EP1837939B1 - Cathode catalyst, membrane-electrode assembly and fuel-cell system including same - Google Patents

Cathode catalyst, membrane-electrode assembly and fuel-cell system including same Download PDF

Info

Publication number
EP1837939B1
EP1837939B1 EP07104307A EP07104307A EP1837939B1 EP 1837939 B1 EP1837939 B1 EP 1837939B1 EP 07104307 A EP07104307 A EP 07104307A EP 07104307 A EP07104307 A EP 07104307A EP 1837939 B1 EP1837939 B1 EP 1837939B1
Authority
EP
European Patent Office
Prior art keywords
group
based polymers
membrane
electrode assembly
carrier
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
EP07104307A
Other languages
German (de)
French (fr)
Other versions
EP1837939A3 (en
EP1837939A2 (en
Inventor
Alexy Samsung SDI Co. LTD. Alexandrovichserov
Chan Samsung SDI Co. LTD. Kwak
Si-Hyun Samsung SDI Co. LTD. Lee
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Samsung SDI Co Ltd
Original Assignee
Samsung SDI Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Samsung SDI Co Ltd filed Critical Samsung SDI Co Ltd
Publication of EP1837939A2 publication Critical patent/EP1837939A2/en
Publication of EP1837939A3 publication Critical patent/EP1837939A3/en
Application granted granted Critical
Publication of EP1837939B1 publication Critical patent/EP1837939B1/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/90Selection of catalytic material
    • H01M4/92Metals of platinum group
    • H01M4/925Metals of platinum group supported on carriers, e.g. powder carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D55/00Endless track vehicles
    • B62D55/08Endless track units; Parts thereof
    • B62D55/092Endless track units; Parts thereof with lubrication means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D65/00Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
    • B62D65/02Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2304/00Optimising design; Manufacturing; Testing
    • B60Y2304/07Facilitating assembling or mounting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2306/00Other features of vehicle sub-units
    • B60Y2306/03Lubrication
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M2004/8678Inert electrodes with catalytic activity, e.g. for fuel cells characterised by the polarity
    • H01M2004/8684Negative electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M2004/8678Inert electrodes with catalytic activity, e.g. for fuel cells characterised by the polarity
    • H01M2004/8689Positive electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2300/00Electrolytes
    • H01M2300/0017Non-aqueous electrolytes
    • H01M2300/0065Solid electrolytes
    • H01M2300/0082Organic polymers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/90Selection of catalytic material
    • H01M4/92Metals of platinum group
    • H01M4/921Alloys or mixtures with metallic elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/1007Fuel cells with solid electrolytes with both reactants being gaseous or vaporised
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

