EP1828362A1 - Composition of laundry detergent improving touch feel of clothes and manufacturing method thereof - Google Patents

Composition of laundry detergent improving touch feel of clothes and manufacturing method thereof

Info

Publication number
EP1828362A1
EP1828362A1 EP04822503A EP04822503A EP1828362A1 EP 1828362 A1 EP1828362 A1 EP 1828362A1 EP 04822503 A EP04822503 A EP 04822503A EP 04822503 A EP04822503 A EP 04822503A EP 1828362 A1 EP1828362 A1 EP 1828362A1
Authority
EP
European Patent Office
Prior art keywords
acid
composition
laundry detergent
weight
parts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP04822503A
Other languages
German (de)
French (fr)
Other versions
EP1828362A4 (en
Inventor
Young-Kee Oh
Kee-Heon Cho
Sang-Woon Kwak
Jung-Whan Oh
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LG H&H Co Ltd
Original Assignee
LG Household and Health Care Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by LG Household and Health Care Ltd filed Critical LG Household and Health Care Ltd
Publication of EP1828362A1 publication Critical patent/EP1828362A1/en
Publication of EP1828362A4 publication Critical patent/EP1828362A4/en
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3746Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3757(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions
    • C11D3/3761(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions in solid compositions
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D11/00Special methods for preparing compositions containing mixtures of detergents ; Methods for using cleaning compositions
    • C11D11/04Special methods for preparing compositions containing mixtures of detergents ; Methods for using cleaning compositions by chemical means, e.g. by sulfonating in the presence of other compounding ingredients followed by neutralising
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/0039Coated compositions or coated components in the compositions, (micro)capsules
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/04Water-soluble compounds
    • C11D3/10Carbonates ; Bicarbonates
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/20Organic compounds containing oxygen
    • C11D3/2075Carboxylic acids-salts thereof
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/26Organic compounds containing nitrogen
    • C11D3/33Amino carboxylic acids

Definitions

  • the present invention relates to a composition of laundry detergent capable of
  • detergents generally include a water softener such as zeolite and so on.
  • the water softener such as zeolite and so on.
  • iminodisuccinate was used to prevent clothes from being discolored by removing heavy
  • Korea Patent No. 1993-0003152 discloses a tablet type of detergent
  • detergent compositions including a large amount of basic materials such as alkaline
  • caking was formed by neutralization reaction due to various causes if acidic
  • a powder detergent is generally manufactured by preparing slurry
  • powder detergent may be preferably used for washing since it has an excellent solubility
  • the powder detergent was manufactured by preparing salt of alkyl benzene
  • low-density detergent having apparent density of 0.6 g/ml or less since it has very high density.
  • the detergent was conducted within shorter processing time by spraying steam and water
  • the present invention is designed to solve the problems of the prior
  • laundry detergent capable of swiftly softening hard water and improving touch feel of
  • the present invention provides a composition of laundry
  • detergent including: (a) 0.1 to 15 parts by weight of an acidic form of water-soluble
  • the present invention provides a method for manufacturing a composition of laundry detergent dried by heat generated by neutralizing an acid component with a
  • step (S2) added to the mixer; and (S4) mixing the coated organic acid prepared
  • the present invention is based on a surprising fact that, if a water-soluble
  • organic acid capable of including calcium and/or magnesium ions present in hard water
  • the touch feel of clothes may be significantly improved due to low possibility that the
  • the present invention is also a water softener itself remains in clothes after laundering.
  • the present invention is also a water softener itself remains in clothes after laundering.
  • the organic acid of the detergent composition can be prevented from being in
  • alkaline substances such as alkaline builder and others generally included
  • the organic acid for example an ability of including ions can be maintained during its storage.
  • the present invention is also based on the fact that neutralization reaction of acid
  • the detergent composition can be used to manufacture a powder detergent.
  • the detergent composition can be used to manufacture a powder detergent.
  • powder detergent and preferably a low-density powder detergent can be manufactured using bubbles generated by the gas formed in the particle by means of the neutralization reaction.
  • the present invention provides a composition of laundry detergent capable of
  • touch fell means a feeling that persons feel when
  • the touch feel may be
  • composition of laundry detergent of the present invention includes (a) 0.1 to
  • form of water-soluble polymer may be at least one compound selected from the group
  • the acidic form of water-soluble polymer has an advantage that particles of the powder detergent are formed by
  • physical properties of the polymer can maintain the shape of the particle when its
  • water-soluble polymer preferably has a pH value of 1 to 3.
  • composition of laundry detergent of the preset invention includes (b) 5
  • the anionic surfactant plays a role of
  • Anionic surfactants generally used in compositions of laundry
  • detergent may be used as the anionic surfactant of the present invention.
  • anionic surfactant of the present invention.
  • ethoxylated sulfate and mixtures thereof may be used as the anionic surfactant.
  • the powder detergent may be preferably used as the anionic surfactant.
  • contents included in the composition may be suitably adjusted within the
  • composition of laundry detergent of the present invention includes (c)
  • bicarbonate bicarbonate of soda
  • sodium sulfate sulfate of soda
  • mixtures thereof may be used as the alkaline builder.
