EP1884471B1 - Labelling machine - Google Patents
Labelling machine Download PDFInfo
- Publication number
- EP1884471B1 EP1884471B1 EP07014325A EP07014325A EP1884471B1 EP 1884471 B1 EP1884471 B1 EP 1884471B1 EP 07014325 A EP07014325 A EP 07014325A EP 07014325 A EP07014325 A EP 07014325A EP 1884471 B1 EP1884471 B1 EP 1884471B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- label
- tape
- conveyor belt
- machine according
- labelling machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000002372 labelling Methods 0.000 title claims description 34
- 238000005520 cutting process Methods 0.000 claims description 36
- 230000001105 regulatory effect Effects 0.000 claims description 16
- 230000000181 anti-adherent effect Effects 0.000 claims description 8
- 239000004033 plastic Substances 0.000 claims description 8
- 229920003023 plastic Polymers 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 239000002985 plastic film Substances 0.000 claims description 7
- 229920006255 plastic film Polymers 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- -1 polypropylene Polymers 0.000 claims description 6
- 238000007639 printing Methods 0.000 claims description 6
- 239000002390 adhesive tape Substances 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- 239000004743 Polypropylene Substances 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 239000004698 Polyethylene Substances 0.000 claims description 2
- 230000009471 action Effects 0.000 claims description 2
- 239000003911 antiadherent Substances 0.000 claims description 2
- 229920001577 copolymer Polymers 0.000 claims description 2
- 229920001038 ethylene copolymer Polymers 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 229920000573 polyethylene Polymers 0.000 claims description 2
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 2
- 239000004800 polyvinyl chloride Substances 0.000 claims description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 2
- 239000000853 adhesive Substances 0.000 description 15
- 230000001070 adhesive effect Effects 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 6
- 235000013305 food Nutrition 0.000 description 4
- 230000001788 irregular Effects 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 239000003522 acrylic cement Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 229920005789 ACRONAL® acrylic binder Polymers 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 239000013032 Hydrocarbon resin Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 239000004811 fluoropolymer Substances 0.000 description 1
- 229920002313 fluoropolymer Polymers 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 229920006270 hydrocarbon resin Polymers 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- 238000010380 label transfer Methods 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 229920005573 silicon-containing polymer Polymers 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 238000010023 transfer printing Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/08—Label feeding
- B65C9/18—Label feeding from strips, e.g. from rolls
- B65C9/1803—Label feeding from strips, e.g. from rolls the labels being cut from a strip
- B65C9/1815—Label feeding from strips, e.g. from rolls the labels being cut from a strip and transferred by suction means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/26—Devices for applying labels
- B65C9/34—Flexible bands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/40—Controls; Safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/40—Controls; Safety devices
- B65C9/42—Label feed control
- B65C9/44—Label feed control by special means responsive to marks on labels or articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/08—Label feeding
- B65C9/18—Label feeding from strips, e.g. from rolls
- B65C9/1803—Label feeding from strips, e.g. from rolls the labels being cut from a strip
- B65C2009/1834—Details of cutting means
- B65C2009/1857—Details of cutting means two co-acting knifes
- B65C2009/1861—Details of cutting means two co-acting knifes whereby one knife remains stationary
Definitions
- the present invention relates to a machine for applying labels, obtained from preprinted or non preprinted adhesivized reels, on articles or packages moving on a conveyor belt or conveyor line.
- the machine of the present invention allows to apply labels of heat-shrinkable plastic film also on articles having an irregular shape, even for wrap-around labelling, with improved productivity, that is as number of applied labels/hour, also for the application of large format labels. Further no scraps are formed and the last cut label from the adhesivized reel is applied in real time on the article.
- Machines applying non adhesivized labels made of paper or plastic film, are also known in the prior art.
- the adhesive is spread on one side of the label just before the application on the container.
- These machines have the drawback to include a unit for dosing and spreading the adhesive. Therefore these machines require frequent cleanings with the consequence of stops of the production process bringing to a lowering of the productivity.
- a machine applying a reclosable easy open closing device is described, to be applied on packs, packages and containers, in particular for food industry.
- the machine substantially comprises, as illustrated in Fig. 2 a tape unwinding system and a cutting device, constituted by a moving blade, perpendicular to the tape direction, to obtain formats (labels) and by a fixed counterblade positioned on a moving oscillating plate.
- This machine is commercialized by the Applicant Irplast under RSS and have a label application rate at most of 6,000 cycles(labels)/hour. Tests carried out by the Applicant have shown that this application rate can be achieved with labels having a length of no more than 40 mm.
- the label heigth is generally not critical, it can reach also 80 mm.
- the drawback of this machine is that for labels having a higher length for example 70 mm, the label application rate is significantly reduced, generally to about 3,600 cycles/hour.
- the RSS commercial machine applies the labels by using a pneumatic system. With this machine it is therefore not possible to apply wrap-around labels to containers.
- Italian patent application ITMI20030371A1 in the name of the Applicant and according to the preamble of claim 1 discloses a labelling machine for containers of various shapes, which applies pre-adhesivized labels from a reel.
- the machine, illustrated in Fig. 1 comprises an unwinding device, a cutting system and a conveyor belt functioning as system for applying labels on containers. Tests carried out by the Applicant have shown that with this machine heat-shrinkable labels cannot be applied on containers having an irregular shape. See the comparative Example.
