbesondere wenn ein an der Trägerhülse befestigtes Gehäuse vorgesehen ist, an welchem die der Exzenterbuchse zugeordnete Formrolle gelagert ist, und welches eine Umlenkung zur Übertragung des Drehmoments an der Welle auf die Formrolle beinhaltet, beispielsweise ein Kardangelenk oder Kegelzahnräder.As is apparent from the above-described, the invention underlying object, the invention is preferably used in Profiliergerüsten which have at least one forming roller whose axis of rotation is angled relative to the adjustable over the eccentric bushing axis of the associated shaft, so there is a Schrägrolleneinheit; in particular if a housing fastened to the carrier sleeve is provided, on which the forming roller assigned to the eccentric bushing is mounted, and which includes a deflection for transmitting the torque to the shaft on the forming roller, for example a universal joint or bevel gears.
Besondere Vorteile ergeben sich, wenn die Exzenterbuchse und/oder die Trägerhülse des erfindungsgemäßen Profiliergerüsts gegenüber dem Gestell axial verstellbar ausgebildet sind. Denn gerade bei Schrägrolleneinheiten, jedoch auch bei der Verwendung von achsparallelen Formrollen genügtes meist nicht, nur den Abstand der beiden Achsen der zusammenwirkenden Formrollen zu vergrößern, um ein dickeres Werkstoffband bzw. ein dickeres Profil durchführen zu können, sondern es muss gleichzeitig auch ein axialer Versatz zweier zusammenwirkender Formrollen vergrößert bzw. verkleinert werden. Bei Schrägrolleneinheiten ist dies unmittelbar einleuchtend; bei Formrollenpaaren mit parallelen Achsen ist ein axialer Versatz dann notwendig, wenn das hindurchgeführte Metallband ein Profil aufweist, bzw. aufweisen soll, dessen Querschnitt nicht nur horizontal verläuft, sondern auch eine vertikale Komponente hat.Particular advantages arise when the eccentric bushing and / or the carrier sleeve of the profiling stand according to the invention are formed axially adjustable relative to the frame. For just at Schrägrolleneinheiten, but also in the use of axially parallel forming rollers genügtes usually not only to increase the distance between the two axes of the cooperating form rollers to perform a thicker material band or a thicker profile, but it must also be an axial offset two co-operating form roles are increased or reduced. For helical roller units this is immediately obvious; In the case of pairs of forming rollers with parallel axes, an axial offset is necessary if the metal strip passed through has or should have a profile whose cross-section not only extends horizontally but also has a vertical component.
Besonders bevorzugt ist es hierbei, wenn die axiale Verstellung der Exzenterbuchse und/oder der Trägerhülse unabhängig von der Verdrehung der Exzenterbuchse ist. Denn dann kann nicht nur eine synchrone Verstellung des Achsabstands und des axialen Versatzes erfolgen, sondern auch eine asynchrone Verstellung.It is particularly preferred in this case if the axial adjustment of the eccentric bush and / or the carrier sleeve is independent of the rotation of the eccentric bushing. Because then not only a synchronous adjustment of the axial distance and the axial offset can be done, but also an asynchronous adjustment.
Zur axialen Verstellung der Exzenterbuchse kann diese ein zu ihrer Außenfläche konzentrisches Gewinde aufweisen, auf welchem ein Zahnrad mit Innengewinde läuft, welches seinerseits relativ zum Gestell axial nicht verschiebbar gelagert ist. Hierzu kann ein Stellantrieb mit einem weiteren Zahnrad vorgesehen sein, das mit dem eben genannten Zahnrad mit Innengewinde kämmt.For axial adjustment of the eccentric bush, this can have a concentric to its outer surface thread on which a gear wheel with internal thread runs, which in turn is mounted axially non-displaceable relative to the frame. For this purpose, an actuator can be provided with a further gear, which meshes with the aforementioned gear with internal thread.
