EP1888504A1 - Transesterification methods - Google Patents
Transesterification methodsInfo
- Publication number
- EP1888504A1 EP1888504A1 EP06763136A EP06763136A EP1888504A1 EP 1888504 A1 EP1888504 A1 EP 1888504A1 EP 06763136 A EP06763136 A EP 06763136A EP 06763136 A EP06763136 A EP 06763136A EP 1888504 A1 EP1888504 A1 EP 1888504A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- acid
- ester
- organic
- reaction
- carried out
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/14—Fractional distillation or use of a fractionation or rectification column
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/02—Preparation of carboxylic acid esters by interreacting ester groups, i.e. transesterification
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/10—Preparation of carboxylic acid esters by reacting carboxylic acids or symmetrical anhydrides with ester groups or with a carbon-halogen bond
Definitions
- the present invention relates to processes for the transesterification of organic acids with organic esters.
- Esters are generally prepared by reacting acids with alcohols or esters with an alcohol different from the alcohol residue of the ester. However, in special cases, esters are also obtained by transferring an alcohol residue from an organic ester to the acid group of an organic acid. This reaction is described, for example, in "Organikum”, Wiley-VCH, 21st edition on page 494.
- This reaction is often advantageous if the immediate reaction of the acid with the alcohol is difficult. Furthermore, this type of preparation is preferred if the organic ester used as starting material is obtained inexpensively in large quantities or is obtained as a by-product.
- the above reaction has certain disadvantages. These result in particular in that the transesterification set forth above generally represents an equilibrium reaction. Accordingly, in the isolation of the products initially carried a large amount of starting materials originally used.
- Another object of the present invention is to provide a process for transesterification, which can be carried out in high yields and with low energy consumption.
- the process according to the invention can be carried out inexpensively, the energy requirement being particularly low.
- the process of the present invention can be carried out on an industrial scale.
- an organic acid a) is mixed with an organic ester b).
- organic acid is well known in the art. Usually, these are understood to mean compounds having groups of the formula -COOH.
- the organic acids may comprise one, two, three, four or more groups of the formula -COOH. These include, in particular, compounds of the formula R (-COOH) n , in which the radical R is a group having from 1 to 30 carbon, which comprises in particular 1-20, preferably 1-10, in particular 1-5 and particularly preferably 2-3 carbon atoms, and n represents an integer in the range of 1 to 10, preferably 1 to 4 and more preferably 1 or 2.
- 1 to 30 carbon group denotes residues of organic compounds having 1 to 30 carbon atoms.
- aromatic and heteroaromatic groups it also includes aliphatic and heteroaliphatic groups, such as, for example, alkyl, cycloalkyl, alkoxy, cycloalkoxy, cycloalkylthio and alkenyl groups.
- the groups mentioned can be branched or unbranched.
- aromatic groups are radicals of mononuclear or polynuclear aromatic compounds having preferably 6 to 20, in particular 6 to 12, carbon atoms.
- Heteroaromatic groups denote aryl radicals in which at least one CH group has been replaced by N and / or at least two adjacent CH groups have been replaced by S, NH or O.
- Preferred aromatic or heteroaromatic groups according to the invention are derived from benzene, naphthalene, biphenyl, diphenyl ether, diphenylmethane, diphenyldimethylmethane, bisphenone, diphenylsulfone, thiophene, furan, pyrrole, thiazole, oxazole, imidazole, isothiazole, isoxazole, pyrazole, 1,3,4-oxadiazole , 2,5-diphenyl-1, 3,4-oxadiazole, 1, 3,4-thiadiazole, 1, 3,4-triazole, 2,5-diphenyl-1, 3,4-triazole, 1, 2.5 -Triphenyl-1, 3,4-triazole, 1, 2,4-oxadiazole, 1, 2,4-thiadiazole, 1, 2,4-triazole, 1, 2,3-triazole, 1, 2,3,4 - tetrazole, benzo [b] thi
- Preferred alkyl groups include methyl, ethyl, propyl, isopropyl, 1-butyl, 2-butyl, 2-methylpropyl, tert-butyl, pentyl, 2-methyl Methylbutyl, 1, 1-dimethylpropyl, hexyl, heptyl, octyl, 1,1,3,3-tetramethylbutyl, nonyl, 1-decyl, 2-decyl, undecyl, dodecyl, pentadecyl and the eicosyl group.