  • the alkaline builder generally used in
  • the powder detergent may reduce the possibility of generating the color-migration in
  • the alkaline builder plays a role of
  • density of the powder detergent may
  • density of the produced composition of laundry detergent may be varied depending on
  • anionic surfactant and the alkaline substance such as the alkaline builder, as described
  • composition of laundry detergent of the present invention includes (d) 0.5 to 20 parts by weight of an organic acid coated so that it can be separated from the
  • composition of laundry detergent of the present invention is a composition of laundry detergent of the present invention
  • organic acid which has an ability to include ions and is easily dissolved in
  • insoluble zeolite generally used as the water softener.
  • the organic acid used in the composition of the present invention is water-soluble, and therefore it shows very low possibility that calcium carbonate and others remain in clothes after
  • citric acid anhydrous citric acid
  • 1,3-propylenediamine tetraacetic acid succinic acid, fumaric acid, maleic acid,
  • O-carboxymethyloxysuccinic acid, tartaric acid, glutamic acid and so on may be used as tartaric acid, glutamic acid and so on.
  • the organic acid included is included
  • organic acid is not suitably separated from the alkaline components, the organic acid
  • composition of laundry detergent may be improved during its storage if the separated organic acid is used in the composition, and therefore washability of the composition of
  • laundry detergent may be maintained during its storage.
  • composition of laundry detergent is acidic components from the basic components.
  • the composition of laundry detergent is acidic components from the basic components.
  • the of the present invention includes a coated organic acid so that the coated organic acid
  • the present invention relates to the composition of
  • laundry detergent including the organic acid modified and handled so that it can be in
  • coated organic acid is more preferably 3-50 urn, considering the storage stability and the
  • Silica compound, porous starch lysate, polyvinylpyrrolidone, carboxymethylcellulose and so on may be used as the coating material for coating the
  • the detergent has an excellent flowability of particles and
  • porous starch lysate has an advantage that it is not
  • the silica compound is used as the coating material, it preferably has a specific gravity
  • the organic acid may be any organic acid.
  • the organic acid may be any organic acid.
  • coated organic acid of the present invention may be any organic acid of the present invention.
  • the coated organic acid of the present invention may be any organic acid of the present invention.
  • Hydrophilic materials such as non-ionic surfactant, polyethyleneglycol, etc.
  • hydrophobic materials such as silicon compound, fatty acid, etc. may be used for
  • the binder component Preferably, at least one material selected from the group consisting of:
  • composition of laundry detergent of the present invention may further comprise
  • the non-ionic surfactant include 5 to 20 parts by weight of a non-ionic surfactant.
  • the non-ionic surfactant include 5 to 20 parts by weight of a non-ionic surfactant.
  • the non-ionic surfactant has a content of 5 to 20 parts by weight since its manufacturability may be reduced at
  • Non-ionic surfactants used in laundry detergent compositions may be any suitable surfactants used in laundry detergent compositions.
  • alkyl ether coconut diethanolamide, fatty acid alkanolamine, amine oxide, alkyl
  • polyglucoside methyl polyethylene alkyl ether, sugar ether, etc.
  • composition of laundry detergent of the present invention may include
  • the water-insoluble water softener in order to aid to formulate powder detergent
  • the zeolite is preferably used at a minimum content since the remnant of the zeolite
  • composition of laundry detergent of the present invention may further comprise
  • the other additives may include a proteolytic enzyme
  • protease for removing contaminant proteins
  • lipolytic enzyme for removing contaminant proteins
  • lipolytic enzyme lipase
  • a carbohydrolytic enzyme for removing contaminant foods
  • a cellulolytic enzyme for removing fluff of
  • Each of the proteolytic enzyme, the lipolytic enzyme, the carbohydrolytic enzyme and the cellulolytic enzyme preferably has a content of 0.01 to 1 parts by weight, the
  • fluorescent dye preferably has a content of 0.1 to 1 parts by weight, and the migration
  • inhibitor preferably has a content of 0.5 to 5 parts by weight.
  • the present invention also provides a manufacturing method capable of
  • composition of laundry detergent and preferably a method capable of
  • low density means that apparent density
  • the present invention uses a principle that the powder detergent is manufactured by implementing granulization of the powder detergent in the neutralization reaction of
  • the pores have an advantage of improving the solubility (especially, solubility in cold water) since they prevent the residuals from remaining in
  • composition of laundry detergent that is, because the counter-flow spray dryer, the
  • Citric acid was used as organic acid to prepare coated organic acid.
  • the coated organic acid was prepared from Citric acid.
  • organic acid was manufactured by mixing 90 kg of citric acid anhydrous with 4 kg of
  • polydimethylsiloxane which is the silicon compound used as the binder component, in
  • the mixer for about 1 hour, followed by adding and mixing 6 kg of silica as the coating component.
  • compositions were manufactured by the conventional method including step of mixing
  • fluorescent dye is Tinopal CBS-X (Ciba Specialty Chemicals).
