EP1886013A1 - Combination fuel pump motor assembly with integral filter housing - Google Patents

Combination fuel pump motor assembly with integral filter housing

Info

Publication number
EP1886013A1
EP1886013A1 EP06740283A EP06740283A EP1886013A1 EP 1886013 A1 EP1886013 A1 EP 1886013A1 EP 06740283 A EP06740283 A EP 06740283A EP 06740283 A EP06740283 A EP 06740283A EP 1886013 A1 EP1886013 A1 EP 1886013A1
Authority
EP
European Patent Office
Prior art keywords
fuel
pump motor
motor assembly
magnetic field
rotor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP06740283A
Other languages
German (de)
French (fr)
Inventor
Brian J. Pike
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Continental Automotive Systems Inc
Original Assignee
Siemens VDO Automotive Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens VDO Automotive Corp filed Critical Siemens VDO Automotive Corp
Publication of EP1886013A1 publication Critical patent/EP1886013A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M37/00Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
    • F02M37/04Feeding by means of driven pumps
    • F02M37/08Feeding by means of driven pumps electrically driven
    • F02M37/10Feeding by means of driven pumps electrically driven submerged in fuel, e.g. in reservoir
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M37/00Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
    • F02M37/22Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines, e.g. arrangements in the feeding system
    • F02M37/32Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines, e.g. arrangements in the feeding system characterised by filters or filter arrangements
    • F02M37/34Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines, e.g. arrangements in the feeding system characterised by filters or filter arrangements by the filter structure, e.g. honeycomb, mesh or fibrous
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M37/00Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
    • F02M37/22Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines, e.g. arrangements in the feeding system
    • F02M37/32Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines, e.g. arrangements in the feeding system characterised by filters or filter arrangements
    • F02M37/44Filters structurally associated with pumps

Definitions

  • a purpose of a fuel pump is to pressurize fuel within the system to enable a continuous supply of fuel to fuel injectors during engine operation.
  • Fuel is typically filtered to protect the injectors' small orifices from plugging due to contaminants within the fuel that originates in a fuel tank.
  • a fuel filter is associated with an outlet of a fuel pump, but the filter is provided separate from the fuel pump. This configuration requires additional material due to the proximity of the filter to the pump and also requires additional manufacturing assembly steps.
  • An object of the invention is to fulfill the need referred to above.
  • this objective is achieved by providing a fuel pump motor system for delivering fuel to an engine.
  • the system includes a pump motor assembly having a rotor for generating a rotor magnetic field; a shaft mounted with respect to the rotor such that rotation of the rotor rotates the shaft, an impeller mounted to the shaft, and a stator for generating a stator magnetic field.
  • the stator is associated with the rotor such that interaction of the rotor magnetic field and the stator magnetic field causes the rotor and thus the shaft and impeller to rotate thereby moving fuel from an inlet to an outlet of the pump motor assembly.
  • a filter structure is integral with the pump motor assembly and shares a substantially sealed, non-porous barrier therewith.
  • the filter structure includes filtration media constructed and arranged to filter fuel received from the outlet of the pump motor assembly prior to delivery to an engine.
  • a method provides a fuel pump motor system for delivering fuel to an engine.
  • the method provides a pump motor assembly including a motor having a shaft, and an impeller coupled to the shaft such that rotation of the shaft and impeller moves fuel from an inlet to an outlet of the pump motor assembly.
  • a periphery of the pump motor assembly is generally surrounded with filter structure such that the filter structure shares a substantially sealed, non-porous barrier with the pump motor assembly.
  • the filter structure includes filtration media constructed and arranged to filter fuel received from the outlet of the pump motor assembly prior to delivery to an engine.
  • FIG. 1 is a plan view of a fuel pump motor system, having a pump motor assembly and an integral filter structure, provided in accordance with the principles of the present invention.
  • FIG. 2 is a schematic, sectional view taken along the line 2-2 of FIG. 1.
  • FIG. 1 a plan view of a fuel pump motor system is shown, generally indicated at 10, in accordance with the principles of the present invention.
  • the system 10 is for delivering fuel such as gas or diesel to an engine of a vehicle.
  • the system 10 includes an electric pump motor assembly, generally indicated at 12, and an integral filter structure or housing 14 generally surrounding a periphery of the pump motor assembly 12.
  • the pump motor assembly 12 includes a rotor in the form of a conventional motor armature 16 having windings 17 that, when energized, generate a rotor magnetic field.
  • a shaft 21 is carried by the rotor or armature 16 and is mounted for rotation by bearings 23 at each end thereof.
  • a stator magnetic field is generated by permanent magnet structure (stator) in the form of one or more permanent magnets 18 fixed to an inside surface 19 of a wall 25 of the system 10, such that upon energizing the windings, interaction of the magnetic fields causes the armature 16 to rotate in the conventional manner.
  • the rotor and stator define a motor of the pump motor assembly 12.
  • An impeller or turbine 20, mounted to an end of the shaft 21 is disposed in a pump chamber 22 for displacing fuel.
  • the shaft 21 and impeller 24 also rotate to cause fuel to move from a pump inlet 24, at one end of the system 10, to a pump outlet 26, at the other end of the system 10.
  • the armature 16 is the rotating element (rotor)
  • the pump motor assembly 12 can be configured such that the magnet structure 18 is the rotating element together with the shaft, with the armature 16 defining a stator that is fixed to wall 25.
  • the filter structure or housing 14 is integral with the pump motor assembly 12 and defines a housing for the pump motor assembly 12.
  • the filter housing 14 shares a substantially sealed, non-porous barrier (wall 25) with the pump motor assembly 12.
  • the filter housing 14 includes filtration media 28.
  • fuel indicated at arrow A, is directed from the outlet 26 (via structure not shown) to the media 28 and is filtered by the media 28.
  • the filtered fuel exits outlet 32 of the filter housing 14 and is delivered to an engine (not shown).
  • an opening 34 can be provided in the wall 25 and fuel, indicated at arrow B, can pass through the opening 34 and be filtered by the media 28 prior to exiting through outlet 32. Since the inside surface 19 of wall 25 is exposed to non-filtered fuel and the filtration media 28 is adjacent to the outside surface 27 of the wall 25, the wall 25 in the system 10 separates filtered and non-filtered fuel.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