Definitions

  • the present invention relates to a cathode catalyst for a fuel cell, and a membrane-electrode assembly for a fuel cell and fuel cell system including the same. More particularly, the present invention relates to a cathode catalyst having high activity for reduction of an oxidant and selectivity, and that is capable of improving performance of a membrane-electrode assembly for a fuel cell, and a fuel cell system including the same.
  • a fuel cell is a power generation system for producing electrical energy through an electrochemical redox reaction of an oxidant and hydrogen in a hydrocarbon-based material such as methanol, ethanol, or natural gas.
  • Representative exemplary fuel cells include a polymer electrolyte membrane fuel cell (PEMFC) and a direct oxidation fuel cell (DOFC).
  • PEMFC polymer electrolyte membrane fuel cell
  • DOFC direct oxidation fuel cell
  • the direct oxidation fuel cell includes a direct methanol fuel cell that uses methanol as a fuel.
  • the polymer electrolyte fuel cell has an advantage of a high energy density, but it also has problems in the need to carefully handle hydrogen gas and the requirement of accessory facilities, such as a fuel reforming processor for reforming methane or methanol, natural gas, and the like, in order to produce hydrogen as the fuel gas.
  • a direct oxidation fuel cell has a lower energy density than that of the polymer electrolyte fuel cell, but it has the advantages of easy handling of a fuel, being capable of operating at room temperature due to its low operation temperature, and no need for additional fuel reforming processors.
  • the stack that generates electricity substantially includes several to scores of unit cells stacked in multi-layers, and each unit cell is formed of a membrane-electrode assembly (MEA) and a separator (also referred to as a bipolar plate).
  • MEA membrane-electrode assembly
  • the membrane-electrode assembly has an anode (also referred to as a fuel electrode or an oxidation electrode) and a cathode (also referred to as an air electrode or a reduction electrode) attached to each other with an electrolyte membrane between them.
  • a fuel cell is a power generation system for generating electrical energy through oxidation of a fuel and reduction of an oxidant.
  • the oxidation of a fuel occurs at an anode, while the reduction of an oxidant occurs at a cathode.
  • Both of the anode and the cathode include a catalyst layer that includes a catalyst to increase the oxidation of a fuel and the reduction of an oxidant.
  • the catalyst for the anode catalyst layer representatively includes platinum-ruthenium, while that for the cathode catalyst layer may include platinum.
  • the platinum as a cathode catalyst has a problem of low reduction of an oxidant. It can also be depolarized by a fuel that closses over toward a cathode through an electrolyte membrane, thereby becoming non-activated in a direct oxidation fuel cell. Therefore, what is needed is an improved catalyst for the cathode of the fuel cell that can be substituted for the platinum.
  • EP1553052 describes a carbon nanotube for a catalyst support, the nanotube having a length of about 300 nm or less and an aspect ratio of about one to about fifteen.
  • the carbon nanotube is opened at both ends, thereby allowing impregnation by a metallic catalyst into the inner side of the carbon nanotube.
  • Vrbanic D et al. describe the synthesis and characterisation of a nano-wire-like material of chemical formula Mo 6 S 3 I 6 , ( Vrbanic D et al. "Mo6S3I6 nanowires", AIP Conference Proceedings, American Institute of Physics 2004, 723(1), p423-426 ), while Nicolosi et al. describe solubility of Mo 6 S 4.5 I 4.5 nanowires by conducting sedimentation experiments of the nanowires in isopropanol. ( Vrbanic D et al.., "Solubility of Mo6S4.5I4.5 nanowires", Chemical Physics Letters, 401 (2005), 13 - 18 ).
  • the present invention provides a cathode catalyst for a fuel cell that has excellent activity and selectivity for reduction of an oxidant.
  • the present invention also provides a membrane-electrode assembly for a fuel cell including the cathode catalyst.
  • a cathode catalyst for a fuel cell which includes a carrier selected from the group consisting of nanowires, nanotubes and a mixture thereof, and an active metal supported on the carrier, the active metal being selected from the group consisting of Ru, Pt, Rh, and combinations thereof.
  • the carrier is Mo 6 S 9-x I x , wherein 1 ⁇ x ⁇ 7.
  • X can satisfy 3 ⁇ x ⁇ 6.
  • X can satisfy 4.5 ⁇ x ⁇ 6.
  • the carrier can be a nanowire.
  • the nanowire has a diameter ranging from 20 to 40 nm.
  • the nanowire can have a diameter ranging from 20 to 30 nm.
  • the nanowire has a length ranging from 100 to 400 ⁇ m.
  • the nanowire can have a length ranging from 200 to 350 ⁇ m.
  • a membrane-electrode assembly that includes an anode and a cathode facing each other and a polymer electrolyte membrane arranged between the anode and the cathode, wherein the cathode comprises a carrier selected from the group consisting of nanowires, nanotubes and a mixture thereof,, and an active metal supported on the carrier, the active metal being selected from the group consisting of Ru, Pt, Rh, and combinations thereof.
  • the carrier is Mo 6 S 9 . J ", wherein 1 ⁇ x ⁇ 7.
  • the nanowire has a diameter ranging from 20 to 40 nm.
  • the nanowire has a length ranging from 100 to 400 ⁇ m.
  • the polymer electrolyte membrane can include a polymer resin having a cation exchange group selected from the group consisting of a sulfonic acid group, a carboxylic acid group, a phosphoric acid group, a phosphonic acid group, and derivatives thereof at its side chain.
  • the polymer resin can be selected from the group consisting of fluoro-based polymers, benzimidazole-based polymers, polyimide-based polymers, polyetherimide-based polymers, polyphenylenesulfide-based polymers polysulfone-based polymers, polyethersulfone-based polymers, polyetherketone-based polymers, polyether-etherketone-based polymers, polyphenylquinoxaline-based polymers, and combinations thereof.
  • the anode can include at least one material selected from the group consisting of platinum, ruthenium, osmium, a platinum-ruthenium alloy, a platinum-osmium alloy, a platinum-palladium alloy, a platinum-M alloy (M is a transition element selected from the group consisting of Ga, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Sn, Mo, W, Rh, Ru, and combinations thereof), and combinations thereof.
  • M is a transition element selected from the group consisting of Ga, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Sn, Mo, W, Rh, Ru, and combinations thereof
  • a fuel cell system which includes a fuel supplier, an oxidant supplier and at least one electricity generating element comprising a membrane-electrode assembly and separators arranged on each side of the membrane-electrode assembly, the membrane-electrode assembly including a cathode, an anode, and a polymer electrolyte membrane arranged between the cathode and the anode, wherein the cathode comprises a carrier selected from the group consisting of nanowires, nanotubes and a mixture thereof, and an active metal supported on the carrier, the active metal being selected from the group consisting of Ru, Pt, Rh, and combinations thereof.
  • the carrier is Mo 6 S 9-x I x , wherein 1 ⁇ x ⁇ 7.
  • the nanowire has a diameter ranging from 20 to 40 nm.
  • the nanowire has a length ranging from 100 to 400 ⁇ m.
  • the polymer electrolyte membrane can include a polymer resin having a cation exchange group selected from the group consisting of a sulfonic acid group, a carboxylic acid group, a phosphoric acid group, a phosphonic acid group, and derivatives thereof at its side chain.
  • the polymer resin can be selected from the group consisting of fluoro-based polymers, benzimidazole-based polymers, polyimide-based polymers, polyetherimide-based polymers, polyphenylenesulfide-based polymers polysulfone-based polymers, polyethersulfone-based polymers, polyetherketone-based polymers, polyether-etherketone-based polymers, polyphenylquinoxaline-based polymers, and combinations thereof.
  • the anode can include at least one material selected from the group consisting of platinum, ruthenium, osmium, a platinum-ruthenium alloy, a platinum-osmium alloy, a platinum-palladium alloy, a platinum-M alloy (M is a transition element selected from the group consisting of Ga, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Sn, Mo, W, Rh, Ru, and combinations thereof), and combinations thereof.
  • M is a transition element selected from the group consisting of Ga, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Sn, Mo, W, Rh, Ru, and combinations thereof