  • a proteolytic enzyme is Savinase 12.0T (Novozymes)
  • a cellulolytic enzyme is
  • the coated organic acid was mixed with soda ash, and then it was evaluated whether or not caking
  • the soda ash is a representative alkaline substance amongst the
  • the soda ash powder were mixed at a ratio of 1 :3, namely 100 g of the coated organic
  • thermohygrostat with 60% relative
  • composition of laundry detergent of the present invention is stable in
  • Kawabata system such as KOSHI (Stiffness), SHARI (Crispness), FUKURAMI
  • Kawabata System is generally relevant to the value measured by the actual consumers
  • present invention shows a low possibility that the water-insoluble substance such as zeolite, etc. remains in clothes, or calcium carbonate is attached to clothes, and also has
  • the washing conditions are identical to those of the evaluation of the touch feel
  • thermohygrostat 25 ° C , 20 % RH
  • R s represents surface reflectivity of the soiled fabrics
  • composition of laundry detergent according to the present invention is useful to have very low possibility that calcium carbonate and others remain in clothes after laundering since the softening rate of hard water is highly
  • composition of laundry detergent according to the present invention is stable, and

Abstract

Disclosed are a composition of laundry detergent capable of improving touch feel of clothes after laundering; and a manufacturing method thereof. The present invention provides a composition of laundry detergent including: (a) 0.1 to 15 parts by weight of an acidic form of water-soluble polymer; (b) 5 to 20 parts by weight of an anionic surfactant; (c) 10 to 70 parts by weight of an alkaline builder; and (d) 0.5 to 20 parts by weight of an organic acid coated so that it can be separated from the alkaline builder. The composition of laundry detergent according to the present invention is useful to improve soft feel of clothes by reducing possibility that calcium carbonate or a water-insoluble water softener remains in clothes after laundering, and also the composition of laundry detergent is stable because there is little caking phenomenon, and has an excellent solubility and washability in cold water. The manufacturing method of the present invention does not need an additional drying process so as to manufacture the powder detergent, as well as it is simple and economical.

Description

COMPOSITION OF LAUNDRY DETERGENT IMPROVING TOUCH FEEL OF
CLOTHES AND MANUFACTURING METHOD THEREOF
TECHNICAL FIELD
The present invention relates to a composition of laundry detergent capable of
improving touch feel of clothes after laundering, and a manufacturing method thereof.
BACKGROUND ART
Generally, a washing effect is more excellent in soft water than in hard water
including a large amount of magnesium ion and calcium ion. That is why powder
detergents generally include a water softener such as zeolite and so on. The water
softener such as zeolite and so on mainly used in the prior art has a problem that it
remains in clothes even after clothes are rinsed due to its water-insoluble property.
And it also has a problem that it has a relatively slow softening effect of the hard water
since it takes relatively much time to form the inclusion of ions, and therefore the calcium ions remaining in clothes upon their washing binds to carbonate ions ionized from the alkaline builder and so on, to form calcium carbonate, and the resultant
calcium carbonate remains in clothes (builder up). In order to solve the problems,
zeolite grinded into a fine particle size was used, but still has aforementioned problems.
U.S. Patent No. 6,770,611 discloses that α-sulfofatty acid ester surfactant and
silicate were used to reduce the problems, and U.S. Patent No. 5,977,053 discloses
iminodisuccinate was used to prevent clothes from being discolored by removing heavy
metal ions adversely affecting its washing and preventing calcium salt from sticking to clothes. However, the aforementioned problems remain to be solved.
Meanwhile, Korea Patent No. 1993-0003152 discloses a tablet type of detergent
rather than powder on the basis of its easy metering, wherein an alkaline builder and a
water-soluble multivalent carboxylic acid were used to degrade the tablet detergent
rapidly by allowing bubbles to be generated when the clothes are washed. However,
zeolite and others were used as water softeners, but the aforementioned problems were
not still solved, and there is also a problem that the stability of the detergent is
deteriorated during its storage due to the increased possibility that the acidic materials
such as carboxylic acid and others are in contact with the alkaline materials such as
alkaline builder and others when the materials are compressed into the tablet, and to the
caking phenomenon formed by neutralizing reaction with moisture in the air during its
storage.
As well as the aforementioned tablet detergent composition, the powder-type
detergent compositions including a large amount of basic materials such as alkaline
builder and others have a problem that its stability may be deteriorated during its storage,
for example caking was formed by neutralization reaction due to various causes if acidic
materials were used in the compositions, and shows a highly increased possibility that there is a contact between acidic materials and basic materials to neutralize each other
also in its manufacturing process. Meanwhile, a powder detergent is generally manufactured by preparing slurry
using an acidic form of polymer, and then drying the slurry. At this time, a low-density
powder detergent may be preferably used for washing since it has an excellent solubility
in cold water and an advantage that residuals do not remain in clothes upon their washing, compared to a high-density powder detergent. In Japanese Patent Laid-Open
Publication Nos. 61-69900 and 61-69898, a low-density powder detergent having a
density of 0.6 g/ml or less was manufactured using a counter-flow spray dryer. The
method described in the publications should necessarily undergo a drying step, and
therefore it has problems that the solubility of products may be reduced and it is difficult
to maintain quality of the powder detergent product. And it also has a disadvantage
that manufacturing cost is very high due to its complex process, and the cost of
equipment and maintenance, and repairing expense is increased when the counter-flow
spray dryer is used. In order to solve the disadvantages, European Patent Nos. A 0 390
251 and 0 544 365 Bl disclose a method for manufacturing a low-density detergent by
directly neutralizing alkyl benzene sulfonic acid in a mixer. In the aforementioned
methods, the powder detergent was manufactured by preparing salt of alkyl benzene
sulfonic acid, and then carrying out granulation of the salt using a surface modifier, but
it still has problems that it is difficult to neutralize fatty acid or alkyl benzene sulfonic
acid completely, and therefore the quality of the final product may be deteriorated due to
the presence of unreacted remnants, in addition it is difficult to manufacture a
low-density detergent having apparent density of 0.6 g/ml or less since it has very high density.