Zur Verdrehung der Exzenterbuchse kann an dieser ein Schwenkhebel angebracht sein, dessen Hebelwirkung die Gegenkraft der Umformung, die ein Verdrehen der Exzenterbuchse bewirken will, nochmals verringert. Mehrere erfindungsgemäß ausgestaltete Profiliergerüste in einer Rollumformanlage können dann solcherart synchronisiert werden, dass ein Gestänge die Schwenkhebel aller Profiliergerüste untereinander verbindet.To rotate the eccentric bush may be mounted on this a pivot lever whose leverage reduces the counterforce of the deformation, which aims to cause a rotation of the eccentric bushing again. Several according to the invention configured Profiliergerüste in a Rollumformanlage can then be synchronized such that a linkage interconnects the pivoting lever of all Profiliergerüste.
Der ersten und zweiten Formrolle kann mindestens eine Seitenrolle, insbesondere eine mitlaufende Seitenrolle zugeordnet sein, vor allem wenn es sich beim erfindungsgemäßen Profiliergerüst um eine Schrägrolleneinheit handelt.At least one side roll, in particular a running side roll, can be associated with the first and second forming rolls, especially if the profiling frame according to the invention is a skew roll unit.
Die Exzenterbuchse ist vorzugsweise gleitgelagert, während die Exzenterbolzen wälzgelagert sind. Hierdurch verringert sich der Widerstand der Exzenterbolzen gegen eine erwünschte laterale Verschiebung der Wellenachse, während die Exzenterbuchse nicht zu leichtgängig gelagert ist, um eine Selbsthemmung der Verdrehneigung aufgrund der Gegenkraft der Umformkräfte an den Formrollen zu erreichen. Diese Selbsthemmung kann so stark ausgeprägt sein, dass keine externen Haltekräfte an der Exzenterbuchse angreifen müssen.The eccentric bushing is preferably slidably mounted while the eccentric bolts are roller-mounted. This reduces the resistance of the eccentric bolt against a desired lateral displacement of the shaft axis, while the eccentric bushing is not stored too smoothly to achieve a self-locking the Verdrehneigung due to the opposing force of the forming forces on the forming rollers. This self-locking can be so pronounced that no external holding forces must act on the eccentric bushing.
Als bevorzugter Winkelbereich für die Verdrehung der Exzenterbuchse hat sich ein Winkelbereich von plus 30 Grad bis minus 30 Grad, insgesamt also 60 Winkelgrade herausgestellt.As the preferred angular range for the rotation of the eccentric bush, an angle range of plus 30 degrees to minus 30 degrees, a total of 60 degrees has been found.
Ein Ausführungsbeispiel für die vorliegende Erfindung wird im Folgenden anhand der beigefügten Zeichnungen näher beschrieben und erläutert. Es zeigen:
- Figur 1
- einen Teilschnitt durch ein erfindungsgemäß aufgebautes Profiliergerüst mit zwei Formrollenpaaren;
- Figur 2
- eine Teilansicht des Schnittes A-A aus
Figur 1 ; - Figur 3
- einen Teilausbruch des Schnittes B-B aus
Figur 1 ; - Figur 4
- einen Schnitt C-C aus
Figur 2 ; - Figuren 5, 5a, 6, 6a, 7, 7a
- die Teilansicht mit Schnitt A-A wie
Figur 2 und den Teilausbruch mit Schnitt B-B wieFigur 3 , bei verschiedenen Verstellwinkeln der Exzenterbuchse; - Figur 8
- die Einzelheit Z aus
Figur 4 ; - Figur 9
- ein Ensemble mehrerer Profiliergerüste;
Figur 10- eine nicht geschnittene Ansicht des Profiliergerüsts aus
Figur 1 .