  • a catalyst comprising: a carrier selected from the group consisting of nanowires, nanotubes and a mixture thereof,; and an active metal supported on the carrier, the active metal being selected from the group consisting of Ru, Pt, Rh, and combinations thereof, wherein the carrier is Mo 6 S 9-x I x , in which 1 ⁇ x ⁇ 7, and the nanowire or nanotube has a length ranging from 100 to 400 ⁇ m and a diameter ranging from 20 to 40 nm as a cathode catalyst in a fuel cell.
  • the cathode catalyst of the present invention has excellent activity and selectivity for reduction of an oxidant, and is inactivated by fuel crossover to a cathode.
  • the active metal of a platinum-based element of Pt, Ru, or Rh has high activity for a reduction reaction of an oxidant. Oxygen in the air is easily adsorbed and bound to Pt, Ru, or Rh and can thereby block the active center of Pt, Ru, or Rh, resulting in deterioration of an oxidant reduction and promotion of oxidation of a fuel that is subject to crossover to a cathode.
  • the active metal of Pt, Ru or Rh is supported on the carrier including Mo, S, and I, and thereby the activity and selectivity of the active metal are improved.
  • the Mo element of the carrier has high activity for a reduction reaction of an oxidant, and thereby it can improve activity of the cathode catalyst.
  • the S prevents oxygen from the air from binding to Pt, Ru, or Rh and thereby also improves selectivity, and I improves electroconductivity.
  • the carrier includes Mo, S, and I, and specifically, is Mo 6 S 9-x I x , where x ranges from 1 to 7. According to one embodiment, x ranges from 3 to 6, and according to another embodiment, x ranges from 4.5 to 6.
  • the carrier has a nanowire shape, and particularly Mo 6 S 9-x I x has mainly a nanowire shape and partially a nanotube shape.
  • the nanowire or nanotube has a diameter ranging from 20 to 40nm. According to one embodiment, the nanowire or nanotube has a diameter ranging from 20 to 30nm. When it is more than 40nm, the specific surface area of the catalyst is low and thus catalyst activity decreases, whereas when it is less than 20nm, active metal deposition is difficult and thus catalyst activity decreases.
  • the nanowire or nanotube has a length ranging from 100 to 400 ⁇ m. According to one embodiment, the nanowire or nanotube is 200 to 350 ⁇ m long. When the length is more than 400 ⁇ m, the specific surface area of the catalyst is low and thus catalyst activity decreases, whereas when it is less than 100 ⁇ m, active metal deposition is difficult and thus catalyst activity decreases.
  • the cathode catalyst can be prepared by supporting Pt, Ru, or Rh on a Mo 6 S 9-x I x, carrier using various supporting methods.
  • the supporting method can be performed as follows. A Pt, Ru, or Rh salt is dissolved in a solvent, and then a M 06 S 9-x I x , (where x is as above) carrier is added to the resulting solution followed by agitating.
  • the solvent can include xylene, benzene, or toluene.
  • the Pt salt can include platinum chloric acid, platinum acetylacetonate, or platinum carbonyl; the Ru salt can include ruthenium carbonyl, ruthenium chloride, or ruthenium acetyl acetonate; and the Rh salt can include rhodium carbonyl, rhodium chloride, or rhodium acetyl acetonate.
  • the Pt, Ru, or Rh salt and the carrier can be mixed in a weight ratio ranging from 1 to 20 : 4 to 1.
  • the carrier, Mo 6 S 9-x I x was prepared by mixing Mo, S, and I in an appropriate mole ratio, putting the mixture in a quartz ampoule, and heat treating at 200 to 350°C for one week in a gradient furnace having two different heat-treatment regions of T1 and T2.
  • the resulting product was obtained by sublimating in the T1 region, and then extracting in the T2 region. Heiein, T1 and T2 are within the ranges 400°C ⁇ T1 ⁇ 500°C and 350°C ⁇ T2 ⁇ 450°C.
  • the agitating process is performed at 50 to 150°C for 1 to 24 hours.
  • the resulting product was filtrated and dried to obtain a cathode catalyst of the present invention. Herein, the drying process is performed at 70 to 120°C for 1 to 24 hours.
  • the present invention also provides a membrane-electrode assembly for a fuel cell including a cathode catalyst for a fuel cell.
  • the membrane-electrode assembly of the present invention includes an anode and a cathode facing each other and a polymer electrolyte membrane interposed therebetween.
  • the anode and cathode include an electrode substrate formed of a conductive substrate and a catalyst layer disposed on the electrode substrate.
  • FIGURE 1 is a schematic cross-sectional view of a membrane-electrode assembly 131 according to an embodiment of the present invention.
  • the membrane-electrode assembly 131 generates electrical energy through oxidation of a fuel and reduction of an oxidant.
  • One or several membrane-electrode assemblies are stacked in a stack.
  • An oxidant is reduced at a catalyst layer 53 of the cathode 5, which includes a cathode catalyst according to the invention in its first aspect.
  • the cathode catalyst has excellent activity as well as high selectivity for an oxidant reduction reaction. Thereby the cathode catalyst improves performance of a cathode 5 and a membrane-electrode assembly 131 including the same.
  • a fuel is oxidized at a catalyst layer 33 of the anode 3, which includes a catalyst that is capable of accelerating the oxidation of a fuel.
  • the catalyst can be platinum-based as is commonly used in the conventional art.
  • the platinum-based catalyst includes platinum, ruthenium, osmium, a platinum-ruthenium alloy, a platinum-osmium alloy, a platinum-palladium alloy, a platinum-M alloy, or combinations thereof, where M is transition elements selected from the group consisting of Ga, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Sn, Mo, W, Rh, Ru, and combinations thereof.
  • catalysts include at least one selected from the group consisting of Pt, Pt/Ru, Pt/W, Pt/Ni, Pt/Sn, Pt/Mo, Pt/Pd, Pt/Fe, Pt/Cr, Pt/Co, Pt/Ru/W, Pt/Ru/Mo, Pt/Ru/V, Pt/Fe/Co, Pt/Ru/Rh/Ni, Pt/Ru/Sn/W, and combinations thereof.
  • Such a metal catalyst can be used in a form of a metal itself (black catalyst) or can be used with while being supported on a carrier.
  • the carrier can include carbon such as acetylene black, denka black, activated carbon, ketjen black, or graphite, or an inorganic particulate such as alumina, silica, zirconia, or titania.
  • the carbon is generally used in the art.
  • the catalyst layers 33 and 53 of the anode 3 and the cathode 5 can further include a binder resin to improve its adherence and proton transference.
  • the binder resin can be a proton conductive polymer resin having a cation exchange group selected from the group consisting of a sulfonic acid group, a carboxylic acid group, a phosphoric acid group, a phosphonic acid group, and derivatives thereof, at its side chain.
  • Non-limiting examples of the polymer include at least one proton conductive polymer selected from the group consisting of fluoro-based polymers, benzimidazole-based polymers, polyimide-based polymers, polyetherimide-based polymers, polyphenylenesulfide-based polymers polysulfone-based polymers, polyethersulfone-based polymers, polyetherketone-based polymers, polyether-etheiketone-based polymers, and polyphenylquinoxaline-based polymers.
  • the proton conductive polymer may be at least one selected from the group consisting of poly(perfluorosulfonic acid), poly(perfluorocarboxylic acid), a copolymer of tetrafluoroethylene and fluorovinylether having a sulfonic acid group, defluorinated polyetherketone sulfide, aryl ketone, poly(2,2'-(m-phenylene)-5,5'-bibenzimidazole), or poly(2,5-benzimidazole).
  • the binder resin can be used singularly or as a mixture.
  • the binder resin can be used along with a non-conductive polymer to improve adherence between a polymer electrolyte membrane and the catalyst layer.
  • the use amount of the binder resin can be adjusted according to its usage purpose.
  • Non-limiting examples of the non-conductive polymer include polytetrafluoroethylene (PTFE), tetrafluoroethylene-hexafluoropropylene copolymers (FEP), tetrafluoroethylene-perfluoro alkyl vinylether copolymers (PFA), ethylene/tetrafluoroethylene (ETFE)), ethylenechlorotrifluoro-ethylene copolymers (ECTFE), polyvinylidene fluoride, polyvinylidene fluoride-hexafluoropropylene copolymers (PVdF-HFP), dodecyl benzene sulfonic acid, sorbitol, and combinations thereof.
  • PTFE polytetrafluoroethylene
  • FEP tetrafluoroethylene-hexafluoropropylene copolymers
  • PFA tetrafluoroethylene-perfluoro alkyl vinylether copolymers
