EP1831460B1 - Method for colouring substrates containing cellulose - Google Patents
Method for colouring substrates containing cellulose Download PDFInfo
- Publication number
- EP1831460B1 EP1831460B1 EP20050817919 EP05817919A EP1831460B1 EP 1831460 B1 EP1831460 B1 EP 1831460B1 EP 20050817919 EP20050817919 EP 20050817919 EP 05817919 A EP05817919 A EP 05817919A EP 1831460 B1 EP1831460 B1 EP 1831460B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- butyl
- alkyl
- pigment
- process according
- iso
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000000034 method Methods 0.000 title claims description 69
- 239000000758 substrate Substances 0.000 title claims description 24
- 238000004040 coloring Methods 0.000 title claims description 14
- 229920002678 cellulose Polymers 0.000 title description 5
- 239000001913 cellulose Substances 0.000 title description 5
- 239000000049 pigment Substances 0.000 claims description 167
- 239000000203 mixture Substances 0.000 claims description 58
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 52
- 239000000178 monomer Substances 0.000 claims description 42
- 239000006185 dispersion Substances 0.000 claims description 37
- 239000002023 wood Substances 0.000 claims description 33
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 25
- 229920003118 cationic copolymer Polymers 0.000 claims description 25
- 229910052739 hydrogen Inorganic materials 0.000 claims description 24
- 239000001257 hydrogen Substances 0.000 claims description 24
- 125000000008 (C1-C10) alkyl group Chemical group 0.000 claims description 21
- 229920001577 copolymer Polymers 0.000 claims description 20
- 229920000642 polymer Polymers 0.000 claims description 18
- 229910052757 nitrogen Inorganic materials 0.000 claims description 17
- 150000001875 compounds Chemical class 0.000 claims description 15
- 238000002156 mixing Methods 0.000 claims description 12
- 239000006229 carbon black Substances 0.000 claims description 10
- 238000007334 copolymerization reaction Methods 0.000 claims description 9
- 239000012736 aqueous medium Substances 0.000 claims description 8
- 150000002431 hydrogen Chemical group 0.000 claims description 8
- 239000002243 precursor Substances 0.000 claims description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 6
- 230000009477 glass transition Effects 0.000 claims description 6
- 229920003176 water-insoluble polymer Polymers 0.000 claims description 6
- 239000005995 Aluminium silicate Substances 0.000 claims description 4
- 235000012211 aluminium silicate Nutrition 0.000 claims description 4
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 4
- 239000012860 organic pigment Substances 0.000 claims description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 3
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 claims description 3
- 125000004433 nitrogen atom Chemical group N* 0.000 claims description 3
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- 230000000379 polymerizing effect Effects 0.000 claims description 2
- 125000001302 tertiary amino group Chemical group 0.000 claims description 2
- 239000011149 active material Substances 0.000 claims 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims 2
- 238000012644 addition polymerization Methods 0.000 claims 1
- -1 vinyl aromatic compound Chemical class 0.000 description 133
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 48
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 40
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 40
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 38
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 38
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 36
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 34
- 239000000243 solution Substances 0.000 description 31
- 239000002245 particle Substances 0.000 description 23
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 21
- 125000003542 3-methylbutan-2-yl group Chemical group [H]C([H])([H])C([H])(*)C([H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 20
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 20
- 125000004491 isohexyl group Chemical group C(CCC(C)C)* 0.000 description 20
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 20
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 20
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 20
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 19
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 19
- 238000005470 impregnation Methods 0.000 description 17
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 16
- 125000003136 n-heptyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 14
- 239000002736 nonionic surfactant Substances 0.000 description 14
- 239000000123 paper Substances 0.000 description 14
- 239000003086 colorant Substances 0.000 description 11
- 238000006116 polymerization reaction Methods 0.000 description 11
- 125000003548 sec-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 11
- 239000011734 sodium Substances 0.000 description 10
- 125000004178 (C1-C4) alkyl group Chemical group 0.000 description 9
- 235000019241 carbon black Nutrition 0.000 description 9
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 8
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 8
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 8
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 7
- 238000007720 emulsion polymerization reaction Methods 0.000 description 7
- 239000003999 initiator Substances 0.000 description 7
- 238000002360 preparation method Methods 0.000 description 7
- FLCAEMBIQVZWIF-UHFFFAOYSA-N 6-(dimethylamino)-2-methylhex-2-enamide Chemical compound CN(C)CCCC=C(C)C(N)=O FLCAEMBIQVZWIF-UHFFFAOYSA-N 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N Acrylic acid Chemical compound OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 6
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 6
- 239000003995 emulsifying agent Substances 0.000 description 6
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 6
- 238000010186 staining Methods 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 5
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 5
- 125000002091 cationic group Chemical group 0.000 description 5
- 239000008367 deionised water Substances 0.000 description 5
- 229910021641 deionized water Inorganic materials 0.000 description 5
- 239000000839 emulsion Substances 0.000 description 5
- 150000002191 fatty alcohols Chemical class 0.000 description 5
- LXEKPEMOWBOYRF-UHFFFAOYSA-N [2-[(1-azaniumyl-1-imino-2-methylpropan-2-yl)diazenyl]-2-methylpropanimidoyl]azanium;dichloride Chemical compound Cl.Cl.NC(=N)C(C)(C)N=NC(C)(C)C(N)=N LXEKPEMOWBOYRF-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 4
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 4
- 238000007046 ethoxylation reaction Methods 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 238000009472 formulation Methods 0.000 description 4
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 4
- 150000001451 organic peroxides Chemical class 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 3
- 235000011613 Pinus brutia Nutrition 0.000 description 3
- 241000018646 Pinus brutia Species 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 125000000129 anionic group Chemical group 0.000 description 3
- CJOBVZJTOIVNNF-UHFFFAOYSA-N cadmium sulfide Chemical compound [Cd]=S CJOBVZJTOIVNNF-UHFFFAOYSA-N 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000004332 deodorization Methods 0.000 description 3
- PXBRQCKWGAHEHS-UHFFFAOYSA-N dichlorodifluoromethane Chemical compound FC(F)(Cl)Cl PXBRQCKWGAHEHS-UHFFFAOYSA-N 0.000 description 3
- 238000007598 dipping method Methods 0.000 description 3
- 239000012153 distilled water Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 239000000706 filtrate Substances 0.000 description 3
- 235000019253 formic acid Nutrition 0.000 description 3
- HNMCSUXJLGGQFO-UHFFFAOYSA-N hexaaluminum;hexasodium;tetrathietane;hexasilicate Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].S1SSS1.S1SSS1.[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] HNMCSUXJLGGQFO-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002609 medium Substances 0.000 description 3
- 238000003801 milling Methods 0.000 description 3
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 3
- 150000002978 peroxides Chemical class 0.000 description 3
- 229940067265 pigment yellow 138 Drugs 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000000080 wetting agent Substances 0.000 description 3
- 239000003171 wood protecting agent Substances 0.000 description 3
- UUGLSEIATNSHRI-UHFFFAOYSA-N 1,3,4,6-tetrakis(hydroxymethyl)-3a,6a-dihydroimidazo[4,5-d]imidazole-2,5-dione Chemical compound OCN1C(=O)N(CO)C2C1N(CO)C(=O)N2CO UUGLSEIATNSHRI-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- OBETXYAYXDNJHR-UHFFFAOYSA-N 2-Ethylhexanoic acid Chemical compound CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- SXRSQZLOMIGNAQ-UHFFFAOYSA-N Glutaraldehyde Chemical compound O=CCCCC=O SXRSQZLOMIGNAQ-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 2
- 229920001131 Pulp (paper) Polymers 0.000 description 2
- 125000002339 acetoacetyl group Chemical group O=C([*])C([H])([H])C(=O)C([H])([H])[H] 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000001055 blue pigment Substances 0.000 description 2
- 235000010216 calcium carbonate Nutrition 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 239000003599 detergent Substances 0.000 description 2
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 2
- ZQMIGQNCOMNODD-UHFFFAOYSA-N diacetyl peroxide Chemical compound CC(=O)OOC(C)=O ZQMIGQNCOMNODD-UHFFFAOYSA-N 0.000 description 2
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 description 2
- 239000003651 drinking water Substances 0.000 description 2
- 235000020188 drinking water Nutrition 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- SZVJSHCCFOBDDC-UHFFFAOYSA-N ferrosoferric oxide Chemical compound O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 235000019239 indanthrene blue RS Nutrition 0.000 description 2
- UHOKSCJSTAHBSO-UHFFFAOYSA-N indanthrone blue Chemical compound C1=CC=C2C(=O)C3=CC=C4NC5=C6C(=O)C7=CC=CC=C7C(=O)C6=CC=C5NC4=C3C(=O)C2=C1 UHOKSCJSTAHBSO-UHFFFAOYSA-N 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- MOUPNEIJQCETIW-UHFFFAOYSA-N lead chromate Chemical compound [Pb+2].[O-][Cr]([O-])(=O)=O MOUPNEIJQCETIW-UHFFFAOYSA-N 0.000 description 2
- YWFWDNVOPHGWMX-UHFFFAOYSA-N n,n-dimethyldodecan-1-amine Chemical compound CCCCCCCCCCCCN(C)C YWFWDNVOPHGWMX-UHFFFAOYSA-N 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- DGBWPZSGHAXYGK-UHFFFAOYSA-N perinone Chemical compound C12=NC3=CC=CC=C3N2C(=O)C2=CC=C3C4=C2C1=CC=C4C(=O)N1C2=CC=CC=C2N=C13 DGBWPZSGHAXYGK-UHFFFAOYSA-N 0.000 description 2
- 239000003755 preservative agent Substances 0.000 description 2
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Chemical compound [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- CYRMSUTZVYGINF-UHFFFAOYSA-N trichlorofluoromethane Chemical compound FC(Cl)(Cl)Cl CYRMSUTZVYGINF-UHFFFAOYSA-N 0.000 description 2
- GPRLSGONYQIRFK-MNYXATJNSA-N triton Chemical compound [3H+] GPRLSGONYQIRFK-MNYXATJNSA-N 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 239000001052 yellow pigment Substances 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 description 2
- ZICNIEOYWVIEQJ-UHFFFAOYSA-N (2-methylbenzoyl) 2-methylbenzenecarboperoxoate Chemical compound CC1=CC=CC=C1C(=O)OOC(=O)C1=CC=CC=C1C ZICNIEOYWVIEQJ-UHFFFAOYSA-N 0.000 description 1
- NDDLLTAIKYHPOD-ISLYRVAYSA-N (2e)-6-chloro-2-(6-chloro-4-methyl-3-oxo-1-benzothiophen-2-ylidene)-4-methyl-1-benzothiophen-3-one Chemical compound S/1C2=CC(Cl)=CC(C)=C2C(=O)C\1=C1/SC(C=C(Cl)C=C2C)=C2C1=O NDDLLTAIKYHPOD-ISLYRVAYSA-N 0.000 description 1
- OBETXYAYXDNJHR-SSDOTTSWSA-M (2r)-2-ethylhexanoate Chemical compound CCCC[C@@H](CC)C([O-])=O OBETXYAYXDNJHR-SSDOTTSWSA-M 0.000 description 1
- UONIWDRQOAPMNV-UHFFFAOYSA-N 1,2,3-tribromopyranthrene-8,16-dione Chemical compound C12=CC=CC=C2C(=O)C2=CC=C3C=C4C(C=C(C(=C5Br)Br)Br)=C5C(=O)C5=C4C4=C3C2=C1C=C4C=C5 UONIWDRQOAPMNV-UHFFFAOYSA-N 0.000 description 1
- KEQXNNJHMWSZHK-UHFFFAOYSA-L 1,3,2,4$l^{2}-dioxathiaplumbetane 2,2-dioxide Chemical compound [Pb+2].[O-]S([O-])(=O)=O KEQXNNJHMWSZHK-UHFFFAOYSA-L 0.000 description 1
- IAUGBVWVWDTCJV-UHFFFAOYSA-N 1-(prop-2-enoylamino)propane-1-sulfonic acid Chemical compound CCC(S(O)(=O)=O)NC(=O)C=C IAUGBVWVWDTCJV-UHFFFAOYSA-N 0.000 description 1
- SYRBOMODLUADBZ-RNIAWFEPSA-N 1-[(E)-[(E)-(2-hydroxynaphthalen-1-yl)methylidenehydrazinylidene]methyl]naphthalen-2-ol Chemical compound N(\N=C\C1=C(C=CC2=CC=CC=C12)O)=C/C1=C(C=CC2=CC=CC=C12)O SYRBOMODLUADBZ-RNIAWFEPSA-N 0.000 description 1
- LFYSWCFSJAZQJJ-UHFFFAOYSA-L 1-dodecylpyridin-1-ium;sulfate Chemical compound [O-]S([O-])(=O)=O.CCCCCCCCCCCC[N+]1=CC=CC=C1.CCCCCCCCCCCC[N+]1=CC=CC=C1 LFYSWCFSJAZQJJ-UHFFFAOYSA-L 0.000 description 1
- ZKEUVTROUPQVTM-UHFFFAOYSA-N 1-pentylperoxypentane Chemical compound CCCCCOOCCCCC ZKEUVTROUPQVTM-UHFFFAOYSA-N 0.000 description 1
- AVTLBBWTUPQRAY-UHFFFAOYSA-N 2-(2-cyanobutan-2-yldiazenyl)-2-methylbutanenitrile Chemical compound CCC(C)(C#N)N=NC(C)(CC)C#N AVTLBBWTUPQRAY-UHFFFAOYSA-N 0.000 description 1
- FWLHAQYOFMQTHQ-UHFFFAOYSA-N 2-N-[8-[[8-(4-aminoanilino)-10-phenylphenazin-10-ium-2-yl]amino]-10-phenylphenazin-10-ium-2-yl]-8-N,10-diphenylphenazin-10-ium-2,8-diamine hydroxy-oxido-dioxochromium Chemical compound O[Cr]([O-])(=O)=O.O[Cr]([O-])(=O)=O.O[Cr]([O-])(=O)=O.Nc1ccc(Nc2ccc3nc4ccc(Nc5ccc6nc7ccc(Nc8ccc9nc%10ccc(Nc%11ccccc%11)cc%10[n+](-c%10ccccc%10)c9c8)cc7[n+](-c7ccccc7)c6c5)cc4[n+](-c4ccccc4)c3c2)cc1 FWLHAQYOFMQTHQ-UHFFFAOYSA-N 0.000 description 1
- IMSODMZESSGVBE-UHFFFAOYSA-N 2-Oxazoline Chemical class C1CN=CO1 IMSODMZESSGVBE-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- NDAJNMAAXXIADY-UHFFFAOYSA-N 2-methylpropanimidamide Chemical compound CC(C)C(N)=N NDAJNMAAXXIADY-UHFFFAOYSA-N 0.000 description 1
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- SWAXTRYEYUTSAP-UHFFFAOYSA-N tert-butyl ethaneperoxoate Chemical compound CC(=O)OOC(C)(C)C SWAXTRYEYUTSAP-UHFFFAOYSA-N 0.000 description 1
- BWSZXUOMATYHHI-UHFFFAOYSA-N tert-butyl octaneperoxoate Chemical compound CCCCCCCC(=O)OOC(C)(C)C BWSZXUOMATYHHI-UHFFFAOYSA-N 0.000 description 1
- 150000003866 tertiary ammonium salts Chemical class 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- JOUDBUYBGJYFFP-FOCLMDBBSA-N thioindigo Chemical compound S\1C2=CC=CC=C2C(=O)C/1=C1/C(=O)C2=CC=CC=C2S1 JOUDBUYBGJYFFP-FOCLMDBBSA-N 0.000 description 1
- NZFNXWQNBYZDAQ-UHFFFAOYSA-N thioridazine hydrochloride Chemical compound Cl.C12=CC(SC)=CC=C2SC2=CC=CC=C2N1CCC1CCCCN1C NZFNXWQNBYZDAQ-UHFFFAOYSA-N 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 125000005627 triarylcarbonium group Chemical group 0.000 description 1
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 1
- AISMNBXOJRHCIA-UHFFFAOYSA-N trimethylazanium;bromide Chemical compound Br.CN(C)C AISMNBXOJRHCIA-UHFFFAOYSA-N 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- LSGOVYNHVSXFFJ-UHFFFAOYSA-N vanadate(3-) Chemical compound [O-][V]([O-])([O-])=O LSGOVYNHVSXFFJ-UHFFFAOYSA-N 0.000 description 1
- UGCDBQWJXSAYIL-UHFFFAOYSA-N vat blue 6 Chemical compound O=C1C2=CC=CC=C2C(=O)C(C=C2Cl)=C1C1=C2NC2=C(C(=O)C=3C(=CC=CC=3)C3=O)C3=CC(Cl)=C2N1 UGCDBQWJXSAYIL-UHFFFAOYSA-N 0.000 description 1
- 239000000984 vat dye Substances 0.000 description 1
- KOTVVDDZWMCZBT-UHFFFAOYSA-N vat violet 1 Chemical compound C1=CC=C[C]2C(=O)C(C=CC3=C4C=C(C=5C=6C(C([C]7C=CC=CC7=5)=O)=CC=C5C4=6)Cl)=C4C3=C5C=C(Cl)C4=C21 KOTVVDDZWMCZBT-UHFFFAOYSA-N 0.000 description 1
- KJPJZBYFYBYKPK-UHFFFAOYSA-N vat yellow 1 Chemical compound C12=CC=CC=C2C(=O)C2=CC=C3N=C4C5=CC=CC=C5C(=O)C5=C4C4=C3C2=C1N=C4C=C5 KJPJZBYFYBYKPK-UHFFFAOYSA-N 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 229910052984 zinc sulfide Inorganic materials 0.000 description 1
- NDKWCCLKSWNDBG-UHFFFAOYSA-N zinc;dioxido(dioxo)chromium Chemical compound [Zn+2].[O-][Cr]([O-])(=O)=O NDKWCCLKSWNDBG-UHFFFAOYSA-N 0.000 description 1
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
- D21H21/28—Colorants ; Pigments or opacifying agents
- D21H21/285—Colorants ; Pigments or opacifying agents insoluble
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
- B27K3/15—Impregnating involving polymerisation including use of polymer-containing impregnating agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/02—Staining or dyeing wood; Bleaching wood
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/63—Inorganic compounds
- D21H17/67—Water-insoluble compounds, e.g. fillers, pigments
- D21H17/69—Water-insoluble compounds, e.g. fillers, pigments modified, e.g. by association with other compositions prior to incorporation in the pulp or paper
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
- Y10T428/31591—Next to cellulosic
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/3188—Next to cellulosic
- Y10T428/31895—Paper or wood
- Y10T428/31906—Ester, halide or nitrile of addition polymer
Definitions
- Colored substrates should have a high brilliance of the colors, the coloration should be permanent, ie. have high fastness properties, such as rub fastness and light fastness.
- colorants are, when it comes to wood-containing cellulose-containing substrates, penetrate into the wood during incorporation in certain proportions and not just remain on the surface. Following incorporation, the colorants should no longer migrate.
- Pure pigments which by definition are not or only poorly soluble in the medium in question, often remain on the surface of wood to be colored.
- Pigments can be incorporated into fibers but are not good for coloring cellulosic substrates.
- US 4,608,401 discloses a process for encapsulating pigments for latex paints, in which pigment particles are dispersed with water-insoluble monomers and a detergent under non-shear conditions in water and then subjected to emulsion polymerization conditions.
- the so coated pigments can not be used well to colorize cellulosic substrates.
- the older registration WO 2004/113454 teach cationically encapsulated pigments in particulate form prepared by a two-stage emulsion polymerization process in the presence of pigment, and their use for printing on surfaces.
- the older registration WO 2005/037930 describes formulations containing these pigments in particulate form and at least one radiation-curable component for dyeing leather.
- US 4,680,200 discloses a process for the encapsulation of non-pretreated pigments in which pigment particles with styrene and the oligomer Polywet KX-3 from Uniroyal are dispersed in water and then subjected to the conditions of an emulsion polymerization.
- pigment particles with styrene and the oligomer Polywet KX-3 from Uniroyal are dispersed in water and then subjected to the conditions of an emulsion polymerization.
- the results in the colorization of cellulosic substrates are unsatisfactory.