- FIG. 1
- a partial section through an inventively constructed Profiliergerüst with two pairs of forming rollers;
- FIG. 2
- a partial view of the section AA
FIG. 1 ; - FIG. 3
- a partial eruption of the section BB
FIG. 1 ; - FIG. 4
- a cut CC off
FIG. 2 ; - Figures 5, 5a, 6, 6a, 7, 7a
- the partial view with section AA like
FIG. 2 and the partial breakout with cut BB likeFIG. 3 , at different adjustment angles of the eccentric bushing; - FIG. 8
- the detail Z out
FIG. 4 ; - FIG. 9
- an ensemble of several profiling scaffolding;
- FIG. 10
- a non-cut view of the Profiliergerüsts
FIG. 1 ,
Das Profiliergerüst 10 umfasst ferner ein Gestell 16, in dem Antriebswellen 32, 33 und 34 für die Formrollen 11, 12 und 13 gelagert sind. Das hier vorliegende Profiliergerüst 10 ist als Schrägrolleneinheit ausgestaltet, d. h. die Formrollen 11 und 13 besitzen Rotationsachsen 35 und 36, die gegenüber den Achsen der zugehörigen Antriebswellen 32 und 34 abgewinkelt sind. Dementsprechend ist jeweils ein Gehäuse 17, 18 vorhanden, an dem die Formrollen 11, 13 gelagert sind, und welche die Umlenkung zur Übertragung des Drehmoments von den Antriebswellen 32, 34 auf die Formrollen 11, 13, vorliegend ein (nicht dargestelltes) Kegelradgetriebe, beinhalten.The profiling stand 10 further comprises a
Um nun den Abstand zwischen den Formrollen 11 und 12 in y-Richtung zu verstellen, um diesen an eine andere Dicke des Werkstoffbandes 31 anzupassen, ist die Antriebswelle 32 in einer Exzenterbuchse 20 gelagert, welche über einen Schwenkhebel 25 verdreht werden kann. Eine Verdrehung der Exzenterbuchse 20 bewirkt eine laterale, achsparallele Verschiebung der Antriebswelle 32 und des Gehäuses 17, so dass sich der Abstand zwischen den Formrollen 11 und 12 in y-Richtung verändert.In order to adjust the distance between the forming
Um nun zu verhindern, dass das Gehäuse 17 sich beim Verdrehen der Exzenterbuchse 20 mit dieser mitdreht und hierdurch die Rotationsachse 35 der Formrolle 11 entlang einer Kegelfläche aus der Arbeitsposition herauswandert, ist in die Exzenterbuchse.20 eine Trägerhülse 19 eingesetzt, auf welcher das Gehäuse 17 befestigt ist. Die Trägerhülse 19 macht zwar die laterale Bewegung der Antriebswelle 32 beim Verdrehen der Exzenterbuchse 20 zwangsweise mit, jedoch ist sie in der Exzenterbuchse 20 drehbar gelagert, und sie wird durch eine entsprechende Befestigung am Gestell 16 daran gehindert, sich mit der Exzenterbuchse 20 mitzudrehen. Dementsprechend bleibt die Rotationsachse 35 der Formrolle 11 bei einem Verdrehen der Exzenterbuchse 20 unverändert.In order to prevent the
Wie dies funktioniert, wird am besten anhand der nebeneinander angeordneten
Wie zuvor anhand der
Wie in
Wie in den
Wie anhand der
Über ein Gewinde 26, mit dem die Exzenterbuchse 20 an ihrer Außenfläche versehen ist, und einem auf diesem Gewinde 26 laufenden Zahnrad 27, welches sich axial nicht relativ zum Gestell 16 bewegen kann, kann durch Drehung dieses Zahnrades 27 eine axiale Verstellung der Exzenterhülse 20 und mit dieser der Trägerhülse 19, des Gehäuses 17 und letztendlich der Formrolle 11 bewirkt werden, wobei die Formrolle 11 wegen ihrer Abwinkelung nicht axial verstellt wird, sondern in x-Richtung. Die Drehung des Zahnrades 27 und somit die axiale Verstellung der Exzenterbuchse 20 erfolgt maschinell durch einen Stellantrieb 29 über ein weiteres Zahnrad 28, das mit dem Zahnrad 27 kämmt.Via a
Auch die Verdrehung der Exzenterbuchse 20 über den Schwenkhebel 25 kann mittels eines (hier nicht dargestellten) Stellantriebs erfolgen; so dass sowohl die Verstellung der Formrolle 11 in x-Richtung als auch die Verstellung der Formrolle 11 in y-Richtung mittels NC-Achsensteuerungen synchron oder asynchron erfolgen kann. Die Haltekräfte, die auf den Schwenkhebel 25 einwirken müssen, um das Rückmoment auf die Exzenterbuchse 20 von den Umformkräften an der Formrolle 11 abzufangen, sind aufgrund der Hebelwirkung, insbesondere jedoch aufgrund des Verhältnisses des kleinen Exzentermaßes e und des groß gewählten Außendurchmessers der Exzenterbuchse 20 sowie einer entsprechenden, einen gewissen Widerstand bietenden Lagerung der Exzenterbuchse 20 im Gestell 16, aufgrund deren eine Selbsthemmung der Verdrehung der Exzenterbuchse 20 eintritt, äußerst gering.Also, the rotation of the