- EP-A-1 621 465 relates to a linerless label application assembly for applying permanent and repositionable adhesive labels to objects such as newspapers, letters, flat mail pieces, parcels and other package mail.
- the label application assembly 16 comprises a modified label transfer paddle 90 to affix the label, previously formed by cutting the label roll with a cutter assembly 44 (ref. Fig. 4), to an intermediate belt 153, which may be a vacuum belt system.
- the intermediate belt transports the label in front of a drop-on-demand printer 308 to print the label. After printing, the label is transferred to the application belt 154 which will wipe the label on the item to be labelled.
- a machine applying adhesivized, preprinted and non preprinted, labels on containers of various shape moving along a conveyor belt or conveyor line comprises (see Fig. 1 ):
- the reel (1) is preferably placed on a moving arm (15) and it is in contact with a fixed pressure roll (10) to ease the tape (5) unwinding.
- the printing group (12) of the tape (5) allows to print on the labels, unwound from the reel (1), additional informations, such as for example the batch number, the expiring date, etc.
- the cutting system (2) preferably has the cutting blade (2a) in lifted position ( Fig. 2 ) with the cutting edge inclined of an angle comprised between 1° and 45°, preferaly between 1° and 10° with respect to the tape (5).
- the cutting blade (2a) of the cutting system (2) preferably moves vertically driven at the two ends; the counterblade (2b) is mounted on a plate, fixed or oscillating, preferably fixed.
- the counterblade (2b) and the blade (2a) are kept into contact by a device acting on the counterbalde (2b) or on the blade (2a), preferably on the latter.
- This device can be for example a spring or a pnemumatic cylinder or a pusher.
- the cutting blade (2a) in vertical section can be flat or slightly curved.
- the curvature radius generally ranges from 500 mm to 6,000 mm, preferably from 1,500 mm to 4,000 mm.
- Preferably a flat blade is used.
- both sides of the blade (2a) and counterblade (2b) are coated with solid antiadhesives.
- the antiadhesive treatment can for example be carried out by using (fluoro)silicone- and/or fluoropolymer-based materials.
- the coatings commercially known as Plasma Coating® PC 918F, PC 936, PC 915, PC 915S, PC 934, PC 934S, PC 932, PC 918-C, PC 434, PC 432, SE 32 can be mentioned.
- the conveyor belts (7) and (16) can comprise one or more circular longitudinal bands (not shown in Fig. 1 ), having width equal or different.
- the length of the bands is the same as that of the conveyor belt.
- the circular longitudinal bands are generally parallel among each other.
- the labelling machine of the present invention can comprise, see Fig. 1 , also a detecting system (14), connected to the regulating systems (17) and (18) so as to adapt in real time the tape (16) profile facing the container conveyor line (30) and the plane (11) to the profile of the containers being labelled.
- the reel unwinding system comprises at least an unwinding roll (6) and a tensioning device (3) of the tape.
- the unwinding system comprises unwinding rolls, at least one of them is motor driven ((6) in Fig. 1 ).
- the tensioning device (3) of the tape is formed of two not motor driven rolls mounted on an oscillating plate.
- the adhesivized tape (5) has, as said, the adhesive on the internal side of the reel so that, in correspondence of the conveyor belt (7), the adhesivized side is external and facing the container to be labelled.
- the conveyor belts (7) and (16), as said, can comprise one or more longitudinal circular bands, having openings on their surfaces.
- the openings can have various shape, for example circular, for instance having 3 mm diameter, or square-sectional, for example of 3mm x 3mm.
- the vacuum equipments used are those available on the market or known in the prior art.
- the vacuum equipment connected to the openings of the conveyor belts (7) and (16) is such to create, for example, a negative pressure varying generally from -0.3 to -0.9 bar.
- Said equipment can be, for example, a high flow-rate motor driven rotor.
- the photocell (8) sends a signal to stop the first conveyor belt (7) when the label is in front of the photocell. Then the container to be labelled carried by the conveyor line comes into contact with the adhesivized label detaching it from the belt (7). Once the label is picked upt, the photocell (8) sends an impulse (i.e. activates) to the conveyor belt (7) so to prepare a new label at the application point and the cycle starts again.
- an impulse i.e. activates
- the unwinding roll (6), the driving system (9) and the conveyor belts (7) and (16) are motor-driven, for example by electric motors.
- the rolls, motorized or not, that in the machine are in contact with the tape (5), are made of antiadherent material, selected for example from the following: teflon, silicone rubber, aluminum coated with the above coatings.
- the length of the first conveyor belt (7) between the cutting system (2) and the photocell (8) is generally from 100 mm to 1,000 mm, preferably up to 800 mm.
- the length of the second conveyor belt (16) is equal to or greater than the perimeter of the maximum cross-section of the container that is labelled; the upper length limit of the conveyor belt (16) is generally the same of conveyor belt (7).
- the elastic material of which the contrast plane (11) is made can for example be a rubber or a thermoplastic sponge, for example a cured natural rubber or a polyurethane rubber.
- the support (19) is formed of a rigid material, for example steel. In correspondence of the second regulating system (18) the support shows openings.
- the regulating systems (17) and (18), as said, that adapt the profile of the second conveyor belt (16) and of the plane (11) respectively to that of the containers to be labelled, can be any device capable to deform the second conveyor belt (16) and the plane (11).
- mechanical pistons driven by a worm screw, or pneumatic pistons, etc. can be used.