- the preferred cycloalkyl groups include the cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, and cyclooctyl groups which are optionally substituted with branched or unbranched alkyl groups.
- the preferred alkenyl groups include the vinyl, allyl, 2-methyl-2-propylene, 2-butenyl, 2-pentenyl, 2-decenyl and 2-eicosenyl groups.
- Preferred heteroaliphatic groups include the aforementioned preferred alkyl and cycloalkyl groups in which at least one carbon moiety is replaced by O, S or a group NR 8 or NR 8 R 9 , and R 8 and R 9 are independently one to six carbon atoms having alkyl, a 1 to 6 carbon atoms having alkoxy or an aryl group.
- Very particular preference according to the invention to the acids and / or esters according to the invention is branched or unbranched alkyl or alkoxy groups having 1 to 20 carbon atoms, preferably 1 to 12, advantageously 1 to 6, in particular 1 to 4 carbon atoms and cycloalkyl or cycloalkyloxy groups with 3 to 20 carbon atoms, preferably 5 to 6 carbon atoms.
- the radical R may have substituents.
- substituents are i.a. Halogens, in particular fluorine, chlorine, bromine, and alkoxy or hydroxy radicals.
- the particularly preferred acids a) include, inter alia, (meth) acrylic acids.
- (meth) acrylic acids is known in the art, including In addition to acrylic acid and methacrylic acid and derivatives of these acids are to be understood. These derivatives include, inter alia, ⁇ -methylacrylic acid (butenoic acid), ⁇ , ⁇ -dimethylacrylic acid, ⁇ -ethylacrylic acid, and ⁇ , ⁇ -dimethylacrylic acid. Preference is given to acrylic acid (propenoic acid) and methacrylic acid (2-methylpropenoic acid).
- the organic acids a) can be used individually or as a mixture of two, three or more different acids.
- organic ester b) used for transesterification is also known in the art.
- Such compounds generally include groups of the formula -COO-R ', wherein R' represents a 1 to 30 carbon group.
- the organic esters may comprise one, two, three, four or more groups of the formula -COO-R '.
- groups of the formula -COO-R ' include, in particular, compounds of the formula R (-COO R ') n , in which the radical R represents from 1 to 30 carbon-containing group which comprises in particular 1-20, preferably 1-10, in particular 1-5 and particularly preferably 2-3 carbon atoms and n represents an integer in the range of 1 to 10, preferably 1 to 4, and more preferably 1 or 2, and the group R 'represents a group of 1 to 30 carbon.
- the acid radical of the ester b) differs from the organic acid a) in at least one feature.
- the acid radical of the ester b) may have more carbon atoms than the organic acid a).
- the ester b) may have a different substitution pattern than the acid a).
- the acid residue of the ester b) others Substituents, for example, have a different number of hydroxyl groups than the acid a)
- the boiling point of the organic ester b) is preferably smaller than the boiling point of the ester a) obtained from the acid a) by reaction.
- the difference is the boiling point at least 5 0 C, particularly preferably at least 1O 0 C, this difference to a pressure of 1 bar and the boiling point of the pure substances is related.
- the alcohol residue of the organic ester b) is also known in the art.
- the alcohol residue has 1-20 carbon atoms, more preferably 1-10, especially 1-5 and most preferably 1-3 carbon atoms.
- the alcohol residue can be derived from a saturated or unsaturated alcohol as well as from an aromatic alcohol, for example phenol.
- the saturated alcohols preferably used include, among others. Methanol, ethanol, propanol, butanol, in particular n-butanol and 2-methyl-1-propanol, pentanol, hexanol and 2-ethylhexanol.