  • ETFE ethylene/tetraflu
  • Electrode substrates 31 and 51 of the anode and cathode provide a path for transferring fuel and an oxidant to the catalyst.
  • the electrode substrate may be formed from a conductive material such as carbon paper, carbon cloth, or carbon felt, or a metal cloth that includes a metal film formed on a surface of porous cloth film or a cloth composed of polymer fibers.
  • the electrode substrate is not limited thereto.
  • a microporous layer can be added between the aforementioned electrode substrate and catalyst layer to increase reactant diffusion effects.
  • the microporous layei generally includes conductive powders with a certain particle diameter.
  • the conductive material can include, but is not limited to, carbon powder, caibon black, acetylene black, activated carbon, carbon fiber, fullerene, nano-carbon, or combinations thereof.
  • the nano-carbon can include a material such as carbon nanotubes, carbon nanofiber, carbon nanowire, carbon nanohorns, carbon nanorings, o1 combinations thereof.
  • the microporous layer is formed by coating a composition including a conductive powder, a binder resin, and a solvent on the conductive substrate.
  • the binder resin can include, but is not limited to, polytetrafluoro ethylene, polyvinylidene fluoride, polyvinyl alcohol, cellulose acetate, polyhexafluoro propylene, polyperfluoroalkylvinyl ether, polyperfluoro sulfonylfluoride alkoxy vinyl ether, and copolymers thereof.
  • the solvent can include, but is not limited to, an alcohol such as ethanol, isopropylalcohol, n-propylalcohol, butanol, and so on, water, dimethyl acetamide, dimethyl sulfoxide, or N-methylpyrrohdone.
  • the coating method can include, but is not limited to, screen printing, spray coating, doctor blade methods, gravure coating, dip coating, silk screening, painting, and so on, depending on the viscosity of the composition.
  • the polymer electrolyte membrane 1 plays a role of exchanging ions by transferring the protons produced from the anode catalyst 33 to the cathode catalyst 53.
  • the proton conductive polymer for the polymer electrolyte membrane of the present invention can be any polymer resin having a cation exchange group selected from the group consisting of a sulfonic acid group, a carboxylic acid group, a phosphoric acid group, a phosphonic acid group, and derivatives thereof, at its side chain.
  • Non-limiting examples of the polymer resin include at least one proton conductive polymer selected from the group consisting of fluoro-based polymers, benzimidazole-based polymers, polyimide-based polymers, polyetherimide-based polymers, polyphenylenesulfide-based polymers polysulfone-based polymers, polyethersulfone-based polymers, polyetherketone-based polymers, polyether-etherketone-based polymers, and polyphenylquinoxaline-based polymers.
  • the proton conductive polymer may be at least one selected from the group consisting of poly(perfluorosulfonic acid), poly(perfluorocarboxylic acid), a copolymer of tetrafluoroethylene and fluorovinylether having a sulfonic acid group, defluorinated polyetherketone sulfide, aryl ketone, poly(2,2'-(m-phenylene)-5,5'-bibenzimidazole), or poly(2,5-benzimidazole).
  • the H can be replaced with Na, K, Li, Cs, or tetrabutylammonium in a proton conductive group of the proton conductive polymer.
  • NaOH is used.
  • tetrabutylammonium tetrabutylammonium hydroxide is used.
  • K, Li, or Cs can also be replaced by using appropriate compounds. A method of replacing H is known in this related art, and therefore is not described in detail.
  • the membrane-electrode assembly 131 can be applied as one constituent element of a fuel cell system such as a polymer electrolyte fuel cell (PEMFC) and a direct oxidation fuel cell. Since the catalyst of the cathode catalyst layer 53 has excellent selectivity for an oxidant reduction reaction, it can be effectively used for a direct oxidation fuel cell, especially a direct methanol fuel cell having a problem of fuel crossover.
  • a fuel cell system such as a polymer electrolyte fuel cell (PEMFC) and a direct oxidation fuel cell.
  • the membrane-electrode assembly 131 can be used in another fuel cell system, and is not limited to a specific fuel cell system.
  • a fuel cell system of the present invention includes at least one electricity generating element, a fuel supplier, and an oxidant supplier.
  • the electricity generating element includes a membrane-electrode assembly and separators positioned at both sides of the membrane-electrode assembly. The electricity generating element generates electricity through oxidation of fuel and reduction of an oxidant.
  • the fuel supplier plays a role of supplying the electricity generating element with a fuel including hydrogen
  • the oxidant supplier plays a role of supplying the electricity generating element with an oxidant.
  • the fuel includes liquid or gaseous hydrogen, o1 a hydrocarbon-based fuel such as methanol, ethanol, propanol, butanol, or natural gas.
  • the oxidant includes oxygen or air.
  • the fuel and oxidant are not limited to the above.
  • FIGURE 2 shows a schematic structure of a fuel cell system 100 that will be described in detail with reference to this accompanying drawing, as follows.
  • FIGURE 2 illustrates a fuel cell system 100 wherein a fuel and an oxidant are provided to the electricity generating element 130 through pumps 151 and 171, but the present invention is not limited to such structures.
  • the fuel cell system of the present invention alternatively includes a structure wherein a fuel and an oxidant are provided in a diffusion manner.
  • the fuel cell system 100 includes a stack 110 composed of at least one electricity generating element 130 that generates electrical energy through an electrochemical reaction of a fuel and an oxidant, a fuel supplier 150 for supplying a fuel to the electricity generating element 130, and an oxidant supplier 170 for supplying an oxidant to the electricity generating element 130.
  • the fuel supplier 150 is equipped with a tank 153 that stores fuel, and pump 151 that is connected therewith.
  • the fuel pump 151 supplies fuel stored in the tank 153 with a predetermined pumping power.
  • the oxidant supplier 170 which supplies the electricity generating element 130 of the stack 110 with an oxidant, is equipped with at least one pump 171 for supplying an oxidant with a predetermined pumping power.
  • the electricity generating element 130 includes a membrane-electrode assembly 131 that oxidizes hydrogen or a fuel and reduces an oxidant, and separators 133 and 135 that are respectively positioned at opposite sides of the membrane-electrode assembly 131 and that supply hydrogen or a fuel, and an oxidant, respectively.
  • the following examples illustrate the present invention in more detail. However, it is understood that the present invention is not limited by these examples.
  • ruthenium carbonyl was dissolved in 150ml of xylene.
  • Mo 6 S 44 I 45 was added to the prepared solution, and then it was stirred at 140°C for 24 hours, filtrated, and dried at 90°C for 7 hours to prepare a cathode catalyst for a fuel cell.
  • 0.6mole of Mo, 0.45mole of S and 0.45mole of I was put into a quartz ampoule under vacuum and the mixture was heat treated at 250°C for 1 week in a gradient furnace with two different heat-treatment regions of 450°C (T1) and 430°C (T2).
  • T1 450°C
  • T2 430°C
  • the Mo 6 S 45 I 45 had a nanowire shape having a diameter of 20nm and a length of 200 ⁇ m.
  • An oxygen-saturated sulfuric acid solution was prepared by bubbling oxygen gas for 2 hours in a sulfuric acid solution of a 0.5M concentration.
  • a working electrode was prepared by loading the catalyst according to Example 1 and the ruthenium black according to Comparative Example 1 on glassy carbon at 3.78 x 10 -3 mg, while a platinum mesh was employed as a counter electrode. Then, both of the electrodes were placed into the oxygen-saturated sulfuric acid solution to measure current density while changing voltage. The results are provided in the following Table 1. Table 1 Current density (mA/cm 2 (0.7 V)) Example 1 1.44 Comparative Example 1 0.61
  • the catalyst according to Example 1 has better activity than the catalyst according to Comparative Example 1.
  • the cathode catalyst of the present invention has high activity for reduction of an oxidant and selectivity, and is capable of improving performance of a membrane-electrode assembly for a fuel cell, and a fuel cell system and a membrane-electrode assembly including the same.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Inert Electrodes (AREA)
  • Catalysts (AREA)
  • Fuel Cell (AREA)