Da in einer Rollumformanlage mehrere Profiliergerüste in Linie hintereinander angeordnet sind, die alle erfindungsgemäß ausgestaltet sein können, kann eine mechanische Zwangskopplung der jeweiligen Exzenterbuchsen 20, 20' vorgesehen sein, wie
Claims (14)
- Profiling stand for a roll-forming machine, having a first forming roll (11) and a second forming roll (12), between which a material strip or profile (31) to be shaped is passed, and having a support structure (16), at least one of the two forming rolls (11, 12) being seated on a shaft (32) which in turn is mounted in an eccentric bush (20) in such a way that rotation of the eccentric bush (20) effects axially parallel lateral displacement (e) of the shaft (32) relative to the support structure (16) in order to adapt the spacing of the two forming rolls (11, 12) from one another to different thicknesses of material strip, the forming roll (11) associated with the eccentric bush (20) being mounted on a support sleeve (19),
characterised in that
the support sleeve (19) is rotatably seated in the eccentric bush (20) and is mounted on the support structure (16) so as to be solely laterally displaceable. - Profiling stand according to claim 1,
characterised in that
the rotational axis (35) of the forming roll (11) associated with the eccentric bush (20) runs at an angle to the axis of the shaft (32) mounted therein. - Profiling stand according to claim 2,
characterised in that
a housing (17) attached to the support sleeve (19) is provided, on which the forming roll (11) associated with the eccentric sleeve (20) is mounted and which includes a redirecting means for transmitting the torque from the shaft (32) to the forming roll (11). - Profiling stand according to any one of claims 1 to 3,
characterised in that
the eccentric bush (20) and/or the support sleeve (19) is/are constructed so as to be axially adjustable with respect to the support structure (16). - Profiling stand according to claim 4,
characterised in that
the axial adjustability of the eccentric sleeve (20) and/or of the support sleeve (19) is independent of the rotation of the eccentric sleeve (20). - Profiling stand according to either one of claims 4 and 5,
characterised in that
for axial adjustment, the eccentric bush (20) has a thread (26) concentric with its outer face, on which thread a gearwheel (27) having an internal thread runs, which gearwheel is mounted so that it is not axially displaceable relative to the support structure (16). - Profiling stand according to claim 6,
characterised in that
for axial adjustment of the eccentric bush (20) there is provided an actuating drive (29) having a further gearwheel (28) which meshes with the gearwheel (27) having the internal thread. - Profiling stand according to any one of claims 1 to 7,
characterised in that
the support sleeve (19) is mounted so as to be laterally displaceable on the support structure (16) by means of at least two eccentric bolts (21) which are rotatably seated both in the support structure (16) and in the support sleeve (19). - Profiling stand according to claim 8,
characterised in that
the eccentric bolts (21) have the same eccentric dimension (e) as the eccentric bush (20). - Profiling stand according to any one of claims 1 to 9,
characterised in that
a pivot lever (25) is mounted on the eccentric bush (20). - Profiling stand according to claim 10,
characterised in that