- ⁇ -hydroxycarboxylic acid alkyl ester as the organic ester b).
- organic ester b include, inter alia, ⁇ -hydroxypropionic acid methyl ester, ⁇ -hydroxypropionic acid ethyl ester, ⁇ -hydroxyisobutyrate and ethyl ⁇ -hydroxyisobutyrate.
- the organic esters b) can be used individually or as a mixture of two, three or more different esters.
- step A) at least one organic acid a) is mixed with at least one organic ester b), it being possible to use any process known for this purpose.
- the preparation of this mixture can done in the still. Furthermore, a mixture can also be produced outside the distillery.
- step B) the alcohol residue of the organic ester b) is transferred to the organic acid a), the ester of the acid a) and the acid of the ester b) being obtained.
- the conditions of this reaction also referred to as transesterification, are known per se.
- the reaction is preferably carried out at temperatures in the range of 5O 0 C to 200 0 C, particularly preferably 7O 0 C to 13O 0 C, more preferably 8O 0 C to 12O 0 C and most preferably 9O 0 C to 110 ° C.
- the reaction can be carried out at reduced or elevated pressure, depending on the reaction temperature. This reaction is preferably carried out at the pressure range of 0.02-5 bar, in particular 0.2 to 3 bar and particularly preferably 0.3 to 0.5 bar.
- the molar ratio of organic acid a) to organic ester b) is preferably in the range of 4: 1-1: 4, in particular 3: 1 to 1: 3 and particularly preferably in the range of 2: 1-1: 2.
- the transesterification may be carried out batchwise or continuously, with continuous processes being preferred.
- the reaction time of the transesterification depends on the molar masses used and the reaction temperature, which parameter can be within wide limits.
- the reaction time of the transesterification of at least one organic ester b) with at least one organic acid a) is preferably in the range of 30 seconds to 15 hours, more preferably 5 minutes to 5 hours and most preferably 15 minutes to 3 hours.
- the residence time is preferably 30 seconds to 15 hours, more preferably 5 minutes to 5 hours, and most preferably 15 minutes to 3 hours.
- the temperature is preferably 60 to 130 0 C, more preferably 80 to 12O 0 C and most preferably 90 to 110 0 C.
- the pressure is preferably in the range of 50 to 1000 mbar, especially preferably 300 to 800 mbar.
- the molar ratio of methacrylic acid to ⁇ -hydroxyisobutyric acid methyl ester is preferably in the range of 2: 1-1: 2, in particular 1, 5: 1-1: 1.5.
- the selectivity is preferably at least 90%, particularly preferably 98%.
- the selectivity is defined as the ratio of the sum of amounts formed of organic esters a) and organic acids b), based on the sum of the converted amounts of organic esters b) and organic acids a).
- the reaction mixture may include, in addition to the reactants, other ingredients such as solvents, catalysts, polymerization inhibitors, and water.
- the reaction of the organic ester b) with at least one organic acid a) can be catalyzed by at least one acid or at least one base.
- both homogeneous and heterogeneous catalysts can be used.
- Particularly suitable acidic catalysts are, in particular, inorganic acids, for example sulfuric acid or hydrochloric acid, and organic acids, for example sulphonic acids, in particular p-toluenesulphonic acid, and acidic cation exchangers.
- Particularly suitable cation exchange resins include in particular sulfonic acid-containing styrene-divinylbenzene polymers.
- Particularly suitable cation exchange resins can be obtained commercially from Rohm & Haas under the trade name Amberlyst® and from Bayer under the trade name Lewatit®.
- the concentration of catalyst is preferably in the range of 1 to 30 wt .-%, particularly preferably 5 to 15 wt .-%, based on the sum of the organic ester used b) and the organic acid a).
- polymerization inhibitors include phenothiazine, Tertiärbutylcatechol, hydroquinone monomethyl ether, hydroquinone, 4-hydroxy-2,2,6,6-tetramethylpiperidinooxyl (TEMPOL) or mixtures thereof; wherein the effectiveness of these inhibitors can be partially improved by the use of oxygen.
