EP1831551A1 - Dry running swashplate compressor comprising a coated swashplate - Google Patents
Dry running swashplate compressor comprising a coated swashplateInfo
- Publication number
- EP1831551A1 EP1831551A1 EP05817800A EP05817800A EP1831551A1 EP 1831551 A1 EP1831551 A1 EP 1831551A1 EP 05817800 A EP05817800 A EP 05817800A EP 05817800 A EP05817800 A EP 05817800A EP 1831551 A1 EP1831551 A1 EP 1831551A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- swash plate
- bearing
- dry running
- compressor according
- bearing assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011248 coating agent Substances 0.000 claims abstract description 19
- 238000000576 coating method Methods 0.000 claims abstract description 19
- 230000033001 locomotion Effects 0.000 claims abstract description 18
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 12
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 7
- 238000005461 lubrication Methods 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 4
- -1 polytetrafluoroethylene Polymers 0.000 claims description 2
- 238000011161 development Methods 0.000 description 4
- 230000018109 developmental process Effects 0.000 description 4
- 239000010437 gem Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 150000001721 carbon Chemical class 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000036461 convulsion Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 229910001751 gemstone Inorganic materials 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/04—Measures to avoid lubricant contaminating the pumped fluid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/10—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
- F04B27/1036—Component parts, details, e.g. sealings, lubrication
- F04B27/1054—Actuating elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/06—Cooling; Heating; Prevention of freezing
- F04B39/066—Cooling by ventilation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2225/00—Synthetic polymers, e.g. plastics; Rubber
- F05C2225/04—PTFE [PolyTetraFluorEthylene]
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2253/00—Other material characteristics; Treatment of material
- F05C2253/12—Coating
Definitions
- the present invention relates to a dry-running swash plate compressor, in particular for compressed air generation in commercial vehicles, with a swash plate attached to a drive shaft, which converts the driving rotary motion into an oscillating stroke movement via a bearing arrangement cooperating with the outer radial edge region, the at least one piston rod attached to the bearing assembly an associated cylinder running piston for generating the compressed air forwards.
- a swash plate compressor which are usually driven directly by the engine of the commercial vehicle and supply compressed air to feed the compressed air electrical system. In commercial vehicles, the compressed air thus generated is used for example for operating a compressed air brake system.
- a dry-running swash plate compressor is understood in the context of the invention, a swash plate compressor whose cooperating with the engine side air side is running at least dry running.
- EP 0 859 151 A2 discloses a compressor for generating compressed air in commercial vehicles, which solves this problem in that the compressor is designed here to run as dry as possible.
- the compressor is constructed in the manner of a swash plate compressor and has only a conventional oil-lubricated engine, which consists essentially of a arranged on a drive shaft swash plate with hemispheres in bearing cups, which form a bearing assembly for transmitting the rotational movement in an oscillating stroke. From the bearing assembly extend piston rods to various pistons, which generate by a reciprocating motion in associated cylinders in a conventional manner, the compressed air.
- Usually several pistons are arranged on a circumferential circle adjacent to each other in order to realize the highest possible delivery of the swash plate compressor.
- the attachment of the swash plate to the drive shaft is usually via a hub-shaft connection or by shrinking the central bore having a swash plate on the drive shaft.
- the connection is detachable for repair purposes.
- a critical issue in the prior design of the swashplate compressor engine is the design of the bearing assembly cooperating with the outer radial edge region of the swashplate. Because of the relative movement of the swash plate against the hemispheres of the bearing assembly here is a particularly high friction stress, which has previously been reduced by lubricating measures to a tolerable level. The friction causes an undesirable heat development in the area of the engine. The heat development is particularly strong when the piston perform their working movements against a high back pressure. It is therefore the object of the present invention to reduce the heat development in the region of the engine of a swash plate compressor.
- the invention includes the technical teaching that the swash plate of the swash plate compressor is provided at least in the contact region to the bearing assembly with an additional coating to reduce the sliding friction.
- PTFE polytetrafluoroethylene
- Teflon polytetrafluoroethylene
- the coating material is resistant to permanent heat up to about 260 ° C. It is not attacked by solvents or aggressive chemicals and is so smooth and lubricious on the surface, that hardly a foreign substance sticks to it. Since the coating material has a static friction which is the same as the sliding friction, the transition from standstill to movement takes place without jerk, which ensures a soft start-up of the swash plate compressor.
- the swash plate is provided with the coating for reducing the sliding friction only on the side surface facing the piston. At this point, the largest sliding friction occurs between the swash plate and the bearing assembly, as this takes place the pressurization of the piston rod against the imminent compression in the cylinder.
- the application of the coating to reduce the sliding friction can be carried out by using a PTFE film, which is applied to the surface of the swash plate.
- the PTFE film should be glued flat or in a fixed design on the swash plate.
- the arranged between the swash plate and piston rod bearing assembly consists of two hemispherical bearing stones, which are held in a form-fitting manner in the respective corresponding bearing cups by a U-shaped bearing bridge of the piston rod.
- the respective straight bearing surfaces of the hemispherical bearing stones come in the outer radial edge region of the swash plate to the plant.
- the hemispherical bearing blocks can also be provided by the straight bearing surface with a coating to reduce the sliding friction. This additional measure ensures a further reduction of the sliding friction between swash plate and bearing assembly.
- jewels completely made of PTFE.
- the housing has spray oil holes through which oil is dispensed selectively and metered to the contact areas.
- oil is dispensed selectively and metered to the contact areas.
- conventional oil bath lubrication can be dispensed with.
- the interior of the engine is flowed through by a flow of cooling air to dissipate the resulting due to the dry running heat with the cooling air flow to the outside.