the pivot lever (25) can be connected by means of a linkage (30) to pivot levers (25') of further profiling stands (10'). - Profiling stand according to any one of claims 1 to 11,
characterised in that
the first and second forming rolls (11, 12) are associated with at least one side roll (14). - Profiling stand according to any one of claims 1 to 12,
characterised in that
the eccentric bush (20) has a plain bearing, while the eccentric bolts (21) have roller bearings. - Profiling stand according to any one of claims 1 to 13,
characterised in that
the eccentric bush (20) is constructed so as to be pivotable in an angle range of from plus 30 degrees to minus 30 degrees.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT06021687T ATE427796T1 (en) | 2006-10-17 | 2006-10-17 | PROFILING FRAME FOR A ROLL FORMING SYSTEM |
EP06021687A EP1914020B1 (en) | 2006-10-17 | 2006-10-17 | Profiling stand for a roll forming machine |
DE502006003392T DE502006003392D1 (en) | 2006-10-17 | 2006-10-17 | Profiling scaffolding for a Rollumformanlage |
DK06021687T DK1914020T3 (en) | 2006-10-17 | 2006-10-17 | Profiling arrangement for a roll forming system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06021687A EP1914020B1 (en) | 2006-10-17 | 2006-10-17 | Profiling stand for a roll forming machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1914020A1 EP1914020A1 (en) | 2008-04-23 |
EP1914020B1 true EP1914020B1 (en) | 2009-04-08 |
Family
ID=37814214
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06021687A Not-in-force EP1914020B1 (en) | 2006-10-17 | 2006-10-17 | Profiling stand for a roll forming machine |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1914020B1 (en) |
AT (1) | ATE427796T1 (en) |
DE (1) | DE502006003392D1 (en) |
DK (1) | DK1914020T3 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020077378A1 (en) | 2018-10-19 | 2020-04-23 | Asmag-Holding Gmbh | Profiling station, profiling unit formed therefrom and profiling system |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111515277A (en) * | 2020-05-18 | 2020-08-11 | 泉州鸿亿钢构件制造有限公司 | Adjusting device and method for purline forming machine |
CN114160627A (en) * | 2021-12-03 | 2022-03-11 | 北京科技大学 | Roll bending forming oblique inserting roll device for complex-section thin-wall component and using method thereof |
CN115921611B (en) * | 2022-12-31 | 2023-09-26 | 苏州万拓机电设备有限公司 | High-precision C/U-shaped steel cold-bending forming machine |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6282932B1 (en) * | 1998-01-12 | 2001-09-04 | Formtek, Inc. | Axial and transverse roller die adjustment apparatus and method |
AT408318B (en) * | 1998-02-26 | 2001-10-25 | Voest Alpine Ind Anlagen | DEVICE FOR CONTINUOUSLY ROLLING A SHEET STRIP TO A PROFILE WITH PROFILE LEGS STRAIGHT CROSS-SECTIONED, IN PARTICULAR FOR THE PRODUCTION OF LONG-WELDED RECTANGULAR TUBES |
RU2177850C1 (en) * | 2000-12-25 | 2002-01-10 | Виноградов Игорь Сергеевич | Profiling apparatus |
US6644086B1 (en) * | 2002-05-14 | 2003-11-11 | Formtek, Inc. | Retro-fit roll forming mill with jack screw |
-
2006
- 2006-10-17 DK DK06021687T patent/DK1914020T3/en active
- 2006-10-17 AT AT06021687T patent/ATE427796T1/en not_active IP Right Cessation
- 2006-10-17 DE DE502006003392T patent/DE502006003392D1/en active Active
- 2006-10-17 EP EP06021687A patent/EP1914020B1/en not_active Not-in-force
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020077378A1 (en) | 2018-10-19 | 2020-04-23 | Asmag-Holding Gmbh | Profiling station, profiling unit formed therefrom and profiling system |
US11745239B2 (en) | 2018-10-19 | 2023-09-05 | Asmag-Holding Gmbh | Profiling station, profiling unit formed therefrom and profiling system |
Also Published As
Publication number | Publication date |
---|---|
DK1914020T3 (en) | 2009-07-13 |
ATE427796T1 (en) | 2009-04-15 |
DE502006003392D1 (en) | 2009-05-20 |
EP1914020A1 (en) | 2008-04-23 |
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