- coloring is understood to mean processes for coloring which not only produce a superficial coloring, but also at least partially cause, at a certain depth of the relevant substrate, a coloring which can be just as intense or slightly less intense as the coloring on the surface. Methods for printing are not included below.
- Cellulosic substrates are understood below to mean wood-containing and so-called wood-free papers, cardboard, cardboard, furthermore wood in any dimensions, for example wood blanks such as boards, rods, blocks, furthermore wood wool, wood-containing composite materials, wood blanks, plywood, chipboard, MDF boards (medium density fiberboard) , Oriented Strand Board (OSB), annual woody yearlong, straw and fibrous materials such as flax, linen, hemp, jute, cotton, bamboo, paper mulberry or wood pulp fibers.
- Cellulose-containing substrates For the purposes of the present invention may be configured, for example, flat or as a shaped body.
- precursors are to be understood as meaning in particular paper precursors, for example bleached and unbleached pulps and wood pulp, pulp and wood chips.
- substrates to be colored or their precursors are contacted with at least one treated pigment in particulate form, which is at least partially coated with at least one cationic copolymer.
- the starting material is specifically treated pigment.
- treated pigment is meant pigment which is at least partially coated with at least one cationic copolymer.
- Treated pigment may also be completely coated with cationic copolymer.
- treated pigment in the context of the present invention is at least 10% up to 99% coated with cationic copolymer, preferably 40 to 70%, wherein the percentages can be determined by, for example, microscopic methods.
- the cationic copolymer coating is usually so thin that even completely coated pigment particles are colored.
- Pigment partially coated with cationic copolymer is prepared by synthesizing the corresponding cationic copolymer in the presence of pigment.
- cationic copolymer is synthesized in the presence of pigment according to an emulsion polymerization process of at least two stages in which the composition of comonomers is changed at least once, for example by changing the comonomer feed.
- Cationic copolymers in the context of the present invention are copolymers of free-radically polymerizable ethylenically unsaturated compounds, of which at least one carries a protonatable group, for example nitrogen-atom nitrogen atoms, or cationic groups such as, for example, quaternary nitrogen atoms, incorporated in the polymer chain.
- a protonatable group for example nitrogen-atom nitrogen atoms, or cationic groups such as, for example, quaternary nitrogen atoms, incorporated in the polymer chain.
- cationic copolymers are present in acidic conditions, for example at pH values of 6 or less, in at least partially protonated form.
- Cationic copolymers may, for example, be understood as meaning those copolymers which carry free amino groups, for example NH 2 groups, NH (C 1 -C 4 -alkyl) groups or N (C 1 -C 4 -alkyl) 2 groups.
- cationic copolymers may be understood as meaning those copolymers which comprise as one of the comonomers one or more amides of at least one ethylenically unsaturated carboxylic acid, for example (meth) acrylamide in copolymerized form.
- cationic copolymers have a molecular weight M w in the range of 10,000 to 10,000,000 g / mol, preferably 100,000 to 5,000,000 g / mol.
- cationic copolymers are copolymers which are composed of at least one nonionic comonomer, for example a vinyl aromatic compound such as, for example, Example, styrene or at least one C 1 -C 20 alkyl ester of at least one ethylenically unsaturated carboxylic acid, and at least one comonomer having at least one protonatable or quaternized nitrogen atom per molecule.
- nonionic comonomer for example a vinyl aromatic compound such as, for example, Example, styrene or at least one C 1 -C 20 alkyl ester of at least one ethylenically unsaturated carboxylic acid
- Cationic copolymers in the context of the present invention may also contain one or more anionic comonomers, such as, for example, (meth) acrylic acid or crotonic acid in copolymerized form. If cationic copolymers also contain at least one anionic monomer in copolymerized form, the molar fraction of cationic comonomers is always higher than the molar fraction of anionic comonomers, for example by 0.5 mol%, based on the total cationic copolymer, preferably at least 1 mol% , particularly preferably 1.5 to 20 mol%.
- anionic comonomers such as, for example, (meth) acrylic acid or crotonic acid in copolymerized form.
- cationic copolymer is synthetic cationic copolymer.
- pigments are used in preferably particulate form.
- pigments are to be understood as meaning virtually insoluble finely divided, organic or inorganic colorants as defined in DIN 55944.
- Pigments can be selected from inorganic and preferably organic pigments.
- carbon blacks mention may be made in particular of those which are prepared by the gas black process, the flame black process or the furnace carbon black process.
- the BET surface area of carbon black used in accordance with the invention can be, for example, in the range from 20 to 2000 m 2 / g, determined according to DIN 66131/2 or ISO 4652.
- Carbon black used according to the invention can be surface-modified, for example by oxidation.
- Carbon black used according to the invention can have acidic and / or basic groups, for example carboxyl groups, lactol groups, phenol groups, quinone groups, basic oxides with, for example, pyrone-like structures.
- Monoazo pigments such as CI Pigment Brown 25; CI Pigment Orange 5, 13, 36 and 67; CI Pigment Red 1, 2, 3, 5, 8, 9, 12, 17, 22, 23, 31, 48: 1, 48: 2, 48: 3, 48: 4, 49, 49: 1, 52: 1 , 52: 2, 53, 53: 1, 53: 3, 57: 1, 63, 112, 146, 170, 184, 210, 245 and 251; CI Pigment Yellow 1, 3, 73, 74, 65, 97, 151 and 183; Disazo pigments such as CI Pigment Orange 16, 34 and 44; CI Pigment Red 144, 166, 214 and 242; CI Pigment Yellow 12, 13, 14, 16, 17, 81, 83, 106, 113, 126, 127, 155, 174, 176 and 188; Anthanthrone pigments such as CI Pigment Red 168 and CI Vat Orange 3; Anthrachinonpigmente such as CI Pigment Yellow 147 and 177; CI Pigment Violet 31; Anthrapy
- Examples of particularly preferred organic pigments are: C.I. Pigment Yellow 138, C.I. Pigment Red 122, C.I. Pigment Violet 19, C.I. Pigment Blue 15: 3 and 15: 4, C.I. Pigment Black 7, C.I. Pigment Orange 5, 38 and 43 and C.I. Pigment Green 7.
- mixtures of two or more different pigments can also be used.
- pigments are present in particulate form, i. in the form of particles.
- the particles may be regular or irregular in shape, for example, the particles may be in spherical or approximately spherical or needle shape.
- This step (a) can do this step (a) so that a wet comminution takes place.
- pre-milled pigment is based on having been coated with at least one pigment derivative, for example a pigment sulfonic acid, a pigment amidosulfonic acid or a methyleneamine derivative of a pigment.
- at least one pigment derivative for example a pigment sulfonic acid, a pigment amidosulfonic acid or a methyleneamine derivative of a pigment.
- the pigment or pigments in particulate form are dispersed in step a) with at least one nonionic surfactant.
- nonionic surface-active substances are, for example, ethoxylated mono-, di- and tri-alkylphenols (degree of ethoxylation: from 3 to 50, alkyl radical: C 3 -C 12 ) and also ethoxylated fatty alcohols (EO degree: from 3 to 80; 8 -C 36 ).
- ethoxylated mono-, di- and tri-alkylphenols degree of ethoxylation: from 3 to 50, alkyl radical: C 3 -C 12
- EO degree ethoxylated fatty alcohols
- Lutensol ® grades from BASF AG or the Triton ® grades from Union Carbide.
- Particular preference is given to ethoxylated linear fatty alcohols of the general formula III nC ⁇ H 2x + 1 -O (CH 2 CH 2 O) y -H, III where x are integers in the range of 10 to 24, preferably in the range of 12 to 20.
- the variable y preferably stands
- Ethoxylated linear fatty alcohols of the general formula III are usually present as a mixture of different ethoxylated fatty alcohols with different degrees of ethoxylation.
- the variable y in the context of the present invention stands for the mean value (number average).
- the dispersion of pigment in particulate form and at least one nonionic surfactant takes place in devices suitable for dispersing, preferably in mills such as ball mills or stirred ball mills. Particularly suitable is the ball mill Drais Superflow DCP SF 12.
- 1 ⁇ 2 hour to 48 hours have proven to be a suitable period for dispersing, although a longer period of time is also conceivable.
- Preferred is a period for dispersing from 5 to 24 hours.
- Pressure and temperature conditions during dispersion are generally not critical, for example, normal pressure has proven to be suitable.
- temperatures for example, temperatures in the range of 10 ° C to 100 ° C have proven to be suitable.
- the amount ratio of pigment to non-ionic surfactant can be chosen within wide limits, for example in the range from 10: 1 to 2: 1.
- step a) During the performance of step a) one can add water. Also you can enforce conventional non-ionic grinding aids.
- the mean diameter (number average) of the pigments after step a) is usually in the range from 10 nm to 5 ⁇ m, preferably in the range from 50 nm to 3 ⁇ m.
- the average diameter (number average) of the primary particles may be, for example, in the range of 5 to 200 nm.
- step b) the dispersion of pigment in particulate form and nonionic surfactant with aqueous medium obtainable after step a) is mixed.
- aqueous medium obtainable after step a)
- dispersion one can use any devices, for example stirred vessels or stirred flasks.
- aqueous media are understood as meaning those liquid media which contain water as an important component, for example at least 40% by weight, preferably at least 55% by weight.
- the weight ratio dispersion of pigment in particulate form and nonionic surfactant to aqueous medium is generally in the range of 1: 1.5 to 1:15, preferably 1: 2.5 to 1: 9.
- Pressure and temperature conditions for step b) are generally not critical, for example, temperatures in the range of 5 to 100 ° C are suitable, preferably 20 to 85 ° C and pressures in the range of atmospheric pressure to 10 bar.
- step c) at least one first monomer is polymerized or copolymerized a first mixture of comonomer in the presence of a mixture obtainable according to b), wherein water-insoluble polymer or copolymer is formed on the surface of pigment in particulate form.
- step c at least one monomer or at least one mixture of comonomers is added to a mixture obtainable according to b).
- the addition can be done, for example, in one portion, in several portions or continuously. If you want to copolymerize at least different monomers together, you can first add a comonomer and then the second and optionally further comonomers. In another embodiment, all comonomers are added in one portion.
- Monomer or comonomers can be added in bulk or in aqueous dispersion.
- monomers or comonomers in step c) are selected such monomers or comonomers which are sparingly soluble in water.
- poorly water-soluble monomers or comonomers are understood to mean those monomers or comonomers whose solubility in water at 50 ° C 1 x 10 -1 mol / l or less.
- Preferred examples of monomers or comonomers in step c) are vinylaromatic compounds and poorly water-soluble ⁇ , ⁇ -unsaturated carboxylic acid derivatives.
- the ratio of pigment to amount of monomer or comonomer in step c) in the range of 3: 1 to 1: 2, preferably in the range 2: 1 to 1: 1.5.
- step c It is possible to use mixtures of the abovementioned monomers in step c).
- mixtures of styrene and n-butyl acrylate are very well suited, the mixing ratio being arbitrary.
- Suitable wetting agents are, for example, organic sulfur compounds, for example alkyl sulfates, alkyl sulfonates, alkylaryl sulfonates, alkyl ether sulfates, alkylaryl ether sulfates, sulfosuccinates, such as sulfosuccinic monoesters and sulfosuccinic diesters; Furthermore, organic phosphorus compounds such as alkyl ether phosphates are suitable.
- At least one initiator may be a peroxide.
- suitable peroxides are alkali metal peroxodisulfates, e.g. Sodium peroxodisulfate, ammonium peroxodisulfate, hydrogen peroxide, organic peroxides such as diacetyl peroxide, di-tert-butyl peroxide, diamyl peroxide, dioctanoyl peroxide, didecanoyl peroxide, dilauroyl peroxide, dibenzoyl peroxide, bis (o-toloyl) peroxide, succinyl peroxide, tert-butyl peracetate, tert-butyl permalate, tert Butyl perisobutyrate, tert-butyl perpivalate, tert-butyl peroctoate, tert-Butylperneodecanoat
- alkali metal peroxodisulfates
- azo compounds such as azobisisobutyronitrile, azobis (2-amidopropane) dihydrochloride and 2,2'-azobis (2-methylbutyronitrile) and 2,2'-azobis (2-amidinopropane) dihydrochloride.
- Redox initiators are also suitable, for example, peroxides and oxidizable sulfur compound.
- peroxides and oxidizable sulfur compound are particularly preferred.
- systems of acetone bisulfite and organic peroxide such as tert-C 4 H 9 -OOH, Na 2 S 2 O 5 (sodium disulfite) and organic peroxide such as tert-C 4 H 9 -OOH or a combination of alkali metal salt of HO -CH 2 SO 2 H and organic peroxide such as tert-C 4 H 9 -OOH.
- systems such as ascorbic acid / H 2 O 2 are particularly preferred.
- the pressure conditions are generally not critical, suitable, for example, pressures in the range of atmospheric pressure to 10 bar.
- time duration for step c for example, 1 to 30 minutes have proven to be suitable, preferably 2 to 20 minutes and more preferably 3 to 15 minutes.
- step c) with polymer or copolymer coated pigment in particulate form, which is obtained in the form of isolated particles. It is observed no measurable or very low levels of agglomerates, for example, less than 2 wt .-%, preferably less than 0.2 wt .-%.
- the polymer or copolymer formed in step c) on the surface of the pigment in particulate form is water-insoluble.
- step d it is possible to isolate the dispersed polymer or copolymer-coated pigments obtainable in accordance with c) in a particulate form by purification operations, for example filtering, decanting or washing, and redispersing them to carry out step d).
- purification operations for example filtering, decanting or washing, and redispersing them to carry out step d).
- step d) at least one second monomer or a second mixture of comonomers is added to the dispersion from step c) or the worked-up and redispersed coated pigments in particulate form and polymerized or copolymerized.
- the second monomer or at least one comonomer of the second mixture of comonomers is cationic.
- a second mixture of comonomers is also used in step d) if a monomer has been used in step c) and a mixture of two comonomers is added in step d).
- a second monomer is also used in step d) if a mixture of comonomers has been used in step c) and a monomer is added in step d).
- step c If it is desired to add a second mixture of comonomers, add at least one comonomer other than the monomer or comonomers of step c).
- step c) a vinyl aromatic compound is used as the monomer and in step d) at least one monomer or comonomer which can swell polymer or copolymer from step c).
- swelling it is meant that under normal conditions at least 5% by weight of monomer or comonomer can be physically incorporated into the polymer or copolymer from step c).
- step d If it is desired to add a mixture of comonomers in step d), it is sufficient if at least one comonomer is different from the monomer or comonomer from step c). For example, it is possible to use styrene in step c) and in step d) to use a mixture of methacrylamide and styrene.
- the weight ratio of the second monomer or second mixture of comonomers from step d) to pigment from step a) is in the range from 0.1: 1 to 10: 1, preferably 0.5: 1 to 7: 1, more preferably 2: 1 to 5: 1.
- step c) and d) so that the ratio of polymer or copolymer to pigment in the range of 1: 2 to 5: 1, preferably in the range of 2: 1 to 4: 1 lies.
- step d) polymerization or copolymerization is preferably carried out under the conditions of an emulsion polymerization. It is customary to use at least one initiator, it being possible for the initiator (s) to be selected from the abovementioned ones.
- At least one emulsifier which may be cationic or non-ionic.
- Suitable nonionic emulsifiers are, for example, ethoxylated mono-, di- and tri-alkylphenols (degree of ethoxylation: 3 to 50, alkyl radical: C 4 -C 12 ) and ethoxylated fatty alcohols (degree of ethoxylation: 3 to 80, alkyl radical: C 8 -C 36 ).
- Examples are the Lutensol ® brands from BASF Aktiengesellschaft and the Triton ® grades from Union Carbide.
- Suitable cationic emulsifiers are generally C 6 -C 18 -alkyl-, aralkyl- or heterocyclic radical-containing primary, secondary, tertiary or quaternary ammonium salts, alkanolammonium salts, pyridinium salts, imidazolinium salts, oxazolinium salts, morpholinium salts, thiazolinium salts and salts of amine oxides, quinolinium salts , Isoquinolinium salts, tropylium salts, sulfonium salts and phosphonium salts.
- dodecylammonium acetate or the corresponding hydrochloride examples which may be mentioned dodecylammonium acetate or the corresponding hydrochloride, the chlorides or acetates of the various 2- (N, N, N-trimethyl ammonium) ethylparaffinklaer, N -Cetylpyridiniumchlorid, N-cetyl N Laurylpyridiniumsulfat and N, N, N trimethylammonium bromide, N - Dodecyl- N , N , N- trimethylammonium bromide, N , N -distearyl- N , N -dimethylammonium chloride and the gemini-surfactant N , N '- (lauryldimethyl) ethylenediamine dibromide.
- the amount of emulsifier is chosen so that the mass ratio between the second monomer or second mixture of comonomers on the one hand and emulsifier on the other hand is greater than 1, preferably greater than 10 and more preferably greater than 15.
- step d) The order of addition of the reactants from step d) is not critical per se.
- the initiator is added when a milky-looking emulsion has been produced by, for example, stirring.
- the pressure conditions are generally not critical, suitable, for example, pressures in the range of atmospheric pressure to 10 bar.
- the period of time for the polymerization or copolymerization in step d) can be chosen to be in the range from 30 minutes to 12 hours, preferably from 2 to 3 hours.
- R 10 is selected from hydrogen and methyl and R 11 and R 12 are each hydrogen.
- comonomers can be used in step d): in each case 1 to 20, preferably up to 5% by weight of (meth) acrylonitrile, (meth) acrylamide, ureido (meth) acrylate, 2 Hydroxyethyl (meth) acrylate, 2- (N, N-dimethylamino) ethyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 3- (N, N-dimethylamino) propyl (meth) acrylate, acrylamidopropanesulfonic acid, branched or unbranched, Alkali metal salt and in particular sodium salt of vinylsulfonic acid.
- the second mixture of comonomers is selected to range from 0.1 to 3% by weight, based on the amount of pigment in particulate form, of one or more unsaturated carboxylic acids of formula VI
- the variables are defined as above.
- the second monomer or mixture of comonomers is selected by preparing in step d) a polymer or copolymer having a glass transition temperature T g of -30 ° C.
- treated pigment is used in admixture with polymer or copolymer which is derived from monomers or mixtures of comonomers from step d).
- the polymer or copolymer derived from monomers or mixtures of comonomers from step d) is preferably in the form of spherical particles.
- the particles thus characterized are also referred to below as pigment-free polymer particles.
- the weight ratio (A) to pigment-free polymer particles is in the range from 10: 0.1 to 10: 20, preferably from 10: 0.5 to 10: 4.
- the mean radii r (pigment-free polymer particles) are smaller than the average radii r (A), in each case based on the number average.
- the radii ratio r A r ⁇ pigment - free polymer particles may for example be in the range of 1.2 to 10, preferably in the range of 1.5 to 5.
- the process according to the invention for coloring cellulosic substrates can be carried out by methods known per se. If, for example, one wishes to color paper, cardboard or cardboard, the process according to the invention can be carried out by contacting a non-aqueous or preferably aqueous formulation comprising at least one treated pigment in particulate form with paper, cardboard or cardboard, for example Painting, spraying, dipping or watering.
- At least one treated pigment in particulate form is added to a paper precursor, for example the pulp.
- pulp may contain from 2 to 10% by weight of preferably bleached pulp and from 90 to 98% by weight of water, and preferably no further auxiliaries.
- Treated pigment can be added to the pulp, for example in amounts of from 0.001 to 1% by weight, based on the total pulp, and then processed into paper by methods known per se.
- Examples of working with combinations of different pressure conditions are the alternating pressure method, the Rüping method and the boiler pressure suction method.
- oscillating conditions which in the context of the present invention are understood to mean multiple pressure changes from reduced pressure in the abovementioned ranges to increased pressure in the abovementioned ranges.
- the number of pressure changes is not critical per se, for example you can change the pressure conditions twice up to 500 times.
- a temperature for carrying out the method for coloring wood according to the invention for example 10 to 20 ° C and preferably room temperature are suitable.
- about 0.1 to 50 kg of treated pigment / m 3 , preferably up to 30 kg of treated pigment / m 3 of wood are applied. This embodiment is preferred if, for example, one would like to work according to printing methods.