- the polymerization inhibitors may be in a concentration in the range of 0.001 to 2.0 wt .-%, particularly preferably in the range of 0.01 to 0.2 wt .-%, based on the sum of the organic ester used b) and the organic Acid a) can be used.
- the transesterification can be carried out in the presence of water.
- the water content is in the range of 0.1-50 wt .-%, more preferably 0.5-20 wt .-%, and most preferably 1-10 wt .-%, based on the weight of the organic ester used b ).
- the selectivity of the reaction can be increased.
- the formation of methanol can be kept surprisingly low.
- a water concentration of 10 to 15 wt .-%, based on the Weight of the organic ester used b) preferably form less than 5 wt .-% methanol at a reaction temperature of 12O 0 C and a reaction time or residence time of 5 to 180 min.
- the transfer of the alcohol residue of the organic ester b) to the organic acid a), i. the transesterification, in a still i. the transesterification
- suitable distillation plants are well known and are often used for separation.
- At least one organic ester b), for example an ⁇ -hydroxycarboxylic acid alkyl ester, and at least one organic acid a), for example (meth) acrylic acid can be introduced into the distillate individually or as a mixture.
- the distillation conditions are preferably selected so that exactly one product is removed by distillation from the still, leaving the second product in the sump and continuously removed therefrom.
- the ester a) obtained by the reaction is removed by distillation while the obtained acid b) is discharged from the bottom.
- the still can be made from any suitable material. These include u.a. Stainless steel and inert materials.
- a catalyst it may be provided in each area of the still.
- the catalyst can be provided in the region of the bottom or in the region of the column. In this case, however, the starting materials should be brought into contact with the catalyst.
- catalyst can be provided in a separate region of the still, this region being connected to the further regions of the still, for example the bottom and / or the column.
- This separate arrangement of the catalyst region is preferred wherein the reactants can be passed cyclically through the catalyst region.
- This preferred embodiment surprisingly succeeds in increasing the selectivity of the reaction.
- the pressure of the reaction can be adjusted independently of the pressure within the distillation columns. As a result, the boiling temperature can be kept low without the reaction time or the residence time increases accordingly.
- the temperature of the reaction can be varied over a wide range. This can shorten the reaction time.
- the volume of catalyst can be chosen arbitrarily, without having to take into account the geometry of the column consideration.
- another reactant can be added. All of these measures can contribute to increasing selectivity and productivity, with surprising synergy effects.
- the educts can be introduced into the distillation column (3) via a common line (1) or separately via two lines (1) and (2).
- the addition of the educts preferably takes place via separate lines.
- the starting materials can be supplied at the same stage or in any position of the column.
- the temperature of the reactants can be adjusted via a heat exchanger in the feed, the necessary aggregates are not shown in Figure 1.
- the reactants are metered separately into the column, wherein the metered addition of the lower-boiling component below the position for the Feeding the high-boiling compound takes place.
- the lower-boiling component is added in vapor form in this case.
- any multi-stage distillation column (3) having two or more separation stages can be used.
- the number of separation stages in the present invention refers to the number of plates in a tray column or the number of theoretical plates in the case of a packed column or a packed column.
- Examples of a multistage distillation column with trays include those such as bubble-cap trays, sieve trays, tunnel trays, valve trays, slotted trays, sieve-slotted trays, sieve-bubble trays, nozzle trays, centrifugal trays, for a multistage distillation column with packing such as Rasch ig-rings, Lessing rings, Pall Rings, Berl saddles, Intalox saddles and for a multistage distillation column with packings such as Mellapak (Sulzer), Rombopak (Kühni), Montz-Pak (Montz) and catalyst bag packs, for example Kata-Pak.
- packing such as Rasch ig-rings, Lessing rings, Pall Rings, Berl saddles, Intalox saddles
- packings such as Mellapak (Sulzer), Rombopak (Kühni), Montz-Pak (Montz) and catalyst bag packs, for example Kata-Pak.