A fuel pump motor system (10) for providing fuel to an engine includes a pump motor assembly (12) having a rotor (16) for generating a rotor magnetic field; a shaft (21) mounted with respect to the rotor such that rotation of the rotor rotates the shaft, an impeller (20) mounted to the shaft, and a stator (18) for generating a stator magnetic field. The stator is associated with the rotor such that interaction of the rotor magnetic field and the stator magnetic field causes the rotor and thus the shaft and impeller to rotate thereby moving fuel from an inlet (24) to an outlet (26) of the pump motor assembly. A filter structure (14) is integral with the pump motor assembly and shares a substantially sealed, non-porous barrier (25) therewith. The filter structure includes filtration media (28) constructed and arranged to filter fuel received from the outlet of the pump motor assembly prior to delivery to an engine.

Description

COMBINATION FUEL PUMP MOTOR ASSEMBLY WITH INTEGRAL FILTER HOUSING
This application is based on U.S. Provisional Application No. 60/683,713, filed on May 23, 2005 and claims the benefit thereof for priority purposes.
BACKGROUND OF THE INVENTION
In a vehicle fuel delivery system, a purpose of a fuel pump is to pressurize fuel within the system to enable a continuous supply of fuel to fuel injectors during engine operation. Fuel is typically filtered to protect the injectors' small orifices from plugging due to contaminants within the fuel that originates in a fuel tank.
Typically, a fuel filter is associated with an outlet of a fuel pump, but the filter is provided separate from the fuel pump. This configuration requires additional material due to the proximity of the filter to the pump and also requires additional manufacturing assembly steps.
There is a need to integrate a fuel filter with a fuel pump to eliminate the need for extra material and to reduce manufacturing assembly steps.
SUMMARY OF THE INVENTION
An object of the invention is to fulfill the need referred to above. In accordance with the principles of the present invention, this objective is achieved by providing a fuel pump motor system for delivering fuel to an engine. The system includes a pump motor assembly having a rotor for generating a rotor magnetic field; a shaft mounted with respect to the rotor such that rotation of the rotor rotates the shaft, an impeller mounted to the shaft, and a stator for generating a stator magnetic field. The stator is associated with the rotor such that interaction of the rotor magnetic field and the stator magnetic field causes the rotor and thus the shaft and impeller to rotate thereby moving fuel from an inlet to an outlet of the pump motor assembly. A filter structure is integral with the pump motor assembly and shares a substantially sealed, non-porous barrier therewith. The filter structure includes filtration media constructed and arranged to filter fuel received from the outlet of the pump motor assembly prior to delivery to an engine.
[0009] In accordance with another aspect of the invention, a method provides a fuel pump motor system for delivering fuel to an engine. The method provides a pump motor assembly including a motor having a shaft, and an impeller coupled to the shaft such that rotation of the shaft and impeller moves fuel from an inlet to an outlet of the pump motor assembly. A periphery of the pump motor assembly is generally surrounded with filter structure such that the filter structure shares a substantially sealed, non-porous barrier with the pump motor assembly. The filter structure includes filtration media constructed and arranged to filter fuel received from the outlet of the pump motor assembly prior to delivery to an engine.
[0010] Other objects, features and characteristics of the present invention, as well as the methods of operation and the functions of the related elements of the structure, the combination of parts and economics of manufacture will become more apparent upon consideration of the following detailed description and appended claims with reference to the accompanying drawings, all of which form a part of this specification.