- the relative position of the two regulating systems (17) and (18) is not critical and is determined according to the following parameters: the container shape, the perimeter of the maximum cross-section of the container, the speed of the labelling line, etc..
- the second system (18) could be placed before the first system (17).
- the printing group (12) can be, for example, an ink jet printing unit, or a thermal transfer printing unit, etc.
- the printing group (12) is generally controlled by a data management software, in order to print on the labels, for example, the following information: expiring date, batch number, etc..
- the heatshrinking system (13) can be selected from those available on the market and generally comprises an air jet heated oven.
- the detection system (14), is preferably mechanical or electronic system and it can comprise a device for determining the container shape.
- the detection system (14) is connected to the regulating systems (17) and (18).
- the support film of the adhesive tape (5) (comprising the support plastic film with the adhesive and the optional print) has a thickness generally from about 30 to about 80 micron, preferably from 40 to 60 micron, the height is generally from 10 to 400 mm.
- the amount of adhesive spread on the support film, calculated on the dry, ranges from 5 to 30 g/m 2 , preferably from 10 to 25 g/m 2 .
- the preferred tape (5) for use in the labelling system is of plastic material with the internal side adhesivized, also at sectors.
- the tape plastic film can preferably be bioriented polypropylene, or propylene copolymers, polyester, polyethylene or ethylene copolymers, polyvinylchloride, or also laminates, or superimposed plastics, in particular of heatshrinkable plastics.
- the adhesive is available on the market and is selected among those allowing a permanent or a removable adhesion.
- it can be a water acrylic adhesive, in aqueous emulsion, based on a C 3 -C 5 ester of the acrylic acid, for example butyl acrylate, or a "hot melt” adhesive formed of thermoplastic rubbers and hydrocarbon resins.
- the labels can have various formats. Generally the label width can range from 10 mm to 400 mm, the length is up to, for example, 1,000 mm, in general from 50 to 800 mm.
- the working process of the machine of the present invention comprises the following steps (see Fig. 1 ):
- the photocell (4) reads the label repetition length printed on the plastic film, or ascertains that the tape (5) is inside the machine when the tape is not printed at a constant repetition length. In the latter case, generally, th tape is fully coloured.
- the cutting point is identified on the basis of the signal previously sent by the photocell (4) .
- the label size is defined by setting the number of rotations of at least one motorized roll of the driving system (9).
- the movement of the first conveyor belt (7) can be adjusted regulated so that the last label cut from the adhesive tape (5) is applied on the first container present at the label application point.
- a sensor is placed at the end of each line of the containers to be labelled, and detects the transit of each container and sends a signal to a main unit, for example an electronic main unit connected to the labelling machine.
- the labelling can automatically arrange the label format to be applied on the container detected by the sensor, and passing at that moment under the labelling station.
- a further advantage of the machine of the present invention resides in the fact that no siliconized support is used, thus avoiding the disposal of by-products.
- the labelling machine of the present invention allows to apply a number of labels generally even reaching 25,000 labels/hour.
- the label length of the obtained label, measured in MD, was 269 mm.
- the regulating systems (17) and (18) of the machine according to the invention were used in order to modify the profile of the conveyor belt (16) and of the plane (11) in the correspondence of that of the bottles to be labelled, see Fig. 3 .
- the packaging line speed was fixed at 9,000 bottles/hour, which is the maximum speed at which the bottle filling system can operate.
- the labelled bottles produced complied with the specifications set forth by the customer. In particular it was established that the adhesion of the heatshrink label to the bottle profile was complete and uniform. Besides, on the part corresponding to the overlapping of the two edges of the label, no defects due to local ungluing and consequent partial film lifting, or folds caused by the adhesive presence, were found.
- Example 1 was repeated but using reels of films of heatshrinkable bioriented polyethylene terephthalate in the reel unwinding direction (MD), having a thickness of 36 micron, printed on the external side with a polyurethane-based antiadhesive layer, the other characteristics being the same as those of the reels used in the Example 1.
- MD reel unwinding direction
- the produced labelled bottles were conforming to the specifications set forth by the customer. In particular it was established that the adhesion of the heatshrunk label to the bottle profile was complete and uniform. Besides, on the part wherein the two edges of the label overlap, no defects due to local ungluing and consequent partial film lifting, or folds caused by the adhesive presence, were found.
- Example 1 was repeated but substituting the labelling machine according to the present invention with a labelling machine according to the patent application ITMI20030371A1.
- the production of the labelled bottles was interrupted after 30 minutes since almost all the labelled bottles showed defects due to the partial lifting of the label edges during the label heatshrinking step, which was caused by the non uniform adhesion betwen the label edges at the outlet of the labelling machine.
Landscapes
- Labeling Devices (AREA)
Description
- The present invention relates to a machine for applying labels, obtained from preprinted or non preprinted adhesivized reels, on articles or packages moving on a conveyor belt or conveyor line.
- More specifically the machine of the present invention allows to apply labels of heat-shrinkable plastic film also on articles having an irregular shape, even for wrap-around labelling, with improved productivity, that is as number of applied labels/hour, also for the application of large format labels. Further no scraps are formed and the last cut label from the adhesivized reel is applied in real time on the article.
- Machines for applying prepunched labels are known in the prior art. The latter are formed of an adhesivized substratum, for example paper, plastic film, etc., applied on an antiadhesive support, usually siliconized, forming the label carrier. The drawback of these systems resides in the fact that the above support must be discarded after label application and must be disposed of as special waste according to the law of most countries, e.g. European countries. Another drawback of the prepunched labels is that it is not possible to change the format of the label during the production. For this it is necessary to use another reel having the proper format.