- 0.01 to 20 g of treated pigment / m 2 of wood surface is applied. This embodiment is preferred if, for example, one would like to work by dipping.
- treated pigment in particulate form which is at least partially coated with at least one cationic copolymer is brought together with one or more wood preservatives.
- Suitable wood preservatives for example, as in EP-A 0 316 602 are disclosed. You can apply 200 to 600 g of wood preservative per m 2 wood surface on the surface, for example in the form of a dipping process. In the processes in which pressure is applied, as in the vacuum-pressure process, it is possible to use, for example, 1500 to 7000 kg of wood preservative per m 3 of wood.
- a period for the contact can be chosen for example 10 seconds to 48 hours, preferably 20 seconds to 24 hours.
- Another object of the present invention are colored cellulosic substrates obtainable by the process according to the invention. They are characterized by particular brilliance of the colors, low tendency to bleed and in the case of colored wood according to the invention by good light fastness and weather resistance.
- the glass transition temperature was determined using a DSC822 (TA8200 series) from Mettler-Toledo with an autosampler TSO 801RO.
- the DSC device was equipped with a temperature sensor FSR5. It was worked according to DIN 53765.
- the milling was continued until the pigment particles had an average diameter of 130 nm.
- Dispersion I 1a of pigment in particulate form and nonionic surfactant was obtained.
- the milling was continued until the pigment particles had an average diameter of 130 nm.
- Dispersion I 2a of pigment in particulate form and nonionic surfactant was obtained.
- step I. 1b The mixture from step I. 1b) was passed over a period of 1 hour nitrogen. It was then heated to 85 ° C. Thereafter, 1.6 g of tert-butyl hydroperoxide (10 wt .-% in water) and 1.6 g of HOCH 2 SO 2 Na was added.
- step I. 2b The mixture from step I. 2b) was passed over a period of 1 hour nitrogen. It was then heated to 85 ° C. Thereafter, 1.6 g of tert-butyl hydroperoxide (10 wt .-% in water) and 1.6 g of HOCH 2 SO 2 Na was added.
- step I. 3b The mixture from step I. 3b) was passed over a period of 1 hour nitrogen. It was then heated to 85 ° C. Thereafter, 1.6 g of tert-butyl hydroperoxide (10 wt .-% in water) and 1.6 g of HOCH 2 SO 2 Na was added.
- Dispersion D.1.1 was obtained.
- the solids content of the dispersion D.1.1 was 25%.
- the particle diameter distribution was determined using an Autosizer IIC from Malvern to ISO 13321 and gave maxima at 133 and 120 nm.
- the glass transition temperature T g was determined to be 17 ° C.
- the mixture was stirred for another 30 minutes at 85 ° C and then for deodorization simultaneously a solution of 5.5 g of tert-butyl hydroperoxide (70 wt .-% in water) in 18 g of deionized water and a solution of 3, 5 g H 2 SO 2 Na in 20 g deionized water over a period of 90 minutes added.
- Dispersion D.2.1 was obtained.
- the solids content of the dispersion D.2.1 was 25.6%.
- the particle diameter distribution was determined using an Autosizer IIC from Malvern according to ISO 13321 and gave maxima at 147 and 128 nm.
- the glass transition temperature was determined to be 17 ° C.
- the mixture was stirred for another 30 minutes at 85 ° C and then for deodorization simultaneously a solution of 5.5 g of tert-butyl hydroperoxide (70 wt .-% in water) in 18 g of deionized water and a solution of 3, 5 g H 2 SO 2 Na in 20 g deionized water over a period of 90 minutes added.
- Dispersion D.3.1 was obtained.
- the solids content of the dispersion D.3.1 was 25.6%.
- the particle diameter distribution was determined using an Autosizer IIC from Malvern according to ISO 13321 and gave maxima at 143 and 382 nm.
- the glass transition temperature was determined to be 13 ° C.
- An aqueous impregnation solution T-1 was prepared by mixing 30 liters of water with 303 grams of dispersion D.1.1 and 303 grams of F-1.
- An aqueous impregnation solution T-2 was prepared by mixing 30 liters of water with 303 grams of dispersion D.2.1 and 303 grams of F-1.
- An aqueous impregnation solution T-3 was prepared by mixing 30 liters of water with 303 grams of dispersion D.3.1 and 303 grams of F-1.
- the colors are characterized by their brilliance, high bleeding fastness and high light fastness.
- the dispersions D.1.1, D.2.1 or D.3.1 are mutually readily miscible.
- the mixture of yellow and blue can produce intense, brilliant shades of green.
- the dispersions D.1.1, D.2.1 and D.3.1 are stable over a period of 10 weeks at temperatures such as 4 ° C and 50 ° C.
Description
Die vorliegende Erfindung betrifft ein Verfahren zum Kolorieren von zellulosehaltigen Substraten, das dadurch gekennzeichnet ist, dass man zu kolorierende Substrate oder deren Vorstufen kontaktiert mit mindestens einem behandelten Pigment in partikulärer Form, das zumindest partiell mit mindestens einem kationischen Copolymer umhüllt ist hergestellt nach einem Verfahren, umfassend die folgenden Schritte:
- a) Dispergieren von mindestens einem Pigment in partikulärer Form mit mindestens einem nicht-ionischen oberflächenaktiven Stoff,
- b) Vermischen der so erhältlichen Dispersion von Pigment in partikulärer Form und nicht-ionischem oberflächenaktiven Stoff mit wässrigem Medium,
- c) Polymerisieren mindestens eines ersten Monomers oder Copolymerisation einer ersten Mischung von Comonomeren in Gegenwart einer Mischung nach b), wobei wasserunlösliches Polymer oder Copolymer an der Oberfläche von Pigment in partikulärer Form gebildet wird,
- d) Hinzufügen mindestens eines zweiten Monomers oder einer zweiten Mischung von Comonomeren und Polymerisation oder Copolymerisation,
- a) dispersing at least one pigment in particulate form with at least one nonionic surfactant,
- b) mixing the thus obtainable dispersion of pigment in particulate form and nonionic surfactant with aqueous medium,
- c) polymerizing at least one first monomer or copolymerizing a first mixture of comonomers in the presence of a mixture according to b), wherein water-insoluble polymer or copolymer is formed on the surface of pigment in particulate form,
- d) adding at least one second monomer or a second mixture of comonomers and polymerization or copolymerization,
An Farbmittelzubereitungen, die in moderne Verfahren der Kolorierung von zellulosehaltigen Substraten eingesetzt werden sollen, werden anspruchsvolle Anforderungen gestellt, Kolorierte Substrate sollen eine hohe Brillanz der Farben aufweisen, die Kolorierung soll dauerhaft sein, d.h. hohe Echtheiten aufweisen, wie beispielsweise Reibechtheit und Lichtechtheit. Weiterhin sollen Farbmittel dann, wenn es sich bei zellulosehaltigen Substraten um Holz handelt, während der Einarbeitung in gewissen Anteilen in das Holz eindringen und nicht lediglich auf der Oberfläche verbleiben. Im Anschluss an die Einarbeitung sollen die Farbmittel nicht mehr migrieren.Demanding requirements are imposed on colorant preparations which are to be used in modern methods of coloring cellulosic substrates. Colored substrates should have a high brilliance of the colors, the coloration should be permanent, ie. have high fastness properties, such as rub fastness and light fastness. Furthermore, colorants are, when it comes to wood-containing cellulose-containing substrates, penetrate into the wood during incorporation in certain proportions and not just remain on the surface. Following incorporation, the colorants should no longer migrate.
Reine Pigmente, die definitionsgemäß nicht oder nur schlecht im betreffenden Medium löslich sind, bleiben vielfach an der Oberfläche von zu kolorierendem Holz liegen.Pure pigments, which by definition are not or only poorly soluble in the medium in question, often remain on the surface of wood to be colored.
Es gibt Versuche, Pigmente dadurch zu behandeln, dass man sie mit einem Polymer umhüllt.
Pigmente lassen sich in Fasern einarbeiten, aber nicht gut zum Kolorieren von zellulosehaltigen Substraten verwenden.Pigments can be incorporated into fibers but are not good for coloring cellulosic substrates.
Die ältere Anmeldung
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Es bestand also die Aufgabe, ein Verfahren zur Kolorierung von zellulosehaltigen Substraten bereit zu stellen, das die Nachteile aus dem Stand der Technik vermeidet und besonders gut gefärbte oder durchgefärbte zellulosehaltige Substrate liefert. Es bestand weiterhin die Aufgabe, gefärbte zellulosehaltige Substrate bereit zu stellen.It was therefore the object to provide a process for the coloration of cellulose-containing substrates, which avoids the disadvantages of the prior art and provides particularly well dyed or solid-colored cellulosic substrates. It was a further object to provide colored cellulose-containing substrates.
Demgemäß wurde das eingangs definierte Verfahren gefunden.Accordingly, the method defined above was found.
Unter Kolorierung werden im Folgenden Verfahren zur Farbgebung verstanden, die nicht nur eine oberflächliche Farbgebung bewirken, sondern auch zumindest anteilig in gewisser Tiefe des betreffenden Substrats eine Farbgebung verursachen, die genau so intensiv oder geringfügig weniger intensiv sein kann wie die Farbgebung an der Oberfläche. Verfahren zum Bedrucken sind im Folgenden nicht umfasst.In the following, coloring is understood to mean processes for coloring which not only produce a superficial coloring, but also at least partially cause, at a certain depth of the relevant substrate, a coloring which can be just as intense or slightly less intense as the coloring on the surface. Methods for printing are not included below.
Unter zellulosehaltigen Substraten werden im Folgenden holzhaltige und sogenannte holzfreie Papiere, Pappen, Kartonagen verstanden, weiterhin Holz in beliebigen Abmessungen, beispielsweise Holzzuschnitte wie Bretter, Stangen, Klötze, weiterhin Holzwolle, holzhaltige Verbundwerkstoffe, Holzzuschnitte, Sperrholz, Spanplatten, MDF-Platten (Mitteldichtefaserplatten), OSB-Platten (Oriented Strand Board), Materialien auf Basis von verholzten Einjahrespflanzen, Strohplatten und Fasermaterialien wie beispielsweise Flachs, Leinen, Hanf, Jute, Baumwolle, Bambusfasern, Fasern aus Papiermaulbeerbaum oder Holzzellstoff. Zellulosehaltige Substrate im Sinne der vorliegenden Erfindung können beispielsweise flächig ausgestaltet sein oder als Formkörper.Cellulosic substrates are understood below to mean wood-containing and so-called wood-free papers, cardboard, cardboard, furthermore wood in any dimensions, for example wood blanks such as boards, rods, blocks, furthermore wood wool, wood-containing composite materials, wood blanks, plywood, chipboard, MDF boards (medium density fiberboard) , Oriented Strand Board (OSB), annual woody yearlong, straw and fibrous materials such as flax, linen, hemp, jute, cotton, bamboo, paper mulberry or wood pulp fibers. Cellulose-containing substrates For the purposes of the present invention may be configured, for example, flat or as a shaped body.
Unter Vorstufen im Sinne der vorliegenden Erfindung sind insbesondere Papiervorstufen zu verstehen, beispielsweise gebleichte und ungebleichte Zellstoffe und Holzstoffe, Papierbrei und Holzschnitzel.In the context of the present invention, precursors are to be understood as meaning in particular paper precursors, for example bleached and unbleached pulps and wood pulp, pulp and wood chips.
Erfindungsgemäß kontaktiert man zu kolorierende Substrate oder deren Vorstufen mit mindestens einem behandelten Pigment in partikulärer Form, das zumindest partiell mit mindestens einem kationischen Copolymer umhüllt ist.According to the invention, substrates to be colored or their precursors are contacted with at least one treated pigment in particulate form, which is at least partially coated with at least one cationic copolymer.
Zur Durchführung des erfindungsgemäßen Verfahrens geht man speziell von behandeltem Pigment aus. Unter behandeltem Pigment ist Pigment zu verstehen, das zumindest partiell mit mindestens einem kationischen Copolymer umhüllt ist. Behandeltes Pigment kann auch vollständig mit kationischen Copolymer umhüllt sein. Vorzugsweise ist behandeltes Pigment im Sinne der vorliegenden Erfindung zu mindestens 10 % bis zu 99 % mit kationischem Copolymer umhüllt, bevorzugt zu 40 bis 70 %, wobei sich die Prozentangaben durch beispielsweise mikroskopische Methoden ermitteln lassen.For carrying out the process according to the invention, the starting material is specifically treated pigment. By treated pigment is meant pigment which is at least partially coated with at least one cationic copolymer. Treated pigment may also be completely coated with cationic copolymer. Preferably treated pigment in the context of the present invention is at least 10% up to 99% coated with cationic copolymer, preferably 40 to 70%, wherein the percentages can be determined by, for example, microscopic methods.
Unter partiell umhüllt kann man in einer Ausführungsform der vorliegenden Erfindung verstehen, dass ein gewisser Prozentsatz der Pigmentpartikel von kationischem Copolymer umhüllt ist und der Rest der Pigmentpartikel nicht von kationischem Copolymer umhüllt ist.By partially encased, in one embodiment of the present invention, it can be understood that a certain percentage of the pigment particles are coated with cationic copolymer and the remainder of the pigment particles are not enveloped by cationic copolymer.
Man kann unter partiell umhüllt in einer anderen Ausführungsform der vorliegenden Erfindung verstehen, dass alle Pigmentpartikel partiell umhüllt sind.In another embodiment of the present invention, it can be partially understood that all pigment particles are partially enveloped.
Die Umhüllung mit kationischem Copolymer ist üblicherweise so dünn, dass auch vollständig umhüllte Pigmentpartikel farbig wirken.The cationic copolymer coating is usually so thin that even completely coated pigment particles are colored.
Partiell mit kationischem Copolymer umhülltes Pigment stellt man so her, dass man das entsprechende kationische Copolymer in Gegenwart von Pigment synthetisiert. In einer bevorzugten Ausführungsform der vorliegenden Erfindung synthetisiert man kationisches Copolymer in Gegenwart von Pigment nach einem mindestens zweistufigen Emulsionspolymerisationsverfahren, in dem man die Zusammensetzung an Comonomeren mindestens einmal ändert, beispielsweise indem man den Comonomerzulauf ändert.Pigment partially coated with cationic copolymer is prepared by synthesizing the corresponding cationic copolymer in the presence of pigment. In a preferred embodiment of the present invention, cationic copolymer is synthesized in the presence of pigment according to an emulsion polymerization process of at least two stages in which the composition of comonomers is changed at least once, for example by changing the comonomer feed.
Kationische Copolymere im Sinne der vorliegenden Erfindung sind Copolymere von radikalisch polymerisierbaren ethylenisch ungesättigte Verbindungen, von denen mindestens eine eine protonierbare Gruppe trägt, beispielsweise Stickstoffatome mit freiem Elektronenpaar, oder kationische Gruppen wie beispielsweise quaternäre Stickstoffatome in der Polymerkette eingebaut.Cationic copolymers in the context of the present invention are copolymers of free-radically polymerizable ethylenically unsaturated compounds, of which at least one carries a protonatable group, for example nitrogen-atom nitrogen atoms, or cationic groups such as, for example, quaternary nitrogen atoms, incorporated in the polymer chain.
In einer Ausführungsform der vorliegenden Erfindung liegen kationische Copolymere unter sauren Bedingungen, beispielsweise bei pH-Werten von 6 oder weniger, in zumindest partiell protonierter Form vor. Unter kationischen Copolymeren können beispielsweise solche Copolymere verstanden werden, die freie Aminogruppen, beispielsweise NH2-Gruppen, NH(C1-C4-Alkyl)-Gruppen oder N(C1-C4-Alkyl)2-Gruppen, tragen.In one embodiment of the present invention cationic copolymers are present in acidic conditions, for example at pH values of 6 or less, in at least partially protonated form. Cationic copolymers may, for example, be understood as meaning those copolymers which carry free amino groups, for example NH 2 groups, NH (C 1 -C 4 -alkyl) groups or N (C 1 -C 4 -alkyl) 2 groups.
In einer Ausführungsform der vorliegenden Erfindung können unter kationischen Copolymeren solche Copolymere verstanden werden, die als eines der Comonomere ein oder mehrere Amide von mindestens einer ethylenisch ungesättigten Carbonsäure, beispielsweise (Meth)acrylamid einpolymerisiert enthalten.In one embodiment of the present invention, cationic copolymers may be understood as meaning those copolymers which comprise as one of the comonomers one or more amides of at least one ethylenically unsaturated carboxylic acid, for example (meth) acrylamide in copolymerized form.
In einer Ausführungsform der vorliegenden Erfindung haben kationische Copolymere ein Molekulargewicht Mw im Bereich von 10.000 bis 10.000.000 g/mol, bevorzugt 100.000 bis 5.000.000 g/mol.In one embodiment of the present invention, cationic copolymers have a molecular weight M w in the range of 10,000 to 10,000,000 g / mol, preferably 100,000 to 5,000,000 g / mol.
In einer Ausführungsform der vorliegenden Erfindung handelt es sich bei kationischen Copolymeren um Copolymere, die aufgebaut sind aus mindestens einem nichtionischen Comonomer, beispielsweise einer vinylaromatischen Verbindung wie z. B. Styrol oder mindestens einem C1-C20-Alkylester von mindestens einer ethylenisch ungesättigten Carbonsäure, und mindestens einem Comonomer, das mindestens ein protonierbares oder quaternisiertes Stickstoffatom pro Molekül aufweist.In one embodiment of the present invention, cationic copolymers are copolymers which are composed of at least one nonionic comonomer, for example a vinyl aromatic compound such as, for example, Example, styrene or at least one C 1 -C 20 alkyl ester of at least one ethylenically unsaturated carboxylic acid, and at least one comonomer having at least one protonatable or quaternized nitrogen atom per molecule.
Kationische Copolymere im Sinne der vorliegenden Erfindung können auch ein oder mehrere anionische Comonomere wie beispielsweise (Meth)acrylsäure oder Crotonsäure einpolymerisiert enthalten. Wenn kationische Copolymere auch mindestens ein anionisches Monomer einpolymerisiert enthalten, so ist der molare Anteil an kationischen Comonomeren stets höher als der molare Anteil an anionischen Comonomeren, beispielsweise um 0,5 mol-%, bezogen auf gesamtes kationisches Copolymer, bevorzugt mindestens 1 mol-%, besonders bevorzugt 1,5 bis 20 mol-%.Cationic copolymers in the context of the present invention may also contain one or more anionic comonomers, such as, for example, (meth) acrylic acid or crotonic acid in copolymerized form. If cationic copolymers also contain at least one anionic monomer in copolymerized form, the molar fraction of cationic comonomers is always higher than the molar fraction of anionic comonomers, for example by 0.5 mol%, based on the total cationic copolymer, preferably at least 1 mol% , particularly preferably 1.5 to 20 mol%.
Vorzugsweise handelt es sich bei kationischem Copolymer um synthetisches kationisches Copolymer.Preferably cationic copolymer is synthetic cationic copolymer.
Zur Durchführung des erfindungsgemäßen Verfahrens geht man weiterhin aus aus von Pigmenten in vorzugsweise partikulärer Form. Unter Pigmenten sind im Rahmen der vorliegenden Erfindung praktisch nicht lösliche feinteilige, organische oder anorganische Farbmittel gemäß der Definition in DIN 55944 zu verstehen.For carrying out the process according to the invention, it is furthermore assumed that pigments are used in preferably particulate form. For the purposes of the present invention, pigments are to be understood as meaning virtually insoluble finely divided, organic or inorganic colorants as defined in DIN 55944.
Pigmente kann man wählen aus anorganischen und vorzugsweise organischen Pigmenten.Pigments can be selected from inorganic and preferably organic pigments.