Description

  • The present invention relates to a cathode catalyst for a fuel cell, and a membrane-electrode assembly for a fuel cell and fuel cell system including the same. More particularly, the present invention relates to a cathode catalyst having high activity for reduction of an oxidant and selectivity, and that is capable of improving performance of a membrane-electrode assembly for a fuel cell, and a fuel cell system including the same.
  • A fuel cell is a power generation system for producing electrical energy through an electrochemical redox reaction of an oxidant and hydrogen in a hydrocarbon-based material such as methanol, ethanol, or natural gas. Representative exemplary fuel cells include a polymer electrolyte membrane fuel cell (PEMFC) and a direct oxidation fuel cell (DOFC). The direct oxidation fuel cell includes a direct methanol fuel cell that uses methanol as a fuel.
  • The polymer electrolyte fuel cell has an advantage of a high energy density, but it also has problems in the need to carefully handle hydrogen gas and the requirement of accessory facilities, such as a fuel reforming processor for reforming methane or methanol, natural gas, and the like, in order to produce hydrogen as the fuel gas. On the contrary, a direct oxidation fuel cell has a lower energy density than that of the polymer electrolyte fuel cell, but it has the advantages of easy handling of a fuel, being capable of operating at room temperature due to its low operation temperature, and no need for additional fuel reforming processors.
  • In the above fuel cell, the stack that generates electricity substantially includes several to scores of unit cells stacked in multi-layers, and each unit cell is formed of a membrane-electrode assembly (MEA) and a separator (also referred to as a bipolar plate). The membrane-electrode assembly has an anode (also referred to as a fuel electrode or an oxidation electrode) and a cathode (also referred to as an air electrode or a reduction electrode) attached to each other with an electrolyte membrane between them.
  • A fuel cell is a power generation system for generating electrical energy through oxidation of a fuel and reduction of an oxidant. The oxidation of a fuel occurs at an anode, while the reduction of an oxidant occurs at a cathode.
  • Both of the anode and the cathode include a catalyst layer that includes a catalyst to increase the oxidation of a fuel and the reduction of an oxidant. The catalyst for the anode catalyst layer representatively includes platinum-ruthenium, while that for the cathode catalyst layer may include platinum.
  • However, the platinum as a cathode catalyst has a problem of low reduction of an oxidant. It can also be depolarized by a fuel that closses over toward a cathode through an electrolyte membrane, thereby becoming non-activated in a direct oxidation fuel cell. Therefore, what is needed is an improved catalyst for the cathode of the fuel cell that can be substituted for the platinum.
  • EP1553052 describes a carbon nanotube for a catalyst support, the nanotube having a length of about 300 nm or less and an aspect ratio of about one to about fifteen. The carbon nanotube is opened at both ends, thereby allowing impregnation by a metallic catalyst into the inner side of the carbon nanotube.
  • Vrbanic D et al. describe the synthesis and characterisation of a nano-wire-like material of chemical formula Mo6S3I6, (Vrbanic D et al. "Mo6S3I6 nanowires", AIP Conference Proceedings, American Institute of Physics 2004, 723(1), p423-426), while Nicolosi et al. describe solubility of Mo6S4.5I4.5 nanowires by conducting sedimentation experiments of the nanowires in isopropanol. (Vrbanic D et al.., "Solubility of Mo6S4.5I4.5 nanowires", Chemical Physics Letters, 401 (2005), 13 - 18).
  • The present invention provides a cathode catalyst for a fuel cell that has excellent activity and selectivity for reduction of an oxidant. The present invention also provides a membrane-electrode assembly for a fuel cell including the cathode catalyst.
  • According to a first aspect of the present invention, a cathode catalyst for a fuel cell is provided, which includes a carrier selected from the group consisting of nanowires, nanotubes and a mixture thereof, and an active metal supported on the carrier, the active metal being selected from the group consisting of Ru, Pt, Rh, and combinations thereof. The carrier is Mo6S9-xIx, wherein 1≤x≤7. X can satisfy 3≤x≤6. X can satisfy 4.5≤x≤6. The carrier can be a nanowire. The nanowire has a diameter ranging from 20 to 40 nm. The nanowire can have a diameter ranging from 20 to 30 nm. The nanowire has a length ranging from 100 to 400µm. The nanowire can have a length ranging from 200 to 350µm.
  • According to a second aspect of the present invention, a membrane-electrode assembly that includes an anode and a cathode facing each other and a polymer electrolyte membrane arranged between the anode and the cathode, wherein the cathode comprises a carrier selected from the group consisting of nanowires, nanotubes and a mixture thereof,, and an active metal supported on the carrier, the active metal being selected from the group consisting of Ru, Pt, Rh, and combinations thereof. The carrier is Mo6S9.J", wherein 1≤x≤7. The nanowire has a diameter ranging from 20 to 40 nm. The nanowire has a length ranging from 100 to 400µm. The polymer electrolyte membrane can include a polymer resin having a cation exchange group selected from the group consisting of a sulfonic acid group, a carboxylic acid group, a phosphoric acid group, a phosphonic acid group, and derivatives thereof at its side chain. The polymer resin can be selected from the group consisting of fluoro-based polymers, benzimidazole-based polymers, polyimide-based polymers, polyetherimide-based polymers, polyphenylenesulfide-based polymers polysulfone-based polymers, polyethersulfone-based polymers, polyetherketone-based polymers, polyether-etherketone-based polymers, polyphenylquinoxaline-based polymers, and combinations thereof. The anode can include at least one material selected from the group consisting of platinum, ruthenium, osmium, a platinum-ruthenium alloy, a platinum-osmium alloy, a platinum-palladium alloy, a platinum-M alloy (M is a transition element selected from the group consisting of Ga, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Sn, Mo, W, Rh, Ru, and combinations thereof), and combinations thereof.
  • According to a third aspect of the present invention, a fuel cell system is provided, which includes a fuel supplier, an oxidant supplier and at least one electricity generating element comprising a membrane-electrode assembly and separators arranged on each side of the membrane-electrode assembly, the membrane-electrode assembly including a cathode, an anode, and a polymer electrolyte membrane arranged between the cathode and the anode, wherein the cathode comprises a carrier selected from the group consisting of nanowires, nanotubes and a mixture thereof, and an active metal supported on the carrier, the active metal being selected from the group consisting of Ru, Pt, Rh, and combinations thereof. The carrier is Mo6S9-xIx, wherein 1≤x≤7. The nanowire has a diameter ranging from 20 to 40 nm. The nanowire has a length ranging from 100 to 400µm. The polymer electrolyte membrane can include a polymer resin having a cation exchange group selected from the group consisting of a sulfonic acid group, a carboxylic acid group, a phosphoric acid group, a phosphonic acid group, and derivatives thereof at its side chain. The polymer resin can be selected from the group consisting of fluoro-based polymers, benzimidazole-based polymers, polyimide-based polymers, polyetherimide-based polymers, polyphenylenesulfide-based polymers polysulfone-based polymers, polyethersulfone-based polymers, polyetherketone-based polymers, polyether-etherketone-based polymers, polyphenylquinoxaline-based polymers, and combinations thereof. The anode can include at least one material selected from the group consisting of platinum, ruthenium, osmium, a platinum-ruthenium alloy, a platinum-osmium alloy, a platinum-palladium alloy, a platinum-M alloy (M is a transition element selected from the group consisting of Ga, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Sn, Mo, W, Rh, Ru, and combinations thereof), and combinations thereof.
  • According to a fourth aspect of the present invention, there is provided the use of a catalyst, comprising: a carrier selected from the group consisting of nanowires, nanotubes and a mixture thereof,; and an active metal supported on the carrier, the active metal being selected from the group consisting of Ru, Pt, Rh, and combinations thereof, wherein the carrier is Mo6S9-xIx, in which 1≤x≤7, and the nanowire or nanotube has a length ranging from 100 to 400µm and a diameter ranging from 20 to 40 nm as a cathode catalyst in a fuel cell.
  • A more complete appreciation of the invention and many of the attendant advantages thereof, will be readily apparent as the same becomes better understood by reference to the following detailed description when considered in conjunction with the accompanying drawings in which like reference symbols indicate the same or similar components, wherein:
    • FIGURE 1 is a schematic cross-sectional view showing a membrane-electrode assembly according to an embodiment of the present invention; and
    • FIGURE 2 is a schematic diagram showing the structure of a fuel cell system according to another embodiment of the present invention.
  • The cathode catalyst of the present invention has excellent activity and selectivity for reduction of an oxidant, and is inactivated by fuel crossover to a cathode. The active metal of a platinum-based element of Pt, Ru, or Rh has high activity for a reduction reaction of an oxidant. Oxygen in the air is easily adsorbed and bound to Pt, Ru, or Rh and can thereby block the active center of Pt, Ru, or Rh, resulting in deterioration of an oxidant reduction and promotion of oxidation of a fuel that is subject to crossover to a cathode.
  • The active metal of Pt, Ru or Rh is supported on the carrier including Mo, S, and I, and thereby the activity and selectivity of the active metal are improved. The Mo element of the carrier has high activity for a reduction reaction of an oxidant, and thereby it can improve activity of the cathode catalyst. The S prevents oxygen from the air from binding to Pt, Ru, or Rh and thereby also improves selectivity, and I improves electroconductivity.
  • The carrier includes Mo, S, and I, and specifically, is Mo6S9-xIx, where x ranges from 1 to 7. According to one embodiment, x ranges from 3 to 6, and according to another embodiment, x ranges from 4.5 to 6. The carrier has a nanowire shape, and particularly Mo6S9-xIx has mainly a nanowire shape and partially a nanotube shape. The nanowire or nanotube has a diameter ranging from 20 to 40nm. According to one embodiment, the nanowire or nanotube has a diameter ranging from 20 to 30nm. When it is more than 40nm, the specific surface area of the catalyst is low and thus catalyst activity decreases, whereas when it is less than 20nm, active metal deposition is difficult and thus catalyst activity decreases.
  • The nanowire or nanotube has a length ranging from 100 to 400µm. According to one embodiment, the nanowire or nanotube is 200 to 350 µm long. When the length is more than 400µm, the specific surface area of the catalyst is low and thus catalyst activity decreases, whereas when it is less than 100µm, active metal deposition is difficult and thus catalyst activity decreases.
  • The cathode catalyst can be prepared by supporting Pt, Ru, or Rh on a Mo6S9-xIx, carrier using various supporting methods. The supporting method can be performed as follows. A Pt, Ru, or Rh salt is dissolved in a solvent, and then a M06S9-xIx, (where x is as above) carrier is added to the resulting solution followed by agitating. The solvent can include xylene, benzene, or toluene. The Pt salt can include platinum chloric acid, platinum acetylacetonate, or platinum carbonyl; the Ru salt can include ruthenium carbonyl, ruthenium chloride, or ruthenium acetyl acetonate; and the Rh salt can include rhodium carbonyl, rhodium chloride, or rhodium acetyl acetonate. The Pt, Ru, or Rh salt and the carrier can be mixed in a weight ratio ranging from 1 to 20 : 4 to 1.
  • The carrier, Mo6S9-xIx, was prepared by mixing Mo, S, and I in an appropriate mole ratio, putting the mixture in a quartz ampoule, and heat treating at 200 to 350°C for one week in a gradient furnace having two different heat-treatment regions of T1 and T2. The resulting product was obtained by sublimating in the T1 region, and then extracting in the T2 region. Heiein, T1 and T2 are within the ranges 400°C ≤ T1 ≤ 500°C and 350°C ≤ T2 ≤ 450°C. The agitating process is performed at 50 to 150°C for 1 to 24 hours. The resulting product was filtrated and dried to obtain a cathode catalyst of the present invention. Herein, the drying process is performed at 70 to 120°C for 1 to 24 hours.