- Machines applying non adhesivized labels, made of paper or plastic film, are also known in the prior art. The adhesive is spread on one side of the label just before the application on the container. These machines have the drawback to include a unit for dosing and spreading the adhesive. Therefore these machines require frequent cleanings with the consequence of stops of the production process bringing to a lowering of the productivity.
- In
EP 1,106,514 in the name of the Applicant a machine applying a reclosable easy open closing device is described, to be applied on packs, packages and containers, in particular for food industry. The machine substantially comprises, as illustrated inFig. 2 a tape unwinding system and a cutting device, constituted by a moving blade, perpendicular to the tape direction, to obtain formats (labels) and by a fixed counterblade positioned on a moving oscillating plate. This machine is commercialized by the Applicant Irplast under RSS and have a label application rate at most of 6,000 cycles(labels)/hour. Tests carried out by the Applicant have shown that this application rate can be achieved with labels having a length of no more than 40 mm. The label heigth is generally not critical, it can reach also 80 mm. The drawback of this machine is that for labels having a higher length for example 70 mm, the label application rate is significantly reduced, generally to about 3,600 cycles/hour. Furthermore the RSS commercial machine applies the labels by using a pneumatic system. With this machine it is therefore not possible to apply wrap-around labels to containers. - Italian patent application
ITMI20030371A1 Fig. 1 comprises an unwinding device, a cutting system and a conveyor belt functioning as system for applying labels on containers. Tests carried out by the Applicant have shown that with this machine heat-shrinkable labels cannot be applied on containers having an irregular shape. See the comparative Example. -
EP-A-1 621 465 relates to a linerless label application assembly for applying permanent and repositionable adhesive labels to objects such as newspapers, letters, flat mail pieces, parcels and other package mail. In the embodiment illustrated in Fig. 13, thelabel application assembly 16 comprises a modified label transfer paddle 90 to affix the label, previously formed by cutting the label roll with a cutter assembly 44 (ref. Fig. 4), to an intermediate belt 153, which may be a vacuum belt system. The intermediate belt transports the label in front of a drop-on-demand printer 308 to print the label. After printing, the label is transferred to the application belt 154 which will wipe the label on the item to be labelled. - The need was felt to have available a machine for applying labels even the wrap-around labels, preprinted or not, on articles and containers of various shape moving along a conveyor belt or conveyor line, having the following combination of properties in comparison with the labelling machines of the prior art:
- capability of applying adhesivized plastic heat-shrinkable labels on containers, even those having an irregular shape;
- improved productivity, that is the number of applied labels/hour, also for large format labels, for example having size 150 mm (width) x 200 mm (length);
- no scraps;
- application in real time on the article of the last label cut from the adhesivized reel.
- It has been surprisingly and unexpectedly found by the Applicant a machine solving the above problem.
- It is an object of the present invention a machine as defined by claim 1 and a process as defined by
claim 17. A machine applying adhesivized, preprinted and non preprinted, labels on containers of various shape moving along a conveyor belt or conveyor line, comprises (seeFig. 1 ): - a reel (1) of tape (5) preprinted or not, adhesivized on the internal side, from which labels are obtained;
- a reel (1) unwinding system comprising at least a motor driven unwinding roll (6) and a tensioning device (3) of the tape (5);
- a photocell (4) for reading the label length;
- a driving system (9) for the tape (5) comprising at least a motor driven roll;
- optionally, a printing group (12) for the tape (5), positioned between the tensioning device (3) of the tape (5) and the driving system (9);
- a cutting system (2), see
Fig. 2 , comprising:- a cutting blade (2a) moving perpendicularly to the direction of tape (5) from which labels are formed;
- a counterblade (2b),
- a first conveyor belt (7), comprising one or more longitudinal circular bands, having on the surface thereof openings connected to a vacuum line, so as to create a negative pressure on the external side of the belt (7) where the non adhesive side of the label is positioned, previously cut by the cutting system (2);
- a photocell (8) placed at the end of the conveyor belt (7) where the label is applied to the container;
- a second conveyor belt (16) with the same structure as the first conveyor belt (7), having on the side facing the container conveyor line (30), represented in
Fig. 1 by a dotted line, a first regulating system (17) for changing the profile of the conveyor belt (16), to adapt it to the container profile to be labelled; - an elastic contrast plane (11) on a rigid support (19), parallel to the side of the second conveyor belt (16) facing the container conveyor line (30), equipped with a second regulating system (18) for changing the plane profile (11), to adapt it to the container profile to be labelled;
- optionally, a heat-shrinking system (13) for the labels on containers, in case of heat-shrinkable labels.
- In the labelling machine of the present invention the reel (1) is preferably placed on a moving arm (15) and it is in contact with a fixed pressure roll (10) to ease the tape (5) unwinding.
- The printing group (12) of the tape (5) allows to print on the labels, unwound from the reel (1), additional informations, such as for example the batch number, the expiring date, etc.