Beispielhaft ausgewählte anorganische Pigmente sind
- Zinkoxid, Zinksulfid, Lithopone, Bleiweiß, Bleisulfat, Kreide, Titandioxid, Calziumcarbonat, Kaolin;
- Eisenoxidgelb, Cadmiumgelb, Nickeltitangelb, Chromtitangelb, Chromgelb, Bleichromat, Bismutvanadat, Neapelgelb oder Zinkgelb
- Ultramarinblau, Kobaltblau, Manganblau, Eisenblau,
- Ultramaringrün, Kobaltgrün, Chromoxid (Chromoxidgrün);
- Ultramarinviolett, Kobaltviolett, Manganviolett;
- Ultramarinrot, Molybdatrot, Chromrot, Cadmiumrot;
- Eisenoxidbraun, Chromeisenbraun, Zinkeisenbraun, Mangantitanbraun;
- Eisenoxidschwarz, Eisen-Mangan-Schwarz, Spinellschwarz, Ruß;
- orangefarbene Spinelle und Korunde, Cadmiumorange, Chromorange, Bleimolybdat; Aluminium oder Cu/Zn-Legierung.
- Zinc oxide, zinc sulfide, lithopone, lead white, lead sulfate, chalk, titanium dioxide, calcium carbonate, kaolin;
- Iron oxide yellow, cadmium yellow, nickel titanium yellow, chrome titanium yellow, chrome yellow, lead chromate, bismuth vanadate, Naples yellow or zinc yellow
- Ultramarine blue, cobalt blue, manganese blue, iron blue,
- Ultramarine green, cobalt green, chrome oxide (chrome oxide green);
- Ultramarine violet, cobalt violet, manganese violet;
- Ultramarine red, molybdenum red, chrome red, cadmium red;
- Iron oxide brown, chrome iron brown, zinc iron brown, mangantite brown;
- Iron oxide black, iron manganese black, spinel black, carbon black;
- orange spinels and corundum, cadmium orange, chrome orange, lead molybdate; Aluminum or Cu / Zn alloy.
Bevorzugt sind Ruß, Ruß, Calziumcarbonat, Kaolin, Eisenoxidpigmente wie beispielsweise Eisenoxidgelb, Eisenoxidbraun und Eisenoxidschwarz, Zinkoxid und Titandioxid.Preferred are carbon black, carbon black, calcium carbonate, kaolin, iron oxide pigments such as iron oxide yellow, iron oxide brown and iron oxide black, zinc oxide and titanium dioxide.
Als Ruße seien insbesondere solche genannt, die nach dem Gasruß-Verfahren, dem Flammruß-Verfahren oder dem Furnaceruß-Verfahren hergestellt sind.As carbon blacks, mention may be made in particular of those which are prepared by the gas black process, the flame black process or the furnace carbon black process.
Die Oberfläche nach BET von erfindungsgemäß eingesetztem Ruß kann beispielsweise im Bereich von 20 bis 2000 m2/g liegen, bestimmt nach DIN 66131/2 oder ISO 4652.The BET surface area of carbon black used in accordance with the invention can be, for example, in the range from 20 to 2000 m 2 / g, determined according to DIN 66131/2 or ISO 4652.
Erfindungsgemäß eingesetzter Ruß kann oberflächenmodifiziert sein, beispielsweise durch Oxidation. Erfindungsgemäß eingesetzter Ruß kann saure und/oder basische Gruppen aufweisen, beispielsweise Carboxylgruppen, Lactolgruppen, Phenolgruppen, Chinongruppen, basische Oxide mit beispielsweise pyronähnlichen Strukturen.Carbon black used according to the invention can be surface-modified, for example by oxidation. Carbon black used according to the invention can have acidic and / or basic groups, for example carboxyl groups, lactol groups, phenol groups, quinone groups, basic oxides with, for example, pyrone-like structures.
Beispielhaft ausgewählte organische Pigmente, zu denen im Folgenden auch Küpenfarbstoffe gezählt werden, sindExamples of selected organic pigments, which are also counted below vat dyes, are
Monoazopigmente, wie beispielsweise C.I. Pigment Brown 25;
C.I. Pigment Orange 5, 13, 36 und 67; C.I. Pigment Red 1, 2, 3, 5, 8, 9, 12, 17, 22, 23, 31, 48:1, 48:2, 48:3, 48:4, 49, 49:1, 52:1, 52:2, 53, 53:1, 53:3, 57:1, 63, 112, 146, 170, 184, 210, 245 und 251; C.I. Pigment Yellow 1, 3, 73, 74, 65, 97, 151 und 183; Disazopigmente wie beispielsweise C.I. Pigment Orange 16, 34 und 44;
C.I. Pigment Red 144, 166, 214 und 242; C.I. Pigment Yellow 12, 13, 14, 16, 17, 81, 83, 106, 113, 126, 127, 155, 174, 176 und 188;
Anthanthronpigmente, wie beispielsweise C.I. Pigment Red 168 und C.I. Vat Orange 3; Anthrachinonpigmente wie beispielsweise C.I. Pigment Yellow 147 und 177;
C.I. Pigment Violet 31;
Anthrapyrimidinpigmente wie beispielsweise C.I. Pigment Yellow 108,
C.I. Vat Yellow 20;
Chinacridonpigmente, wie beispielsweise C.I. Pigment Red 122, 202 und 206;
C.I. Pigment Violet 19;
Chinophthalonpigmente, wie beispielsweise C.I. Pigment Yellow 138;
Diketopyrrolopyrrolpigmente wie beispielsweise C.I. Pigment Orange 71, 73 und 81;
C.I. Pigment Red 254, 255, 264, 270 und 272,
Dioxazinpigmente, wie beispielsweise C.I. Pigment Violet 23 und 37;
Flavanthronpigmente, wie beispielsweise C.I. Pigment Yellow 24, C.I. Vat Yellow 1;
Indanthronpigmente, wie beispielsweise C.I. Pigment Blue 60 und 64, C.I. Vat Blue 4 und 6;
Isoindolinpigmente, wie beispielsweise C.I. Pigment Orange 69; C.I. Pigment Red 260; C.I. Pigment Yellow 139 und 185;
Isoindolinonpigmente, wie beispielsweise C.I. Pigment Orange 61;
C.I. Pigment Red 257 und 260; C.I. Pigment Yellow 109, 110, 173 und 185;
Isoviolanthronpigmente, wie beispielsweise C.I. Pigment Violet 31 und C.I. Vat Violet 1; Metallkomplexpigmente, wie beispielsweise C.I. Pigment Yellow 117, 150 und 153;
C.I. Pigment Green 8;
Perinonpigmente, wie beispielsweise C.I. Pigment Orange 43, C.I. Vat Orange 7,
C.I. Pigment Red 194, C.I. Vat Red 15;
Perylenpigmente, wie beispielsweise C.I. Pigment Black 31 und 32; C.I. Pigment Red 123, 149, 178, 179, C.I. Vat Red 23, 190, 29 und 224; C.I. Pigment Violet 29;
Phthalocyaninpigmente, wie beispielsweise C.I. Pigment Blue 15, 15:1, 15:2, 15:3, 15:4, 15:6 und 16; C.I. Pigment Green 7 und 36;
Pyranthronpigmente, wie beispielsweise C.I. Pigment Orange 51;
C.I. Pigment Red 216 und C.I. Vat Orange 4;
Thioindigopigmente, wie beispielsweise C.I. Pigment Red 88 und 181, C.I. Vat Red 1;
C.I. Pigment Violet 38 und C.I. Vat Violet 3;
Triarylcarboniumpigmente, wie beispielsweise C.I. Pigment Blue 1, 61 und 62;
C.I. Pigment Green 1; C.I. Pigment Red 81, 81:1 und 169; C.I. Pigment Violet 1, 2, 3 und 27; C.I. Pigment Black 1 (Anilinschwarz);
C.I. Pigment Yellow 101 (Aldazingelb);
C.I. Pigment Brown 22.Monoazo pigments such as CI Pigment Brown 25;
CI Pigment Orange 5, 13, 36 and 67; CI Pigment Red 1, 2, 3, 5, 8, 9, 12, 17, 22, 23, 31, 48: 1, 48: 2, 48: 3, 48: 4, 49, 49: 1, 52: 1 , 52: 2, 53, 53: 1, 53: 3, 57: 1, 63, 112, 146, 170, 184, 210, 245 and 251; CI Pigment Yellow 1, 3, 73, 74, 65, 97, 151 and 183; Disazo pigments such as CI Pigment Orange 16, 34 and 44;
CI Pigment Red 144, 166, 214 and 242; CI Pigment Yellow 12, 13, 14, 16, 17, 81, 83, 106, 113, 126, 127, 155, 174, 176 and 188;
Anthanthrone pigments such as CI Pigment Red 168 and CI Vat Orange 3; Anthrachinonpigmente such as CI Pigment Yellow 147 and 177;
CI Pigment Violet 31;
Anthrapyrimidine pigments such as CI Pigment Yellow 108,
CI Vat Yellow 20;
Quinacridone pigments such as CI Pigment Red 122, 202 and 206;
CI Pigment Violet 19;
Quinophthalone pigments such as CI Pigment Yellow 138;
Diketopyrrolopyrrole pigments such as CI Pigment Orange 71, 73 and 81;
CI Pigment Red 254, 255, 264, 270 and 272,
Dioxazine pigments such as CI Pigment Violet 23 and 37;
Flavanthrone pigments such as CI Pigment Yellow 24, CI Vat Yellow 1;
Indanthrone pigments such as CI Pigment Blue 60 and 64, CI Vat Blue 4 and 6;
Isoindoline pigments such as CI Pigment Orange 69; CI Pigment Red 260; CI Pigment Yellow 139 and 185;
Isoindolinone pigments such as CI Pigment Orange 61;
CI Pigment Red 257 and 260; CI Pigment Yellow 109, 110, 173 and 185;
Isoviolanthrone pigments such as CI Pigment Violet 31 and CI Vat Violet 1; Metal complex pigments such as CI Pigment Yellow 117, 150 and 153;
CI Pigment Green 8;
Perinone pigments such as CI Pigment Orange 43, CI Vat Orange 7,
CI Pigment Red 194, CI Vat Red 15;
Perylene pigments such as CI Pigment Black 31 and 32; CI Pigment Red 123, 149, 178, 179, CI Vat Red 23, 190, 29 and 224; CI Pigment Violet 29;
Phthalocyanine pigments such as CI Pigment Blue 15, 15: 1, 15: 2, 15: 3, 15: 4, 15: 6 and 16; CI Pigment Green 7 and 36;
Pyranthrone pigments such as CI Pigment Orange 51;
CI Pigment Red 216 and CI Vat Orange 4;
Thioindigo pigments such as CI Pigment Red 88 and 181, CI Vat Red 1;
CI Pigment Violet 38 and CI Vat Violet 3;
Triaryl carbonium pigments such as CI Pigment Blue 1, 61 and 62;
CI Pigment Green 1; CI Pigment Red 81, 81: 1 and 169; CI Pigment Violet 1, 2, 3 and 27; CI Pigment Black 1 (aniline black);
CI Pigment Yellow 101 (aldazine yellow);
CI Pigment Brown 22.
Beispiele für besonders bevorzugte organische Pigmente sind: C.I. Pigment Yellow 138, C.I. Pigment Red 122, C.I. Pigment Violet 19, C.I. Pigment Blue 15:3 und 15:4, C.I. Pigment Black 7, C.I. Pigment Orange 5, 38 und 43 und C.I. Pigment Green 7.Examples of particularly preferred organic pigments are: C.I. Pigment Yellow 138, C.I. Pigment Red 122, C.I. Pigment Violet 19, C.I. Pigment Blue 15: 3 and 15: 4, C.I. Pigment Black 7, C.I. Pigment Orange 5, 38 and 43 and C.I. Pigment Green 7.
Man kann erfindungsgemäß auch von Mischungen von zwei oder mehr verschiedenen Pigmenten ausgehen.According to the invention, mixtures of two or more different pigments can also be used.
Man geht aus von Pigmenten, die in partikulärer Form vorliegen, d.h. in Form von Partikeln. Man kann beispielsweise von sogenannten Rohpigmenten ausgehen, das sind unbehandelte Pigmente, wie sie nach der Pigmentsynthese anfallen. Die Partikel können reguläre oder irreguläre Form aufweisen, beispielsweise können die Partikel in sphärischer oder annährend sphärischer Form oder in Nadelform vorliegen. Man kann dazu Schritt (a) so durchführen, dass eine Nasszerkleinerung stattfindet.It is assumed that pigments are present in particulate form, i. in the form of particles. For example, it is possible to start from so-called crude pigments, which are untreated pigments, as obtained after pigment synthesis. The particles may be regular or irregular in shape, for example, the particles may be in spherical or approximately spherical or needle shape. One can do this step (a) so that a wet comminution takes place.
In einer Ausführungsform der vorliegenden Erfindung geht man von vorgemahlenem Pigment aus.In one embodiment of the present invention, one starts from pre-milled pigment.
In einer Ausführungsform der vorliegenden Erfindung geht man von vorgemahlenem Pigment aus, dass man mit mindestens einem Pigmentderivat belegt hat, beispielsweise einer Pigmentsulfonsäure, einer Pigmentamidosulfonsäure oder einem Methylenamin-derivat eines Pigments.In one embodiment of the present invention, pre-milled pigment is based on having been coated with at least one pigment derivative, for example a pigment sulfonic acid, a pigment amidosulfonic acid or a methyleneamine derivative of a pigment.
Das oder die Pigmente in partikulärer Form werden in Schritt a) mit mindestens einem nicht-ionischen oberflächenaktiven Stoff dispergiert.The pigment or pigments in particulate form are dispersed in step a) with at least one nonionic surfactant.
Beispiele für geeignete nicht-ionische oberflächenaktive Stoffe sind z.B. ethoxylierte Mono-, Di- und Tri-Alkylphenole (Ethoxylierungsgrad: 3 bis 50, Alkylrest: C3-C12) sowie ethoxylierte Fettalkohole (EO-Grad: 3 bis 80; Alkylrest: C8-C36). Beispiele hierfür sind die Lutensol®-Marken der BASF AG oder die Triton®-Marken der Union Carbide. Besonders bevorzugt sind ethoxylierte lineare Fettalkohole der allgemeinen Formel III
n-CxH2x+1-O(CH2CH2O)y-H, III
wobei x ganze Zahlen im Bereich von 10 bis 24, bevorzugt im Bereich von 12 bis 20 sind. Die Variable y steht vorzugsweise für ganze Zahlen im Bereich von 5 bis 50, besonders bevorzugt 8 bis 40.Examples of suitable nonionic surface-active substances are, for example, ethoxylated mono-, di- and tri-alkylphenols (degree of ethoxylation: from 3 to 50, alkyl radical: C 3 -C 12 ) and also ethoxylated fatty alcohols (EO degree: from 3 to 80; 8 -C 36 ). Examples are the Lutensol ® grades from BASF AG or the Triton ® grades from Union Carbide. Particular preference is given to ethoxylated linear fatty alcohols of the general formula III
nC × H 2x + 1 -O (CH 2 CH 2 O) y -H, III
where x are integers in the range of 10 to 24, preferably in the range of 12 to 20. The variable y preferably stands for integers in the range of 5 to 50, more preferably 8 to 40.
Ethoxylierte lineare Fettalkohole der allgemeinen Formel III liegen üblicherweise als Gemisch verschiedener ethoxylierter Fettalkohole mit unterschiedlichem Ethoxylierungsgrad vor. Die Variable y steht im Rahmen der vorliegenden Erfindung für den Mittelwert (Zahlenmittel).Ethoxylated linear fatty alcohols of the general formula III are usually present as a mixture of different ethoxylated fatty alcohols with different degrees of ethoxylation. The variable y in the context of the present invention stands for the mean value (number average).
Das Dispergieren von Pigment in partikulärer Form und mindestens einem nicht-ionischen oberflächenaktiven Stoff erfolgt in zum Dispergieren geeigneten Geräten, vorzugsweise in Mühlen wie beispielsweise Kugelmühlen oder Rührwerkskugelmühlen. Besonders geeignet ist die Kugelmühle Drais Superflow DCP SF 12.The dispersion of pigment in particulate form and at least one nonionic surfactant takes place in devices suitable for dispersing, preferably in mills such as ball mills or stirred ball mills. Particularly suitable is the ball mill Drais Superflow DCP SF 12.
Als geeignete Zeitdauer für das Dispergieren haben sich beispielsweise ½ Stunde bis 48 Stunden erwiesen, obwohl auch eine längere Zeitdauer denkbar ist. Bevorzugt ist eine Zeitdauer für das Dispergieren von 5 bis 24 Stunden.By way of example, ½ hour to 48 hours have proven to be a suitable period for dispersing, although a longer period of time is also conceivable. Preferred is a period for dispersing from 5 to 24 hours.
Druck- und Temperaturbedingungen beim Dispergieren sind im Allgemeinen unkritisch, so hat sich beispielsweise Normaldruck als geeignet erwiesen. Als Temperaturen haben sich beispielsweise Temperaturen im Bereich von 10°C bis 100°C als geeignet erwiesen.Pressure and temperature conditions during dispersion are generally not critical, for example, normal pressure has proven to be suitable. As temperatures, for example, temperatures in the range of 10 ° C to 100 ° C have proven to be suitable.
Das Mengenverhältnis von Pigment zu nicht-ionischem oberflächenaktiven Stoff kann in weiten Bereichen gewählt werden und beispielsweise im Bereich von 10:1 bis 2:1 liegen.The amount ratio of pigment to non-ionic surfactant can be chosen within wide limits, for example in the range from 10: 1 to 2: 1.
Während der Durchführung von Schritt a) kann man Wasser zusetzen. Auch kann man übliche nicht-ionische Mahlhilfsmittel zusetzen.During the performance of step a) one can add water. Also you can enforce conventional non-ionic grinding aids.
Der mittlere Durchmesser (Zahlenmittel) der Pigmente liegt nach Schritt a) üblicherweise im Bereich von 10 nm bis 5 µm, bevorzugt im Bereich von 50 nm bis 3 µm.The mean diameter (number average) of the pigments after step a) is usually in the range from 10 nm to 5 μm, preferably in the range from 50 nm to 3 μm.
Wenn es sich bei Pigment um Ruß handelt, so kann der mittlere Durchmesser (Zahlenmittel) der Primärteilchen beispielsweise im Bereich von 5 bis 200 nm liegen.When the pigment is carbon black, the average diameter (number average) of the primary particles may be, for example, in the range of 5 to 200 nm.
Zur Bestimmung des mittleren Durchmessers sind gängige Methoden geeignet, beispielsweise Elektronenmikrospie.To determine the mean diameter, common methods are suitable, for example electron microspheres.
In Schritt b) vermischt man die nach Schritt a) erhältliche Dispersion von Pigment in partikulärer Form und nicht-ionischem oberflächenaktivem Stoff mit wässrigem Medium. Zur Dispergierung kann man beliebige Vorrichtungen verwenden, beispielsweise gerührte Kessel oder gerührte Kolben.In step b), the dispersion of pigment in particulate form and nonionic surfactant with aqueous medium obtainable after step a) is mixed. For dispersion, one can use any devices, for example stirred vessels or stirred flasks.
Unter wässrigen Medien werden im Sinne der vorliegenden Erfindung solche flüssigen Medien verstanden, die Wasser als wichtige Komponente enthalten, beispielsweise mindestens 40 Gew.-%, bevorzugt mindestens 55 Gew.-%.For the purposes of the present invention, aqueous media are understood as meaning those liquid media which contain water as an important component, for example at least 40% by weight, preferably at least 55% by weight.
In Schritt b) liegt das Gewichtsverhältnis Dispersion aus Pigment in partikulärer Form und nicht-ionischem oberflächenaktiven Stoff zu wässrigem Medium im Allgemeinen im Bereich von 1:1,5 bis 1:15, bevorzugt 1:2,5 bis 1:9.In step b), the weight ratio dispersion of pigment in particulate form and nonionic surfactant to aqueous medium is generally in the range of 1: 1.5 to 1:15, preferably 1: 2.5 to 1: 9.
Druck und Temperaturbedingungen für Schritt b) sind im Allgemeinen unkritisch, so sind beispielsweise Temperaturen im Bereich von 5 bis 100°C geeignet, bevorzugt 20 bis 85°C und Drücke im Bereich von Normaldruck bis 10 bar.Pressure and temperature conditions for step b) are generally not critical, for example, temperatures in the range of 5 to 100 ° C are suitable, preferably 20 to 85 ° C and pressures in the range of atmospheric pressure to 10 bar.