  • The present invention also provides a membrane-electrode assembly for a fuel cell including a cathode catalyst for a fuel cell. The membrane-electrode assembly of the present invention includes an anode and a cathode facing each other and a polymer electrolyte membrane interposed therebetween. The anode and cathode include an electrode substrate formed of a conductive substrate and a catalyst layer disposed on the electrode substrate.
  • FIGURE 1 is a schematic cross-sectional view of a membrane-electrode assembly 131 according to an embodiment of the present invention. Hereinafter, the membrane-electrode assembly 131 of the present invention is described in more detail referring to the drawing. The membrane-electrode assembly 131 generates electrical energy through oxidation of a fuel and reduction of an oxidant. One or several membrane-electrode assemblies are stacked in a stack.
  • An oxidant is reduced at a catalyst layer 53 of the cathode 5, which includes a cathode catalyst according to the invention in its first aspect. The cathode catalyst has excellent activity as well as high selectivity for an oxidant reduction reaction. Thereby the cathode catalyst improves performance of a cathode 5 and a membrane-electrode assembly 131 including the same.
  • A fuel is oxidized at a catalyst layer 33 of the anode 3, which includes a catalyst that is capable of accelerating the oxidation of a fuel. The catalyst can be platinum-based as is commonly used in the conventional art. The platinum-based catalyst includes platinum, ruthenium, osmium, a platinum-ruthenium alloy, a platinum-osmium alloy, a platinum-palladium alloy, a platinum-M alloy, or combinations thereof, where M is transition elements selected from the group consisting of Ga, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Sn, Mo, W, Rh, Ru, and combinations thereof. Representative examples of the catalysts include at least one selected from the group consisting of Pt, Pt/Ru, Pt/W, Pt/Ni, Pt/Sn, Pt/Mo, Pt/Pd, Pt/Fe, Pt/Cr, Pt/Co, Pt/Ru/W, Pt/Ru/Mo, Pt/Ru/V, Pt/Fe/Co, Pt/Ru/Rh/Ni, Pt/Ru/Sn/W, and combinations thereof.
  • Such a metal catalyst can be used in a form of a metal itself (black catalyst) or can be used with while being supported on a carrier. The carrier can include carbon such as acetylene black, denka black, activated carbon, ketjen black, or graphite, or an inorganic particulate such as alumina, silica, zirconia, or titania. The carbon is generally used in the art.
  • The catalyst layers 33 and 53 of the anode 3 and the cathode 5 can further include a binder resin to improve its adherence and proton transference. The binder resin can be a proton conductive polymer resin having a cation exchange group selected from the group consisting of a sulfonic acid group, a carboxylic acid group, a phosphoric acid group, a phosphonic acid group, and derivatives thereof, at its side chain. Non-limiting examples of the polymer include at least one proton conductive polymer selected from the group consisting of fluoro-based polymers, benzimidazole-based polymers, polyimide-based polymers, polyetherimide-based polymers, polyphenylenesulfide-based polymers polysulfone-based polymers, polyethersulfone-based polymers, polyetherketone-based polymers, polyether-etheiketone-based polymers, and polyphenylquinoxaline-based polymers. The proton conductive polymer may be at least one selected from the group consisting of poly(perfluorosulfonic acid), poly(perfluorocarboxylic acid), a copolymer of tetrafluoroethylene and fluorovinylether having a sulfonic acid group, defluorinated polyetherketone sulfide, aryl ketone, poly(2,2'-(m-phenylene)-5,5'-bibenzimidazole), or poly(2,5-benzimidazole).
  • The binder resin can be used singularly or as a mixture. Optionally, the binder resin can be used along with a non-conductive polymer to improve adherence between a polymer electrolyte membrane and the catalyst layer. The use amount of the binder resin can be adjusted according to its usage purpose.
  • Non-limiting examples of the non-conductive polymer include polytetrafluoroethylene (PTFE), tetrafluoroethylene-hexafluoropropylene copolymers (FEP), tetrafluoroethylene-perfluoro alkyl vinylether copolymers (PFA), ethylene/tetrafluoroethylene (ETFE)), ethylenechlorotrifluoro-ethylene copolymers (ECTFE), polyvinylidene fluoride, polyvinylidene fluoride-hexafluoropropylene copolymers (PVdF-HFP), dodecyl benzene sulfonic acid, sorbitol, and combinations thereof.
  • Electrode substrates 31 and 51 of the anode and cathode provide a path for transferring fuel and an oxidant to the catalyst. The electrode substrate may be formed from a conductive material such as carbon paper, carbon cloth, or carbon felt, or a metal cloth that includes a metal film formed on a surface of porous cloth film or a cloth composed of polymer fibers. The electrode substrate is not limited thereto.
  • A microporous layer (MPL) can be added between the aforementioned electrode substrate and catalyst layer to increase reactant diffusion effects. The microporous layei generally includes conductive powders with a certain particle diameter. The conductive material can include, but is not limited to, carbon powder, caibon black, acetylene black, activated carbon, carbon fiber, fullerene, nano-carbon, or combinations thereof. The nano-carbon can include a material such as carbon nanotubes, carbon nanofiber, carbon nanowire, carbon nanohorns, carbon nanorings, o1 combinations thereof. The microporous layer is formed by coating a composition including a conductive powder, a binder resin, and a solvent on the conductive substrate. The binder resin can include, but is not limited to, polytetrafluoro ethylene, polyvinylidene fluoride, polyvinyl alcohol, cellulose acetate, polyhexafluoro propylene, polyperfluoroalkylvinyl ether, polyperfluoro sulfonylfluoride alkoxy vinyl ether, and copolymers thereof. The solvent can include, but is not limited to, an alcohol such as ethanol, isopropylalcohol, n-propylalcohol, butanol, and so on, water, dimethyl acetamide, dimethyl sulfoxide, or N-methylpyrrohdone. The coating method can include, but is not limited to, screen printing, spray coating, doctor blade methods, gravure coating, dip coating, silk screening, painting, and so on, depending on the viscosity of the composition.
  • The polymer electrolyte membrane 1 plays a role of exchanging ions by transferring the protons produced from the anode catalyst 33 to the cathode catalyst 53.
  • The proton conductive polymer for the polymer electrolyte membrane of the present invention can be any polymer resin having a cation exchange group selected from the group consisting of a sulfonic acid group, a carboxylic acid group, a phosphoric acid group, a phosphonic acid group, and derivatives thereof, at its side chain.
  • Non-limiting examples of the polymer resin include at least one proton conductive polymer selected from the group consisting of fluoro-based polymers, benzimidazole-based polymers, polyimide-based polymers, polyetherimide-based polymers, polyphenylenesulfide-based polymers polysulfone-based polymers, polyethersulfone-based polymers, polyetherketone-based polymers, polyether-etherketone-based polymers, and polyphenylquinoxaline-based polymers. The proton conductive polymer may be at least one selected from the group consisting of poly(perfluorosulfonic acid), poly(perfluorocarboxylic acid), a copolymer of tetrafluoroethylene and fluorovinylether having a sulfonic acid group, defluorinated polyetherketone sulfide, aryl ketone, poly(2,2'-(m-phenylene)-5,5'-bibenzimidazole), or poly(2,5-benzimidazole).
  • The H can be replaced with Na, K, Li, Cs, or tetrabutylammonium in a proton conductive group of the proton conductive polymer. When the H is replaced with Na in an ion exchange group at the terminal end of the proton conductive group, NaOH is used. When the H is replaced with tetrabutylammonium, tetrabutylammonium hydroxide is used. K, Li, or Cs can also be replaced by using appropriate compounds. A method of replacing H is known in this related art, and therefore is not described in detail.
  • The membrane-electrode assembly 131 can be applied as one constituent element of a fuel cell system such as a polymer electrolyte fuel cell (PEMFC) and a direct oxidation fuel cell. Since the catalyst of the cathode catalyst layer 53 has excellent selectivity for an oxidant reduction reaction, it can be effectively used for a direct oxidation fuel cell, especially a direct methanol fuel cell having a problem of fuel crossover.
  • Hereinafter, constituent elements of a fuel cell system including a membrane-electrode assembly 131 are described in more detail. The membrane-electrode assembly 131 can be used in another fuel cell system, and is not limited to a specific fuel cell system.
  • A fuel cell system of the present invention includes at least one electricity generating element, a fuel supplier, and an oxidant supplier. The electricity generating element includes a membrane-electrode assembly and separators positioned at both sides of the membrane-electrode assembly. The electricity generating element generates electricity through oxidation of fuel and reduction of an oxidant.
  • The fuel supplier plays a role of supplying the electricity generating element with a fuel including hydrogen, and the oxidant supplier plays a role of supplying the electricity generating element with an oxidant. The fuel includes liquid or gaseous hydrogen, o1 a hydrocarbon-based fuel such as methanol, ethanol, propanol, butanol, or natural gas. The oxidant includes oxygen or air. However, the fuel and oxidant are not limited to the above.
  • FIGURE 2 shows a schematic structure of a fuel cell system 100 that will be described in detail with reference to this accompanying drawing, as follows.
  • FIGURE 2 illustrates a fuel cell system 100 wherein a fuel and an oxidant are provided to the electricity generating element 130 through pumps 151 and 171, but the present invention is not limited to such structures. The fuel cell system of the present invention alternatively includes a structure wherein a fuel and an oxidant are provided in a diffusion manner.
  • The fuel cell system 100 includes a stack 110 composed of at least one electricity generating element 130 that generates electrical energy through an electrochemical reaction of a fuel and an oxidant, a fuel supplier 150 for supplying a fuel to the electricity generating element 130, and an oxidant supplier 170 for supplying an oxidant to the electricity generating element 130.
  • In addition, the fuel supplier 150 is equipped with a tank 153 that stores fuel, and pump 151 that is connected therewith. The fuel pump 151 supplies fuel stored in the tank 153 with a predetermined pumping power. The oxidant supplier 170, which supplies the electricity generating element 130 of the stack 110 with an oxidant, is equipped with at least one pump 171 for supplying an oxidant with a predetermined pumping power.
  • The electricity generating element 130 includes a membrane-electrode assembly 131 that oxidizes hydrogen or a fuel and reduces an oxidant, and separators 133 and 135 that are respectively positioned at opposite sides of the membrane-electrode assembly 131 and that supply hydrogen or a fuel, and an oxidant, respectively. The following examples illustrate the present invention in more detail. However, it is understood that the present invention is not limited by these examples.
  • Example 1
  • 0.7g of ruthenium carbonyl was dissolved in 150ml of xylene. 0.5g of Mo6S44I45 was added to the prepared solution, and then it was stirred at 140°C for 24 hours, filtrated, and dried at 90°C for 7 hours to prepare a cathode catalyst for a fuel cell. Herein, 0.6mole of Mo, 0.45mole of S and 0.45mole of I was put into a quartz ampoule under vacuum and the mixture was heat treated at 250°C for 1 week in a gradient furnace with two different heat-treatment regions of 450°C (T1) and 430°C (T2). As a result, Mo6S45I45 was obtained from the T2 (430°C) region. Further, the Mo6S45I45 had a nanowire shape having a diameter of 20nm and a length of 200µm.
  • Comparative Example 1
  • 0.6g of ruthenium carbonyl, 0.03g of Se and 1g of carbon were dissolved in 150 ml of toluene. The resultant was mixed at 140°C for 24 hours. The mixed product was filtrated. The filtrated product was dried at 80°C and then heat treated under an H2-supplied condition at 250°C for 3 hours.
  • An oxygen-saturated sulfuric acid solution was prepared by bubbling oxygen gas for 2 hours in a sulfuric acid solution of a 0.5M concentration. A working electrode was prepared by loading the catalyst according to Example 1 and the ruthenium black according to Comparative Example 1 on glassy carbon at 3.78 x 10-3mg, while a platinum mesh was employed as a counter electrode. Then, both of the electrodes were placed into the oxygen-saturated sulfuric acid solution to measure current density while changing voltage. The results are provided in the following Table 1. Table 1
    Current density (mA/cm2 (0.7 V))
    Example 1 1.44
    Comparative Example 1 0.61
  • As shown in Table 1, the catalyst according to Example 1 has better activity than the catalyst according to Comparative Example 1.
  • The cathode catalyst of the present invention has high activity for reduction of an oxidant and selectivity, and is capable of improving performance of a membrane-electrode assembly for a fuel cell, and a fuel cell system and a membrane-electrode assembly including the same.