- The cutting system (2) preferably has the cutting blade (2a) in lifted position (
Fig. 2 ) with the cutting edge inclined of an angle comprised between 1° and 45°, preferaly between 1° and 10° with respect to the tape (5). - With reference to
Fig. 2 , the cutting blade (2a) of the cutting system (2) preferably moves vertically driven at the two ends; the counterblade (2b) is mounted on a plate, fixed or oscillating, preferably fixed. The counterblade (2b) and the blade (2a) are kept into contact by a device acting on the counterbalde (2b) or on the blade (2a), preferably on the latter. This device can be for example a spring or a pnemumatic cylinder or a pusher. - The cutting blade (2a) in vertical section can be flat or slightly curved. The curvature radius generally ranges from 500 mm to 6,000 mm, preferably from 1,500 mm to 4,000 mm. Preferably a flat blade is used.
- As said, both sides of the blade (2a) and counterblade (2b) are coated with solid antiadhesives. This allows to avoid that the adhesive tape sticks on the blade surfaces. The antiadhesive treatment can for example be carried out by using (fluoro)silicone- and/or fluoropolymer-based materials. As an example, the coatings commercially known as Plasma Coating® PC 918F, PC 936, PC 915, PC 915S, PC 934, PC 934S, PC 932, PC 918-C, PC 434, PC 432, SE 32 can be mentioned.
- The conveyor belts (7) and (16) can comprise one or more circular longitudinal bands (not shown in
Fig. 1 ), having width equal or different. The length of the bands is the same as that of the conveyor belt. The circular longitudinal bands are generally parallel among each other. - The labelling machine of the present invention can comprise, see
Fig. 1 , also a detecting system (14), connected to the regulating systems (17) and (18) so as to adapt in real time the tape (16) profile facing the container conveyor line (30) and the plane (11) to the profile of the containers being labelled. - The reel unwinding system, as said, comprises at least an unwinding roll (6) and a tensioning device (3) of the tape. In
Fig. 1 the unwinding system comprises unwinding rolls, at least one of them is motor driven ((6) inFig. 1 ). The tensioning device (3) of the tape is formed of two not motor driven rolls mounted on an oscillating plate. - The adhesivized tape (5) has, as said, the adhesive on the internal side of the reel so that, in correspondence of the conveyor belt (7), the adhesivized side is external and facing the container to be labelled.
- The conveyor belts (7) and (16), as said, can comprise one or more longitudinal circular bands, having openings on their surfaces. The openings can have various shape, for example circular, for instance having 3 mm diameter, or square-sectional, for example of 3mm x 3mm. The vacuum equipments used are those available on the market or known in the prior art.
- The vacuum equipment connected to the openings of the conveyor belts (7) and (16) is such to create, for example, a negative pressure varying generally from -0.3 to -0.9 bar. Said equipment can be, for example, a high flow-rate motor driven rotor.
- The photocell (8) sends a signal to stop the first conveyor belt (7) when the label is in front of the photocell. Then the container to be labelled carried by the conveyor line comes into contact with the adhesivized label detaching it from the belt (7). Once the label is picked upt, the photocell (8) sends an impulse (i.e. activates) to the conveyor belt (7) so to prepare a new label at the application point and the cycle starts again.
- In
Fig. 1 the unwinding roll (6), the driving system (9) and the conveyor belts (7) and (16) are motor-driven, for example by electric motors. - The rolls, motorized or not, that in the machine are in contact with the tape (5), are made of antiadherent material, selected for example from the following: teflon, silicone rubber, aluminum coated with the above coatings.
- The length of the first conveyor belt (7) between the cutting system (2) and the photocell (8) is generally from 100 mm to 1,000 mm, preferably up to 800 mm.
- The length of the second conveyor belt (16) is equal to or greater than the perimeter of the maximum cross-section of the container that is labelled; the upper length limit of the conveyor belt (16) is generally the same of conveyor belt (7).
- When the used labels have a length higher than 1,000 mm, the lengths of the conveyor belts (7) and (16) are accordingly increased.
- The elastic material of which the contrast plane (11) is made can for example be a rubber or a thermoplastic sponge, for example a cured natural rubber or a polyurethane rubber.
- The support (19) is formed of a rigid material, for example steel. In correspondence of the second regulating system (18) the support shows openings.
- The regulating systems (17) and (18), as said, that adapt the profile of the second conveyor belt (16) and of the plane (11) respectively to that of the containers to be labelled, can be any device capable to deform the second conveyor belt (16) and the plane (11). For example, mechanical pistons driven by a worm screw, or pneumatic pistons, etc., can be used.
- The relative position of the two regulating systems (17) and (18) is not critical and is determined according to the following parameters: the container shape, the perimeter of the maximum cross-section of the container, the speed of the labelling line, etc.. In another embodiment, the second system (18) could be placed before the first system (17).
- The printing group (12) can be, for example, an ink jet printing unit, or a thermal transfer printing unit, etc. The printing group (12) is generally controlled by a data management software, in order to print on the labels, for example, the following information: expiring date, batch number, etc..
- The heatshrinking system (13) can be selected from those available on the market and generally comprises an air jet heated oven.
- The detection system (14), is preferably mechanical or electronic system and it can comprise a device for determining the container shape.
- It can for example be a telecamera connected to a vision software system, or a software pre-set by the operator. As said, the detection system (14) is connected to the regulating systems (17) and (18).
- The support film of the adhesive tape (5) (comprising the support plastic film with the adhesive and the optional print) has a thickness generally from about 30 to about 80 micron, preferably from 40 to 60 micron, the height is generally from 10 to 400 mm. The amount of adhesive spread on the support film, calculated on the dry, ranges from 5 to 30 g/m2, preferably from 10 to 25 g/m2.