In order to solve the aforementioned problems, a steam-blast mixer was used for
manufacturing a detergent instead of the conventional counter-flow spray dryer in
Korean Patent Publication No. 2000-0046629. That is, the process for manufacturing
the detergent was conducted within shorter processing time by spraying steam and water
in the inside of the mixer to directly neutralize alkaline builder, alkyl benzene sulfonic acid and fatty acid, followed by sequentially undergoing processes such as granulation,
surface modification and translocation of the powder detergent. However, the method
has disadvantages that it necessarily needs an additional apparatus for spraying steam
and water, as well as its manufacturing cost is very high.
DISCLOSURE QF INVENTION
Accordingly, the present invention is designed to solve the problems of the prior
art, and therefore it is an object of the present invention to provide a composition of
laundry detergent capable of swiftly softening hard water and improving touch feel of
clothes by reducing remnants present in clothes after laundering, and also showing a
good stability due to little caking phenomenon during storage and an excellent
washability; and a manufacturing method thereof.
More specifically, the present invention provides a composition of laundry
detergent including: (a) 0.1 to 15 parts by weight of an acidic form of water-soluble
polymer; (b) 5 to 20 parts by weight of an anionic surfactant; (c) 10 to 70 parts by
weight of an alkaline builder; and (d) 0.5 to 20 parts by weight of an organic acid coated
so that it can be prevented from being in contact with the alkaline builder.
Also, the present invention provides a method for manufacturing a composition of laundry detergent dried by heat generated by neutralizing an acid component with a
base component without an additional drying process, wherein the method comprises steps of (Sl) preparing an acidic form of water-soluble polymer and an anionic
surfactant as the acid component, and an alkaline builder as the base component; (S2)
adding 0.1 to 15 parts by weight of the acidic form of the water-soluble polymer and 5 to 20 parts by weight of the anionic surfactant in combination with 10 to 70 parts by
weight of the alkaline builder to a mixer; (S3) homogenously mixing the components of
the step (S2) added to the mixer; and (S4) mixing the coated organic acid prepared
previously.
The present invention is based on a surprising fact that, if a water-soluble
organic acid capable of including calcium and/or magnesium ions present in hard water
is used instead of water-insoluble substances such as zeolite and others generally used as
the water softener, possibility that calcium carbonate and others remain in clothes after
laundering is very low since the softening rate of the hard water is highly rapid, and also
the touch feel of clothes may be significantly improved due to low possibility that the
water softener itself remains in clothes after laundering. The present invention is also
based on a surprising fact that, if a coated organic acid is used instead of the organic
acid itself, the organic acid of the detergent composition can be prevented from being in
contact with alkaline substances such as alkaline builder and others generally included
in the detergent composition to prevent neutralization reaction, and therefore its stability
can be improved, and also the detergent composition can maintain the washing effect
such as the improved touch feel of clothes after laundering since a softening ability of
the organic acid, for example an ability of including ions can be maintained during its storage.
The present invention is also based on the fact that neutralization reaction of acid
and base can be used to manufacture a powder detergent. The detergent composition
can be dried using heat generated in some of the neutralization reaction, and also a
powder detergent, and preferably a low-density powder detergent can be manufactured using bubbles generated by the gas formed in the particle by means of the neutralization reaction.
BEST MODES FOR CARRYING OUT THE INVENTION
The present invention provides a composition of laundry detergent capable of
improving touch feel of clothes after laundering and preventing color tones of clothes
from being discolored, characterized in that the composition of laundry detergent
includes (a) 0.1 to 15 parts by weight of an acidic form of water-soluble polymer; (b) 5
to 20 parts by weight of an anionic surfactant; (c) 10 to 70 parts by weight of an alkaline
builder; and (d) 0.5 to 20 parts by weight of an organic acid coated so that it can be
separated from the alkaline builder.
The term "touch fell", as used herein, means a feeling that persons feel when
they put on or touch clothes after the clothes is laundered. The touch feel may be
generally presented as a value measured using a Kawabata system. The Kawabata
system is often used when the touch feel of clothes is measured because it has been
known that the measured value is relevant to the satisfaction index which people feel.
The composition of laundry detergent of the present invention includes (a) 0.1 to
15 parts by weight of an acidic form of water-soluble polymer. The preferred acidic
form of water-soluble polymer may be at least one compound selected from the group
consisting of acrylic acid polymer, maleic acid polymer, methyl methacrylic acid
polymer, α-hydroxylic acid polymer, tetramethylene-l,2-dicarboxylic acid polymer,
4-methoxytetramethylene 1 ,2-dicarboxylic acid polymer and copolymers thereof. In
one preferred embodiment of the present invention, the acidic form of water-soluble polymer has an advantage that particles of the powder detergent are formed by
neutralizing basic materials with the polymer's carboxylic acid, which is coupled with
side chains of the polymer in the acidic form. Also, the structure of the bubble pores
made from the gas generated in the neutralization reaction can be maintained since the
physical properties of the polymer can maintain the shape of the particle when its
moisture is lost. Also, 0.1 % (w/w) aqueous solution of the acidic form of the
water-soluble polymer preferably has a pH value of 1 to 3.