Claims (12)

  1. A fuel cell cathode catalyst, comprising:
    a carrier selected from the group consisting of nanowires, nanotubes and a mixture thereof; and
    an active metal supported on the carrier, the active metal being selected from the group consisting of Ru, Pt, Rh, and combinations thereof;
    characterised in that the carrier is Mo6S9-xIx, wherein 1≤x≤7 and
    wherein the nanowire or nanotube has a length ranging from 100 to 400 µm and a diameter ranging from 20 to 40 nm.
  2. The cathode catalyst of claim 1, wherein 3≤x≤6.
  3. The cathode catalyst of claim 2, wherein 4.5≤x≤6.
  4. The cathode catalyst of any preceding claim, wherein the carrier is nanowire.
  5. The cathode catalyst of claim 1, wherein the nanowire has a diameter ranging from 20 to 30 nm.
  6. The cathode catalyst of any preceding claim, wherein the nanowire has a length ranging from 200 to 350 µm.
  7. A membrane-electrode assembly, comprising:
    an anode and a cathode facing each other; and
    a polymer electrolyte membrane arranged between the anode and the cathode, characterised in that the cathode comprises a cathode catalyst according to any of claims 1 to 6.
  8. The membrane-electrode assembly of claim 7, wherein the polymer electrolyte membrane comprises a polymer resin having a cation exchange group selected from the group consisting of a sulfonic acid group, a carboxylic acid group, a phosphoric acid group, a phosphonic acid group, and derivatives thereof at its side chain.
  9. The membrane-electrode assembly of claim 8, wherein the polymer resin is selected from the group consisting of fluoro-based polymers, benzimidazole-based polymers, polyimide-based polymers, polyetherimide-based polymers, polyphenylenesulfide-based polymers polysulfone-based polymers, polyethersulfone-based polymers, polyetherketone-based polymers, polyether-etherketone-based polymers, polyphenylquinoxaline-based polymers, and combinations thereof.
  10. The membrane-electrode assembly of any one of claims 7 to 9, wherein the anode comprises at least one material selected from the group consisting of platinum, ruthenium, osmium, a platinum-ruthenium alloy, a platinum-osmium alloy, a platinum-palladium alloy, a platinum-M alloy (M is a transition element selected from the group consisting of Ga, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Sn, Mo, W, Rh, Ru, and combinations thereof), and combinations thereof.
  11. A fuel cell system, comprising:
    a fuel supplier;
    an oxidant supplier; and
    at least one electricity generating element comprising a membrane-electrode assembly according to any of claims 7 to 10, and separators arranged on each side of the membrane-electrode assembly.
  12. Use of a catalyst, comprising:
    a carrier selected from the group consisting of nanowires, nanotubes and a mixture thereof; and an active metal supported on the carrier, the active metal being selected from the group consisting of Ru, Pt, Rh, and combinations thereof:
    characterised in that the carrier is Mo6S9-xIx, wherein 1≤x≤7 and the nanowire or nanotube has a length ranging from 100 to 400 µm and a diameter ranging from 20 to 40 nm, as a cathode catalyst in a fuel cell.
EP07104307A 2006-03-16 2007-03-16 Cathode catalyst, membrane-electrode assembly and fuel-cell system including same Expired - Fee Related EP1837939B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020060024391A KR100740125B1 (en) 2006-03-16 2006-03-16 Cathode catalyst for fuel cell and membrane-electrode assembly for fuel cell comprising same