- The preferred tape (5) for use in the labelling system is of plastic material with the internal side adhesivized, also at sectors. The tape plastic film can preferably be bioriented polypropylene, or propylene copolymers, polyester, polyethylene or ethylene copolymers, polyvinylchloride, or also laminates, or superimposed plastics, in particular of heatshrinkable plastics.
- The adhesive is available on the market and is selected among those allowing a permanent or a removable adhesion. For example it can be a water acrylic adhesive, in aqueous emulsion, based on a C3-C5 ester of the acrylic acid, for example butyl acrylate, or a "hot melt" adhesive formed of thermoplastic rubbers and hydrocarbon resins.
- The labels can have various formats. Generally the label width can range from 10 mm to 400 mm, the length is up to, for example, 1,000 mm, in general from 50 to 800 mm.
- By using an adhesivized tape reel preprinted at a constant repetition length, it is possible to determine the label size through an optical reading system (photocell 4) which determines the cutting position.
- The working process of the machine of the present invention, to form and apply the labels on containers of various shapes, comprises the following steps (see
Fig. 1 ): - by means of the unwinding system (6) the adhesivized tape (5) is uniformly unwound from the reel (1), which is in contact with the pressure roll (10), and enters into the tensioning group (3),
- the tape (5) is driven through the driving system (9) and then passes in front of the photocell (4),
- then the adhesivized tape (5), (see
Fig. 2 ), enters the cutting system (2) moving perpendicularly to the cutting blade (2a), the latter blade cuts the tape maintaining a constant inclination and the contact point between the blade (2a) and counterblade (2b) during the cutting moves transversely in a continuous way across the tape (5) section, thus forming the label, - then the formed label comes into contact with the first conveyor belt (7), which moves clockwise, by means of the vacuum system of the conveyor belt (7);
- the label is carried by the first conveyor belt (7) from the cutting point (belt beginning) up to the label application point at the end of the conveyor belt (7), in corrispondence of the photocell (8);
- the photocell (8) detects the presence of the label and the first conveyor belt (7) is stopped until the container to be labelled arrives at the application point; after the application of the label on the container (circular crowns (20) in
Fig. 1 )) is performed, the conveyor belt (7) carries a new label in the correspondence of the application point; - the incoming container (20) picks up the adhesivized label positioned on the first conveyor belt (7) and then starts rotating on its vertical axis, preferably anticlockwise, under the combined action of the second conveyor belt (16) and of the plane (11) which are contacted by the container moving along the conveyor line (30), the rotation permits the full wrap around of the label on the container;
- during the rotation of the container the applied label comes into contact with the second conveyor belt (16) and the plane (11) wherein the profile has previously been modified by the regulating systems (17) and (18); in this way the edges of the adhesivized label are correctly overlapped between each other and contacted with the container shape;
- optionally the container labelled with a heatshrinkable label passe through a label heat-shrinking system (13) positioned downhill the second conveyor belt (16) to adapt correctly and fully the label to the container profile.
- In case the tape (5) has repeated prints at constant repetition length, the photocell (4) reads the label repetition length printed on the plastic film, or ascertains that the tape (5) is inside the machine when the tape is not printed at a constant repetition length. In the latter case, generally, th tape is fully coloured.
- In case a tape (5) printed at constant repetition length is used, the cutting point is identified on the basis of the signal previously sent by the photocell (4) . When an unprinted tape (5) is used, or fully printed, therefore without references to identify the label repetition length, the label size is defined by setting the number of rotations of at least one motorized roll of the driving system (9).
- The movement of the first conveyor belt (7) can be adjusted regulated so that the last label cut from the adhesive tape (5) is applied on the first container present at the label application point. In this case, by using non preprinted labels, it is possible, for example, to label in real time packages coming from different production lines. For example a sensor is placed at the end of each line of the containers to be labelled, and detects the transit of each container and sends a signal to a main unit, for example an electronic main unit connected to the labelling machine. In this way the labelling can automatically arrange the label format to be applied on the container detected by the sensor, and passing at that moment under the labelling station.
- It has been found by the Applicant that with the cutting system of the present invention no deposits of adhesive on the cutting blade and on the counterblade are formed. This allows a high label application speed, avoiding downtimes for the adhesive removal.
- Furthermore, during the machine operation, it is not required the application of lubricant oils, which could stain the label and the container on which the label is applied. Further, the use of oil lubricants is not acceptable for food packages, since they represent a critical source of contamination according to the rules and procedures HACCP (Hazard Assessment Critical Control Point). According to these rules the oil must not come into contact, directly or indirectly, with food or food packages. Furthermore oil traces on the adhesive part of the label can reduce the label adhesion on the package.
- By using the machine of the present invention it is possible to change on the packaging line the label sizes from a package to another, if the tape is not preprinted, even more times or even in a continuous way, when requested, without interrupting the production cycle, by adjusting the revolution speed of the driving roll (9).
- As a matter of fact it is not necessary to substitute reel (1), provided that the formats, the width being equal, are within the above indicated length values of the conveyor belts (7) and (16).
- This represents a remarkable advantage in comparison with the systems of the prior art, wherein labels with a fixed format must be used. In these prior systems, when the label length must be changed, it is necessary to change the reel. The disadvantage is a decrease of productivity (lower number of label aplications/hour).
- A further advantage of the machine of the present invention resides in the fact that no siliconized support is used, thus avoiding the disposal of by-products.
- The labelling machine of the present invention allows to apply a number of labels generally even reaching 25,000 labels/hour.