- a distillation column having combinations of regions of soils, regions of packing or regions of packing may also be used.
- the column (3) can be equipped with internals.
- the column preferably has a condenser (12) for condensing the vapor and a sump evaporator (18).
- the distillation apparatus preferably has at least one region, referred to below as the reactor, in which at least one catalyst is provided.
- This reactor may be within the distillation column. However, this reactor is preferably arranged outside the column (3) in a separate area, one of these preferred embodiments being explained in greater detail in FIG.
- a portion of the downwardly flowing liquid phase can be collected within the column via a collector and passed as a partial stream (4) from the column.
- the position of the collector is determined by the concentration profile in the column of the individual components.
- the concentration profile can be controlled via the temperature and / or the return.
- another reactant for example water
- water can be added to the stream removed from the column in order to adjust the product ratio of acid / ester in the cross-transesterification reaction or to increase the selectivity.
- the water can be supplied via a line from the outside (not shown in Figure 1) or removed from a phase separator (13).
- the pressure of the water-enriched stream (5) can then be increased via a means for increasing the pressure (6), for example a pump.
- the pressure By increasing the pressure, formation of vapor in the reactor, for example a fixed bed reactor, can be reduced or prevented. As a result, a uniform flow through the reactor and wetting of the catalyst particles can be achieved.
- the stream can be passed through a heat exchanger (7) and the reaction temperature can be adjusted.
- the current can be heated as needed or be cooled.
- the product ratio of ester to acid can be adjusted via the reaction temperature.
- the transesterification reaction takes place on the catalyst.
- the reactor can be flowed through downwards or upwards.
- the reactor effluent (9) containing, to a certain extent, the products and the unreacted starting materials, the proportion of the components in the reactor effluent depending on the residence time, the catalyst mass, the reaction temperature and the reactant ratio and the amount of water added, is first passed through a heat exchanger ( 10) and adjusted to a temperature which is advantageous when introduced into the distillation column.
- the temperature is set which corresponds to the temperature in the distillation column at the point of introduction of the stream.
- the position where the stream leaving the reactor is returned to the column may be above or below the position for the removal of the reactor feed, but is preferably above.
- the stream Before returning to the column, the stream can be vented via a valve (11), wherein preferably the same pressure level is set as in the column.
- the distillation column preferably has a lower pressure.
- the distillation column (3) then takes place the separation of the product mixture.
- the low boiler preferably the ester formed in the transesterification
- the distillation column is driven so that the water added before the fixed bed reactor is also separated off as overhead product.
- the am Head withdrawn, vaporous stream is condensed in a condenser (12) and then separated in a decanter (13) in the aqueous and varnishster ambience phase.
- the aqueous phase can be discharged via the line (15) for workup or completely or partially recycled via line (17) back into the reaction.
- the stream from the ester-containing phase can be driven via line (14) partly as reflux (16) on the column or be partially discharged from the still.
- the high boiler preferably the acid formed in the cross-esterification, is discharged as the bottom stream from the column (19).
- ⁇ -hydroxyisobutyrate ⁇ -hydroxyisobutyrate
- MAS methacrylic acid
- the reaction was carried out at a temperature of 12O 0 C and a pressure of 250 mbar. Resulting ⁇ -hydroxyisobutyric acid (HIBS) was removed from the sump. Methyl methacrylate (MMA) was distilled off. The reaction was carried out in the presence of 16% by weight of water, based on the weight of ⁇ -hydroxyisobutyric acid methyl ester. The reaction was carried out using an acidic catalyst (cation exchanger, Lewatit® type K2431 from Bayer).
- an acidic catalyst cation exchanger, Lewatit® type K2431 from Bayer
- Example 1 was substantially repeated except that no water was added to the reaction mixture.
- the reaction took place under the conditions given in Table 1, in particular with regard to the temperature, residence time and molar ratio of the educts.