[0011] BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The invention will be better understood from the following detailed description of the preferred embodiments thereof, taken in conjunction with the accompanying drawings, wherein like reference numerals refer to like parts, in which:
[0013] FIG. 1 is a plan view of a fuel pump motor system, having a pump motor assembly and an integral filter structure, provided in accordance with the principles of the present invention. [0014] FIG. 2 is a schematic, sectional view taken along the line 2-2 of FIG. 1.
[0015] DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0016] With reference to FIG. 1 , a plan view of a fuel pump motor system is shown, generally indicated at 10, in accordance with the principles of the present invention. The system 10 is for delivering fuel such as gas or diesel to an engine of a vehicle. As best shown in FIG. 2, the system 10 includes an electric pump motor assembly, generally indicated at 12, and an integral filter structure or housing 14 generally surrounding a periphery of the pump motor assembly 12. The pump motor assembly 12 includes a rotor in the form of a conventional motor armature 16 having windings 17 that, when energized, generate a rotor magnetic field. A shaft 21 is carried by the rotor or armature 16 and is mounted for rotation by bearings 23 at each end thereof. A stator magnetic field is generated by permanent magnet structure (stator) in the form of one or more permanent magnets 18 fixed to an inside surface 19 of a wall 25 of the system 10, such that upon energizing the windings, interaction of the magnetic fields causes the armature 16 to rotate in the conventional manner. The rotor and stator define a motor of the pump motor assembly 12.
[0017] An impeller or turbine 20, mounted to an end of the shaft 21 , is disposed in a pump chamber 22 for displacing fuel. Thus, when the armature 16 rotates, the shaft 21 and impeller 24 also rotate to cause fuel to move from a pump inlet 24, at one end of the system 10, to a pump outlet 26, at the other end of the system 10. A pump cover 30, mounted at the end of the system 10, covers electrical components for operating the pump motor assembly 12.
[0018] Although in the embodiment, the armature 16 is the rotating element (rotor), it can be appreciated that the pump motor assembly 12 can be configured such that the magnet structure 18 is the rotating element together with the shaft, with the armature 16 defining a stator that is fixed to wall 25. [0019] As noted above, the filter structure or housing 14 is integral with the pump motor assembly 12 and defines a housing for the pump motor assembly 12. Thus, the filter housing 14 shares a substantially sealed, non-porous barrier (wall 25) with the pump motor assembly 12. The filter housing 14 includes filtration media 28. Thus, in one embodiment, fuel, indicated at arrow A, is directed from the outlet 26 (via structure not shown) to the media 28 and is filtered by the media 28. Thereafter, the filtered fuel exits outlet 32 of the filter housing 14 and is delivered to an engine (not shown). Alternatively, an opening 34 can be provided in the wall 25 and fuel, indicated at arrow B, can pass through the opening 34 and be filtered by the media 28 prior to exiting through outlet 32. Since the inside surface 19 of wall 25 is exposed to non-filtered fuel and the filtration media 28 is adjacent to the outside surface 27 of the wall 25, the wall 25 in the system 10 separates filtered and non-filtered fuel.
[0020] The proximity of the pump motor assembly 12 to the filter housing 14 eliminates the need for extra material and reduces manufacturing assembly steps. All components of the system 10 can be assembled uni-directionally and sealed in an appropriate fashion.
[0021] The foregoing preferred embodiments have been shown and described for the purposes of illustrating the structural and functional principles of the present invention, as well as illustrating the methods of employing the preferred embodiments and are subject to change without departing from such principles. Therefore, this invention includes all modifications encompassed within the spirit of the following claims.