Also, the composition of laundry detergent of the preset invention includes (b) 5
to 20 parts by weight of an anionic surfactant. The anionic surfactant plays a role of
generating bubbles in the powder detergent by neutralizing an alkaline builder with the
aforementioned acidic form of the water-soluble polymer as described later, as well as a
role of a detergent. Anionic surfactants generally used in compositions of laundry
detergent may be used as the anionic surfactant of the present invention. In particular,
lauryl benzene sulfonic acid, α-olefin sulfonate, sodium lauryl sulfate, sodium lauryl
ethoxylated sulfate and mixtures thereof may be used as the anionic surfactant. Lauryl
benzene sulfonic acid, which has a good physical property and is able to reduce density
of the powder detergent, may be preferably used as the anionic surfactant. The
contents included in the composition may be suitably adjusted within the
aforementioned range, depending on the desired density of the composition of laundry
detergent.
Also, the composition of laundry detergent of the present invention includes (c)
10 to 70 parts by weight of an alkaline builder. Sodium carbonate (soda ash), Sodium
bicarbonate (bicarbonate of soda), sodium sulfate (sulfate of soda) and mixtures thereof may be used as the alkaline builder. Generally, the alkaline builder generally used in
the powder detergent may reduce the possibility of generating the color-migration in
clothes, which may be generated due to its high pH value when the clothes is laundered
at high temperature, because pH of the powder detergent is prevented from being
increased through the suitable combination of the alkaline builders. In addition of the
role mentioned above, in the present invention, the alkaline builder plays a role of
carrying out the neutralization reaction with the acidic form of the water-soluble
polymer and the anionic surfactant. Especially, density of the powder detergent may
be adjusted by suitably adjusting the contents of the alkaline builders because the
density of the produced composition of laundry detergent may be varied depending on
the contents of the alkaline builders. That is, pores are made from bubbles generated
by gas such as carbon dioxide and moisture generated in the neutralization reaction
between the acidic substance such as the acidic form of water-soluble polymer and the
anionic surfactant and the alkaline substance such as the alkaline builder, as described
above. Then, increase of the pores allows the composition of laundry detergent to have
an excellent solubility in cold water and to be manufactured at a low density such that
remnants is not present in clothes after laundering.
Also, the composition of laundry detergent of the present invention includes (d) 0.5 to 20 parts by weight of an organic acid coated so that it can be separated from the
alkaline builder. The composition of laundry detergent of the present invention
includes the organic acid, which has an ability to include ions and is easily dissolved in
water, instead of insoluble zeolite generally used as the water softener. The organic acid used in the composition of the present invention is water-soluble, and therefore it shows very low possibility that calcium carbonate and others remain in clothes after
laundering since the softening rate of hard water is highly rapid, and it may also
significantly improve the touch feel of clothes after laundering due to low possibility
that water softener itself remains in clothes after laundering, and prevent calcium
carbonate and zeolite from adhering to and discoloring the clothes. Also, the organic
acid can lower the possibility of the color-migration which may be generated in clothes
due to high pH when clothes are laundered at high temperature since it functions to
reduce pH of the detergent composition.
The materials, which are composed of water-soluble multivalent carboxylic
acids and has an ability to include ions, such as citric acid anhydrous, citric acid
monohydrate, EDTA, N-hydroxyethylenediamine triacetic acid, nitrilotriacetic acid,
1,3-propylenediamine tetraacetic acid, succinic acid, fumaric acid, maleic acid,
1,2,3,4-cyclopentane tetraacetic acid, O-carboxymethyltaltronic acid,
O-carboxymethyloxysuccinic acid, tartaric acid, glutamic acid and so on may be used as
the organic acid included in the composition of laundry detergent of the present
invention, but is not limited thereto.
In one preferred embodiment of the present invention, the organic acid included
in the composition of laundry detergent is in an acidic form, and therefore should be suitably separated from alkaline components of the detergent composition. If the
organic acid is not suitably separated from the alkaline components, the organic acid
may react with the alkaline components along with moisture in the air to form caking,
resulting in deterioration of the washing effect. Accordingly, the stability of the
composition of laundry detergent may be improved during its storage if the separated organic acid is used in the composition, and therefore washability of the composition of
laundry detergent may be maintained during its storage. Methods generally used in the
art pertaining to the present invention may be used as the method for separating the
acidic components from the basic components. The composition of laundry detergent
of the present invention includes a coated organic acid so that the coated organic acid
can be separated from the alkaline components. The term "coating", as used herein,
means that the aforementioned organic acid is surrounded or mixed with coating
materials so that the organic acid can be separated from the alkaline components by
coating materials. Preferably, the coated organic acid of the present invention is
completely coated so that it can be completely prevented from being in contact with the
alkaline components, but it does not necessarily need to be completely separated from
the alkaline components if a partially coated organic acid complies with the spirit and
scope of the invention. That is, the present invention relates to the composition of
laundry detergent including the organic acid modified and handled so that it can be in
less contact with the alkaline components in the composition. Coating thickness of the
coated organic acid is more preferably 3-50 urn, considering the storage stability and the
washability of the composition of laundry detergent.
Silica compound, porous starch lysate, polyvinylpyrrolidone, carboxymethylcellulose and so on may be used as the coating material for coating the
organic acid of the present invention. If the silica compound is used as the coating
material, it has advantages that the detergent has an excellent flowability of particles and
the particles are not aggregated for an extended storage period. If polyvinylpyrrolidone
is used as the coating material, it has an advantage that another color-migration inhibitor does not need to be added. Also, porous starch lysate has an advantage that it is not
completely dissolved in water, and able to prevent contaminants from being reattached.