Publications (3)

Publication Number Publication Date
EP1837939A2 EP1837939A2 (en) 2007-09-26
EP1837939A3 EP1837939A3 (en) 2008-10-01
EP1837939B1 true EP1837939B1 (en) 2012-12-12

Family

ID=38226420

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07104307A Expired - Fee Related EP1837939B1 (en) 2006-03-16 2007-03-16 Cathode catalyst, membrane-electrode assembly and fuel-cell system including same

Country Status (5)

Country Link
US (1) US8445162B2 (en)
EP (1) EP1837939B1 (en)
JP (1) JP4818961B2 (en)
KR (1) KR100740125B1 (en)
CN (1) CN101036890A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101103847B1 (en) 2010-08-16 2012-01-06 숭실대학교산학협력단 Fuel cell comprising cathode electrode using iron redox couple
US11196054B2 (en) * 2015-10-06 2021-12-07 International Business Machines Corporation Proton exchange membrane materials
CN115000423A (en) * 2022-05-06 2022-09-02 上海歌地催化剂有限公司 Hydrogen fuel cell cathode catalyst and preparation method and application thereof

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4290524B2 (en) * 2003-10-23 2009-07-08 株式会社キャタラー Cathode catalyst for fuel cell
KR100552697B1 (en) * 2003-11-13 2006-02-20 삼성에스디아이 주식회사 Metal oxide-carbon composite catalyst support and fuel cell comprising the same
KR100520439B1 (en) * 2003-11-18 2005-10-11 광주과학기술원 Pt-based Alloy Catalyst for Use of Direct Formic Acid Fuel Cell
KR100561856B1 (en) * 2004-01-07 2006-03-16 삼성에스디아이 주식회사 Short carbon nanotube for catalyst support, carbon nanatube impregnated catalyst using the carbon nanotube and fuel cell adopting the same
KR20050108047A (en) 2004-05-11 2005-11-16 삼성에스디아이 주식회사 Fuel cell
KR20050112375A (en) * 2004-05-25 2005-11-30 주식회사 엘지화학 The platinium-rhodium alloy cathode catalyst for low temperature type fuel cell
KR100599716B1 (en) * 2004-06-23 2006-07-12 삼성에스디아이 주식회사 Fuel cell and method for preparating the same

Also Published As

Publication number Publication date
CN101036890A (en) 2007-09-19
JP2007250548A (en) 2007-09-27
KR100740125B1 (en) 2007-07-16
EP1837939A3 (en) 2008-10-01
US20070238009A1 (en) 2007-10-11
EP1837939A2 (en) 2007-09-26
US8445162B2 (en) 2013-05-21
JP4818961B2 (en) 2011-11-16

Similar Documents

Publication Publication Date Title
EP1662597B1 (en) Electrode for fuel cell, fuel cell system comprising the same, and method for preparing the same
US8039173B2 (en) Catalyst for a fuel cell, a method for preparing the same, a membrane-electrode assembly for a fuel cell including the same, and a fuel cell system including the same
US8053143B2 (en) Supported ruthenium cathode catalyst for fuel cell
EP1750318A1 (en) Cathode catalyst for fuel cell, and membrane-electrode assembly and fuel cell system comprising same
US8137859B2 (en) Membrane-electrode assembly for fuel cell, method for manufacturing the same, and fuel cell system including the same
EP1916728B1 (en) Electrode for fuel cell, and membrane-electrode assembly and fuel cell system including the same
EP1868258B1 (en) A membrane-electrode assembly for a fuel cell and a fuel cell system including the same
US7955756B2 (en) Catalyst for a fuel cell, a method of preparing the same, and a membrane-electrode assembly for a fuel cell and a fuel cell system including the same
EP1833110B1 (en) Cathode catalyst for membrane-electrode assembly and fuel cell system
US7732087B2 (en) Catalyst for fuel cell, and membrane-electrode assembly for fuel cell and fuel cell system including same
US8586263B2 (en) Fuel cell electrode, membrane-electrode assembly and fuel cell system including membrane-electrode assembly
EP2031685A1 (en) Cathode Catalyst, Method for Preparing the Same, Membrane-Electrode Assembly and Fuel Cell System Including the Same
US8846272B2 (en) Anode for fuel cell, membrane-electrode assembly for fuel cell including same, and fuel cell system including same
US8445163B2 (en) Membrane electrode assembly for fuel cell having catalyst layer with mesopore volume, method of preparing same, and fuel cell system including the same
EP1837939B1 (en) Cathode catalyst, membrane-electrode assembly and fuel-cell system including same
US7858264B2 (en) Catalyst for anode of fuel cell and membrane-electrode assembly for fuel cell
EP1811595B1 (en) Cathode catalyst, membrane-electrode assembly and fuel cell system
KR100778437B1 (en) Cathode catalyst for fuel cell, membrane-electrode assembly for fuel cell comprising same and fuel cell system comprising same
US20070243453A1 (en) Membrane-electrode assembly for mixed reactant fuel cell and mixed reactant fuel cell system comprising same
US8039172B2 (en) Cathode catalyst for a fuel cell, and a membrane-electrode assembly for a fuel cell and a fuel cell system comprising the same
KR100759450B1 (en) Cathode catalyst for fuel cell, membrane-electrode assembly for fuel cell comprising same and fuel cell system comprising same
US20070154775A1 (en) Anode for direct oxidation fuel cell, and membrane-electrode assembly and direct oxidation fuel cell system including the same

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 20070316

AK Designated contracting states

Kind code of ref document: A2

Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU LV MC MT NL PL PT RO SE SI SK TR

AX Request for extension of the european patent

Extension state: AL BA HR MK YU

PUAL Search report despatched

Free format text: ORIGINAL CODE: 0009013

AK Designated contracting states

Kind code of ref document: A3

Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU LV MC MT NL PL PT RO SE SI SK TR

AX Request for extension of the european patent

Extension state: AL BA HR MK RS

17Q First examination report despatched

Effective date: 20081222

RAP1 Party data changed (applicant data changed or rights of an application transferred)

Owner name: SAMSUNG SDI CO., LTD.

AKX Designation fees paid

Designated state(s): DE FR GB

RIC1 Information provided on ipc code assigned before grant

Ipc: H01M 8/10 20060101ALI20120607BHEP

Ipc: H01M 4/90 20060101ALI20120607BHEP

Ipc: H01M 4/92 20060101AFI20120607BHEP

RIC1 Information provided on ipc code assigned before grant

Ipc: H01M 8/10 20060101ALI20120608BHEP

Ipc: H01M 4/92 20060101AFI20120608BHEP

GRAP Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOSNIGR1

GRAS Grant fee paid

Free format text: ORIGINAL CODE: EPIDOSNIGR3

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): DE FR GB

REG Reference to a national code

Ref country code: GB

Ref legal event code: FG4D

REG Reference to a national code

Ref country code: DE

Ref legal event code: R096

Ref document number: 602007027268

Country of ref document: DE

Effective date: 20130207

PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

26N No opposition filed

Effective date: 20130913

REG Reference to a national code

Ref country code: DE

Ref legal event code: R097

Ref document number: 602007027268

Country of ref document: DE

Effective date: 20130913

REG Reference to a national code

Ref country code: FR

Ref legal event code: PLFP

Year of fee payment: 10

REG Reference to a national code

Ref country code: FR

Ref legal event code: PLFP

Year of fee payment: 11

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 20170307

Year of fee payment: 11

Ref country code: FR

Payment date: 20170227

Year of fee payment: 11

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: GB

Payment date: 20170315

Year of fee payment: 11

REG Reference to a national code

Ref country code: DE

Ref legal event code: R119

Ref document number: 602007027268

Country of ref document: DE

GBPC Gb: european patent ceased through non-payment of renewal fee

Effective date: 20180316

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: DE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20181002

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: GB

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20180316

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: FR

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20180331