- the selectivity of the reactions defined as the ratio of amounts of MMA and HIBS formed to quantities of HIBSM and MAS converted is also shown in Table 1.
- Example 1 was essentially repeated, but the reaction was carried out under the conditions given in Table 2, in particular with regard to the temperature and residence time.
- the molar ratio of HIBSM / MAS was 1: 1.
- different proportions of water were added, these also being set forth in Table 2.
- the selectivity of the reactions as well as the molar ratio of HIBS to MMA defined as the ratio of amounts of MMA and HIBS formed to quantities of HIBSM and MAS converted are also shown in Table 2.
- esters of very high selectivity can be formed by the present invention, with the ratio of products such as (alkyl) methacrylate to ⁇ -hydroxycarboxylic acid being close to unity even at relatively high water concentrations.
- the molar ratio of the products can also be controlled via the temperature.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
- Catalysts (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005023976A DE102005023976A1 (en) | 2005-05-20 | 2005-05-20 | Process for transesterification |
PCT/EP2006/062283 WO2006122912A1 (en) | 2005-05-20 | 2006-05-12 | Transesterification methods |
Publications (1)
Publication Number | Publication Date |
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EP1888504A1 true EP1888504A1 (en) | 2008-02-20 |
Family
ID=36699266
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06763136A Withdrawn EP1888504A1 (en) | 2005-05-20 | 2006-05-12 | Transesterification methods |
Country Status (15)
Country | Link |
---|---|
US (1) | US8889899B2 (en) |
EP (1) | EP1888504A1 (en) |
JP (1) | JP2008545636A (en) |
KR (2) | KR20140004264A (en) |
CN (2) | CN104276949A (en) |
AU (1) | AU2006249010A1 (en) |
BR (1) | BRPI0610862B1 (en) |
CA (1) | CA2608317C (en) |
DE (1) | DE102005023976A1 (en) |
MX (1) | MX2007014488A (en) |
MY (1) | MY143355A (en) |
RU (1) | RU2452725C2 (en) |
TW (1) | TWI331141B (en) |
WO (1) | WO2006122912A1 (en) |
ZA (1) | ZA200709985B (en) |
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- 2006-05-12 CA CA2608317A patent/CA2608317C/en not_active Expired - Fee Related
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- 2006-05-17 TW TW095117524A patent/TWI331141B/en not_active IP Right Cessation
- 2006-05-19 MY MYPI20062322A patent/MY143355A/en unknown
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DE102014204621A1 (en) | 2014-03-13 | 2015-09-17 | Evonik Industries Ag | Process for the rectification of hydroxycarboxylic acid mixtures |
DE102016210285A1 (en) | 2016-06-10 | 2017-12-14 | Evonik Röhm Gmbh | Process for the preparation of methacrylates and methacrylic acid |
Also Published As
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TW200712049A (en) | 2007-04-01 |
MX2007014488A (en) | 2008-03-14 |
RU2452725C2 (en) | 2012-06-10 |
TWI331141B (en) | 2010-10-01 |
MY143355A (en) | 2011-04-29 |
KR20140004264A (en) | 2014-01-10 |
JP2008545636A (en) | 2008-12-18 |
CA2608317A1 (en) | 2006-11-23 |
KR20080039835A (en) | 2008-05-07 |
BRPI0610862A2 (en) | 2010-08-03 |
WO2006122912A1 (en) | 2006-11-23 |
DE102005023976A1 (en) | 2006-11-23 |
US8889899B2 (en) | 2014-11-18 |
CN101203480A (en) | 2008-06-18 |
ZA200709985B (en) | 2008-09-25 |
RU2007146752A (en) | 2009-06-27 |
CA2608317C (en) | 2014-09-23 |
AU2006249010A1 (en) | 2006-11-23 |
US20080194862A1 (en) | 2008-08-14 |
CN104276949A (en) | 2015-01-14 |
BRPI0610862B1 (en) | 2016-12-06 |
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