Claims

What is claimed is:
1. A fuel pump motor system for delivering fuel to an engine, the system comprising: a pump motor assembly comprising: a rotor for generating a rotor magnetic field, a shaft mounted with respect to the rotor such that rotation of the rotor rotates the shaft, an impeller mounted to the shaft, and a stator for generating a stator magnetic field, the stator being associated with the rotor such that interaction of the rotor magnetic field and the stator magnetic field causes the rotor and thus the shaft and impeller to rotate thereby moving fuel from an inlet to an outlet of the pump motor assembly, and a filter structure integral with the pump motor assembly and sharing a substantially sealed, non-porous barrier therewith, the filter structure including filtration media constructed and arranged to filter fuel received from the outlet of the pump motor assembly prior to delivery to an engine.
2. The system of claim 1 , wherein the filter structure is disposed generally about a periphery of the pump motor assembly to define a housing for the pump motor assembly.
3. The system of claim 1 , wherein the rotor includes an armature and windings, such that energizing the windings generates the rotor magnetic field, and wherein the stator includes permanent magnet structure generating the stator magnetic field.
4. The system of claim 3, wherein the barrier is a wall having an inside surface exposed to non-filtered fuel and an outside surface adjacent to the filtration media such that the wall separates filtered fuel from non-filtered fuel, and wherein the permanent magnet structure is fixed to the inside surface of the wall.
5. The system of claim 1 , the barrier is a wall having an inside surface exposed to non-filtered fuel and an outside surface adjacent to the filtration media such that the wall separates filtered fuel from non-filtered fuel.
6. The system of claim 1 , wherein the outlet of the pump motor assembly is defined by an opening through the barrier.
7. The system of claim 1 , wherein the impeller is disposed in a pumping chamber of the pump motor assembly.
8. A fuel pump motor system for delivering fuel to an engine, the system comprising: a pump motor assembly comprising: first means for generating a rotor magnetic field, a shaft mounted with respect to the first means such that rotation of the first means rotates the shaft, means for displacing fuel mounted to the shaft, and second means for generating a stator magnetic field, the second means being associated with the first means such that interaction of the rotor magnetic field and the stator magnetic field causes the first means and thus the shaft and means for displacing fuel to rotate thereby moving fuel from an inlet to an outlet of the pump motor assembly, and means for filtering fuel integral with the pump motor assembly and sharing a substantially sealed, non-porous barrier therewith, the means for filtering fuel including filtration media constructed and arranged to filter fuel received from the outlet of the pump motor assembly prior to delivery to an engine.
9. The system of claim 8, wherein the means for filtering fuel is disposed generally about a periphery of the pump motor assembly to define a housing for the pump motor assembly.
10. The system of claim 8, wherein the first means includes an armature and windings, such that energizing the windings generates the rotor magnetic field, and wherein the second means includes permanent magnet structure
.generating the stator magnetic field.
11. The system of claim 10, wherein the barrier is a wall having an inside surface exposed to non-filtered fuel and an outside surface adjacent to the filtration media such that the wall separates filtered fuel from non-filtered fuel, and wherein the permanent magnet structure is fixed to the inside surface of the wall.
12. The system of claim 8, the barrier is a wall having an inside surface exposed to non-filtered fuel and an outside surface adjacent to the filtration media such that the wall substantially separates filtered fuel from non-filtered fuel.
13. The system of claim 8, wherein the outlet of the pump motor assembly is defined by an opening through the barrier.
14. The system of claim 8, wherein the means for displacing fuel is an impeller disposed in a pumping chamber of the pump motor assembly.
15. A method of providing a fuel pump motor system for delivering fuel to an engine, the method including: providing a pump motor assembly comprising motor having a shaft, and an impeller coupled to the shaft such that rotation of the shaft and impeller moves fuel from an inlet to an outlet of the pump motor assembly, and generally surrounding a periphery of the pump motor assembly with filter structure such that the filter structure shares a substantially sealed, non- porous barrier with the pump motor assembly, the filter structure including filtration media constructed and arranged to filter fuel received from the outlet of the pump motor assembly prior to delivery to an engine.
16. The method of claim 15, where the step of providing the pump motor assembly includes providing a rotor including an armature and windings, such that energizing the windings generates a rotor magnetic field, and providing a stator including permanent magnet structure generating a stator magnetic field.
17. The method of claim 15, wherein the step of surrounding includes ensuring that the barrier substantially separates filtered fuel from non-filtered fuel.
18. The method of claim 15, further including assembling the fuel pump motor system in a unidirectional manner.
EP06740283A 2005-05-23 2006-04-03 Combination fuel pump motor assembly with integral filter housing Withdrawn EP1886013A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US68371305P 2005-05-23 2005-05-23
US11/361,965 US20060275163A1 (en) 2005-05-23 2006-02-27 Combination fuel pump motor assembly with integral filter housing
PCT/US2006/012079 WO2006127137A1 (en) 2005-05-23 2006-04-03 Combination fuel pump motor assembly with integral filter housing