Durch das Vermischen nach Schritt b) erhält man eine Mischung.Mixing after step b) gives a mixture.
In Schritt c) polymerisiert man mindestens ein erstes Monomer oder copolymerisiert eine erste Mischung von Comonomer in Gegenwart einer Mischung, erhältlich nach b), wobei wasserunlösliches Polymer bzw. Copolymer an der Oberfläche von Pigment in partikulärer Form gebildet wird.In step c), at least one first monomer is polymerized or copolymerized a first mixture of comonomer in the presence of a mixture obtainable according to b), wherein water-insoluble polymer or copolymer is formed on the surface of pigment in particulate form.
Zur Durchführung von Schritt c) gibt man mindestens ein Monomer oder mindestens eine Mischung von Comonomeren zu einer nach b) erhältlichen Mischung. Die Zugabe kann beispielsweise in einer Portion, in mehreren Portionen oder auch kontinuierlich erfolgen. Wenn man mindestens verschiedene Monomere miteinander copolymerisieren möchte, kann man zunächst ein Comonomer zugeben und danach das zweite und gegebenenfalls weitere Comonomere. In einer anderen Ausführungsform gibt man alle Comonomere in einer Portion zu.To carry out step c), at least one monomer or at least one mixture of comonomers is added to a mixture obtainable according to b). The addition can be done, for example, in one portion, in several portions or continuously. If you want to copolymerize at least different monomers together, you can first add a comonomer and then the second and optionally further comonomers. In another embodiment, all comonomers are added in one portion.
Monomer bzw. Comonomere kann man in Substanz oder in wässriger Dispersion zugeben.Monomer or comonomers can be added in bulk or in aqueous dispersion.
Als Monomere bzw. Comonomere in Schritt c) wählt man solche Monomere bzw. Comonomere, die in Wasser schlecht löslich sind. Unter schlecht in Wasser löslichen Monomeren bzw. Comonomeren werden dabei solche Monomeren bzw. Comonomeren verstanden, deren Löslichkeit in Wasser bei 50°C 1 x 10-1 mol/l oder weniger beträgt.As monomers or comonomers in step c) are selected such monomers or comonomers which are sparingly soluble in water. Under poorly water-soluble monomers or comonomers are understood to mean those monomers or comonomers whose solubility in water at 50 ° C 1 x 10 -1 mol / l or less.
Bevorzugte Beispiele für Monomere bzw. Comonomere in Schritt c) sind vinylaromatische Verbindungen und schlecht in Wasser lösliche α,β-ungesättigte Carbonsäurederivate.Preferred examples of monomers or comonomers in step c) are vinylaromatic compounds and poorly water-soluble α, β-unsaturated carboxylic acid derivatives.
Vorzugsweise wird als vinylaromatische Verbindung mindestens eine Verbindung der allgemeinen Formel IV gewählt,
Vorzugsweise wird als schlecht in Wasserlösliches α,β-ungesättigtes Carbonsäurederivat eine Verbindung der allgemeinen Formel I gewählt,
- R1
- gewählt aus
- unverzweigtem oder verzweigtem C1-C10-Alkyl, wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl, tert.-Butyl, n-Pentyl, iso-Pentyl, sec.-Pentyl, neo-Pentyl, 1,2-Dimethylpropyl, iso-Amyl, n-Hexyl, iso-Hexyl, sec.-Hexyl, n-Heptyl, n-Octyl, 2-Ethylhexyl, n-Nonyl, n-Decyl; besonders bevorzugt C1-C4-Alkyl wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl und tert.-Butyl;
- oder Wasserstoff,
- ganz besonders bevorzugt sind Wasserstoff und Methyl;
- R2
- gewählt aus
- unverzweigtem oder verzweigtem C1-C10-Alkyl, wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl, tert.-Butyl, n-Pentyl, iso-Pentyl, sec-Pentyl, neo-Pentyl, 1,2-Dimethylpropyl, iso-Amyl, n-Hexyl, iso-Hexyl, sec.-Hexyl, n-Hep-tyl, n-Octyl, 2-Ethylhexyl, n-Nonyl, n-Decyl; besonders bevorzugt C1-C4-Alkyl wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl und tert.-Butyl;
- oder ganz besonders bevorzugt Wasserstoff.
- R3
- gewählt aus unverzweigtem oder verzweigtem C4-C10-Alkyl, wie n-Butyl, iso-Butyl, sec.-Butyl, tert.-Butyl, n-Pentyl, iso-Pentyl, sec.-Pentyl, neo-Pentyl, 1,2-Dimethylpropyl, iso-Amyl, n-Hexyl, iso-Hexyl, sec.-Hexyl, n-Heptyl, n-Octyl, 2-Ethylhexyl, n-Nonyl, n-Decyl; ganz besonders n-Butyl und 2-Ethylhexyl.
- R 1
- chosen out
- unbranched or branched C 1 -C 10 -alkyl, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, n-pentyl, isopentyl, sec-pentyl, neo-pentyl, 1,2-dimethylpropyl, iso-amyl, n-hexyl, iso-hexyl, sec-hexyl, n-heptyl, n-octyl, 2-ethylhexyl, n-nonyl, n- decyl; particularly preferably C 1 -C 4 -alkyl, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl and tert-butyl;
- or hydrogen,
- very particular preference is given to hydrogen and methyl;
- R 2
- chosen out
- unbranched or branched C 1 -C 10 -alkyl, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, n-pentyl, isopentyl, sec-pentyl, neo-pentyl, 1,2-dimethylpropyl, iso-amyl, n-hexyl, iso -hexyl, sec-hexyl, n-hep-tyl, n-octyl, 2-ethylhexyl, n-nonyl, n decyl; particularly preferably C 1 -C 4 -alkyl, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl and tert-butyl;
- or very particularly preferably hydrogen.
- R 3
- selected from straight-chain or branched C 4 -C 10 -alkyl, such as n-butyl, isobutyl, sec-butyl, tert-butyl, n-pentyl, isopentyl, sec-pentyl, neo-pentyl, 1 , 2-dimethylpropyl, iso-amyl, n-hexyl, iso -hexyl, sec-hexyl, n-heptyl, n-octyl, 2-ethylhexyl, n-nonyl, n-decyl; especially n-butyl and 2-ethylhexyl.
In einer Ausführungsform der vorliegenden Erfindung liegt das Verhältnis von Pigment zu Menge an Monomer bzw. Comonomeren in Schritt c) im Bereich von 3:1 bis 1:2, bevorzugt im Bereich 2:1 bis 1:1,5.In one embodiment of the present invention, the ratio of pigment to amount of monomer or comonomer in step c) in the range of 3: 1 to 1: 2, preferably in the range 2: 1 to 1: 1.5.
Man kann im Schritt c) Gemische der vorgenannten Monomere einsetzen. Beispielsweise sind Mischungen aus Styrol und Acrylsäure-n-butylester sehr gut geeignet, wobei das Mischungsverhältnis beliebig ist.It is possible to use mixtures of the abovementioned monomers in step c). For example, mixtures of styrene and n-butyl acrylate are very well suited, the mixing ratio being arbitrary.
Vorzugsweise polymerisiert man unter den Bedingungen einer Emulsionspolymerisation. Dabei kommen ganz besonders bevorzugt sogenannte "starved conditions" in Frage, d.h. man setzt nur wenig oder vorzugsweise kein Netzmittel zu. So erhält man keine messbaren Anteile an stabilisierten Tröpfchen von erstem Monomer bzw. erstem Gemisch an Comonomeren, und der Anteil an Netzmittel dient zum Netzen der Pigmentoberfläche und zum Transport von erstem Monomer bzw. erstem Gemisch an Comonomeren durch die kontinuierliche wässrige Phase. Als Netzmittel sind beispielsweise organische Schwefelverbindungen geeignet, beispielsweise Alkylsulfate, Alkylsulfonate, Alkylarylsulfonate, Alkylethersulfate, Alkylarylethersulfate, Sulfosuccinate wie Sulfobernsteinsäurehalbester und Sulfobernsteinsäurediester; weiterhin sind organische Phosphorverbindungen wie beispielsweise Alkyletherphosphate geeignet.It is preferred to polymerize under the conditions of an emulsion polymerization. Very particular preference is given to so-called "starved conditions", ie, little or preferably no wetting agent is added. That's how you get no measurable levels of stabilized droplets of the first monomer or mixture of comonomers, and the proportion of wetting agent serves to network the pigment surface and to transport the first monomer or first mixture of comonomers through the continuous aqueous phase. Suitable wetting agents are, for example, organic sulfur compounds, for example alkyl sulfates, alkyl sulfonates, alkylaryl sulfonates, alkyl ether sulfates, alkylaryl ether sulfates, sulfosuccinates, such as sulfosuccinic monoesters and sulfosuccinic diesters; Furthermore, organic phosphorus compounds such as alkyl ether phosphates are suitable.
Üblicherweise polymerisiert man unter Verwendung mindestens eines Initiators. Mindestens ein Initiator kann ein Peroxid sein. Beispiele für geeignete Peroxide sind Alkalimetallperoxodisulfate, z.B. Natriumperoxodisulfat, Ammoniumperoxodisulfat, Wasserstoffperoxid, organische Peroxide wie Diacetylperoxid, Di-tert.-butylperoxid, Diamylperoxid, Dioctanoylperoxid, Didecanoylperoxid, Dilauroylperoxid, Dibenzoylperoxid, Bis-(o-toloyl)peroxid, Succinylperoxid, tert.-Butylperacetat, tert.-Butylpermaleinat, tert.-Butylperisobutyrat, tert.-Butylperpivalat, tert.-Butylperoctoat, tert.-Butylperneodecanoat, tert.-Butylperbenzoat, tert.-Butylperoxid, tert.-Butylhydroperoxid, Cumolhydroperoxid, tert.-Butylperoxi-2-ethylhexanoat und Diisopropylperoxidicarbamat. Geeignet sind auch Azoverbindungen wie beispielsweise Azobisisobutyronitril, Azobis(2-amidopropan)dihydrochlorid und 2,2'-Azobis(2-methylbutyronitril) und 2,2'-Azobis(2-amidinopropan)dihydrochlorid.Usually, polymerization is carried out using at least one initiator. At least one initiator may be a peroxide. Examples of suitable peroxides are alkali metal peroxodisulfates, e.g. Sodium peroxodisulfate, ammonium peroxodisulfate, hydrogen peroxide, organic peroxides such as diacetyl peroxide, di-tert-butyl peroxide, diamyl peroxide, dioctanoyl peroxide, didecanoyl peroxide, dilauroyl peroxide, dibenzoyl peroxide, bis (o-toloyl) peroxide, succinyl peroxide, tert-butyl peracetate, tert-butyl permalate, tert Butyl perisobutyrate, tert-butyl perpivalate, tert-butyl peroctoate, tert-Butylperneodecanoat, tert-butyl perbenzoate, tert-butyl peroxide, tert-butyl hydroperoxide, cumene hydroperoxide, tert-butyl peroxy-2-ethylhexanoate and Diisopropylperoxidicarbamat. Also suitable are azo compounds such as azobisisobutyronitrile, azobis (2-amidopropane) dihydrochloride and 2,2'-azobis (2-methylbutyronitrile) and 2,2'-azobis (2-amidinopropane) dihydrochloride.
Redoxinitiatoren sind ebenfalls geeignet, beispielsweise aus Peroxiden und oxidierbarer Schwefelverbindung. Ganz besonders bevorzugt sind Systeme aus Acetonbisulfit und organischem Peroxid wie tert.-C4H9-OOH, Na2S2O5 (Natriumdisulfit) und organischem Peroxid wie tert.-C4H9-OOH oder von einer Kombination Alkalisalz von HO-CH2SO2H und organischem Peroxid wie tert.-C4H9-OOH. Auch sind Systeme wie beispielsweise Ascorbinsäure/H2O2 besonders bevorzugt.Redox initiators are also suitable, for example, peroxides and oxidizable sulfur compound. Very particularly preferred are systems of acetone bisulfite and organic peroxide such as tert-C 4 H 9 -OOH, Na 2 S 2 O 5 (sodium disulfite) and organic peroxide such as tert-C 4 H 9 -OOH or a combination of alkali metal salt of HO -CH 2 SO 2 H and organic peroxide such as tert-C 4 H 9 -OOH. Also, systems such as ascorbic acid / H 2 O 2 are particularly preferred.
Als Polymerisationstemperatur kann man Temperaturen im Bereich von 20 bis 100°C, bevorzugt 50 bis 85°C wählen. Die gewählte Temperatur ist abhängig von der Zerfallscharakteristik des verwendeten Initiators.Temperatures in the range from 20 to 100.degree. C., preferably from 50 to 85.degree. C., can be chosen as the polymerization temperature. The selected temperature depends on the decay characteristic of the initiator used.
Die Druckbedingungen sind im Allgemeinen unkritisch, geeignet sind beispielsweise Drücke im Bereich von Normaldruck bis 10 bar.The pressure conditions are generally not critical, suitable, for example, pressures in the range of atmospheric pressure to 10 bar.
Als Zeitdauer für Schritt c) haben sich beispielsweise 1 bis 30 Minuten als geeignet erwiesen, bevorzugt 2 bis 20 Minuten und besonders bevorzugt 3 bis 15 Minuten.As time duration for step c), for example, 1 to 30 minutes have proven to be suitable, preferably 2 to 20 minutes and more preferably 3 to 15 minutes.
Natürlich kann man der Reaktionsmischung weitere Zusatzstoffe beifügen, die in der Emulsionspolymerisation üblich sind, beispielsweise Glykole, Polyethylenglykole, Schutzkolloide, Puffer/pH-Wert-Regulatoren, Molekulargewichtsregler und Kettenübertragungsinhibitoren.
Man erhält nach Schritt c) mit Polymer bzw. Copolymer umhülltes Pigment in partikulärer Form, das in Form isolierter Partikel anfällt. Man beobachtet keine messbaren oder nur äußerst geringe Anteile an Agglomeraten, beispielsweise weniger als 2 Gew.-%, bevorzugt weniger als 0,2 Gew.-%.Of course, you can add to the reaction mixture other additives that are common in emulsion polymerization, for example, glycols, polyethylene glycols, Protective colloids, buffer / pH regulators, molecular weight regulators and chain transfer inhibitors.
Obtained after step c) with polymer or copolymer coated pigment in particulate form, which is obtained in the form of isolated particles. It is observed no measurable or very low levels of agglomerates, for example, less than 2 wt .-%, preferably less than 0.2 wt .-%.
Das in Schritt c) an der Oberfläche des Pigments in partikulärer Form gebildete Polymer bzw. Copolymer ist wasserunlöslich.The polymer or copolymer formed in step c) on the surface of the pigment in particulate form is water-insoluble.
Man kann in einem weiteren Schritt die nach c) erhältlichen dispergierten mit Polymer bzw. Copolymer umhüllten Pigmente in partikulärer Form durch Reinigungsoperationen, beispielsweise Filtrieren, Dekantieren oder Waschen isolieren und zur Ausübung von Schritt d) redispergieren. Vorzugsweise verarbeitet man jedoch die nach c) erhältlichen vermischten mit Polymer bzw. Copolymer umhüllten Pigmente in partikulärer Form in situ weiter.In a further step, it is possible to isolate the dispersed polymer or copolymer-coated pigments obtainable in accordance with c) in a particulate form by purification operations, for example filtering, decanting or washing, and redispersing them to carry out step d). However, it is preferable to further process in situ the blended pigments coated with polymer or copolymer according to c) in particulate form.
In Schritt d) fügt man mindestens ein zweites Monomer oder eine zweite Mischung von Comonomeren zu der Dispersion aus Schritt c) oder den aufgearbeiteten und redispergierten umhüllten Pigmente in partikulärer Form und polymerisiert bzw. copolymerisiert. Dabei ist das zweite Monomer oder mindestens ein Comonomer der zweiten Mischung von Comonomeren kationisch.In step d), at least one second monomer or a second mixture of comonomers is added to the dispersion from step c) or the worked-up and redispersed coated pigments in particulate form and polymerized or copolymerized. In this case, the second monomer or at least one comonomer of the second mixture of comonomers is cationic.
Dabei spricht man im Zusammenhang mit der vorliegenden Erfindung auch dann von einer zweiten Mischung von Comonomeren in Schritt d), wenn man in Schritt c) ein Monomer eingesetzt hat und in Schritt d) ein Gemisch aus zwei Comonomeren zusetzt. Gleichfalls spricht man im Zusammenhang mit der vorliegenden Erfindung auch dann von einem zweiten Monomer in Schritt d), wenn man in Schritt c) eine Mischung von Comonomeren eingesetzt hat und in Schritt d) ein Monomer zusetzt.In this context, in connection with the present invention, a second mixture of comonomers is also used in step d) if a monomer has been used in step c) and a mixture of two comonomers is added in step d). Likewise, in connection with the present invention, a second monomer is also used in step d) if a mixture of comonomers has been used in step c) and a monomer is added in step d).
Wünscht man ein zweites Gemisch von Comonomeren zuzufügen, so fügt man mindestens ein Comonomer zu, das von dem Monomer oder den Comonomeren aus Schritt c) verschieden ist.If it is desired to add a second mixture of comonomers, add at least one comonomer other than the monomer or comonomers of step c).
In einer Ausführungsform der vorliegenden Erfindung verwendet man im Schritt c) eine vinylaromatische Verbindung als Monomer und im Schritt d) mindestens ein Monomer oder Comonomer, welches Polymer bzw. Copolymer aus Schritt c) anquellen kann. Unter Anquellen wird verstanden, dass unter Normalbedingungen mindestens 5 Gew.-% Monomer bzw. Comonomer in das Polymer bzw. Copolymer aus Schritt c) physikalisch eingelagert werden können.In one embodiment of the present invention, in step c) a vinyl aromatic compound is used as the monomer and in step d) at least one monomer or comonomer which can swell polymer or copolymer from step c). By swelling it is meant that under normal conditions at least 5% by weight of monomer or comonomer can be physically incorporated into the polymer or copolymer from step c).
Ganz besonders bevorzugt fügt man mindestens ein Comonomer der allgemeinen Formel II zu,
- R4
- gewählt aus
- unverzweigtem oder verzweigtem C1-C10-Alkyl, wie Methyl, Ethyl, n-Propyl,
iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl, tert.-Butyl, n-Pentyl, iso-Pentyl, sec.-Pentyl, neo-Pentyl, 1,2-Dimethylpropyl, iso-Amyl, n-Hexyl, iso-Hexyl,
sec.-Hexyl, n-Heptyl, n-Octyl, 2-Ethylhexyl, n-Nonyl, n-Decyl; besonders bevorzugt C1-C4-Alkyl wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl und tert.-Butyl; - oder Wasserstoff;
- unverzweigtem oder verzweigtem C1-C10-Alkyl, wie Methyl, Ethyl, n-Propyl,
- R5
- gewählt aus
- unverzweigtem oder verzweigtem C1-C10-Alkyl, wie Methyl, Ethyl, n-Propyl, so-Propyl, n-Butyl, iso-Butyl, sec.-Butyl, tert.-Butyl, n-Pentyl, iso-Pentyl, sec.-Pentyl, neo-Pentyl, 1,2-Dimethylpropyl, iso-Amyl, n-Hexyl, iso-Hexyl, sec.-Hexyl, n-Heptyl, n-Octyl, 2-Ethylhexyl, n-Nonyl, n-Decyl; besonders bevorzugt C1-C4-Alkyl wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl und tert.-Butyl;
- oder ganz besonders bevorzugt Wasserstoff.
- R6
- wird gewählt aus unverzweigtem oder verzweigtem C1-C10-Alkyl, wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl, tert.-Butyl, n-Pentyl, iso-Pentyl, sec.-Pentyl, neo-Pentyl, 1,2-Dimethylpropyl, iso-Amyl, n-Hexyl, iso-Hexyl, sec.-Hexyl, n-Heptyl, n-Octyl, 2-Ethylhexyl, n-Nonyl, n-Decyl; besonders bevorzugt C1-C4-Alkyl wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl und tert.-Butyl.