- Unexpectedly and surprisingly it has been found by the Applicant that with the labelling machine of the present invention it is possible to apply heatshrinkable adhesivized plastic labels, also wrap-around labels preprinted and not preprinted, on articles and containers of various shapes, even of irregular profile.
- The following Examples illustrate the invention and do not limit the scope thereof.
- Reels of heatshrinkabale bioriented polypropylene films in the reel unwinding direction (MD), having a thickness of 50 micron, and a width of 145 mm, printed on the internal side and adhesivized on the same side at cross-sections of 24 mm length measured in MD, were used. From said reels labels were obtained by using a labelling machine according to the present invention, equipped with a heatshrinking system (13), see
Fig. 1 . The labelling machine has been positioned on a packaging line of fruit juices in bottles, said bottles having a heigth of 200 mm and maximum diameter 260 mm (seeFig. 3 ). - The label length of the obtained label, measured in MD, was 269 mm.
- The weight of acrylic adhesive Acronal® N286 (BASF) (dry), calculated with respect to the surface coated with the adhesive, was of 15 g/m2.
- The regulating systems (17) and (18) of the machine according to the invention were used in order to modify the profile of the conveyor belt (16) and of the plane (11) in the correspondence of that of the bottles to be labelled, see
Fig. 3 . - The packaging line speed was fixed at 9,000 bottles/hour, which is the maximum speed at which the bottle filling system can operate.
- Said speed was maintained for 2 hours, without jams or scraps occurred.
- The labelled bottles produced complied with the specifications set forth by the customer. In particular it was established that the adhesion of the heatshrink label to the bottle profile was complete and uniform. Besides, on the part corresponding to the overlapping of the two edges of the label, no defects due to local ungluing and consequent partial film lifting, or folds caused by the adhesive presence, were found.
- The Example 1 was repeated but using reels of films of heatshrinkable bioriented polyethylene terephthalate in the reel unwinding direction (MD), having a thickness of 36 micron, printed on the external side with a polyurethane-based antiadhesive layer, the other characteristics being the same as those of the reels used in the Example 1.
- The produced labelled bottles were conforming to the specifications set forth by the customer. In particular it was established that the adhesion of the heatshrunk label to the bottle profile was complete and uniform. Besides, on the part wherein the two edges of the label overlap, no defects due to local ungluing and consequent partial film lifting, or folds caused by the adhesive presence, were found.
- The Example 1 was repeated but substituting the labelling machine according to the present invention with a labelling machine according to the patent application ITMI20030371A1.
- The production of the labelled bottles was interrupted after 30 minutes since almost all the labelled bottles showed defects due to the partial lifting of the label edges during the label heatshrinking step, which was caused by the non uniform adhesion betwen the label edges at the outlet of the labelling machine.
- Therefore the labelled bottles obtained in this example did not comply with the production specifications.
Claims (19)
- A machine applying adhesivized, preprinted and non-printed, labels on containers of various shapes moving along a tape or a conveyor line, comprising:- a reel (1) of tape (5), preprinted or not, adhesivized on the internal side of the reel, from which labels are obtained;- a reel (1) unwinding system comprising at least a motor driven unwinding roll (6) and a tensioning device (3) of the tape (5);- a photocell (4) for reading the label cut length;- a driving system (9) for the tape (5) comprising at least a motor driven roll;- optionally, a printing group (12) positioned between the tensioning device (3) of the tape (5) and the driving system (9);- a cutting system (2) comprising:- a cutting blade (2a) moving perpendicularly to the tape (5) direction;- one counterblade (2b); the blade and counterblade cutting surfaces being covered with solid antiadhesives;- a first conveyor belt (7), having on thereof surface openings connected to a vacuum line;- a photocell (8) placed at the end of the first conveyor belt wherein the label is applied to the container;characterized in that it further comprises:- a second conveyor belt (16) having the same structure as the first conveyor belt, having on the side facing the conveyor line a first regulating system (17) for changing the profile of the second conveyer belt (16);- an elastic plane (11) on a rigid support (19), parallel to the side of the second conveyor belt facing the conveyor line and equipped with a second regulating system (18) for changing the plane profile;- optionally, a heat shrinking system.
- A labelling machine according to claim 1, wherein the reel (1) is placed on a moving arm (15) and it is in contact with a fixed pressure roll (10).
- A labelling machine according to claims 1-2, wherein the cutting system (2) has the cutting blade (2a) with the cutting edge inclined of an angle comprised between 1° and 45° with respect to the tape (5).
- A labelling machine according to claims 1-3, wherein the counterblade (2b) is mounted on a fixed or oscillating plate and the counterblade (2b) and the blade (2a) are kept into contact by a device acting on the counterblade (2b) or on the blade (2a).
- A labelling machine according to claims 1-4, wherein the cutting blade (2a) of the cutting system (2) in vertical section appears plane or curve with curvature radius from 500 mm to 6,000 mm.
- A labelling machine according to claims 1-5, wherein the first and second conveyor belts comprise one or more circular longitudinal bands having an equal or different width.
- A labelling machine according to claims 1-6, comprising a detection system (14) connected to the first and second regulating systems.
- A labelling machine according to claims 1-7, wherein the unwinding roll (6), the driving system (9) and the first and seconds conveyor belts are motor-driven.
- A labelling machine according to claims 1-8, wherein the rolls, motorized or not that are in contact with the tape (5) are made of antiadherent material.