Publications (1)

Publication Number Publication Date
EP1886013A1 true EP1886013A1 (en) 2008-02-13

Family

ID=36699099

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06740283A Withdrawn EP1886013A1 (en) 2005-05-23 2006-04-03 Combination fuel pump motor assembly with integral filter housing

Country Status (3)

Country Link
US (1) US20060275163A1 (en)
EP (1) EP1886013A1 (en)
WO (1) WO2006127137A1 (en)

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US20080107549A1 (en) * 2006-11-08 2008-05-08 Ti Group Automotive Systems, L.L.C. Fuel pump and filter assembly
US7874817B2 (en) * 2007-06-01 2011-01-25 Ti Group Automotive Systems, L.L.C. Fuel pump assembly with a vapor purge passage arrangement for a fuel pump module
DE102007028398A1 (en) * 2007-06-15 2008-12-24 Ti Automotive (Neuss) Gmbh Fuel pump with electronically commutated motor
FR2918718B1 (en) * 2007-07-10 2013-06-28 Inergy Automotive Systems Res ROTARY PUMP FOR VEHICLE.
FR2918576B1 (en) 2007-07-10 2009-10-09 Inergy Automotive Systems Res LIQUID SUPPLY SYSTEM FOR VEHICLE AND INTEGRATED PUMP / FILTER MODULE.
FR2936844A1 (en) * 2008-10-02 2010-04-09 Inergy Automotive Systems Res ROTARY PUMP FOR VEHICLE
US9181909B2 (en) * 2013-09-17 2015-11-10 Caterpillar Inc. Fuel pump retainer
CN106300808B (en) * 2014-04-11 2019-01-04 威马智慧出行科技(上海)有限公司 The motor of pure electric automobile
DE102015000360A1 (en) 2015-01-20 2016-07-21 Mann + Hummel Gmbh Filter with integrated pump
US10056800B2 (en) 2015-07-30 2018-08-21 Delphi Technologies Ip Limited Fluid delivery module
CN114060293A (en) * 2021-11-09 2022-02-18 华欣(烟台)新能源科技有限公司 Hydrogen circulating pump with ice breaking function

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JP3178372B2 (en) 1997-05-15 2001-06-18 トヨタ自動車株式会社 Fuel pump
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Also Published As

Publication number Publication date
WO2006127137A1 (en) 2006-11-30
WO2006127137A9 (en) 2007-03-08
US20060275163A1 (en) 2006-12-07

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