- R 4
- chosen out
- unbranched or branched C 1 -C 10 -alkyl, such as methyl, ethyl, n-propyl,
iso-propyl, n-butyl, iso-butyl, sec-butyl, tert-butyl, n-pentyl, iso-pentyl, sec-pentyl, neo-pentyl, 1,2-dimethylpropyl, iso-amyl, n Hexyl, iso-hexyl,
sec-hexyl, n-heptyl, n-octyl, 2-ethylhexyl, n-nonyl, n-decyl; particularly preferably C 1 -C 4 -alkyl, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl and tert-butyl; - or hydrogen;
- unbranched or branched C 1 -C 10 -alkyl, such as methyl, ethyl, n-propyl,
- R 5
- chosen out
- unbranched or branched C 1 -C 10 -alkyl, such as methyl, ethyl, n-propyl, so-propyl, n-butyl, isobutyl, sec-butyl, tert-butyl, n-pentyl, isopentyl, sec-pentyl, neo-pentyl, 1,2-dimethylpropyl, iso-amyl, n-hexyl, iso-hexyl, sec-hexyl, n-heptyl, n-octyl, 2-ethylhexyl, n-nonyl, n- decyl; particularly preferably C 1 -C 4 -alkyl, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl and tert-butyl;
- or very particularly preferably hydrogen.
- R 6
- is selected from linear or branched C 1 -C 10 -alkyl, such as methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, sec-butyl, tert-butyl, n-pentyl, iso Pentyl, sec-pentyl, neo-pentyl, 1,2-dimethylpropyl, iso-amyl, n-hexyl, iso-hexyl, sec-hexyl, n-heptyl, n-octyl, 2-ethylhexyl, n-nonyl , n-decyl; particularly preferably C 1 -C 4 -alkyl, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl and tert-butyl.
Wünscht man in Schritt d) eine Mischung von Comonomeren zuzufügen, so ist es ausreichend, wenn mindestens ein Comonomer von dem Monomer bzw. Comonomer aus Schritt c) verschieden ist. So ist es beispielsweise möglich, in Schritt c) Styrol einzusetzen und in Schritt d) eine Mischung aus Methacrylamid und Styrol.If it is desired to add a mixture of comonomers in step d), it is sufficient if at least one comonomer is different from the monomer or comonomer from step c). For example, it is possible to use styrene in step c) and in step d) to use a mixture of methacrylamide and styrene.
In einer Ausführungsform der vorliegenden Erfindung liegt das Gewichtsverhältnis von zweitem Monomer bzw. zweiten Mischung an Comonomeren aus Schritt d) zu Pigment aus Schritt a) im Bereich von 0,1 : 1 bis 10 : 1, bevorzugt 0,5 : 1 bis 7 : 1, besonders bevorzugt 2 : 1 bis 5 : 1.In one embodiment of the present invention, the weight ratio of the second monomer or second mixture of comonomers from step d) to pigment from step a) is in the range from 0.1: 1 to 10: 1, preferably 0.5: 1 to 7: 1, more preferably 2: 1 to 5: 1.
Insgesamt wählt man die Menge an Monomeren bzw. Comonomeren aus Schritt c) und d) so, dass das Verhältnis Polymer bzw. Copolymer zu Pigment im Bereich von 1 : 2 bis 5 : 1, bevorzugt im Bereich von 2 : 1 bis 4 : 1 liegt.Overall, one chooses the amount of monomers or comonomers from step c) and d) so that the ratio of polymer or copolymer to pigment in the range of 1: 2 to 5: 1, preferably in the range of 2: 1 to 4: 1 lies.
In Schritt d) polymerisiert bzw. copolymerisiert man vorzugsweise unter den Bedingungen einer Emulsionspolymerisation. Man verwendet üblicherweise mindestens einen Initiator, wobei der oder die Initiatoren gewählt werden können aus den vorstehend genannten.In step d), polymerization or copolymerization is preferably carried out under the conditions of an emulsion polymerization. It is customary to use at least one initiator, it being possible for the initiator (s) to be selected from the abovementioned ones.
Man kann mindestens einen Emulgator einsetzen, der kationisch oder nicht-ionisch sein kann.It is possible to use at least one emulsifier, which may be cationic or non-ionic.
Geeignete nichtionische Emulgatoren sind z.B. ethoxylierte Mono-, Di- und Tri-Alkylphenole (Ethoxylierungsgrad: 3 bis 50, Alkylrest: C4-C12) sowie ethoxylierte Fettalkohole (Ethoxylierungsgrad: 3 bis 80; Alkylrest: C8-C36). Beispiele sind die Lutensol®-Marken der BASF Aktiengesellschaft und die Triton®-Marken der Union Carbide.Suitable nonionic emulsifiers are, for example, ethoxylated mono-, di- and tri-alkylphenols (degree of ethoxylation: 3 to 50, alkyl radical: C 4 -C 12 ) and ethoxylated fatty alcohols (degree of ethoxylation: 3 to 80, alkyl radical: C 8 -C 36 ). Examples are the Lutensol ® brands from BASF Aktiengesellschaft and the Triton ® grades from Union Carbide.
Geeignete kationische Emulgatoren sind in der Regel einen C6-C18-Alkyl-, -Aralkyl- oder heterocyclischen Rest aufweisende primäre, sekundäre, tertiäre oder quartäre Ammoniumsalze, Alkanolammoniumsalze, Pyridiniumsalze, Imidazoliniumsalze, Oxazoliniumsalze, Morpholiniumsalze, Thiazoliniumsalze sowie Salze von Aminoxiden, Chinoliniumsalze, Isochinoliniumsalze, Tropyliumsalze, Sulfoniumsalze und Phosphoniumsalze. Beispielhaft genannt seien Dodecylammoniumacetat oder das entsprechende Hydrochlorid, die Chloride oder Acetate der verschiedenen 2-(N,N,N-Trimethylammonium)ethylparaffinsäureester, N-Cetylpyridiniumchlorid, N-Laurylpyridiniumsulfat sowie N-Cetyl-N,N,N-trimethylammoniumbromid, N-Dodecyl-N,N,N-tri-methylammoniumbromid, N,N-Distearyl-N,N-dimethylammoniumchlorid sowie das Gemini-Tensid N,N'-(Lauryldimethyl)ethylendiamindibromid. Zahlreiche weitere Beispiele finden sich in
In einer Ausführungsform der vorliegenden Erfindung wird die Menge des Emulgators so gewählt, dass das Massenverhältnis zwischen zweitem Monomer bzw. zweiter Mischung von Comonomeren einerseits und Emulgator andererseits größer als 1 ist, bevorzugt größer als 10 und besonders bevorzugt größer als 15.In one embodiment of the present invention, the amount of emulsifier is chosen so that the mass ratio between the second monomer or second mixture of comonomers on the one hand and emulsifier on the other hand is greater than 1, preferably greater than 10 and more preferably greater than 15.
Die Reihenfolge der Zugabe der Reaktionspartner aus Schritt d) ist an sich unkritisch.The order of addition of the reactants from step d) is not critical per se.
In einer Ausführungsform der vorliegenden Erfindung gibt man den Initiator zu, wenn man durch beispielsweise Rühren eine milchig aussehende Emulsion erzeugt hat.In one embodiment of the present invention, the initiator is added when a milky-looking emulsion has been produced by, for example, stirring.
Als Polymerisationstemperatur kann man Temperaturen im Bereich von 20 bis 100°C, bevorzugt 50 bis 85°C wählen. Die gewählte Temperatur ist abhängig von der Zerfallscharakteristik des verwendeten Initiators.Temperatures in the range from 20 to 100.degree. C., preferably from 50 to 85.degree. C., can be chosen as the polymerization temperature. The selected temperature depends on the decay characteristic of the initiator used.
Die Druckbedingungen sind im Allgemeinen unkritisch, geeignet sind beispielsweise Drücke im Bereich von Normaldruck bis 10 bar.The pressure conditions are generally not critical, suitable, for example, pressures in the range of atmospheric pressure to 10 bar.
Als Zeitdauer für die Polymerisation bzw. Copolymerisation in Schritt d) kann man eine Zeitdauer im Bereich von 30 Minuten bis 12 Stunden wählen, bevorzugt sind 2 bis 3 Stunden.The period of time for the polymerization or copolymerization in step d) can be chosen to be in the range from 30 minutes to 12 hours, preferably from 2 to 3 hours.
In einer Ausführungsform der vorliegenden Erfindung kann man in Schritt d) als Comonomer bis zu 20 Gew.-%, bevorzugt 2 bis 10 Gew.-%, bezogen auf Monomere bzw. Comonomere aus Schritt d), mindestens einer Verbindung der allgemeinen Formel V a bis V b
- R10
- gewählt aus
- unverzweigtem oder verzweigtem C1-C10-Alkyl, wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl, tert.-Butyl, n-Pentyl, iso-Pentyl, sec.-Pentyl, neo-Pentyl, 1,2-Dimethylpropyl, iso-Amyl, n-Hexyl, iso-Hexyl, sec.-Hexyl, n-Hep-tyl, n-Octyl, 2-Ethylhexyl, n-Nonyl, n-Decyl; besonders bevorzugt C1-C4-Alkyl wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl und tert.-Butyl;
- oder Wasserstoff;
- R11
- gewählt aus
- unverzweigtem oder verzweigtem C1-C10-Alkyl, wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl, tert.-Butyl, n-Pentyl, iso-Pentyl, sec.-Pentyl, neo-Pentyl, 1,2-Dimethylpropyl, iso-Amyl, n-Hexyl, iso-Hexyl, sec.-Hexyl, n-Hep-tyl, n-Octyl, 2-Ethylhexyl, n-Nonyl, n-Decyl; besonders bevorzugt C1-C4-Alkyl wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl und tert.-Butyl;
- oder ganz besonders bevorzugt Wasserstoff.
- R12
- wird gewählt aus unverzweigtem oder verzweigtem C1-C10-Alkyl, wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl, tert.-Butyl, n-Pentyl, iso-Pentyl, sec.-Pentyl, neo-Pentyl, 1,2-Dimethylpropyl, iso-Amyl, n-Hexyl, iso-Hexyl, sec.-Hexyl, n-Heptyl, n-Octyl, 2-Ethylhexyl, n-Nonyl, n-Decyl; besonders bevorzugt C1-C4-Alkyl wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl und tert.-Butyl,
- oder ganz besonders bevorzugt Wasserstoff.
- X
- gewählt aus
- Wasserstoff,
- Glycidyl
- Gruppen mit tertiären Aminogruppen, beispielsweise NH(CH2)b-N(CH3)2, wobei b eine ganze Zahl im Bereich von 2 bis 6 ist,
- enolisierbaren Gruppen mit 1 bis 20 C-Atomen, beispielsweise Acetoacetyl
- R13
- wird gewählt aus unverzweigtem oder verzweigtem C1-C10-Alkyl, wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl, tert.-Butyl, n-Pentyl, iso-Pentyl, sec.-Pentyl, neo-Pentyl, 1,2-Dimethylpropyl, iso-Amyl, n-Hexyl, iso-Hexyl, sec.-Hexyl, n-Heptyl, n-Octyl, 2-Ethylhexyl, n-Nonyl, n-Decyl; besonders bevorzugt C1-C4-Alkyl wie Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sec.-Butyl und tert.-Butyl.
- R 10
- chosen out
- unbranched or branched C 1 -C 10 -alkyl, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, n-pentyl, isopentyl, sec-pentyl, neo-pentyl, 1,2-dimethylpropyl, iso-amyl, n-hexyl, iso-hexyl, sec-hexyl, n-hep-tyl, n-octyl, 2-ethylhexyl, n-nonyl, n-decyl; particularly preferably C 1 -C 4 -alkyl, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl and tert-butyl;
- or hydrogen;
- R 11
- chosen out
- unbranched or branched C 1 -C 10 -alkyl, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, n-pentyl, isopentyl, sec-pentyl, neo-pentyl, 1,2-dimethylpropyl, iso-amyl, n-hexyl, iso-hexyl, sec-hexyl, n-hep-tyl, n-octyl, 2-ethylhexyl, n-nonyl, n-decyl; particularly preferably C 1 -C 4 -alkyl, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl and tert-butyl;
- or very particularly preferably hydrogen.
- R 12
- is selected from linear or branched C 1 -C 10 -alkyl, such as methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, sec-butyl, tert-butyl, n-pentyl, iso Pentyl, sec-pentyl, neo-pentyl, 1,2-dimethylpropyl, iso-amyl, n-hexyl, iso-hexyl, sec-hexyl, n-heptyl, n-octyl, 2-ethylhexyl, n-nonyl , n-decyl; particularly preferably C 1 -C 4 -alkyl, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl and tert-butyl,
- or very particularly preferably hydrogen.
- X
- chosen out
- Hydrogen,
- glycidyl
- Groups having tertiary amino groups, for example NH (CH 2 ) b -N (CH 3 ) 2 , where b is an integer in the range from 2 to 6,
- enolizable groups having 1 to 20 carbon atoms, for example acetoacetyl
- R 13
- is selected from linear or branched C 1 -C 10 -alkyl, such as methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, sec-butyl, tert-butyl, n-pentyl, iso Pentyl, sec-pentyl, neo-pentyl, 1,2-dimethylpropyl, iso-amyl, n-hexyl, iso-hexyl, sec-hexyl, n-heptyl, n-octyl, 2-ethylhexyl, n-nonyl , n-decyl; especially preferably C 1 -C 4 -alkyl such as methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, sec-butyl and tert-butyl.
Ganz besonders bevorzugt ist in Formel V a bzw. V b R10 gewählt aus Wasserstoff und Methyl und R11 und R12 sind jeweils Wasserstoff.Very particular preference in formula V a or V b R 10 is selected from hydrogen and methyl and R 11 and R 12 are each hydrogen.
In einer weiteren Ausführungsform der vorliegenden Erfindung können in Schritt d) als Comonomere verwendet werden: jeweils 1 bis 20, bevorzugt bis 5 Gew.-% (Meth)-acrylnitril, (Meth)acryl-amid, Ureido(meth)acrylat, 2-Hydroxyethyl(meth)acrylat, 2-(N,N-Dimethylamino)ethyl(meth)acrylat, 3-Hydroxypropyl(meth)acrylat, 3-(N,N-Dimethylamino)propyl(meth)acrylat, Acrylamidopropansulfonsäure, verzweigt oder unverzweigt, Alkalimetallsalz und insbesondere Natriumsalz der Vinylsulfonsäure.In a further embodiment of the present invention, comonomers can be used in step d): in each case 1 to 20, preferably up to 5% by weight of (meth) acrylonitrile, (meth) acrylamide, ureido (meth) acrylate, 2 Hydroxyethyl (meth) acrylate, 2- (N, N-dimethylamino) ethyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 3- (N, N-dimethylamino) propyl (meth) acrylate, acrylamidopropanesulfonic acid, branched or unbranched, Alkali metal salt and in particular sodium salt of vinylsulfonic acid.
In einer Ausführungsform der vorliegenden Erfindung wählt man die zweite Mischung an Comonomeren so, dass sie im Bereich von 0,1 bis 3 Gew.-%, bezogen auf die Menge an Pigment in partikulärer Form, einer oder mehrerer ungesättigten Carbonsäuren der Formel VI
In einer Ausführungsform der vorliegenden Erfindung wählt man das zweite Monomer bzw. die zweite Mischung von Comonomeren so, dass man in Schritt d) ein Polymer oder Copolymer mit einer Glastemperatur Tg von -30°C herstellt.In one embodiment of the present invention, the second monomer or mixture of comonomers is selected by preparing in step d) a polymer or copolymer having a glass transition temperature T g of -30 ° C.
In einer bevorzugten Ausführungsform der vorliegenden Erfindung setzt man behandeltes Pigment im Gemisch mit Polymer oder Copolymer ein, welches sich von Monomeren bzw. Mischungen von Comonomeren aus Schritt d) ableitet. Das von Monomeren bzw. Mischungen von Comonomeren aus Schritt d) abgeleitete Polymer bzw. Copolymer fällt vorzugsweise in Form sphärischer Partikel an. Die so charakterisierten Partikel werden im Folgenden auch Pigment-freie Polymerpartikel genannt.In a preferred embodiment of the present invention, treated pigment is used in admixture with polymer or copolymer which is derived from monomers or mixtures of comonomers from step d). The polymer or copolymer derived from monomers or mixtures of comonomers from step d) is preferably in the form of spherical particles. The particles thus characterized are also referred to below as pigment-free polymer particles.
In einer bevorzugten Ausführungsform liegt das Gewichtsverhältnis (A) zu Pigment-freie Polymerpartikel im Bereich von 10 : 0,1 bis 10 : 20, bevorzugt von 10 : 0,5 bis 10:4.In a preferred embodiment, the weight ratio (A) to pigment-free polymer particles is in the range from 10: 0.1 to 10: 20, preferably from 10: 0.5 to 10: 4.
In einer bevorzugten Ausführungsform sind die mittleren Radien r(Pigment-freier Polymerpartikel) kleiner als die mittleren Radien r(A), jeweils bezogen auf das Zahlenmittel. Das Radienverhältnis
kann beispielsweise im Bereich von 1,2 bis 10 liegen, bevorzugt im Bereich von 1,5 bis 5.In a preferred embodiment, the mean radii r (pigment-free polymer particles) are smaller than the average radii r (A), in each case based on the number average. The radii ratio
may for example be in the range of 1.2 to 10, preferably in the range of 1.5 to 5.
Das erfindungsgemäße Verfahren zum Kolorieren von zellulosehaltigen Substraten lässt sich nach an sich bekannten Methoden durchführen. Wünscht man beispielsweise Papier, Pappe oder Kartonagen zu kolorieren, so lässt sich das erfindungsgemäße Verfahren so durchführen, dass man eine nicht-wässrige oder vorzugsweise wässrige Formulierung, enthaltend mindestens ein behandeltes Pigment in partikulärer Form, mit Papier, Pappe oder Kartonage kontaktiert, beispielsweise durch Streichen, Sprühen, Tauchen oder Tränken.The process according to the invention for coloring cellulosic substrates can be carried out by methods known per se. If, for example, one wishes to color paper, cardboard or cardboard, the process according to the invention can be carried out by contacting a non-aqueous or preferably aqueous formulation comprising at least one treated pigment in particulate form with paper, cardboard or cardboard, for example Painting, spraying, dipping or watering.
In einer bevorzugten Ausführungsform der vorliegenden Erfindung setzt man mindestens ein behandeltes Pigment in partikulärer Form einer Papiervorstufe zu, beispielsweise dem Papierbrei.In a preferred embodiment of the present invention, at least one treated pigment in particulate form is added to a paper precursor, for example the pulp.
Papierbrei kann beispielsweise 2 bis 10 Gew.-% vorzugsweise gebleichten Zellstoff und 90 bis 98 Gew.-% Wasser enthalten und vorzugsweise keine weiteren Hilfsmittel.For example, pulp may contain from 2 to 10% by weight of preferably bleached pulp and from 90 to 98% by weight of water, and preferably no further auxiliaries.
Man kann behandeltes Pigment dem Papierbrei zusetzen, beispielsweise in Mengen von 0,001 bis 1 Gew.-%, bezogen auf gesamten Papierbrei, und anschließend nach an sich bekannten Verfahren zu Papier verarbeiten.Treated pigment can be added to the pulp, for example in amounts of from 0.001 to 1% by weight, based on the total pulp, and then processed into paper by methods known per se.