- A labelling machine according to claims 1-9, wherein the length of the first conveyor belt is from 100 mm to 1,000 mm, preferably up to 800 mm.
- A labelling machine according to claims 1-10, wherein the support (19) of the plane (11) is formed of a rigid material and shows openings in correspondence of the second regulating system.
- A labelling machine according to claims 1-11, wherein the first and second regulating systems are devices which deform the second conveyor belt and the plane (11), respectively.
- A labelling machine according to claims 1-12, wherein the support film of the adhesive tape (5) has a thickness from about 30 micron to about 80 micron and heigth from 10 mm to 400 mm.
- A labelling machine according to claims 1-13, wherein the tape (5) is of plastic material with the internal side adhesivized, also at sectors.
- A labelling machine according to claim 14, wherein the tape plastic film is bioriented polypropylene, or propylene copolymers, polyester, polyethylene or ethylene copolymers, polyvinylchloride, or also laminates, or superimposed plastics in general, in particular of heatshrinkable plastics.
- A labelling machine according to claims 1-15, wherein the label width ranges from 10 mm to 400 mm and the length is also up to 1,000 mm.
- A process to form and apply the labels on containers of various shapes using the labelling machine according to claims 1-16, comprising the following steps:- unwinding the adhesivized tape (5) from the reel (1) in contact with the pressure roll (10) through the unwinding system (6) and inlet of the tape (5) in the tensioning group (3);- driving the tape (5) through the driving system (9) and then before the photocell (4);- entering of the tape (5) in the cutting system (2) according to a direction perpendicular to the cutting blade (2a); the blade (2a) cutting the tape (5) by maintaining a constant inclination and forming a label;- contacting the label with the first conveyor belt;- carrying the label by means of the first conveyor belt from the cutting point up to the label application point at the end of the first conveyor belt;- stopping the first conveyor belt when the photocell (8) detects the presence of the label until the container to be labelled reaches the application point; after label application on the container the first conveyor belt carries a new label in the correspondence of the application point;characterized in that it comprises the following furter steps:- picking up of the adhesivized label from the container which then starts rotating on its vertical axis under the combined action of the second conveyor belt and the plane (11) which are contacted by the container;- contacting the label applied to the container, during the rotating movement of the latter, with the second conveyor belt and the plane (11) whose profile has previously been modified by the first and second regulating systems, respectively;- optional label heat shrinking by a heat shrinking system (13), positioned downhill of the second conveyor belt.
- A process according to claim 17, wherein, in the cutting system (2), the contact point between the blade (2a) and counterblade (2b) during cutting transversally moves in a continuous way through the section of the tape (5).
- A process according to claims 17-18, wherein the movement of the first conveyor belt is adjusted so that the last label cut from the adhesive tape (5) is applied on the first container present at the label application point.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITMI20061562 ITMI20061562A1 (en) | 2006-08-03 | 2006-08-03 | LABEL APPLICATION MACHINE |
Publications (2)
Publication Number | Publication Date |
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EP1884471A1 EP1884471A1 (en) | 2008-02-06 |
EP1884471B1 true EP1884471B1 (en) | 2011-09-07 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP07014325A Expired - Fee Related EP1884471B1 (en) | 2006-08-03 | 2007-07-20 | Labelling machine |
Country Status (3)
Country | Link |
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EP (1) | EP1884471B1 (en) |
ES (1) | ES2372465T3 (en) |
IT (1) | ITMI20061562A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102008018200A1 (en) | 2008-04-10 | 2009-10-15 | Krones Ag | Device for applying self-adhesive labels to containers and self-adhesive label |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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ITMI20030371A1 (en) * | 2003-03-03 | 2004-09-04 | Irplast S.P.A. | Machine for applying labels |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4544431A (en) * | 1985-02-06 | 1985-10-01 | Stackpole Limited | Roll fed labelling machine |
EP0370642A1 (en) * | 1988-11-01 | 1990-05-30 | John Waddington PLC | Improvements relating to the application of labels to articles |
AU4371997A (en) * | 1996-10-03 | 1998-04-24 | Impresstik Machinery Pty Ltd | Labelling apparatus |
WO2003076274A1 (en) * | 2002-03-13 | 2003-09-18 | Express Labelling Systems A/S | Method and apparatus for labels application |
AUPS171602A0 (en) * | 2002-04-12 | 2002-05-23 | 3M Innovative Properties Company | Labelling device |
ATE356032T1 (en) * | 2003-02-06 | 2007-03-15 | Irplast Spa | LABELING MACHINE |
US20050139323A1 (en) | 2003-04-11 | 2005-06-30 | Syde Gary V. | Linerless label application assembly |
PL202903B1 (en) * | 2003-09-11 | 2009-08-31 | Promark Produkcja Spo & Lstrok | Method for product labelling |
-
2006
- 2006-08-03 IT ITMI20061562 patent/ITMI20061562A1/en unknown
-
2007
- 2007-07-20 EP EP07014325A patent/EP1884471B1/en not_active Expired - Fee Related
- 2007-07-20 ES ES07014325T patent/ES2372465T3/en active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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ITMI20030371A1 (en) * | 2003-03-03 | 2004-09-04 | Irplast S.P.A. | Machine for applying labels |
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EP1884471A1 (en) | 2008-02-06 |
ES2372465T3 (en) | 2012-01-20 |
ITMI20061562A1 (en) | 2008-02-04 |
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