If the silica compound is used as the coating material, it preferably has a specific gravity
of 0.05 to 0.5 g/ml, and more preferably a DOP absorption value of at least 200 ml/100
g-
In one preferred embodiment of the present invention, the organic acid may be
first treated with a binder component before it is coated so at to separate the organic acid
effectively. For example, the coated organic acid of the present invention may be
manufactured by coating the outside of the organic acid with the coating materials such
as the silica compound when the organic acid is thoroughly mixed with the binder
component to coat the organic acid around.
Hydrophilic materials such as non-ionic surfactant, polyethyleneglycol, etc.
and/or hydrophobic materials such as silicon compound, fatty acid, etc. may be used for
the binder component. Preferably, at least one material selected from the group
consisting of alkyl ethoxylate having 5 to 20 mol of ethyleneoxide mole number,
polyethylene glycol having 400 to 20,000 mol of ethyleneoxide mole number, silicon
compound and fatty acid may be used as the binder component. If the silicon
compound is used as the binder component, it has an advantage that an additional use of antifoamer does not need.
Also, the composition of laundry detergent of the present invention may further
include 5 to 20 parts by weight of a non-ionic surfactant. The non-ionic surfactant
generally used is present in the form of the liquid phase, the density of the powder
detergent is closely affected by its total content. Preferably, the non-ionic surfactant has a content of 5 to 20 parts by weight since its manufacturability may be reduced at
higher content than the range, and its washability may be lowered at lower content than
the range. Non-ionic surfactants used in laundry detergent compositions may be
generally used in the present invention, and it includes, for example, polyoxyethylene
alkyl ether, coconut diethanolamide, fatty acid alkanolamine, amine oxide, alkyl
polyglucoside, methyl polyethylene alkyl ether, sugar ether, etc.
Also, the composition of laundry detergent of the present invention may include
the water-insoluble water softener in order to aid to formulate powder detergent
particles without departing from the spirit and scope of the invention. Zeolite
generally used may be used for the water softener, and p-type zeolite with small
particles is preferably used in the aspect of its residual property in clothes. However,
the zeolite is preferably used at a minimum content since the remnant of the zeolite
should be present at a minimum level to improve the touch feel.
Also, the composition of laundry detergent of the present invention may further
include 0.3 to 10 parts by weight of other various additives without departing from the
spirit and scope of the invention. The other additives may include a proteolytic
enzyme (protease, etc.) for removing contaminant proteins, a lipolytic enzyme (lipase,
etc.) for removing contaminant lipids, a carbohydrolytic enzyme (amylase, etc.) for removing contaminant foods, a cellulolytic enzyme (cellulase, etc.) for removing fluff of
cotton fibers, fluorescent dye such as biphenyls, stylbenes, etc., and an color-migration
inhibitor for preventing the dye, decomposed out of the fibers, from being reattached to
other fibers, or preventing the detached contaminants from being reattached to the others.
Each of the proteolytic enzyme, the lipolytic enzyme, the carbohydrolytic enzyme and the cellulolytic enzyme preferably has a content of 0.01 to 1 parts by weight, the
fluorescent dye preferably has a content of 0.1 to 1 parts by weight, and the migration
inhibitor preferably has a content of 0.5 to 5 parts by weight.
The present invention also provides a manufacturing method capable of
manufacturing the composition of laundry detergent, and preferably a method capable of
manufacturing the low-density composition of laundry detergent without an additional
drying process. The term "low density", as used herein, means that apparent density
including bubbles among the particles is 0.6 g/ml or less. The present invention
provides a method for manufacturing the composition of laundry detergent dried by heat
generated by neutralizing the acid component with the base component without an
additional drying process, in which the method includes steps of (Sl) preparing the
acidic form of water-soluble polymer and the anionic surfactant as the acid component,
and the alkaline builder as the base component; (S2) adding 0.1 to 15 parts by weight of
the acidic form of the water-soluble polymer and 5 to 20 parts by weight of the anionic
surfactant in combination with 10 to 70 parts by weight of the alkaline builder to a
mixer; (S3) homogenously mixing the components of the step (S2) added to the mixer;
and (S4) mixing the coated organic acid prepared previously.
The present invention uses a principle that the powder detergent is manufactured by implementing granulization of the powder detergent in the neutralization reaction of
the acid with the base, followed by drying the granulized detergent composition using
heat generated in some steps of the neutralization reaction, and also forming the pores
inside the particles by the gas bubbles formed in the particle by means of the
neutralization reaction. The pores have an advantage of improving the solubility (especially, solubility in cold water) since they prevent the residuals from remaining in
clothes upon laundering. As described above, the manufacturing method of the present
invention is very simple and economical since it does not need a heating step of drying
the powder, unlike the conventional methods for manufacturing the low-density
composition of laundry detergent, that is, because the counter-flow spray dryer, the
steam-blast mixer, etc. does not need to be used to manufacture the low-density powder
detergent.
Hereinafter, preferred embodiments of the present invention will be described in
detail referring to the accompanying drawings. Therefore, the description proposed
herein is just a preferable example for the purpose of illustrations only, not intended to
limit the scope of the invention, so it should be understood that other equivalents and
modifications could be made thereto without departing from the spirit and scope of the
invention.
Example 1 (Preparation of Coated Organic Acid) Citric acid was used as organic acid to prepare coated organic acid. The coated
organic acid was manufactured by mixing 90 kg of citric acid anhydrous with 4 kg of
polydimethylsiloxane, which is the silicon compound used as the binder component, in
the mixer for about 1 hour, followed by adding and mixing 6 kg of silica as the coating component.