Wünscht man beispielsweise Holz oder holzhaltige Substrate zu kolorieren, so kann man bei Normaldruck, bei erhöhtem Druck, beispielsweise bei 1,1 bis 20 bar, bevorzugt bis 10 bar, oder bei vermindertem Druck arbeiten, beispielsweise bei 50 bis 800 mbar, bevorzugt 100 bis 650 mbar, oder bei Kombinationen von verschiedenen Druckbedingungen. Beispiele für geeignete Normaldruckverfahren sind Tauch- und Tränkverfahren wie beispielsweise das Trogsaugverfahren, das Trog-Druck-SaugVerfahren, die Trogtränkung, das Heiß-Kalt-Tränkverfahren und das Einstellverfahren. Beispiele für Verfahren bei erhöhtem Druck sind das Kesseldruckverfahren. Beispiele für Verfahren bei vermindertem Druck sind das Vakuumverfahren, das Doppelvakuumverfahren und das Boucherie-Verfahren. Beispiele für das Arbeiten bei Kombinationen von verschiedenen Druckbedingungen sind das Wechseldruckverfahren, das Rüping-Verfahren und das Kesseldruck-Saugverfahren. Wenn man bei Kombinationen von erhöhtem Druck und vermindertem Druck arbeiten möchte, so kann man unter oszillierenden Bedingungen arbeiten, darunter seien im Zusammenhang mit der vorliegenden Erfindung mehrfache Druckwechsel von vermindertem Druck in den vorstehend genannten Bereichen zu erhöhtem Druck in den vorstehend genannten Bereichen verstanden. Die Zahl der Druckwechsel ist an sich unkritisch, beispielsweise kann man zwei mal bis zu 500 mal die Druckbedingungen wechseln.If, for example, it is desired to color wood or wood-containing substrates, then it is possible to operate at atmospheric pressure, for example at 1.1 to 20 bar, preferably at 10 bar, or at reduced pressure, for example at 50 to 800 mbar, preferably 100 to 650 mbar, or combinations of different pressure conditions. Examples of suitable normal pressure processes are immersion and impregnation processes such as, for example, the trough suction method, the trough-pressure-suction method, the tray impregnation, the hot-cold impregnation method and the adjustment method. Examples of methods at elevated pressure are the boiler pressure method. Examples of reduced pressure methods are the vacuum method, the double vacuum method, and the Boucherie method. Examples of working with combinations of different pressure conditions are the alternating pressure method, the Rüping method and the boiler pressure suction method. When looking at combinations of one wishes to operate under oscillating conditions, which in the context of the present invention are understood to mean multiple pressure changes from reduced pressure in the abovementioned ranges to increased pressure in the abovementioned ranges. The number of pressure changes is not critical per se, for example you can change the pressure conditions twice up to 500 times.
Als Temperatur zur Durchführung des erfindungsgemäßen Verfahrens zur Kolorierung von Holz sind beispielsweise 10 bis 20°C und bevorzugt Zimmertemperatur geeignet.As a temperature for carrying out the method for coloring wood according to the invention, for example 10 to 20 ° C and preferably room temperature are suitable.
In einer Ausführungsform der vorliegenden Erfindung bringt man etwa 0,1 bis 50 kg behandeltes Pigment /m3, bevorzugt bis 30 kg behandeltes Pigment /m3 Holz auf. Diese Ausführungsform ist bevorzugt, wenn man beispielsweise nach Druckverfahren arbeiten möchte.In one embodiment of the present invention, about 0.1 to 50 kg of treated pigment / m 3 , preferably up to 30 kg of treated pigment / m 3 of wood are applied. This embodiment is preferred if, for example, one would like to work according to printing methods.
In einer Ausführungsform der vorliegenden Erfindung bringt man 0,01 bis 20 g behandeltes Pigment/m2 Holzoberfläche auf. Diese Ausführungsform ist bevorzugt, wenn man beispielsweise nach Tauchverfahren arbeiten möchte.In one embodiment of the present invention, 0.01 to 20 g of treated pigment / m 2 of wood surface is applied. This embodiment is preferred if, for example, one would like to work by dipping.
In einer Ausführungsform der vorliegenden Erfindung bringt man behandeltes Pigment in partikulärer Form, das zumindest partiell mit mindestens einem kationischen Copolymer umhüllt ist, zusammen mit einem oder mehreren Holzschutzmittel auf. Geeignet sind beispielsweise Holzschutzmittel, wie sie in
Als Zeitdauer für das Kontaktieren kann man beispielsweise 10 Sekunden bis 48 Stunden wählen, bevorzugt 20 Sekunden bis 24 Stunden.As a period for the contact can be chosen for example 10 seconds to 48 hours, preferably 20 seconds to 24 hours.
Ein weiterer Gegenstand der vorliegenden Erfindung sind kolorierte zellulosehaltige Substrate, erhältlich nach dem erfindungsgemäßen Verfahren. Sie zeichnen sich durch besondere Brillanz der Farben, geringe Tendenz zum Ausbluten sowie im Falle von erfindungsgemäß koloriertem Holz durch gute Lichtechtheit und Witterungsbeständigkeit aus.Another object of the present invention are colored cellulosic substrates obtainable by the process according to the invention. They are characterized by particular brilliance of the colors, low tendency to bleed and in the case of colored wood according to the invention by good light fastness and weather resistance.
Die Erfindung wird durch Arbeitsbeispiele erläutert.The invention will be explained by working examples.
Bei n-C18H37-(OCH2CH2)25-OH handelt es sich um mit Ethylenoxid ethoxyliertes n-Octadecanol, hergestellt nach der folgenden Vorschrift:
- 242 g n-Octadecanol und 0,1 mol KOH-Schuppen wurden bei einer Temperatur von 100°C und einem Druck von 1 mbar in einer Zeit von 2 Stunden im Autoklaven entwässert, mit Stickstoff anschließend entspannt und 3 mal mit Stickstoff gespült und anschließend auf 130°C im Autoklaven erhitzt. Nach Erreichen der Temperatur wurden innerhalb von 3 h 20 min 1100 g Ethylenoxid kontinuierlich zudosiert bei einem Druck von bis zu 6,1 bar. Nach vollständiger Zugabe ließ man abreagieren, bis Druckkonstanz erreicht war. Anschließend wurde auf 100°C abgekühlt und im Autoklaven bei 1 mbar 60 min entgast und das Reaktionsprodukt bei 70°C ausgefüllt. Die Ausbeute betrug 1337 g.
- 242 g of n-octadecanol and 0.1 mol KOH flakes were dewatered in a autoclave at a temperature of 100 ° C and a pressure of 1 mbar in a period of 2 hours, then expanded with nitrogen and purged 3 times with nitrogen and then on Heated to 130 ° C in an autoclave. After reaching the temperature 1100 g of ethylene oxide were metered in continuously within 3 h 20 min at a pressure of up to 6.1 bar. After complete addition, it was allowed to react until pressure constancy was reached. It was then cooled to 100 ° C and degassed in an autoclave at 1 mbar for 60 min and the reaction product was filled at 70 ° C. The yield was 1337 g.
Die Glastemperatur wurde mit Hilfe eines DSC-Geräts DSC822 (Serie TA8200) der Firma Mettler-Toledo mit einem Autosampler TSO 801RO bestimmt. Das DSC-Gerät war mit einem Temperaturfühler FSR5 ausgerüstet. Es wurde nach DIN 53765 gearbeitet.The glass transition temperature was determined using a DSC822 (TA8200 series) from Mettler-Toledo with an autosampler TSO 801RO. The DSC device was equipped with a temperature sensor FSR5. It was worked according to DIN 53765.
In einer Rührwerkskugelmühle des Typs Drais Superflow DCP SF 12 wurden miteinander vermahlen:
Das Vermahlen wurde fortgesetzt, bis die Pigmentpartikel einen mittleren Durchmesser von 130 nm aufwiesen.The milling was continued until the pigment particles had an average diameter of 130 nm.
Man erhielt Dispersion I 1a) von Pigment in partikulärer Form und nicht-ionischem oberflächenaktivem Stoff.Dispersion I 1a) of pigment in particulate form and nonionic surfactant was obtained.
In einer Rührwerkskugelmühle des Typs Drais Superflow DCP SF 12 wurden miteinander vermahlen:
Das Vermahlen wurde fortgesetzt, bis die Pigmentpartikel einen mittleren Durchmesser von 130 nm aufwiesen.The milling was continued until the pigment particles had an average diameter of 130 nm.
Man erhielt Dispersion I 2a) von Pigment in partikulärer Form und nicht-ionischem oberflächenaktivem Stoff.Dispersion I 2a) of pigment in particulate form and nonionic surfactant was obtained.
In einer Rührwerkskugelmühle des Typs Drais Superflow DCP SF 12 wurden miteinander vermahlen:In a stirred ball mill of the type Drais Superflow DCP SF 12 were ground together:
Das Vermahlen wurde fortgesetzt, bis die Pigmentpartikel einen mittleren Durchmesser von 150 nm aufwiesen (Zahlenmittel). Man erhielt Dispersion I 3a) von Pigment in partikulärer Form und nicht-ionischem oberflächenaktivem Stoff.The milling was continued until the pigment particles had a mean diameter of 150 nm (number average). Dispersion I 3a) of pigment in particulate form and nonionic surfactant was obtained.
In einem 1-I-Kessel mit Rührer, Stickstoff-Anschluss und drei Dosiervorrichtungen wurden 213,3g der Dispersion aus I. 1a) mit 262,2g vollentsalztem Wasser unter Rühren vermischt. Man gab 5,8 g 40 Gew.-% wässrige Lösung von ethoxyliertem (im Mittel 5 Ethylenoxideinheiten pro Molekül) Methyl-quaternisiertem Oleylammoniumsulfat und 32 g Styrol zu und stellte mit Ameisensäure einen pH-Wert von 4 ein.In a 1 liter vessel with stirrer, nitrogen inlet and three metering devices, 213.3 g of the dispersion from I. 1a) were mixed with 262.2 g of demineralized water with stirring. 5.8 g of 40% by weight aqueous solution of ethoxylated (mean 5 ethylene oxide units per molecule) methyl quaternized oleylammonium sulfate and 32 g of styrene were added and the pH was adjusted to 4 with formic acid.
Man erhielt Mischung I. 1 b) von Pigment in partikulärer Form in wässrigem Medium.This gave mixture I. 1b) of pigment in particulate form in an aqueous medium.
In einem 1-I-Kessel mit Rührer, Stickstoff-Anschluss und drei Dosiervorrichtungen wurden 213,3 g der Dispersion aus I. 2a) mit 262,2 g vollentsalztem Wasser unter Rühren vermischt. Man gab 5,8 g 40 Gew.-% wässrige Lösung von ethoxyliertem (im Mittel 5 Ethylenoxideinheiten pro Molekül) Methyl-quaternisiertem Oleylammoniumsulfat und 32 g Styrol zu und stellte mit Ameisensäure einen pH-Wert von 3, 1 ein.In a 1 l kettle with stirrer, nitrogen inlet and three metering devices, 213.3 g of the dispersion from I. 2a) were mixed with 262.2 g of demineralized water with stirring. 5.8 g of 40% by weight aqueous solution of ethoxylated (on average 5 ethylene oxide units per molecule) methyl quaternized oleylammonium sulfate and 32 g of styrene were added and the pH was adjusted to 3, 1 with formic acid.
Man erhielt Mischung I 2b) von Pigment in partikulärer Form in wässrigem MediumThis gave mixture I 2b) of pigment in particulate form in aqueous medium
In einem 1-I-Kessel mit Rührer, Stickstoff-Anschluss und drei Dosiervorrichtungen wurden 213,3 g der Dispersion aus I. 3a) mit 262,2g vollentsalztem Wasser unter Rühren vermischt. Man gab 5,8 g 40 Gew.-% wässrige Lösung von ethoxyliertem (im Mittel 5 Ethylenoxideinheiten pro Molekül) Methyl-quaternisiertem Oleylammoniumsulfat und 32 g Styrol zu und stellte mit Ameisensäure einen pH-Wert von 4 ein.In a 1 l kettle with stirrer, nitrogen inlet and three metering devices, 213.3 g of the dispersion from I. 3a) were mixed with 262.2 g of demineralized water with stirring. 5.8 g of 40% by weight aqueous solution of ethoxylated (mean 5 ethylene oxide units per molecule) methyl quaternized oleylammonium sulfate and 32 g of styrene were added and the pH was adjusted to 4 with formic acid.
Man erhielt Mischung I 3b) von Pigment in partikulärer Form in wässrigem MediumThis gave mixture I 3b) of pigment in particulate form in an aqueous medium
Durch die Mischung aus Schritt I. 1b) wurde über einen Zeitraum von 1 Stunde Stickstoff geleitet. Anschließend wurde auf 85°C erwärmt. Danach wurde 1,6 g tert.-Butylhydroperoxid (10 Gew.-% in Wasser) und 1,6 g HOCH2SO2Na zugegeben.The mixture from step I. 1b) was passed over a period of 1 hour nitrogen. It was then heated to 85 ° C. Thereafter, 1.6 g of tert-butyl hydroperoxide (10 wt .-% in water) and 1.6 g of HOCH 2 SO 2 Na was added.
Man beobachtet die Bildung eines wasserunlöslichen Polymers auf dem blauen Pigment in partikulärer Form.The formation of a water-insoluble polymer on the blue pigment in particulate form is observed.
Durch die Mischung aus Schritt I. 2b) wurde über einen Zeitraum von 1 Stunde Stickstoff geleitet. Anschließend wurde auf 85°C erwärmt. Danach wurde 1,6 g tert.-Butylhydroperoxid (10 Gew.-% in Wasser) und 1,6 g HOCH2SO2Na zugegeben.The mixture from step I. 2b) was passed over a period of 1 hour nitrogen. It was then heated to 85 ° C. Thereafter, 1.6 g of tert-butyl hydroperoxide (10 wt .-% in water) and 1.6 g of HOCH 2 SO 2 Na was added.
Man beobachtet die Bildung eines wasserunlöslichen Polymers auf dem gelben Pigment in partikulärer Form.The formation of a water-insoluble polymer on the yellow pigment in particulate form is observed.
Durch die Mischung aus Schritt I. 3b) wurde über einen Zeitraum von 1 Stunde Stickstoff geleitet. Anschließend wurde auf 85°C erwärmt. Danach wurde 1,6 g tert.-Butylhydroperoxid (10 Gew.-% in Wasser) und 1,6 g HOCH2SO2Na zugegeben.The mixture from step I. 3b) was passed over a period of 1 hour nitrogen. It was then heated to 85 ° C. Thereafter, 1.6 g of tert-butyl hydroperoxide (10 wt .-% in water) and 1.6 g of HOCH 2 SO 2 Na was added.
Man beobachtet die Bildung eines wasserunlöslichen Polymers auf dem schwarzen Pigment in partikulärer Form.The formation of a water-insoluble polymer on the black pigment in particulate form is observed.
15 Minuten nach Zugabe von tert.-Butylhydroperoxid und HOCH2SO2Na gemäß Schritt I. 1c) wurde über einen Zeitraum von 90 Minuten eine Mischung zugegeben, die wie folgt zusammengesetzt war:
- 224 g vollentsalztes Wasser
- 12 g wässrige Lösung von ethoxyliertem (im Mittel 5 Ethylenoxid-Einheiten pro Mole kül) Methyl-quaternisiertem Oleylammoniumsulfat (40 Gew.-%)
- 3,2 g Acrylsäure
- 14,4 g Dimethylaminopropylmethacrylamid
- 24 g n-Butylacrylat
- 44,8 g Ethylacrylat
- 73,6 g Methylmethacrylat
- 224 g of demineralized water
- 12 g of aqueous solution of ethoxylated (average of 5 ethylene oxide units per mole of molecule) methyl quaternized oleylammonium sulfate (40 wt .-%)
- 3.2 g of acrylic acid
- 14.4 g of dimethylaminopropylmethacrylamide
- 24 g of n-butyl acrylate
- 44.8 g of ethyl acrylate
- 73.6 g of methyl methacrylate
Nach der Beendigung der Zugabe wurde noch 30 Minuten bei 85°C gerührt und anschließend zur Desodorierung simultan eine Lösung von 5,5 g tert.-Butylhydroperoxid (70% in Wasser) in 18 g vollentsalztem Wasser und eine Lösung von 3,5 g HOCH2SO2Na in 20 g vollentsalztem Wasser über einen Zeitraum von 90 Minuten zudosiert.After completion of the addition, the mixture was stirred for 30 minutes at 85 ° C and then for deodorization simultaneously a solution of 5.5 g of tert-butyl hydroperoxide (70% in water) in 18 g of deionized water and a solution of 3.5 g of H 2 O 2 SO 2 Na dosed in 20 g of demineralized water over a period of 90 minutes.
Anschließend wurde die so erhaltene wässrige Dispersion über ein 125-µm-Netz filtriert. Man erhielt Dispersion D.1.1. Der Feststoffgehalt der Dispersion D.1.1 betrug 25%. Die Teilchendurchmesserverteilung wurde mit Hilfe eines Geräts Autosizer IIC der Fa. Malvern nach ISO 13321 bestimmt und ergab Maxima bei 133 und 120 nm. Die Glasübergangstemperatur Tg wurde zu 17°C bestimmt.Subsequently, the aqueous dispersion thus obtained was filtered through a 125 μm mesh. Dispersion D.1.1 was obtained. The solids content of the dispersion D.1.1 was 25%. The particle diameter distribution was determined using an Autosizer IIC from Malvern to ISO 13321 and gave maxima at 133 and 120 nm. The glass transition temperature T g was determined to be 17 ° C.
15 Minuten nach Zugabe von tert.-Butylhydroperoxid und HOCH2SO2Na gemäß Schritt I. 2c) wurde über einen Zeitraum von 90 Minuten eine Mischung zugegeben, die wie folgt zusammengesetzt war:
- 224 g vollentsalztes Wasser
- 12 g wässrige Lösung von ethoxyliertem (im Mittel 5 Ethylenoxid-Einheiten pro Molekül) Methyl-quaternisiertem Oleylammoniumsulfat (40 Gew.-%)
- 3,2 g Acrylsäure
- 14,4 g Dimethylaminopropylmethacrylamid
- 24 g n-Butylacrylat
- 44,8 g Ethylacrylat
- 73,6 g Methylmethacrylat.
- 224 g of demineralized water
- 12 g of aqueous solution of ethoxylated (average of 5 ethylene oxide units per molecule) methyl quaternized oleylammonium sulfate (40% by weight)
- 3.2 g of acrylic acid
- 14.4 g of dimethylaminopropylmethacrylamide
- 24 g of n-butyl acrylate
- 44.8 g of ethyl acrylate
- 73.6 g of methyl methacrylate.
Gleichzeitig wurde mit der Zugabe einer Lösung von 3,2 g 2,2'-Azobis (2-amidinopropan)dihydrochlorid in 133,3 g Wasser begonnen, und die Zugabe wurde über einen Zeitraum von 105 Minuten durchgeführt. Während der Zugabe wurde die Temperatur bei 85°C gehalten.At the same time, the addition of a solution of 3.2 g of 2,2'-azobis (2-amidinopropane) dihydrochloride in 133.3 g of water was begun and the addition was carried out over a period of 105 minutes. During the addition, the temperature was maintained at 85 ° C.
Nach der Beendigung der Zugabe wurde noch 30 Minuten bei 85°C gerührt und anschließend zur Desodorierung simultan eine Lösung von 5,5 g tert.-Butylhydroperoxid (70 Gew.-% in Wasser) in 18 g vollentsalztem Wasser und eine Lösung von 3,5 g HOCH2SO2Na in 20g vollentsalztem Wasser über einen Zeitraum von 90 Minuten zudosiert.After completion of the addition, the mixture was stirred for another 30 minutes at 85 ° C and then for deodorization simultaneously a solution of 5.5 g of tert-butyl hydroperoxide (70 wt .-% in water) in 18 g of deionized water and a solution of 3, 5 g H 2 SO 2 Na in 20 g deionized water over a period of 90 minutes added.
Anschließend wurde die so erhaltene wässrige Dispersion über ein 125-µm-Netz filtriert. Man erhielt Dispersion D.2.1. Der Feststoffgehalt der Dispersion D.2.1 betrug 25,6 %. Die Teilchendurchmesserverteilung wurde mit Hilfe eines Geräts Autosizer IIC der Fa. Malvern nach ISO 13321 bestimmt und ergab Maxima bei 147 und 128 nm. Die Glasübergangstemperatur wurde zu 17°C bestimmt.Subsequently, the aqueous dispersion thus obtained was filtered through a 125 μm mesh. Dispersion D.2.1 was obtained. The solids content of the dispersion D.2.1 was 25.6%. The particle diameter distribution was determined using an Autosizer IIC from Malvern according to ISO 13321 and gave maxima at 147 and 128 nm. The glass transition temperature was determined to be 17 ° C.