- FIG. 1 shows a longitudinal section through a dry-running swash plate compressor
- a schematic side view of a swash plate with coating is shown.
- the dry running swash plate compressor shown here on the side of the engine to a drive shaft 1, which is offset by a - not shown here - motor in rotational movement.
- a swash plate 2 On the drive shaft 1, a swash plate 2 is fixed in a conventional manner.
- the swash plate 2 is about a bearing assembly 3, the rotational movement of the drive shaft 1 in an oscillating stroke movement.
- the lifting movement is transmitted to a mounted on the bearing assembly 3 piston rod 4.
- piston rod 4 In addition to the piston rod 4 are still more piston rods associated with
- the piston rod 4 forwards the reciprocating motion generated due to the rotation of the swash plate 2 to a piston 5 which is coaxially fixed to the end of the piston rod 4 opposite the bearing assembly 3.
- the piston 5 runs within an associated cylinder 6, in which the compressed air is generated due to the movement of the piston 5.
- a suction of air from the atmosphere follows through the piston 5, which has a check valve 7 for this purpose.
- the compressed compressed air leaves the cylinder 6 via another appropriately designed check valve 8 on the cylinder head 9, which is mounted on the valve housing 10.
- the Piston rod 4 is guided axially via a stationary to the compressor housing 10 arranged bearing bore 11.
- the latter is provided in the contact region to the bearing assembly 3 with an additional coating 12.
- the bearing assembly 3 consists of two strichkugelf ⁇ rmigen bearing blocks 13a, 13b, which are held in each corresponding bearing cups by a U-shaped bearing bridge 14 of the piston rod 4 pivotally positively, so that each straight
- the housing 10 has spray oil bores 15 from which oil reaches the areas of contact to be lubricated between the swash plate 2 and the bearing arrangement 3 in a targeted and metered manner.
- the oil passes indirectly from the spray oil hole 15 under the influence of the rapid rotation of the drive shaft 1 to be lubricated contact areas.
- a PTFE film used which is applied to the surface of the swash plate 2.
- the swash plate 2 is provided only on the - not shown here - the piston 5 facing side surface with the coating 12 to reduce the sliding friction.
- Such a coated swash plate 2 is also quite suitable for use in conjunction with an oil-lubricated engine of a swash plate compressor.
- the interior of the engine can be flowed through by a flow of cooling air in order to dissipate the heat arising due to the dry running to the outside.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
- Compressor (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004061237A DE102004061237A1 (en) | 2004-12-20 | 2004-12-20 | Dry running swash plate compressor with a coated swash plate |
PCT/EP2005/013601 WO2006066827A1 (en) | 2004-12-20 | 2005-12-16 | Dry running swashplate compressor comprising a coated swashplate |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1831551A1 true EP1831551A1 (en) | 2007-09-12 |
EP1831551B1 EP1831551B1 (en) | 2008-10-08 |
Family
ID=35811720
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05817800A Not-in-force EP1831551B1 (en) | 2004-12-20 | 2005-12-16 | Dry running swashplate compressor comprising a coated swashplate |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1831551B1 (en) |
AT (1) | ATE410596T1 (en) |
DE (2) | DE102004061237A1 (en) |
WO (1) | WO2006066827A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9856866B2 (en) | 2011-01-28 | 2018-01-02 | Wabtec Holding Corp. | Oil-free air compressor for rail vehicles |
DE102017010095B4 (en) * | 2016-11-01 | 2020-02-27 | Hans Lütte | Dry-running compressor with engine room through which suction gas flows |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE713155C (en) * | 1940-01-18 | 1941-11-01 | Hans Czerny | Piston compressor with air cooling |
WO1988005124A1 (en) * | 1987-01-02 | 1988-07-14 | Elsbett L | Cooling and lubricating circuit of an axial engine |
JP3085514B2 (en) * | 1995-06-08 | 2000-09-11 | 株式会社豊田自動織機製作所 | Compressor |
DE19706066A1 (en) * | 1997-02-17 | 1997-11-20 | Hans Dipl Ing Unger | Compressor providing compressed air in vehicle |
JP2001263227A (en) * | 2000-03-21 | 2001-09-26 | Toyota Autom Loom Works Ltd | Coating film forming method in swash plate of swash plate type compressor and swash plate therefor |
JP2002039062A (en) * | 2000-07-26 | 2002-02-06 | Toyota Industries Corp | Compressor |
DE10214045B4 (en) * | 2002-03-28 | 2015-07-16 | Volkswagen Ag | R 744 compressor for a vehicle air conditioning |
JP4232506B2 (en) * | 2002-06-24 | 2009-03-04 | 株式会社豊田自動織機 | Sliding parts |
-
2004
- 2004-12-20 DE DE102004061237A patent/DE102004061237A1/en not_active Withdrawn
-
2005
- 2005-12-16 WO PCT/EP2005/013601 patent/WO2006066827A1/en active Application Filing
- 2005-12-16 EP EP05817800A patent/EP1831551B1/en not_active Not-in-force
- 2005-12-16 AT AT05817800T patent/ATE410596T1/en not_active IP Right Cessation
- 2005-12-16 DE DE502005005658T patent/DE502005005658D1/en active Active
Non-Patent Citations (1)
Title |
---|
See references of WO2006066827A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2006066827A1 (en) | 2006-06-29 |
DE502005005658D1 (en) | 2008-11-20 |
DE102004061237A1 (en) | 2006-07-06 |
EP1831551B1 (en) | 2008-10-08 |
ATE410596T1 (en) | 2008-10-15 |
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