Examples 2 and 3 and Comparative examples 1 and 2 (Preparation of
Composition of Laundry Detergent)
Compositions of Examples 2-3 and Comparative examples 1-2 were
manufactured by simply mixing the components using a high-speed mixer, based on the components and the contents listed in the following Table 1. In particular, the
compositions were manufactured by the conventional method including step of mixing
all components except other additives and the coated organic acid to prepare granular
powder, followed by mixing the granular powder with other additives and the coated
organic acid.
Table 1
In the Table 1, fluorescent dye is Tinopal CBS-X (Ciba Specialty Chemicals
Inc.), a proteolytic enzyme is Savinase 12.0T (Novozymes), a cellulolytic enzyme is
Carezyme 900T (Novozymes), and a carbohydrolytic enzyme is Termamyl 120T (Novozymes).
Stability Evaluation
In order to evaluate whether or not the coated organic acid is stably maintained
over time in the composition of laundry detergent of the present invention, the coated organic acid was mixed with soda ash, and then it was evaluated whether or not caking
is generated over time. The soda ash is a representative alkaline substance amongst the
detergent components that can raise an acid/base reaction. If the caking does not
appear some time after the coated organic acid is mixed with the soda ash, it is
considered to be a stable substance capable of preventing the caking. Accordingly, in
the present invention, the coated organic acid prepared previously in the Example 1 and
the soda ash powder were mixed at a ratio of 1 :3, namely 100 g of the coated organic
acid and 300 g of the soda ash, kept at 30 °C in a thermohygrostat with 60% relative
humidity for 1 week, and then the content of residue on the 12mesh sieve was calculated
to measure how many caking is formed. As a control of this experiment, 100 g of the
uncoated organic acid and 300 g of the soda ash were added under the same conditions
as described above. The results are listed in Table 2.
Table 2
As seen in Table 2, it was revealed that the uncoated organic acid reacts with the soda ash to form the caking, and then its clusters get larger, resulting in a relatively
increased amount of the residue on the 12-mesh sieve. In the aforementioned example,
it was seen that the composition of laundry detergent of the present invention is stable in
an actual product if the residue on the 12-mesh sieve is generated at a level of less than 10 %. Evaluation of Touch Feel
Washability of the composition of laundry detergent prepared in the Examples 2
and 3 and the Comparative examples 1 and 2, generally conducted by the consumers,
was measured under the drum-type washing conditions (Washing temperature: 40 °C ,W
time: 40 minutes, Rinsing: 3 times, Amount of the laundry: 3 Kg, Quantity of the
detergent: 35 g, Test fabrics: Length x Width = 120 cm x 90 cm (Korean Apparel
Industry Association: Standard fabrics) x 2 sheets), and then evaluation items of a
Kawabata system such as KOSHI (Stiffness), SHARI (Crispness), FUKURAMI
(Fullness and Softness) and HARI (Anti-drape Stiffness = Spreading) were measured for
the test fabrics, and the resultant values are assigned to the equation to correspond to
men and women' clothes. As a result, the total hand value (T.H.V) was obtained, as
listed in Table 3.
Table 3
As seen in Table 3, it was revealed that T.H.V. of the Examples are good,
compared to the Comparative examples. It was found that T.H.V. measured by the
Kawabata System is generally relevant to the value measured by the actual consumers
by measuring the touch feel on the basis of a full mark of 5. It was proved that such a
change of the touch feel appears because the composition of laundry detergent of the
present invention shows a low possibility that the water-insoluble substance such as zeolite, etc. remains in clothes, or calcium carbonate is attached to clothes, and also has
a low pH.
Evaluation of Washability
Washability, which is one of basic properties of the detergent, was evaluated.
The evaluation of washability was measured using a washing machine with the same
conditions as described in the Evaluation of Touch Feel, and general city water was used.
The washing conditions are identical to those of the evaluation of the touch feel
(Washing temperature: 40 °C,W time: 40 minutes, Rinsing: 3 times, Amount of the
laundry: 3 Kg, Quantity of the detergent: 35 g, Test fabrics: Length x Width = 120 cm x
90 cm (Korean Apparel Industry Association: Standard fabrics) x 2 sheets), and the
evaluation of washability on twenty sheets of the soiled fabrics (5 x 5 cm) was carried
out using synthetic wet soiled fabrics manufactured by Japan Committee on Laundry
Science. WB values, which represent whiteness of the soiled fabrics, were measured using a colorimeter before and after laundering. 35 g of the compositions of laundry
detergent prepared in the Examples and the Comparative examples each were added to
the washing machine, and measured by attaching the soiled fabrics to the actual cotton
T-shirts. The soiled fabrics, washed and then dried with a standard course of the
washing machine, were dried in a thermohygrostat (25 °C , 20 % RH) for 1 day, and then
ironed to measure WB values using the same colorimeter. The resultant WB values
were substituted into a Kubelka-Munk equation, presented in following Equation 1, to
calculate washability. The result is listed in following Table 4. Equation 1
[( i -/r)/2/y( i -/r)/2/g
Washability (%) = x 100
[ ( \ -R:)/2Rr( \ -Ro 2)/2Ru]
In the Equation 1, Rs represents surface reflectivity of the soiled fabrics, R0
represents surface reflectivity of the fabrics after removal of the contaminants, and R0
represents surface reflectivity of the white fabrics. Table 4
Comparative Comparative
Item Example 2 Example 3 example 1 example 2
Washability (%)
(Japan Committee on Laundry 80.55 81.82 79.40 80.01
Science: Soiled fabric)
As seen in Table 4, it was revealed that the compositions of laundry detergent
prepared in Examples 2 and 3 showed a higher washability, compared to the
composition of laundry detergent prepared in Comparative examples 1 and 2, which
results from the ability of the acidic form of the water-soluble polymer to prevent the
contaminants from being reattached, and synergistic effect by the organic acid. Also, it
was considered that the composition of the present invention using the organic acid has
an improved washability since it has a more rapid dissolution rate than the conventional
composition of laundry detergent using the zeolite, etc.