15 Minuten nach Zugabe von tert.-Butylhydroperoxid und HOCH2SO2Na gemäß Schritt I. 3c) wurde über einen Zeitraum von 90 Minuten eine Mischung zugegeben, die wie folgt zusammengesetzt war:
- 224 g vollentsalztes Wasser
- 12 g wässrige Lösung von ethoxyliertem (im Mittel 5 Ethylenoxid-Einheiten pro Molekül) Methyl-quaternisiertem Oleylammoniumsulfat (40 Gew.-%)
- 3,2 g Acrylsäure
- 14,4 g Dimethylaminopropylmethacrylamid
- 24 g n-Butylacrylat
- 44,8 g Ethylacrylat
- 73,6 g Methylmethacrylat.
- 224 g of demineralized water
- 12 g of aqueous solution of ethoxylated (average of 5 ethylene oxide units per molecule) methyl quaternized oleylammonium sulfate (40% by weight)
- 3.2 g of acrylic acid
- 14.4 g of dimethylaminopropylmethacrylamide
- 24 g of n-butyl acrylate
- 44.8 g of ethyl acrylate
- 73.6 g of methyl methacrylate.
Gleichzeitig wurde mit der Zugabe einer Lösung von 3,2 g 2,2'-Azobis (2-amidinopropan)dihydrochlorid in 133,3 g Wasser begonnen, und die Zugabe wurde über einen Zeitraum von 105 Minuten durchgeführt. Während der Zugabe wurde die Temperatur bei 85°C gehalten.At the same time, the addition of a solution of 3.2 g of 2,2'-azobis (2-amidinopropane) dihydrochloride in 133.3 g of water was begun and the addition was carried out over a period of 105 minutes. During the addition, the temperature was maintained at 85 ° C.
Nach der Beendigung der Zugabe wurde noch 30 Minuten bei 85°C gerührt und anschließend zur Desodorierung simultan eine Lösung von 5,5 g tert.-Butylhydroperoxid (70 Gew.-% in Wasser) in 18 g vollentsalztem Wasser und eine Lösung von 3,5 g HOCH2SO2Na in 20g vollentsalztem Wasser über einen Zeitraum von 90 Minuten zudosiert.After completion of the addition, the mixture was stirred for another 30 minutes at 85 ° C and then for deodorization simultaneously a solution of 5.5 g of tert-butyl hydroperoxide (70 wt .-% in water) in 18 g of deionized water and a solution of 3, 5 g H 2 SO 2 Na in 20 g deionized water over a period of 90 minutes added.
Anschließend wurde die so erhaltene wässrige Dispersion über ein 125-µm-Netz filtriert.
Man erhielt Dispersion D.3.1. Der Feststoffgehalt der Dispersion D.3.1 betrug 25,6 %. Die Teilchendurchmesserverteilung wurde mit Hilfe eines Geräts Autosizer IIC der Fa. Malvern nach ISO 13321 bestimmt und ergab Maxima bei 143 und 382 nm. Die Glasübergangstemperatur wurde zu 13°C bestimmt.Subsequently, the aqueous dispersion thus obtained was filtered through a 125 μm mesh.
Dispersion D.3.1 was obtained. The solids content of the dispersion D.3.1 was 25.6%. The particle diameter distribution was determined using an Autosizer IIC from Malvern according to ISO 13321 and gave maxima at 143 and 382 nm. The glass transition temperature was determined to be 13 ° C.
Man stellte eine Formulierung her, indem man in einem Gefäß vermischte:
- 50 g n-Dodecyldimethylamin
- 10 g 2-Ethylhexansäure
- 15 g Phosphonsäure
- 25 g Propylenglykol
- 50 g of n-dodecyldimethylamine
- 10 g of 2-ethylhexanoic acid
- 15 g of phosphonic acid
- 25 g of propylene glycol
Man erhielt Formulierung F-1.Formulation F-1 was obtained.
Man stellte eine wässrige Tränklösung T-1 her, indem man 30 l Wasser mit 303 g Dispersion D.1.1 und 303 g F-1 vermischte.An aqueous impregnation solution T-1 was prepared by mixing 30 liters of water with 303 grams of dispersion D.1.1 and 303 grams of F-1.
Man stellte eine wässrige Tränklösung T-2 her, indem man 30 l Wasser mit 303 g Dispersion D.2.1 und 303 g F-1 vermischte.An aqueous impregnation solution T-2 was prepared by mixing 30 liters of water with 303 grams of dispersion D.2.1 and 303 grams of F-1.
Man stellte eine wässrige Tränklösung T-3 her, indem man 30 l Wasser mit 303 g Dispersion D.3.1 und 303 g F-1 vermischte.An aqueous impregnation solution T-3 was prepared by mixing 30 liters of water with 303 grams of dispersion D.3.1 and 303 grams of F-1.
Man vermischte in einer Rührwerkskugelmühle des Typs Drais Superflow DCP SF 12 500 g Pigment Green 36
200 g einer 90 Gew.-% Lösung von mit im Mittel 10 Äquivalenten Ethylenoxid ethoxyliertem Isotridecanol
100 g Propylenglykol
200 g Wasser.
Man vermischte 90 g der so erhältlichen Pigmentdispersion mit 303 g F-1 und 30 l Wasser. Man erhielt Vergleichstränklösung V-T-4.In a stirred ball mill of the type Drais Superflow DCP SF 12, 500 g of Pigment Green 36 were mixed
200 g of a 90 wt .-% solution of an average of 10 equivalents of ethylene oxide ethoxylated isotridecanol
100 g of propylene glycol
200 g of water.
90 g of the pigment dispersion thus obtainable were mixed with 303 g of F-1 and 30 liters of water. Comparative solution VT-4 was obtained.
0,02 m3 Holz (Kiefer, lattenförmig, gehobelt, Länge/Breite/Dicke 50 cm/20 cm 3 cm) wurde mit 30 l von Tränklösung T-1 im Kesseldruckverfahren bei Zimmertemperatur nach den folgenden Parametern getränkt:
- eine Stunde Vorvakuum (200 mbar),
- zwei Stunden Druck (8 bar)
- one hour pre-vacuum (200 mbar),
- two hours pressure (8 bar)
Untersucht wurden die Verträglichkeit mit der Holzschutzmittel-Lösung, die Anfärbung des Holzes, die Eindringung der Tränklösung ins Holz, das Verhalten der Kolorierung bei bereits vorhandenen Farbstoffen, Stabilität der Tränklösung bei Kolorierung (Imprägnierung) und die Abnahme der Anfärbung bei Bewitterung. Die Ergebnisse sind in Tabelle 1 zusammengefasst.The compatibility with the wood preservative solution, the staining of the wood, the penetration of the impregnation solution into the wood, the behavior of the coloration of existing dyes, the stability of the impregnation solution during coloration (impregnation) and the decrease of staining on weathering were examined. The results are summarized in Table 1.
Zur Untersuchung der Abnahme der Anfärbung bei Bewitterung lagerte man erfindungsgemäßes koloriertes Holz bzw. Vergleichsholz im Freien mit einem Anstellwinkel von 45°, gerichtet nach Südwesten, einen Sommermonat lang (Juli).To investigate the decrease in staining on weathering stored according to the invention colorized wood or reference wood in the open at an angle of 45 °, directed to the southwest, one summer month long (July).
In weiteren Experimenten wurde analog vorgegangen, jedoch Tränklösung T-1 durch T-2, T-3 bzw. V-T-4 ersetzt. Man erhielt erfindungsgemäßes koloriertes Holz H-T-2 (gelb), H-T-3 (schwarz) bzw. Vergleichsholz V-H-T-4.
Die Herstellung von gefärbtem Papier wurde nach folgender allgemeiner Arbeitsvorschrift (am Beispiel von D.1.1) durchgeführt:
- Ein Gemisch aus 70 Gew.-% gebleichtem Kiefernsulfatzellstoff und 30 Gew.-% gebleichtem Birkensulfatzellstoff wurde in einem Laborrefiner auf einen Mahlgrad von 22° nach Schopper-Riegler gemahlen. Man erhielt ein gemahlenes Zellstoffgemisch mit einem Trockengehalt von 10,3 Gew.-%, ermittelt durch Ofentrocknung.
- A mixture of 70% by weight bleached pine sulfate pulp and 30% by weight bleached birch sulphate pulp was ground in a laboratory refiner to a 22 ° buffle according to Schopper-Riegler. This gave a ground pulp mixture with a solids content of 10.3 wt .-%, determined by oven drying.
In einem Becherglas wurden 48,5 g gemahlenes Zellstoffgemisch (entsprechend 5 g Trockenmasse) vorgelegt und in insgesamt 250 ml Trinkwasser suspendiert. Zur so erhältlichen Zellstoffsuspension wurden 0,5 g Dispersion D1.1 zugegeben. Man rührte 5 Minuten und verdünnte mit Trinkwasser auf insgesamt 3 l. Danach stellte man mit einem Blattbildner der Fa. Rapid-Köthen ein Blatt Papier her (Grammatur: 150 g/m2). Das Blatt wurde abgepresst und zwischen zwei Filterpapieren bei 85°C auf einem Stahlzylinder getrocknet. Die erhaltene Färbung wurde visuell beurteilt und nach CIE-LAB ausgewertet. Das Filtrat wurde aufgefangen und visuell beurteilt. Man erhielt erfindungsgemäßes koloriertes Papier P1.48.5 g of ground pulp mixture (corresponding to 5 g dry mass) were placed in a beaker and suspended in a total of 250 ml of drinking water. 0.5 g of dispersion D1.1 were added to the pulp suspension obtainable in this way. The mixture was stirred for 5 minutes and diluted with drinking water to a total of 3 l. Thereafter, a sheet of paper was made with a sheet former from Rapid-Köthen (grammage: 150 g / m 2 ). The sheet was pressed and dried between two filter papers at 85 ° C on a steel cylinder. The obtained color was visually evaluated and evaluated by CIE-LAB. The filtrate was collected and visually assessed. This gave colored paper P1 according to the invention.
In weiteren Experimenten wurde analog vorgegangen, jedoch Dispersion D.1.1 durch D.2.1, D.3.1 bzw. einer Vergleichsdispersion V-D4 ersetzt. Man erhielt erfindungsgemäßes koloriertes Papier P2 (gelb), P3 (schwarz) bzw. Vergleichspapier V-P4.In further experiments, the procedure was analogous, but replaced dispersion D.1.1 by D.2.1, D.3.1 or a comparative dispersion V-D4. Inventive colored paper P2 (yellow), P3 (black) or comparative paper V-P4 was obtained according to the invention.
Zur Durchführung des Vergleichsversuchs zur Papierkolorierung wurde statt einer erfindungsgemäß eingesetzten Dispersion von behandeltem Pigment 0,05 g einer Vergleichsdispersion V-D4 eingesetzt, die man wie folgt erhalten hatte:
- Man vermischte in einer Rührwerkskugelmühle des Typs Drais Superflow DCP SF 12 400 g Pigment Blau 15:1
- 80 g n-C18H37O(CH2CH2O)25H
- 70 g Diethylenglykol
- 450 g vollentsalztes Wasser
- In a stirred ball mill of the type Drais Superflow DCP SF 12, 400 g of Pigment Blue 15: 1 were mixed
- 80 g of nC 18 H 37 O (CH 2 CH 2 O) 25 H
- 70 g of diethylene glycol
- 450 g of demineralized water
Man ging vor wie oben beschrieben, jedoch ersetzte man D.1.1 durch Vergleichsdispersion V-D4. Man beobachtete, dass trotz der geringeren Menge Farbmittel im Vergleichsversuch das Filtrat intensiv gefärbt war. Höhere Mengen an Farbmittel führten nicht zu einer erhöhen Aufnahme von Farbmittel.
Die Färbungen zeichnen sich durch ihre Brillanz, hohe Ausblutechtheiten und hohe Lichtechtheiten aus.The colors are characterized by their brilliance, high bleeding fastness and high light fastness.
Die Dispersionen D.1.1, D.2.1 bzw. D.3.1 sind untereinander problemlos mischbar. So lassen sich beispielsweise durch Mischung von Gelb und Blau intensive, brillante Grüntöne erzeugen.
Die Dispersionen D.1.1, D.2.1 bzw. D.3.1 sind beispielsweise über einen Zeitraum von 10 Wochen bei Temperaturen wie beispielsweise 4°C und 50 °C stabil.The dispersions D.1.1, D.2.1 or D.3.1 are mutually readily miscible. For example, the mixture of yellow and blue can produce intense, brilliant shades of green.
For example, the dispersions D.1.1, D.2.1 and D.3.1 are stable over a period of 10 weeks at temperatures such as 4 ° C and 50 ° C.
Claims (15)
- A process for colouring cellulosic substrates, which comprises substrates to be coloured, or precursors thereof, being contacted with at least one treated pigment in particulate form that is at least partially enveloped by at least one cationic copolymer, prepared according to a process comprising the steps of:a) dispersing at least one pigment in particulate form with at least one nonionic surface-active material,b) mixing the thus obtainable dispersion of pigment in particulate form and nonionic surface-active material with aqueous medium,c) addition polymerizing at least one first monomer or addition copolymerization of a first mixture of comonomers in the presence of a mixture according to b) to form water-insoluble polymer or copolymer on the surface of pigment in particulate form,d) adding at least one second monomer or a second mixture of comonomers and addition polymerization or copolymerization,with the proviso that processes for printing are not comprised.
- The process according to Claim 1 wherein cationic copolymers comprise copolymers constructed of at least one nonionic comonomer and at least one comonomer having at least one protonatable nitrogen atom per molecule.
- The process according to Claim 1 or 2 wherein step d) produces a polymer or copolymer having a glass transition temperature Tg of -30°C or higher.
- The process according to any one of Claims 1 to 3 wherein pigments in particulate form are selected from carbon black, calcium carbonate, kaolin and organic pigments.
- The process according to any one of Claims 1 to 4 wherein the first monomer in step c) comprises a vinylaromatic compound or a compound of the general formula IR1 is selected from hydrogen, branched C1-C10-alkyl or unbranched C1-C10-alkyl,R2 is selected from hydrogen, branched C1-C10-alkyl or unbranched C1-C10-alkyl,R3 is selected from branched C4-C10-alkyl or unbranched C4-C10-alkyl.
- The process according to any one of Claims 1 to 5 wherein the first mixture of comonomers comprises a mixture of at least one vinylaromatic compound and at least one compound of the general formula I.
- The process according to any one of Claims 1 to 6 wherein R1 and R2 are both hydrogen in one compound of the general formula I.
- The process according to any one of Claims 1 to 7 wherein the second monomer added is a monomer of the general formula IIR4 is selected from hydrogen, branched C1-C10-alkyl or unbranched C1-C10-alkyl,R5 is selected from hydrogen, branched C1-C10-alkyl or unbranched C1-C10-alkyl,R6 is selected from branched C1-C10-alkyl or unbranched C1-C10-alkyl.
- The process according to any one of Claims 1 to 8 wherein the second mixture of comonomers comprises at least one monomer of the general formula II.
- The process according to any one of Claims 1 to 9 wherein R4 is hydrogen or methyl and R5 is hydrogen in one compound of the general formula II.
- The process according to any one of Claims 1 to 10 wherein the second mixture of comonomers comprises at least one comonomer selected from vinylaromatic compound and a compound of the general formula I.
- The process according to any one of Claims 1 to 11 wherein step d) comprises up to 20% by weight, based on the second mixture of comonomers, of at least one compound of the formula V a or V bR10 to R12 are the same or different and are each selected from hydrogen, branched C1-C10-alkyl and unbranched C1-C10-alkyl,X is selected from hydrogen, glycidyl, protonatable groups having tertiary amino groups and enolizable groups having 1 to 20 carbon atoms.
- The process according to any one of Claims 1 to 12 wherein cellulosic substrates comprise wood.
- The process according to any one of Claims 1 to 12 wherein cellulosic substrates comprise woody or so-called wood-free paper and the paper precursor comprises paper stock.
- Coloured cellulosic substrates obtainable by a process according to Claim 1 to 12.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200410062437 DE102004062437A1 (en) | 2004-12-20 | 2004-12-20 | Process for coloring cellulosic substrates |
PCT/EP2005/013550 WO2006066808A1 (en) | 2004-12-20 | 2005-12-16 | Method for colouring substrates containing cellulose |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1831460A1 EP1831460A1 (en) | 2007-09-12 |
EP1831460B1 true EP1831460B1 (en) | 2013-07-24 |
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ID=36072138
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Application Number | Title | Priority Date | Filing Date |
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EP20050817919 Not-in-force EP1831460B1 (en) | 2004-12-20 | 2005-12-16 | Method for colouring substrates containing cellulose |
Country Status (5)
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US (1) | US20100009199A1 (en) |
EP (1) | EP1831460B1 (en) |
DE (1) | DE102004062437A1 (en) |
ES (1) | ES2428142T3 (en) |
WO (1) | WO2006066808A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102005020742A1 (en) * | 2005-05-02 | 2006-03-30 | Basf Ag | Use of solid pigment preparation (comprising pigment and water-soluble surface-active additive) for coloring cellulose/polymer composite materials |
EP4291415A1 (en) * | 2021-02-10 | 2023-12-20 | Illinois Tool Works Inc. | Sheet assembly for forming one or more cards |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2558302A (en) * | 1947-08-07 | 1951-06-26 | American Cyanamid Co | Powdered transparent iron oxide pigments |
US3133893A (en) * | 1957-07-30 | 1964-05-19 | American Cyanamid Co | Pigment particles coated with polymer and method of preparing the same |
US3338991A (en) * | 1964-07-02 | 1967-08-29 | Xerox Corp | Method of forming electrostatographic toner particles |
US4608401A (en) * | 1982-09-02 | 1986-08-26 | Union Carbide Corporation | Method of encapsulating finely divided solid particles |
DE3514867A1 (en) * | 1985-04-25 | 1986-11-06 | Agfa-Gevaert Ag, 5090 Leverkusen | ELECTROSTATOGRAPHIC SUSPENSION DEVELOPER AND METHOD FOR THE PRODUCTION THEREOF |
US4680200A (en) * | 1985-07-22 | 1987-07-14 | The Dow Chemical Company | Method for preparing colloidal size particulate |
GB9117765D0 (en) * | 1991-08-16 | 1991-10-02 | Ciba Geigy Ag | Method of improving storage stability |
WO1993008006A1 (en) * | 1991-10-15 | 1993-04-29 | Ppg Industries, Inc. | Stable aqueous solutions containing siloxanes for treating cellulosic substrates |
JPH05320534A (en) * | 1992-05-28 | 1993-12-03 | Mitsubishi Heavy Ind Ltd | Pigment and its production |
US5697985A (en) * | 1995-06-07 | 1997-12-16 | Bayer Corporation | Process for the preparation storage-stable dye dispersions |
US6841609B2 (en) * | 1998-07-09 | 2005-01-11 | W. R. Grace & Co.-Conn. | Formulation suitable for ink receptive coatings |
US7026392B2 (en) * | 2000-10-13 | 2006-04-11 | Kansai Paint Co., Ltd. | Resin for pigment dispersion |
US6712894B2 (en) * | 2001-05-09 | 2004-03-30 | Cabot Corporation | Method of producing secure images using inks comprising modified pigment particles |
US6821631B2 (en) * | 2001-10-29 | 2004-11-23 | Wood Treatment Products, Inc. | Method and composition for treating substrates |
EP1641884B1 (en) * | 2003-06-25 | 2007-10-03 | Basf Aktiengesellschaft | Method for treating particulate pigments |
DE10348464A1 (en) * | 2003-10-14 | 2005-05-19 | Basf Ag | Formulations and their uses in the coloring of substrates |
-
2004
- 2004-12-20 DE DE200410062437 patent/DE102004062437A1/en not_active Withdrawn
-
2005
- 2005-12-16 EP EP20050817919 patent/EP1831460B1/en not_active Not-in-force
- 2005-12-16 WO PCT/EP2005/013550 patent/WO2006066808A1/en active Application Filing
- 2005-12-16 ES ES05817919T patent/ES2428142T3/en active Active
- 2005-12-16 US US11/722,286 patent/US20100009199A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
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WO2006066808A1 (en) | 2006-06-29 |
ES2428142T3 (en) | 2013-11-06 |
DE102004062437A1 (en) | 2006-06-22 |
US20100009199A1 (en) | 2010-01-14 |
EP1831460A1 (en) | 2007-09-12 |
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