INDUSTRIAL APPLICABILITY
As described above, the composition of laundry detergent according to the present invention is useful to have very low possibility that calcium carbonate and others remain in clothes after laundering since the softening rate of hard water is highly
rapid if the coated organic acid is used instead of the conventional water-insoluble water
softener, and it is also useful to significantly improve the touch feel of clothes after
laundering and to maintain original colors of clothes with color tones due to low
possibility that water softener itself remains in clothes after laundering. Also, the
composition of laundry detergent according to the present invention is stable, and
therefore can maintain the washability during its storage since the neutralization reaction
is inhibited during its storage by preventing the organic acid from being in contact with
the alkaline components, and therefore caking phenomenon is inhibited. Also, the
manufacturing method of the present invention does not need the additional drying
process so as to manufacture the powder detergent, as well as it is very simple and
economical, and it is also easy to manufacture the low-density powder detergent.
The present invention has been described in detail. However, it should be
understood that the detailed description and specific examples, while indicating
preferred embodiments of the invention, are given by way of illustration only, since
various changes and modifications within the spirit and scope of the invention will
become apparent to those skilled in the art from this detailed description.

Claims

What is claimed is:
1. A composition of laundry detergent comprising: (a) 0.1 to 15 parts by
weight of an acidic form of water-soluble polymer; (b) 5 to 20 parts by weight of an
anionic surfactant; (c) 10 to 70 parts by weight of an alkaline builder; and (d) 0.5 to 20
parts by weight of an organic acid, wherein the organic acid is coated so that it can be
separated from the alkaline builder.
2. The composition of laundry detergent according to claim 1,
wherein the organic acid is selected from the group consisting of citric acid anhydrous, citric acid hydrate, EDTA, N-hydroxyethylenediamine triacetic acid,
nitrilotriacetic acid, 1,3-propylenediamine tetraacetc acid, succinic acid, fumaric acid,
maleic acid, 1,2,3,4-cyclopentane tetraacetic acid, O-carboxymethyltaltronic acid,
O-carboxymethyloxysuccinic acid, tartaric acid and glutamic acid.
3. The composition of laundry detergent according to claim 1 , wherein the organic acid is coated with at least one coating material selected
from the group consisting of silica compound, porous starch lysate,
polyvinylpyrrolidone and carboxymethylcellulose.
4. The composition of laundry detergent according to claim 1 ,
wherein the organic acid is firstly mixed with at least one binder selected from
the group consisting of alkyl ethoxylate having 5 to 20 mol of ethyleneoxide mole number, polyethylene glycol having 400 to 20,000 mol of ethyleneoxide mole number,
silicon compound and fatty acid, and secondly coated with at least one coating material
selected from the group consisting of silica compound, porous starch lysate,
polyvinylpyrrolidone and carboxymethylcellulose.
5. The composition of laundry detergent according to claim 1, wherein the
coating thickness of the coated organic acid ranges from 3 to 50 um.
6. The composition of laundry detergent according to any of claims 1 to 5,
wherein the acidic form of water-soluble polymer is at least one selected from
the group consisting of an acrylic acid polymer, a maleic acid polymer, a
methylmethacrylic acid polymer, an α-hydroxylic acid polymer, a
tetramethylene-l,2-dicarboxylic acid polymer, a 4-methoxytetramethylene
1 ,2-dicarboxylic acid polymer and copolymers thereof.
7. The composition of laundry detergent according to any of claims 1 to 5, wherein the anionic surfactant is at least one selected from the group consisting
of lauryl benzene sulfonic acid, α-olefin sulfonate, sodium lauryl sulfate and sodium
lauryl ethoxylated sulfate.
8. The composition of laundry detergent according to claim 7, wherein the
anionic surfactant is lauryl benzene sulfonic acid.
9. A method for manufacturing a composition of laundry detergent dried by
heat generated by neutralizing an acid component with a base component without an
additional drying process, comprising:
(S 1 ) preparing an acidic form of water-soluble polymer and an anionic surfactant
as the acid component, and an alkaline builder as the base component;
(52) adding 0.1 to 15 parts by weight of the acidic form of water-soluble
polymer and 5 to 20 parts by weight of the anionic surfactant in combination with 10 to
70 parts by weight of the alkaline builder to a mixer;
(53) homogenously mixing the components of the step (S2) added to the mixer;
and
(54) mixing a coated organic acid, prepared previously.
10. The method for manufacturing the composition of laundry detergent
according to claim 9, wherein the composition of laundry detergent has a low density.
EP04822503A 2004-11-30 2004-11-30 Composition of laundry detergent improving touch feel of clothes and manufacturing method thereof Withdrawn EP1828362A4 (en)

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WO2006059811A1 (en) 2006-06-08
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CN101068912A (en) 2007-11-07

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